Craftsman 315.218050 User Manual

Page 1
OPERATOR'S MANUAL
10 in. TABLE SAW
Model No.
315.21 8050
_lJ WARNING: To reduce the risk of injury, the
user must reed end understand the operator's
manual before using this product.
Customer Help Line: 1-800-932-3188
983000-695
8-23-05
Save this manual for future reference
Page 2
Warranty ............................................................................................................................................................................ 2
Introduction ............................................................................................................................................ :.......................... 2
GeneralSafety Rules..................................................................................................................................................... 3-4
Specific Safety Rules..................................................................................................................................................... 4-5
Symbols ......................................................................................................................................................................... 6-7
Electrical......................................................................................................... .'.................................................................. 8
Glossaryof Terms............................................................................................................................... _.............................. 9
" Features..................................................................................................................................................................... 10-13
ToolsNeeded ................................................................................................................................................................. 13
LooseParts .................................................................................................................................................................... 14
"Assembly ................................................................................................................................................................... 15-19
Operation ...................................................... :............................................................................................................ 19-32
II Adjustments.............................................................................................................................................................. 33-35
Maintenance ................................................................................................................................................................... 36
Troubleshooting......................................................................................................................................................... 37-38
Exploded View........................................................................................................................................................... 39-47
Parts Ordering/Service ...................................................................................................................................... Back Page
ONE YEAR FULL WARRANTY ON CRAFTSMAN TOOL If thisCraftsmantool failsdue to a defect in material orworkmanshipwithin one yearfrom the date of purchase.Call
1-800-4-MY-HOME ® to arrange for free repair.If thistool is usedfor commercial or rentaJpurposes,thiswarrantywill
apply for only ninetydays from the date of purchase This warrantyapplies onlywhile this product is in the United States.
This warranty givesyou specific legal rights, and you may also have other rightswhich varyfrom state to state,
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
This tool has many features for' making its use more pleasant and enjoyable, Safety, performance, and dependability
have been given top priority in the design of this product making it easy to maintain and operate.
2
Page 3
_k WARNING: Read and understand all instruc-
tions. Failureto follow all instructions listedbelow,
may resultinelectric shock, fire and/or serious personal injury.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL Read the operator's manual carefuny. Learn the saw's applications and limitations aswell as the specific potential hazards
related to this tool.
GUARD AGAINST ELECTRICAL SHOCK BY PRE-
VENTING BODY CONTACT WITH GROUNDED
SURFACES. For example, pipes, radiators, ranges,
refrigerator enclosures.
KEEP GUARDS IN PLACE and in good working order.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checkingto see that keys and adjusting
wrenches are removed from tool before turning it on.
KEEP WORK AREA CLEAN, Cluttered areas and benches inviteaccidents. DO NOT leave tools or
pieces of wood on the saw while {t is in operation.
DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp orwet locations or
expose to rain. Keep the work area well lit.
KEEP CHILDREN AND VISITORS AWAY, All visitors shouldwear safety glasses and be kept a safe
distance from work area. Do not let visitors contact tool or extension cord while operating.
MAKE WORKSHOP CHILDPROOFwith padlocks and master switches, or by removing starter keys.
DON'T FORCE TOOL Itwill do the job better and safer at the feed rate for which it was designed.
USE RIGHTTOOL. Don=tforce the tool or attachment to do ajob it was not designed for.Don't use it for s
purpose not intended.
USE THE PROPER EXTENSION CORD. Make sure
yourextension cord is in good condition. Use only a cord heavy enough to carrythe currentyour product
willdraw. An undersizedcord will cause a drop in line voltageresulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 isrecommended
for an extension cord 25 feet or less in length. If in
doubt,use the next heavier gauge. The smaller the gaugenumber,the heavier the cord.
DRESS PROPERLY. Do net wear loose clothing, gloves, neckties,or jewelry. They can get caught
and draw you into moving parts. Rubber gloves and
nor_skidfootwear are recommended when working outdoors.Also wear protective hair covering to contain
long hair.
ALWAYSWEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everydayeyeglasses have onlyimpact- resistantlenses,they are NOT safety glasses.
SECURE WORK. Use clamps or a vise to hold work when practical. It's saferthan using your hand and
frees both hands to operate tool,
DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow
instructions for lubricating and changing accessories.
DISCONNECT TOOLS, When not in use, before servicing, or when changingattachments, blades, bits, cutters, etc., all tools should be disconnected,
AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in any tool,
USE RECOMMENDED ACCESSORIES. Consultthe operator's manual for recommended accessories. The
use of improper accessories may dsk injury.
NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped or ifthe cutting tool is unintention- ally contacted.
l= CHECK DAMAGED PARTS, Before further use of
the tool, a guard or other part that is damaged should
be carefully checked to determinethat it will operate properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions
that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by
an authorized service center to avoid risk of personal injury.
USE THE RIGHT DIRECTION OF FEED. Feed work
into a blade or cutter againstthe direction of rotation of blade or cutter only.
NEVER LEAVE TOOL RUNNING UNA'n-ENDED.
TURN THE POWER OFF, Don't leave tool until it comes to a complete stop.
PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation isdusty.
PROTECT YOUR HEARING, Wear bearing protection
during extended periods of operation,
DO NOT ABUSE CORD. Never yankcord to discon-
nect from receptacle. Keep cord from heat, oil, and
sharp edges.
USE OUTDOOR EXTENSION CORDS. When tool
isused outdoors, use onlyextensioncords with
approved ground connectionthat are intended for use
outdoors andso marked,
ALWAYS KEEP THE BLADE GUARD AND RIVING
KNIFE/SPREADER/SPLITFER IN PLACE and in
working order.
KEEP BLADES CLEAN, SHARP, AND WITH SUFFICIENT SET.Sharp blades minimize stalling
and kickback.
KEEP HANDS AWAY FROM CUTTING AREA. Keep
handsaway from blades. Do not reach underneath
Page 4
work or around or over the blade while blade is rotating, Do not attempt to remove cut material when
blade is moving.
BLADE COASTS AFTER BEING TURNED OFF.
NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
INSPECT TOOL CORDS PERIODICALLY. If damaged, have repaired by a qualified servicetechnician at
an authorized service facility. The conductor with
insulation havTngan outer surface that is green with or without yellowstripes is the equipment-ground-
ing conductor. Ifrepairor replacement of the electric cord or plug is necessary,do not connect the equip-
ment-grounding conductor to a liveterminal. Repair or replace a damaged or worn cord immediately. Stay
constantly aware of cord location and keep it we]l away from the rotatingblade.
INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
GROUND ALL TOOLS. Iftool is equipped with three-
prong plug, it should be plugged into a three-hole electrical receptacle.
CHECK WITH AQUALIFIED ELECTRICIAN orservice
personnel ifthe groundinginstructionsare not com-
pletely understood or if indoubt as to whether thetool
iS propedy grounded.
USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire
extension cords that have 3-prong grounding plugs and
3-pole receptacles that accept the tool's plug.
DO NOT MODIFY the plug provided. If it will not r_the outlet, have the proper outlet installed by a qualified
electrician.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean clothwhen clean-
ing, Never use brake fluids, gasoline, petroleum-based
products, or any solventsto clean tool.
STAYALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an authorizedservice center.
USE ONLY CORRECT BLADES. Do not use blades with incorrectsize holes. Never use blade washers or
blade bolts that are defective or incorrect.The maxi- mum blade capacity of your saw is 10 in. (254 ram).
BEFORE MAKING A CUT, BE SURE ALL ADJUST-
MENTS ARE SECURE.
BE SURE BLADE PATH IS FREE OF NAILS. Inspect for and remove 8,11nails from lumber before cutting,
NEVER TOUCH BLADE or other moving parts during
use.
NEVER START A TOOL WHEN ANY ROTATING COM-
PONENT IS IN CONTACT WITH "rile WORKPIECE.
DO NOT OPERATE A TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION.
WHEN SERVICING use onlyidentical replacement parts. Usa of any other parts may create a hazard or
cause product damage.
USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums, Use of accessories
that are not listed may cause the risk of personal
injuw, Instructions for safe use of accessories are included with the accessory.
DOUBLE CHECK ALL SETUPS. Make sure blade is
tight and not making contact with saw or workplace
before connecting to power supply.
GUARD AGAINST KICKBACK. Kickback occurs when the blade stallsrapidly and workplace is driven
back towards the operator. It can pull your hand into
the blade resultingin sedous personalinjury. Stay out
of blade path and turn switch Offimmediately if blade
binds or stalls.
USE RIP FENCE. Always use a fence or straight edge
guide when ripping.
SUPPORT LARGE PANELS. To minimize risk of blade
pinching and kickback, always support ]argo panels.
REMOVE ALL FENCES AND AUXILIARY TABLES
before transporting saw. Failure to do so can result in
an accident causing possible serious personaL injury.
ALWAYS USE BLADE GUARD, RIVING KNIFE/
SPREADER/SPLrrrER, AND ANTI-KICKBACK
PAWLS on all "through-sawing" operations. Through-
sawing operations arethese in whichthe blade cuts completelythrough the workplace as in rippingor crosscutting. Keep the blade guard down, the anti- kickback pawls down, and the rivingknife/spreader/
splitter properly alignedto the saw blade.
ALWAYS SECURE WORK firmly against ripfence, miter fence, ormiter gauge.
ALWAYS USE A PUSH STICK FOR RIPPING NAR- ROW STOCK, A push stick is a device used to push
a workpiece through the blade instead of usingyour hands. Size and shape can vary but the pushstickmust always be narrower than the workplace to prevent the pushstick from contacting the saw blade_When ripping
narrow stock, always use a push stick,soyour hand does not come close to the saw blade. Use a featherboardand
push blocks for non-through cuts.
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NEVER perform any operation "freehand" which means using only your hands to support or guide the workpiece. Always use either the rip fence or miter gauge to position and guide the work.
NEVER stand or have any part of your body inline with the path of the saw blade.
NEVER reach behind, over, or within three inches of the blade or cutter with either hand for any reason.
MOVE THE RIP FENCE out of the way when cross cutting,
NEVER use rip fence as cutoff gauge when cross cutting.
NEVER attempt to free a stalled saw blade without first turning the saw OFF and disconnecting the saw
from the power source.
PROVIDE ADEQUATE SUPPORT to the rearand
sides ofthe saw table for wide or longwork pieces. Use a sturdy "outrigger" support if a table extension
more than 24 inches long is attached to the saw.
AVOID KICKBACKS (work thrown back toward you)
by:
a) Keeping blade sharp.
b) KeepingrJpfence parallelto the saw blade. c) Keepingriving knife/spreader/splitter=anti-kickback
pawls, and blade guard in place and operating,
d) Not releasing the work before it is pushed all the
way past the saw blade using a push stick,
e) Not ripping work that is twisted or warped or does
not have a straight edge to guide alongthe fence.
AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a suddenslip could cause your
handto move into the cutting tool,
USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that are not listedmay cause the risk of personal injury.
Instructionsfor safe use of accessories are included
with the accessory.
MAKE SURE THE WORK AREA HAS AMPLE LIGHT- ING to see the work and that no obstructions will
interferewith safe operation BEFORE performing any
work using the table saw.
ALWAYS TURN OFF SAW before disconnecting it, to avold accidental starf{ng when reconnecting to power
supply.
ALWAYS DISCONNECT SAW FROM POWER SUP-
PLY BEFORE MAKING ADJUSTMENTS OR ADDING ACCESSORIES. Make sure the switch is offwhen
reconnecting to power supply.
ALWAYS FEED WORKPIECE AGAINST THE ROTA-
TION OF THE CUTTER.
DO NOT USE AWKWARD HAND POSITIONS.
KEEP FINGERS AWAYfrom the revolvingcutter, and use fixtures when necessary.
ALWAYS USE THE DUST COVER for overhead
guarding.
DO NOT REMOVE JAMMED CUTOFF PIECES until
cutter or blade has atopped and tool has been
disconnected from power source.
II HOLD THE WORKPIECE FIRMLY AGAINST THE
TABLE.
THIS TOOL should havethe foJlowing markings:
a) Wear eye protection. b) Use saw blade guard and dying knife/spreader/
splitterfor every operation for which it can be
used, including all throughsawing. c) Keep hands out of the line of saw blade. d) Use a push stickwhen required. e) Pay particular attentionto instruCtionson reducing
risk of kickback. t) Do not perform any operationfreehand.
g) Never reach aroundor over the saw blade.
SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instructother users. Ifyou loan
someone this tool, loanthem these instructionsalso.
_, WARNING" Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
containschemicals known to cause cancer,birth defects or other reproductive harm.Some examples of these chemicalsare:
lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chremium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area. and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
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Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V
A
Hz
W
rain
n o
[]
.,./rain
@
Volts
Amperes
Hertz
Watt
Minutes
Alternating Current
Direct Current
No Load Speed
Class II Construction
Per Minute
Wet Conditions Alert
Read The Operator's Manual
Vo{tage
Current
Frequency (cycles per second)
Power
Time
Type of current
Type or a characteristic of current
. = i i
Rotational speed, at no load
Double-insulated construction
Revolutions,strokes,surface speed, orbitsetc., per minute
Do not expose to rain or use in damp locations.
=l i
To reduce the risk 'of injury,user must read and understand operator's manual before using this product.
O
A
@
®
Eye Protection
Safety Alert
NO Hands Symbol
Pinch Warning
Hot Surface
Always wear safetygoggles or safety glasses with side
shieldsand a fullface shieldwhen operatingthis product.
i. m=l
Precautions that involveyour safety,
i ira= i
Failureto keep your hands away from the bladewill result in seriouspersonal injury.
Alwayswatch for movement paying extra attention to
potential areas where pinching could occur.
To reduce the risk of injuryor damage, avoid contact with
any hot surface.
Page 7
ii
The following signal words and meanings are intended to explain the levelsof risk associated with this product.
SYMBOL SIGNAL
DANGER:
WARNING:
A
SERVICE Sen/icing requires extreme care and knowledge and
should be performed on{y by a qualified servicetech- nician. For service we suggest you return the product to
your nearest AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts.
_k WARNING:
CAUTION:
CAUTION:
MEANING
Indicates an imminently hazardous situation, which, if not avoided, will
result indeath or serious injury.
Indicatesa potentiallyhazardous situation, which, ifnot avoided, could
result indeath or serious injury.
Indicates apotentially hazardous situation, which, ff not avoided, may result inminor or moderate injury.
ilil
(WithoutSafety Alert Symbol) Indicates a situation that may result in property damage,
iim
ill
_k WARNING: To avoid serious personal injury, do not
attempt to use this product until you read thoroughly and understand completely the operator's manual.
Save this operator's manual and review frequently for continuing safe operation and instructing others who
may use this product.
O
The operation of any power tool canresult in foreignobjects being thrown intoyour eyes, which can resultin severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety
Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection
which is marked to comply with ANSIZ87.1,
SAVE THESE INSTRUCTIONS
Page 8
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the
tool's plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to ¢arrythe current that the tool will draw.
An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the
motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Laboratories (UL) should be used.
"Ampere rating (or_tool da_ plate)
0-2.0 2,1-3.4 3.6-&0 5.1-7.0 7.1-12.0 12.1-16,0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 -
"*U5ed on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
When working with the tool outdoors,use an extension
cord that is designed for outside use. This is indicated by
the letters "WA" on the cord's jacket.
Beforeusing an extensioncord, inspect it for loose or exposed wiresand cut or worn insulation.
A
WARNING: Keep the extensioncord clear of the working ares. Position the cord sothat it will not get
caught on lumber, tools or other obstructions while
you are working with a power tool. Failure to do so
can result in seriouspersonal injury.
_ WARNING: Check extension cords before each
use. If damaged replace immediately. Never use tool
with a damaged cord since touching the damaged
area could cause electricalshookresultingin serious injury.
ELECTRICAL CONNECTION
Thistool ispowered by a precision bu(It electricmotor.
Itshould be connected to a power supply that is 120
volts, 60 Hz, AC only (normal household current). Do
notoperate thistool on direct current (DC). A substantial voltagedrop will cause a loss of power and the motor will overheat. Ifthe saw does not operate when plugged into
anoutlet, doublecheck the power supply.
SPEED AND WIRING
The no-loadspeed of this tool is approximately 5,000 rpm.
Thisspeed isnot constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as
importantas the motor's horsepower rating.A line intend-
ed only for lightscannot properly carry a powertool motor.
Wirethat isheavy enoughfor a short distancewill be too
light for a greaterdistance.A linethat can support one
power toolmay not be able to support two orthree tools.
GROUNDING INSTRUCTIONS
Inthe event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This tool is equipped with
an electric cord having an equipment-grounding conduc-
tor and a grounding plug. The plug must be plugged into a
matching outlet that is properly installed and groundedin
accordance with all local codes and ordinances.
Do notmodify the plug provided, If it will not fitthe outlet.
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding con-
ductor can result in a risk of electric shock. The conductor
with insulation having an outer surface that is greenwith
or without yellow stripes is the equipment-grounding con-
ductor. If repair or replacement of the electric cord or plug
is necessary, do not connect the equipment-grounding
conductor to a live terminal.
Check with a qualified electrician or service personnel if
the grounding instructions are not completely understood,
or if indoubt as to whether the tool is properly grounded.
Repair or replace a damaged orworn cord immediately.
This tool is intended for use o(1a circuitthat has an outlet
likethe one shown in figure 1. it also has a grounding pin like the one shown.
_GROUNDING L_m__
PIN 120V GROUNDEDOUTLET
8
_'ig.1
Page 9
Anti-Kickback Pawls (radial arm and table saws) A device which, when property installedand maintained,
is designed to stop the workpiece from being kicked back towardthe front of the saw duringa rippingoperation. Arbor
The shaft on which abtade or cutting tool is mounted. Bevel Cut
A cutting operation made withthe blade at anyangle other than 90_to the table surface.
Chamfer
A cut removing a wedge from a block so the end (or part of the end) is angled rather than at 90°,
Compound Cut A cross cut made with both a miter and a bevel ang[s. Cross Cut
A cutting or shaping operation made across the grain or
the width of the workpiece.
Cutter Head (planers and jointers)
A rotatingpiece of adjustable blades. The cutter head
removes material from the workplace.
Dsdo Cut
A non-through cut which produces a square-sided notch
or trough inthe workplace (recluires a special blade).
Featherboard
A device used to help control theworkpiece by guidingit securely against the table or fence during any ripping operation.
FPM or SPM Feet per minute (or strokes per minute), used in reference
to blade movement,
Freehand Performing a cut without the workplace being guided by a
fence, miter gauge, or other aids.
Gum
A sticky,sap-based residue from wood products.
Heel
Alignment of the blade to the fence.
Kerr
The material removed by the blade in a through cut orthe slot produced by the blade in a non-through or part{al cut.
Kickback
A hazard that can occur when the blade binds or stalls, throwingthe workplace back toward operator_
Leading End
The end of the workpieoe pushed into thetool first.
Miter Cut
A cutting operation made with the workpiece sit any angle to the blade other than 90%
Non-Through Cuts
Any cutting operation where the blade does not extend completely through the thickness of the workpieee.
Pilot Hole (drill presses)
A small hole drilled in a workpiece that serves as a guide
for drillinglarge holes accurately,
Push Blocks and Push Sticks
Devices used to faod the workplace through the saw blade during cutting operations. A push stick (not a push
block) should be used for narrow ripping operations, These aids help keep the operator's hands well away from the blade.
Resaw A cutting operation to reduce the thickness of the work-
piece to make thinner pieces,
Resin A sticky,sap-based substancethat has hardened.
Revolutions Per Minute (RPM) The number of turns completed bya spinningobject in
one minute.
Ripping or Rip Cut A cutting operation alor_gthe lengthof the workpiece.
Riving Knife/Spreader/Splitter (table saws)
A metal piece= slightly thinner than the blade, which helps
keep the kerr open and also helps to prevent kickback.
Saw Blade Path The area over,under,behind, or in front of the blade. As
itapplies to the workpiece, that area which will be or has
been cut by the blade. Set The distance that the tip of the saw bladetooth isbent (or
set) outward from the face of the blade. Snipe (planers)
Depression made at either end of a workpiece by cutter blades when the workplace is not properlysupported.
Through Sawing
Any cutting operation where the blade extends completely
throughthe thickness ofthe workplace.
Throw-Baok The thmwlng back of a workplace usuallycaused by the
workpiece being dropped into the blade or being placed inadvertentlyin contact with the blade.
Workpieee or Material
The item on which the operation is being done,
Worktable
Surface where the warkpieee rests while performing a cutting, drilling, planing, or sanding operation,
Page 10
PRODUCT SPECIFICATIONS
Blade Arbor.............................................................. 5/8 in.
Blade Diameter .......................................................... 10 in.
Blade Tilt ................................................................. O°- 45°
Net WeightWithout Leg Stand ................................ 43 Ibs.
Net Weight Wlth Leg Stand ..................................... 53 Ibs.
Rating .............................................. 120 V,60 Hz, AC only
Input ................................................................ 15 Amperes
No Load Speed ................................................. 5,000/min,
Cutting Depth at 0": ..................................................... 3 in.
Cutting Depth at 45": ............................................. 2-1/2 in.
SLIDING
TABLE
EXTENSION
SPREADER GUARD
OUTFEED MITER SUPPORT GAUGE
FRON]
RAIL
BLAOE
RIPFENCE
SLIDINGTABLE
ICKING
LEVER
LOCKINGLEVER
SWITCH
,STORAGE BRACKET(S)
BEVEL
LOCKING
LEVER
BEVEL
INDICATOR
LEVELING
FOOT
HEIGHT/BEVEL
ADJUSTING
HANDWHEEL
BEVEL SCALE
Fig. 2
10
Page 11
KNOW YOUR TABLE SAW
See Figure 2.
Beforeattemptlng to use this product, familiarize yourself with all operating features and safety rules.
ANTI-KICKBACK PAWLS - Kickback is a hazard inwhich the workpiece is thrown back toward the operator.The
teeth on the anti-kickback pawls point away from the workpiece, ifthe workpiece sbou[d be pulled back toward
the operator, the teeth dig intothe wood to help prevent
or reduce the possibility of kickback.
BEVEL SCALE - The easy-to-read scale on the front of the cabinet shows the exact blade angle.
BLADE - This saw is provided with a 36-tooth, 10 in.
carbide blade. The blade israised and lowered with,
the height/bevel adjusting handwheeL Bevel angles are locked with the bevel locking lever.
,_ WARNING: Do not use blades rated less than the
speed of this tool. Failure to heed this warning could result in persona] iniury,
BLADE GUARD -Always keep the blade guard down over the saw blade for through-sawing cuts.
BEVEL LOCKING LEVER - This lever, placed just under
the saw table surfaceon the front ofthe cabinet, locksthe
angle setting of the blade.
HEIGI-rF/BEVEL ADJUSTING HANDWHEEL - Located on the front of the cabinet, use this handwheel to lower
and raise the blade for height adjustments or blade re-
placement. This handwhesl also makes the adjustment for bevel angles easy.
MITER GAUGE - The miter gauge aligns the wood for
a cross cut. The easy-to-read indicator shows the exact
angle for a miter cut, with positive stops at 90 ° and 45 _.
MITER GAUGE GROOVBS - The miter gauge rides in the
grooves on the saw table.
MOTOR - The powerful industion motor, with capacitor start and V-belt drive, is housed in a sturdy steel base.
OUTFEED SUPPORT - This table extension at the back of the tool gives the operator additionalsupport when cut-
ting longworkpieces.
RIP FENCE - A sturdy metal fence guides the workpiees and is securedwith the locking handle. Grooves runalong
the top and sides ofthe ripfence for use with optional clamps and accessories,
SCALE - Located on the front rail, the easy-to-read scale
provides precise measurements for rip cuts, SLIDING TABLE EXTENSIONS - Located on each side
of the saw table, these table extension gives the operator additional support when cutting wide workpieoes.
SPREADER - A metal piece of the hie,de guard assembly, slightly thinner than the saw blade, which helps keep the
kerr open and prevent kickback. SWITCH ASSEMBLY -This saw has an easy access
power switch located below the front rail. To lock the switch in the OFF position, remove the switch key from
the switch. Place the key in a location that isinaccessible to children and others not qualified to use the tool.
11
Page 12
OPERATING COMPONENTS
The upper portion of the blade projects up through the table and is surrounded by an insert called the throat plate. The height of the blade is set with a handwheel on
the front of the cabinet. To accommodate wide panels, the saw table has rails on each side. Detailed instructions
are provided in the Operation section of this manual for
the basic cuts: cross cuts. miter cuts, bevel cuts. and
compound cuts.
The rip fence is used to position work for lengthwise cuts. A scale on the front rail shows the distance between the
rip fence and the blade, it is very important to usa the blade guard assemblyfor all
through-sawing operations. The blade guard assembly includes: riving knife/spreader/splitter, anti-kickback
pawls, and plastic blade guard.
POWER SWITCH
This saw is equipped with a power switchthat hasa
built-in locking feature. This feature is intended to prevent unauthorized and possible hazardous use by childrenand
others,
TO TURN YOUR SAW ON:
With the switch key insertedinto the switch,lift the switch button to turn ON ( I ).
TO TURN YOUR SAW OFF:
Press the switch button down to t_rn OFF ( O ).
TO LOCK YOUR SAW:
Press the switch button down.
Remove the switch key from the swftchandstore in a safe, secure location.
_k WARNING: Always remove the switch key when
the tool is not in use and keep it in a safe place. In the event of a power failure, turn the switch OFF
( O ) and remove the key, This action will prevent the too] from accidentally starting when power returns.
_, WARNING: ALWAYSmake sure your workplace is
not in contact with the blade before operatingthe switch to start the tool. Failureto heed this warning
may cause the workpiece to be kicked backtoward the operatorand result in seriouspersonal injury.
_lb WARNING: To reduce the riskof accidental starting,
Always makeaurethe switch is inthe OFF (O) position
before plugging tool into the power source.
SWITCH SWITCH
ON OFF
12
SWITCH,KEY ,,__
SWITCHIN LOCKEDPOSITION
Fig. 3
Page 13
BLADES
_lk WARNING: Do not use blades rated less than the
For maximum performance, it is recommended that you
use the Craftsman 36-tooth, 10 in. carbide ¢ombination blade provided with your saw. Additional blade styles of the same high quality are available for specific operations
such as ripping. Your local dealer can provide yeu with complete information.
The following tools (not included) are needed for making adjustments:
speed of this tool. Failure to heed this warning could result in personal injury.
COMBINATION
SQUARE
1/2 in. WRENCH
Fig. 4
13
Page 14
The following items are included with your table saw:
It
E
P
L
M
A. Blade Guard with Spreader
and Anti-Kickback Pawls ....................................... 1
B. Miter Gauge ............................................................. 1
C. Rip Fence ................................................................ 1
D. Spider Leg Stand .................................................... 1
E. Dust Bag ................................................................. 1
F. Blade Wrench .......................................................... 2
G. Hex Key ................................................................... 1
H. Bevel Handle Assembly .......................................... 1
Fig. 1
I. Extension Table (left) ............................................... 1
J. Extension Table (right) ............................................. 1
K. Indicator (left) .......................................................... 1
L, Indicator (right) ........................................................ 1
M, Eng Plug (right) ........................................................ 1
N, End Plug (left) .......................................................... 1
O. Screw (M4 x 10 ram) ............................................... 2
Ft Screw (M4 x 25 mm) ............................................... 2
14
Page 15
UNPACKING
This product requires assembly.
= Carefully lift sawfrom the carton and place saw on the
aide with the wheels. NOTE: This tool is heavy. To avoid back injury,keep
your knees bent and liftwith your legs. not your back, and get help when needed.
Inspect the tool carefully to make sure no breakage or damage occurred during shipping_
Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool.
The saw isfactory set for accurate cutting. After assembling it,cheek for accuracy. If shipping has
influenced the settings, refer to specific procedures explained in this manual.
If any pans are damaged or missing, please call 1-800-932-3188 for assistance.
TO ASSEMBLE THE SPIDER LEG STAND
See Figures 7- 8.
Remove the spider leg stand from leg stand storage in the back of the saw by separating the hook and loop
straps.
Place the leg stand on the floor then open the leg
stand by pushing opposite legs in opposite directions
as indicated by the arrows in figure 7.
I
_L WARNING" If any parts are missing, do not operate
this tool until the missing pans are replaced. Failure to do so could result in possible serious personal
injury.
_, WARNING: DOnot attempt to modify this tool
or create accessories not recommended for use
with this tool. Any such alterationor modification is
misuse and could result in a hazardous condition leading to possible serious personal injury,
_, WARNING: Do not connect to power suppry until
assembly iScompTete.Failure to comply could result Jnaccidental starting and possible sedous personal injury.
_IL WARNING: De not liftthe saw without help. Hold
it close to your body. Keep your knees bent and lift with your legs, net your back. Ignoring these precautions can result in back injury.
WARNING: Never stand directly in line with the blade or allow hands to come closer than 3 in. to the
brads. Do not reachever or across the blade. Failure
to heed this warningcan result in serious personal injury.
HOOK
ANDLOOP
STRAPS
Fig, 7
_k WARNING: Toavoid serious personal injury, always
make sure the table saw is securely mounted to a workbench or an approved leg stand. NEVER
operate the saw en the floor.
Fig. 8
15
Page 16
MOUNTING THE TABLE SAW BASE TO THE
SPIDER LEG STAND
See Figure 9.
Place the tablesaw base on the spider leg stand. Align the stota inthe saw base with theslots in the top ofthe
leg stand.
InserLthe tab onthe locking knob into the slot and turn the locking knob clockwise to secure the table saw
base to the leg stand_
Repeat with the other three locking knobs.
LOCKING
KNOB
I
SLOT
I
TO INSTALL BEVEL HANDLE ASSEMBLY
See Figure 10.
Lift the end cap off the bevel handle assembly using a flat blade screwdriver.
Hold the nylon nut securely and turn the screw counter- clockwise to remove the nut completely.
NOTE: Do not remove the screw from the handle or the
washer from the end of the screw.
Place the nylon nut into the recessed hole on the back of the height/bevel adjustinghandwheel and hold in
place,
Slide the handle, screw, and washer intothe hole on the height!bevel adjusting handwheel.
Using a flathead screwdriver,turn the screw clockwise and tighten in place.
Pushthe end cop back in place on the end of the handle.
HEIGHT/BEVEL
ADJUSTINGHANDWHEEL
BEVEL
HANDLE
SCREW
HEXNUT
Fig. 9
MOUNTING HOLES
The table saw must be mounted to a firm supporting surface such as a workbench or leg stand. If bolted to
a workbench, remove the four locking knobs. Four bolt holes have been provided in the saw's base for this pur-
pose. Each of the four mounting holes should be bolted
securely using 3/8 in. machine bolts, lock washers, and
hex nuts (not included). Bolts should be of sufficient length to accommodate the saw base, lock washers, hax
nuts, and the thickness of the workbench, Tighten all four
bolts securely.
Carefully check the workbench after mounting to make sure that no movement can occur during use. If any tip- ping, sliding, or walking J9 noted, secure the workbench to
the floor before operating.
WASHER
._;DCAP
F_.10
TO REMOVE/REPLACE THE THROAT PLATE
See Figure 11.
Lower the bJadeby turning the height/bevel adjusting handwheel counterclockwise.
II Loosenthe screws in the throat ptate. II Liftthe throatplate from the saw.
To roinstaUthe throat plato, alignthe holes inthe throat
plate with the holes inthe saw table,
= Retighten the screws, being careful not to overtighten,
which can causethe throat plate to bow or bend.
SCREW
THROAT
SAWTABLE
16
Fig. 11
Page 17
TO INSTALL DUST BAG
See Figure 12.
This dust bag hangs under the saw base. Hang the bag
by hook(ng the bag onto the hangers on the insideof the
spider leg stand.
NOTE: For efficient operation, empty the dust bag before (tis half full This will permit better air flow through the
bag.
DUSTBAG
Fig. 12
TO CHECK SAW BLADE INSTALLATION
See Figure 13.
CAUTION." To work properly,' the saw blade teeth must point down toward the front of the saw. Failure
to do so could cause damage to the saw blade, the saw, or the workpiese.
Lower the saw blade and remove the throat plate.
Make sure the bevel locking lever is securely pushed to the left. Raisethe saw blade to its full height by turning the height/bevel adjusting handwheel oIock-
wise.
To loosen the blade:
Using the smaller blade wrench, place the flat open end on the flats on the arbor shaft.
Insert the closed end of the larger blade wrench over
the hex nut. Holding both wrenches firmly, pull the
larger wrench forward to the front of the machine.
To tighten the blade:
Using the smaller blade wrench, place the flat open
end into the flats on the arborshaft.
Insert the closed end of the larger blade wrench over the hex nut. Holding both wrenches firmly, push the
larger wrench to the back of the machine. Make sure
the blade nut is securely tightened. Do not overtighten,
NOTE: Arbor shaft has right hand threads.
Reinstall the throat plate,
Check all clearances for free blade rotation. In cutting operations, the scale will be set to the side of the blade
where the out will be measured and made.
SMALLBLADE
WRENCH
LARGE
BLADEWRENCH
Fig, 13
TO INSTALL BLADE GUARD ASSEMBLY
See Figures 14 - 15.
Proper installation of the blade guard assembly means that the sawblade and spreader are in alignment-
ALWAYSalign the spreader to the saw blade pdor to turn- ing on the table saw.
Lower the blade,
Remove the wing screw and washer from beneath the mount(ng bracket in the back of the saw.
Align the slots in the blade guard assembly base with the wing screw ho]e underneath the mounting bracket.
Secure the blade guard assembly in place ue(ng the washer and wing screw. Tighten securely.
NOTE: Blade alignment with the spreadercan be adjusted
for different blade widths. Refer to; To Check, and Align
the Spreader, Saw Blade, and Blade Guard Assembly.
Check the blade guard assembly for clearancesand free
movement.
SLOTS
MOUNTING
WINGSCREW
Fig, 14
17
Page 18
TO ASSEMBLE THE SLIDING EXTENSION TABLES
See Figures 15- 16.
The rear extension rods are longer than the front extension rods and must be inserted into the plastic brackets under
the saw table first.
Locate the left sliding extension tabl- and slide the extension rode into the plastic brackets under the saw
table,
Push the extension table until it rests against the saw table and is completely closed.
Position the end plug (L)over the extension rod (the side with the screw hole and detent facing out) and
slide into place,
Locate the left indicator.
NOTE: the indicators are cJearly marked with and "R"
(right) or a "L" (left).
Thread the indicator (L) into the slot in the front rail.
Fit the top slot in the indicator over the detent and the bottom slot over the screw hole.
Insert a screw into the bottom slotof the indicator, the
hole in the end plug and the extension rod, Finger-
tighten.
Insert the limit screw in the rear extension red and tighten,
Open the extensiontable completely. When the table is extended fully, the indicator should stop at 13 in.
Adjust the indicator(leftor right)so it points to the
13 in_mark on the scale. Tighten the screw.
Repeat the above steps for the right sliding extension
table withthe indicator (R)set at 19 in. onthe right side.
LEFTSLIDING
EXTENSION
TABLE
RIGHTSLIDING
EXTENSION
TABLE_
ROD
END
PLUG
INDICATOR(L)
Fig. 15
18
SCREW
INDICATOR(L)
Fig, 16
Page 19
TO CHECK AND ALIGN THE SPREADER, SAW
BLADE, AND BLADE GUARD ASSEMBLY
See Figure 17. If the blade guard assembly is out of alignment with the
saw blade, adjust the alignment of the blade guard
assembly. The spreader must be aLignedwith the saw blade.
To check alignment of the spreader:
Unplug the saw.
/ Raise the saw blade by turning the height!bevel adjusting
handwheel counterclockwise.
Lift the anti-kickback pawls and place a framing square or straight edge against both the saw blade and the
spreader,
Thesawbladeandspreaderareallgnedwhentheframing square contaCtS beth the blade and spreader evenlywith
no gaps.
If the spreader and saw blade are not in alignment, adjustment is needed. To adjust:
Unplug the saw then raisethe blade guard assembly.
m Loosen the wing nut holding the blade guard assembly
to the mounting bracket.
Reposition the blade guard assembly left or right as
needed to align the spreader with the saw blade.
Once properly aligned, securely retighten the wing nut.
SPREADER
FRAMING
SQUARE
Fig. 17
_IL WARNING: De not allow familiarity with tools
to make you careless. Remember that a careless fraction of a secondissufficient to inflict severe
injury.
_IL WARNING: Always wear safety goggles or safety
glasses with side shieldswhen operating tools. FaiLureto do so could resultin objects being thrown
into your eyes in possibleserious injury.
_IL WARNING: Do not use any attachments or
accessories not recommended by the manufacturer of this tool. The use of attachments or accessories
not recommended can resurt in serious personal injury.
_1, WARNING; Although many of the illustrations in
this manual are shown with the blade guard removed for clarity, do not operate the saw without the blade guard unless specifically instructed to do so.
19
Page 20
APPLICATIONS
You may use this tool for the purposes listed below:
Straight line cutting operations such as cross cutting, ripping, mitering, beveling, and compound cutting
Dado or molding cuts with optional accessories
II Cabinet making and woodworking NOTE=Thistable saw is designed to cut wood and wood
composition products only.
BASIC OPERATION OF THE TABLE SAW
The 3-prong plug must be plugged into a matching outlet that is properly installed and grounded according to all
local codes and ordinances, Improper connection of the
equipmentcan result in electric shock. Do not modify the plug if it will not fit the outlet. Have the correct outlet
installed by a qualified electrician. Refer to the Electrical section inthis manual.
CAUSES OF KICKBACK
Kickback can occur when the blade stalls or binds, kick- ing the workpiece back toward you with great force and
speed. Ifyour hands are near the saw blade, they may be jerked loose from the workplace and may contact the blade. Kiokback can cause serious injury. Use precautions
to avoid the risks.
Kickback can be caused by any action that pinches the blade in the wood such as;
Making a cut with incorrect blade depth
SaWing into knots or nails in the workplace
Twistingthe wood while making a cut
Failing to support work
Forcing a cut
Cutting warped orwet lumber
Using the wrong blade for the type of cut
Not following correct operating procedures
Misusing the saw
Failing to use the anti-kickback pawls
Cutting wlth a dull, gummed-up, or improperly set
blade
AVOIDING KICKBACK
Always use the correct blade depth setting.The top of the blade teeth should clear the workpiece by 1/8 in. to
1/4 in.
Inspect the work for knots or nails before beginning a cut. Knock out any loose knots with a hammer. Never saw into a loose knot or nail.
Always use the rip fence when rip cutting and the miter gauge when cross cutting. This helps prevent twisting
the wood in the cut.
PUSHSTICKS
PUSHBLOCKS
Fig. 18
Always use clean, sharp, and properly-set blades. Never make cuts with dull blades.
To avoid pinching the blade, support the work properly
before beginning a cut.
When making a cut, use steady, even pressure. Never
force cuts.
DO not cut wet orwarped lumber.
Always hold your werkpieee firmly with both hands or
with push st[cks. Keep your body [na balanced posi- tion to be ready to resist kickback should it occur.
Never stand directly in line with the blade,
Use the right type of blade for the cut being made,
CUTI"ING AIDS
See Figure 18,
Push sticks are devices used for safely pushing a
workplace through the blade. They can be made in vari-
ous sizes and shapes from scrap wood to use in a specific project. The stick must be narrower than the workpiece,
with a 90°notch in one end and shapingfor a grip on the
other end. A push block has a handle fastened by recessed screws
from the underside. Use it on non-through cuts.
CAUTION; Be surethe screws in a push block are recessed to avoid damaging the saw or workplace.
20
Page 21
TYPES OF CUTS
See Figure 19.
There are six basic outs: 1) the cross cut, 2) the ripcut, 3) the miter cut, 4) the bevel cross cut, 5)the bevel rip cut,
and 6) the compound (bevel) miter cut. All other cuts are combinations of these basic six. Operating procedures for making each kind of cut are given Laterin this section.
_k, WARNING" Always make sure the blade guard
and anti-kickback pawls are in place and working properly when making these cuts to avoid possible injury.
Cross cuts are straight g0° cuts made across the grain of the workpieee. The wood is fed into the cut at a 90" angle to the blade, and the blade is vertical.
Rip cuts are made with the grain of the wood_ To avoid
kickback while making a rip cut, make sure one side of the wood rides firmly against the rip fence.
Miter cuts are made with the wood at any angle to the
blade other than 90%The blade is vertical. Miter cuts tend to "creep" away from the miter fence during cutting.
This can be controtled by holding the workpiecesecurely against the miter fence.
A
AML WARNING: Always use a push stick with small
pieces of wood, and also to finish the cut when
ripping a long narrow piece ef wood, to prevent your hands from getting close to the blade.
CROSSCUT
RIPCUT
MITERCUT
o
BEVELCROSSCUT
Bevel cuts are made with an angled blade. Bevel cross cuts are across the wood grain, and bevel rip cuts arewlth
the grain. The rip fence must always be on the rightside of the blade for bevel rip cuts,
Compound (or bevel) miter cuts are made with an angled blade on wood that is angled to the blade. Be thoroughly
familiar withmaking cross cuts, rip cuts, bevel cuts, and miter cuts before trying a compound miter cut.
CUTTING TIPS
Bade and rabbet cuts are non-through cuts which can be either rip cuts or cross cuts. Carefully read and un-
derstand all sections of this operator's manual before at-
tempting any operation.
_, WARNING: Do not use blades rated less than the
speed of this tool. Failure to heed this warning could resultin personal injury.
The kerr (the cut made by the blade inthe wood) will be
wider than the blade to avoid overheating or binding. Make allowancefor the kerr when measuring wood.
Make sure the kerr is made on the waste side of the
measuring line.
BEVELRIPCUT
COMPOUND(BEVEL)MITERCUT
Fig. 19
Cut the wood with the finish side up.
Knock out any loose knots with e hammer before making the cut.
Always provide proper support for the wood as it comes out of the saw,
21
Page 22
FEATHERBOARD Afsatherboard is a device used to help control the
workpiece by guiding it securely against the table or fence. Featherboards are especially usefutwhen ripping
small workpiecee and for completing non-through cuts_
The end is angled with a number of short kerfs to give a friction hold on the workpiece and locked inplace on the table with a C-clamp. Test that it can resist kickback.
_, WARNING: Place the featherboard against the
uncut portion ofthe workpiece to avoid kickback that could Cause serioUSpersonal iniury.
HOW TO MAKE A FEATHERBOARD
See Figure20.
The featherboard is an excellent project for your saw. Select a solid piece of lumber approximately 3/4 in.
thick, 3-5/8 in. wide and 18 in. long. Mark the center of the width on one end of the stock. Miter one-half of the width to 30° and miter the other half of the same end
to 45" (see page 28 for information on miter cuts). Mark
the board from the point at 6 in., 8 in., 10 in. and 12 in, Drill a 3/8 in. hole atthe 8 in., 10 in., and 12 in. marks.
Prepare the saw for ripping as discussed on page 27.
Set the rip fence tO allow approximately a 1/4 in. "fin- ger" to be cut in the stock. Feed the stock only to the
mark previously made at 6 in. Turn the saw OFF and al- low the blade to completely stop rotating before remov-
ing the stock. Reset the rip fence and cut spaced rips
into the workpiece to allow approxfmately 1/4 in. fingers and 1/8 in. Spaces between the fingers.
HOW TO MOUNT A FEATHERBOARD
See Figure 21.
Completely lower the saw blade. Positionthe rip fence to
the desired adjustment for the cut to be performed and
lock the rip fence, Place the workpiece againstthe fence and over the saw blade area, Adjust the featherboard
to apply resistance to the workpiece just forward of the
blade. Attach a C-clamp to securethe featherboard to the
edge of the saw table.
_k WARNING: DO not locate the featherboard to
the rear of the workplace. If positioned improperly, kickback can resultfrom the featherboard pinching the workpiece and bindingthe blade in the saw kerf. Failureto heed this warning can result in serious
persona]injury.
PUSHBLOCK
FEATHERBOARD
PUSHSTICK
BEVELLOCKINGLEVER Fig. 21
3.5/8 in,
,ll
'1
3/4 in.
3/8 in. DIAMETER
I loin, ,....
12 in.
18 in.
Fig_20
22
Page 23
TO CHANGE BLADE DEPTH
See Figure 22.
The blade depth ehould be set SOthat the outer points of the blade are higher than the workpiece by approximately
1/8 in. to 1/4 in. but the lowest points (gullets) are below
the top surface.
Push the bevel lockinglever to the left for elevation mode.
Raisethe blade by turning the height/bevel adjusting
handwheel counterclockwise or lower it by turning the handle clockwise,
GULLET
Fig. 22
TO CHANGE BLADE ANGLE
See Figure23.
NOTE: A 90 ° cut has a 0° bevel and a 45° cut has a 45° bevel.
Unplug the saw,
Loosen bevel control by pushing the bevel leek leverall
the way to the right. Adjustthe bevel angle by pushing the wheel intowardthe
saw then turning it. Turningthe wheel counterclockwise
{ncreasesthe angle of the blade, bringingitcloser to45°.
Turningit clockwise decreases the angle, br{nging the bladecloser to 90%
lighten bevel control by pushing the bevel lock lever to
the left.
EANGLE
Fig, 23
TO ADJUST THE BEVEL INDICATOR
See Figure 24.
Ifthe bevel indicator isnot at zero when the saw blade is at 90°, adjust the indicator by loosening the screw and
setting it at 0_ on the bevel scale. Retighten the screw.
ANGLED
BLADE
CLAMP
HEIGHT/BEVEL
BEVEL ADJUSTING BEVEL
INDICATOR HANDWHEEL LOCKINGLEVER
23
Fig. 24
Page 24
,_k WARNING: To reduce the risk of injury, always
make sure the rip fence is parallel to the blade before beginning any operation.
TO SET THE RIP FENCE SCALE INDICATOR TO
THE BLADE
See Figure 25.
Begin withthe blade at azero angle (straight up), m Unplug the saw.
Loosen the rip fence by lifting the locking lever.
Using a framing square, set the rip fence 2 in. from the blade tip edge.
Loosen the screw on the scale indicator.
Tighten the screw end check the dimension and the rip fence.
TO USE THE RIP FENCE See Figure26.
Place the rear tip on the rear of the saw table and pull slightly toward the front of the unit.
Lower the front end of the rip fence onto the guide
surfaces on top of the front rail.
Push the locking lever down to automatically align and secure the fence.
Check for a smooth gliding action. If adjustments are
needed, see TOCheck the Alignment of the Rip Fence
to the Blade in the Adjustment section of this manual.
TO USE THE MITER GAUGE
See Figure 27.
The miter gauge provides greater accuracy in angled cuts, For very close tolerances, test cuts are recommended.
There are two miter gauge channels, one on either side of the blade. When making a 90° cross cut, you can use either miter gauge channel. When making a beveled cross
cut (the blade tilted in relation to the table) the miter gauge
should be located in the slot on the dght SOthat the blade
is tilted away from the miter gauge and your hands. The miter gauge can be turned 60" to the right or left.
Loosen the lock knob,
With the miter gauge in the miter gauge slot. rotate the gauge until the desired angle is reached on the scale.
Retighten the lock knob.
BLADE
SCALE MARK
INDICATOR
RIPFENCE
SAW
TABLE
REARLIP
2irl.
RIP
SCALE
FRONT
RAIL
LOCKING
LEVER
Fig. 25
LEVER
FTg,26
LOCK
KNOB
/
24
MITER_
)
GAUGE_
Fig. 27
Page 25
TO USE THE SLIDING TABLE EXTENSIONS
See Figure28. The sliding table extensions provide the operator with ad-
ditional table width for supporting wider workpieces. This producthas two: one on the left and one on the right side
of the place. There are locking levers under both the front and back rails that lock the extensions in place orunlock
the extensions for use.
Pullthe front table locking lever toward you to unlock the lever. Repeat with the back lever.
=l Slide the table extension to the desired width.
NOTE: Use the scale on the front rail when a specific width is desired.
Once the extension tables are set to the desired width.
relock the front and back locking levers by pushing the
lever back towards the saw base.
TABLE
EXTENSION
TO USE THE OUTFEED SUPPORT
See Figure 29.
The outfeed Support slides to give the operator additional support for cutting long workpieces.
With the table saw in the OFF position, stand behind the
saw.
Grasp the outfesd support with both hands and pull it until it is fully extended.
OUTFEEO
SUPPORT
TABLE
EXTENSION
Fig. 29
LOCKING
LEVER
Fig, 28
25
Page 26
HEELING (PARALLELING) THE BLADE TO THE
MITER GAUGE GROOVE
See Figures 30 - 32.
,_ WARNING: The blade must parallel the miter gauge
slot so the wood does not bind resulting in kickback. Failureto do so couldresult in serious personal
injury.
Do not loosen any screws for this adjustment until you have checked with a square and made test cuts to be
sure adjustments are necessary. Once the screws are loosened, these items must be reset.
Raise the blade all the way by turning the height handwhee].
Mark beside one of the blade teeth at the front of the blade. Place the body of a combination square against
the miter gauge groove as shown in figure 30. Measure
the distance to the fight gauge groove.
Turn the blade so the marked tooth is at the back.
Move the combination square to the rearand again measure the distance to the fight miter gauge groove.
Ifthe distances are the same, the blade and the miter gaugegroove are parallel,
Ifthe distances measured are different, unlock the front and back table locking levers on both the right and left
sliding extension tables.
The adjusting screws are located above the height adjusting handwheel and under the saw table in the
front of the saw. Loosen the screws.
If the back of the blade was too far from the miter gauge groove, place a block of wood on the left side
of the blade and push it into the blade until the blade is parallel to the miter gauge groove. Retighten the
screws,
Ifthe back of the blade was too close to the miter gaugegroove, place a block of wood on the fight side
of the blade and push ft into the blade until the blade is parallel to the miter gauge groove. Ratighten the
screws,
RIGHTMITER
GAUGEGROOVE
COMBINATION
BQUARE
Fig. 30
Fig. 31
_k WARNING: To reduce the risk of injury from
kickback, align the rip fence to the blade following any blade adjustments. Always make sure the rip
fence is parallel to the blade before beginning any
operation.
BLADETOO CLOSE TO MITER GAUGEGROOVE
Fig. 32
26
Page 27
MAKING CUTS
The blade provided with the saw is a high-quality combi-
nation blade suitable for ripping and crosscut operations.
_ WARNING; Do not use blades rated less than the
speed of thistool. Failure to heed this warning could
result in personal injury,
Use the miter gauge when making cross, miter, bevel, end compound miter cuts. To secure the angle, lock the
miter gauge in place by twisting the lock knob clockwise. Always tighten the lock knob securely in place before use.
NOTE: It is recommended that you place the piece to be savedon the left side ef the blade and that you makee
test cut on scrap wood first.
MAKING A CROSS CUT See Figures 33 - 34.
_1, WARNING: Using the rip fence as a cutoff gauge
when cross cutting will result in kickback which can
cause seriouspersonal injury.
_, WARNING: Make sure the blade guard assembly
is installed and working propedy to avoidpossible
serious injury,
It is recommended you make test cuts on scrap wood. = Remove the rip fence by lifting the locking handle,
Set the blade to the correct depth for the workpiecs,
Set the miter gauge to O° and tighten the lock knob.
CROSSCUT
PLACELEFTHANDON
WORKPIECEANO
MITERGAUGEHERE
%
SWITCH
OFF
SWITCH,KEY ,,_I__
SWITCHINLOCKEDPOSITION
Fig. 34
Place a support (the same height as saw table) behLnd the saw for the cut work,
Make sure the wood is clear of the blade before turning
on the saw.
To turn the saw ON, Liftthe switch button.
To turn saw OFF, press the switch button down.
NOTE."To prevent unauthorized use, remove the switch
key as shown in figure 34.
Let the blade build up to full speed before moving the workpiece into the blade.
Hold the workpiece firmly whh both hands on the miter gauge and feed the workpiece into the blade.
When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the
workpiece.
MAKING A RIP CUT
See Figure 35.
It is recommended you make a test cut on scrap wood,
Fig.33
_ WARNING: Make sure the blade guard assembly
is installed and working propedy to avoid serious
possible injury,
Position the rip fence the desired distance from the
blade for the cut and securely lock the handle. Adjust
the scale to zero at the cutting edge of the blade.
27
Page 28
Place a support (the same height as saw table) behind the saw for the cut work.
Make sure the wood is clear of the blade before turning on the saw.
Use a push block or push stick to move the wood through the cut past the blade.Never push a small
piece of wood into the blade with your hand, always use a push stick. The use ofpush blocks, push
sticks, and featherbeards are necessary when making non-through cuts.
Stand to the side of the wood as it contacts the blade to reduce the chanceof injury should kickback occur.
Never stand directly in the line of cut.
Make sure the wood is clear of the blade beforeturning on the saw.
Letthe blade build up to full speed before feeding the workpiece into the blade.
When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the
workplace.
RIPCUT
BLADE
RIP
FENCE SCALE
MAKING A MITER CUT
See Figure36.
It is recommended you make test cuts on scrap wood.
A
All, WARNING: Make sure the blade guard assembly
is installed and working property to avoid possible serious injury.
Remove the rip fence by lifting the locking handle.
Set the miter gauge to the desired angle and tighten the lock knob.
Place a support (the same height as saw table) behind the saw for the cut work.
Make sure the wood is clear of the blade before turning
on the saw.
Let the blade build up to full speed before moving the
workplace into the blade.
Feed the workpiece into the blade until the cut has
been completed.
MITERCUT
HEIGHT/BEVEL
BLADE ADJUSTING
MITERGAUGE STRAIGHT HANDWHEEL
ANGLED
Fig, 35
Fig. 36
MAKING A BEVEL CROSS CUT
See Figures37 - 38. Itis recommended that you place the piece to be saved
on the left side of the blade and that you make atest cut on scrapwood.
,_ WARNING: Make sure the blade guard assembly
is installed and working properly to avoidpossible serious injury.
Unlockthe bevel locking lever.
Remove the rip fence by lifting the locking handle.
Turn the height/bevel adjusting handwheel until the bevel indicator is at the desired angle. Push the bevel
locking lever securely to the left to lock the angle.
Set the blade to the correct depth for the workpiece.
28
Page 29
VIEWEDFROMTHEFRONT,BELOWTHETABLESAW
TOLOOSEN
_'_='_ _ _\,'_'- LOCKING
_---._.,.-----i_'-"_ Jo" _ LEVER
_//HEIGHT/BEVEL \\\ TO
_ _ ADJUSTING _ TIGHTEN
\ II7 HANDWHEEL \\\
Fig. 37
Set the miter gauge tO 90° and press the bevel locking lever towards the table to lock.
Place a support (the same height as saw table) behind the saw for the cut work.
Make sure the wood is clear ofthe blade before turning on the saw.
Let the saw blade build up to full speed before moving
the miter gauge and the workplace into the blade.
Hold the workpiece firmly with both hands on the miter gauge and feed the workpiece into the blade.
When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the
workpiece.
BEVELCROSSCUT
MITERGAUGE BLADE
STRAIGHT ANGLED
MAKING A BEVEL RIP CUT
See Figure 39.
It is recommended you make test cuts on scrap wood. _, WARNING: The rip fence must be on the right side
of the blade to avoid trapping the wood and causing kickback. Placement of the ripfence to the left of the blade will result in kickback and the risk of serious
personalinjury.
,_, WARNING; Make sure the blade guard assembly
is installed and working properly to avoid serious
personalinjury.
Remove the sliding miter table and move the accessory
table to the left side.
Adjust the bevel angle to the desiredsetting.
Set the blade to the correct depth,
Position the rip fence the desired distance from the right side of the blade and lock down the handle.
Ifripping a piece larger than 36 in. long, place a support the same height as the table surface behind
the saw for the cut work.
Turn the power switchto the ON positLon.
Position the workpiece fiat on the table with the edge flush against the rip fence. Let the blade build up to full
speed before feeding the workplace into the blade,
Using a push stick and/or push blocks, slowlyfeed the workpiece toward the blade. Stand slightlyto the
side of the wood as it contacts the blade to reduce the chance of Lnjuryshould kickback occur.
Once the blade has made contact with the workplace, use the hand closest to the rip fence to guide it. Make
surethe edge of the werkpiece remains in solid contact with both the rip fence and the surface of the table. If
ripping a narrow piece, use a push stickto move the piece through the cut and past the blade.
BEVEL
LEVER
Fig. 38
29
Page 30
When the cut is made, turn the saw off, Wait for the blade to come to a complete stop before removing the
workpiece.
After the blade has stopped completely, remove the cutoff stock.
Grasp the workplace from the lead end (the end fed into the blade first) and carefully remove it from the
table.
BEVELRIPCUT
BLADE
ANGLED RIPFENCE
SCALE
Loosen the Lockknob on the miter gauge, set the miter gauge to the desired angle and tighten lockknob.
Turn the power switch to the ON position.
Position the workplace flat on the table with the edge flush against the miter gauge. Let the blade build up to
full speed before feeding the workplece into the blade.
Advance the workpiece and the miter gauge toward the blade. Keep the werkpiece flush against the miter
gauge. Push the miter gauge and workplace toward the blade, Stand slightly to the side of the wood aS
it contacts the blade to reduce the chance of injury should kickback occur.
When the cut is made, turn the saw off. Wait for the blade to come to e complete stop before removing the
workplace.
After the blade has stopped completely, remove the cutoff stock.
COMPOUND(BEVEL)MITERCUT
PLACERIGHT
HANDON WDRKPIECE ANDMITER
GAUGEHERE
Fig. 39
MAKING A COMPOUND (BEVEL) MITER CUT
See Figure 40.
It is recommended that you place the piece to be saved on the Left side of the blade and that you make a teat cut
on scrap wood first.
_' WARNING: Make sure the blade guard assembly
is installed and working properly to avoid possible serious injury,
Remove the rip fence by lifting the lock down handle,
Unlock the bevel locking lever.
Adjust the bevel angle to the desired setting,
Lock the bevel locking lever.
Set the saw blade to the correct depth.
Fig. 40
30
Page 31
MAKING A LARGE PANEL CUT
See Figure 41.
Make surethe saw is properly secured to a work surface
to avoid tipping from the weight ofa large panel.
_1= WARNING: Make sure the blade guard assembly
isinstalled and working properly to avoid poseible
serious injury,
Place a support the same height as the top of the saw
table behind the saw for the cut work. Add supportsto the sides as needed.
Depending onthe shape of the panel, use the rip fence or miter gauge. If the panel is too large to use either the
rip fence or the miter gauge, it is too large for this saw.
,_ WARNING: Never make freehand cuts (cuts without
the miter gauge or rip fence), which can result in
seriousinjury.
Make sure the wood does not touch the blade before you turn on the saw, Letthe blade build up to full speed
before feeding the wood into the blade.
When the work is completed, press the switch off and
remove the key.
LARGEPANELCUT
RIPFENCE
MAKING A NON-THROUGH CUT
See Figure 42.
Non-through cuts can be made with the grain (ripping) or across the grain (cross cut). The use.of a non-through cut
is essential to cutting grooves, rabbets, and dadoes. NOTE: This is the only type cutthat is made without
the blade guard installed.Make sure the blade guard
assembly is reinstalled upon completion of this type of cut.
Read the appropriate section which describes the type
of cut in addition to this section on non-through or dade
cuts. For example= if your non-through cut isa straight cross cut, read and understand the section on straight
cross cuts before proceeding.
UnpJug the saw,
Lowerthe blade and remove the screw holding the throat plate in place. Remove the throat plate,
Raisethe saw blade.
Put the saw in angle mode by pushing the bevel locking lever to the right. Turn the height/bevel
adjusting hendwheel until the blade indicator shows a
30° angle. Push the bevel locking lever securely to the
left to lock the angFe.
Removethe blade guard assembly.
Lower the blade and insert the throatplate, then securely tighten the throat plate screw,
Bring the blade back to 90°.
Raisethe blade to the correct height by turning the height/bevel adjusting handwheel counterclockwise.
NOTE: Carefully check all setups and rotate the blade one full revolution to assure proper clearance before connecting saw to power source,
Feed the workpiece into the blade.
Always use push blocks, push sticks, and feather- boards when making non-through cuts to avoid the
risk of serious injury.
HEIGHT/BEVEL
ADJUSTING
HANDWHEEL
,_ WARNING: When making a non-through cut, the
cutter iscovered by the workplace duringmost of
the cut, Be alert to the exposed cutter at the start
and finish of every cut to avoid the riskof persona] injury.
Fig. 41
31
Page 32
_& WARNING: Never feed wood with your hands _vhen
making any non-through cut such as rabbets or dadoes. Toavoid personal injury, always use push blocks, push sticks, and featherboards.
When the cut is made, turn the saw OFF, Wait for the blade to come to a complete stop before removing the
workplace.
Unplug the saw,
Lower the blade and remove the screw holding the
throat plate in place. Remove the throat plate.
Raisethe saw blade.
Pushthe bevel locking lever to the right. Rotate the height/bevel adjusting handwheel until the bevel
indicator shows a 30" angle. Push the bevel locking leversecurely to the left while holding the height/bevel
adjusting handwheel to lock the angle. Reinstall the blade guard assembly,
Retighten the nut st the base of the spreader. Check spreader alignment to the blade and adjust shims if
necessary,
Move the bevel locking lever to the right and rotate the blade back to 90°. Push the lever to the left to look the
angle.
Lower the blade, insert the throat plate, then securely
tighten the throat p_atescrew.
NON-THROUGHCUT
BLADE
GUARD
REMOVED
MAKING A DADO CUT
See Figure 43.
An optional dadc throat plate (part number 0121010317)is required for this procedure. Do r_otuse blades rated less
than the speed of this tool. This saw is designed for use with a 6 in. stack dado (upto width of 5/8 in,), Do not use
an adjustable dado on this saw,
NOTE: This saw cannot be used to make s bevel fade OUt.
Unplug the saw.
Remove the blade guard assembly and the saw blade.
Remove the inner blade washer and the spacer.
Reinstall the inner blade washer.
Mount the dado blade, using the blade and chippers appropriate for the desired width of cut.
Reinstall the arbor nut.
Make sure the arbor nut is tully engaged and the arbor extends at least one fuji thread past asecurely tightened arbor nut.
When mounting dsdo blades, make sure both the inner blade washer and outer blade washer are used.
.&
WARNING: Always put all spacers in proper
location when changing back to saw blade. Failure
to de so may result in possible injury and damage to the tool.
A AI& WARNING: Always use push blocks, push sticks, or
featherboards when making dado cuts to avoid the risk of serious injury.
DADBCUT
PUSHSTICK
Fig. 42
32
Page 33
,_ WARNING: Before performing any adjustment,
make sure the tool is unplugged from the power supply. Failure to heed this warnLng could result in serious personal injury.
WARNING: Blades coast after turn off. Possible serious injury can occur if hands come in contact
with blade.
The table saw has been adjusted at the factory for mak- (ng very accurate cuts. However, some of the components might have been jarred out of alignment during shipping. Also, over a period of time, readjustment will probably become necessary clueto wear.
To avoid unnecessary set-ups and adjustments, a good
practice is to check your setups carefully with aflam-
ing square and make practice cuts (nscrap wood before making finish cuts (n good workp(eces. Do not start any
adjustments until you have checked with e square and made test cuts to be sure adjustments are needed.
TO REPLACE THE BLADE
See Figures 44 - 46.
Unplug the saw.
Lower the saw blade, raise the blade guard, and remove the throat plate_
Make sure the bevel locking lever is securelypushed to the left. Raise the saw blade to (tsfull height by turning
the height/bevel adjusting handwheel clockwise.
Using the smaller hex wrench, insertthe flat open end into the flats on the arbor shaft.
Insert the closed end of the larger hex wrench overthe hex nut. Holding both wrenches firmly, pull the larger
wrench foP,yard to the front of the machine. Make sure the blade nut is securely tightened. Do not overt(ghten.
NOTE: Arbor shaft has left hand threads. Check all clearances for free blade rotation. See To Set
the Scale to the Blade. In cutting operat(ons, the scale will be set to the side of the blade where the cut will be
measured and made.
BLADE
ARBORSHAFT BLADE
To replace the blade with an accessory blade, follow the instructions provided with the accessory.
To install a standard blade:
Place the new bladeon the arbor shaft (the teeth must point down towardthe front of the saw to work properly).
Place the blade washer and the blade nut over the blade arbor. Be sure the dome side of the blade
washer faces out from the blade and that all items are snug against the arbor housing. Tighten securely.
m Rotate the blade by hand to make sure it turns freely.
Lower the sew blade and reinstall the throat plate. NOTE: Securely tighten throat plate screws. Do not al-
low the throat plate to bow up above the table surface.
THROAT
PLATE
BLADE
WASHER
NUT
Fig. 45
BLADE
GUARD
REXWRENCH
Fig. 44
'READER
BLADE
/
Fig. 46
33
Page 34
TO SET THE BLADE AT 0° AND 45 °
See Figures 47- 48.
The angle settings of yoursaw have been set at the fac- tory and, unless damaged in shipping, should not require
setting during assembly. After extensive use, it may need
to be checked.
Raise the blade and the blade guard.
Ifthe blade is not perfectly vertical (O_),loosen the adjustmentbolt and the bevel locking lever.
Place a combination square beside the blade onthe left. Lock the angle by pushing the bevel locking lever
and retighten the adjustment bolt.
Turn the bevel handJe until the bever indicator points
to zero. If the bevel handle is turned as far as possible and doesn't indicate zero properly, you may need to
adjustthe bevel indicator.
NOTE: It wirrbe necessary to remove the bevel handle
to adjust the bevel indicator.
fftha blade is not an exact 45_,loosen the adjustment
bolt and the bevel locking laver.
Turn the bevel handle until the bottom of the blade has moved completely to the left side of the slot. Look the
angle by pushing the bevel locking laver.
Ifthe blade is net an exact 45°, loosenthe adjustment bolt and the bevel locking lever.
Adjust the bevel indicator to 45°.
Make a test cut.
O° ADJUSTMENT
BOLT
BEVELIND]CATOR
BEVEL
LOCKING
LEVER
BLADE
BEVEL
HANDLE
BLADE
COMBINATION
SQUARE
BEVEL
LOCKING
LEVER
Fig, 47
COMBINATION
SQUARE
BEVEL
INDICATOR
34
BEVEL
HANDLE
45°ADJUSTMENT
BOLT
Fig. 48
Page 35
MITER
GAUGEBASE
GAUGEROI
MITER_ _
45°ADJUSTABLE/
STOPSCREW
LOCKNUT
TO ADJUST THE MITER GAUGE
See Figure49.
You can setthe miter gauge at 0° and plus or minus 45°
with the miter gauge stop pin and adjustable stop screws.
NOTE: The miter gauge provides close aecuracy in angled cute.For very closetolerances, test cute are recommended.
Loosen knob and pull out on stop pin to rotate miter gauge base past stop screws,
Loosen the lock nut of the G° stop screw at the step pin with a 8 mm wrench.
Placea 90° square againSt the miter gauge rod and the miter gauge base,
Ifthe rod is not square, loosen the knob, adjustthe rod. and tighten the knob.
Adjust the 0° stop screw until it rests against the stop
pin.
Adjust the plus and minus 45° stop screws using a45 °
triangle and the steps above.
O° ADJUSTABLE
STOPSCREW
KNOB
/
Fig.49
TO CHECK THE ALIGNMENT OF THE RIP FENCE TO THE BLADE
See Figure 50,
Unplug the saw.
Raise the locking lever to permit the rip fsnce to be moved.
BLADE
LOCKINGLEVER
place a framing square beside the blade and move the rip fence up to the square. Takethe dimension on the
rip scale.
Move the fence back and turn the framing square 180_ to check the other side.
If the two dimensions are not the same, loosen the two
screws on the fence and align it.
Retightenthe two screwS.
Make two or three test cuts on scrap wood, If the cuts
ere not true, repeat the process.
RIP FENCE
SCREWS
Fig. 50
_i, WARNING: Before pluggingthe saw back in to
make test cuts, make surethe switch is in the OFF position and the blade guard is in place. Failure to do
so can result in seriousinjury.
35
Page 36
A A WARNING: When servicing, use only identical
replacement parts. Use of any other parts may create a hazard or cause product damage.
WARNING: Always wear safety goggles or safety glasses with side shields during power tool operation
or when blowing dust. If operation is dusty, also wear
a dust mask.
GENERAL
Avoid usingsolvents when cleaning plastic parts, Most plastics are susceptible to damage from vadous types of commercial solvents and may be damaged by their use. Use clean clothsto remove dirt, dust, oil, grease, etc.
_I, WARNING: Do not at any time let brake fluids,
gasoline, petroleum-based products, penetrating oils, etc., come incontact with p[astic parts.
Chemicals can damage, weaken, ordestroy plastic which may result in seriouspersonal injury.
Periodically check all clampS, nuts, bolts, screws, and belts for tightness and condition. Make surethe throat plate is in good condition and in position.
Check the blade guard assembly.
TOmaintain the table surfaces, fence, and rails, periodically apply paste wax to them and buff to provide smoothfunctioning. To prevent work from
slipping during cutting operation, Do not wax the
working face of the miter gauge.
Protect the blade by cleaning out saw dustfrom underneaththe table and inthe blade teeth. Use a
resin solvent on the blade teeth.
Clean plastic parts only with a soft damp cloth. Do
not use any aerosol or petroleumsolvents,
LUBRICATION
This saw has been lubricated at the rectory prior to ship- ment.
36
Page 37
PROBLEM CAUSE SOLUTION }
inn
Excess vibration. Blade is out of balance. Replace blade.
Blade is damaged. Replace blade, Saw is not mounted securely. Tighten all hardware.
Work surface is uneven. Reposition on flat surface.
Adjust legs of optional stand.
Rip fence does not move smoothTy.
Rip fence does not lock at
rear.
ii
Cutting binds or burns work,
Wood edges away from rip fence when ripping.
Blade iswarped,
Rip fence not mounted correctly.
RaEIsare dirty or sticky.
Clamp screw is out of adjustment.
Clamp screw is out of adjustment.
Blade isdull.
Blade isheeling.
Work is fed too fast.
Rip fence is misaligned.
Wood is warped.
Rip fence ismisaligned. Blade not properly sharpened or set.
Cheek saw blade installation.Replace blade [f
necessary.
Remount the ripfence. Clean and wax rails,
Adjust clamp screw counterclockwise.
Adjust clamp screw clockwise.
Replace or sharpen blade.
See page 25 on "Heeling the Blade". Slow the feed rate.
Align the rip fence.
Replace the wood. Always cut with convex side to table surface.
Check and adjust the rip fence. Resharpen or set blade.
37
Page 38
]
Saw does not make aCCurate 90"or 45" Outs.
I
Height/bevel adjusting hand- wheel is hard to turn.
Sew does not start.
m
Blade makes poor cuts.
Positive stops insidecabinet need adjusting (Bevel Cuts).
Miter gauge is rnisaligned (Miter Cuts).
Gears or screw post inside cabinet ere clogged with saw
dust.
Motor cord or wall cord is not plugged in,
Circuitfuse is blown. Circuit breaker istripped.
Cord or switch is damaged.
Blade is dull or dirty. Blade is wrong type for cut being
made,
Blade is mounted backwards.
Adjust positive stops.
Adjustthe miter gauge,
HHn n
Clean the gears or screw post.
•nn
Plug in motor cord or wall cord.
Replace circuit fuse. Reset circuit breake[
Have the cord or switch replaced at your
Sears Service Center.
Clean, sharpen, or replace blade, Replace with correct type.
Remount blade.
Blade does not lower when turning height/bevel adjusting
Locking lever is not at full left position.
Move locking Feverto left_
handwheel.
Motor labors in rip cut. Blade not proper for rip cut. Change blade; rip blade typically has fewer
teeth.
38
Page 39
36
CRAFTSMAN 10 in. TABLE SAW - MODEL NUMBER 315.218050
I
34
C
45
co
D
2O
B
SEE_OTE"A"
_IL WARNING: Lmproperelectrical repair of the table saw can resu]tin damage to the drivesystem possiblycausing electrical shock orelectrocution,
Any repairs requiring disassembly of yourtool require safetytesting aad should only be performed by a Sears Service Center.
k
Page 40
The model number wirl be found on the data plate attached 1othe cabinet. Arways mention the model ]
,
number in all correspondence
KEY PART NO. NUMBER
1 410101OO5
2 0121010304-129 3 0121011301
4 410151713 5 0121010104-126 6 9121015330301
7 0131010221
8 410171722 9 0121010318-129
10 0121010319-129 11 410192001
12 411071003
13 0121010214 14 410171706 15 0121010903 16 414011033
17 0121010211 18 0121010215
19 A121014301
20 0121010314 21 410371002 22 0121010901 23 0121010313
24 410151016 25 A121010101 26 0121010902
27 41O341006 28 0131010912 29 0101010302 30 422010046 31 0121010502
32 0121010501
33 412012701
34 410171710
35 0121010216 36 412042702
37 41OO79021
38 412011701
39 0121010802 40 0121010105
41 410602002
42 0121010236 43 0121010237
44 A121011001 45 410192001 46 410602001
CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218050 --
===
regarding your TABLE SAW or when ordering repair parts.
DESCRIPTION QTY,
imlm,
" Screw (MS x 15 ram) .......................................................................................... 2
Throat Plate ........................................................................................................ 1
Throat Plate Adjusting Pad................................................................................. 2
" Screw, Hex Hal. (1/4-20 x 46 ram)...................................................................... 1
Main Table.......................................................................................................... 1
Scale Label ......................................................................................................... 1
Handle Bracket ................................................................................................... 1
" Screw (10-24 x 3/8 in.) ....................................................................................... 2
Right Scale Indicator .......................................................................................... 1
Left Scale Indicator ............................................................................................ 1
"Screw (M4 x 10 ram) .......................................................................................... 4
Nylon Nut (M5) ................................................................................................... 4
Short Bracket ..................................................................................................... 4
" Screw (10-24 x 1/2 in.) ....................................................................................... 8
Auxiliary Table Clamping Handle Screw ............................................................. 4
Spring Pin (MS x 18 ram).................................................................................... 4
Auxiliary Table Clamping Handle........................................................................ 4
Ouffeed Rod Primary Bracket ............................................................................ 2
Motor Bracket Assembly .................................................................................... 1
Adjusting Plate ................................................................................................... 1
Hex Screw With S Washer (M6 x 15ram) .......................................................... 2
Eccentric Roller ................ "................................................................................. 1
Pivot Bracket Plate ............................................................................................. 2
Screw=Hex w/washer (M6 x 12 ram).................................................................. 4
Motor Assembly .......................................................... i...................................... 1
Glider .................................................................................................................. 1
" Screw (M6 x 15 ram) .......................................................................................... 3
" Nut (5/8-18NF-2B) .............................................................................................. 1
Flange ................................................................................................................. 1
Blade .................................................................................................................. 1
Blade Washer ..................................................................................................... 1
Spacer ................................................................................................................ 1
* Washer (1/4 in. x 16 x 1T)................................................................................... 1
* Tapping Screw (10-24 x 1 in,)............................................................................. 4
Miter Gauge BOx................................................................................................ 1
* Washer (1/4 in.)................................................................................................... 1
Screw (M5 x 6 ram, Soc.) ................................................................................... 1
* Washer (1/4 x 16 x 13")........................................................................................ 1
Wing Screw (M6 x 16 mm) ................................................................................. 1
Block .................................................................................................................. 1
"Screw (M4 × 25 ram) .......................................................................................... 2
End Plug, Extension Table Rod (left) .................................................................. 1
End Plug, Extension Table Rod (right)................................................................ 1
Blade Guard Assembly ....................................................................................... 1
Screw w/Washer (1/4-20 x 1/2 in.)..................................................................... 2
Screw, Pan Hd. (M4 × 10 ram)............................................................................ 2
J
=
*Standard Hardwere Item - May Be Purchased Locally
NOTE: =A" - The assembly shownrepresents an important part of the double insulatedsystem. To avoid the
possibility of alteration or damage to the system, service should be performed by your nearest Sears Repair Center,
Contact your nearest Sears Retail Store for Service Center information.
i
_WARNING: Improper repair ofa double insulated product can result in damages to the double insulation system
possibly causing eleetricar shock or electrocution. Any repairS requ r ng d sassemb y of your table saw requires safety
testing to be performed by your nearest Sears Repair Center, Contact your nearest Sears Retail Store for Service
Center information,
.1111
40
Page 41
CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218050
53 56
46" [J
42
43 51
21
22
23
24
31
36
-37
8
4
2
\
54
G
,_L WARNING. Improperelectrical repair of the table saw can result in damage to the dnve system possibly causing
electrical shock or electrocution. Any repairs requiringdisassemblyof your 1ool require safetytesting and should
only be performed by a Sears Service Center.
41
Page 42
KEY PART NO. NUMBER
1 0121010919 2 0134010224 3 410138743
4 0121O10906 5 0134010316
6 0121010220 7 0134011301 8 41201113
9 410181001 10 0121010219 11 410499O07 12 0121010316
13 0121010315
14 412042002 15 410134005 16 412011113 17 0121010230
18 411071004
19 411011701 20 0101010908 21 O121010206
22 410211006 23 410451703
24 0131010210 25 0131010209 26 410031710
27 0121010202-130 28 0121010221 29 0131010318 30 0134010331 31 0134010238 32 0121010701 33 452070019 34 410601001
35 0101040203 36 410561002
37 0301030202 38 410451701 39 416090001
40 0121010229 41 0121011302 42 0101040201 43 410161012 44 0121010225 45 410601003
46 0121015002 47 412011109 48 0121010235
49 9121015330101 50 9121015330202 51 9121015335701
52 0121015001 53 0101140903 54 0121010232 55 410181001 56 0121010321 57 410251018
CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218050 ....
DESCRIPTION QTY.
Compression Spring.............................................................................................. 1
Cam ....................................................................................................................... 1
" Screw (8-32 x 1 in.)................................................................................................ 1
LockingScrew (SS41) ........................................................................................... 1
LockingShim (SUS310)......................................................................................... 1
Locking Lever........................................................................................................ 1
Rubber Pad (NRB70)............................................................................................. 1
" Washer (M26 x 10 x 2T)......................................................................................... 1
Screw (M4 x 7 mm)................................................................................................ 8
Gear Rack .............................................................................................................. 1
Screw, Hex Hd. (M5 x 8 ram)................................................................................. 2
Front Cabinet Support PEate.................................................................................. 1
Cam ....................................................................................................................... 2
" Washer (D4) ........................................................................................................... 2
* Screw, Pan Hd. (M4 x 8 ram)................................................................................. 2
* Washer (M10 x 23 x 2"[')......................................................................................... 1
LockingRing .......................................................................................................... 1
" Nut (MIO) ............................................................................................................... 1
"C" Ring (56).......................................................................................................... 1
Special Nut (3/8-16 x 4)......................................................................................... 2
Bevel indicator ....................................................................................................... 1
" Screw (M4 x 10 ram).............................................................................................. 1
Screw (8-16 x 3/4 in.) ............................................................................................ 2
Clamping Pad, Power Cord................................................................................... 1
Switch Box ............................................................................................................ 1
* Carriage Bolt (5/16-18 x 1/2 in.) ............................................................................ 1
Cabinet .................................................................................................................. 1
Knob ...................................................................................................................... 1
Blade Wrench ........................................................................................................ 1
Blade Wrench ........................................................................................................ 1
Knob Ring.............................................................................................................. 1
power Cord ........................................................................................................... 1
Switch With Key .................................... ............................................................... 1
Screw (M4 x 20 mm).............................................................................................. 4
Power Cord Pad .................................................................................................... 1
* Screw (M4 x 16 ram).............................................................................................. 2
Power Cord Clamp ................................................................................................ 2
" Self Tapping Screw (8-16 x 1/2 in.)........................................................................ 2
Pin (4.8 x 1/2 in.).................................................................................................... 4
Knob ...................................................................................................................... 4
Locking Pad .......................................................................................................... 4
Cabinet Pad ........................................................................................................... 4
" Screw, Hex. Hd. (M6 x 20 mm).............................................................................. 4
Duet Bag Adaptor .................................................................................................. 1
- Screw (M4 x 10 mm).............................................................................................. 4
Velero Tape ............................................................................................................ 2
* Washer (5.2 x 24 x 2"1-)........................................................................................... 2
Power Cord Bushing ............................................................................................. 1
Name Plate ............................................................................................................ 1
Warning Label ........................................................................................................ 1
Knob Label, Leg .................................................................................................... 4
Dust Bag ................................................................................................................ 1
Hex Wrench (M5 x 75 mm) .................................................................................... 1
Switch Key ............................................................................................................. 1
Screw (M4 x 7 mm)................................................................................................ 4
Front Guard ........................................................................................................... 1
* Bolt (M5 x 10 ram) ................................................................................................. 1
"Standard Hardware Item - May Be Purchased Locally
42
Page 43
CRAFTSMAN 10 in. TABLE SAW - MODEL NO, 315,218050 .
FIGURE A: RIP FENCE ASSEMBLY
2
6
17
21
16
KEY
NO.
1 2 3 4 5 6
7
8
9
lO 11
12 13 14
15
16 17
18
19 20 21
22
PART
NUMBER DESCRIPTION
411071001 412011030 012101031O
0121010915 412011030
0121011801 410051001
412011030 410541003
0121010207
0121010106-126 0121010917
0121010218 0134010241
0121010210 410431701 012101032O 410131727 0121010233
0121010209
012101234 412011115 A121010901
Nylon Nut (M6) .......................................................................................................... 1
* Washer (M6.5 x 16 x 1.5"1")........................................................................................ 1
Roar Clamping Plato ................................................................................................. 1
Compression Spring ................................................................................................. 1
"Washer (M6,4 x 16 x 1.ST) ........................................................................................ 1
Rip Fence .................................................................................................................. 1
Hex Screw, Truss Head (M5 x 15 ram}...................................................................... 2
"Washer (M6.4 x 16 x 1,5 1")....................................................................................... 2
* Screw, Pan Head (M4 x 10 ram) ............................................................................... 1
Indicator .................................................................................................................... 1
Front Block ................................................................................................................ 1
Rod ............................................................................................................................ 1
Clamping Handle ...................................................................................................... 1
Axle ........................................................................................................................... 1
Ring Pad ................................................................................................................... 2
* Screw, Hex Hd, (M5 x 12 mm) .................................................................................. 2
Front Clamping Plate ................................................................................................ 1
" Flat Head Screw (8-32 x 3/16 in.) ............................................................................. 2
Front Block Slider ..................................................................................................... 1
Rip Fence Slider ........................................................................................................ 2
Front Block Slider ..................................................................................................... 1
Washer (D16 × 25 x 1,6T).......................................................................................... 2
Rip Fence Assembly Ilncl. 1-22) ............................................................................... 1
14
15
QTY.
"Standard Hardware Item - May Be Purchased Locally
43
Page 44
CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315,218050 '"
FIGURE B" MITER GAUGE
1
2
3
12
13
14
KEY NO.
1
2
3
4 G 6
7 8
9
10
11 12
13 14
PART NUMBER
0121010222
412012705
412080702
9121015330302
0131010109-126 0101010917 0101010918
0121010803 0131O10329
0121010204 410561004 411012704
410132734 0121011802
A121010801
DESCRIPTION QTY.
Handle...................................................................................................................... 1
*Washer (1/4 in. x 16 x 1.5_ ..................................................................................... 1
NyTonNut ................................................................................................................. 1
Label ........................................................................................................................ 1
Miter Gauge ............................................................................................................. 1
Center Pin(1/4 in,) ................................................................................................... 1
Index Pin .................................................................................................................. 1
* Tapping Screw (M4x 10 ram) .................................................................................. 1
Indicator (M3 x 12 ram)............................................................................................ 1
Indicator Deck.......................................................................................................... 2
Tapping Screw, Pan Hd. (M4 x 12 mm).................................................................... 2
Hex Nut (3/16 in.) ..................................................................................................... 3
*Screw, Pan Hd. (3/16-24 X21.7 mm) ....................................................................... 3
Rod........................................................................................................................... 1
Miter Gauge Assembly (Incl. 1-14)........................................................................... 1
k, *Standard Hardware Item - May Be Purchased Locally
44
=*
Page 45
KEY PART NO. NUMBER
1 0121010103-126 2 410171710 3 0121010909 4 0121010910 5 9131015331302
A121013102
CRAFTSMAN 10 IN. TABLE SAW - MODEL NO. 315.218050 __
FIGURE C : RIGHT EXTENSION TABLE ASSEMBLY
1 5
4
3 2
DESCRIPTION QTY.
Right Auxiliary Table.................................................................................................. 1
"Self-Taplng Screw (10-24 x 1 in.) .............................................................................. 4
Front Rod .................................................................................................................. 1
Rear Rod ................................................................................................................... 1
Scale Label ............................................................................................................... 1
Right Extension TableAssembly (Incl. 1-5)............................................................... 1
KEY PART NO. NUMBER
1
2 3
4 5 6
7
0121010102-126 0121010907
410171710
013401O2O1 410171706 0121010908 9121015331301
A121013101
FIGURE D: LEFT EXTENSION TABLE ASSEMBLY
1
6 7
5
DESCRIPTION QTY.
= i=
Left Auxiliary Table................................................................................................... 1
Front Rod ................................................................................................................. 1
* Self-Taping Screw (10-24 x 1 in.)............................................................................. 4
Handle ...................................................................................................................... 1
Serf-Taping Screw (10-24 x 1/2 in.).......................................................................... 2
Rear Rod .................................................................................................................. 1
Scale Label .............................................................................................................. 1
Left Extension TableAssembly (Incl. 1-7)................................................................ 1
*Standard Hardware Item - May Be Purchased Locally
45
Page 46
L CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218050 '
FIGURE E: OUTFEED SUPPORT ASSEMBLY
1
2
3
KEY PART NO. NUMBER
1 410551701 2 0121010308-58 3 0121o10911
4 0121010217
A121013901
=m
KEY PART NO. NUMBER
1 0000110812 2 0134010221-130 3 412012041 4 O121010223
5 0101140203
.6 0121010224
7 0121010913
8 0134010222
A121014001 A121015201
DESCRIPTION QTY.
4
Screw w/Flat Washer. Pan Hd. (1/4-20 x 1/2 in.) ...................................................... 2
Outfeed Support ....................................................................................................... 1
Rod ........................................................................................................................... 2
PLug........................................................................................................................... 2
Outfeed Support Assembly (Incl. 1-4).........................................................................., 1
FIGURE F; HANOWHEEL ASSEMBLY
2
5' 8
DESCRIPTION QTY.
m
Nylon Nut (1/4 in.) ..................................................................................................... 1
Height/Bevel AdjustingHandwheel .......................................................................... 1
Washer (M6.5 x 13 x 1,5"1")........................................................................................ 1
Bevel Handle............................................................................................................. 1
Screw ........................................................................................................................ 1
End Cap .................................................................................................................... 1
Rod .......................................................................................................................... 1
End Cap .................................................................................................................... 1
Height Handwheel Assembly(Incl. 2,7-8) ................................................................. 1
Height/Bevel AdjustingNandwheel Assembly (Incl.1,3-6) ....................................... 1
i i
=Standard Hardware Item - May Be Purchased Locally
46
Page 47
'" CRAFTSMAN10IN.TABLESAW- MODELNO.315,218050
FIGUREG=LEGSTANDASSEMBLY
14
10 11
12
13 14
15 16
KEY NO.
1
2 3
4
5
6 7
8
9
PART NUMBER
0121010203 0121010312-126
411071003
0121010205
O121O10213 410191001 0121010228 0121010804
0121010805-126 410031012
O121010212 0131010918
O121010918 410451016 0121010311-126
0121010226 A121011301
DESCRIPTION QTY.
Connector Bracket .................................................................................................... 1
Leg Tube ................................................................................................................... 3
Nylon Nut (M5) ........................................................................................................ 20
Leg Adaptor .............................................................................................................. 4
End Plug .................................................................................................................... 3
*Screw (M4 x 10) ........................................................................................................ 1
Ring........................................................................................................................... 1
Screw ...................................................................................................................... 20
Linkage ...................................................................................................................... 8
"Carriage Bolt (M12 x 75 ram).................................................................................... 1
Front Level Adjusting Knob ....................................................................................... 1
Spring ........................................................................................................................ 1
* Square Nut (M12) ...................................................................................................... 1
*Screw, Pan Hd. (M6 x 10 ram) .................................................................................. 4
Leg Tube ................................................................................................................... 1
Linkage Ring ............................................................................................................. 4
Leg Stand Assembly Incl. 1-16) ................................................................................ 1
Standard Hardware Item - May Be Purchased Locally
47
Page 48
Your Home
,;:::,_,: For repair-in your home-of all major brand appliances, :;__:
ii::::_::::__ lawn and garden equipment, or heating and cooling systems, .................
_. no matter who made it, no matter who sold it! ,:_;_::
For the replacement parts, accessories and :.:i:::::_
owner's manuals that you need to do-it-yourself.
_,;, For Sears professional installation of home appliances
,,.................. and items like ara e door openers and water heaters. ,_,......
,,',_,_ 1-800-4-MY-HOME ® 11-800-4694663) _,_?_
_:::.:._ Call anytime, day or night (U.S.A. and Canada) ......................
www.sears.¢om www,sears.ca
......... Our Home ....
For repair of carry in items like vacuums lawn equipment
and electronics, call or go on-line for the location of your nearest
!i_............... Seers Parts & Repair Center ::_,_"
..... .:_=
.... 1 800488 1222._., m m . ,,,
.::_::.,: Call anytime, day or night (U.S.A. only)
www.sears.¢om
_':_,_ To purchase a protection agreement (U.S.A.) _,,,,., or maintenance agreement (Canada) on a product serviced by Sears:
,,.....................,1-800-827-6655 (u.s.A.) 1-800 -361-6665 (Canada)
Para pedirserviciode reparacibn
a domicilio,y para ordenarpiezas:
1-888-SU-HOGAR =
_i_;__ii_i_
® RegisteredTraderr=_ I _ Trademark/ ==Service Mark ofSeas, RoebuCkane Co. ® Mama Regtsnda I m Maria de F_ica / s. M_rce de Sew_io de Se_s. Roebuckand Co.
MC MD
M_rque de commerce / M_tque d_pO_ee de Sean_, Roebuc_ and Co. _ Sders, Roebuck and Co.
(1-888-784-6427)
Au Canada pour service en fran_ais:
I"800-LE-FOYER _
(1-800-533-6937)
www.sears .ca
r,_'*
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