Craftsman 315.220380 User Manual

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Page 1

Owner's Manual

PROFESSIONAL

10 in. Stationary

RADIAL ARM SAW

Model No.

315.220380

Save this manual for future reference.

A CAUTION: Read and follow all

Safety Rules and Operating

Instructions before first use of this

product.

Customer Help Line: 1-800-932-3188

Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA

Visit the Craftsman web page: www.sears.com/craftsman

972000-505

12-98

• Safety

• Features

• Assembly

• Operation

• Maintenance

• Parts List

Page 2

WARRANTY

FULL ONE YEAR WARRANTY ON CRAFTSMAN RADIAL ARM SAW If this CRRFTSMRN* Radial Arm Saw fails due to a defect in material or workmanship within one year from the

date of purchase, Sears will repair it, free of charge. Contact a Sears Sen/ice Center for repair.

If this product is used for commercial or rental purposes, this warranty applies only for 90 days from the date of purchase.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept. 81 TWA, Hoffman Estates, IL 60179

INTRODUCTION

Your saw has many features for making cutting operations more pleasant and enjoyable. Safety, performance and dependability have been given top priority in the design of this saw making it easy to maintain and operate.

CAUTION: Carefully read through this entire owner's manual before using your new saw. Pay close

attention to the Rules For Safe Operation, and all Safety Alert Symbols, including Danger, Warning and Caution. If you use your saw properly and only for what it is intended, you will enjoy years of safe, reliable

service.

^ Look for this symbol to point out important safety precautions. It means attention!!! Your safety is

involved.

WARNING:

The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses

with side shields, available at Sears Retail Stores.

TABLE OF CONTENTS

Warranty and Introduction.................................................................................................................................. 2

Table of Contents.............................................................................................................................................. 2-3

Rules For Safe Operation....................................................................................................................................

Electrical................................................................................................................................................................

Product Specifications and Glossary..........................................................................................................-(0,11

Unpacking and Accessories........................................................................................................................... 11

... ...

Loose Parts List...............................................................................................................................................12-14

Tools Needed...................................................................................................................................................... 15

Labels............................................................................................................................................................. 16-17

Features

Assembly...........................................................................................................................................................22-36

Assembling Leg Stand........................................................................................................................................ 22

Mounting Saw to Leg Stand.................................................................................................................................23

CRRFTSMIlir RADIAL SAW 315.220380

.......

.................................................................................................................................................. 18-21

Page 3

Attaching Elevating Handwheel......................................................................................................................................

Instaiiing the Yoke Assembly...........................................................................................................................................24

Removing the Blade........................................................................................................................................................25

Attaching Table Supports.............................................................................................................................................. 25

Setting the Arm Lock Knob..............................................................................................................................................26

Setting the Yoke Clamp...................................................................................................................................................26

Setting the Bevel Lock Lever..........................................................................................................................................

Tightening the Arm and Column......................................................................................................................................28

Adjusting the Column Tube........................................................................................................................................28-29

Adjusting the Carriage Bearings......................................................................................................................................30

Leveling the Table Supports

Installing the Front Table.................................................................................................................................................32

Leveling the Front Table..................................................................................................................................................33

Installing Rear Table, Spacer Table, Fence, and Clamps

Installing Blade and Blade Guard....................................................................................................................................34

Aligning Riving Knife to Blade

Installing Rip Scale Indicators..................................................................................................................................... 36

Adjustments................................................................................................................................................................36-42

Aligning the Arm for Cross Cuts...................................................................................................................................... 37

Aligning the Blade to Table at 0’ Bevel

Squaring Blade to Fence.................................................................................................................................................39

Paralleling Blade to Table................................................................................................................................................40

Aligning the Rip Scale Indicators................................................................................................................................ 41

Installing Control Cut Device................................................................................................................................... 42

.......................................................................................................................................... 31

..........................

........................................................................................................................................

..........................................................................................................................

...............................................................33-34

Operation....................................................................................................................................................................43-53

Basic Operation of the Radial Arm Saw

Types of Cuts...................................................................................................................................................................43

Switch and Switch Key................................................................................................................................................ 44

Causes of Kickback....................................................................................................................................................... 44

Avoiding Kickback............................................................................................................................................................44

Cutting Aids..................................................................................................................................................................... 45

Making a Cross Cut

Making a Miter Cut......................................................................................................................................................... 47

Making a Bevel Cut..................................................................................................................................................... 48

Making a Compound Cross Cut......................................................................................................................................49

Rip Cut Hazards and Precautions............................................................................................................................. 50

Setting Up a Rip Cut..................................................................................................................................................50-51

Making a Rip Cut.............................................................................................................................................................51

Making Other Cuts....................................................................................................................................................... 52

Cutting Long Workpieces............................................................................................................................................... 52

Non-Through Cuts....................................................................................................................................................... 53

Maintenance.................................................................................................................................................................. 54

Troubleshooting...................................................................................................................................................... 55-59

Exploded View and Repair Parts List.........................................................................................................................60-81

.................................................................................................................................................... 46

........

................................................................................................................. 43

Parts Ordering / Service.....................................................................................................................................

CROFTlMRir RADIAL SAW 315.220380

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Page 4

RULES FOR SAFE OPERATION

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for

proper accident prevention measures.

SYMBOL MEANING

^ SAFETY ALERT SYMBOL

Indicates danger, warning or caution. May be used in conjunction with other symbols or pictographs.

DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others.

Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

A WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others.

Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

^ CAUTION: Failure to obey a safety warning may result in property damage or personal Injury to

yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

Note: Advises you of information or instructions vital to the operation or maintenance of the equipment.

IMPORTANT

Servicing requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service we suggest you contact your nearest Sears repair center. Always use original factory replacement parts when servicing.

If you have questions about terms in the following rules, refer to the Glossary of Terms for Woodworking or the Features section.

READ ALL INSTRUCTIONS

■ KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the saw's applications and limitations as well as the specific potential hazards related to this tool.

■ DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools near gasoline or other

flammable liquids, in damp or wet locations, or expose them to rain. Keep the work area well lit.

■ KEEP CHILDREN AND VISITORS AWAY. All

visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact the tool or extension cord while operating.

^ WARNING: Do not attempt to operate this tool

until you have read thoroughly and understand

completely all instructions, safety rules, etc. contained in this manual. Failure to comply can result in accidents involving fire, electric shock, or serious personal injury. Save owner's manual and review frequently for continuing safe operation, and instructing others who may use this tool.

MAKE WORKSHOP CHILD-PROOF with padlocks and master switches or by removing switch keys.

USE THE RIGHT TOOL FOR THE JOB. Do not

force the tool or attachment to do a job it was not designed for. Use it only the way it was intended.

DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry. They can get caught and draw you into moving parts. Nonslip footwear is recommended. Also wear protective hair covering to contain long hair.

ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyegiasses have only impactresistant lenses: they are NOT safety glasses.

■ KEEP WORK AREA CLEAN. Cluttered work areas and work benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation. Keep floors clean and free of saw

dust.

■ MAINTAIN TOOLS WITH CARE. Keep tools sharp

and clean for better and safer performance. Follow instructions for lubricating and changing accesso ries.

CRRFTSMRN' RADIAL SAW 315.220380

NEVER STAND ON TOOL. Serious injury could

occur if the tool is tipped or if the blade is uninten tionally contacted.

DO NOT OVERREACH. Keep proper footing and balance at all times.

SECURE WORK. Use clamps or a vise to hold work when practical, it’s safer than using your hand and frees both hands to operate the tooi.

Page 5

RULES FOR SAFE OPERATION (Continued)

USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.) of at least

14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in the tool.

REMOVE WRENCHES AND ADJUSTING KEYS. Get in the habit of checking - before turning on the tool - that hex keys and adjusting wrenches are

removed from tool. .

CHECK DAMAGED PARTS. Before using the tool again, check any damaged parts, including guards, for proper operation and performance. Check

alignment of moving parts, binding of moving parts, breakage of parts, saw stability, mounting, and any other conditions that may affect its operation. A damaged part must be properly repaired or re placed by a qualified service technician at a Sears

repair center to avoid risk of personal injury. USE ONLY CORRECT BLADES. Use the right

blade style for the material and the type of cut. Use only blades marked for at least 5,000 rpm and

10 in. or smaller, with a 5/8 in. arbor hole.

KEEP GUARDS IN PLACE and in good working

order. This includes the blade guard, the riving knife, and the anti-kickback pawls.

i CHECK DIRECTION OF FEED. When ripping,

feed work into a blade or cutter against the direc tion of rotation of the blade or cutter.

I NEVER LEAVE TOOL RUNNING UNATTENDED.

TURN THE POWER OFF. Do not leave the tool

until it comes to a complete stop.

I USE RECOMMENDED ACCESSORIES. Using

improper accessories may risk injury. Consult the

Accessories section for recommended accesso

ries.

I USE ONLY SEARS REPLACEMENT PARTS. All

repairs, whether electrical or mechanical, should be made by a qualified service technician at a Sears repair center.

■ DISCONNECT ALL TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected from the power supply.

■ DO NOT FORCE THE TOOL. It will do the job better and more safely at the rate for which it was designed.

■ BEFORE MOUNTING, DISCONNECTING OR

REMOUNTING THE MOTOR; unplug the saw and remove the switch key.

A WARNING: When servicing, use only identical

Craftsman replacement parts. Use of any other parts may create a hazard or damage product.

■ NEVER USE THIS TOOL IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes.

■ MAKE SURE THE WORK AREA HAS AMPLE

LIGHTING to see the work and that no obstruc tions will interfere with safe operation BEFORE performing any work using this tool.

■ DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches

replaced by a qualified service technician at a

Sears repair center.

■ GUARD AGAINST ELECTRICAL SHOCK by

preventing body contact with grounded surfaces such as pipes, radiators, ranges, refrigerator enclosures.

■ GROUND ALL TOOLS. See Electrical page.

■ WEAR A DUST MASK to keep from inhaling fine particles. Use wood dust collection systems whenever possible.

■ PROTECT YOUR HEARING. Wear hearing

protection during extended periods of operation.

■ DO NOT OPERATE THIS TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION.

■ STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do

not operate tool when you are tired. Do not rush.

■ AVOID AWKWARD OPERATIONS AND HAND

POSITIONS where a sudden slip could cause your hand to move into the blade. ALWAYS make sure you have good balance.

CRRFTSMmr RADIAL SAW 315.220380

Page 6

RULES FOR SAFE OPERATION (Continued)

I GUARD AGAINST KICKBACK. Kickback can

occur when the blade stalls, driving the work piece back toward the operator. It can cause your hand to contact the blade, resulting in serious personai injury. Stay out of the blade path and turn switch off immediately if blade binds or stalls.

DO NOT USE A PERSON AS A SUBSTITUTE

FOR A TABLE if additional support is needed. Use a support the same height as the table.

USE A SUPPORT FOR THE SIDES AND BACK

OF THE SAW TABLE when sawing wide or long workpieces to minimize the risk of blade pinching and kickback. Use a sturdy “outrigger" support to prevent tipping if a table extension more than 24 inches long is attached to the saw.

CUT ONLY WOOD, PLASTIC OR WOOD-LIKE MATERIALS. Do not cut metal.

BEFORE MAKING A CUT, be sure all adjustments are secure.

NEVER cut more than one piece at a time. DO NOT STACK more than one workpiece on the saw table at a time.

DO NOT REMOVE THE SAW'S BLADE GUARD. Never operate the saw with the blade guard removed. Make sure all guards are operating properly before each use.

NEVER PERFORM ANY OPERATION FREE HAND. Always place the workpiece to be cut on

the saw table and position it firmly against the fence as a backstop.

USE THE RIP FENCE. Always use a fence or straight edge guide when ripping.

BE SURE THE BLADE PATH IS FREE OF NAILS. Inspect for and remove all nails from lumber before cutting.

BE SURE THE BLADE CLEARS THE WORK PIECE. Never start the saw with the blade touching

the stock. KEEP HANDS AWAY FROM CUTTING AREA.

Do not reach underneath work or in biade cutting path with your hands and fingers for any reason.

Always turn the power off when cut is complete. USE A PUSHBLOCK OR PUSHSTICK in rip mode

for workpieces so small that your fingers go under the blade guard. NEVER TOUCH BLADE or other moving parts during use, for any reason.

■ ALLOW THE MOTOR TO COME UP TO FULL SPEED before starting a cut to avoid blade binding

or stailing.

■ ALWAYS PUSH THE WORKPIECE when ripping; never pull it toward the saw.

■ DO NOT FEED THE MATERIAL TOO QUICKLY. Do not force the workpiece against the blade.

■ ALWAYS TURN OFF SAW before disconnecting it, to avoid accidental starting when reconnecting

to the power supply. NEVER leave the saw unattended while connected to a power source.

■ BEFORE CHANGING THE SETUP, REMOVING COVERS, GUARDS, OR BLADE; unplug the saw and remove the switch key.

■ KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool.

■ KEEP BLADES CLEAN, SHARP AND WITH SUFFICIENT SET. Sharp blades minimize stalling and kickback. Keep blades free of rust, grease,

and pitch.

WARNING: Blade coasts after being turned off.

■ USE ONLY OUTDOOR EXTENSION CORDS. Use only extension cords with the marking “Ac

ceptable for use with outdoor appliances; store indoors while not in use.” Use extension cords with an electrical rating not less than the saw’s rating. Always disconnect the extension cord from the outlet before disconnecting the product from the extension cord.

■ INSPECT TOOL CORDS AND EXTENSION

CORDS PERIODICALLY and, if damaged, have repaired by a qualified service technician at a Sears repair center. Stay constantly aware of cord location and keep it well away from the moving biade.

■ DO NOT ABUSE CORD. Never yank the cord to

disconnect it from receptacle. Keep the cord from

heat, oil, and sharp edges.

■ SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you

loan someone this tool, loan them these instruc

tions also.

CRRFTIMflN* RADIAL SAW 315.220380

SAVE THESE INSTRUCTIONS

Page 7

ADDITIONAL SAFETY RULES FOR RADIAL SAWS

SECURE THE SAW. Firmly bolt the saw to the leg

stand to keep the saw from tipping, walking, or sliding.

DO NOT SET UP WORK WITH THE BLADE SPINNING. Keep the saw power off until you are ready to use it.

RIP ONLY WORKPIECES LONGER THAN THE

BLADE’S DIAMETER. Never rip a piece of wood

that is shorter than the diameter of the blade.

NEVER LOWER AN UNLOCKED REVOLVING CUTTING TOOL. Always lock the carriage lock knob before lowering the blade.

SHUT OFF THE POWER TO FREE A JAMMED

GUARD. Press the switch off before putting your hands near the blade. Wait for the blade to stop,

then free the guard.

I LOCK THE SAW BEFORE MOVING IT. Secure

the radial arm with the arm lock knob. Secure the carriage with the carriage lock knob.

I POSITION THE WORKPIECE WITH THE FIN

ISHED SIDE DOWN. If the anti-kickback pawls catch the wood to stop kickback, they could mar the top surface or cause splintering.

I POSITION THE WORKPIECE SO NO ONE MUST

STAND IN LINE WITH THE BLADE. If kickback or climb occurs, a helper, operator, or observer in the sawblade path could be seriously injured.

I POSITION THE CUT SO THE WASTE PART

FALLS OFF. Never use a length stop on the free end of the workpiece. Never apply force to the free end or hold it while the sawblade is rotating.

A WARNING: In a rip cut. holding the cut-off edge

behind the blade can cause the cut edges to pinch, risking kickback. It could cause the blade to climb over the front edge of the wood and contact your hand.

■ BEFORE CUTTING, position and tighten the blade guard and anti-kickback pawls. Test the pawls to make sure they would stop kickback if it started. Keep the points sharp.

■ KEEP THE SAW BLADE PATH CLEAR. Position the saw to allow enough room on all sides so

neither the operator nor a visitor stands in line with the sawblade.

■ AVOID HEELING by adjusting the saw blade so it

exactly parallels the fence during ripping opera tions.

■ AVOID GRABBING in rip mode by keeping the

. saw blade correctly adjusted and by feeding the

work from the infeed side (opposite the anti-

^ kickback pawls).

■ AVOID PINCHING by using a riving knife and sharp saw blade. Keep the work positioned firmly against the fence.

■ USE IN-RIP WHENEVER POSSIBLE by position ing the work so the blade is between (inside) the column and the motor.

■ NEVER ADJUST GUARD, PAWLS, OR BLADE

WITHOUT DISCONNECTING THE POWER. Always turn off the switch and unplug the cord before freeing a jammed blade, tightening a loose blade, or repositioning the guard or pawls.

yy CAUTION: Do not turn the motor switch on and

off rapidly. This can loosen the sawblade. .

■ NEVER CUT MORE THAN ONE PIECE OF WOOD AT A TIME. The feed will be uneven and

could cause the blade to pick up one or more pieces and cause serious injury.

■ TURN OFF SAW IF A STRANGE NOISE OR

HEAVY VIBRATION OCCURS. Immediately turn off the saw, locate the source, and correct the problem before using the saw further.

I BEFORE STARTING EACH CUT, check that no

play exists in the carriage. Be sure the arm, yoke and bevel locks and clamps are tight. Verify the blade, all handles, blade washers, and blade nuts are secure.

I BEFORE MAKING A CUT, test the upper and

lower blade guards for free movement up and down. Position the nose of the guard to just clear the workpiece.

■ AVOID KICKBACK AND POSSIBLE INJURY by preventing heeling, grabbing, and pinching.

■ POSITION THE CUT SO THE BLADE WILL NOT

EXTEND BEYOND THE EDGE OF THE TABLE.

■ KEEP THE GUARDS IN PLACE AND THE WORK SURFACE CLEAR DURING A CUT. Small objects or wood slivers can ricochet from the blade into the fence and back toward the operator. If the blade

loosens slivers, remove them with a stick, not your hand.

■ IN A RIP CUT, DO NOT LET GO OF THE WORK

PIECE UNTIL THE CUT IS COMPLETE. When the

workpiece is fed into the blade, push the workpiece

all the way past the blade.

CRRFTSMflM' RADIAL SAW 315.220380

Page 8

ELECTRICAL

EXTENSION CORDS

Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a consider able distance from the power source, use an exten

sion cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jack eted cords listed by Undenwriter's Laboratories (UL) should be used.

Length of Extension Cord Wire Size (A.W.Q.)

Up to 25 feet 14 26-100 feet 12

When working with the tool outdoors, use an exten sion cord that is designed for outside use. This is indicated by the letters WA on the cord's jacket.

Before using an extension cord, inspect it for loose or

exposed wires and cut or worn insulation.

CAUTION: Keep the cord away from the cutting

area and position the cord so that it wili not be caught on lumber, tools, or other objects during

cutting operations.

ELECTRICAL CONNECTION

Your Sears Craftsman Radial Arm Saw is powered by a precision built electric motor. It should be connected

to a power supply that is 120 volts, 60 Hz, AC only

(normal household current), it should be connected

to a 240 volt power supply only If it has been reset

according to the instructions in this manual. The

motor has been set at the factory for 120 volts; if it is reconnected to operate at 240 volts, the main power cord plug and any receptacle must be replaced with devices rated for 240 volts. This tool will not operate

on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the saw does not operate when plugged into an outlet, double check the power supply.

GROUNDING INSTRUCTIONS

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local

codes and ordinances. Do not modify the plug provided. If it will not fit the

outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is

the equipment-grounding conductor. If repair or

replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or senrice personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.

Repair or replace a damaged or worn cord immedi ately.

This tool is intended for use on a circuit that has an outlet like the one shown in Figure 1. It also has a grounding pin like the one shown.

SPEED AND WIRING

The no-load speed of your saw is approximately 3,600 ipm. This speed is not constant. For voltage, the wiring in a shop is as important as the motor’s horse power rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power

tool may not be able to support two or three tools.

CRRFnMRN* RADIAL SAW 315.220380

COVER OF GROUNDED

OUTLET BOX

Fig. 1

Page 9

ELECTRICAL

CHANGING VOLTAGE

See Figures 2-4.

Your radial saw has been set up at the factory to operate efficiently on a 120V AC single voltage circuit.

However, if heavy duty operation is required, the circuits are overloaded, or the circuit is low voltage, have a qualified electrician change the voltage on the

main power system to a 240V AC voltage circuit.

A WARNING: The control cut device is set up for

a 120V AC single voltage circuit. Do not modify

the control cut cord. Identify the control cut

cord and tie it back out of the way.

■ Correctly identify the control cut cord, unplug it, and set it aside.

■ Unplug the main power cord.

■ Remove the blade following the procedure in the

Assembly section.

■ Remove the pan head screw above the blade arbor on the motor cover. Lift motor cover to expose switch. See Figure 2.

■ Use a small screwdriver to slide the dual voltage

switch to the 240V position. See Figures 3 and 4.

■ Reinstall motor cover.

■ Replace the 120V plug on the main cord with a UL listed 240V, 15 amp, 3-prong plug.

■ Follow the instructions provided with the UL listed plug.

■ Plug the cord into a 240V, 15 amp, 3-blade recep tacle. Make sure the receptacle is connected to a 240V AC power supply through a 240V branch circuit that has a 15 amp fuse or circuit breaker.

Note: No adapter is available for this type of plug or

receptacle.

UFT MOTOR COVER TO EXPOSE SWITCH

SUDE AS SHOWN FOR SINGLE VOLTAGE CIRCUITS

SWITCH SHOWN IN 110-120 VOLT POSITION

Fig.3

LIFT MOTOR COVER TO EXPOSE SWITCH

PAN HEAD SCREW

SUDE AS SHOWN FOR DUALVOLTAGE CIRCUITS

SWITCH SHOWN IN 220-240 VOLT POSITION

Fig. 4

CRRFTSMRN* RADIAL SAW 315.220380

Page 10

PRODUCT SPECIFICATIONS

Blade Arbor Blade Diameter Blade Bevel Angle Radial Arm Swing Range Blade Height Adjust Carriage Travel Cutting Capacity - Maximum Cross Cut 15.50 in. Cutting Capacity - Maximum Out-Rip 26 in.

50* left - 90’ right

5/8 in.

10 in.

O’ - 90*

5.35 in.

17.25 in.

GLOSSARY OF TERMS FOR WOODWORKING

Bevel Cut

A cut made across a workpiece with the blade at any angle other than 90’ to the table surface.

Chamfer

A cut removing a wedge from a block so the end (or part of it) is angled rather than at 90 degrees.

Climb

A hazard in which the blade “climbs” over and out of the workpiece, pulling the stock out of the operator's hands or running across the wori<piece.

Compound Cut

A cross cut with both a miter angle and a bevel angle.

Cross Cut

A cutting operation with the blade parallel to the carriage arm and the blade teeth pointing down. It can be across or with the grain, normally across the grain or width of the workpiece.

Dado Cut

A non-through cut that leaves a square notch dr

trough; requires a special blade.

Featherboard

A device to help guide workpieces during rip cuts.

Fence

A piece of wood used as a edge guide for the workpiece. Located perpendicular to the carriage arm. Can be placed at different distances from the rear table edge in combination with the other table pieces and is secured with table clamps.

Freehand

Dangerous practice of making a cut without using a fence.

Gum

A sticky, sap-based residue from wood products.

Heel

Alignment of the blade to the fence.

Cutting Capacity - Maximum In-Rip Depth of Cut at 90*

Depth of Cut at 45’ Table Size Table Height

Rating

Input No Load Speed

120V/240V 60 Hz - AC only

40 x 27.75 x 1 in.

13.0/6.5 Amperes 3,600 RPM

Infeed

The side of the blade where the blade teeth point up, opposite the anti-kickback pawls.

In-Rip

A type of rip cut in which the blade is between the column and the motor.

Kerf

The space left by the removal of material in a cut or the slot produced by the blade in a non-through cut.

Kickback

A hazard that can occur when blade binds or stalls,

throwing workpiece back toward operator.

Leading End

The end of the workpiece pushed into the cutting tool first.

Miter Cut

A vertical cut made at any angle other than 0’ across the workpiece.

Molding

A shaping cut that gives a varied shape to the workpiece and requires a special blade.

Out-Rip

A type of rip cut in which the motor is between the blade and the column. (The blade is "outside” the motor).

Pushstick

A device used to feed the workpiece through the saw blade during cutting operations. It helps keep the operator's hands well away from the blade.

Rabbet

A type of cut that gives a notch in the edge of a workpiece.

Resaw

A cutting operation to reduce the thickness of the workpiece to make thinner pieces.

16 in.

3 in.

2.25 in.

36 in.

CRRFTSMRN’ RADIAL SAW 315.2203S0

Page 11

GLOSSARY OF TERMS FOR WOODWORKING (Cont.)

Resin

A sticky, sap-based substance.

Rip Cut .

In a radial saw, a cut made with the blade parallel to the fence and perpendicular to the arm. Can be across or with the grain. The teeth point up at the

point of contact with the wood.

Sawblade Path

The area directly in line with the blade — over, under,

behind, or in front of it. Also, the workpiece area which

will be or has been cut by the blade.

Set

The distance that the tip of the saw blade tooth is off

set from the face of the blade.

UNPACKING

WARNING: To prevent accidental starting that

could cause possible serious personal injury,

assemble all parts to your saw before connecting it to power supply. The saw should never be connected to the power supply when you are assembling parts, making adjustments, installing or removing blades, or when not in use.

WARNING: if any parts are missing, do not

operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury.

Throw-Back

Saw throwing back a workpiece similar to kickback.

Through Sawing

Any cutting operation where the blade extends

completely through the workpiece.

Trailing End

The workpiece end last cut by the blade in a rip cut.

Workpiece

The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to

as faces, ends, and edges.

Worktable

The surface on which the workpiece rests while performing a cutting operation.

■ Carefully remove all parts from the carton and place the saw on a level work surface. Separate and check against the list of loose parts.

■ Do not discard the packing materials until you have

carefully inspected the saw, identified all parts, and satisfactorily operated your new saw.

Note: If any parts are damaged or missing, do not

attempt to plug in the power cord and turn the switch on until the damaged or missing parts are obtained and are installed correctly.

ACCESSORIES

The following recommended accessories are currently available at Sears Retail Stores.

■ Steel and carbide tipped circular saw blades ■ Adjustable taper jig

■ Hold down clamps ■ Sawdust collector shroud

■ Saw baskets

^ WARNING: The use of attachments or accessories not listed might be hazardous.

CRRFnMRir RADIAL SAW 31S.220380

Page 12

LOOSE PARTS LIST

Check ail loose parts from the box with the list below. Use the instructions on the following pages to assemble.

All fasteners are shown actual size.

1. Saw Assembly

...........................................................

SAW ASSEMBLY SHOWN AS PACKED

2. Elevating Handwheel A. Handwheel B. Screw {10-24 X 5/8 in. Soc. Hd.)

C. Star Washer..........................................................

ummmii

.............................................................

...........................

□

Fig. 5

3. Blade Wrench.

.....

4. Hex Key A. 3/16 in. Hex Key.

B. 1/4 in. Hex Key...

CRUFTSHIIN* RADIAL SAW 315.220380

Fig. 6A

Page 13

LOOSE PARTS LIST

Check all loose parts from the box with the list below. Use the instructions on the following pages to assemble. All fasteners are shown actual size.

5. Saw Base To Leg Stand Assembly

A. Saw Assembly (not shown).............................1

B. Leg Stand Assembly (not shown) C. Hex bolt (5/16-18 X 5/8 in. Hex Head) D. Washer (5/16 in.)

E. Lock washer (5/16 in.)......................................4

F. Hex Nut (5/16-18)..............................................4

..............................................

..................

(o) @ ©

Hardware for Front Table

A. Front table

B. Screw (1/4-20 x 1 in.)..................................... 4

C. Washer (1/4 in.)................................................4

D. Lock washer (1/4 in.) E. Hex nut (1/4-20)

.......................................................

......................................

...............................................

.............

1 4 8

4 4

9. Fence.

10. Leveling Hardware for Front Table

A. Screw (1/4-20 x 1-3/4 in.)............

B. Washer.........................................

C. U-clip

D. Setscrew......................................

E. Tee nut.........................................

...........................................

^mmm @ (Q) ©

7. Rear Table.................................................................1

11. Scale Indicator A. Screw

B. Speed Nut C. Indicator

D. Switch Key.......................................................2

...............................................................

........................................................

..........................................................

inroTF

4 2 2

Fig. 6B

CRRFTSMRN* RADIAL SAW 315.220380

Page 14

LOOSE PARTS LIST

Check all loose parts from the box with the list below. Use the instructions on the following pages to assemble.

All fasteners are shown actual size.

12. Table Support A. Table Support Rails B. Square head bolt (5/16-18 x 3/4 in.) C. Flat washer (5/16 in.) D. Lock washer (5/16 in.) E. Hex nut (5/16-18)

13. Table Clamp A. Thumb screw (2)

B. Square nut........................................................2

C. Table clamp bracket

D. Cup washer......................................................2

........................................................

........................................

...............

......................................

....................................

.............................................

.......................................

15. Leg Stand.................................................................i

2 4 4 4 4

A. Leg.......................................................................

B. Long bottom brace................................................2

C. Long top brace.....................................................

D. Short bottom brace E. Short top brace

F. Foot..........................................................................

G. Screw (1/4-20 x 5/8 in.)

H. Star washer

I. Hex nut (1/4-20)..................................................

J. Hex nut (3/8-16)

oTo

..............................................

....................................................

......................................

.....................................................

....................................................

40 40

14. Owner’s Manual (not shown)

CRRFTSMRN' RADIAL SAW 315.220380 14

0 0

o ©

Fig. 6C

Page 15

TOOLS NEEDED

The following tools are needed for assembly and alignment. They are not included with this saw.

LEVEL

HEX KEYS:

S/32in.AND 1/B1n.

MEDIUM FLAT BUDE SCREWDRIVER

Fig. 7

CRRFTSMRN* RADIAL SAW 315.220380

Page 16

Control Cut Settings

Crosscut

Wood Type

Hard A Medium Soft

Wood

Type

All Types A

Wood

Type

Hard A Medium Soft C 0-35

Com

Wood

Type

All Types A 0-6

Setting Position

B 0-20 C 0-35

evel brnssc

Setting Position

iter Crosscut 1

1 w

Setting Position

pound Crosscut

Setting Position

Feet Minute

0-6

Feet Minute

0-6

Feet Minute

0-6

0-20

Feet Minute

A WARNING / ADVERTENCIA

^ 10 inch Radial Arm Saw ^

3,600 RPM 120/240 VOLTS 13/6.5Aiiw 60Hz AC ONLY

WARNING: when servicing, use only identical

CRAFTSMAN REPLACEMENT PARTS.

MODEL 315.220380

MADE IN U.S.A. SEABS, ROEBUCK AND CO.

SER. NO.

®!

\Customer Help Line 1-800-932-318S J

PROFESSIONAL

Rip Feed Direction

• For your own safety, Read and understand

owner's manual before operating saw.

• This tool has more than one connection to the

power source.

• To reduce the risk of electrical shock or injury,

disconnect all power connections

• When servicing, use only identical

replacement parts.

• Para su seguridad, lea y entlenda el manual del

propietario antes de operar la sierra.

A WARNING/ADVERTENCIA

• For your nfcty, <to net food rip material Into

law from thit direction.

• Pan tn ugnridad, no introducá «1 matarial qua

vayi a cortaran la clam daada actaa diracción.

CRRFT3Miir RADIAL SAW 315.220380

Fig. 8A

Page 17

Carriage Lock

Control Cut

Speed Adjustment

A WARNING

ADVERTENCIA

For your salety, road owners manual before operating saw.

Wear salety goggles.

Do not perform freehand cuts.

• Return carriage to full rear position after each cross cut.

See Instructions on how to reduce the risk of kickback.

Whan ripping, use pushstickwhen blade Is set 2 inches or more from

fence.

When ripping, use puAhlock and auxiliary fence when blade is set between

1/2 and 2 incNs from fence. Do not make rip cuts narrower than 1/2 inch.

• Keep hands out of path of blade.

• Do not reach around saw blade.

• Turn power off and wait tor blade to stop betnra moving workpiece or changing settings.

• Unplug saw before changing the blade or servicing.

• Para su seguridad, lea y entiendi el manual del pmpietarlo antes de operar la sierra,

▲ WARNING

ADVERTENCIA

• Read and understand owners manual

before operating saw.

• For your safety, do not use

accessories without proper guarding.

• Provide proper workpiece support

• Position cutting tool behind the

fence.

• With power off and switch key removed, turn cutting tool by hand to make sure it does not strike guard,

fence or any other saw parts.

• Para su seguridad, lea y entienda el manual del propietario antes de operar la sierra.

LOCKED

UNLOCKED

■ PIVOT 1b

CRRFnHRir RADIAL SAW 315.220380

\ i

Fig. 8B

Page 18

FEATURES

KNOW YOUR RADIAL SAW

See Figure 9A.

OVERVIEW - The main operating components include

the coiumn, the arm, and the yoke assembiy (yoke, motor, and blade), and their operation is summarized in the paragraph below. Safety features and control functions are given also. Spending a few minutes reviewing the illustrations and features list below and on the following pages to locate these items will make assembly easier.

METHOD OF OPERATION: The column at the back

of the saw supports the radial arm. The arm can be raised or lowered to change the blade height or swiveled left and right for a miter cut. A yoke fits into a carriage on the arm, which can travel back and fonivard. The yoke supports the yoke assembly

(motor, blade, and blade guard) and can be pivoted

so the blade faces right, front, or left. The motor can

be rotated to change the blade angle.

Control functions include 1) column height (elevating handwheel), 2) arm angle (arm lock knob), 3) yoke movement on arm (‘carriage iock knob) 4) yoke

rotation {‘yoke pivot latch and ‘yoke lock handle), and

5) blade bevel (‘bevel index lever and ‘bevel lock knob).

Safety features include the control cut device, the removable switch key, and the blade guard assembly. Never operate the saw without ensuring these safety

features are in place and functioning correctly.

On a radial saw, “cross cut” means a cut parallel to the arm, and a “rip cuf is perpendicular to the arm.

There are several ways to make cuts, depending on

the size and material of the workpiece and the end

result desired.

Before attempting to use your saw, familiarize yourself with all operating features and safety requirements of your Sears Craftsman Radial Arm Saw.

‘Shown on following pages

CRHFTSMRN’ RADIAL SAW 315.220380

Fig. 9A

Page 19

FEATURES

FEATURES LIST

See Figures 9A-9D.

ADJUSTABLE TABLES - A narrow spacer table and

wider rear table that can be repositioned or even

replaced with different tables. See Figure 9C.

ANTI-KICKBACK PAWLS - Toothed pawls that snag

the work in case of kickback during rip cuts. (When the blade is parallel to the arm, the pawls are in front of the blade.) Keep the pawls in place to reduce risk of injury. See Figure 9D.

ARM - The assembly extending from the column,

which supports the yoke, the motor, and the blade.

See Figure 9A.

ARM LOCK KNOB - Controls arm angle. Use to set

the arm to the positive stops at 0", 45' left, and 45'

right and to lock the arm in place. Located on top of arm at front. See Figures 9A and 9B.

BEVEL INDEX KNOB - Controls the blade angle

between positive stops at O', 45', and 90'. Located behind the handle. See Figure 9B.

BEVEL INDEX SCALE - Shows the blade angle for

bevel cuts and is located behind the handle. See

Figure 9B.

BEVEL LOCK LEVER - Sets and locks blade angle, it

is located below the handle. See Figure 9B.

BLADE - For maximum performance, use the Crafts

man 40-tooth, 10 in. carbide-tipped blade provided

with your saw. It is a high-quality combination blade

suitable for ripping and crosscut operations. Blades recommended for other operations are listed in the Accessory section of this manual. The blade is powered by the main motor and turned off by the switch. See Figure 9D.

WARNING: Use only blades rated for at least

5,000 rpm and recommended for use on this

saw. Check with your nearest Sears retail store.

BLADE GUARD ASSEMBLY • Protective unit over

the blade, with a riving knife, anti-kickback pawls, an

upper blade guard, a lower outer blade guard, and a lower inner blade guard. Always keep each item in place unless specifically instructed to move it. See

Figures 9A and 9D.

BLADE GUARD CLAMP SCREW - Secures the

blade guard to the motor. Located between the blade and the motor. See Figure 9D.

ARM LOCK KNOB

MITER SCALE

RIP

SCALE(S)

COLUMN TUBE

COLUMN SUPPORT

Fig. 9B

CRDFT^MRN' RADIAL SAW 315.220380

Page 20

FEATURES

CARRIAGE - Slides along track under arm and

supports yoke. Contained in two carriage covers, one on each side of the arm. See Figure 9C.

CARRIAGE LOCK KNOB - Controls whether the

carriage is locked or can travel. Located on the left side of the arm on the carriage cover. See Figure 9C.

COLUMN - Upright housing at the back of the saw,

consisting of a column support and a column tube. The column tube can be raised or lowered with the elevating handwheel at the front of the saw. See

Figures 9A and 9B.

CONTROL CUT DEVICE - Limits carriage speed to

prevent climb, using a cable from the carriage to the column. Has a separate motor on left side, which is activated by the switch trigger in the handle. The cable returns the carriage to the column when the motor is not activated. Speed is adjusted with a thumbwheel on the handle. It runs on a separate

120V AC single voltage circuit. See Figure 9C.

WARNING: When connecting only one of the

cords, squeeze the switch trigger in the handle. If the main motor cord alone is connected, the switch trigger in the handle will not operate the control cut device. The carriage cannot be advanced without power to the control cut device.

DUAL VOLTAGE - If needed, your main power

source may be rewired by a qualified electrician to provide a 240V AC circuit. See the E/ecir/ca/section.

DUST GUIDE - Directs sawdust, created from the cut

being made, in the direction you set. Located at the rear of the upper blade guard. See Figure 9D.

ELEVATING HANDWHEEL - The handwheel below

the worktable (in front) that changes the height of the

arm and the blade. See Figure 9C.

FENCE - Removable guide for work, which extends

across width of table. See Figure 9C,

FRONT TABLE - Fixed portion of the worktable that

supports the work. See Figure 9C.

HANDLE - Used to pull the yoke assembly. Mounted

on the yoke to the right of the blade. See Figure 9C.

HOLD DOWN - A metal guard to control workpiece

climb during rip cuts. When blade parallels arm, hold

down is over the back of the blade. See Figure 9D.

HOLD DOWN KNOB - Controls placement of the hold

down and locks it in place. See Figure 9D.

MITER SCALE - Shows the miter angle setting of the

arm. See Figure 98.

CONTROL

CUT MOTOR

SPACER

TABLE

FENCE

TRACK

CARRIAGE

LOCK KNOB

CARRIAGE

AND COVER

SWITCH

AND KEY

FRONT TABLE

ELEVATING

HANDWHEEL

CRRFTSMRN* RADIAL SAW 315.220380

Fig. 9C

Page 21

FEATURES

MOTOR (13/6.5 AMP) - Powers the blade and is

controlled by the switch and key at the front of the arm. The powerful induction motor has a capacitor start. It is mounted in the yoke and rotated with the bevel index knob and bevel lock lever. See Figure 9B.

RIP SCALES - Show the distance from the fence to.

the blade. (In-rip scales are on the right side of the arm, and out-rip scales are on the left side.) Upper

scales show the distance with the fence beside the

front table. Lower scales show the distance with the fence in farthest back position. See Figure 9B.

RIVING KNIFE OR SPREADER - Located directly in

front of the blade and beside the anti-kickback pawls, the riving knife keeps cut edges from binding during

rip cuts. See Figure 9D.

RIVING KNIFE BRACKET - Allows adjustment of the

riving knife. Located midway along the riving knife.

See Figure 9D.

RIVING KNIFE KNOB - Adjusts the riving knife and

locks both the pawls and the riving knife in place. Located toward the top and front of the blade guard. See Figure 9D.

SWITCH TRIGGER - Used to power the control cut

device to allow yoke assembly to be pulled forward. Mounted in the handle. See Figure 9D.

SWITCH WITH KEY - Powers the blade motor.

Placed on the front of the arm for easy access. To

lock the switch once it has been pressed to OFF,

remove the yellow key. Place the key in a location that is inaccessible to children and others not qualified to use the tool.

See Figures 9A and 9C.

YOKE - Supports the blade and motor. Can be

pivoted to index the blade between rip and cross cuts.

Located between the carriage and the motor. See

Figure 9B.

YOKE PIVOT LATCH - Indexes the yoke (after it is

released) to position the blade to face right (out-rip cut), front (cross cut), or left (in-rip cut). Located on the right carriage cover. See Figure 9B.

YOKE LOCK HANDLE - Releases the yoke to allow

indexing for rip cut or cross cut. Located below the yoke, on the right. See Figure 9B.

DUST GUIDE

HOLD DOWN

HOLD

DOWN KNOB

UPPER

BLADE GUARD

LOWER

BLADE GUARD

CLAMP SCREW

SWITCH

TRIGGER

RIVING

KNIFE KNOB

RIVING KNIFE

RIVING

KNIFE BRACKET

ANTI-KICKBACK

PAWLS

BLADE

Fig. 9D

CRAFTSMAN' RADIAL SAW 315.220380

Page 22

ASSEMBLY

Assembly is best done in the area where the saw will

be used. When you remove the saw and hardware from the packing materials, carefully check the items with the Loose Parts list. If you are unsure about the

description of any part, refer to their illustrations. For your convenience, all fasteners have been drawn

actual size. If any parts are missing, delay assembling

until you have obtained the missing part(s).

Your radiai arm saw is capable of a wide variety of

operations, and thus requires a number of initiai setup

adjustments. However, once the saw is set up, you can check your saw in about ten minutes and correct

any misalignment with the procedures in the Adjust

ment section.

CAUTION: Perform ail the procedures in both

the Assembly and Adjustments sections before using the saw. Run a check on your saw frequently, referring to the Adjustments section. Failure to perform the adjustments in the initiai set up or on a frequent basis can result in poor performance or machine damage.

ASSEMBLING LEG STAND

See Figures 10A - IOC.

■ Take the following hardware from the hardware

bags in the leg stand carton: 40 truss head screws (1/4-20 x 5/8 in.)

40 star washers (1/4 in.) 40 hex nuts (1/4-20)

■ Take the foliowing hardware from the remaining

hardware bags in the leg stand carton: 4 leveling feet

8 large hex nuts (3/8-16)

■ Obtain four legs and eight braces from the leg

stand carton. See the Loose Parts section.

Place a 3/8-16 hex nut on each leveling foot and insert leveling feet into the bottom of the legs. Cap with remaining 3/8-16 hex nuts but only finger

tighten. See Figure 10A.

Place a short upper brace inside two of the legs (wide end of legs up) and align the three holes in

the brace with the holes in the legs.

Insert the screws. Add the star washers and 1/4-20

hex nuts. Finger tighten.

Instali a short lower brace on the legs.

See Figure 10A.

Repeat for the other end assembly.

Connect the leg sets with a long upper brace. Add the hardware and finger tighten. Repeat for the other side brace, then install the long lower braces.

See Figure 10B.

Tighten all screws, washers, and nuts with a 7/16

in. wrench and as needed a #2 phillips screwdriver. Move the leg stand to the desired location. Using a

level, adjust the leveling feet by raising or iowering the bolts with a 9/16 in. wrench.

When the leg stand is ievel, securely tighten all four nuts with the wrench.

Your leg stand is now completely assembled and ready for use. See Figure IOC.

Fig. 10C

Page 23

ASSEMBLY

MOUNTING SAW TO LEG STAND

See Figure 11.

A WARNING: Firmly bolt the saw to the leg stand

to keep the saw from tipping, walking, or sliding.

■ Locate the following hardware from a small hard ware bag:

4 hex bolts {5/16-18 x 5/8 in.) 4 iockwashers (5/16 in.)

8 flat washers (11/32 in.) 4 hex nuts (5/16-18)

■ Place the saw on top of the leg stand so the holes in the saw base line up with the holes on top of the teg stand braces.

■ Put a washer on a screw, and put the screw and washer into the hole in the saw base. Cap with another washer, then a lockwasher and a hex nut.

Hand tighten the set.

■ install the other three sets and securely tighten all four sets with a 1/2 in. wrench.

ATTACHING ELEVATING HANDWHEEL

See Figure 12.

A WARNING: Be sure the main power cord of

your saw is unplugged. Ignoring this precaution could result in serious injury. Do not perform the following steps unless the saw is unplugged.

The elevating handwheel adjusts the height of the

radial arm and the blade.

■ Take the handwheel, star washer, and screw (10-24 X 5/8 in. Soc. Hd.) from the hardware bag.

■ Place the handwheel on the end of the elevating shaft, which extends from the front of the saw base.

■ Place the star washer on the screw and thread screw into the end of the shaft.

■ Securely tighten the screw with a 5/32 in. hex key.

■ Raise or lower the arm by turning the handwheel.

ELEVATING

SHAFT

SAW_

BASE

SCREW

LEG

STAND

WASHER

Fig. 12

FLAT

WASHER

LEG STAND

LOCKWASHER

HEX NUT

Fig. 11

CRDFTSMIIN’ RADIAL SAW 315.220380

Page 24

ASSEMBLY

INSTALLING THE YOKE ASSEMBLY

See Figures 13A - 13C.

The yoke rides in the carriage below the arm and

supports the motor, the biade guard, and the biade.

Install the yoke assembly from the front of the arm.

■ Remove the carriage stop screw and lockwasher from below the front of the arm with a 1/4 in. hex

key. See Figure 13A.

ARM ViEWED FROM BELOW

LOCKWASHER

CARRIAGE STOP SCREW

1/4 in. HEX KEY

Remove the arm cap screws and arm cap from the

front of the arm with a phillips screwdriver. See

Figure 13B.

Fig. 13A

FOR CLARITY, CARRIAGE COVERS AND CARRIAGE LOCK

KNOB ARE NOT SHOWN IN ILLUSTRATION

ARM LOCK KNOB

BEARINGS (4)

CARRIAGE

YOKE

CARRIAGE

LOCK KNOB

ARM

ARM LOCK KNOB

ARM CAP

ARM

CAP SCREWS

Fig. 13B

Remove and discard the two motor setscrews in the bottom of the motor. They are for shipping purposes only.

Lock the arm with the arm lock knob, located on top of the front of the arm, so the arm doesn’t swing while you are mounting the yoke assembly.

Pick up the yoke assembly and carefully slip it onto the carriage track below the arm. Keep it parallel with the arm so bearings slide in smoothly. See

Figure 13C.

CARRIAGE COVER

Fig. 13C

Reinstall the carriage stop screw, the lockwasher, arm cap, and arm cap screws. Tighten all screws securely.

^ WARNING: Once the yoke assembly is on the

carriage track, reinstall the arm cap, the arm cap screws, the carriage stop screw, and the

lockwasher. Do not risk serious injury or damage

to the saw by failing to replace these parts.

Tighten the carriage lock knob, on the carriage cover on the left of the arm. to lock the yoke assembly in place.

CRRFTSHRN’ RADIAL SAW 315.220380

Page 25

ASSEMBLY

REMOVING THE BLADE

See Figure 14.

Remove the blade and blade guard assembly during setup for safety and better access. The blade guard includes an upper blade guard, an outer lower guard, and an inner lower guard. The lower inner guard consists of two overlapping slotted metal strips. The strips are held together with a retaining screw and a

nut. Locate these items before beginning the proce dure.

iV WARNING: To prevent accidental contact with

^ the blade that could result in injury, remove the

blade and blade guard before making setups involving the blade arbor and work stand. Use the blade wrenches provided with your saw.

■ Remove the retaining screw and nut at the bottom of the lower inner blade guard.

■ Loosen the guard clamp screw, a long thumbscrew

between the blade guard and the motor.

■ Rotate and lift the guard assembly up and over the

blade, then remove it.

■ Hold the blade arbor (motor shaft) with one of the two blade wrenches provided. Put the other blade wrench on the blade nut and turn it clockwise

(down), since the blade arbor has left hand threads.

■ Remove the blade nut. outer blade washer, saw

blade, and inner blade washer. Set these items aside until all the tables have been installed and the front table Is level.

ATTACHING TABLE SUPPORTS

See Figure 15.

The table supports are a base for the three wooden table sections and fence.

■ Locate the two table supports and the following hardware: •

4 square head bolts (5/16-18 x 3/4 in.) 4 lockwashers (5/16 in.) 4 hex nuts (5/16-18) 4 flat washers (5/16 in.)

■ Attach the supports to the side of the saw base. There are holes in both sides of each support. The

long side of each support (with the slotted holes)

fits against the saw base.

■ Use two square head bolts per support. Inserted from within the saw base outward.

■ Place a flat washer, a lock washer, and a hex nut

on the end of each screw,

■ Position table supports so that bolts are approxi mately centered in slotted holes.

■ Finger tighten or snug with a 1/2 in. wrench only at this time. Final adjustments will be made later in

Leveling The Table Supports section.

TABLE

SUPPORT

SQUARE

HEAD BOLT

THUMBSCREW

RETAINING

SCREW AND NUT

BUDE

ROTATION

BUDE

ARBOR

BUDE GUARD

OUTER BUDE

WASHER

INNER BUDE

TIGHTEN

BLADE

WRENCH (2)

BUDE

WASHER

MOUNTTABLE SUPPORTS

Fig. 14 USING THESE HOLE LOCATIONS Fig. 15

25 CRBFTSMflH* RADIAL SAW 315.220380

Page 26

ASSEMBLY

SETTING THE ARM LOCK KNOB

See Figure 16.

It may be possible to move the arm when locked, if the arm lock knob is too loose. If the arm does not move freely when unlocked, the arm lock knob may be too tight. Use this procedure to check and set the arm lock knob by turning the arm lock wheel (under the carriage arm).

■ Release the arm lock knob, located on top of the

arm at the front.

■ Swing the arm 30* to the left or the right, referring to the miter scale on top of the column.

■ Lock the arm in place with the arm lock knob.

■ Apply a reasonable amount of pressure. The arm

can be forced but if it moves easily, it needs

adjustment.

■ Locate the arm lock wheel.

■ Release the arm lock knob and turn the lock wheel

clockwise to tighten or counterclockwise to loosen.

■ Repeat above steps until the arm movement is

minimized when locked.

ARM LOCK KNOB

ARM

ARM CAP

MOTOR

YOKE

ASSEMBLY

Lock the yoke lock handle. Grasp the motor with both hands and apply reasonable pressure to see if it slips. If it moves, reset the yoke lock handle as

follows. Remove the arm cap screws and arm cap at the front of the arm with a phillips screwdriver. See

Figure 13B.

Remove the carriage stop screw and lockwasher with a 1/4 in. hex key. Carefully slide the yoke assembly forward and off the carriage.

Place the yoke assembly in a spot where it will be secure as you work on the top of the yoke.

Release the yoke lock handle. Tighten the center nut with a 15/16 in. wrench until the lock handle is centered between the two legs of the yoke.

Carefully replace the yoke assembly on the car riage arm track. Slide it back about halfway.

Replace the carriage stop screw and lockwasher,

followed by the arm cap and arm cap screws. Lock and test the yoke again. If it can be moved,

repeat the procedure until it is secure.

YOKE LOCK

HANDLE

Fig. 17A

SETTING THE YOKE CLAMP

See Figures 17A and 17B.

The yoke clamp keeps the yoke from rotating on the carriage when you want the saw blade to be station ary. Use this procedure to check and set the yoke

clamp.

■ Release the yoke lock handle (below the arm on the right side) so the motor can be rotated.

■ Swivel the motor slightly, it should be at an angle in between one of the preset positive stop angles.

CRRFTSMflN* RADIAL SAW 315.2203S0

CENTER NUT

YOKE LOCK

HANDLE

YOKE LEG

Fig. 17B

Page 27

SETTING THE BEVEL LOCK LEVER

See Figures 18A -18C.

The bevel lock lever locks the blade at desired angles other than the preset positive stop angles. The bevel lock lever is preset at the factory but may need readjustment after shipping or extended use. Check for overtightness or looseness and make any neces sary adjustments as follows:

The bevel lock lever is located on the front of the yoke assembly, near the bottom. It is attached to a clamp bolt that controls the amount of tightness.

■ Pull the bevel lock lever fonward to unlock it. Use the bevel index knob (just under the handle) to

rotate the motor approximately 30*. Lock the bevel lock lever. ■

■ If the bevel lock lever is difficult to lock, the clàmp bolt needs to be loosened. If the motor can bé forced out of position, the clamp bolt needs to be tightened.

■ Remove the socket screw (under the bevel lock lever) and star washer with a 1/8 in. hex key.

■ Use the bevel lock handle as a wrench to tighten or loosen the clamp bolt. The clamp bolt has a right handed thread. Tighten it left to right.

■ When the bolt is correctly set, remove the bevel lock lever from the clamp bolt and place it roughly parallel to the yoke assembly.

■ Replace the socket screw and star washer. Re check the tightness of the bevel lock lever. Repeat

the steps above until the motor is secure when

locked, and the bevel lock lever fits squarely against the yoke assembly.

ASSEMBLY

STAR WASHER

SOCKET SCREW

1/8 in. HEX KEY

CLAMP BOLT

BEVEL

LOCK LEVER

Fig. 188

BEVEL ' BEVEL

LOCK LEVER INDEX KNOB MOTOR Fig. 18A

BEVEL LOCK LEVER IN

CORRECT LOCKED POSITION

Fig. 18C

CRRFTSMRN* RADIAL SAW 315.220380

Page 28

ASSEMBLY

TIGHTENING THE ARM AND COLUMN

See Figure 19.

There should be no play, vertical or horizontal, in the

arm relative to the column. If you can move the arm up, down or sideways when it is unlocked, use the following steps to tighten it. •

■ Using a Phillips screwdriver, remove the rear cover screws (2) and rear cover from the back of the arm. This uncovers the bolts on the column .

■ Tighten the top two bolts evenly until the arm is firm

and there is no vertical or horizontal movement.

■ Also check the two bottom hex nuts. It is not

necessary to tighten them as tight as the upper

■bolts. However they should be tightened even and snug.

■ -Replace the rear cover and rear cover screws.

■ Tighten screws securely.

REAR

COVER SCREWS

REAR

COVER

ADJUSTING THE COLUMN TUBE

See Figures 20A - 200.

The purpose of this procedure is to check whether the

inner column tube is snug in the housing and to remove any looseness. Looseness could result in a poor cut or difficulty in elevating the carriage. The column tube is the upper portion of the column and extends from the column support.

Note: It is criticaiXo remove all looseness with this

procedure. If this procedure is not done cor

rectly, following adjustments will be wrong and

could result in machine damage.

This procedure checks both the elevating action and the rotating action. If a check does not show loose

ness, do not perform the adjustment.

■ If the arm is not at 0' (straight forward), release the arm lock knob, set the arm, and re-lock the arm lock knob.

■ Elevation check: To check the elevation movement,

place your hand under the front of the radial arm. Press upward on the radial arm. There should be no play between the column tube and the column support. The whole assembly should move as one.

See Figure 20A.

HEX NUT (2)

Fig. 19

SUPPORT

COLUMN

TUBE

ARM

Fig. 20A

CRRFTSMRN* RADIAL SAW 315.220380 28

Page 29

ASSEMBLY

Rotation check: To check the rotation, hold the front

of the arm with one hand and grasp the top of the column support with the other. Press the arm to the side. If there is play between the column support and the column tube, it needs to be adjusted. See

Figure 20B.

COLUMN TUBE

COLUMN SUPPORT

Fig. 20B

Elevation Adjustment: If the elevation check did not

show any play between the column tube and the support, go to the rotation adjustment. Othenwise, raise and lower the arm with the elevating hand wheel. Tighten the black screws on the right side of the column support by 1/16th to 1/8th of a turn. Tighten the two silver screws on the left side

slightly more. You will need two 1/2 in. wrenches or sockets. Turn the elevating handwheel again. If the column tube binds, loosen the silver and black screws and turn the handwheel again. See Figure

20C.

When the elevation is smooth, check for looseness

again by pressing upward on the front of the arm.

Repeat the previous step until elevation is smooth with no play between the column tube and the column support.

Elevation Adjustment

COLUMN

TUBE

BUCK

SCREWS

Fig. 20C

Rotation Adjustment: Using a 3/16 in. hex key,

slightly tighten the two cap screws at the back of the column support (left side) until no play shows

between the radial arm and the column. The cap screws are indicated by arrows. See Figure 20D.

Recheck the rotation by holding the front of the arm, grasping the top of the column support with the other, and pressing the arm to the side.

Rotation Adjustment

CAP

SCREWS

Fig. 20D

CRRFTSHRir RADIAL SAW 315.220380

Page 30

ASSEMBLY

ADJUSTING THE CARRIAGE BEARINGS

See Figures 21A and21B.

Loose carriage bearings permit the blade to wander slightly while cutting, which will result in a poor cut and more wear and tear on the saw. Use the following steps to check for tightness and to then adjust the bearings if needed.

■ On the left side of the arm, remove the carriage lock knob, the carriage cover screws, and the carriage cover.

■ With one hand, grip the front bearing hard to keep it still, and pull the carriage forward with the other hand. The bearing should turn. If it stays still as the carriage is moved, it needs to be adjusted.

CARRIAGE BEARING

■ Use a 9/16 in. wrench to hold the eccentric screw (top of bearing) and a 1/2 in. wrench to loosen the nut below the bearing.

■ Turn the eccentric screw a partial turn as needed to tighten the bearing.

■ Retighten the nut and repeat the second step to test the tightness. Adjust it so the bearing turns even against resistance when the carriage is moved - but not so much that the carriage is difficult to move and return it to its rear position.

■ Repeat for the left rear bearing.

Note: Adjust bearings on the left side only. Bearings

on the right side do not adjust.

■ Replace the carriage cover, carriage cover screws, and carriage lock knob. :

ECCENTRIC SCREW

9/16 In.

WRENCH

GRASP AND HOLD

CARRIAGE BEARING

CRRmHHN* RADIAL SAW 315.220380 30

Fig. 21A

WRENCH

Fig. 21B

Page 31

ASSEMBLY

LEVELING THE TABLE SUPPORTS

See Figures 22A and 22B.

The table supports must be perfectly level.

■ Pull the bevel lock lever forward to unlock it. Use the bevel index knob to rotate the motor so the arbor shaft points down. Lock the bevel lock lever.

■ Release the arm lock knob to angle the arm. Begin by positioning the arbor shaft over the back of the highest table support. Normally this is the left side.

See Figure 22A.

■ Lock the arm lock knob and the carriage lock knob.

■ Using one of the blade wrenches as a feeler gage, place it on the table support below the arbor shaft.

■ With the elevating handwheel, carefully lower the motor until the shaft just touches the wrench. The wrench should move with only slight resistance. Securely tighten the back screw on the table support.

■ Without changing the elevation, move the arm to place the blade arbor over the front of table sup port. See Figure 22B.

Place the wrench below the shaft and check that the clearance is the same. If not, adjust the table support until it is the same. Securely tighten the front screw.

Move the arm to the opposite side and repeat the above procedure. When the opposite side is level, recheck the first side to make sure that it is still accurate and even.

Return the saw and motor to normal height and position.

ARM LOCK KNOB

BEVEL

INDEX KNOB

BEVEL

LOCK LEVER

BLADE WRENCH

AT BACK

BLADE

ARBOR

LEFT SIDE

TABLE SUPPORT

RIGHT SIDE

TABLE SUPPORT

ELEVATING

HANDWHEEL

Fig. 22A

GRRFTSMIir RADIAL SAW 315.220380

Page 32

INSTALLING THE FRONT TABLE

See Figures 23A - 23C.

Use this procedure to install the fixed front table.

The top of the table has counterbored holes, predrilled from the top, around the center to attach the table. In the center are a counterbored hole and a small hole, which is not counterbored. They are used for raising or lowering the center of the table until it is level.

■ Locate the front table and the following hardware: 1 tee nut

1 U-clip (1/4 in.) 1 setscrew (1/4-20 x 7/8 in.)

4 pan head screws (1/4-20 x 1 in.)

1 pan head screw (1/4-20 x 1-3/4 in.)

5 flat washers (5/8 in.) 4 lock washers (1 /4 in.) ' 4 hex nuts (1/4-20)

■ Place the front table on a solid worksurface, with the top surface face down. Place the tee nut in the non-counterbored hole and tap it in place with a hammer.

SETSCREW

ASSEMBLY

Place the long pan head screw into the center hole and thread into the U-clip. Do not tighten until the

table has been checked for evenness. See Figure

23A.

Place the setscrew through the small leveling hole

and thread into the tee nut, but do not tighten.

Put a 1 in. long pan head screw in the four remain

ing holes and through the holes in the support. Cap with a lock washer and hex nut. Tighten with a 7/16 in. wrench and phillips screwdriver. This completes installation of the front table.

Snap the U-cItp onto the front edge of the saw base. Line up the hole in the U-clip with the saw base hole just to the left of the center notch in saw base. See Figure 23B.

Place the table, top up, on the table supports so the center counterbored hole lines up over the hole in the U-clip.

Place a flat washer in each counterbored hole.

CRRFTSMRir RADIAL SAW 315.220380

SETSCREW

Fig. 23C

Page 33

ASSEMBLY

LEVELING THE FRONT TABLE

See Figure 24. If there are any high or low areas on the front table,

they should be removed by adjusting the leveling

screws in the center holes on the front table.

■ Place the rear table on its edge across the front table to check for gaps.

■ Adjust gaps of less than 1/32 in. in the center of the table by turning the setscrew with a flat blade screwdriver until the setscrew touches the frame. Then lightly secure the center pan head screw with a Phillips screwdriver.

■ For a gap of more than 1/32 in. in the center of the table, raise the center by turning the setscrew against the frame. Then lightly secure the center pan head screw with a phi I lips screwdriver.

■ For a gap of more than 1/32 in. on the sides, lower the center of the table by tightening the center pan head screw with a phillips screwdriver. Then tighten the setscrew.

PHILLIPS SCREWDRIVER

ON PAN HEAD SCREW

INSTALLING REAR TABLE, SPACER

TABLE, FENCE, AND CLAMPS

See Figures 25A - 25C.

The placement of the tables and fence may need to

be changed for different cuts, depending on the size of the workpiece and the position of the blade. The fence should be installed next to the front table for maximum depth capacity; it should be installed In the middle for maximum cross cut capacity; and installed all the way back for maximum rip capacity.

■ Locate the fence, the spacer table, the rear table, and two unassembled clamps, which consist of the following hardware:

2 cup washers ■ 2 clamp brackets . 2 square nuts . 2 thumbscrews

■ Place the fence behind the front table, then the spacer table behind it, and then the rear table

behind it.

■ Slip a square nut into the slot of each clamp

bracket.

■ Place a thumbscrew into the end of the clamp

bracket farthest from the slot. Thread it into the square nut.

Note: If the screw is inserted in the wrong end of the

bracket, the clamp will not work.

■ Place the clamp bracket into the rectangle holes in the table support. Hold the cup washer against the

rear table and turn the thumbscrew clockwise until

it snaps into the cup washer.

■ Tighten the thumbscrews to clamp the table sec tions into place.

REAR TABLE

FRONT TABLE

Fig. 24

REAR TABLE FENCE

SPACER TABLE

33 CRRFTSMRN* RADIAL SAW 315.220380

FRONTTABLE

Fig. 25A

Page 34

THUMBSCREW

CLAMP

BRACKET

SQUARE NUT

ASSEMBLY

CLAMP SHOWN

ASSEMBLED

Fig. 25B

INSTALLING BLADE AND BLADE GUARD

See Figures 26A and 26B.

■ Collect the blade and hardware that were removed earlier. Place the inner blade washer, saw blade, outer blade washer, and blade nut on the blade arbor. See Figure 26A. Note: The concave side of blade washers go against the blade.

■ Hold the blade arbor with one wrench and rotate the other blade wrench counterclockwise (up), to tighten the blade nut. See Figure 26B. Note: Blade arbor has left hand threads. Test the blade to make sure it turns freely.

■ Use the bevel index knob (above the handle) and

the bevel lock lever (below the handle) to set and

Jock the motor at O'. The blade will be vertical.

■ 'Attach the blade guard over the blade so the riving

knife and pawls face front. See Figure 26A.

■ Tilt the guard approximately 45' down In the front, place It over the blade, and rotate it to a horizontal locked position.

■ Retighten the blade guard clamp screw, the long thumbscrew located between the blade guard and the motor.

■ Check that the guard is firmly seated in the groove on the motor housing.

■ Tighten the guard clamp screw.

■ Replace the retaining screw and nut at the bottom of the lower inner blade guard.

THUMB

SCREW

Fig. 25C

THUMBSCREW

RETAINING

SCREW AND NUT

RIVING KNIFE

AND PAWLS

LOOSEN

BLADE

ROTATION

BUDE

ARBOR

BLADE GUARD

BUDE

WRENCH (2)

BUDE

CRRFTSMRir RADIAL SAW 315.220380

Fig. 26B

Page 35

ASSEMBLY

ALIGN RIVING KNIFE TO BLADE

See Figures 27fK - 27C.

When ripping the riving knife must be centered with the blade to ride in the middle of the kerf and keep it from binding. Binding pinches the blade. Blade pinching can cause kickback.

There are two pairs of anti-kickback pawls.

iV WARNING: Failure to use the riving knife, hold

downs, and anti-kickback pawls can allow

kickback. Kickback can throw the workpiece

toward the operator, resulting in serious injury.

■ Put the blade to the in-rip position by first loosening the yoke lock handle, below the carriage on the right. Then pull the yoke pivot latch (right side of arm, on carriage) forward and rotate the yoke to the left. This indexes the yoke 90* so the blade is between the motor and the column. Lock the yoke lock handle.

With the elevating handwheel, lower the arm until the blade just clears the table.

Support the lower outer blade guard and loosen the carriage lock knob on the left of the arm. Move the yoke back until the blade touches the fence. Reset the carriage lock knob.

Loosen the riving knife knob, at the front of the

upper blade guard. Lower the riving knife to the

table and tighten the knob. If the knife rests against

the fence, with one set of pawls riding on the fence,

no adjustment is needed.

If the riving knife is on the fence or not touching it,

loosen the riving knife slotted nut (just above the

pawls, to the right). Correct the riving knife position

and retighten the cap nut.

CARRIAGE LOCK KNOB

RIVING KNIFE

KNOB

YOKE LOCK HANDLE

RIVING KNIFE TOO

FAR RIGHT OF FENCE

AND BLADE

Fig. 27A

RIVING KNIFE

SLOTTED NUT

LOWER OUTER BLADE GUARD

RIVING KNIFE

ANTI-KICK PAWLS

FENCE

CORRECT ALIGNMENT OF THE RIVING KNIFE

AND ANTI-KICK PAWLS

Fig. 27C

RIVING KNIFE ON TOP OF FENCE

TOO FAR LEFT OF BLADE

Fig. 27B

CRAFTSMAN* RADIAL SAW 315.220380

Page 36

ASSEMBLY

INSTALLING RIP SCALE INDICATORS

See Figure 28.

The rip scale indicators on the arm show the distance

between the blade and the rip fence with the fence in the front and rear positions. The upper scale is used when the fence is positioned directly behind the front

table. The lower scale is used when the fence is at the

extreme rear, directly in front of the column.

The In-Rip Indicator is on the right side of the arm.

The Out-Rip Indicator is on the left side of the arm.

■ Remove the following from a small hardware bag. 2 rip scale indicators

4 screws 2 speed nuts

■ On the left of the radial arm saw, remove the carriage lock knob and spring.

■ Remove the two carriage cover screws and the carriage cover.

■ Insert a speed nut inside the carriage cover with the flat side up. Place the scale indicator on top of the carriage cover and attach with two screws. Se curely lighten screws.

■ Replace the carriage cover and tighten the carriage cover screws.

■ Replace carriage lock knob and spring.

■ Repeat for the right side.

SCREWS

To complete setting up your saw, continue with the

Adjustment procedures. The adjustments should be checked regularly, depending on usage. Your saw will provide accurate cuts with fine tolerances as long as you protect the accuracy with frequent alignment checks. The radial arm saw can perform a wide range of high quality cuts.

The final step will be connecting the control cut device. The control cut device offers many benefits. As it increases operator control, it eliminates the risk in a cross cut of the saw “climbing" out and over the workpiece at the operator. Feed control of the blade as it cuts through the workpiece increases, as does the accuracy of the cut. The following adjustments need to be completed before the control cut device is connected.

ADJUSTMENTS

Your radial arm saw is designed to perform a variety of complex cuts with fine tolerances. A weekly alignment

check ensures that yoursaw can perform with precision. It takes about ten minutes and the results is better performance and a longer life for your saw.

Perform the checks in the order given. If you miss an adjustment, go back to the missed adjustment and repeat all steps from that point fonward.

CRRFTSMHtr RADIAL SAW 315.220380

CAUTION: Failure to check alignments and

perform the adjustments in the initial set up or on a frequent basis can result in poor performance or machine damage.

Page 37

ADJUSTMENTS

ALIGNING THE ARM FOR CROSS CUTS

See Figures 29A - 29C.

This procedure checks whether the arm is exactly 0* for cross cut travel by checking the blade against the table and the miter indicator. Remove the rear table, spacer table, and fence, but leave the front table in place. You will need a framing square, a 3/16 in. hex key, and a pencil.

WARNING: Be sure the saw is unplugged

before performing these adjustments. Accidental start-up could result in serious personal injury.

■ First check the framing square by fitting one side against the back edge of the table. Lightly draw a

line on the table along the edge of the square in the middle of the table. Flip the square over. If the edge still matches the line with no gaps or over

laps, the square is true.

1 1

rWFTWTTWFT]

STRAIGHT

EDGE

DRAW A STRAIGHT-—'

LINE ALONG THIS EDGE

FRAMING

SQUARE

THERE SHOULD BE N0 GAP HERE WHEN

SQUARE IS FLIPPED OVER TO DOHED POSITION

Release the arm lock knob. Position the arm straight forward (0‘) and leave it unlocked.

Lower the arm with the elevating handwheel until the saw blade just clears the front table. Lock the yoke lock handle (right side of saw, below yoke) and the bevel lock lever.

Place the framing square on the table and position one edge of the square firmly against the back edge of the table. Position the other leg of the square against the blade until it rests beside but not touching a tooth. With a pencil, mark beside this tooth.

Slowly move the yoke assembly fonward and backward along the arm and against the square without rotating the blade. If the mark moves into or away from the square, adjust the arm with the following steps.

At the back of the column, loosen the three set screws with a 3/16 in. hex key and position the arm as needed to align with the framing square.

Lock the arm lock knob and retighten the three setscrews. Recheck the cross cut travel with the blade against the framing square.

Set the miter indicator on top of the column to 0‘. Replace the fence, spacer table, rear table, and

table clamps.

REAR COVER

REMOVED FOR

CLARITY

Fig. 29 A

MITER INDICATOR

ELEVATING

HANDWHEEL Fig. 29 B

ARM

LOCK KNOB

YOKE LOCK

HANDLE

'I □

SETSCREWS Fig. 29 C

CRRFTSMRN* RADIAL SAW 315.220380

Page 38

ADJUSTMENTS

ALIGNING BLADE TO TABLE AT 0* BEVEL

See Figures 30A - 300.

This procedure squares the blade to the table at 0' bevel (vertical) so the blade angle will be accurate. If the blade is not at 0' bevei, follow the steps below to rotate slightly. You will need a framing square and a

1/4 in. hex key.

■ Position the blade in front of the fence. Lower the blade with the elevating handwheel until it just cleate the front table.

■ Lock the followng controls:

bevel lock lever below the handle, carriage lock knob on the left side, arm lock knob on top of the arm, and yoke lock handle below the yoke, on the right.

■ Stand a framing square on the table with the short

leg pointing up against the saw blade and the long

leg parallel to the fence. Place the square flat

against the blade between two teeth,

■ If both the top and bottom of the saw blade are flat against the square, no adjustment is needed.

■ If the saw blade gaps at the top or bottom, remove the bevel index cap by removing the two phillips head screws (below the handle). You will see four socket head screws.

■ Loosen the socket head screws with a 1/4 in. hex key. Rotate the motor slightly while holding the square against the saw blade and table top.

■ Slightly tighten each of the four screws and recheck the blade and framing square.

If there are no gaps, fully tighten each screw. If

there is still a gap, repeat the previous two steps. Check the bevel indicator on the yoke assembly

near the handle. It should read 0*. If it does not, reset it by loosening the screws and rotating the bevel index cap. Retighten the two screws.

Loosen the carriage lock knob.

BUDE SQUARE TO TABLE

NO ADJUSTMENT NEEDED

FRAMING

SQUARE

ARM LOCK KNOB

FRONTTABLE

ELEVATING

HANDWHEEL

CRRFTSMRN* RADIAL SAW 315.220380

BEVEL

INDEX CAP

BEVEL

LOCK

LEVER

Fig. 30 A

GAP - ADJUSTMENT NEEDED Fig, 30 C

BEVEL INDEX

CAP REMOVED

SOCKET

HEAD SCREWS

BEVEL

LOCK LEVER

Fig. 30 D

Page 39

ADJUSTMENTS

SQUARING BLADE TO FENCE

See Figures 3 1A- 31C.

This procedure squares the miter angle of the blade to the fence to reduce the risk of binding and kickback. If the blade is not square to the fence, the yoke assem

bly must be rotated slightly. Have a framing square, a

1/2 in. wrench, and a phillips screwdriver at hand. The

blade should be lowered to just clear the table.

Release the carriage lock knob.

A WARNING: The blade must be angled at 90' to

the fence when the handle is at the front of the

saw. If not, kickback could result during a cross cut. Kickback can cause serious injury by throw ing the workpiece toward the operator. In addi tion, a faulty miter angle on the blade can splinter or burn the cut edges of the workpiece during cross cuts or rip cuts.

■ Use the arm lock knob to index and lock the arm in 0’ miter position {straight forward).

■ Pull the yoke assembly fonward to the front of the

arm. Lock the carriage lock knob.

■ Place the short end of the framing square against the fence. Rotate the square to 45' to the table.

Place the long edge across the flat surface of the blade, below the center of the blade. (Do not place the edge against a tooth.)

■ Check whether the blade is flat against the edge for

the entire length or whether a gap is visible.

■ If the blade needs adjustment, remove the right side

carriage cover with a phillips screwdriver.

Release the yoke lock handle (below the yoke on the right). With a 1/2 in. wrench, slightly loosen the two hex bolts holding the yoke pivot latch.

Rotate yoke assembly until the gap is eliminated. Lock the yoke lock handle. Retighten the two hex

bolts on the yoke pivot latch.

Replace the carriage cover. Loosen the carriage lock knob and guide the yoke

assembly to the back of the arm.

SAW VIEWED FROM ABOVE

BLADE

‘FRAMING SQUARE

GAP-

awustment blade

NEEDED

N0 ADJUSTMENT NEEDED

ARM LOCK KNOB

FENCE

FRAMING

SQUARE

HEX BOLTS

BLADE

ADJUSTMENT NEEDED

GAP-

' Fig. 31 B

YOKE LOCK HANDLE

Fig. 31 C

CRRFTSHinr RADIAL SAW 315.220380

Page 40

ADJUSTMENTS

PARALLELING BLADE TO TABLE

See Figures 32A-32C.

This procedure squares the blade to the table at 90‘ bevel so horizontal cuts will be accurate. This also reduces kickback, as well as splintering and burning of the cut edges of the workpiece. If the blade is not at 90' bevel, follow the steps to rotate the blade unit slightly. You will need a framing square and a flat blade screwdriver.

WARNING: The blade must be perfectly parallel

to the table at the 90* reading on the bevel scale.

If not, kickback could result, as welt as splinter ing or burning the cut. Kickback can result in serious personal injury as the workpiece can be

thrown at the operator.

B Use the arm lock knob to lock the arm in O' miter

position (straight forward).

■ Turn the elevating handwheel to raise the blade at least 2 in. above the table.

B Release the bevel lock lever below the handle. Use

the bevel index knob, just under the handle, to turn the motor to 90*. The blade will be horizontal. Lock

the bevel lock lever.

B Place the framing square with the short end hang

ing down in front of the worktable and the long side

on edge under the blade.

B Lower the arm with the elevating handwheel so the

blade surface rests on the square. Turn the blade slightly if necessary so the face of the blade, not a tooth, lies on the square.

Check whether the blade is flat against the edge the entire length or whether a gap is visible. If you can see a gap, adjust the blade to be at 90' bevel to the table with the following steps.

Unlock the bevel lock lever. Loosen the rear motor mount nut, which holds the motor on the yoke. Place a flat blade screwdriver in one of the slots, and rotate the cam behind the nut to eliminate the gap between the blade and the square.

Retighten the nut.

Tighten the bevel lock lever. Recheck the blade and the square for any gaps.

Raise the blade with the elevating handwheel to

approximately halfway up. Index the blade to a vertical 0' bevel with the bevel index knob. Lock it with the bevel lock lever.

ADJUSTMENT

NEEDED

NO ADJUSTMENT

NEEDED

FRONT TABLE

CRAFTSMAN* RADIAL SAW 315.220380

BEVEL

LOCK

LEVER

FRAMING

SQUARE'

Fig. 32 A

Fig. 32 C

Page 41

ADJUSTMENTS

ALIGNING THE RIP SCALE INDICATORS

See Figures 33A - 33B.

The rip scale indicators on the arm show the distance

between the blade and the rip fence. The upper scale is used when the fence is positioned directly behind the front table. The lower scale is used when the fence is at the extreme rear, directly in front of the column.

The in-rip indicator and scale are on the right side of

the arm. The out-rip indicator and scale are on the left side.

This procedure checks the indicators with the fence at the back of the tables directly in front of the column. The blade should be turned to the in-rip position to set the rip scale indicator on the right side of the arm. Then, the blade should be turned to the out-rip position to set the rip scale indicator on the left side of the arm. You will need a framing square.

■ If the fence is not at the rear of the tables, place it there.

■ Turn the blade to the in-rip position by loosening the yoke lock handle, below the aim on the right. Then pull the yoke pivot latch forward and rotate the yoke to the in-rip position. This indexes the

yoke 90' so the blade is between the motor and

the column. Lock the yoke lock handle.

■ With the elevating handwheel, lower the arm until the blade just clears the table.

■ Loosen the carriage lock knob and guide the blade

back to just touch the fence. Tighten the carriage lock knob.

On the right side of the arm, check the lower in-rip

scale indicator, which should be set on 0 inches, if it is not, loosen the screws and shift the indicator until it reads zero. Tighten the screws.

Loosen the yoke lock handle. Pull the yoke pivot

latch forward and rotate the yoke to the out-rip position. The blade should be in front of (outside)

the motor and the column.

Lay the framing square on the table with the short edge against the fence and with the tong side toward the table front.

Note the distance where the blade contacts the framing square.

On the left side of the arm on the out-rip scale, check the rip scale indicator on the rear fence position (lower scale). The rip scale indicator should

mark the same number as the distance measured from the fence to the blade. If it does not, loosen the screws and shift the scaie until the indicator is

correct. Tighten the screws.

OUT-RIP SCALE ON LEFT SIDE OF ARM

IN-RIP SCALE ON RIGHT SIDE OF ARM

YOKE PIVOT LATCH

Fig. 33 A

CARRIAGE LOCK KNOB

Fig. 33 B

IRRFTSMRN* RADIAL SAW 315.220380

Page 42

ADJUSTMENTS

INSTALLING CONTROL CUT DEVICE

See Figure 34.

Note: Before installing the control cut device, the yoke

assembly will travel back and forward on the

carriage by pulling the handle. After installing the controi cut device, the power cord for the control cut device must be plugged in and

switch trigger pressed to move the yoke

assembly and carriage on the arm,

WARNING: Do not install the control cut device

until after all of the initial adjustments and alignments are made to prevent accidental starting of the saw that could result in serious personal injury.

The control cut device offers many benefits. As it

increases operator control, it eliminates the risk in a cross cut of the saw “climbing” out and over the

woi1<piece at the operator. Feed control of the blade

as It cuts through the workpiece increases, as does the accuracy of the cut.

The control cut cable maintains a steady pull on the carriage assembly from the column. This tension keeps the assembly at the column, unless you squeeze the switch trigger in the handle. The switch trigger activates the motor to counter the pull of the cable.

After a cut is completed, press the switch on the arm off, then release the switch trigger to prevent further

forward motion. Hold the handle until the blade has stopped rotating. The yoke assembly will not roll

forward unless you are squeezing the switch trigger.

The control cut power cord is designed to operate on a single voltage AC circuit. The speed can be set with a thumbwheel on top of the handle. The three speed

settings are described on the iabel located on the left side of the control cut housing,

Plug in the control cut cord, leaving the main power cord disconnected. Squeeze the switch trigger to confirm the control cut motor is receiving power.

On the left side of the saw, remove the carriage

lock knob and spring. Remove the two screws that

attach the carriage cover and remove the cover. Replace the spring and carriage lock knob. Pull the

carriage assembly about halfway to the front. Tighten the carriage lock knob.

Squeeze the switch trigger in the handle with your right hand and pull the spring loaded cable from the

column with your left hand. If you prefer to use a

pair of pliers, do not damage the cable. Note: Do not to let the spring loaded cable clamp slip out of

your hand or pliers. If it slips past the cable bracket

and goes up into the control cut motor housing, then disassembly of the control cut assembly will be required to get it back out.

Place the barrel fitting into the socket at the back of the carriage assembly.

Remove the carriage lock knob and spring. Replace the carriage cover and screws, then replace the spring and carriage lock knob.

Set the speed thumbwheel, using the chart on the

label. If you are unsure of the proper speed setting, use the lowest setting.

BARREL

FITTING

VV WARNING: Do not use the saw without the

control cut and blade guards in place unless

specifically instructed to do so. Othenwise uncontrolled contact with the blade could occur,

resulting In personal injury.

A WARNING: Take great care when working with

either cord to ensure you have the correct one. If you intend to unplug the main power cord but

remove the control cut cord instead, the blade could be accidentally started and cause injury.

CRRFTSMIIN' RADIAL SAW 315.220380 42

SOCKET

Fig. 34

Page 43

OPERATION

BASIC OPERATION OF THE RADIAL ARM SAW

A radial arm saw can be used for straight-line cutting operations such as cross cutting, ripping, mitering, beveiing, compound cutting, and resawing. It can make dado or molding cuts with special attachments.

This saw is designed to cut wood and wood composi tion products only.

The three-prong plug must be plugged into a match

ing outlet that is properly installed and grounded according to all local codes and ordinances. Improper connection of the equipment can result in electric shock. Check with an electrician or service personnel if you are unsure about proper grounding. Do not modify the plug; if it will not fit the outlet, have the correct outlet installed by a qualified electrician. Refer to the Electrical page of this manual.

TYPES OF CUTS

See Figure 35.

The radial saw makes cross cuts parallel with the arm (across the grain), and rip cuts square to the arm (with the grain). Each can be made with the blade vertical or beveled. Instructions for making each kind of cut are given later in this section.

RIP CUTS

In rip cuts, the yoke is rotated 90' left or right and locked in place. The wood must tide firmly against the rip fence. There are two orientations of rip cuts - the in-rip and the out-rip. The in-rip position provides better visibility. Gut-rip cuts can also be made with the blade beveled.

In an in-rip cut, the yoke is rotated to the left, which puts the blade in between the column and the motor. The wood is fed from the right hand side.

In an out-rip cut, the blade is in front of the motor, and the wood is fed from the left. Out-rip cutting is recom mended only when the blade is set 12 in. or more from the fence.

A WARNING: Always make sure the blade guard

and anti-kIckback pawls are In place and working properly when making rip cuts to avoid possible injury.

A WARNING: Always use a pushstick with small

“ pieces of wood, and also to finish the cut when

ripping a long narrow piece of wood, to prevent your hands from getting close to the blade.

A WARNING: Ail blades and cutting accessories

must be rated for at least 5,000 rpm to prevent possible injury.

CROSS CUTS

Cross cuts are made parallel to the amn. The blade is pulled along the length of the radial arm with the wood

secured. There are several types of cross cuts. A cross cut

shows O' on the miter scale (arm straight) and 0' on

the bevel scale (blade straight). A miter cut is made

with the radial arm angled and the blade straight. A

bevel cut is produced with the arm straight and the

blade angled. A final type of cross cut is the compound cross cut.

Both the arm and the blade are angled. Be thoroughly

familiar with making cross cuts, bevel cuts, and miter

cuts before trying a compound miter cut. Note: In cross cuts, the blade teeth point down as

they strike the wood. In rip cuts, the teeth point up as they strike the wood.

VV WARNING: NEVER make a cross cut with the

short edge of the wood parallel to the fence. Kick back is likely to occur, causing the workpiece to be thrown back at you. Treat such a workpiece as a rip cut.

RIP CUT

CRHFrSMRr RADIAL SAW 315.220380

Page 44

SWITCH AND SWITCH KEY

See Figures 36-38.

The main power switch has been placed on the front of the arm for easy access. The yellow switch key prevents accidental starting of the main power switch when saw is not being used. To activate the switch, insert the switch key and lift switch to ON position. To lock the switch once it has been pressed to OFF, remove the yellow key. Place the key in a location that is inaccessible to children and others not qualified to

use the tool.

CAUSES OF KICKBACK

Kickback can occur when the blade stalls or binds, kicking the workpiece back toward you with great force and speed. If your hands are near the blade, they may be jerked loose and contact the blade. Obviously, kickback can cause serious injury and it is

well worth using precautions to avoid the risks.

Kickback can be caused by any action that pinches

the blade in the wood, such as the following;

■ Making a cut with incorrect blade depth

■ Sawing into knots or nails in the workpiece

■ Twisting the wood while making a cut

■ Failing to support wori<

■ Forcing a cut

■ Cutting warped or wet lumber

■ Misusing the saw

■ Not following correct operating procedures

■ Using the wrong blade for the type of cut

■ Cutting with a dull, gummed-up, or improperly set blade.

AVOIDING KICKBACK

■ Always use the correct blade depth setting. The outer point of the blade teeth should clear the lower surface of the workpiece by 1/8 in. to 1/4 in. when making these cuts.

■ Inspect the work for knots or nails before beginning a cut. Knock out any loose knots with a hammer.

Never saw into a loose knot or nail.

■ Always use the fence when rip cutting. This helps

prevent twisting the wood in the cut.

■ Always use clean, sharp, and properly-set blades.

Never make cuts with dull blades.

■ To avoid pinching the blade, support the work

properly before beginning a cut.

■ When making a cut, use steady, even pressure.

Never force cuts.

OPERATION

SWITCH ON Fig. 37

Do not cut wet or warped lumber.

Always hold your workpiece firmly with both hands or with pushsticks. Keep your body in a balanced position to be ready to resist kickback should it

occur. Never stand directly in line with the blade. Use the right type of blade for the cut being made. Use the riving knife and anti-kickback pawls when

performing rip cuts.

CRAFTSMAN* RADIAL SAW 315.220380

Page 45

CUTTING AIDS

See Figures 39-41.

Cutting aids are used to improve the setup and help make the operator’s work safer and more accurate.

They can be made from scrap wood and in various

sizes and shapes for specific projects. The basic types are pushsticks, pushblocks, and

featherboards. If the blade is set 2 in. or more from the fence, use a pushstick. Use a pushblock when the blade is between 1/2 in. and 2 in. from the fence. (If the cut is narrower than 1/2 in., use a different saw.)

Refer to the drawings and instructions provided so

you can make safer and more precise cuts.

PUSHSTICKS

See Figure 39.

Pushsticks must be narrower than the workpiece, with a 90* notch in one end and shaped for a grip on the other end.

PUSHBLOCKS

See Figure 40.

A pushblock has an upright handle with a base

attached to the handle. Some pushblocks have a foot

that extends down from the base and against the

workpiece. The foot is attached to the base with glue

only to prevent damage to the blade.

FEATHERBOARDS

See Figure 41.

Featherboards are used for large panels, along with

an auxiliary table and a C-clamp. A featherboard has

an angled end to fit against the edge of the workpiece.

It is clamped in place so the workpiece moves be tween either the fence and the featherboard or the table and featherboard. Slots in the end of the featherboard help resist kickback and allow for variations in the width of the workpiece.

iV WARNING: Clamp the featherboard against the

infeed side of the workpiece. If clamped behind the blade, it could squeeze the cut edges together, causing binding and kickback. Kickback can cause serious injury.

OPERATION

Note: The Pushstick designs above are for illustration

; purposes only. They have not been drawn to

scale.

PUSHSTICKS

PUSHBLOCKS Fig. 40

FEATHERBOARD

Fig. 39

Fig. 41

45 CRRFTSMRN* RADIAL SAW 315.220380

Page 46

OPERATION

MAKING A CROSS CUT

See Figure 42.

Use this procedure to make a cut with the blade vertical and straight forward. If a kerf does not exist for the line of the cut (cutting path), follow the steps to

make one. Each cutting path requires its own kerf.

WARNING: Make sure the blade guard is

lowered and is working properly to prevent possible injury. Always raise the clear plastic guard before changing the bevel or lowering the blade to avoid damage to the guard.

WARNING: Keep one hand on the handle until

the blade stops rotating to prevent the risk of injury.

■ Put the fence in the front position (next to the front

table) and tighten the table clamps.

■ Check that the control cut device is set for the

correct speed for the type of wood and cut you are planning. Refer to the chart on the label and adjust the thumbwheel on the handle accordingly.

■ If the yoke is not in the cross cut position with the blade parallel to the arm, release the yoke lock handle (right side, under yoke). Position the yoke

correctly with the yoke pivot latch.

■ If the arm is too low or too high, first lift the blade

guard if the arm is too low, and turn the elevating

handwheel at the front of the table. Set the blade to

just clear the kerf or table.

■ If the arm is angled, release the arm lock knob on

top of the arm, position it straight ahead and lock the arm lock knob.

If the blade is angled, raise the plastic lower guard, release the bevel lock lever, and set the bevel indicator to zero. Retighten the bevel lock lever.

If the blade is in front of the fence, loosen the carriage lock knob on the left side of the arm. Release the switch trigger and let the carriage return to the back.

If there is no kerf, cut one approximately 1/16 in. deep. Grasp the handle and turn the saw on with

the switch on the arm. Squeeze the switch trigger

on the handle and pull the blade fon/vard across the

table to make the kerf.

Release the switch trigger and let the carriage return to the back. Turn the saw off with the switch on the arm but hold the handle until the blade stops rotating. Adjust the height with the elevating handwheel so the blade will rotate freely in the kerf.

Position the woilipiece against the fence. Place the pawls and riving knife to clear the workpiece or the fence, whichever is higher, by at least 1/4 inch.

Grasp the handle with one hand. With the other, turn the saw on, then hold the workpiece down and against the fence. Keep your hand well away from the blade.

Squeeze the switch trigger on the handle and pull the blade through the workpiece but only far enough to complete the cut. Keep your hand on the handle, even after the cut has been made and the saw turned off, until the blade stops rotating.

After completing the cut, move the workpiece to the side and turn off the saw with the switch on the arm. Release the switch trigger on the handle and let the yoke move back behind the fence. Do not

release the handle until the blade stops rotating.

Page 47

OPERATION

MAKING A MITER CUT

See Figure 43.

In a miter cut, the blade is vertical and the arm angled. If a kerf does not exist for the cutting path, make one (instructions below). Each cutting path requires its own kerf.

WARNING; Make sure the blade guard is

lowered and is working properly to prevent possible injury. Always raise the clear plastic

guard before changing the bevel or lowering the

blade to avoid damage to the guard.

WARNING: Keep one hand on the handle until

the blade stops rotating to prevent the risk of

injury.

■ Put the fence in the front position (next to the front table) and tighten the table clamps.

■ Check that the control cut device is set for the correct speed for the type of wood and cut you are planning. Refer to the chart on the label and adjust the thumbwheel on the handle accordingly.

■ If the yoke is not in the cross cut position with the blade parallel to the arm, release the yoke lock handle and position the yoke correctly with the yoke pivot latch on the right side of the atm.

■ If the arm is too low or too high, first lift the blade guard if the arm is too low, and turn the elevating handwheel at the front of the table. Set the blade to

just clear the kerf or table.

■ To set the angle of the arm, release the arm lock knob on top of the arm. Use the miter scale above

the column to position the arm to the desired angle, and lock the arm lock knob.

■ If the blade is angled, raise the plastic lower guard,

release the bevel lock lever, and set the bevel indicator to zero. Retighten the bevel lock lever.

If the blade is in front of the fence, loosen the carriage lock knob on the left side of the arm and let the carriage move back.

If there is no kerf, cut one approximately 1/16 in. deep. Grasp the handle and turn the saw on with

the switch on the arm. Squeeze the switch trigger

on the handle and pull the blade forward across the

table to make the kerf.

Release the switch trigger and let the carriage return to the back. Turn the saw off with the switch

on the arm but hold the handle until the blade stops

rotating. Adjust the height with the elevating handwheel so the blade will rotate freely in the kerf.

Position the workpiece against the fence. Place the pawls and riving knife to clear the workpiece or the fence, whichever is higher, by at least 1/4 inch.

Grasp the handle with one hand. With the other, turn the saw on, then hold the workpiece down and against the fence. Keep your hand well away from the blade.

Squeeze the switch trigger and pull the blade through the workpiece but only far enough to complete the cut. Keep your hand on the handle, even after the cut has been made and the saw turned off, until the blade stops rotating.

After completing the cut, move the woriqjiece to the side and turn off the saw with the switch on the arm. Release the switch trigger and let the yoke move back behind the fence. Do not release the handle until the blade stops rotating.

ARM

LOCK KNOB

MITER SCALE

YOKE

PIVOT LATCH

YOKE LOCK

HANDLE

MITER CUT

HANDLE

BEVEL

INDICATOR

BEVEL

LOCK LEVER

TABLE

CLAMP

Fig. 43

CRRFTSHRN* RADIAL SAW 315.220380

Page 48

OPERATION

MAKING A BEVEL CUT

See Figure 44.

This procedure makes a cut with the blade and motor angled and the arm straight (90* to fence). If there is no kerf, follow the steps to make one. Try this cut on

scrap wood before cutting your workpiece.

A WARNING: Make sure the blade guard is

lowered and is working properly to prevent possible injury. Always raise the clear plastic guard before changing the bevel or lowering the blade to avoid damage to the guard.

A WARNING: Keep one hand on the handle until

the blade stops rotating to prevent the risk of

injury.

■ Put the fence in the front position (next to the front table) and tighten the table clamps.

■ Check that the control cut device is set for the correct speed for the type of wood and cut you are planning. Refer to the chart on the label and adjust the thumbwheel on the handle accordingly.

■ If the yoke is not in the cross cut position with the blade parallel to the arm, release the yoke lock handle and position the yoke correctly with the yoke

pivot latch on the right side of the arm.

■ If the arm is too low or too high, first lift the blade

guard if the arm is too low, and turn the elevating handwheel at the front of the table. Set the blade to

just clear the kerf or table.

■ If the arm is angled, release the arm lock knob on top of the arm, position it straight ahead and lock

the arm lock knob.

■ If the blade is in front of the fence, loosen the

carriage lock knob on the left side of the arm.

Release the switch trigger on the handle and let the

carriage return to the back.

■ To set the blade angle, first raise the plastic lower guard. Release the bevel lock lever, and position

the blade with the bevel index lever. Retighten the

bevel lock lever.

Note: For a 45* or 90* angle, the bevel index lever will

seat automatically at the preset positive stop positions. For any other angle, use the bevel lock lever.

■ If there is no kerf, cut one approximately 1/16 in. deep. Grasp the handle and turn the saw on with the switch on the arm. Squeeze the switch trigger on the handle and pull the blade fonA^ard across the table to make the kerf.

Position the workpiece against the fence. Place the pawls and riving knife to clear the workpiece or the fence, whichever is higher, by at least 1/4 inch.

Grasp the handle with one hand. With the other hand, turn the saw on, then hold the workpiece down and against the fence. Keep your hand well away from the blade.

Squeeze the switch trigger on the handle and pull the blade through the workpiece but only far enough to complete the cut. Keep your hand on the

handle, even after the cut has been made and the

saw turned off, until the blade stops rotating. After completing the cut, move the workpiece to the

side and turn off the saw with the switch on the

arm. Release the switch trigger on the handle and let the blade move back behind the fence. Do not release the handle until the blade stops rotating.

CRDFTSHIIN' RADIAL SAW 315.220360

Page 49

OPERATION

MAKING A COMPOUND CROSS CUT

See Figure 45.

In this cut, both the blade and the arm are angled. Be familiar with both bevel and miter cuts before making a compound cut. Practice on scrap wood.

A WARNING: Make sure the blade guard is

lowered and is working properly to prevent possible injury. Always raise the clear plastic guard before changing the bevel or lowering the blade to avoid damage to the guard.

A WARNING: Keep one hand on the handle until

the blade stops rotating to prevent the risk of injury.

■ Put the fence in the front position (next to the front table) and tighten the table clamps.

■ Check that the control cut device is set for the correct speed for the type of wood and cut you are

planning. Refer to the chart on the label and adjust

the thumbwheel on the handle accordingly.

■ If the yoke is not in the cross cut position with the

blade parallel to the arm, release the yoke lock handle and position the yoke correctly with the yoke pivot latch on the right side of the arm.

■ If the arm is too low or too high, first lift the blade

guard if the arm is too low, and turn the elevating handwheel at the front of the table. Set the blade to

just clear the kerf or table.

■ To set the angle of the arm, release the arm lock knob on top of the arm. Use the miter scale above the column to position it to the desired angle, and lock the arm lock knob.

■ To set the blade angle, first raise the plastic lower guard. Release the bevel lock lever, and position the blade with the bevel index lever.

■ Retighten the bevel lock lever. :

Note: For a 45' or 90' angle, the bevel index lever will

seat automatically at the preset positive stop positions. For any other angle, use the bevel lock lever.

If the yoke is in front of the fence, loosen the

carriage lock knob on the left side of the arm.

Release the switch trigger on the handle and let the

carriage return to the back.

If there is no kerf, cut one approximately 1/16 in. deep. Grasp the handle. Turn the saw on with the switch on the arm. Squeeze the switch trigger and puli the blade forward to make the kerf.

Position the workpiece against the fence. Place the pawls and riving knife to clear the workpiece or the fence, whichever is higher, by at least 1/4 inch.

Grasp the handle with one hand. With the other

hand, turn the saw on, then hold the workpiece down and against the fence. If necessary, slightly

raise the outer blade guard for clearance. Keep your hand well away from the blade.

Squeeze the switch trigger and pull the blade through the workpiece but only far enough to

complete the cut. Keep your hand on the handle,

even after the cut has been made and the saw

turned off, until the blade stops rotating.

After completing the cut, move the workpiece to the

side and turn off the saw with the switch on the

arm. Release the switch trigger and let the yoke

move back behind the fence. Do not release the

handle until the blade stops rotating.

MITER SCALE

ARM

LOCK KNOB

YOKE

PIVOT LATCH

YOKE LOCK

HANDLE

BEVEL LOCK

LEVER

TABLE

CLAMPS

BEVELED AND MITERED CUT

ELEVATING

HANDWHEEL

Fig. 45

CRAFTXMPir RADIAL SAW 315.22(m0

Page 50

OPERATION

RIP CUT HAZARDS AND PRECAUTIONS

Two hazards are specifically associated with rip cutting: outfeed zone and wrong way feed.

In the outfeed zone (behind the blade), the blade

teeth point down. The slightest contact while the blade

is still spinning can snag clothing, jewelry, the work piece, or even skin, causing serious personal injury.

Wrong way feed occurs when the workpiece contacts the blade from the outfeed side. It is very hazardous

and will jerk the workpiece violently. You could be cut if you are holding the workpiece.

A WARNING: Failure to observe any of these

precautions can result in serious injury.

■ The first precaution is, of course, simply to stay completely away from the outfeed zone. Keep hands away from the outfeed zone.

■ Point the anti-kickback pawls away from the blade teeth to snag a workpiece if the blade grabs. They should be positioned to rest lightly on the workpiece. The flat side of the pawls should be level and horizontal.

■ Set the riving knife to just clear the table.

■ Set the hold down in front of the blade to just clear the workpiece.

■ Start and finish your cut from the infeed side.

■ Push the workpiece past the pawls with push

blocks and pushsticks to finish the cut.

■ If the blade jams, turn the saw off with the switch

on the arm, remove the yellow key, and wait for the blade to fully stop before freeing it.

■ Make sure the blade is parallel to the fence and the

workpiece is not warped or twisted.

■ Make sure no pressure is applied to the workpiece

on the outfeed side.

■ Make sure the blade guard is lowered and is working property.

■ Always set up the workpiece so the wider part of the wood is tsetween the blade and the fence. This stabilizes the workpiece better.

■ Do not release the workpiece until it has moved past the pawls. Keep pushsticks firmly in place.

■ Use pushsticks and pushblocks, not your hands, when the trailing edge of the workpiece is within 3 in. of the blade. If the blade is set 2 in. or more from the fence, use a pushstick. Use a pushblock and auxiiiary fence when the blade is between 2 in. and 1/2 in. from the fence. (If the cut is narrower than 1/2 in., use a different saw.) For large panel

rip cuts, use a featherboard instead of pushblocks

or pushsticks. See the section on Cutting Aids.

SETTING UP A RIP CUT

See Figure 46.

A precise and safe rip cut requires a careful set up. Before setting up for in-rip or out-rip, especially for a bevel cut, try the workpiece in both placements. Check for stability, visibility, and control. Test which will give the best pushstick clearance.

Instructions are given for an in-rip cut. At certain points, the instructions will vary for a bevel rip cut or an out-rip process and will be enclosed in parenthe ses (example). Figure 47 shows an out-rip setup.

■ Insert a solid fence with no kerfs. Use an auxiliary fence if the blade will be set only 1/2 in. to 2 in. from the fence. Tighten the table clamps.

■ If the arm is too low or too high, first lift the blade guard if the arm is too low. and turn the elevating handwheel at the front of the table. Set the blade to just clear the kerf or table.

■ Change the blade angle if needed. Raise the plastic lower guard to keep it from jamming, release the bevel lock lever, and set the bevel indicator to zero. (For a bevel rip cut, set the bevel indicator to the desired angle.) Test the clearance on the guard. Retighten the bevel lock lever.

CRRFTSHRN* RADIAL SAW 315.220380

Page 51

OPERATION

■ Put the blade in the in-rip position between the motor and the column. Release the yoke lock handle and pivot the yoke to the left, with the yoke pivot latch on the right side of the arm. (Use the

out-rip position only for rips 12 in. or more in width; pivot the yoke to the right so the motor

is between the blade and column.)

■ Loosen the carriage lock knob. Place the blade the right distance from the fence for the cut and lock

the knob.

■ Cut a kerf. Turn the saw on with the switch on the arm. Lower the blade about 1/16 in. into the table to cut a shallow groove. Turn the saw off and remove the yellow key.

■ Position the workpiece against the blade, from the front of the table. Lower the hold-down in front of the blade to just clear the workpiece. (For a bevel

rip cut, place the workpiece directly under the guard rather than beside the biade.)

■ Loosen the pawls and riving knife. Lower the riving

knife to the table. Slide the workpiece back and lower the pawls so that one set rests on the work piece. Lock the riving knife and pawls in place. (For

a bevel rip cut, place the workpiece under the

lower set of pawls.)

■ Remove the workpiece from the table. Set the push

block, featherboard. or pushstick nearby.

■ Set up table extension(s) and supports.

■ Keep your other hand on the table and steady the workpiece against the fence. Keep that hand at least 8 in. from the blade.

■ If the blade cover does not automatically rise as the workpiece moves from the infeed to the outfeed side, stop the cut. Turn off the saw and adjust the blade cover so it rests on the workpiece.

■ When the end of the workpiece is still several inches from the blade, pick up the cutting aid you selected earlier. Push the wood with the pushstick or pushblock rather than your hand.

A WARNING: Use a pushstick as the end of the

workpiece nears the blade to reduce the risk of injury.

■ Push the wood completely through the blade to the outfeed, past the pawls.

■ When the work is completed, press the switch off and remove the key.

A WARNING: Never use a person to support

workpieces. This can cause kickback and serious injury. Never have someone stand at the outfeed side.

MAKING A RIP CUT

See Figure 47.

■ Review the Hazards and Precautions page.

■ Do not make a rip cut without following all the setup steps in the previous procedure,

■ After the saw has been set up, insert the yellow key, and turn the saw on with the switch on the arm. Let the blade build up to full speed.

■ Stand at the infeed side of the blade and out of the line of the workpiece, in case kickback occurs.

A WARNING: Never stand directly in the line of

cut. Stand to the side to reduce the chance of

injury should kickback occur. Start and finish the cut from the infeed side.

With the hand closest to the fence, push the workpiece under the hold down and into the blade.

CRflFnMflN* RADIAL SAW 315.220380*

Page 52

OPERATION

MAKING OTHER CUTS

See FigurSs48and49.

Variations from the basic cuts include cutting long

workpieces and non-through cuts.

When making one of the following cuts, follow the

instructions that apply for the basic cut, depending on the position, shape, and size of the wood. Do not attempt these cuts until you are skilled with the basic cuts.

CUTTING LONG WORKPIECES

See Figure 48.

■ Place a support the same height as the saw table nearby for the cut work.

SUPPORT LONG WORKPIECES

A WARNING: Make sure the blade guard is

lowered and is working properly to prevent possible injury.

A WARNING: Never put your hands within 3 in. of

the blade when it is on.

Make sure the wood does not touch the blade before you turn on the saw with the switch on the arm. Let the blade build up to full speed before it contacts the wood.

When the work is completed, press the switch off and remove the key.

CRflFTSMflfr RADIAL SAW 315.220380

Page 53

OPERATION

NON-THROUGH CUTS

See Figure 49.

VV WARNING: Unplug the saw while removing or

replacing the blade guard. Turn on the saw with the switch on the arm to confirm the blade is not receiving power.

■ Remove the blade and blade guard (see Assembly

section).

■ Place a support the same height as the saw table nearby for the cut work. Lower the blade with the elevating handwheel.

■ Make sure the wood is not touching the blade. Insert the key and turn on the saw. Let the blade build up to full speed before contacting the work piece.

WARNING: Always use pushblocks when

making non-through rip cuts to avoid the risk of serious injury. Never feed wood with your hands.

■ When the work is completed, press the switch off

and remove the key.

NON-THROUGH CUT

Fig. 49

MRFTSMflir RADIAL SAW 315.220380

Page 54

MAINTENANCE

GENERAL MAINTENANCE

jX WARNING: When servicing, use only identical

Craftsman replacement parts. Use of any other part may create a hazard or cause product damage.

iV WARNING: To prevent accidental starting that

could cause possible serious personal injury, turn off the saw with the switch on the arm, remove the switch key, and unplug the saw before working on the radial saw.

■ Remove sawdust from the work area, including inside the blade cover, frequently.

■ Remove sawdust from and clean the blade guards frequently.

■ Clean plastic parts with a soft damp cloth. Do not use any strong solvents.

WARNING: Do not at any time let brake fluids,

gasoline, petroleum-based products, penetrating

oils, etc. contact plastic parts. They contain chemicals that can damage, weaken or destroy plastic.

MOTOR/ELECTRICAL

■ Frequently vacuum or blow out any sawdust from the work areas.

A WARNING: If the power cords are worn, cut, or

damaged in any way, have them replaced

immediately by a qualified service technician at a Sears store or repair center. Failure to do so

could result in serious personal injury.

A WARNING; To avoid fire or electrocution,

reassemble electric parts only with identical Craftsman replacement parts. Reassemble exactly as originally assembled.

■ Check teeth of anti-kickback pawls; sharpen with file if needed.

■ Regularly check all nuts, bolts, screws, and cables for tightness and condition.

CRRFTSHRN' RADIAL SAW 315.220380

Page 55

TROUBLESHOOTING

PROBLEM

Saw does not start.

Motor does not reach full speed or power.

CAUSE

1. Motor cord or control-cut cord is not plugged in.

2. Cord or switch is damaged.

3. Circuit fuse is blown.

4. Circuit breaker is tripped.

5. Switch is burned out.

6. Connections are loose, burned out, or damaged.

1. Voltage from source is low.

SOLUTION

1. Plug in cord.

2. Have the cord or switch re placed at your nearest Sears Service Center.

Replace circuit fuse.

Reset circuit breaker.

Have the switch replaced and request a voltage check from

the power company.

Have the wiring checked and

repaired. Request voltage check

from power company.

Request a voltage check from the power company.

Motor stalls, blows fuses, or trips

circuit breakers.

Motor overheats.

2. Circuit is overloaded with other appliances or motors.

3. Motor windings are burned out.

4. Fuses or circuit breakers are wrong size.

5. Extension cord is too long.

6. Starter switch is defective.

1. Starter switch is defective.

2. Voltage from source is low.

3. Fuses or circuit breakers are wrong size or defective.

1. Motor is overloaded.

Test without any other motors

and on different circuit.

Have the windings replaced and request a voltage check from the power company.

Have an electrician replace with a 15 amp fuse or circuit breaker.

Use a shorter cord.

Have the switch replaced.

Request a voltage check from

the power company.

Have an electrician replace with

a 15 amp fuse or circuit breaker.

Request a voltage check from

the power company.

2. Windings are burned out.

3. Work is being fed too fast.

55 CRIlFTSMIHr RADIAL SAW 315.220380

Have the windings replaced and

request a voltage check from

the power company.

3. Feed work slower.

Page 56

TROUBLESHOOTING 1

PROBLEM CAUSE

Saw vibrates excessively.

Saw is noisy when running.

Carriage does not travel smoothly in track under arm.

1. Blade is warped.

2. Saw is not mounted securely.

3. Work surface is uneven.

1. Motor needs attention.

1. Track is dirty or sticky.

2. Carnage bearings are bad.

3. Blade or teeth are dull or bent.

SOLUTION

1. Replace the blade. See the

removal procedure in Assembly section.

2. Tighten all hardware.

3. Reposition on a flat surface. Adjust the leveling feet on legs.

1. Have the motor checked at your nearest Sears Service Center.

1. Clean track. See Installing

Carriage Assembly in Assem bly section.

2. Replace carriage bearings. Contact your nearest Sears service center.

3. Sharpen or replace the blade. See the removal procedure in AssemWy section.

Saw stalls when ripping.

4. Blade is out of alignment.

5. Board is warped.

1. Blade or teeth are dull or bent.

2. Fence is not straight.

3. Work is being fed too fast.

4. Wrong blade is being used.

5. Column tube is too loose in the column support.

6. Arm is misaligned or loose.

7. Yoke is loose on carriage.

4. Use blade alignment proce

dures in Adjustment section.

5. Replace the board.

1. Sharpen or replace the blade. See the removal procedure in

Assembly section.

2. Check with square; sand or

replace.

3. Feed work into blade slower.

4. Change the blade.

5. See Adjusting the Column

Tube in Assemb/y section.

6. See Setting the Arm Lock

Wljeel in the Assembly section.

7. See Setring the Yoke Clamp

procedure in Assemb/y section.

CRRFTSMRK' RADIM. SAW 315.220380

8. Sawdust has accumulated between tables.

8. Remove and clean tables.

Page 57

TROUBLESHOOTING 1

PROBLEM

Handwheel is hard to turn or

column binds.

Saw bums or scores edges of wood in cut.

CAUSE SOLUTION

1. Sawdust has collected on the elevating shaft.

2. Column is out of aiignment.

1. Coiumn tube is too loose in the

column support.

2. Blade or teeth are bent or dull.

3. Blade is out of alignment.

4. Wrong blade is being used.

5. Board is warped.

1. Remove handwheel; clean and lubricate the shaft.

2. See Adjusting the Column

Tube in Assemb/y section.

1. See Adjusting the Column

Tube in Assemb/y section.

2. Sharpen or replace the blade. See the removal procedure in

Assembly section.

3. Use blade alignment proce dures in Adyusfmenf section.

4. Change blade. See the removal procedure in Assemb/y section.

5. Replace the board.

6. Arm is loose or misaligned.

7. Yoke is loose on carriage.

8. Arm is out of alignment.

9. Work is being fed too fast.

Bevel cuts are not true. 1. Bevel lock lever is loose.

2. Blade is not perpendicular to table top. .

3. Column tube is too loose in the column support.

4. Table top is not parallel to the

arm.

5. Yoke is loose on carriage.

6. See Setting the Arm Lock

Wheel in the Assemb/y section.

7. See Setting the Yoke Clamp

procedure in Assemb/y section.

8. See Aligning Arm for Cross

Cuts in Adjustments section.

9. Feed work into blade slower.

1. See Setting the Bevel Lock

Lever m Assembly section.

2. See Aligning the Blade to the

Table in Adjustments section.

3. See Adjusting the Column

Tube in Assemb/y section.

4. See Leveling Table Supports and Leveling the Front Table in

the Assembly section.

5. See Setting the Yoke Clamp

procedure in Assemb/y section.

6. Arm is out of alignment.

6. See Aligning Arm for Cross

Cuts in Adjustments section.

CRRFnMDN* RADIAL SAW 315.220360

Page 58

TROUBLESHOOTING

PROBLEM

Miter or cross cuts are not true.

CAUSE

1. Scale pointer is not correct.

2. Column is out of alignment.

3. Carriage is misaligned.

4. Yoke is loose on carriage.

5. Arm is out of alignment.

6. Sawdust has collected between tables.

7. Table top Is not parallel to the arm.

SOLUTION

1. Reset the pointer at the top rear of arm.

2. See Adjusting the Column

Tube in Assemb/y section.

3. See Setting the Arm Lock

Wheel ]n the Assemb/y section.

4. See Setting the Yoke Clamp

procedure in Assemb/y section.

5. See Aligning Arm for Cross

Cuts in Adjustments section.

6. Remove and clean tables.

7. See Leveling Table Supports and Leveling the Front Table in

the Assemb/y section.

Wood edges away from fence when ripping.

Depth of cut varies from one end of wood to the other.

8. Fence/tables are not straight.

1. Blade is not parallel with fence.

2. Ami is not perpendicular to fence.

3. Riving knife needs adjustment.

1. Table is not parallel to arm.

2. Column tube is loose in column support.

3. Arm is loose or misaligned.

8. Check with square; sand or replace.

1. See Squaring the Blade to the

Fence procedure in the Adjust ments section.

2. See Aligning the Arm for Cross

Cuts procedure in the Adjust ments section.

3. See Aligning the Riving Knife to

the Blade procedure in the . Adjustments section.

See Leveling Table Supports and Leveling the Front Table in

the Assemb/y section.

2. See Adjusting the Column

Tube in Assemb/y section.

See Setting the Arm Lock

WheeTm the Assemb/y section.

Riving knife strikes wood during a cut.

CRRmMRN* RADIAL SAW 315.220380

1. Riving knife not aligned with blade.

1, See Aligning the Riving Knife to

the Blade procedure in the Adjustments section.

Page 59

TROUBLESHOOTING

PROBLEM CAUSE

Saw blade tends to push wood to one side when cross cutting.

1. Blade is heeling.

2. Column tube is loose in coiumn support.

3. Arm is loose or misaligned.

4. Fence/tabtes are not straight.

5. Blade or teeth are bent or dull.

SOLUTION

1. See Squaring the Blade to the

Fence in Adjustments section.

2. See Adjusting the Column

Tube in Assemb/y section.

3. See Setting the Arm Lock

Wheel in the Assembly section.

4. Check with square; sand or replace.

5. Sharpen or replace the blade. See the removal procedure in

Assembly section.

5»

CRfIFTSHItN' RADIAL SAW 315.220380

Page 60

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

/ SEE FIGURE I

o CO

> u

FIGURE A

40 39

SEE FIGURESE AND G

Page 61

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The mode! number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL

ARM SAW or when ordering repair parts.

PARTS LIST FOR FIGURE A

KEY

PART

NO. NUMBER

2 974999-002 3 980528-001 4 980667-001

5 976793-001

6 980669-001

7 8 976834-002 9 606066-006

10 989001-002

11 610122-005

12 976342-001 13 703776-098 Washer 14 976392-001

15 16 990908-009 17 976384-001 18 641700-006 19

20 976328-001

21 624282-003

22 981043-001

23 980530-001 24 25

976830-001

976786-001 Motor Power Cord

967917-001 Cord Clamp

621380-007

980534-001 976829-001

Lower Arm Cover

* Screw (10-16 X 5/8 in. Pan Hd.)........................

Feed Control Label (For Cross Cuts)...............

Cord Label (Control Cut Power Cord) Control Cut Power Cord Cord Label (Motor Power Cord)

* Bolt (3/8-16 X 2-1/4 in. Sq. Hd.)

* Screw (10-32 X 3/8 in. Pan Hd.)........................

Cable Clamp.....................................................

* Screw (8-32 X 3/8 in. Pan Hd. T. C.)

Arm Bearing .....................................................

* Lock Nut (3/8-16)

* Screw (6-19 X 5/8 in. Pan Hd.)

Rear Cover

• Screw (10-32 X 3/8 in. Pan Hd.) * Screw (3/8-16 X 2-1/8 in. Hex Hd. Locking) .2

Arm Cover Pad Square Nut (3/8-16) Warning Label

Feed Control Label (For Bevel Cuts)

Control Cut Warning..........................................

Upper Arm Cover

DESCRIPTION QUAN.

.............................................

..............

...................................

.......................

............................................

........................

.................

............................................................

..............................................

......................................................

..........................

......................................................

........................

................................................

.........................................

..................................................

................

..............................................

KEY PART NO. NUMBER

.. 1 26

..4 27

.1 28 .1 29

..1 30

.1 31

.. 1 32

.2 33

..1 34

..2 35

.4 36

.2 37

.2 39 .2

.4 41

.1 .3

42 43

.2 .2

.1 .1 .1

45 46 47 48 49 50

DESCRIPTION

641700-005 976344-001 976354-001 980532-001 980447-001 641700-008 976327-001 Arm Cover

980550-001 Guard Label.............................................

976393-001 Guard Assembly......................................

980697-001 Guard Warning Label

980540-001 Miter Lock Label (Left Side)

980542-001 Miter Lock Label (Right Side)...................

980544-001 976331-001 980546-001 976863-001

622210-042 * Screw (8-32 x 3/8 in. Pan Hd.)

976862-002 Switch......................................................

703473-042 Lock Washer....

977471-001 969220-005 * Screw (5/16-18 X 3/8 in. Socket Hd.) 976368-001 Cord Clamp 607737-005

642409-002 * Screw (10-16 X 41/64 in. Pan Hd.)....

976369-001 Cable Bracket

* Screw (10-32 X 1/2 in. Pan Hd.)...............

Miter Cap.................................................

Miter Indicator..........................................

Miter Scale Label

Strain Relief.............................................

* Screw (10-32 X 3/8 in. Pan Hd.)...............

Warning Label (Right Side) Amn Cap

Warning Label (Left Side)........................

Switch Key................................................

Tag...........................................................

* Screw (1/4-20 X1/2 in. Pan Hd.)................

.................................................

....................................

...............................................

..............................

.....................

..................

.......................................

.............................................

...........................................

QUAN.

.........

........

.........

2 1 1 1 2 4 1 1 1

1 1 1

1 1 2

1 1 1 1 1 1 1 4 1

• Standard Hardware Item — ** Available From Div. 98 — Source 980.00

- May Be Purchased Locally

.....

Page 62

CRAFTSMAN RADfAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the modei num ber in ail correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

FIGURES

SEE FIGURE C'

CRIIFT5MRN' RADIAL SAW 315.220380

Page 63

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model num

ber in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

PARTS LIST FOR FIGURE B

KEY

NO.

2 3 4 5 6 7 8 9

PART NUMBER

607406-001

703473-042 624088-002

976698-001

931275-028 703473-042

607406-001

976339-001 976340-001 624282-002

11 977249-001

12 13

615570-008

976834-001 14 976335-001 15

976334-001

976333-001

17 976332-001 18 19

931744-059 607737-004 989594-003

607737-003 22 976791-001 23

976792-001 24 703473-089 25 26 27 28

929058-005 • Hex Nut (1/4-20).................................................................

977481-001 977491-001 977229-001

29 940021-008

621032-002 Star Washer.....................................................................

977228-001 976361-001

972000-505

DESCRIPTION

* Hex Nut (5/16-18)................................................................

Lock Washer.....................................................................

Washer.............................................................................

Table Support

...................................................................

Washer.............................................................................

Lock Washer

....................................................................

* Hex Nut (5/16-18)................................................................

Clamp Bracket..................................................................

Clamp Screw

Square Nut

Cup Washer (Table Clamp) * Bolt (5/16-18 X 5/8 in. Hex Hd.) * Bolt (5/16-18 x 3/4 in. Sq. Hd.)

..................................................................

.......................................................................

...............................................

............................................

.............................................

Front Table.......................................................................

Fence

..............................................................................

Spacer Table.....................................................................

Rear Table................................................................

Washer.............................................................................

* Screw (1/4-20 X1-3/4 in. Pan Hd.)

........................................

* Setscrew (1/4-20 x 1-1/4 in.)................................................

• Screw (1/4-20 X1 in. Pan Hd.).............................................

Tee Nut

“U" Ciip Nut......................................................................

...

........................................................................

Lock Washer...................................................................

Handie Cap.....................................................................

Screw (M8 X 1-1/4 in. Pan Hd. Slotted)..............................

Handle............................................................................

* Screw (10-24 X 5/8 in. Soc. Hd.)

Handwheel Leg Stand Assembly

......................................................................

.......................................................

.........................................

Owner’s Manual (Not Shown)

QUAN.

...................

....................

...................

....................

4 4 8 2 4 4 4 2 2 2 2 4 4

1 1 1 1

1 1

4 1

4 4

1 1 1 1 1 1 1

...............

* Standard Hardware Item — May Be Purchased Locally

---

** Available From Div. 98 — Source 980.00

63 CRflFTSMRN’ RADIAL SAW 315.220380

Page 64

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The mode! number wit! be found on a plate attached to the base. Afwaye mention flie model number in aJJ correspondence regarding your RACMAL ARM SAW or when ordering repair parts.

*»

X »

FIGURE C

Page 65

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL

ARM SAW or when ordering repair parts.

PARTS LIST FOR FIGURE C

KEY PART NO.

NUMBER

DESCRIPTION QUAN.

rcn

w (n

1 2 3 4 976306-001 5 607406-005 6 929058-005 7 621032-010 8 977479-001 9 976304-001

10 976305-001

11 980659-001

977242-001 976303-001 977241-001

976361-001

Lower Front/Rear Brace.......................................................................................................................................................2

Leg.......................................................................................................................................................................................4

Lower Side Brace

Leveling Foot................................................................................................................................................................ 4

Hex Nut (3/8-16)...................................................................................................................................................................8

Hex Nut (1/4-20).................................................................................................................................................................40

Star Washer...................................................................................................................................................................... 40

Screw (1/4-20 X 5/8 in. Truss Hd.).................................................................................................................................... 40

Side Brace............................................................................................................................................................................2

Front/Rear Brace..................................................................................................................................................................2

Logo Plate...........................................................................................................................................................................1

Complete Leg Stand Assembly (Includes Items Listed Above)

....

.................................................................................................................................................... 2

* **

Standard Hardware Item — May Be Purchased Locally

** Available From Div. 98 — Source 980.00

Page 66

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model num ber in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

-H

FIGURE D

CRMFTIMAN’ RADIAL SAW 315.220380

Page 67

CRAPISSMAN HALMAI-Mnivi OM«* - *»w. « ......

-----------

The model number will be found on a plate attached to the base. Always mention the model num

ber in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

PARTS LIST FOR FIGURE D

PART NUMBER DESCRIPTION Q^^N.

980536-001 Data Plate.................................................................................................''

976308-001 Base Assembly

976386-001 * ** Screw (5/16-18 x 3/4 in. Hex Washer Hd.)..............................................2

976296-001 Elevation Nut............................................................................................^

976294- 001 Column Assembly.....................................................................................''

976293-001 Retaining Ring..........................................................................................^

976292-001 Arm Latch...................................................................................................

976788-001 * Setscrew (3/8-16 x 1/2 in. Soc. Hd.)...........................................................3

607406-003 * Hex Nut (5/16-18)

977492-001 * LocWng Cap Screw (1/4-20 x 5/8 in.).........................................................2

976289- 002 Support

976295- 001 Coiumn Tube GIB......................................................................................3

976833-001 Eievating Shaft Assembly.....................................................................................^

976290- 002 Support .......................................................................................................

615570-022 * Bolt (5/16-18 X 2 in. Hex Hd.)

615570-021 * Bolt (5/16-18 X 2 in. Hex Hd.)...................................................................2

621380-008 * Bolt (3/8-16 X 1-1/4 In. Hex Hd.)...............................................................^

617264-001 Washer................................................................................................................®

615570-020 * Bolt (5/16-18 x 3/4 in. Hex Hd.)

703473-048 Lock Washer........................................................................................................^

615570-007 * Bolt (5/16-18x1 -1/8 In. Hex Hd.)

607406-005 * Hex Nut (3/8-16)........................................................................................^

976301 -001 Elevating Crank Shaft........................................................................................1

623111-012 Retaining Ring.....................................................................................................1

976302-001 Bushing...............................................................................................................1

623111-006 Retaining Ring.........................................................................................

622141-002 Washer......................................................................................................^

976300-001 Elevating Shaft Bearing............................................................................

706239-932 Washer.................................................................................................... ^

976299-001 Bevel Pinion Gear.....................................................................................^

623111 -001 Retaining Ring

** STD571450 * Lock Nut (1 /2-13)......................................................................................’’

976298-001 Bevel Gear.............................................................................................. ^

976297-001 Bearing.......................................................................................................^

........................................................................................

....................................................................................^ ^

....

..................................................................................................’’

................................................................

.............................................................

.....

.....................................................................................''

* Standard Hardware Item — May Be Purchased Locally

** Available From Div. 98 — Source 980.00

CRUFTSMUN* radial saw 315.220380

Page 68

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

Tlie model number will be found on a plate attached to the base. Always mention the model num ber in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

RGURE E

CRNFTSMRN* RADIAL SAW 315.220380

Page 69

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model num

ber in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

PARTS LIST FOR FIGURE E

KEY NO.

3 976326-002 Arm........................................................;

4 5 611114-002

6 706382-834 Washer...................................................;

PART NUMBER

622210-043

976323-001

DESCRIPTION

* Screw {10-32 X 5/8 in. Rd. Hd.).................................................

Track.....................................................................................

980613-001 Support Bracket

‘ Screw (10-32 X1/2 in. Flat Head T. C.)

980455-001

* Screw (1/4-20 X 5/8 in. Self Tapping Hex Washer Hd.)....

..............................

.....................................;..............................

.....................................

...........................

8 641180-005 Push Nut (3/8 in.)....................................................................

9 976321-001 Clevis Pin...............................................................................

10 976804-001 Arm Lock Rod Assembly 11 12 13

976314-001 Guide.....................................................................................

976312-001 Arm Lock Pawl.......................................................................

976313-001

Tension Spring.......................................................................

.......................................................

14 976310-001 Pin Housing..........................................................................

15 976311-001 Arm Index Pin 16 976315-001 Index Rod 17 976316-001 18 706405-002 19 20

976329-001

976827-001 Arm Lock Lever Assembly.....................................................

976330-001 Arm Knob Lever (Right Hand)

931055-006 Washer..................................................................................

Arm Lock Spring....................................................................

* Hex Nut (10-32)........................................................................

Arm Knob Lever (Left Hand)...................................................

23 606066-011 * Screw (10-32 X 2-1/4 in. Pan Hd.) 24 25

641180-006 Push Nut (1/4 in.)....................................................................

931744-059

Washer

........................................................................

.............................................................................

................................................

.............................................

..................................................................................

26 976319-001 Lever Pin...............................................................................

27 976320-001 Pin.........................................................................................

28 976322-001 Arm Insulation.......................................................................

.............

QUAN.

4 2

1 1 2 6 2 1 1 1 1

1 1 1

1 1 1 1 1 1

1 1

* Standard Hardware Item — May Be Purchased Locally

** Available From Div. 98 — Source 980.00

CRDFTSMRir RADIAL SAW 315.220380

Page 70

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model num ber in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

FIGURE F

SEE FIGURE G

CRRFTSMRN* RADIAL SAW 315.220380

Page 71

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model num

ber In all correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

PARTS LIST FOR FIGURE F

KEY

NO.

1 980548-001

2 976358-001 3 4 976287-001

5 6 7 8 976409-001 9

10 976831-001

PART NUMBER

DESCRIPTION QUAN.

Carriage Lock Label

............................................................

Carriage Lock Knob.............................................................

641700-005

976348-001 Rip Scale Indicator...

* Screw (10-32 X 1/2 in. Pan Hd.)

Carriage Cover (LH)

................

...............;.........................................

643115-003 * Screw (6-32 X 5/8 in. Pan Hd.)

976352-001 Speed Nut....

Swivel Latch Spring

976286-002 Carriage

Thrust Washer

.......................................................................

.............................................................

...

...........................................................................

.....................................................................

...........................................

!...........................................

.............................................

11 976285-001 Carriage Bearing..................................................................

12 976337-001 13 976349-001

14 976350-001 Rip Lock Shoe

15 976353-001

16 976278-001 Yoke Clamp Stud Assembly 17 999982-001 Washer 18

** STD541462 * Lock Nut (5/8-11)..................................................................

19 976385-001

20 620074-001

21 615570-020

22 ” STD551231 23

624088-002 Washer 24 976345-001 Spring Bracket 25 976771-001 Index Spring 26

976346-001 Yoke Pivot Latch

27 976288-001

28 976347-002 29 624282-002 Nut 30 607406-001

31 980538-001

32 976472-001 33 980524-001

980526-001

Washer.................................................................................

Eccentric Screw...................................................................

.....................................................................

Bumper................................................................................

................................................

...............................................................................

Sleeve Bearing

....................................................................

* Bolt (5/16-18 Hex Hd.)..........................................................

* Bolt (5/16-18 X 3/4 in. Hex Hd.)............................................

* Lock Washer (5/16)

..............................................................

................................................................................

....

................................................................

........................................................................

.................................................................

Carriage Cover (RH)...........................................................

Index Pin Housing

..............................................................

....................................................................................

* Hex Nut (5/16-18)

................................................................

Yoke Lock Label.................................................................

Yoke Lock Handle (Includes Key No. 31)

...........................

Switch Label.......................................................................

Warning Label.....................................................................

....................

1 1 4 1

2 4 2 1 1 8 4 4 2 1 2

2 2 2 2 2 1 1 1

1 1

2 4 1 1 1

* Standard Hardware Item — May Be Purchased Locally

** Available From Div. 98 — Source 980.00

CRAFTSMAN* RADIAL SAW 315.220380

Page 72

CRAFH'SMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model num ber In all correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

SEE FIGURE F

39-^

SEE FIGURE H

FIGURE G

CRflFTSMRir RADIAL SAW 315.220380

Page 73

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model num

ber in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

PARTS LIST FOR FIGURE G

KEY

NO.

2 3 4 5 6 7 8 9

13 14 15 16 17 976772-001 18 19

23 24 25 26 976338-001 27 28 29 30

32 33 34

35 36 37 38 39 40

41 976481-001

PART

NUMBER

976773-001 976284-001 977247-001 976271-001 976272-001 976273-001

703776-098

" STD541437 • Lock Nut (3/8-16)..................................................................

976249-001 976281-001 977225-001

976268-002 980556-001

989001-002 Cable Clamp (5/16 in.).........................................................

641700-006

976279-001

624282-002 Nut.......................................................................................

641700-009 980554-001

976275-001 Yoke Cover..........................................................................

641700-005

703473-042 Lock Washer........................................................................

969220-006

977250-001

606066-012

980522-001

976274-002 Bevel Lock Lever................................................................

615570-022

** STD551231

976832-001 976265-001 980552-001 Edging Warning Label

976267-002 624088-002

976391-001 Bolt (5/16-18 Hex Hd.)........................................................

621032-002 Star Washer.......................................................................

998991-002

977245-001

976481-002 * 1/4 in. Hex Key....................................................................

DESCRIPTION

Blade Nut.............................................................................

Blade Washer......................................................................

Saw Blade

Rubber Bushing...................................................................

Motor Stud

Motor Cam.........................................................................

Washer

Motor

Index Pin..............................................................................

Nut (5/16).............................................................................

Yoke Outfeed Warning Label

* Screw (10-32 X 3/8 in. Pan Hd.)...........................................

Bevel Index Knob

Swivel Latch Spring.............................................................

* Screw (10-32 X 3/4 in. Pan Hd.)

Infeed Warning Label

* Screw (10-32 X 1/2 in. Pan Hd.)

Screw (5/16-18x2 in. Soc. Cap)

Bevel Indicator.....................................................................

Bevel Index Cap..................................................................

* Screw (10-32 X 1-5/8 in. Pan Hd.)

Bevel Scale Labe!

Bolt (5/16-18 X 2 in. Hex Hd.)

Lock Washer (5/16)............................................................

Retainer Plate.....................................................................

Index Ring

Yoke Cap

Washer...............................................................................

Screw (10-32 X 5/8 in. Hex Soc. Button Hd.)

Blade Wrench.....................................................................

* 3/16 in. Hex Key..................................................................

...........................................................................

..........

.................................................................

..............................................................................

...................................................................................

..................................................................................

.......................................................

...............................................................

.....................................

..........................................................

..........................................

.......................................

.............................................................

...........................................

..........................................................................

........................................................

...........................................................................

.....................

QUAN.

....................

.....................

1 2 1 1 1 1 1 1

1 1 1 1 1 2 2 1 1 1 4 1

1 4 4 4 1 1 2 1 1 1

1 1 1 1 1 1 1 1 1

2 1 1

* Standard Hardware Item — May Be Purchased Locally

** Available From Div. 98 — Source 980.00

CRRFTSHDir RADIAL SAW 315.220380

Page 74

-v|

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

O CO

§ FIGURE H

Page 75

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

PARTS LIST FOR FIGURE H

>1 Ol

ift

KEY NO.

1 2 3 4 5 6 7 8 9

PART

NUMBER

610122-006 976449-001 971665-001 977207-001 998196-001

607617-003 977203-001 976336-001

989684-003 967917-001 976785-001

610122-005

DESCRIPTION QUAN.

* Screw {8-32 x 5/8 in.Pan Hd.)............................................................................................................................................. 3

Handle Assembly................................................................................................................................................................1

Switch Trigger..................................................................................................................................................................... 1

Cam Lever......................................................................................................................................................................... 1

Spring...................................................................................................................................................................................1

O-Ring..............................................................................................................................-...................................................1

Knob....................................................................................................................................................................................1

Wiring Insulator................................................................................................................................................................. "I

* Screw (6-32 X 1/2 in. Pan Hd. T.C.)................................................................................................................................ 2

Cord Clamp........................................................................................................................................................................."I

Cord Harness......................................................................................................................................................................1

* Screw (8-32 X 3/8 in. Pan Hd.)........................................................................................................................................1

Standard Hardware Item — May Be Purchased Locally

** Available From Div. 98 — Source 980.00

Page 76

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

CO U1

FIGURE I

Page 77

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

PARTS LIST FOR FIGURE 1

KEY NO. NUMBER DESCRIPTION

1 2 977237-001

4 979528-001

5 641180-003 * Push Nut (1/4 in.)

6 977244-001 Knife Support......................................

7 621032-009

10 931744-059 Washer.............................................

11 977243-001 Anti-Kickback Pawl

12 977253-001 Bushing 13 14 980498-001 Outer Lower Guard /Assembly 15 976370-001 Shouider Screw (1/4-20 Button Hd.)... 16

PART

976366-001 Guard Screw (10-24 Slotted)

976370-002

Inner Lower Guard Shoulder Screw (1/4-20 Button Hd.)... Guard Nut (10-24)

........

.......................

..............................

...................................

Star Washer.........................................

977478-001 644585-004

Siotted Nut

...........................................

* Lock Nut (1/4-20)

...................................

..............................

...............................................

607737-003

703493-804

* Screw (1/4-20 X1 in. Pan Hd.)

Washer.................................................

.................

.............

KEY PART

QUAN. NO. NUMBER DESCRIPTION QUAN.

..........

1 17 977246-001

..........

2 18 706382-041 Washer

..........

2 19 977254-001 Spacer...................................................

..........

1 21 977239-001 Anti-Kickback Bracket

..........

1 22 641180-004

..........

20 977240-001 Riving Knife...........................................

976879-002

24 977480-003

..........

1 25 977480-002

..........

2 26 977225-001 • Square Nut (5/16)

..........

4 27

..........

2 28

..........

1 29 977238-001 Hold Down Guard

..........

1 30 977230-001

..........

31 32 977480-001 * Bolt (1/4-20 X 5/8 in. Rd. Hd.)

977224-001 Guard Clamp Screw (5/16) 977223-001

622210-041

Guard Knob...........................................

.................................................

...........................

* Push Nut (5/16 in.)

Upper Guard

..................................

.........................................

* Bolt (5/16-18 X1-3/4 in. Rd. Hd.)..........................

* Bolt (5/16-18 X 5/8 in. Rd. Hd.)..................

....................................

.....................

Dust Guide

............................................

............i....................

Upper Guard Retainer Assembly

...........

* Screw (1/4-20 X 9/16 in. Flat Hd. T. F.)...

...................

.........

2 2 1 1 1 2 1 1 " 1 1

1 1

* Standard Hardware Item -- May Be Purchased Locally

, ,

** Available From Div. 98 — Source 980.00

Page 78

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL

ARM SAW or when ordering repair parts.

u Ol

RQUREJ

Page 79

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number wilt be found on a plate attached to the base. Always mention the model number in ail correspondence regarding your RADIAL ARM SAW or when ordering repair parts.

PARTS LIST FOR FIGURE J

KEY NO.

1 607818-002 Sleeve Bearing..................................................................................

2 990908-009 * Screw (6-19 X 5/8 in. Pan Hd.)................................................................................................. .......................................4

3 4 5 6 977215-001 7 976416-001 8 9

11 090403-080 Screw (М3 X 8 Pan Hd.).......................................................................................................... .......................................2

12 13 976412-001

PART NUMBER

976450-001

607067-011 * Screw (10-24 X1/2 in. Pan Hd.)................................................................................................

6620294)01

DESCRIPTION

................................

Gear Case Cover..................................................................................................................

Washer.......................................................................................................................... .......................................1

Spring...........................................................................................................................

Pulley Shaft Assembly...................................................................................................

644186-002 976414-001

706239-830

976411-001

Sleeve Bearing (Flange)

Worm Gear Assembly............................................................................................

Washer..............

Gear Case..............................................................................................................................

.....................................................................................................

..............

...................................................................................................................

Motor Assembly................................................................................................................

.......................................1

.......................................2

.......................................1

...............

.......................................1

.'......................1

QUAN.

S 0

С» Ol

* Standard Hardware Item — May Be Purchased Locally

** Available From Div. 98 — Source 980.00

Page 80

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL

ARM SAW or when ordering repair parts.

s >

r”

w 3Í

FIGURE K

Page 81

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220380

The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL

ARM SAW or when ordering repair parts.

PARTS LIST FOR FIGURE K

KEY NO.

1 2 3 4

PART

NUMBER

968703-005 662028-001 976420-001 976421-001

DESCRIPTION QUAN.

Screw (8-32 x 3/8 in. Pan Hd.).............................................................................................................................................®

Pulley Flange................................................................................................................................................................ ^

Cable Assembly............................................................................................................................................................... ^

Clutch Assembly...................................................................................................................................................................

* standard Hardware Item — May Be Purchased Locally

** Available From Div. 98 — Source 980.00

Page 82

For in-home major brand repair service:

Call 24 hours a day, 7 days a week

1-800-4-MY-HOMEs“ (1-800-469-4663)

Para pedir servicio de reparación a domiciiio -1-800-676-5811

In Canada for all your service and parts needs call

Au Canada pour tout le service ou les piéces

For the repair or replacement parts you need;

Call 6 am -11 pm CST, 7 days a week

-1-800-665-4455

PartsDirects“

1-800-366-PART (1-800-366-7278)

Para ordenar piezas con entrega a domiciiio -1-800-659-7084

For the location of a Sears Parts and Repair Center in your area:

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears Maintenance Agreement

or to inquire about an existing Agreement:

Call 9 am - 5 pm, Monday - Saturday

1-800-827-6655

The Service Side of Sears