Glossary of Terms......................................................................................................................................................................8
Loose Parts List............................................................................................................................................................. 11
Exploded View and Parts List.................................................................................................................................................. 24
Parts Ordering/Service................................................................................................................................................Back Page
TABLE OF CONTENTS
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FULL ONE YEAR WARRANTY ON CRAFTSMAN TOOL
If this CRAFTSMAN tool fails to give complete satisfaction within one year from the date of purchase, RETURN IT TO
THE NEAREST SEARS STORE OR SEARS SERVICE CENTER IN THE UNITED STATES, and Sears will repair it, free
of charge.
If this CRAFTSMAN tool is used for commercial or rental purposes, this warranty applies for only 90 days from the date
of purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept 817WA, Hoffman Estates, IL 60179
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This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability
have been given top priority in the design of this product making it easy to maintain and operate.
WARRANT
INTRODUCTIO
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GENERAL SAFETY RULES
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WARNING: Read and understand all instruc
A
tions. Failure to foliow all instructions listed below,
may result in electric shock, fire and/or serious
personal injury.
READ ALL INSTRUCTIONS
■ KNOW YOUR POWER TOOL. Read the operator’s
manual carefully. Learn the applications and limitations
as wei as specific potential hazards related to this tool.
■ GUARD AGAINST ELECTRICAL SHOCK by
preventing body contact with grounded surfaces.
For example: pipes, radiators, ranges, refrigerator
enclosures.
■ KEEP GUARDS IN PLACE and in working order. Never
operate the too! with any guard or cover removed.
Make sure all guards are operating properly before
each use.
■ REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see keys and adjusting
wrenches are removed from tool before turning it on.
■ KEEP THE WORK AREA CLEAN. Cluttered work
areas and work benches invite accidents.
■ DO NOT USE IN DANGEROUS ENVIRONMENTS. Do
not use power tools near gasoline or other flammable
liquids, in damp or wet locations or expose them to
rain. Keep work area well lighted.
■ KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance
from work area.
■ MAKE WORKSHOP CHILDPROOF with padlocks,
master switches, or by removing starter keys.
■ DO NOT FORCE THE TOOL It will do the job better
and safer at the rate for which it was designed.
■ USE THE RIGHT TOOL. Do not force the tool or
attachment to do a job for which it was not designed.
■ USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. When using
an extension cord, be sure to use one heavy enough to
carry the current your product will draw. An
cord will cause a drop in line voltage resulting in loss of
power and overheating. A wire gage size (A.W.G.) of at
least 16 is recommended for an extension cord 25 feet
or less in length. If in doubt, use the next heavier gage.
The smaller the gage number, the heavier the cord.
■ WEAR PROPER APPAREL. Do not wear loose
clothing, neckties, or jewelry that can get caught in the
tool’s moving parts and cause personal injury. Nonslip
footwear is recommended when working outdoors.
Wear protective hair covering to contain long hair.
■ ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses; they are NOT safety glasses.
■ SECURE WORK. Use clamps or a vise to hold work
when practical. It’s safer than using your hand and it
frees both hands to operate tool.
■ DO NOT OVERREACH. Keep proper footing and
balance at all times.
undersized
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
DISCONNECT ALL TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits,
cutters, etc., all tools shouid be disconnected from
power source.
REDUCE THE RISK OF UNINTENTIONAL
STARTING. Be sure switch is off when plugging in.
USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The
use of improper accessories may cause risk of injury.
NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped or if the blade is unintentionally
contacted.
CHECK DAMAGED PARTS. Before further use of
the too!, a guard or other part that is damaged should
be carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting and any other conditions
that may affect its operation. A guard or other part that
is damaged must be properly repaired or replaced by
an authorized service center to avoid risk of personal
injury.
DIRECTION OF FEED. Feed work into a blade or
cutter against the direction or rotation of the blade or
cutter only.
NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Do not leave toot until it comes to
a complete stop.
DO NOT ABUSE CORD. Never carry tool by the cord
or yank it to disconnect from receptacle. Keep cord
from heat, oii, and sharp edges.
PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
BLADE COASTS AFTER TURN OFF.
KEEP TOOL DRY, CLEAN, AND FREE FROM
OIL AND GREASE. Always use a clean cloth when
cleaning. Never use brake fluids, gasoline, petroieumbased products, or any solvents to dean tool.
INSPECT TOOL CORDS AND EXTENSION CORDS
PERIODICALLY and, if damaged, have repaired by a
qualified service technician. Stay constantly aware of
cord location and keep it well away from the rotating
wheel.
NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
USE ONLY OUTDOOR EXTENSION CORDS with
approved ground connection that are intended for use
outdoors and so marked.
BE SURE THE BLADE PATH IS FREE OF NAILS.
Inspect for and remove nails from lumber before
cutting.
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GENERAL SAFETY RULES
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AVOID AWKWARD OPERATIONS AND HAND PO
SITIONS where a sudden slip could cause your hand
to move into the blade. ALWAYS make sure you have
good balance.
ALLOW THE MOTOR TO COME UP TO FULL SPEED
before starting a cut to avoid binding or stalling.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
REPLACEMENT PARTS. All repairs, whether electrical
or mechanical, should be made by a qualified service
technician at an authorized service center.
WHEN SERVICING USE ONLY IDENTICAL RE
PLACEMENT PARTS. Use of any other parts may
create a hazard or cause product damage.
KEEP HANDS AWAY FROM CUTTING AREA. Do
not hand hold pieces so small that your fingers go
under the blade guard. Do not reach underneath work
or in blade cutting path with your hands and fingers
for any reason.
NEVER CUT MORE THAN ONE PIECE AT A TIME or
stack more than one workpiece on the saw table at a
time.
FIRMLY CLAMP OR BOLT the saw to a stable, level
workbench or table. The most comfortable table height
is approximately waist height.
DO NOT FEED THE MATERIAL TOO QUICKLY. Do
not force the workpiece against the blade.
USE ONLY CORRECT BLADES. Use the right blade
size, style, and cutting speed for the material and the
type of cut. Blade teeth should point down toward the
table.
BEFORE MAKING A CUT, BE SURE ALL ADJUST
MENTS ARE SECURE.
ALWAYS SUPPORT LARGE WORKPIECES while
cutting to minimize risk of blade pinching and kick
back. Saw may slip, walk, or slide while cutting large or
heavy boards.
DO NOT REMOVE JAMMED CUTOFF PIECES until
biade has stopped.
NEVER START THE TOOL when the blade is in con
tact with the workpiece.
NEVER TOUCH BLADE or other moving parts during
use.
I BEFORE CHANGING THE SETUP, REMOVING COV
ERS, GUARDS, OR BLADES, unplug the saw and re
move the switch key.
I KEEP BLADES CLEAN, SHARP, AND WITH SUFFI
CIENT SET. Sharp blades minimize stalling and kick
backs.
I ALWAYS TURN OFF SAW before disconnecting it to
avoid accidental starting when reconnecting to a power
source.
I DO NOT OPERATE THIS TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL OR ANY MEDI
CATION.
I STAY ALERT AND EXERCISE CONTROL Watch
what you are doing and use common sense. Do not
operate tool when you are tired. Do not rush.
I MAKE SURE WORK AREA HAS AMPLE LIGHTING
to see the work and that no obstructions will interfere
with safe operation BEFORE performing any work us
ing the saw.
I SAVE THESE INSTRUCTIONS. Refer to them fre
quently and use them to instruct other users. If you
loan someone this tool, loan them these instructions
also.
I MAINTAIN PROPER ADJUSTMENT OF BLADE TEN
SION, BLADE GUIDES, AND THRUST BEARINGS.
I ADJUST UPPER GUIDE TO JUST CLEAR WORK
PIECE.
I HOLD WORKPIECE FIRMLY AGAINST TABLE.
A WARNING: Some dust created by power sand
“ ing, sawing, grinding, drilling, and other construction
activities contains chemicals known to cause can
cer, birth defects or other reproductive harm. Some
examples of these chemicals are:
■ lead from lead-based paints,
■ crystalline silica from bricks and cement and other
masonry products, and
■ arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals, work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to
fiber out microscopic particles.
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WARNING: The blade guides have been preset at the factory. These settings are functional for some applications.
We recommend that you check and adjust blade guide settings before first use of the saw. Refer to “ADJUSTING
THRUST BEARINGS, BLADE GUIDE SUPPORT, AND BLADE GUIDES” procedures explained in the ADJUSTMENTS section of this operator’s manual.
ATTENTION
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Page 5
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Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
VVoltsVoltage
AAmperesCurrent
HzHertzFrequency (cycles per second)
WWattPower
minMinutesTime
Alternating CurrentType of current
SYMBOLS
J
=
Hq
m
.../minPer MinuteRevolutions, strokes, surface speed, orbits etc., per minute
A
Direct CurrentType or a characteristic of current
No Load SpeedRotational speed, at no load
Class II ConstructionDouble-insulated construction
Wet Conditions AlertDo not expose to rain or use in damp locations.
Read The Operator’s Manual
Eye Protection
Safety Alert
No Hands Symbol
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Always wear safety goggles or safety glasses with side
shields and a full face shield when operating this product.
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in
serious personal injury.
®
A
(g)
No Hands Symbol
No Hands Symbol
No Hands Symbol
Hot Surface
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
To reduce the risk of injury or damage, avoid contact with
any hot surface.
Page 6
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The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOLSIGNALMEANING
DANGER:Indicates an imminently hazardous situation, which, if not avoided, wiif
A
result in death or serious injury.
SYMBOLS
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WARNING:
A
CAUTION:Indicates a potentially hazardous situation, which, if not avoided, may
A
CAUTION:(Without Safety Alert Symbol} Indicates a situation that may result in
SERVICE
Servicing requires extreme care and knowledge and
should be performed only by a qualified service tech
nician. For service we suggest you return the product to
your nearest AUTHORIZED SERVICE CENTER for repair.
When servicing, use only identical replacement parts.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which
can result in severe eye damage. Before beginning power too! operation, always wear safety
goggles or safety glasses with side shields and a full face shield when needed. We recommend
Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.
Always use eye protection which is marked to comply with ANSI Z87.1.
Indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
result in minor or moderate injury.
property damage.
WARNING: To avoid serious persona! injury, do not
attempt to use this product until you read thoroughly
and understand completely the operator’s manual.
Save this operator’s manual and review frequently for
continuing safe operation and instructing others who
may use this product.
SAVE THESE iNSTRUCTiONS
Page 7
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ELECTRICA
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EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept the
tool’s plug. When using a power tool at a considerable
distance from the power source, use an extension cord
heavy enough to carry the current that the tool will draw.
An undersized extension cord will cause a drop in line
voltage, resulting in a loss of power and causing the motor
to overheat. Use the chart provided below to determine
the minimum wire size required in an extension cord. Only
round jacketed cords listed by Underwriter’s Laboratories
(UL) should be used.
'"'Ampere rating (on tool faceplate)
0-2,02.1-3.43.5-5.05.1-7.07.1-12,012.1-16,0
Cord LengthWire Size (A.W.G.)
25'161616161414
50'161616141412
100'1616141210
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
When working with the tool outdoors, use an extension
cord that is designed for outside use. This is indicated by
the letters “WA” on the cord’s jacket.
Before using an extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
—
A WARNING: Keep the extension cord clear of the
working area. Position the cord so that it will not get
caught on lumber, tools or other obstructions while
you are working with a power tool. Failure to do so
can result in serious personal injury.
A WARNING: Check extension cords before each
use. If damaged replace immediately. Never use tool
with a damaged cord since touching the damaged
area could cause electrical shock resulting in serious
injury.
SPEED AND WIRING
The no-load speed of this toot is approximately 3,000
sfpm. This speed is not constant and decreases under
a load or with lower voltage. For voltage, the wiring in a
shop is as important as the motor’s horsepower rating. A
line intended only for lights cannot properly carry a power
too! motor. Wire that is heavy enough for a short distance
will be too light for a greater distance. A line that can
support one power tool may not be able to support two
or three tools.
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This tool is equipped with
an electric cord having an equipment-grounding conduc
tor and a grounding plug. The plug must be plugged into a
matching outlet that is properly installed and grounded in
accordance with ail local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding con
ductor can result in a risk of electric shock. The conductor
with insulation having an outer surface that is green with or
without yellow stripes is the equipment-grounding
conductor. If repair or replacement of the electric cord or
plug is necessary, do not connect the equipment
grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if
the grounding instructions are not completely understood,
or if in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet
like the one shown in figure 1. It also has a grounding pin
like the one shown.
ELECTRICAL CONNECTION
This tool is powered by a precision built electric motor.
It should be connected to a power supply that is 120
volts, 60 Hz, AC only (normal household current). Do
not operate this tool on direct current (DC). A substantial
voltage drop will cause a loss of power and the motor will
overheat. If the saw does not operate when plugged into
an outlet, double check the power supply.
Fig. 1
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GLOSSARY OF TERM
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Anti-Kickback Pawls (radial arm and table saws)
A device which, when property installed and maintained,
is designed to stop the workpiece from being kicked back
toward the front of the saw during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with the blade at any angle
other than 90° to the table surface.
Chamfer
A cut removing a wedge from a block so the end (or part
of the end) is angled rather than at 90°.
Compound Cut
A cross cut made with both a miter and a bevel angle.
Crosscut
A cutting or shaping operation made across the grain or
the width of the workpiece.
Cutter Head (planers and jointers)
A rotating piece of adjustable blades. The cutter head
removes material from the workpiece.
Dado Cut
A non-through cut which produces a square-sided notch
or trough in the workpiece (requires a special blade).
Featherboard
A device used to help control the workpiece by guiding it
securely against the table or fence during any ripping
operation.
FPM or SPM
Feet per minute (or strokes per minute), used in reference
to blade movement.
Freehand
Performing a cut without the workpiece being guided by a
fence, miter gauge, or other aids.
Gum
A sticky, sap-based residue from wood products.
Heel
Alignment of the blade to the fence.
Kerf
The material removed by the blade in a through cut or the
slot produced by the blade in a non-through or partial cut.
Kickback
A hazard that can occur when the blade binds or stalls,
throwing the workpiece back toward operator.
Leading End
The end of the workpiece pushed into the tool first.
Miter Cut
A cutting operation made with the workpiece at any angle
to the blade other than 90°.
Non-Through Cuts
Any cutting operation where the blade does not extend
completely through the thickness of the workpiece.
Push Blocks and Push Sticks
Devices used to feed the workpiece through the saw
blade during cutting operations. A push stick (not a push
block) should be used for narrow ripping operations.
These aids help keep the operator’s hands well away from
the blade.Pilot Hole (drill presses)
A small hole drilled in a workpiece that serves as a guide
for drilling targe holes accurately.
Resaw
A cutting operation to reduce the thickness of the work
piece to make thinner pieces.
Resin
A sticky, sap-based substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in
one minute.
Ripping or Rip Cut
A cutting operation along the length of the workpiece.
Riving Knife/Spreader/Splitter (table saws)
A metal piece, slightly thinner than the blade, which helps
keep the kerf open and also helps to prevent kickback.
Saw Blade Path
The area over, under, behind, or in front of the blade. As
it applies to the workpiece, that area which will be or has
been cut by the blade.
Set
The distance that the tip of the saw blade tooth is bent (or
set) outward from the face of the blade.
Snipe (planers)
Depression made at either end of a workpiece by cutter
blades when the workpiece is not properly supported.
Throw-Back
The throwing back of a workpiece usually caused by the
workpiece being dropped into the blade or being placed
inadvertently in contact with the blade.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Workpiece or Material
The item on which the operation is being done.
Worktable
Surface where the workpiece rests while performing a
cutting, drilling, planing, or sanding operation.
Page 9
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FEATURES
PRODUCT SPECIFICATIONS
Blade Width...................................................1/8 in. to 3/8 in.
Blade Length
Frame to Blade Capacity
Cutting Thickness Capacity........................................ 3-1/8 in.
Table Size ........................................ 11-3/8 in. x 11-3/8 in.
Before attempting to use this product, famiiiarize yourself
with all operating features and safety rules.
Angle Adjustment Knob
Tilts the saw table for bevel cutting.
Blade Guard
Protects the operator from coming in contact with the
blade.
Blade Guide Support
Helps keep the blade from twisting during operation.
Blade Guide Knob with Lock Lever
Use the blade guide knob and lock lever to adjust the
blade guide assembly to keep the blade from twisting or
breaking. Always lock the blade guide assembly in place
before
Blade Tension Knob
Controls blade tension when changing blades and making
adjustments for various sawing applications.
Dust Exhaust Port and Adapter
A 1-3/4 in. dust exhaust port makes dustless cutting pos
sible by blowing the dust away from the user. Attach the
adapter to the dust exhaust port when using a dust col
lection system or shop vac.
Latch
Easy-open latches allow front cover to be opened for
making adjustments.
turning on the band saw.
Saw Blade
The band saw comes with a standard saw blade installed.
Two extra saw blades are included with the loose parts.
Saw Table
The band saw has a square 11 -3/8 in. aluminum saw table
with tilt control for maximum accuracy. The throat plate,
installed in the saw table at the factory, allows for blade
clearance.
Scale and Scale Indicator
The scale and scale indicator show the angle or degree
the saw table is tilted for bevel cutting.
Switch and Switch Key
Your band saw has an easy access power switch. To lock
in the OFF position, remove the yellow switch key. Place
the key in a location inaccessible to children and others
not qualified to use the tool.
Table Lock Handle
Loosening the table lock handle allows the saw table
to be tilted at different angles. Tightening the table lock
handle locks the saw table in place.
Tracking Knob
Adjusts tracking to keep blade centered on the wheels.
Tracking View Window
The tracking view window makes tracking adjustments
easier to see.
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Page 11
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The following tools (not included) are needed for checking adjustments of the saw or for installing the blade:
TOOLS NEEDE
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Fig.3
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_______
The following items are included with the tool:
3 mm Hex Key.................................................................. 1
4 mm Hex Key
5 mm Hex Key.................................................................. 1
■ Carefully lift saw from the carton and place it on a level
work surface.
NOTE: This tool is heavy. To avoid back injury, lift with
your legs, not your back, and get help when needed.
■ Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
■ Do not discard the packing material until you have
carefully inspected and satisfactorily operated the tool.
■ The saw is factory set for accurate cutting. After
assembling it, check for accuracy. If shipping has
influenced the settings, refer to specific procedures
explained in this manual.
■ If any parts are damaged or missing, please call
1-800-932-3188 for assistance.
A WARNING: If any parts are missing, do not operate
this tool until the missing parts are replaced. Failure
to do so could result in possible serious personal
injury.
J
WARNING: Do not attempt to modify this too!
A
or create accessories not recommended for use
with this tool. Any such alteration or modification is
misuse and could result in a hazardous condition
leading to possible serious personal injury.
WARNING: Do not connect to power supply until
A
assembly is complete. Failure to comply could result
in accidental starting and possible serious persona!
injury.
MOUNTING THE SAW TABLE
See Figures 5 - 6.
A WARNING: Always make sure the band saw is
securely mounted to a workbench or an approved
work stand. Failure to heed this warning can result in
serious persona! injury.
■ Remove the angle adjustment knob from the side of
the saw housing.
NOTE: Take care when removing the nut and washer
from the center of the angle adjustment knob. There is
a spring in the center that is released after the nut and
washer are removed.
■ Remove the table aligning bolt, washer, and wing nut
from the saw table.
■ Standing at the front of the band saw, slide the saw
table through the slot moving from the right side of the
saw table to the left.
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Page 13
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■ Insert the washer on the threaded end of the table lock
handle. The table lock handle is spring loaded and
is released by pulling the handle away from the saw
housing. Tighten the saw table to the saw housing by
ratcheting the table lock handle clockwise or by finger
tightening the table lock handle.
■ Reattach the angle adjustment knob using the spring,
washer, and nut.
■ Reattach the table aligning bolt, washer, and wing nut
to the saw table.
NOTE: The wing nut goes below the saw table.
MOUNTING BAND SAW TO WORKBENCH
If the band saw is to be used in a permanent location, we
recommend that you secure it to a workbench or other
stable surface. When mounting the saw to a workbench,
holes should be drilled through the supporting surface of
the workbench.
■ Each hole in the saw base should be bolted securely
using bolts, lock washers, and hex nuts (not included).
■ Place band saw on the workbench. Using the saw
base as a pattern, locate and mark the holes where the
band saw is to be mounted.
CLAMPING BAND SAW TO WORKBENCH
See Figure 7.
If the band saw is to be used as a portable tool, it is
recommended that you fasten it permanently to a mount
ing board that can easily be clamped to a workbench or
other supporting surface. The mounting board should be
of sufficient size to avoid tipping of saw while in use. Any
good grade plywood or chipboard with a 3/4 in. thickness
is recommended.
■ Mount saw to board using holes in saw base as a
template for hole pattern. Locate and mark the holes
where the band saw is to be mounted.
■ Follow the last three steps in the section Mounting
Band Saw to Workbench.
If lag bolts are used, make sure they are long enough to
go through holes in the saw base and material the saw is
being mounted to. If machine bolts are being used, make
sure bolts are long enough to go through holes in the saw
base, the material being mounted to, and the lock wash
ers and hex nuts.
NOTE: It may be necessary to countersink hex nuts and
washers on bottom side of mounting board.
■ Drill four holes through the workbench.
■ Place band saw on the workbench aligning holes in the
saw base with the holes drilled in the workbench.
■ Insert all four bolts (not included) and tighten securely
with lock washers and hex nuts (not included).
NOTE: All bolts should be inserted from the top. Install
the lock washers and hex nuts from the underside of
the bench.
Supporting surface where band saw is mounted should
be examined carefully after mounting to insure that no
movement during use can result. If any tipping or walk
ing is noted, secure workbench or support surface before
beginning cutting operation.
Fig. 7
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Page 14
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ADJUSTING BLADE GUIDE ASSEMBLY
See Figure 8.
A WARNING; To avoid persona! injury, maintain proper
adjustment of blade tension, blade guides, and thrust
bearings.
To prevent the blade from twisting or breaking, the blade
guide assembly should always be set approximately 1/8
in. above the workpiece.
■ Turn the lock lever counterclockwise to unlock the
blade guide assembly.
■ As a guide, use a scrap piece of the same wood you
are about to cut to set the height of the blade guide
assembly. Adjust biade guide assembly by turning the
blade guide knob.
■ Lock blade guide assembly in place by turning the lock
lever clockwise.
■ Always lock the biade guide assembly in place before
turning on the band saw.
INSTALLING AND ADJUSTING THE BLADE
See Figures 9-10.
WARNING: Always wear safety goggles or safety
glasses with side shields to protect your eyes while
uncoiling band saw blades. Failure to heed this
warning could result in a serious eye injury.
■ Loosen and remove the wing nut and table aligning
bolt from the saw table.
■ Remove the saw table before opening the front cover
of the saw housing.
■ Loosen the two set screws that hold the blade guard in
place using the 4 mm hex key provided, then remove
the blade guard.
■ Turn the lock lever counterclockwise to unlock the
biade guide assembly. Turning the blade guide knob
(clockwise raises the blade guide assembly; counter
clockwise lowers it), position the blade guide assembly
about halfway between the saw table and saw housing.
Retighten the lock lever.
■ Release blade tension by loosening the 8 mm hex nut
then turning the blade tension knob counterclockwise,
■ Carefully remove the old blade.
NOTE: The spring on the upper wheel allows the wheel
to be pulled down for easier removal of the blade.
■ Wearing gloves, carefully uncoil the blade at arm’s
length. If the new blade was oiled to prevent rust
ing, it may need to be wiped to keep the oil from your
workpiece. Carefully wipe in the same direction the
teeth are pointing so the rag does not catch on the
teeth of the saw blade.
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Page 15
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NOTE: The blade may need to be turned inside out if
the teeth are pointing in the wrong direction. Hold the
blade with both hands and rotate it inward.
With the teeth of the blade toward the front of the saw
and facing downward, place the blade through the
tower blade guides and around the lower wheel. Puli
down on the upper wheel to place the saw blade on
the wheel.
Slowly turn the upper wheel to the right or clockwise
by hand to center the blade on the rubber tires.
Adjust the blade tension. Check or adjust the blade
tracking.
Adjust both upper and lower blade guides and thrust
bearings. See page 16.
Reattach the saw table and the aligning bolt, washer,
and wing nut. Tighten securely.
Reattach the blade guard.
Close front cover.
ADJUSTING BLADE TENSION
See Figures 10 - 11.
■ Turn off and unplug the saw. Remove the switch key.
■ Before using the band saw, turn the blade tension knob
on the top of the saw clockwise to engage tension.
■ To check tension, raise the blade guide assembly all
the way up to expose the blade.
■ Push the blade to the side with moderate force; the
blade should flex approximately 1/8 in.
NOTE: Adjustments of blade tension can be made at
anytime.
Another method of checking blade tension has to do with
the sound the blade makes when plucked like a guitar
string.
■ Pluck the back straight edge on the coasting side
opposite the blade guides white turning the tension
knob. Sound should be a musical note. Sound
becomes higher pitched as tension increases.
Using either method to check blade tension can be
developed with practice.
■ Never increase blade tension so tight as to completely
compress the spring. When completely compressed,
the spring can no longer act as a shock absorber.
NOTE: Too much tension may cause the blade to
break. Too little tension may cause the blade to slip on
the wheels.
TO INCREASE
TENSION
TRACKING THE BLADE
See Figure 12.
NOTE: Adjust blade tension properly before making
tracking adjustments. Check that the blade guides are not
interfering with the blade.
To Adjust:
■ Open the front cover by releasing the upper and lower
latches. Watch the blade’s position on the upper tire
through the tracking view window as, by hand, you
slowly turn the upper wheel clockwise. If the blade
moves away from the center of the tire, the tracking
must be adjusted.
15
Fig. 11
Page 16
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SQUARING THE SAW TABLE TO THE BLADE
See Figure 13.
■ Remove the blade guard by loosening the two set
screws with the 4 mm hex key.
■ Turn the lock lever counterclockwise to unlock the
blade guide assembly. Turning the blade guide knob
clockwise, raise the blade guide assembly as far as it
will go. Retighten the blade guide knob.
■ Place a small combination square on the saw table
beside the blade.
■ Loosen the table lock handle and rotate the angle ad
justment knob to tilt the saw table up or down to align
table 90° to blade (0° position). Retighten the table lock
handle.
■ Using an adjustable wrench, adjust the zero stop set
screw until the set screw just touches the saw housing.
■ Check squareness of the saw table to the blade. Make
readjustments if necessary.
■ Loosen screw on scale indicator with a phillips screw
driver and align scale indicator to zero.
■ Tighten all screws securely.
■ Replace the blade guard once the saw table has been
squared.
If the blade has moved left or right of center:
■ Turn the blade tracking knob (clockwise if blade has
moved left and counterclockwise if blade has moved
right) while turning the wheel by hand until the blade
moves back and rides in the center of the tire.
■ Check the position of the blade on the lower tire. The
blade should be completely on the tire. If not, adjust
the tracking until the blade is on both tires.
■ Rotate the upper wheel by hand in a clockwise
direction for a few more turns. Make sure the blade
stays in the same location on the tires. Readjust, if
necessary, until blade is tracking properly.
■ Close front cover and relatch.
NOTE: The 1/8 in. blade may not track property in the
center of the wheel. It may be better to track this blade on
the back half of the upper wheel.
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ADJUSTING THRUST BEARINGS, BLADE
GUIDE SUPPORT, AND BLADE GUIDES
See Figures 14 - 16.
WARNING: Never operate saw without blade guard
A
secured in place. To do so could result in possible
serious personal injury.
The upper and lower blade guides and thrust bearings
support the band saw blade during cutting operations.
The adjustment of the guides and bearings should be
checked whenever a different blade is installed.
To Adjust Thrust Bearings:
The thrust bearings support the back edge of the blade
during cutting. The blade should not contact the thrust
bearings when you stop cutting. It is important that both
upper and lower thrust bearings be adjusted equally.
NOTE: The thrust bearing screw is the upper cap screw
located on the right side of the blade guide assembly. It is
the lower cap screw on the right side of the saw housing
below the saw table for the lower bearing.
■ Remove the blade guard by loosening the two set
screws with the 4 mm hex key.
■ Turn the lock lever counterclockwise to unlock the
blade guide assembly. Turning the blade guide knob
(clockwise raises the blade guide assembly, counter
clockwise lowers it), position the blade guide assembly
about halfway between the saw table and saw housing.
Retighten the lock lever.
■ Adjust the thrust bearings first. Using the 4 mm hex
key, loosen the thrust bearing screw.
■ Move the thrust bearing to within 1/64 in. of the blade.
Tighten the thrust bearing screw securely. Repeat this
procedure on the lower thrust bearing located below
the saw table.
■ Replace the blade guard if no additional adjustments
are to be made.
To Adjust Blade Guide Support:
■ Remove the blade guard by loosening the two set
screws with the 4 mm hex key.
■ Adjust the position of the blade guide assembly.
Loosen the bottom screw on the right side of the blade
guide assembly using the 4 mm hex key.
■ Slide the upper blade guide support on the shaft until
the front edge of the blade guides are about 1/64 in.
behind the gullet of the blade. Tighten the screw se
curely. Repeat this procedure for the lower blade guide
support.
■ Replace the blade guard if no additional adjustments
are to be made.
NOTE: The lower blade guide support screw is the top
screw located on the right of the saw housing under
the table.
BLADE GUIDE
SUPPORT SCREW
THRUST
BEARING
SCREW
LOWER BLADE
GUIDE SUPPORT
THRUST BEARING
Fig. 15
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To Adjust Blade Guides;
The blade guides help keep the blade from twisting and
binding. The blade will be ruined if the blade teeth hit the
blade guides while using the band saw. The set of teeth
and the sharpened edge of teeth will be damaged by hit
ting the blade guides. Proper adjustment of the upper and
lower blade guides will prevent this from happening.
■ Remove the blade guard by loosening the two screws
set with the 4 mm hex key.
■ Loosen the two blade guide support screws that lock
the upper blade guides. Slide the two guides to within
1/32 in. of the blade. Do not pinch the blade. Make
sure one guide is not further away from the blade
than the other. Retighten the two blade guide support
screws securely.
■ Replace the blade guard if no additional adjustments
are to be made.
■ Repeat this procedure on the lower blade guides
located under the saw table.
BLADE GUARD REMOVED
FOR CLARIFICATION ONLY
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Fig. 16
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A WARNING; Do not allow familiarity with tools to
““ make you careless. Remember that a careless frac
tion of a second is sufficient to inflict severe injury.
WARNING: Always wear safety goggles or safety
glasses with side shields when operating tools.
Failure to do so could result in objects being thrown
into your eyes resulting in possible serious injury.
A WARNING: Do not use any attachments or acces-
** sories not recommended by the manufacturer of
this tool. The use of attachments or accessories not
recommended can result in serious personal injury.
APPLICATIONS
This product has been designed only for the purposes
listed below:
■ Scroll cutting and circle cutting of wood and wood
composition products
■ Relief cutting of wood and wood composition products
A WARNING; Before starting any cutting operation,
clamp or bolt the band saw to a workbench. Never
operate the band saw on the floor or in a crouched
position. Failure to heed this warning can result in
serious personal injury.
OPERATIC
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BASIC OPERATION OF THE BAND SAW
A band saw is basically a "curve cutting" machine that
can also be used for straight-line cutting operations like
cross cutting, ripping, mitering, beveling, compound cut
ting, and resawing. It is not capable of making inside or
non-through cuts.
This band saw is designed to cut wood and wood compo
sition products only.
Before starting a cut, watch the saw run. If you experience
excessive vibration or unusual noise, stop immediately.
Turn the saw off, remove the switch key, and unplug the
saw. Do not restart until locating and correcting the prob
lem.
CUTTING PROCEDURES
■ Hold the workpiece firmly against the saw table.
■ Use gentle pressure and both hands when feeding the
work into the blade. Do not force the work; allow the
blade to cut.
■ The smallest diameter circle that can be cut is deter
mined by blade width. A 1/4 in. wide blade will cut a
minimum diameter of 1 -1/2 in.; a 1/8 in. wide blade will
cut a minimum diameter of 1/2 in.
■ Keep your hands away from the blade. Do not handle
pieces so small your fingers will go under the blade
guard.
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OPERATIO
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■ Avoid awkward operations and hand positions where
a sudden slip could cause serious injury from contact
with the blade. Never place hands in blade path.
■ Use extra supports (tables, saw horses, blocks, etc.)
when cutting large, small, or awkward workpieces.
■ Never use a person as a substitute for a table exten
sion or as additional support for a workpiece that is
longer or wider than the basic saw table.
■ When cutting irregularly shaped workpieces, plan your
work so it will not pinch the blade. For example, a
piece of molding must lie fiat on the saw table. Work
pieces must not twist, rock or slip while being cut.
When backing up the workpiece, the blade may bind in
the kerf (cut). This is usually caused by sawdust clogging
the kerf or when the blade comes out of the guides. If this
happens:
■ Wait until the saw has come to a full and complete
stop.
■ Place the switch in the OFF position then remove the
switch key from the switch assembly. Store key in a
safe place.
■ Unplug the saw from the power source.
■ Wedge the kerf open with a flat screwdriver or wooden
wedge.
■ Open front cover and turn the upper wheel by hand
while backing up the workpiece.
reliefcuts
Relief cuts are made when an intricate curve (too small a
radius for the blade) is to be cut. Cut through a scrap sec
tion of the workpiece to curve in pattern line then carefully
back the blade out. Several relief cuts should be made for
intricate curves before following the pattern line as sec
tions are cutoff of curve “relieving” blade pressure.
SCROLL CUTTING
For general type scroll cutting, follow the pattern fines by
pushing and turning the workpiece at the same time. Do
not try to turn the workpiece while engaged in the blade
without pushing it, the workpiece could bind or twist the
blade.
REMOVING JAMMED MATERIAL
Never remove jammed cutoff pieces until the blade has
come to a full and complete stop.
■ Place the switch in the OFF position, remove the
switch key from the switch assembly.
■ Unplug the saw from the power source before remov
ing jammed material.
AVOIDING INJURY
■ Make sure saw is level and does not rock. Saw should
always be on a firm, level surface with plenty of room
for handling and properly supporting the workpiece.
■ Bolt saw to the support surface to prevent slipping,
walking, or sliding during operations like cutting long,
heavy boards.
■ Turn saw off, remove switch key, and unplug cord from
the power source before moving the saw.
■ Do not remove jammed cutoff pieces until blade has
come to a full and complete stop.
■ Choose the right size and style blade for the material
and type of cut you plan to do.
■ Make sure that the blade teeth point down toward the
saw table, that the blade guides, thrust bearings, and
blade tension are properly adjusted, that the blade
guide knob is tight, and that no parts have excessive
play.
■ To avoid accidental blade contact, minimize blade
breakage, and provide maximum blade support, al
ways adjust the blade guide assembly to just clear the
workpiece.
■ Use only recommended accessories.
■ With the exception of the workpiece and related sup
port devises, clear everything off the saw table before
turning the saw on.
■ Properly support round materials such as dowel rods
or tubing because they have a tendency to roll during
a cut causing the blade to “bite.” To avoid this, always
use a “V” block or clamp workpiece to a miter gauge.
■ Before removing loose pieces from the saw table, turn
saw off and wait for all moving parts to stop.
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Page 20
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OPERATIO
BEFORE LEAVING THE SAW
See Figure 17.
■ Wait until the saw has come to a full and complete
stop.
■ Place the switch in the OFF position, remove the switch
key from the switch assembly. Store key in a safe
place.
■ Unplug the saw from the power source.
■ Make workshop childproof.
■ Lock the shop.
LOCKING THE SWITCH
See Figure 17.
■ Wait untif the saw has come to a full and complete
stop.
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Fig. 18
SWITCH
KEY
Fig. 17
■ Place the switch in the OFF position, remove the switch
key from the switch assembly. Store key in a safe
place.
TILTING THE TABLE
See Figure 18.
■ Loosen the table lock handle slightly.
■ Turn the angle adjustment knob, tilting the saw table
toward the front of the saw housing until it reaches the
desired angle.
■ Using the scale indicator, check angle markings.
■ Retighten the table lock handle to hold saw table securely
in place.
USING THE MITER GAUGE
See Figure 19.
The miter gauge can be turned 45° to the right or left.
■ Loosen the lock knob on the miter gauge.
■ With the miter gauge in the miter gauge slot, rotate the
gauge until the desired angle is reached on the index
scale.
■ Retighten the lock knob.
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MAINTENANC
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A WARNING: When servicing, use only identical
replacement parts. Use of any other part may create
a hazard or cause product damage.
WARNING: Always wear safety goggles or safety
A
glasses with side shields during power tool operation
or when blowing dust. If operation is dusty, also wear
a dust mask.
GENERAL
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use.
Use clean cloths to remove dirt, carbon dust, etc.
A WARNING: Do not at any time let brake fluids,
gasoline, petroleum-based products, penetrating
oiis, etc. come in contact with plastic parts. Chemi
cals can damage, weaken or destroy plastic which
may result in serious personal injury.
It has been found that electric tools are subject to
accelerated wear and possible premature failure when
they are used on fiberglass boats, sports cars, wallboard,
spackling compounds, or plaster. The chips and grindings
from these materials are highly abrasive to electric too!
parts such as bearings, brushes, commutators, etc.
Consequently, it is not recommended that this tool be
used for extended work on any fiberglass material, wall
board, spackling compounds, or plaster. During any use
on these materials it is extremely important that the tool is
cleaned frequently by blowing with an air jet.
■ Keep your band saw clean.
■ Remove sawdust from the inside frequently.
■ Do not allow pitch to accumulate on the saw table, blade
guides, or thrust bearings. Clean them with gum and pitch
remover.
■ Apply a thin coat of automobile type wax to the saw
table’s top so the wood slides easily while cutting.
LUBRICATION
All of the bearings in this tool are lubricated with a suffi
cient amount of high grade lubricant for the life of the unit
under normal operating conditions. Therefore, no further
lubrication is required.
TIRES
Cleaning tires:
■ Pitch and sawdust accumulates on tires and needs to be
removed with a fine wire brush or a piece of wood. Do
not use a sharp knife or any kind of solvent.
Replacing tires:
■ Open front cover and remove saw blade. See section on
Installing and Adjusting the Blade, page 14.
■ Pry the worn tire away from the wheel carefully.
■ Stretch the new tire around the wheel.
■ Replace the saw blade and close the front cover.
BLADE GUIDES
See Figure 20.
Blade guides may become rounded and worn during use.
■ Unplug the band saw.
■ Remove the blade guides and file or grind flat.
■ Replace blade guides when fifing or grinding has worn
them down and they can no longer be properly secured
in place.
BLADE GUIDE
ASSEMBLY
UPPER BLADE
GUIDE SUPPORT
BLADE GUIDES
SUPPORT SCREW
BLADE GUARD REMOVED
FOR CLARIFICATION ONLY
THRUST
BEARING
THRUST
- BEARING
SCREW
BLADE GUIDE
Fig. 20
WARNING: To ensure safety and reliability, all
A
repairs — with the exception of the externally acces
sible brushes — should be performed by a qualified
service technician at a Sears store to avoid risk of
persona! injury.
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AINTENANC
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MOTOR/ELECTRiCAL
■ Frequently vacuum or blow out sawdust from the mo
tor.
A WARNING: If the power cord is worn, cut or dam
aged in any way, have it replaced immediately by a
qualified service technician. Failure to do so could
result in serious personal injury.
A WARNING: To avoid fire or electrocution, reas
semble electric parts with only identical replacement
parts. Reassemble exactly as originally assembled.
BRUSHES
See Figure 21.
The saw has accessible brush assemblies that should be
periodically checked for wear.
■ Unplug the band saw.
■ Remove the screw and washer then pull the brush off.
■ Place the new brush in the groove with the plastic tabs
under the saw housing.
■ Retighten using the washer and screw.
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DRIVE BELT
See Figures 22 - 23.
A WARNING: To prevent accidental starting that
could cause possible serious personal injury, turn
off the saw, remove the switch key, and unplug the
saw before working on the band saw.
Due to wear or breakage, the drive belt may need to be
replaced. The drive belt is located behind the lower wheel
of the band saw.
■ Unplug the band saw.
■ Remove the saw blade and set it aside. See section on
Installing and Adjusting the Blade, page 14.
■ Remove the nut and washer from the middle of the saw
housing.
■ Pull the lower wheel away from the saw housing.
■ Remove the worn drive belt.
■ Place new drive belt on the pulley. As you slide the pul
ley shaft back into the hole in the saw housing, place
the drive belt over the motor pulley.
■ Replace the nut and washer on the pulley shaft and
retighten.
■ Replace saw blade.
■ Check thrust bearings and blade guides.
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Page 23
TROUBLESHOOTIN
PROBLEMCAUSESOLUTION
Motor will not run.1. Problem with On-Off switch or
power cord.
2. Motor defective.2. Do not attempt any repair. Have
Biade does not run in the approximate 1. Not tracking properly,
center of the upper wheel.
Band saw slows down when cutting.1. Cutting too small a radius.1. Stop feeding and back up the
1. Have worn parts replaced before
using band saw again.
tool repaired by a qualified service
technician.
1. Adjust tracking. See Adjustments
section, Tracking the Blade.
materia! slightly until the band saw
speeds up.
2. Dull blade.2. Replace blade.
Blade breaking.1. Too much blade tension.1. Adjust tension. See Adjustments
section. Adjusting Blade Tension.
2. Kink in blade caused by cutting too 2. Use correct cutting technique. See
small radius or turning the material section, Operation.
too fast when cutting.
3. Thrust bearings scarred or not
rotating.
3. Replace the thrust bearings. See
Adjusting Thrust Bearings.
Saw is noisy when running.1. Too much blade tension.1. Adjust tension. See Adjustments
section. Adjusting Blade Tension.
2. Blade guides and bearings are in
contact with the blade.
Blade will not cut straight.1. Biade guides and bearings not
properly adjusted.
2. Worn or defective blade.2. Replace blade.
Blade guides will not stay in position.1. Biade guide screws have loosened. 1. Tighten blade guide screws
2. Adjust upper and lower blade
guides and bearings. See Adjustments
sections, Adjusting Thrust Bearings,
Blade Guide Support, and Blade
Guides.
1. Adjust upper and lower blade
guides and bearings. See Adjustments
sections, Adjusting Thrust Bearings,
Blade Guide Support, and Blade
Guides.
securely.
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OTES
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Page 25
CRAFTSMAN BAND SAW - MODEL NO. 315.214770
A
FIGURE A
Page 26
CRAFTSMAN BAND SAW - MODEL NO. 315.214770
The model number will be found on a plate attached to the housing. Always mention the model number
in all correspondence regarding your band saw or when ordering repair parts.
Washer (M6 x 18)....................................................................................1
1
1
1
1
1
* Standard Hardware Item - May Be Purchased Locally
** Available From Div. 98 - Source 980.0
Complete assortment available at your Nearest Sears Retail Store
26
Page 27
CRAFTSMAN BAND SAW - MODEL NO. 315.214770
The model number will be found on a plate attached to the housing. Always mention the model number
in all correspondence regarding your band saw or when ordering repair parts.
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS
PARTS LIST FOR FIGURE B
FIGURE B
Key Part
No.NumberDescriptionQty
1BS90106800Motor Assembly
2BS90104800* Washer (M8 x 22) **STD851008
3BS90106700* Bolt (M8 X 25 mm) ....................................................................................2
4BS90108000Power Cord (SJP18AWG/3c/6ft)
5BS90103900* Screw (M4 X 10 mm Fiat Hd.)............................................................
The model number will be found on a plate attached to the housing. Always mention the model number
in all correspondence regarding your band saw or when ordering repair parts.
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS
PARTS LIST FOR FIGURE C
FIGURE C
Key
Part
No.
NumberDescriptionQty
1089120100006* Hex Socket Head Screw (M5 x 8 mm)
The model number will be found on a plate attached to the housing. Always mention the model number
in all correspondence regarding your band saw or when ordering repair parts.
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS
PARTS LIST FOR FIGURE D
Key Part
No. Number Description Qty
1 BS90100100 * Screw (M4 x 8 mm)...................................................................................9
* Standard Hardware Item - May Be Purchased Locally
** Available From Div. 98 - Source 980.0
*** Complete assortment available at your Nearest Sears Retail Store
30
Page 31
CRAFTSMAN BAND SAW - MODEL NO. 315.214770
The model number will be found on a plate attached to the housing. Always mention the model number
in all correspondence regarding your band saw or when ordering repair parts.