Craftsman 315.212350 Operator's Manual

OPERATOR'S MANUAL
®
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12 in. COMPOUND MITER SAW
DOUBLE INSULATED
Model No.
315.212350
WARNING: To reduce the risk of injury,
the user must read and understand the operator’s manual before using this product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Estates, IL 60179 USA
983000-550 8-23-06 (REV:00)
Save this manual for future reference
TABLE OF CONTENTS
Warranty ............................................................................................................................................................................2
Introduction .......................................................................................................................................................................2
General Safety Rules ..................................................................................................................................................... 3-4
Specific Safety Rules ..................................................................................................................................................... 4-5
Symbols ......................................................................................................................................................................... 6-7
Electrical ............................................................................................................................................................................8
Glossary of Terms ..............................................................................................................................................................9
Features ..................................................................................................................................................................... 10-12
Tools Needed ................................................................................................................................................................. 12
Loose Parts .................................................................................................................................................................... 13
Assembly ................................................................................................................................................................... 14-23
Operation ................................................................................................................................................................... 23-31
Adjustments ................................................................................................................................................................... 32
Maintenance .............................................................................................................................................................. 33-35
Exploded View ........................................................................................................................................................... 37-45
Parts Ordering/Service ...................................................................................................................................... Back Page
WARRANTY
ONE YEAR FULL WARRANTY ON CRAFTSMAN TOOL
If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase,
CONTACT THE NEAREST SEARS PARTS & REPAIR CENTER at 1-800-4-MY-HOME
charge. This warranty applies only while this product is in the United States.
If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
®
and Sears will repair it, free of
INTRODUCTION
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.
2
GENERAL SAFETY RULES
WARNING: Read and understand all instruc-
tions. Failure to follow all instructions listed below,
may result in electric shock, fire and/or serious personal injury.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read the operator's
manual carefully. Learn the saw's applications and limitations as well as the specific potential hazards related to this tool.
GUARD AGAINST ELECTRICAL SHOCK BY PRE-
VENTING BODY CONTACT WITH GROUNDED SURFACES. For example, pipes, radiators, ranges,
refrigerator enclosures.
KEEP GUARDS IN PLACE and in good working order.  REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation.
DO NOT USE IN DANGEROUS ENVIRONMENTS.
Do not use power tools in damp or wet locations or expose to rain. Keep the work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating.
MAKE WORKSHOP CHILDPROOF with padlocks and
master switches, or by removing starter keys.
DON'T FORCE TOOL. It will do the job better and
safer at the feed rate for which it was designed.
USE RIGHT TOOL. Don't force the tool or attachment
to do a job it was not designed for. Don't use it for a purpose not intended.
USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
DRESS PROPERLY. Do not wear loose clothing,
gloves, neckties, or jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Also wear protective hair covering to contain long hair.
ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact- resistant lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise to hold work
when practical. It's safer than using your hand and frees both hands to operate tool.
DON'T OVERREACH. Keep proper footing and
balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow instructions for lubricating and changing accessories.
DISCONNECT TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected.
AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in any tool.
USE RECOMMENDED ACCESSORIES. The use of
improper accessories may risk injury.
NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped or if the cutting tool is unintention­ally contacted.
CHECK DAMAGED PARTS. Before further use of
the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.
USE THE RIGHT DIRECTION OF FEED. Feed work
into a blade or cutter against the direction of rotation of blade or cutter only.
NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN THE POWER OFF. Don't leave tool until it
comes to a complete stop.
PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
DO NOT ABUSE CORD. Never yank cord to discon-
nect from receptacle. Keep cord from heat, oil, and sharp edges.
USE OUTDOOR EXTENSION CORDS. When tool is
used outdoors, use only extension cords with ap­proved ground connection that are intended for use outdoors and so marked.
KEEP BLADES CLEAN, SHARP, AND WITH SUF-
FICIENT SET. Sharp blades minimize stalling and
kickback.
BLADE COASTS AFTER BEING TURNED OFF.NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
3
GENERAL SAFETY RULES
INSPECT TOOL CORDS PERIODICALLY. If damaged,
have repaired by a qualified service technician at an authorized service facility. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-ground­ing conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equip­ment-grounding conductor to a live terminal. Repair or replace a damaged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade.
INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
POLARIZED PLUGS. To reduce the risk of electric
shock, this tool has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL
AND GREASE. Always use a clean cloth when clean-
ing. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool.
STAY ALERT AND EXERCISE CONTROL. Watch
what you are doing and use common sense. Do not operate tool when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
USE ONLY CORRECT BLADES. Do not use blades
with incorrect size holes. Never use blade washers or blade bolts that are defective or incorrect. The maxi­mum blade capacity of your saw is 12 in. (305 mm).
BEFORE MAKING A CUT, BE SURE ALL ADJUST-
MENTS ARE SECURE.
BE SURE BLADE PATH IS FREE OF NAILS. Inspect
for and remove all nails from lumber before cutting.
NEVER TOUCH BLADE or other moving parts during
use.
NEVER START A TOOL WHEN ANY ROTATING COM-
PONENT IS IN CONTACT WITH THE WORKPIECE.
DO NOT OPERATE A TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION.
WHEN SERVICING use only identical replacement
parts. Use of any other parts may create a hazard or cause product damage.
USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the accessory.
DOUBLE CHECK ALL SETUPS. Make sure blade is
tight and not making contact with saw or workpiece before connecting to power supply.
SPECIFIC SAFETY RULES
FIRMLY CLAMP OR BOLT your miter saw to a work-
bench or table at approximately hip height.
KEEP HANDS AWAY FROM CUTTING AREA. Do not
reach underneath work or in blade cutting path with your hands and fingers for any reason. Always turn the power off.
ALWAYS SUPPORT LONG WORKPIECES while cut-
ting to minimize risk of blade pinching and kickback. Saw may slip, walk or slide while cutting long or heavy boards.
ALWAYS USE A CLAMP to secure the workpiece
when possible.
BE SURE THE BLADE CLEARS THE WORKPIECE.
Never start the saw with the blade touching the workpiece. Allow motor to come up to full speed before starting cut.
MAKE SURE THE MITER TABLE AND SAW ARM
(BEVEL FUNCTION) ARE LOCKED IN POSITION
BEFORE OPERATING YOUR SAW.
table by securely tightening the miter lock levers. Lock the saw arm (bevel function) by securely tightening the bevel lock knob.
NEVER USE A LENGTH STOP ON THE FREE SCRAP
END OF A CLAMPED WORKPIECE. NEVER hold
onto or bind the free scrap end of the workpiece in any operation. If a work clamp and length stop are used together, they must both be installed on the same side of the saw table to prevent the saw from catching the loose end and kicking up.
NEVER cut more than one piece at a time. DO NOT
STACK more than one workpiece on the saw table at a
time.
NEVER PERFORM ANY OPERATION FREEHAND.
Always place the workpiece to be cut on the miter table and position it firmly against the fence as a back­stop. Always use the fence.
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Lock the miter
SPECIFIC SAFETY RULES
NEVER hand hold a workpiece that is too small to be
clamped. Keep hands clear of the cutting area.
NEVER reach behind, under, or within three inches
of the blade and its cutting path with your hands and fingers for any reason.
NEVER reach to pick up a workpiece, a piece of scrap,
or anything else that is in or near the cutting path of the blade.
AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause your
hand to move into the blade. ALWAYS make sure you have good balance. NEVER operate your miter saw on the floor or in a crouched position.
NEVER stand or have any part of your body in line with
the path of the saw blade.
ALWAYS release the power switch and allow the
saw blade to stop rotating before raising it out of the workpiece.
DO NOT TURN THE MOTOR SWITCH ON AND OFF
RAPIDLY. This could cause the saw blade to loosen
and could create a hazard. Should this ever occur, stand clear and allow the saw blade to come to a complete stop. Disconnect your saw from the power supply and securely retighten the blade bolt.
IF ANY PART OF THIS MITER SAW IS MISSING or
should break, bend, or fail in any way, or should any electrical component fail to perform properly, shut off the power switch, remove the miter saw plug from the power source and have damaged, missing, or failed parts replaced before resuming operation.
ALWAYS STAY ALERT! Do not allow familiarity (gained
from frequent use of your saw) to cause a careless mistake. ALWAYS REMEMBER that a careless fraction of a second is sufficient to inflict severe injury.
MAKE SURE THE WORK AREA HAS AMPLE LIGHT-
ING to see the work and that no obstructions will inter-
fere with safe operation BEFORE performing any work using your saw.
ALWAYS TURN OFF THE SAW before disconnecting
it to avoid accidental starting when reconnecting to power supply. NEVER leave the saw unattended while
connected to a power source. THIS TOOL should have the following markings: a) Wear eye protection.
b) Keep hands out of path of saw blade c) Do not operate saw without guards in place. d) Do not perform any operation freehand. e) Never reach around saw blade. f) Turn off tool and wait for saw blade to stop before
moving workpiece or changing settings. g) Disconnect power (or unplug tool as applicable)
before changing blade or servicing. h) No load speed.
ALWAYS carry the tool only by the carrying handle.AVOID direct eye exposure when using the laser guide.  SAVE THESE INSTRUCTIONS. Refer to them
frequently and use to instruct other users. If you loan
someone this tool, loan them these instructions also.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
5
SYMBOLS
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts
A Amperes
Hz Hertz
W Watt
min Minutes
Alternating Current
Direct Current
n
o
.../min
No Load Speed
Class II Construction
Per Minute
Wet Conditions Alert
Voltage
Current
Frequency (cycles per second)
Power
Time
Type of current
Type or a characteristic of current
Rotational speed, at no load
Double-insulated construction
Revolutions, strokes, surface speed, orbits etc., per minute
Do not expose to rain or use in damp locations.
Read The Operator’s Manual
Eye Protection
Safety Alert
No Hands Symbol
No Hands Symbol
No Hands Symbol
No Hands Symbol
Hot Surface
To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product.
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in serious personal injury.
Failure to keep your hands away from the blade will result in serious personal injury.
Failure to keep your hands away from the blade will result in serious personal injury.
Failure to keep your hands away from the blade will result in serious personal injury.
To reduce the risk of injury or damage, avoid contact with any hot surface.
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SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER: Indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury.
CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in
property damage.
SERVICE
Servicing requires extreme care and knowledge and should be performed only by a qualified service tech­nician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
WARNING: To avoid serious personal injury,
do not attempt to use this product until you read thoroughly and understand completely the operator’s manual. Save this operator’s manual and review frequently for continuing safe opera­tion and instructing others who may use this product.
7
ELECTRICAL
DOUBLE INSULATION
Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded.
WARNING: The double insulated system is
intended to protect the user from shock resulting from a break in the tool’s internal insulation. Observe all normal safety precautions to avoid electrical shock.
NOTE: Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service, we suggest you return the tool to your nearest authorized service center for repair. Always use original factory replacement parts when servicing.
ELECTRICAL CONNECTION
This tool has a precision-built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If your tool does not operate when plugged into an outlet, double-check the power supply.
EXTENSION CORDS
When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has the capacity to handle the current the tool will draw. An undersized cord will cause a drop in line voltage, resulting in overheating and loss of power. Use the chart to deter­mine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Labora­tories (UL) should be used.
When working outdoors with a tool, use an extension cord that is designed for outside use. This type of cord is des ignated with “WA” on the cord’s jacket.
Before using any extension cord, inspect it for loose or ex­posed wires and cut or worn insulation.
**Ampere rating (on tool faceplate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
WARNING: Keep the extension cord clear of the
working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.
-
WARNING: Check extension cords before each
use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.
8
GLOSSARY OF TERMS
Anti-Kickback Pawls (radial arm and table saws)
A devise which, when properly installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with the blade at any angle other than 90° to the table surface.
Chamfer
A cut removing a wedge from a block so the end (or part of the end) is angled rather than at 90°.
Compound Cut
A cross cut made with both a miter and a bevel angle.
Crosscut
A cutting or shaping operation made across the grain or the width of the workpiece.
Cutter Head (planers and jointers)
A rotating piece of adjustable blades. The cutter head removes material from the workpiece.
Dado Cut
A non-through cut which produces a square-sided notch or trough in the workpiece (requires a special blade).
Featherboard
A device used to help control the workpiece by guiding it securely against the table or fence during any ripping operation.
FPM or SPM
Feet per minute (or strokes per minute), used in reference to blade movement.
Freehand
Performing a cut without the workpiece being guided by a fence, miter gauge, or other aids.
Gum
A sticky, sap-based residue from wood products.
Heel
Alignment of the blade to the fence.
Kerf
The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut.
Kickback
A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator.
Leading End
The end of the workpiece pushed into the tool first.
Miter Cut
A cutting operation made with the workpiece at any angle to the blade other than 90°.
Non-Through Cuts
Any cutting operation where the blade does not extend completely through the thickness of the workpiece.
Push Blocks and Push Sticks
Devices used to feed the workpiece through the saw blade during cutting operations. A push stick (not a push block) should be used for narrow ripping operations. These aids help keep the operator's hands well away from the blade.
Pilot Hole (drill presses)
A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately.
Resaw
A cutting operation to reduce the thickness of the work­piece to make thinner pieces.
Resin
A sticky, sap-based substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one minute.
Ripping or Rip Cut
A cutting operation along the length of the workpiece.
Riving Knife (table saws)
Also known as a spreader or splitter. A metal piece, slight­ly thinner than the saw blade, which helps keep the kerf open and also helps to prevent kickback.
Saw Blade Path
The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be or has been cut by the blade.
Set
The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade.
Snipe (planers)
Depression made at either end of a workpiece by cutter blades when the workpiece is not properly supported.
Throw-Back
The throwing back of a workpiece usually caused by the workpiece being dropped into the blade or being placed inadvertently in contact with the blade.
Through Sawing
Any cutting operation where the blade extends completely through the thickness of the workpiece.
Workpiece or Material
The item on which the operation is being done.
Worktable
Surface where the workpiece rests while performing a cutting, drilling, planing, or sanding operation.
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FEATURES
PRODUCT SPECIFICATIONS
Blade Diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 in.
Blade Arbor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/8 in.
No Load Speed . . . . . . . . . . . . . . . . . . . . . . . . . 4,000/min.
Input . . . . . . . . . . . . . . . . .120 V, 60 Hz, AC Only, 15 Amps
Net Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 lbs.
HANDLE
UPPER BLADE
GUARD
Cutting Capacity with Miter at 0°/Bevel 0°:
Maximum nominal lumber sizes: ....................2 x 8, 4 x 4
Cutting Capacity with Miter at 45°/Bevel 0°:
Maximum nominal lumber sizes: ............................. 2 x 6
Cutting Capacity with Miter at 0°/Bevel 45°:
Maximum nominal lumber sizes: ............................. 2 x 8
Cutting Capacity with Miter at 45°/Bevel 45°:
Maximum nominal lumber sizes: ............................. 2 x 6
SWITCH
TRIGGER
DUST BAG
BEVEL LOCK KNOB
FENCE SCREW
BLADE WRENCH
STORAGE
DUST GUIDE
SELF-RETRACTING
BEVEL SCALE
LOWER BLADE
GUARD
SLIDING MITER
FENCE
"NO HANDS"
CROWN MOLDING
STOP
LABEL
"NO HANDS"
BOUNDARY LINE
ZERO CLEARANCE
THROAT PLATE
MITER SCALE
CONTROL ARM
MITER LOCK
HANDLE
STOP
BLOCK
TABLE
EXTENSION
ROLLER
SUPPORT
BASE
MITER TABLE
10
POSITIVE
STOP(S)
MITER LOCK
PLATE
WORK CLAMP
Fig. 1
FEATURES
KNOW YOUR COMPOUND MITER SAW
See Figure 1.
Before attempting to use this product, familiarize yourself with all operating features and safety rules.
15 AMP MOTOR
Your saw has a powerful 15 amp belt-driven motor with sufficient power to handle tough cutting jobs. It is made with all ball bearings, and has externally accessible brush­es for ease of servicing.
12 in. BLADE
A 12 in. carbide-tipped saw blade is included with your compound miter saw. It will cut materials up to 4 in. thick or 7-7/8 in. wide, depending upon the angle at which the cut is being made.
CARRYING HANDLE
See Figure 2.
For convenience when carrying or transporting your miter saw from one place to another, a carrying handle has been provided on top of the saw arm. To transport, turn off and unplug your saw, then lower the saw arm and lock it in the down position. Lock saw arm by pushing the lock pin to the left.
SPINDLE LOCK BUTTON
See Figure 3.
A spindle lock button has been provided for locking the spindle which keeps the blade in your saw from rotating. Depress and hold the lock button while installing, chang­ing, or removing blade.
SWITCH
TRIGGER
SPINDLE
LOCK BUTTON
SAW ARM
MITER LOCK
HANDLE
CARRYING
HANDLE
LOCKED IN DOWN POSITION
SAW ARM
LOCK PIN
BEVEL
LOCK
KNOB
Fig. 2
Fig. 3
SWITCH TRIGGER LOCK
See Figure 4.
To prevent unauthorized use of your compound miter saw, we suggest that you disconnect it from the power supply and lock the switch in the off position. To lock the switch, install a padlock (not included) through the hole in the switch trigger. A lock with a long shackle up to 9/32 in. diameter may be used. When the lock is installed and locked, the switch is inoperable. Store the padlock key in another location.
SWITCH
TRIGGER
PADLOCK
MITER LOCK HANDLE
See Figure 2.
The miter lock handle securely locks your saw at desired miter angles.
Fig. 4
11
FEATURES
LASERTRAC™ LASER GUIDE
For more accurate cuts, a LaserTrac™ laser guide is included with your miter saw. When used properly, the laser guide makes accurate, precision cutting simple and easy.
POSITIVE STOPS ON MITER TABLE
Positive stops have been provided at 0°, 15°, 22-1/2°,
31.62°, and 45° on both the left and right side of the miter table.
BEVEL LOCK KNOB
The bevel lock knob securely locks your compound miter saw at desired bevel angles. A positive stop adjustment screw has been provided on each side of the saw arm. These adjustment screws are for making fine adjustments at 0° and 45°.
ELECTRIC BRAKE
An electric brake has been provided to quickly stop blade rotation after the switch is released.
CROWN MOLDING STOP
The crown molding stop makes positioning crown molding vertically against the fence easier.
SLIDING MITER FENCE
Hold the workpiece securely against the miter fence when making all cuts. The sliding feature allows both fences (left and right) to be moved when making bevel or compound cuts.
Slide the miter fences by loosening the fence screws. Once the desired position of the miter fence is deter­mined, retighten the fence screws to secure the sliding fence.
SELF-RETRACTING LOWER BLADE GUARD
The lower blade guard is made of shock-resistant, see­through plastic that provides protection from each side of the blade. It retracts over the upper blade guard as the saw is lowered into the workpiece.
ROLLER SUPPORT
With the roller support installed, the workpiece will glide smoothly and levelly over the table extensions.
TOOLS NEEDED
The following tools (not included) are needed for checking adjustments of your saw or for installing the blade:
COMBINATION WRENCH (2)
10 mm,14 mm
COMBINATION SQUARE
FRAMING SQUARE
PHILLIPS SCREWDRIVER
12
Fig. 5
LOOSE PARTS
The following items are included with your Compound Miter Saw:
Dust Bag Dust Guide Table Extensions (2) Clamp Bracket Clamp Bracket Bolt Roller Support Leveler with attached Wing Nut Stop Block with Wing Bolt attached Miter Lock Handle
LASER GLASSES
BLADE WRENCH
Work Clamp Blade Wrench Outer Blade Washer Bolt Hex Key (3), 4 mm, 5 mm and 8 mm Crown Molding Stop Laser Glasses Operator's Manual
WORK CLAMP
MITER LOCK
HANDLE
ROLLER
SUPPORT
HEX KEY (3)
4 mm, 5 mm, 8 mm
DUST BAG
STOP BLOCK
TABLE
EXTENSION
CROWN MOLDING
STOP
DUST GUIDE
TABLE EXTENSION
BRACKET
CLAMP BRACKET
BOLT
CLAMP
BOLT
LEVELER
OUTER BLADE
WASHER
WARNING: The use of attachments or accessories not listed might be hazardous and could cause serious
personal injury.
Fig. 6
13
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5
3
0
1
5
0
1
5
3
0
4
5
3
1
.
6
2
2
2
.
5
3
1
.
6
2
ASSEMBLY
UNPACKING
This product requires assembly. Carefully lift saw from the carton by the carrying handle
and the saw base, and place it on a level work surface.
NOTE: This saw is heavy. To avoid back injury, lift with
your legs, not your back, and get help when needed.
This saw has been shipped with the saw arm secured
in the down position. To release the saw arm, push down on the top of the saw arm, cut the tie-wrap, and pull out on the lock pin.
Lift the saw arm by the handle. Hand pressure should
remain on the saw arm to prevent sudden rise upon release of the tie wrap.
Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
Do not discard the packing material until you have
carefully inspected and satisfactorily operated the tool.
The saw is factory set for accurate cutting. After
assembling it, check for accuracy. If shipping has influenced the settings, refer to specific procedures explained in this manual.
If any parts are damaged or missing, please call
1-800-932-3188 for assistance.
WARNING: If any parts are missing, do not operate
this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury.
WARNING: Do not attempt to modify this tool
or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
WARNING: Do not connect to power supply until
assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury.
MOUNTING HOLES
See Figure 7.
WARNING: Always make sure the compound miter
saw is securely mounted to a workbench or an ap­proved workstand. Failure to heed this warning can result in serious personal injury.
The compound miter saw should be permanently mount­ed to a firm supporting surface such as a workbench. Four bolt holes have been provided in the saw base for this purpose. Each of the four mounting holes should be bolted securely using 3/8 in. machine bolts, lock washers, and hex nuts (not included). Bolts should be of sufficient length to accommodate the saw base, lock washers, hex nuts, and the thickness of the workbench.
Tighten all four bolts securely. The hole pattern for mounting to a workbench is shown in
figure 7. Carefully check the workbench after mounting to make sure that no movement can occur during use. If any tipping, sliding, or walking is noted, secure the workbench to the floor before operating.
TRACE HOLES
AT THESE LOCATIONS FOR
HOLE PATTERN
BASE
TRACE HOLES
AT THESE LOCATIONS FOR
HOLE PATTERN
MOUNTING SURFACE
Fig. 7
14
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