Craftsman 32010870 Owner’s Manual
Operator's Manual
14 Amp
7 _/4-in. Circular Saw
with Laser TracTM
Model No.
320.10870
®
DOUBLE INSULATED
/_ CAUTION Read, understand and follow
all Safety Rules and Operating Instructions
in this Manual before using this product.
Sears, Roebuck and Co.,
Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman webslte: www.craftsman.com
• WARRANTY
* SAFETY
• UNPACKING
* DESCRIPTION
• OPERATION
• ADJUSTMENTS
• MAINTENANCE
Warranty .................................................................................. Page 2
Safety Symbols ..................................................................................Page 3
Safety Instructions ........................................................ Pages 4- 11
Glossary of Terms ......................................................... Pages 11 - 12
Unpacking ................................................................... Pages 12- 13
Description .......................................................................... Pages t3 - 15
Operation ....................................................................... Pages 15 - 25
Adjustments ......................................................................... Page 26- 27
Maintenance ......................................................................... Pages 27 - 29
Troubleshooting .................................................................... Page 30
Accessories ............................................................................... Page 30
Repair Parts .......................................................................... Pages 31 - 34
Sears Repair Parts Phone Numbers ..................................... Back Cover
ONE YEAR FULL WARRANTY ON CRAFTSMAN ®PRODUCT
tf this Craftsman product fails due to a defect in material or workmanship
within one year from the date of purchase, RETURN ITTO THE
NEAREST SEARS STORE OR PARTS AND REPAIR CENTER OR
OTHER CRAFTSMAN OUTLET INTHE UNITED STATES FOR FREE
REPAIR (OR REPLACEMENT IF REPAIR PROVES IMPOSSIBLE).
This warranty does not include expendable parts such as lamps,
batteries, bits or blades.
If this Craftsman product is used for commercial or rental purposes,
this warranty applies for only 90 days from the date of purchase.
This warranty gives you specific legal rights, and you may also
have other rights, which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
SAVE THESE INSTRUCTIONS!
READ ALL INSTRUCTIONS!
2
The purpose of safety symbols is to attract your attention to possible dangers.
The safety symbols, and the explanations with them, deserve your careful
attention and understanding. The symbol warnings DO NOT by themselves
eliminate any danger° The instructions and warnings they give are no substitutes
for proper accident prevention measures.
Z_ WARNING: BE SURE to read and understand all safety instructions in
this manual, including all safety alert symbols such as "DANGER", "WARNING"
and "CAUTION", BEFORE using this saw, Failure to follow all instructions
listed below may result in electric shock, fire andlor serious personal injury.
SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR
CAUTION. May be used In conjunction with other symbols or pictographs.
DANGER: Failure to obey this safety warning WILL result
In death or serious Injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire,
electric shock and personal Injury.
'z_ WARNING t
CAUTION
I_ I Failure to obey this safety warning MAY result In personal
DAMAGE PREVENTION AND INFORMATION MESSAGES
These inform user of Important Information and/or Instructlons that couldlead to
equipment or otherproperty damage if not followed. Each message is preceded
by the word "NOTE:" as in the example below:
NOTE: Equipment and/or property damage may result If these Instructions
are not followed.
WEAR YOUR
Failure to obey this safety warning CAN result In death or
serlous Injury to yourself or to others. Always follow the
safety precautions to reduce the risk of fire, electric shock
and personal Injury.
Injury to yourself or others or property damage. Always
follow the safety precautions to reduce the risk of fire,
electric shock and personal Injury.
i_WARNING: The operation of any tool with a circular
blade can result in foreign objects being thrown Into
your eyes, which can result In severe eye damage.
Before beginning power tool operation, ALWAYS wear
safety goggles or safety glasses with side shield and
a full-face shield when needed. We recommend a Wide
Vision Safety Mask for use over eyeglasses or standard
safety glasses with side shield, available at Sears Stores
or other Craftsman Outlets.
.J
_WARNING: BE SURE to read and understand all Instructions in this
manual before using this circular saw. Failure to follow all instructions may
result In hazardous radiation exposure, electric shock, fire and/or serious
personal Injury.
SAFETY PRECAUTIONS FOR LASERS
This circular saw has a buift-in laser light. The laser is a Class tile and emits output power
of a maximum 1roW and 635-665nm wavelengths. These lasers do not normally present
an optical hazard. However, DO NOT stare at the beam as this can cause flash blindness.
The following label is on your tool,
It indicates where the saw emits the
laser light, BE AWARE of the laser light
location when using. ALWAYS MAKE
SURE that any bystanders In the vlclnlty
of use are made aware of the dangers
of looking directly Into the laser.
G3_;,665nm O_dp_t: _;2 _;_W Cl.sl; ilia L_ser Pr_dgct
temples w_th21 CFR par_ I040,10 end 1040 11
AVOID EXPOSURE
Laser radiation is emitted through this aperture
/_WARNING: LASER LIGHT, LASER RADIATION. Avoid Direct Eye
Exposure. DO NOT stare Into beam. Only turn laser beam on when the saw
Is on the workplece. Class ilia laser,
i.......................
z_WARNING: Use of controls, adjustments or performance of
procedures other than those specified in this manual may result In hazardous
radiation exposure.
_WARNING: The use of optical Instruments such as, but not limited to,
telescopes or transits to view the laser beam will Increase eye hazard,
1. DO NOT remove or deface any product labels. Removing product labels
Increases the risk of exposure to laser radiation,
2. The laser beam can be harmful to the eyes. ALWAYS avoid direct eye exposure.
DO NOT look directly into the laser beam output aperture during operation. DO NOT
project the laser beam directly into the eyes of others, Turn laser on ONLY when
making cuts.
3. Laser enhancing safety glasses are included to enhance the laser beam in bright
light conditions° DO NOT wear these glasses if they interfere with the safe operation
of this saw,,
4. The laser on the circular saw is not a toy. ALWAYS keep out of the reach of
children. The laser light emltted from this device SHOULD NEVER be directed
towards any person for any reason.
5. BE SURE the laser beam is aimed at a workpiece (such as wood or rough
coated surfaces) that does not have a reflective surface°
SAFETY PRECAUTIONS FOR LASERS cont.
6. DO NOT use on surfaces such as sheet steel that have a shiny, reflective surface.
The shiny surface could reflect the beam back at the operator. Be aware that laser
light reflected off of a mirror or any other reflective surfaces can also be dangerous.
7. ALWAYS turn the laser beam off when not in use. Leaving the tool on increases
the risk of someone inadvertently staring into the laser's beam.
!i', CAUTION: ALWAYS follow only the instructions contained in this manual
when using this laser. Use of this feature in any manner other than what appears
in this manual may result in a hazardous radiation exposure.
8o DO NOT attempt to modify the performance of this laser device in any way.
This may result in a dangerous exposure to laser radiation.
9. ALWAYS use only the accessories that are recommended by Sears for use
with this product. Use of accessories that have been designed for use with
other laser tools could result in serious injury.
10. For further information regarding lasers, refer to ANSI-Z136.l The STANDARD
FOR THE SAFE USE OF LASERS, available from the Laser Institute of America
(407) 380-1553.
WORK AREA SAFETY
1. Keep your work area clean and well lit. Cluttered workbenches and dark areas
invite accidents.
2. DO NOT operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may ignite
the dust or fumes.
3. Keep bystanders, children and visitors away while operating a power tool,
Distractions can cause you to lose control.
4, Make your workshop childproof with padlocks and master switches. Lock
tools away when not in use.
5. MAKE SURE the work area has ample lighting so you can see the work and that
there are no obstructions that wil! interfere with safe operation BEFORE using your saw
PERSONAL SAFETY
1, KNOW your power tool. Read the operator's manual carefully. Learn the saw's
applications and limitations, as well as the specific potential hazards related to this tool,,
2, STAY ALERT, watch what you are doing and use common sense when operating
a power tool.
3, DO NOT use tool while tired or under the influence of drugs, alcohol or medication,
A moment of inattention while operating power tools may result in serious personal injury,
4. DRESS properly. DO NOT wear loose clothing or jewelry. Pull back long hair, Keep
your hair, clothing, and gloves away from moving parts°Air vents often cover moving
parts and should also be avoided. Loose clothing, jewelry or long hair can be caught
in moving parts.
5
PERSONALSAFETYcont.
5, AVOID accidental starting. Be sure switch is in "OFF" position before
plugging in. DO NOT carry tools with your finger on the switch. Carrying tools
with your finger on the switch or plugging in tools that have the switch In the
"ON" position invites accidents.
6. REMOVE adjusting keys or wrenches before turning the tool "ON". A wrench
that is left attached to a rotating part of the tool may result in personal injury.
7. Do not overreach. Keep proper footing and balance at all times, Proper
footing and balance enables better control of the too! in unexpected situations.
8. ALWAYS SECURE YOUR WORK, Use clamps or a vise to hold work when
practical. It is safer than using your hand and frees both hands to operate toolo
9. USE SAFETY EQUIPMENT. Always wear eye protection. Dust mask, non-skid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions_
10. DO NOT USE ON A LADDER or unstable support. Stable footing on a solid
surface enables better control of the too! in unexpected situations.
TOOL USE AND CARE SAFETY
/'lk WARNING: BE SURE to read and understand all instructions before I
operating this saw. Failure to follow all instructions listed below may result in
electric shock, fire and/or serious personal injury.
1_ALWAYS use clamps or other practical ways to secure and support the
workpiece to a stable platform, Holding the work by hand or against your body
is unstable and may lead to loss of control
2, DO NOT force the tool. Use the correct tool and blade for your application.
The correct tool and blade will do the job better and safer at the rate for which it is
designed,
3. DO NOT use the tool if switch does not turn it "On" or "Off", Any tool that
cannot be controlled with the switch is dangerous and must be repaired.
4 DISCONNECT the plug from the power source before making any adjustments,
changing accessories or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
5. NEVER leave the tool running. ALWAYS turn it off, DO NOT leave the toot until
it comes to a complete stop.
64STORE idle tools out of the reach of children and other untrained persons.
Tools are dangerous in the hands of untrained users.
7. MAINTAIN tools with care. Keep cutting tools sharp and clean. Properly
maintained tools with sharp cutting edges are less likely to bind and are easier to
control.
8. CHECK for misatignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tool's operation° If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
9. USE ONLY accessories that are recommended for this tool. Accessories that
may be suitable for one tool may become hazardous when used on another tool.
I
6
_L_,
ELECTRICALSAFETY
installing or removing the plug from the outlet.
I /_ WARNIN G: Do not permit fingers to touch the terminals of plug when
1. Double insulated tools are equipped with a polarized plug (one blade is wider than
the other). This plug will fit in a polarized outlet only one way, Ifthe plug does not
fit fully In the outlet, reverse the plug. If it still does not fit, contact a qualified electrician
to install a polarized outlet. Do not change the plug in any way.
2. Double Insulation [] eliminates the need for the
three-wire grounded power cord and grounded
power supply system. Applicable only to Class It
(double-insulated) tools. This circular saw is
a double Insulated tool.
Cover of
Grounded ®
Outlet Box ----" (_
/_ WARNING: Double insulation DOES NOT take the place of normal safety
precautions when operating this tool,
3. BEFORE plugging in the tool, BE SURE that the outlet voltage supplied is within
the voltage marked on the tool's data plate. DO NOT use "AC only" rated tools with
a DC power supply,
4,, AVOID body contact with grounded surfaces, such as pipes, radiators, ranges
and refrigerators, There isan increased risk of electric shock if your body is
grounded.
5. DO NOT expose power tools to rain or wet conditions or use power tools in
wet or damp locations. Water entering a power tool will increase the risk of
electric shock.
6. INSPECT tool cords for damage. Have damaged toot cords repaired at a Sears
Service Center. BE SURE to stay constantly aware of the cord locationand keep
itwell away from the moving blade.
7. DO NOT abuse the cord. NEVER use the cord to carry the toot by or pull the
plug from the outlet. Keep cord away from heat, oil, sharp edges or moving parts,
Replace damaged cords immediately. Damaged cords increase the risk of electric
shock.
EXTENSION CORDS
Use a proper extension cord. ONLY use cords listed by Underwriters Laboratories
(UL). Other extension cords can cause a drop in line voltage, resulting in a loss of
power and overheating of 1ool. For this tool an AWG (American Wire Gauge) size of
at least 14-gauge is recommended for an extension cord of 25-ff. or tess in length_
Use 12-gauge for an extension cord of 50-ft. Extension cords 100-ft. or longer are not
recommended. Remember, a smaller wire gauge size has greater capacity than
a larger number (14-gauge wire has more capacity than 16-gauge wire; 12-gauge
wire has more capacity than 14-gauge), When in doubt use the smaller number.
When operating a power tool outdoors, use an outdoor extension cord marked
"W-A" or "W"o These cords are rated for outdoor use and reduce the risk of electric
shock.
_CAUTION: Keep the extension cord clear of the working area. Position
the cord so that it will not get caught on lumber, tools or other obstructions
while you are working with a power tool.
replace immediately. Never use tool with a damaged cord since touching the
I Z_WARNING: Check extension cords before each use. If damaged
damaged area could cause electrical shock, resulting in serious injury.
SAFETY SYMBOLS FOR YOUR TOOL
The label on your tool may Include the following symbols.
V........................................................................Volts
A........................................................................................Amps
Hz......................................................................................Hertz
W..........................................................................VVatts
mln........................................................................Minutes
,._ .....................................................................................Alternating current
..................................................................................Direct current
no ........................................................................No-load speed
[] ....................................................................Class li construction, Double Insulated
_Jmin .............................................................. Revolutions or Strokes per minute
Z_"......................................................................Indicatesdanger,warningorcaution
It means attention! Your safety is involved.
SERVICE SAFETY
1. If any part of this saw is missing or should break, bend, or fail in any way;
or should any electrical component fail to perform properly: SHUT OFF
the power switch and remove the saw plug from the power source and have
the missing, damaged or failed parts replaced BEFORE resuming operation.
2. Tool service must be performed only at a Sears Parts and Repair Center.
Service or maintenance performed by unqualified personnel could result in
a risk of injury.
3. When servicing a tool, use only identical replacement parts. Follow
instructions in the maintenance section of this manual. Use of unauthorized
parts or failure to follow maintenance instructions may create a risk of electric
shock or injury.
SAFETY RULES FOR CIRCULAR SAWS
second hand on the auxiliary handle or motor housing. If both hands are holding
the saw, the blade cannot cut them.
Keep hands away from cutting area and blade. Keep your
I_ CAUTION: Blades coast after saw Is switched off.
1 KEEP your body positioned to either side of the saw blade and not in direct
line with the saw blade° Kickback could cause the saw to jump backwards_ (See
"Kickback .,What Causes It and Ways to Prevent It" on pages 16 and !7).
2, DO NOT reach underneath the work. The guard cannot protect you from the blade
beneath the workpiece,
DOES NOT cover the blade on the underside of the workpiece (Pg. 15 Fig, 2),
_ When sawing through a workpiece, the lower blade guard
ALWAYS keep your hands and fingers away from the cutting area.
3 CHECK lower guard for proper closing BEFORE each use° DO NOT operate the saw
if the lower guard does not move freely and close instantly. Never clamp or tie the
lower guard In the open position. If the saw is accidentally dropped, the lower guard may
be bent. Raise the lower guard with the retracting lever The guard is operating properly
when it moves freely, does not touch the blade or any other part in all angles and depths
of cut, and readily returns to the closed position.
4. CHECK the operation and condition of the lower guard spring. If the guard and the
spring are not operating properly, they MUST BE serviced before use. The lower
guard may operate sluggishly, due to damaged parts, gummy deposits, or a buildup of
debris, DO NOT operate your saw until the damage has been repaired or replaced
5. The lower guard should be retracted manually ONLY for making special cuts, such
as pocket or compound cuts, ALWAYS raise the lower guard by retracting Its lever,
As soon as the blade enters the material, the lower guard MUST be released. For all
other sawing, the fower guard should operate automatically.
6. ALWAYS make sure that the lower guard is covering the blade BEFORE placing the
saw down on a work bench or floor, An unprotected moving blade will cause the saw to
walk backwards, cutting whatever is in its path. Make note of the time it takes for the blade
to stop spinning after the switch is released.
7oNEVER hold the piece being cut in your hands or across your legs. It is importantto
support the workpiece properly in order to minimize body exposure, blade binding, or loss
of control.
8, HOLD TOOL by insulated gripping surfaces (handles) when performing an operation
where the cutting tool may contact hidden wiring or its own cord. Contact with a "live"
wire will make the exposed metal parts of the tool"live" and shock the operator
9. ALWAYS clamp the workpiece securely so it wiil not move when making the cut.
10oWhen ripping, ALWAYS USE a rip fence or straight edge guide, This improves the
accuracy of the cut and reduces the chance of the blade binding°
11 ALWAYS USE blades that have the correct size and shape (diamond vs. round) arbor
holes. Blades that do not match the mounting hardware of the saw will run erratically and
cause loss of control
9
SAFETY RULES FOR CIRCULAR SAWS cont,
12oNEVER use damaged or incorrect blade washers or bolts. The blade washers and
bolts were specially designed for your saw, for optimum performance and safety of operation.
13. NEVER cut more than one piece at a time. DO NOT STACK more than one
workpiece on the worktable at a time.
14_AVOID awkward operations and hand positions where a sudden slip could
cause your hand to move into the blade,
15, NEVER reach into the cutting path of the blade.
WARNING: Use of this product can generate dust containing chemicals
known to cause cancer, birth defects or other reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints..
• Crystalline silica from bricks and cement and other masonry products_
• Arsenic and chromium, from chemically treated lumber,
Your risk from these exposures varies, depending upon how often you do this
type of work.To reduce your exposure to these chemicals'.
• Work in a well-ventilated area,
. Work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling
and other construction activities. Wear protective clothing and wash exposed areas
with soap and water.
Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption
of harmful chemicals.
z_ WARNING: Use of this tool can generate and/or disburse dust, which
may cause serious and permanent respiratory or other injury, Always use
NIOSH/OSHA approved respiratory protection appropriate for the dust exposure.
Direct particles away from face and body.
ADDITIONAL RULES FOR SAFE OPERATION
to follow all instructions listed below may result in electric shock, fire and/or
serious personal injury, ......................................
1, Know your power tool, Read operator's manual carefully. Learn the applications
and limitations, as well as the specific potential hazards related to this tool.. Following
this rule will reduce the risk of electric shock, fire or serious injury.
2_ALWAYS wear safety glasses or eye shields when using this saw. Everyday
eyeglasses have only impact-resistant lenses; they are NOT safety glasses_
3_PROTECT your lungs. Wear a face mask or dust mask if the operation is dusty.
4oPROTECT your hearing. Wear appropriate personal hearing protection during use. Under
some conditions and duration of use, noise from this product may contribute tohearing loss,
5. ALL VISTORS AND BYSTANDERS MUST wear the same safety equipment that the
operator of the saw wears_
10
..................................I ,/_ WARNING: BE SURE to read and understand all instructions. Failure
ADDITIONAL RULES FOR SAFE OPERATION cont.
6. INSPECT the tool cords periodically and if damaged have them repaired at your
nearest Sears Service Center or other Authorized Service Facility. BE AWARE
of the cord location.
7 ALWAYS check the tool for damaged parts, Before further use of the tool, a guard or
other part that is damaged should be carefully checked to determine if it will operate properly
and perform its intended function. Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that may affect the tool's operation, A guard or
other part that isdamaged should be properly repaired or replacedat a Sears Service center.
8 INSPECT and remove all nails from lumber before sawing,
9 SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct others
who may use this tool. If someone borrows this tool, make sure they have these
instructions also.
Spindle
The shaft on whicha blade or cutting tool is mounted. Also called the Arbor.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one minute.
Saw Blade Path
The area over, under, behind or in front of the blade, as itapplies to the workpiece.
That area which will be or has been cut by the blade.
Set
The distance that the saw blade tooth is bent (or set) outward from the face of the blade
Miter Cut
A cutting operation made with the blade at any angle other than 900to the fence.
Compound Miter Cut
A compound miter cut is a cut made using a miter angle and a bevel angle at the same time
Cross cut
A cutting or shaping operation made against the grain of the workpiece
Bevel Cut
A cutting operation made with the blade at any angle other than 900to the miter table.
Dado Cut
A non-through cut which produces a square-sided notch or trough in the workpiece
(requires special blade).
Chamfer Cut
A cut removing a wedge from a block of wood so the end (or part of the end) is
angled at other than 900.
Ripping or Rip Cut
A cutting operation along the length of the workpiece.
Freehand Cut
Performing a cut without using a fence, miter gauge, fixture, work clamp, or other
proper device to keep the workpiece from twisting or moving during the cut.
Through Sawing
Any cutting operation where the blade extends completely throughthe thickness of theworkpiece.
11
-t
Non-Through Cuts
Any cutting operation where the blade does not extend completely through the
thickness of the workpiece, like a dado cut.
Leading End
The end of the workpiece pushed into tool firsL
Kerr
The material removed by the blade in a through cut or the slot produced by the blade
in a non-through or partial cut
Kickback
A hazard that can occur when the blade binds or stalls, throwing the workpiece back
toward operator.
Workpiece or Material
The item on which the cutting operation is being done_ The surfaces of a workpiece
are commonly referred to as faces, ends and edges.
Gum
A sticky, sap-based residue from wood products.
Resin
A sticky, sap-based substance that has hardened.
/_ WARNING: Your saw should NEVER be connected to the power source
when you are assembling parts, making adjustments, installing or removing
blades, cleaning or when It is not In use. Disconnecting the saw will prevent
accidental starting, which could cause serious personal Injury.
1. The saw's cutting blade is installed at the factory.
2. The edge guide isforce-fitted into the top of the lid of the storage/carrying case.
3. The blade wrench is also force-fitted into the top of the lid of the case. The wrench
is used when changing or installing a new blade.
4. Also included and attached to the top of the lid of the case with a hook and loop strap
is a pair of Laser enhancing safety glasses which are used to enhance the laser
beam in bright light conditions.
5o There Is a blade storage area in the bottom of the case where an extra blade can
be stored.
6. Inspect the saw carefully to make sure that no breakage or damage has occurred
during shipping, tf any of the items mentioned are missing (refer to PARTS LIST
on page 13), return the saw to your nearest Sears store or Craftsman outlet
to have the saw replaced.
in the power cord or operate saw until the broken or missing parts are replaced.
_ WARNING: If any parts are broken or mlsslng, DO NOT attempt to plug
Failure to do so could result In posslble serious Injury.
12
PARTS LIST
3. Edge Guide I_1
(stored in case) -_
j
FIg. 1
1. Saw
2. Blade
(Installed at factory)
KNOW YOUR CIRCULAR SAW (Fig. 2)
I NOTE: Before attempting to use your saw, familiarize yourself with all of the
operating features and safety requirements. I
Your circular saw has a precision-built electric motor and itshould only be connected to a
120-volt, 60-Hz AC ONLY power supply (normal household current). DO NOT operate on
direct current (DC). This large voltage drop will cause a loss of power and the motor wtll
overheat° If the saw does not operate when plugged intocorrect 120-volt, 60-Hz AC ONLY
outlet, check the power supply The saw has an 8-ft, 2-wire power cord (no adapter needed).
This Circular Saw has the following features:
1.14 Amp, 5000 RPM (no-load speed) motor provides the power and torque for fast,
sure cuts in wood, plywood, hardboard and wood-base materials.
2, Laser TracTMThe unique, Innovative feature for accurate, efficient cuttlngl
3_LED WORKLIGHT illuminates cutting area for easy visibility.
This light stays "On" when saw is plugged into power source.
4 Quick depth-of-cut adjustments with a maximum depth of cut:
2 3/s-In. thick at 90°; 1 13h6-1n. thick at 45°
5. Easy to read bevel cut scale adjusts from 0° to 54,5 ° bevel capacity.
6. Die-cast aluminum blade guards for extra strength and durability.
7_Extended length trigger switch\ for maximum control and comfort.
Squeeze for power "ON", release for power "OFF".
8. Oversized machined aluminum base has integrated rip and crosscut ruler.
9. Soft-grip ergonomtcally designed contoured rear handle and front assist handle
for positive gripping, control, balance and comfort.
10_includes Craftsman ®24 tooth carbide-tipped steel general purpose blade.
4. Blade Wrench
(stored in case)
5, Laser enhancing_
safety glasses C/\_
(for enhancing laser)
6. Operator's Manual
_J
13
I
I
This Circular Saw has the following features (cont.):
11, Top mounted blade spindle lock for easy blade changes,
12. Includes edge guide to help produce accurate cuts.
13oSawdust ejection chute helps direct dust and chips away from operator.
14. Permanently lubricated 100% ball bearings for smooth operation and long life.
15_Durable machined gearing for efficient power transmission.
16. includes high-impact resistant carry/storage case
Fig. 2 on demandSwitch
Rear Handfe ,Front Assist
TriggerSwitch Handle
LowerBlade
BevelScale
Bevel
Adjustment
Locking
Lever
s Guide
Motor
Housing
Screw
Depth-of-Cut
Adjustment Lever
Loosenl
Tighten+
FrontAssist
Handle '
14
Blade
Slotsfor
EdgeGuide
Spindle
Lock Button
_th-of-CutScale
GuardLever
Base
HII d .'{e] tjlj_ iH..'] d _[o] I_ [__'11 [el __ __
input 14 Amps
Rating 120V, 60HZ AC
No Load Speed 5000 RPM
Blade Diameter 7_A-in. (184mm)
Cutting Depth at 90° 23/a-in (60,33mm)
Cutting Depth at 45 ° 1Wle-in (46 03ram)
Maximum Bevel Angle 54,5 o
Z_ WARNING: A 7 1/4.inch blade is the maximum blade capacity of your saw. A
larger than 71/4-inch blade will come in contact with the blade guards. Also, NEVER
use a blade that is so thick that it prevents the outer blade washer from engaging
with the flat side of the spindle. Blades that are too large or too thick can result in an
accident causing serious injury_
SAW BLADES
All saw blades need to be kept clean,
sharp and properly set in order to cut
efficiently Using a dull blade places a
heavy load on the saw and increases
the danger of kickback. Keep extra
blades on hand, so sharp blades are
always available. Gum and wood pitch
hardened on the blade slows lhe saw
down. Use gum and pitch remover,
hot water or kerosene to remove them.
DO NOT use gasoline.
Lower Blade
Guard level Is
in UP poetUon
when making
a cut
BLADE GUARD SYSTEM (Fig, 3)
The lower blade guard, attached to
your circular saw, is there for your whencutis
protection and safety. It should beingmade
NEVER be altered for any reason,
If it becomes damaged or begins
to return slowly or sluggishly,
DO NOT operate your saw until the damage has been repaired or replaced.
ALWAYS leave the guard in its correct operating position when using the saw.
Z_ CAUTION: NEVER use the saw when the guard is not operating properly.The
guard should be checked for correct operation before each use, tf you drop your saw,
check the lower blade guard and bumper for damage at all depth settings before using.
NOTE: The guard is operating properly when it moves freely and then readily returns to
the closed position, if for any reason your lower blade guard and bumper does not close
freely, take the saw to your nearest Sears Repair Center for service before using it.
15
KICKBACK...WHAT CAUSES IT AND WAYS TO HELP PREVENT IT (Fig. 4)
The Causes of Kickback
\
Correct Blade Depth
Fig. 4
Blade Is Set Too
Deep
1, Kickback is a sudden reaction to a pinched,
bound or misaligned saw blade, which
causes an uncontrolledsaw to lift up and
out of the workpiece and toward the operator,
2. When the blade is pinched or bound tightly
by the kerr closing down, the blade stalls
and the motor reaction drives the unit rapidly
back towards the operator.
3. If the blade becomes twisted or misaligned
in the cut, the teeth at the back edge of the
blade can dig into the top surface of the
wood. This causes the blade to climb out
of the kerr and jump back towards the operator,
4. Sawing into knots or nails in the workpiece
can cause Kickback.
5. Sawing into wet or warped lumber can
cause Kickback (see Fig. 5a)o
6, Forcing a cut, or not supporting the workpiece
correctly can cause Kickback (see Fig. 5a).
7. Kickback isa result of toot misuse and/or
incorrectoperating procedures or conditions
It can be avoided by taking the proper
precautions, on page !7.
Fig. 5
Right
UlUUll,i, i i
Fig, 5a
16
-L--
Ways to Help Prevent Kickback
ALWAYS release trigger switch immediately if the blade binds
or the saw stalls. Kickback could cause you to lose control of the saw. Loss of control
can lead to serious injury.
ALWAYS maintain a firm grip with
both (see Fig 6) hands on the saw
and position your body and arms to
allow you to resist Kickback forces_
Kickback forces can be controlled by
the operator, if the proper precautions
are taken.
,,
If the blade is binding, or when
you are interruptinga cut for any
reason, ALWAYS release the trigger
and hold the saw motionless in the
material until the blade comes to a
complete stop° NEVER attempt
to remove the saw from the work
or pull the saw backward while the
blade is in motion, or Kickback may
occur CHECK and take corrective
action to eliminate the cause of blade binding.
3, Inspect the workpiece for knots or nails before cutting. Never saw into a knot or nail,
4. DO NOT cut warped or wet lumber (see Fig 5a),
5, ALWAYS support large panels to minimize the risk of blade pinching and Kickback. Large
panels tend to sag under their own weight(see Fig, 5a) Supports MUST be placed under
the panel, one near the line of cut and one near the edge of the panel (see Fig. 5).
6, When restarting the saw in the workpiece, CENTER the blade in the kerr and check to be
sure that the saw teeth are not engaged into the material, If the saw blade is binding, it may
walk up or Kickback from the workpiece when the saw is restarted.
7, DO NOT use a dull or damaged blade Unsharpened, improperly set, or gummed-up blades
produce narrow kerr which causes excessive friction, blade binding and Kickback_
8, KEEP the blade at the correct depth setting. The depth setting should not exceed 1/4*inch
below the material being cut (see Fig, 4). BE SURE that the blade depth and adjusting
locking levers are tight and secure BEFORE making a cut, If blade adjustment shifts while
cutting it may cause binding and Kickback,
9, USE EXTRA CAUTION when making a "Pocket Cut" into existing walls or other blind areas.
The protruding blade may cut objecls that can cause Kickback
-J
17
MAKINGDEPTH-OF-CUTADJUSTMENTS(Fig. 7)
ALWAYS use the correct blade depth setting° The correct blade depth setting for all cuts
should not be more than 1/4-inch below the material being cut (see Fig 4). Allowing more
depth will increase the chance of kickback and cause the cut to be rough. Your saw is
equipped with a depth-of-cut scale that provides increased depth-of-cut accuracy,
"Thedepth-of-cut scale is located on the inside back of the upper blade guard
Fig, 7
pth-of-cu! Scale
_j Raise the Saw
Depth.of.(::u_ 0
for adjusting
J
Lower the Saw
TO SETTHE BLADE DEPTH (Fig° 7a)
I, Unplug the saw,
i , , i , i i i i ,,, , , ,,, I,,,IH,,,.,,,.I.,.lll_u,J_l.JJ
unplug the saw could result in accidental starting which can cause serious personal
l ,_ WARN ING _ ALWAYS unplug saw before rnaking any adjustn_ents. Failure to I
injury.
2. Raise the depth-of-cut adjustment
lever to loosen the base (see Fig. 7).
3o Determine the desired depth of cut
4. Locate the depth-of-cut scale on the
back of the upper blade guard
(see Fig. 7a).
_Dep
c_ Iltl: / \ \ oFc_
i!117t I
'lg
51 Hold the base of the saw flat against
the edge of the workpiece and then
raise or lower the saw until the indicator
mark on the bracket aligns with the
notch on the blade guard at
the desired depth-of-cut mark.
Bracket
6. Tighten depth-of-cut adjustment lever,
Fig. 7a A_ /
18
USING THE LASER TRAC TM LASER LIGHT FEATURE (Fig. 8)
DO NOT stare into beam, Only turn laser beam on when the saw is on the workpiece.
WARNING: LASER LIGHT° LASER RADIATION. Avoid Direct Eye Exposure.
Class Ilia laser.
saw must be plugged into power source.
I OTE: Your circular saw has a built-in laser light° To activate laser light switch,
1, DO NOT turn the laser beam on until the saw
is on the workpiece.
2_Mark the line of cut on the workpiece
3, Adjust the cutting angle and cutting depth
as needed
4, Plug in the saw and push the laser switch
forward to turn on the lasen
5, Align laser beam with line-of-cut (see Fig_8).
6. Squeeze the triggerswitch and slowly push
the saw forward using both hands. Keep the
red laser beam on the line-of-cut.
7,Always shut off the laser light when you are
finished cutting.
Fig. 8
enhance the laser light in bright light conditions. DO NOT wear these glasses if they
CAUTION: The Laser enhancing safety glasses that were included will I
interfere with the safe operation of this saw.
LED WORKLIGHT
Your circular saw has a built-in worktight for better visibility when cutting This light is always
"ON" when saw is plugged into power source
19
I
I
STARTING A CUT (Fig. 9)
maintain proper control of saw° Failure to clamp and support workpiece and loss of
I _ WARNING: ALWAYS clamp and support workpiece securely. ALWAYS
control of saw could result in serious injury,
1. ALWAYS use your saw with your hands positioned correctly, with one hand operating
the trigger switch and the other on the front assist handle (see Fig. 9).
z_"WARNING: ALWAYS maintain proper control of the saw to make sawing safer
and easier. Loss of control of the saw could cause an accident resulting in possible
serious injury°
2° NEVER use the saw with your Fig. 9
hands positioned as shown in Fig. 10
To Help Maintain Control"
3. ALWAYS support the workpiece
near the cut,
4. ALWAYS support the workpiece
so the cut will be on your right°
5, ALWAYS clamp the workpiece
so it will not move duringthe cut,
Place the workpiece with the
good side down.
i NOTE: Thegood sldeof workpieoe appearance important.
6. Before starting a cut, draw a guideline along
the desired line of cut, then place the front
edge of the saw base on that part of the
workptece that is solidly supported (see Fig. 9)°
7. NEVER place the saw on the part of the
workpiece that will fall off when the cut
is made (see Fig. I0).
8. ALWAYS keep the cord away from the
cutting area. ALWAYS place the cord so it
does not hang up on the workpiece when
making a cut.
g_
Hold the saw firmly with both hands (see Fig 9).
Z_ WARNING: If the cord hangs up on the workpieee during a cut, release the
trigger switch immediately, To avoid injury, unplug the saw and move the cord to
I
prevent it from hanging up again.
I
or death. If the cord has been damaged, have it replaced before using the saw again.
the is the side where is
Fig, 10
i i
Using the saw with a damaged cord could result in serious injury
20
TO HELP MAINTAIN CONTROL cont.:
10. Squeeze the trigger switch to start the saw° ALWAYS let the blade reach full speed
before you begin the cut into the workpiece.
11. When making a cut, ALWAYS use steady, even pressure° Forcing the saw causes
rough cuts and could shorten the life of the saw or cause Kickback.
12, After completing your cut, release the trigger switch and allow the blade to come to
a complete stop. DO NOT remove the saw from the workplece while the blade
is moving.
_[__ When sawing through a workpiece, the lower biade guard DOES
NOT cover the blade on the underside of the workpiece (see Fig. 3, page 15).
ALWAYS keep your hands and fingers away from the cutting area. Any part of your
body coming in contact with the moving blade will result in serious injury.
MAKING CROSS CUTS AND RIP CUTS (Figs. 11 and 1la)
maintain proper control of saw. Failure to clamp and support workpiece and loss
_ WARNING: ALWAYS clamp and support workpiece securely° ALWAYS
of control of saw could result in serious injury.
1_ALWAYS use your saw with your hands positioned correctly (see Fig. 11).
=
!
__J
0_ indicator
Fig. 11a
Fig. 11
safer and easier, Loss of control of the saw could cause an accident resulting
_ WARNING: ALWAYS maintain proper control of the saw to make sawing
In possible serious Injury.
i
2. When making cross or rip outs, align your ltne of cut with the fight side of the notch
by the 0° Indicator_ (see Fig, 11a).
3. Since the thickness of blades varies, MAKE ATRIAL CUT In scrap material along the
guideline to determine how much, if any, you should offset the blade from the guideline
to allow for the kerf of the blade to get an accurate cut.
21
I
I
INTEGRATED RIP AND CROSSCUT RULERS
Marked on the base across the front(see Fig, 11a, page 21) is a handy ruler for measuring
repetitive cuts. It is marked t V4-inches to the right of 0° and 5-inches to the left of 0°,
in V1B-inch increments
Also marked on the base down the right side edge, is a ruler for measuring length of cuts,
marked 0 to 8 inches in 1/16-inchincrements,
MAKING RIP CUTS
ALWAYS use a guide when making long or wide rip cuts with your saw. You can use
either a straight edge or use the edge guide that was included with your saw.
USING A STRAIGHT EDGE (Flg. 12)
maintain proper control of saw. Failure to clamp and support workplece
WARNING: ALWAYS clamp and support workptece securely. ALWAYS
combined with loss of control of saw could result tn serious injury.
1. You can make an efficient rip guide
by clamping a straight edge to your
workplece_
2. Carefully guide the saw along the
straight edge for a straight rip cut
(see Fig. 12).
3. ALWAYS LETTHE BLADE REACH
FULL SPEED, then carefully guide
the saw into the workptece. DO NOT
bind the blade In the cut, Push the
saw forward at a speed where the
blade is not laboring.
Fig. 12
INSTALLING AND USING THE EDGE GUIDE (Figs. 13 and 13a)
Your saw comes with an edge guide that is 7 1/2qnches long on the guide edge_ It allows you
to make accurate parallel cuts when trimming a workpiece. It attaches to the saw's base°
The arm of the edge guide is stamped 0 to 7 inches in 1!8-inch increments and t8 centimeters
in l-ram increments for easy adjustment of your cuL
1. Unplug the saw
Z_ WARNING: ALWAYS unplug saw before making any adjustments. Failure to
unplug the saw could result in accidental starting which can cause serious personal injury.
2. Position the edge guide so the arm with the inch increments is facing "up". Slide the arm
of the edge guide into the mounting slots at the front of the saw's base (see Fig_ 13).
3o Adjust the edge guide to the desired length of cut°
4_ Tighten the edge guide retaining screw.
5. Clamp and support the workpiece securely before making your cut.
22
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