Craftsman 32028127 Owner’s Manual

•_ WARNtNG: To reduce the risk

of injury, the user must read and

understand the operator's manual
before using this product

Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman

Save this manual for future reference

" WARRANTY

, SAFETY
"ASSEMBLY

• DESCRIPTION
. OPERATION

• r_AINTENANCE

• TROUBLESHOOTING

CHARGE BATTERY

BEFORE FIRST USE

Warranty Page 2

Introduction Page 3
Safety Symbols Page 3-4
Safety Instructions Page 5-8

Specific Safety Rules Page 9
Safety Rules for" Charger Page 10-!2

Description Page 12-13

Assembly Page 13-14
Operation Page 14-21

Maintenance Pages 22

Troubleshooting Pages 23

Exploded View and Parts List Pages 23-26

TWO YEAR LIMITED WARRANTY ON CRAFTSMAN®
PROFESSIONAL TOOL

If this Craftsman Professional Tool fails due to a defect in material or
workmanship, return it to any Sears store, Sears Service Center, or other

Craftsman outlet in the United States for free replacement during the first

year from the date of purchase, and for free repair during the second year

from the date of purchaser

This warranty does not include expendable parts such as lamps,

batteries, bits or blades.

This warranty gives you specific legal rights, and you may also have other

rights which vary from state to state.
Seal's, Roebuck and Co,,, Hoffman Estates, IL 60179

28127 IvlanuaLRevised_07©320 Page 2

SAVE THESE INSTRUOTIONS!

READ ALL INSTRUCTIONS!

This tool has many features for making its use more pleasant and enjoyabte_

Safety, performance, and dependability have been given top priority in the
design of this product making it easy to maintain and operate.

_, WARNING: Some dust created by using power tools contains chemicals
known to the state of California to cause cancer and birth defects or other

reproductive harm

The purpose of safety symbols is to attract your attention to possible dangers, The

safety symbols, and the explanations with them, deserve your careful attention and
understanding. The symbol warnings DO NOT, by themselves, eliminate any dan-

ger. The instructions and warnings they give are no substitutes for proper accident-
prevention measures.

WARNING: BE SURE to read and understand all safety alert symbols, such as

"DANGER," "WARNING," and "CAUTION" BEFORE using this product, Failure to
follow all instructions may result in electric shock, fire, and/or serious personal injury,

SYMBOL, MEANINGS

,_ DANGER: Indicates an imminently hazardous situation, which, if not avoid-
ed, will result in death or serious injury.

,_ WARNING: Indicates a potentially hazardous situation, which, if not avoided,

could result in death or serious injury.

,_ CAUTION: Indicates a potentially hazardous situation, which, if not avoided,

may result in minor or moderate injury.

CAUTION: Cv",/ithout Safety Alert Symbol) indicates a situation that may result in
property damage.

,_k WARNING: To ensure safety and reliability, all repairs should be performed by
a qualified service technician at Sears Service Center,

_k WARNING: The operation of any power tool can result in for-
eign objects being thrown into your eyes, which can result in severe

eye damage. Before beginning power tool operation, always wear
safety goggles or safety glasses with side shields and a full face
shield when needed. We recommend Wide Vision Safety Mask for
use over eyeglasses or standard safety glasses with side shields. At-
ways use eye protection which is marked to comply with ANSI Z87.1.

28127 ManuaLRevised 07-0320 Page 3

Some of these following symbols may be used on this tool. Please study them and

learn their meaning. Proper interpretation of these symbols will allow you to operate

the tool better and more safely_

SYMBOL NAME

V
A
Hz
W

rain

no

.oJmln

@

®

©

A

Volts
Amperes

Hertz
Watt

Minutes
Alternating Current

Direct Current
No Load Speed

Class II Construction

Per Minute

Wet Conditions Alert

Read the Product Manual

Eye Protection

Safety Alert

DESIGNATION / EXPLANATION

Voltage
Current

FrequencY circles per second)

Power

Time
Type of current

Type or a characteristic of current
Rotational speed, at no load

Double-insulated construction
Revolutions, strokes, surface speed,

orbits, etc, per minute
Do not expose to rain or use in damp

locations

To reduce the risk of injury, user must

read and understand product manual
before using this product.

Always wear safety goggles or safety
glasses with side shields and a full-face
shield when operating this product.

Precautions that involve your safety.

Failure to keep your hands away from

®
@

@

A

@

28127 Manual_Revised 07-0320 Page 4

No Hands Symbol

No Hands Symbol

No Hands Symbol

No Hands Symbol

Hot Surface

the blade will result in serious personal
injury.

Failure to keep your hands away from
the blade will result in serious personal

injury.
Failure to keep your hands away from

the blade will result in serious personal

injury.
Failure to keep your hands away from

the blade will result in serious personal

injury.

To reduce the risk of injury or damage,
avoid contact with any hot surface.

_k WARNING: READ AND UNDERSTAND ALL INSTRUCTIONS° Failure to follow
all instructions listed below may result in electric shock, fire and/or serious personal

injury. The term "power tool" in atl of the warnings listed below refer to mains-oper-
ated (corded) power tools or battery-operated (cordless) power tools,

WORK AREA SAFETY

o Keep work area clean and well lit. Cluttered or dark areas invite accidents°

Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.

o Keep children and bystanders away while operating a power tool. Dis-

tractions cause you to lose control.

ELECTRICAL SAFETY

Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce the risk of electric shock°
Avoid body contact with earthed (grounded) surfaces such as pipes,

radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed (grounded).

Do not expose power tools to rain or wet conditions. Water entering a

power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or unplug-

ging the power tool. Keep cord away from heat, oil, sharp edges or moving

parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable

for outdoor use. Use of a cord suitable for outdoor use reduces the risk of

electric shock.

o Use battery only with charger listed.

BATTERY PACK CHARGER

320.25708 320.25709

PERSONAL SAFETY

Stay alert, watch what you are doing and use common sense when oper-

ating a power tool. Do not use a power tool while you are tired or under

the influence of drugs, alcohol or medication. A moment of inattention

while operating power tools may result in serious personal injury.

Use safety equipment. Always wear eye protection. Safety equipment

such as dust masks, non-skid safety shoes, hard hat or hearing protection

used for appropriate conditions will reduce personal injuries.

28127 Manual Revised 07-0320 Page 5

Avoid accidental starting. Ensure the switch is in the off position before

plugging in. Carrying power tools with your finger on the switch or plugging
in power tools that have the switch on invites accidents,

Remove any adjusting key or wrench before turning the power tool on. A

wrench or' key left attached to a rotating part of the power tool may result in

personal injury,
Do not overreach. Keep proper footing and balance at all times. This

enables betler control of the power tool in unexpected situations.

Dress properly. Do not wear loose clothing or jewelry. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewelry or

long hair can be caught in moving parts,,
if devices are provided for the connection of dust extraction and col-

lection facilities, ensure these are connected and properly used, Use of

these devices can reduce dust-related hazards.

Use clamps or another practical way to secure and support the work-
piece to a stable platform. Holding the work by hand or against your body
leaves it unstable and may lead to loss of control.

Do not use on a ladder or unstable support. Stable footing on a solid sur-

face enables better control of the power tool in unexpected situations.

Keep handles dry, clean and free from oil and grease, Slippery hands can
not safely control the power tool

Always wear safety glasses with side shields, Everyday glasses have only

impact resistant lenses. They are NOT safety glasses, Following this rule will
reduce the risk of eye injury,

Protect your lungs. Wear a face or dust mask if the operation is dusty° Fol-

lowing this rule will reduce the risk of serious personal injury.

Protect your hearing, Wear hearing protection during extended periods of
operation. Following this rute will reduce the risk of serious person injury°

POWER TOOL USE AND CARE

Do not force the power tool. Use the correct power tool for your appli-

cation. The correct power tool will do the job better and safer at the rate for
which it was designated°

Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must

be repaired.

Disconnect the plug from the power source and/or the batter pack from

the power tool before making any adjustments, changing accessories
or storing power tools. Such preventive safety measures reduce the risk of

starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow per-

sons unfamiliar with the power tool or these instructions to operate the

power tool, Power tools are dangerous in the hands of untrained users.

28127 ManuaLRevised 07-O320 Page 6

Maintain power tools. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the
power tool's operation, if damaged, have the power tool repaired before

use. Many accidents are caused by poorly maintained power tools+

Keep cutting tools sharp and clean. Properly maintained cutting tools with

sharp cutting edges are less likely to bind and are easier to control,

Use the power tool, accessories and tool bits etc., in accordance with

these instructions and in the manner intended for the particular type
of power tool, taking in account the working conditions and the work

to be performed. Use of the power tool for operations different from those
intended could result in a hazardous situation.

Hold power tools by insulated gripping surfaces when performing an
operation where the cutting tool may contact hidden wiring or its own
cord. Contact with a "live" wire will also make exposed metal parts of the
tool "live" and shock the operator,

Know your power tool. Read the product manual carefully. Learn its applica-

tions and limitations, as well as the specific potential hazards related to this
tool. Following this rule will reduce the risk of electric shock, fire or serious injury,

Save these instructions, Refer to them frequently and use them to instruct
others who may use this tool, If you loan someone this tool, also loan them

these instructions+

BATTERY TOOL USE AND CARE

o Ensure the switch is in tile off position before inserting battery pack. Insert-

ing the battery pack into power tools that have the switch on invites accidents.

Recharge only with the charger specified by the manufacturer. A char-
ger that is suitable for one type of batter pack may create a risk of fire when
used with another battery pack

o Use power tools only with specifically designated battery packs. Use of

any other battery packs may create a risk of injury and fire.

When battery pack is not in use, keep it away from other metal objects

like paper clips, coins, keys, nails screws or other small metal objects

that can make a connection from one terminal to another. Shorting the

battery terminals together may cause burns or a fire,
Under abusive conditions, liquid may be ejected from the battery, avoid

contact, if contact accidentally occurs, flush with water, if liquid con+

tacts eyes, additionally seek medical help. Liquid ejected from the battery

may cause irritation or burns.

Battery tools do not have to be plugged into an electrical outlet; there-
fore, they are always in operating condition. Be aware of possible hazards
when not using your battery tool or when changing accessories. Following
this rule will reduce the risk of electric shock, fire or serious personal injury.

28127 ManuaLRevised_0743320 Page 7

Do not place battery tools or their batteries near fire or heat. This will
reduce the risk of explosion and possibly injury.

Do not crush, drop or damage battery pack. Do not use a battery pack
or charger that has been dropped or received a sharp blow. A damaged

battery is subject to explosion. Properly dispose of a dropped or damaged
battery immediately.

Batteries vent hydrogen gas and can explode in the presence of a
source of ignition such as a pilot light. To reduce tile risk of serious per-

sonal injury, never use any cordless product in the presence of open flame.

An exploded battery can propel debris and chemicals_ If exposed, flush with

water immediately,

Do not charge battery tool in a damp or wet location, Following this rule
will reduce the risk of electric shock,

Under extreme usage or temperature conditions, battery leakage may
occur. If liquid comes in contact with your skin, wash immediately wit
soap and water, then neutralize with lemon juice or vinegar. If liquid gets
in your eyes, flush them with clean water for at least '10 minutes, then
seek immediate medical attention. Following this rule will reduce the risk of

serious personal injury.

SERVICE

o Have your power tool serviced by a qualified repair person using only

identical replacement parts. This will ensure that the safety of the power

tool is maintained.
When servicing a power tool, use only identical replacement parts.

Follow instructions in the Maintenance section of this manual. Use of
unauthorized parts or failure to follow Maintenance instructions may create a

risk of shock or injury°

28127 Manual_Revised_0743320 Page 8

SPECIFIC SAFETY RULES FOR SABRE SAW

o Position your body to either side of the saw blade and not in direct line

with the saw blade.

o Do not reach under the work piece. The blade extends under the work

piece when the saw is cutting.

o Do not touch the blade or the work piece immediately after operation;

they may be extremely hot and could burn your skin.
Do not cut an oversized work piece.

o Check for the proper clearance under the work piece before cutting, so that

the blade will not strike the workbench or material under the work piece.
Make sure that the blade is not contacting the work piece before the

switch is turned on.

Secure material before cutting. Never hold a work piece in your hand or
across your legs. Small or thin material rnay flex or vibrate with the blade,

causing loss of control.

Always use a rip fence or straightedge guide when ripping, This improves
the accuracy of the cut and reduces the chance of the blade binding,

Never cut more than one piece at a time. Do not stack more than one work
piece on the worktable at a timer

Avoid awkward operations and hand positions where a sudden slip could

cause your hand to move into the blade.

o

Never reach into the cutting path of the blade,

Always use blades that have the correct size and shape. Blades that do

not match the mounting hardware of the saw will run erratically and will cause
loss of control.

• For best results, your battep/tool should be charged in a location where the
temperature is more that 32 ° F (0 ° C) but less that 104°F (40°C)o Do not store

outside or in vehicles.

28127 ManuaLRevised_07-0320 Page 9