Craftsman 32017235 Owner’s Manual

i •

Operator's Manual

• i

4.8 Amp Variable Speed

Orbital Sabre Saw

Model No.

320.17235

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DOUBLE INSULATF.D

/iX CAUTION Read, understand and follow

all Safety Rules and Operating Instructions

in this Manual before using this product.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.craftsman.com

• WARRANTY

• SAFETY

• UNPACKING

• DESCRIPTION

• ASSEMBLY

• OPERATION

• ADJUSTMENTS

• MAINTENANCE

Warranty ................................................................................... Page 2

Safety Symbols ........................................................................... Page 3

Safety Instructions ...................................................................... Pages 4-9

Glossary of Terms ....................................................................... Pages 9-10

Unpacking ................................................................................. Pages 10-11

Description ................................................................................ Pages 11-12

Assembly ................................................................................ .... Pages 13-14

Operation ................................................................................. Pages 14-20

Maintenance ...................................................................................... Pages 20-21

Accessories ...................................................... .................................. Page 21

Sears Repair Parts Phone Numbers ................................................. Back Cover

ONE YEAR FULL WARRANTY ON CRAFTSMAN ® PRODUCT

If this Craftsman product fails due to a defect in material or workmanship

within one year from the date of purchase, RETURN IT TO THE NEAREST SEARS STORE OR PARTS AND REPAIR CENTER OR OTHER

CRAFTSMAN OUTLET IN THE UNITED STATES FOR FREE

REPLACEMENT.

This warranty does not include expendable parts such as lamps, batteries,

bits or blades. If this Craftsman product is used for commercial or rental purposes, this

warranty applies for only 90 days from the date of purchase. This warranty gives you specific legal rights, and you may also have other

rights, which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, •IL 60179

WARNING: Some dust created by using power tools contains chemicals

known to the state of California to cause cancer and birth defects or other reproductive harm.

SAVE THESE INSTRUCTIONS!

READ ALL INSTRUCTIONS!

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention

and understanding. The symbol warnings DO NOT by themselves eliminate any

danger. The instructions and warnings they give are no substitutes for proper accident prevention measures.

Z_ WARNING: BE SURE to read and understand all safety instructions in this

manual, including all safety alert symbols such as "DANGER", "WARNING" and "CAUTION", BEFORE using this saw. Failure to follow all instructions listed below

may result in electric shock, fire and/or serious personal injury.

SYMBOL MEANING

SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR

CAUTION. May be used in conjunction with other symbols or pictographs.

DANGER: Failure to obey this safety warning WILL result in death or serious injury to yourself or to others. Always follow

the safety precautions to reduce the risk of fire, electric shock and personal injury.

Failure to obey this safety warning CAN result in death or

I Z_WARNING I

serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and

personal injury.

Failure to obey this safety warning MAY result in personal injury to yourself or others or property damage. Always follow

the safety precautions to reduce the risk of fire, electric shock and personal injury.

DAMAGE PREVENTION AND INFORMATION MESSAGES

These inform user of important information and/or instructions that could lead to

equipment or other property damage if not followed. Each message is preceded by the word "NOTE:" as in the example below:

not followed.

I OTE: Equipment and/or property damage may result if these instructions are

/_kWARNING: The operation of any sabre saw can result in foreign objects being thrown into your eyes, which can

result in severe eye damage. Before beginning power tool

operation, ALWAYS wear safety goggles or safety glasses with side shield and a full-face shield when needed. We

recommend a Wide Vision Safety Mask for use over

eyeglasses or standard safety glasses with side shield,

available at Sears Stores or other Craftsman Outlets.

_WARNING: BE SURE to read and understand all instructions in this

manual before using this sabre saw. Failure to follow all instructions may result in electric shock, fire and/or serious personal injury.

WORK AREA SAFETY

1. Keep your work area clean and well lit. Cluttered workbenches and dark areas

invite accidents.

2. DO NOT operate power tools in explosive atmospheres, such as in the presence

of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

Keep bystanders, children and visitors away while operating a power tool.

Distractions can cause you to lose control.

4. Make your workshop childproof with padlocks and master switches. Lock

tools away when not in use.

5. MAKE SURE the work area has ample lighting so you can see the work and that there are no obstructions that will interfere with safe operation BEFORE using your saw.

PERSONAL SAFETY

1. KNOW your power tool. Read the operator's manual carefully. Learn the saw's applications and limitations, as well as the specific potential hazards related to this tool.

2. STAY ALERT, watch what you are doing and use common sense when operating a power tool.

3. DO NOT use tool while tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal

injury.

4. DRESS properly. DO NOT wear loose clothing or jewelry. Pull back long hair. Keep your hair, clothing, and gloves away from moving parts. Air vents often cover moving

parts and should also be avoided. Loose clothing, jewelry or long hair can be caught in moving parts.

5. AVOID accidental starting. Be sure switch is in "OFF" position before

plugging in. DO NOT carry tools with your finger on the switch. Carrying tools with your finger on the switch or plugging in tools that have the switch in the

"ON" position invites accidents.

6. REMOVE adjusting keys or wrenches before turning the tool "ON". A wrench

that is left attached to a rotating part of the tool may result in personal injury.

7. Do not overreach. Keep proper footing and balance at all times. Proper footing

and balance enables better control of the tool in unexpected situations.

8. ALWAYS SECURE YOUR WORK. Use clamps or a vise to hold work when practical.

It is safer than using your hand and frees both hands to operate tool.

9. USE SAFETY EQUIPMENT. Always wear eye protection. Dust mask, non-skid safety

shoes, hard hat, or hearing protection must be used for appropriate conditions.

10. DO NOT USE ON A LADDER or unstable support. Stable footing on a solid surface enables better control of the tool in unexpected situations.

i :i.:i:.:::" .

TOOL USE AND CARE SAFETY

/_,WARNING" BE SURE to read and understand all instructions before

operating this saw. Failure to follow all instructions listed below may r.esult in electric shock, fire and/or serious personal injury.

1. ALWAYS use clamps or other practical ways to secure and support the

workpiece to a stable platform. Holding the work by hand or against your body is

unstable and may lead to loss of control.

2. DO NOT force the tool. Use the correct tool and blade for your application. The correct tool and blade will do the job better and safer at the rate for which it is

designed.

3. DO NOT use the tool if switch does not turn it "On" or "Off". Any tool that cannot

be controlled with the switch is dangerous and must be repaired.

4. DISCONNECT the plug from the power source before making any adjustments, changing accessories or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.

5. NEVER leave the tool running. ALWAYS turn it off. DO NOT leave the tool until it comes to a complete stop.

6. STORE idle tools out of the reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

7. MAINTAIN tools with care. Keep cutting tools sharp and clean. Properly maintained tools With sharp cutting edges are less likely to bind and are easier to control.

8. CHECK for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool's operation. If damaged, have the tool serviced

before using. Many accidents are caused by poorly maintained tools.

9. USE ONLY accessories that are recommended for this tool. Accessories that may be suitable for one tool may become hazardous when used on another tool.

10. Keep handles dry, clean,and free from oil and grease.

ELECTRICAL SAFETY

/_WARNING: Do not permit fingers to touch the terminals of plug when

installing or removing the plug from the outlet.

1. Double insulated tools are equipped with a polarized plug (one blade is wider than the other).

This plug will fit in a polarized outlet only one way.

If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician

to install a polarized outlet. Do not change the plug in

any way.

2. Double insulation [] eliminates the need for the three-wire grounded power cord and grounded power

supply system. Applicable only to Class II (double-insulated) tools. This sabre saw is a double

insulated tool.

Cover of Grounded Outlet Box ------

ELECTRICAL SAFETY cont.

I /_WARNING: Double insulation DOES NOT take the place of normal safety I

precautions when operating this tool.

3. BEFORE plugging in the tool, BE •SURE that the outlet voltage supplied is within the. voltage marked on the tool's data plate. DO NOT use "AC only" rated tools with a DC

power supply.

4. AVOID body contact with grounded surfaces, such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is grounded.

5. DO NOT expose power tools to rain or wet conditions or use power tools in wet

or damp locations. Water entering a power tool will increase the risk of electric shock.

6. INSPECT tool cords for damage. Have damaged tool cords repaired at a Sears

Service Center. BE SURE to stay constantly aware of the cord location and keep it well away from the moving blade.

7. DO NOT abuse the cord. NEVER use the cord to carry the tool by or pull the plug

from the outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.

EXTENSION CORDS Use a proper extension cord. ONLY use cords listed by Underwriters Laboratories (UL).

Other extension cords can cause a drop in line voltage, resulting in a loss of power and

overheating of tool. For this tool an AWG (American Wire Gauge) size of at least

14-gauge is recommended for an extension cord of 25-ft. or less in length. Use 12-gauge

for an extension cord of 50-ft. Extension cords 100-ft. or longer are not recommended.

Remember, a smaller wire gauge size has greater capacity than a larger number (14-gauge wire has more capacity than 16-gauge wire; 12-gauge wire has more capacity

than 14-gauge). When in doubt use the smaller number.

When operating a power tool outdoors, use an outdoor extension cord marked "W-A" or "W". These cords are rated for outdoor use and reduce the risk of electric shock.

. • , •

Z_ CAUTION" Keep the extension cord clear of the working area. Position the

cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool.

/_ WARNING" Check extension cords before each use. If damaged replace

immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock, resulting in serious injury.

SAFETY SYMBOLS FOR YOUR TOOL

The label on your tool may include the following symbols.

V ............................................................................... Volts

A.............................................................................. Amps

Hz ............................................................................ Hertz

W............................................................................. Watts

min ............. i............................................................ Minutes

............................................................................ Altemating current

........................................................................... Direct current

no ............................................................................ No-load speed

[] ............................................................................. Class II construction, Double Insulated

.../rain ....................................................................... Revolutions or Strokes per minute

/_. ............................................................................ Indicates danger, warning or caution.

SERVICE SAFETY

1. If any part of this saw is missing or should break, bend, or fail in any way; or should any electrical component fail to perform properly: SHUT OFF the power

switch and remove the saw plug from the power source and have the missing, damaged or failed parts replaced BEFORE resuming operation.

2. Tool service must be performed only at a Sears Parts and Repair Center. Service

or maintenance performed by unqualified personnel could result in a risk of injury.

3. When servicing a tool, use only identical replacement parts. Follow instructions

in the maintenance section of this manual. Use of unauthorized parts or failure to

follow maintenance instructions may create a risk of electric shock or injury.

It means attention! Your safety is involved.

SAFETY RULES FOR SABRE SAWS

ir!leT-'N_[ €'].=i-'im Keep hands away from cutting area and blade. Keep one hand on the handle/trigger switch and your other and on the front, top of the

saw's handle/motor housing. If both hands are holding the saw, the

blade cannot cut them.

I CAUTION: Blades coast after saw is switched off. I

1. KEEP your body positioned to either side of the saw blade and not in direct line

with the saw blade.

2. DO NOT reach under the workpiece. The blade extends under the workpiece when

saw is cutting.

3. DO NOT touch the blade or the workpiece immediately after operation; they may

be extremely hot and could burn your skin.

4. DO NOT cut an oversized workpiece, 5, CHECK for the proper clearance under the workpiece before cutting so that the

blade will not strike the workbench or material under the workpiece.

SAFETY RULES FOR SABRE SAWS cont.

6. MAKE SURE the blade is not contacting the workpiece before the switch is turned on.

. HOLD TOOL by insulated gripping surfaces (handles) when performing an

operation where the cutting tool may contact hidden wiring or its own cord.

Contact with a "live" wire will make the exposed metal parts of the tool "live" and shock the operator.

8. SECURE MATERIAL before cutting. Never hold a workpiece in your hand or

across your legs. Small or thin material may flex or vibrate with the blade, causing loss of control.

9. When ripping, ALWAYS USE a rip fence or straight edge guide. This improves the

accuracy of the cut and reduces the chance of the blade binding.

10. NEVER cut more than one piece at a time. DO NOT STACK more than one

workpiece on the worktable at a time.

11. AVOID awkward operations and hand positions where a sudden slip could

cause your hand to move into the blade.

12. NEVER reach into the cutting path of the blade.

13.

BLADE GUIDE ROLLERS must support the blade when cutting. The rollers must rest against the back edge of blade. THE ONLY cutting operation when rollers DO NOT support the blade is the scrolling mode. WHEN SCROLLING the blade must swivel as it is guided to follow scroll patterns. ALWAYS move the base back and blade guide up and back away from blade in scrolling mode.

14. ALAWYS use blades that have the correct size and shape. Blades that do not match the mounting hardware of the saw will run erratically and will cause loss of control.

15. ALAWYS BE SURE that all adjusting screws and the blade holder are fastened tightly BEFORE making a cut. Loose adjusting screws can cause the tool to slip and loss of

control may result

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_L, WARNING: Use of this tool can generate dust containing chemicals known

to the state of California to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products.

•Arsenic and chromium, from chemically treated lumber.

Your risk from these exposures varies, depending upon how often you do this type

of work. To reduce your exposure to these chemicals:

• Work in a well-ventilated area.

• Work with approved safety equipment, such as those dust masks that are specially

designed to filter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling

and other construction activities. Wear protective clothing and wash exposed areas with soap and water.

Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

/_ WARNING: Use of this tool can generate and/or disburse dust, which may

cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

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