Craftsman 315.21213 User Manual

Owner's Manual
IERRFTSMRN'I
10 in. COMPOUND MITER SAW
Double Insulated
Model No.
315.212130
Save this manual for future reference
all Safety Rules and Operating
Instructions before first use of
this product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman
972000-905
9-01
Safety
Features
Adjustments
Operation
Maintenance
Parts List
0( us
Table of Contents .............................................................................................................................................. 2
Warranty and Introduction........ ......................................................................................................................... 2
Rules For Safe Operation ............................................................................................................................. 3-6
Glossary ............................................................................................................................................................ 6
Product Specifications and Unpacking ............................................................................................................. 7
Labels ................................................................................................................................................................ 8
Loose Parts and Tools Needed ......................................................................................................................... 9
Features .................................................................................................................................................... 10-12
Adjustments ............................................................................................................................................... 13-19
Operation ................................................................................................................................................... 20-26
Maintenance .................................................................................................................................................... 27
Exploded View and Repair Parts List ........................................................................................................ 28-35
Parts Ordering/Service .................................................................................................................................... 36
FULL ONE YEAR WARRANTY
Ifthis product fails due to a defect in material or workmanship within one year from the date of purchase,
Sears will repair it free of charge. Contact a Sears Service Center for repair.
If this product is used for commercial or rental purposes, this warranty applies only for 90 days from the date of purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
Your saw has many features for making cutting operations more pleasant and enjoyable. Safety, performance and dependability have been given top priority in the design of this saw making it easy to
maintain and operate.
,_ CAUTION: Carefully read through this entire
owner's manual before using your new saw. Pay close attention to the Rules For Safe Operation,
and all Safety Alert Symbols including Danger, Warning and Caution. If you use your saw
properly and only for what it is intended, you will enjoy years of safe, reliable service.
ILLook for this symbol to point out important safety precautions. It
means attention!!! Your safety is involved.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes,
which can result in severe eye damage. Before beginning tool operation, always wear safety
goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses
with side shields, available at Sears Retail Stores. Always wear eye protection which is marked to comply with ANSI Z87.1.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety wamings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL
A
A A
A
Note: Advises you of information or instructionsvital to the operation or maintenance of the equipment.
DOUBLE INSULATION
Double insulation isa concept in safety, in electric power tools, which eliminates the need for the usual
three-wire grounded power cord. All exposed metal
parts are isolated from internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded.
MEANING
SAFETY ALERT SYMBOL:
Indicates danger, waming or caution. May be used in conjunction with other symbols or picto-
graphs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others.
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injuryto yourself or to others.
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety waming may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
IMPORTANT
Servicing requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest Sears store or repair center for
repair. Always use original factory replacement parts
when servicing.
WARNING: Do not attempt to operate this tool
until you have read thoroughly and understand
completely all instructions, safety rules, etc. contained in this manual. Failure to comply can
result in accidents involving fire, electrical shock,
or serious personal injury. Save owner's manual
and review frequently for continuing safe operation, and instructingothers who may use
this tool.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read the owner's manual carefully. Learn the saw's applications
and limitations as well as the specific potential hazards related to this tool.
GUARD AGAINST ELECTRICAL SHOCK by preventing body contact with grounded surfaces such as pipes, radiators, ranges, refrigerator
enclosures.
KEEP GUARDS IN PLACE and in good working
order.
REMOVE WRENCHES AND ADJUSTING KEYS.
Get in the habit of checking, before turning on tool, that hex keys and adjusting wrenches are
removed from tool.
KEEP THE WORK AREA CLEAN. Cluttered work
areas and work benches invite accidents. DO NOT leave tools or pieces of wood on the saw
while it is in operation.
DO NOT USE IN DANGEROUS ENVIRON-
MENTS. Do not use power tools near gasoline or other flammable liquids, in damp or wet locations, or expose them to rain, Keep the work area well
lit. KEEP CHILDREN AND VISITORS AWAY. All
visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors
contact tool or extension cord while operating. MAKE WORKSHOP CHILDPROOF with pad-
locks and master switches or by removing starter keys.
DO NOT FORCE THE TOOL it will do the job
better and more safely at the rate for which it was
designed.
USE THE RIGHT TOOL FOR THE JOB. Do not force the tool or attachment to do a job it was not
designed for. Use it only the way it was intended.
3
RULES FOR SAFE OPERATION (Continued)
USE THE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition.
Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in
loss of power and overheating. A wire gage size
(A.W.G.) of at least 14 is recommended for an
extension cord 25 feet or less in length. If in
doubt, use the next heavier gage. The smaller
the gage number, the heavier the cord.
INSPECT TOOL CORDS AND EXTENSION CORDS PERIODICALLY and, if damaged, have
repaired by a qualified service technician at a
Sears store or repair center. Stay constantly aware of cord location and keep Jtwell away from the moving blade.
DRESS PROPERLY. Do not wear loose clothing,
gloves, neckties, rings, bracelets, or other
jewelry that can get caught and draw you into
movmg parts. Nonslip footwear is recommended. Also wear protective hair covering to contain long
hair. ALWAYS WEAR SAFETY GLASSES WITH
SIDE SHIELDS. Everyday eyeglasses have only impact-resistant lenses, they are NOT safety glasses.
WEAR A DUST MASK to keep from inhaling fine particles.
PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.
moving parts, breakage of parts, saw stability, mount-
ing and any other conditions that may affect its operation. A damaged part must be propedy repaired or replaced or replaced by a qualified service techmc_an at a Sears store or repair center to avoid nsk of personal injury.
mmNEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN THE POWER OFF. Do not leave tool untd it comes to a complete stop.
FIRMLY CLAMP OR BOLT your miter saw to a workbench or table at approximately hip height.
USE ONLY CORRECT BLADES. Use the right blade size, style and cutting speed for the mate-
nal and the type of cut. Do not use blades with mcorrect size holes. Never use blade washers or
blade bolts that are defective or incorrect. The maximum blade capacity of your saw is 10 in.
KEEP BLADES CLEAN, SHARP, AND WITH
SUFFICIENT SET. Sharp blades minimize staihng and kickback.
DO NOT REMOVE THE SAW'S BLADE GUARDS. Never operate the saw with any guard
or cover removed. Make sure all guards are operating properly before each use.
KEEP HANDS AWAY FROM CUl-rlNG AREA.
Do not reach underneath work or in blade cutting
path with your hands and fingers for any reason. Always turn the power off.
,_ WARNING: Blade coasts after being turned off.
SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your
hand and frees both hands to operate tool DO NOT OVERREACH. Keep proper footing and
balance at all times. MAINTAIN TOOLS WITH CARE. Keep tools
sharp and clean for better and safer perfor- mance. Follow instructions for lubricating and changing accessones.
DISCONNECT ALL TOOLS. When not in use,
before servicing, or when changing attachments, all tools should be disconnected.
AVOID ACCIDENTAL STARTING. Be sure switch msoff when plugging in any tool.
USE RECOMMENDED ACCESSORIES. Using improper accessories may risk injury.
NEVER STAND ON TOOL. Senous injury could
occur if the tool is tipped or Ifthe blade is
unintentionally contacted. CHECK DAMAGED PARTS. Before using the
tool again, check any damaged pads, including
guards, for proper operat=on and performance. Check alignment of movmg parts, binding of
DO NOT ABUSE CORD. Never yank cord to
disconnect it from receptacle. Keep cord from
heat, oil, and sharp edges. USE ONLY OUTDOOR EXTENSION CORDS.
Use only extension cords with the marking "Acceptable for use with outdoor appliances;
store cords mdoors whde not m use'. Use exten- sion cords with an electncal rabng not less than
the saw's rating. Always disconnect the extension
cord from the outlet before disconnecting the product from the extension cord.
m DO NOT USE TOOL IF SWITCH DOES NOT
TURN IT ON AND OFF. Have defective switches replaced by a qualified service technician at a
Sears store or repair center. KEEP TOOL DRY, CLEAN, AND FREE FROM
OIL AND GREASE. Always use a clean cloth when cleanmg. Never use brake fluids, gasoline,
petroleum-based products, or any solvents to clean tool.
ALWAYS SUPPORT LONG WORKPIECES while cutting to mimmize risk of blade pmching
and kickback. Saw may slip, walk or slide whde cuttmg long or heavy boards.
4
RULES FOR SAFE OPERATION (Continued)
BEFORE MAKING A CUT, be sure all adjust- ments are secure.
BE SURE BLADE PATH IS FREE OF NAILS.
Inspect for and remove all nails from lumber
before cutting. ALWAYS USE A CLAMP to secure the work-
piece when possible.
NEVER TOUCH BLADE or other moving parts
during use for any reason.
BE SURE THE BLADE CLEARS THE WORK- PIECE. Never start the saw with the blade
touching the workpiece. Allow motor to come up to full speed before starting out.
MAKE SURE THE MITER TABLE AND SAW ARM (BEVEL FUNCTION) ARE LOCKED IN
POSITION BEFORE OPERATING YOUR SAW. Lock the miter table by securely tightening the
miter lock handle. Lock the saw arm (bevel function) by securely tightening the bevel lock
knob.
NEVER USE A LENGTH STOP ON THE FREE
SCRAP END OF A CLAMPED WORKPIECE.
NEVER hold onto or bind the free scrap end of
the workpiece in any operation. If a work clamp
and length stop are used together, they must both be installed on the same side of the saw table to
prevent the saw from catching the loose end and kicking up.
NEVER cut more than one piece at a time. DO NOT STACK more than one workpiece on the saw table at a time.
NEVER PERFORM ANY OPERATION FREE- HAND. Always place the workpiece to be cut on
the miter table and position it firmly against the fence as a backstop. Always use the fence.
NEVER hand hold a workpiece that is too small to be clamped. Keep hands clear of the no hands
zone. NEVER reach behind, under, or within three
inches of the blade and itscutting path with your hands and fingers for any reason.
n
NEVER reach to pick up a workpiece, a piece of scrap, or anything else that is in or near the
cutting path of the blade.
n AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause your hand to move into the blade. ALWAYS make
sure you have good balance. NEVER operate
your miter saw on the floor or in a crouched position.
NEVER stand or have any part of your body in line with the path of the saw blade.
l
ALWAYS release the power switch and allow the
saw blade to stop rotating before raising itout of
the workpiece.
DO NOT TURN THE MOTOR SWITCH ON AND OFF RAPIDLY. This could cause the saw blade
to loosen and could create a hazard. Should this
ever occur, stand clear and allow the saw blade to come to a complete stop. Disconnect your saw
from the power supply and securely retighten the blade bolt.
USE ONLY SEARS REPLACEMENT PARTS. All repairs, whether electrical or mechanical,
should be made by a qualified service technician at a Sears store or repair center.
WARNING: When servicing, use only identical
A
Craftsman replacement parts. Use of any other
parts may create a hazard or cause product
damage.
NEVER USE THIS TOOL IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes.
POLARIZED PLUGS. To reduce the risk of
electric shock, this tool has a polarized plug (one
blade is wider than the other). This plug will fit in
a polarized outlet only one way. Ifthe plug does
not fit fully in the outlet, reverse the plug. If it still
does not fit, contact a qualified electrician to
install the proper outlet. Do not change the plug
in any way.
IF ANY PART OF THIS MITER SAW IS MISS-
ING or should break, bend, or fail in any way, or
should any electrical component fail to perform
properly, shut off the power switch, remove the
miter saw plug from the power source and have
damaged, missing, or failed parts replaced
before resuming operation.
DO NOT OPERATE THIS TOOL WHILE UN-
DER THE INFLUENCE OF DRUGS, ALCOHOL,
OR ANY MEDICATION.
ALWAYS STAY ALERT! Do not allow familiarity
(gained from frequent use of your saw) to cause
a careless mistake. ALWAYS REMEMBER that
a careless fraction of a second is sufficient to
inflictsevere injury.
STAY ALERT AND EXERCISE CONTROL.
Watch what you are doing and use common
sense. Do not operate tool when you are tired.
Do not rush.
MAKE SURE THE WORK AREA HAS AMPLE
LIGHTING to see the work and that no obstruc-
tions will interfere with safe operation BEFORE
performing any work using your saw.
5
RULES FOR SAFE OPERATION (Continued)
ALWAYS TURN OFF THE SAW before discon-
necting itto avoid accidental starting when reconnecting to power supply. NEVER leave the
saw unattended while connected to a power source.
NEVER liftthis tool by gripping the sliding miter
fence.
SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users, if you
loan someone this tool, loan them these instruc- tions also.
SAVE THESE INSTRUCTIONS
_ WARNING: Some dust created by power
sanding, sawing, grinding, drilling,and other construction activities contains chemicals known
to cause cancer, birth defects or other reproduc- tive harm. Some examples ofthese chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement
and other masonry products, and
arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well ventilated area and work with approved safety
equipment, such as those dust masks that are specially designed tofilter out microscopic
particles.
Arbor The shaft on which a blade or cutting tool is mounted.
Bevel Cut A cutting operation made with the blade at any angle
other than 90" to the miter table. Crosscut
A cutting or shaping operation made across the grain of the workpiece.
Compound Miter Cut A compound miter cut is a cut made using a miter angle and a bevel angle at the same time.
Freehand Performing a cut without using a fence, vise, fixture,
work clamp, or other proper device to keep the workpiece from twisting or moving during the cut.
Gum A sticky, sap based residue from wood products. Miter Cut
A cutting operation made with the blade at any angle other than 90" to the fence.
Resin
A sticky, sap base substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object
in one minute.
Saw Blade Path The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be,
or has been, cut by the blade.
Set
The distance that the tip of the sawblade tooth is bent
(or set) outward from the face of the blade.
Throw-Back Throwing of a workpiece in a manner similar to a
kickback. Usually associated with a cause other than the kerr closing, such as a workpiece not being
against the fence, being dropped into the blade, or being placed inadvertently in contact with the blade.
Through Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece.
Workpiece The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to
as faces, ends, and edges.
Zero Clearance Throat Plate A plastic throat plate inserted in the miter table that
allows for blade clearance. When you make your first cut with your compound miter saw, the saw blade cuts
a slot through the throat plate the exact width ofthe blade. This provides for a zero clearance kerr that minimizes workpiece tear-out.
No Hands Zone
The area between the marked lines on the left and
right side of the miter table base. This zone is identified by no hands zone labels placed inside the
marked lines on the miter table base.
6
BladeDiameter 10in. BladeArbor 518in.
No Load Speed 5000 RPM Rating 120 Volts, 60Hz-AC Only Input 15 Amperes Net Weight 32 Ibs.
Cutting Capacity with Miter at 0°/Bevel 0°:
5-7/16 in. wide x 2-9/16 in. thick 3-1/2 in. thick x 4 in. wide
Maximum Cutting Capacity with Miter at 45°/Bevel 0°:
3-7/8 in. wide x 2-9/16 in. thick
Maximum Cutting Capacity with Miter at 0°/Bevel 45°:
5-7/16 in.wide x 1-9/16 in. thick
Maximum Cutting Capacity with Miter at 45°/Bevel 45°:
3-7/8 in. wide x 1-1/2 in. thick
Your Compound Miter Saw has been shipped completely assembled except for the blade, miter lock
handle, and dust guide.
WARNING: If any parts are missing, do not
operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury.
Remove all loose parts from the carton. Separate and check withthe list of loose parts. See Figure 2.
Remove the packing materials from around your saw.
Carefully lift saw from the carton and place it on a level work surface. This saw is heavy. To avoid
back injury, get help when needed.
Do not discard the packing materials untilyou have carefully inspected the saw, identified all
loose parts, and satisfactorily operated your new
saw.
Your saw has been shipped with the saw arm secured in the down position. To release the saw
arm, push down on top of saw arm and cut the
tie-wrap.
Lift the saw arm by the handle. Hand pressure should remain on the saw arm to prevent sudden
rise upon release of the tie wrap.
Examine all parts to make sure no breakage or
damage has occurred during shipping.
If any parts are damaged or missing, do not attempt to plug in the power cord and turn the switch on until the damaged or missing parts are obtained and are installed correctly.
7
The following labels are on the miter saw with locations indicated.
andsecurelytightenscrew
I Restorelowerbladeguard
beforeuse
CUlt for Blade Change. See
DANGER: DO NOT REMOVE
ANY GUARD, USE OF SAW
WITHOUT THIS GUARD WILL
RESULT IN SERIOUS INJURY.
A WARNING/ ADVERTENCIA
For your safety, road owner's manual before operating miter saw.
Wear eye protection.
Keep hands out of path of saw blade.
Do not operate saw without guards in place.
Do not perform any operation freehand.
Never roach around the sew blade.
"hJmoff tool and wait for sew blade to stop before
moving workpiece or changing settings.
Disconnect the saw from the power source before changing blade or servicing.
Do not expose to rain or use in damp places.
Para su seguridad, lea el manual del usuario antes
de usar la sierra ingletadora.
10 inch Compound Miter Saw
DOUBLEINSULATED5,000 RPM 120 VOLTS60HZ ACONLY15A
r AWARNING I WHENSERVICING,USE ONLYIDENTICAL
CRAFTSMANREPLACEMENTPARTS. s48467
MODEL 315.212130 SER.,O. C(_UL)us
MADE IN TAIWAN SEARS, ROEBUCK A.D CO. L l 43F1
STAnONARYTOOl_
,.,,,Customer Help Line 1-800-932-3188
Fig. 1
The following items are included with your Compound Miter Saw:
Saw Blade - 10 in. 6 mm Hex Key Wrench
Miter Lock Handle : 8 mm Hex Key Wrench Dust Guide Hex Key Bolt
Blade Wrench Owner's Manual 5 mm Hex Key Wrench
SAWBLADE BLADEWRENCH
8 mmHEXKEY
6 mmHEXKEY
(b
5 mmHEXKEY
b DUSTGUIDE k
MITERLOCKHANDLE
_1= WARNING: The use of attachments or accessories not listed might be hazardous and could
The following tools (not included) are needed for checking adjustments of your saw or for installingthe blade:
cause serious personal injury.
COMBINATION
SQUARE
FRAMINGSQUARE
17mmCOMBINATIONWRENCH 10mmCOMBINATIONWRENCH
PHILLIPSSCREWDRIVER
Fig. 2
9
KNOW YOUR COMPOUND MITER SAW
See Figure 3.
Before attempting to use your saw, familiarize yourself with all operating features and safety requirements.
_1, WARNING: Do not allow familiarity with your
saw to make you careless. Remember that a careless fraction of a second issufficient to inflict
severe injury.
15 AMP MOTOR
Your saw has a powerful 15 amp motor with sufficient
power to handle tough cutting jobs. It is made with all ball bearings, and has externally accessible brushes
for ease of servicing.
10 in. BLADE
A 10 in. saw blade is included with your compound
miter saw. It will cut materials up to 2-9/16 in. thick or 5-7/16 in. wide, depending upon the angle at which
the cut is being made.
CUTTING CAPACITIES
When the miter angle (miter table) is set at O° and the bevel angle Is set at O°:
Your saw will cut materials up to a maximum of 5-7/16 in. wide x 2-9/16 in. thick.
It will cut materials up to a maximum thickness of 3-1/2 in. thick x 4 in. wide.
When the miter angle (miter table) is set at 45 +and the bevel angle is set at O°:
Your saw will cut materials up to a maximum of 3-7/8 in. wide x 2-9/16 in. thick.
When the miter angle (miter table) is set at 0° and the bevel angle is set at 450:
Your saw will cut materials up to a maximum of 5-7/16 in. wide x 1-9/16 in. thick.
When the miter angle (miter table) is set at 4S° and the bevel angle is set at 45+:
Your saw will cut materials up to a maximum of
3-7/8 in. wide x 1-1/2 in. thick.
DUSTGUIDE
BEVEL!
MITER
FENCE
SCREW
BLADEGUARD
BEVEL
LOCKKNOB
SAWARM
UPPER
SWITCHTRIGGER
LOWER
BLADEGUARD
MITERTABLE
"NOHANDSZONE"
LABEL
"NOHANDSZONE"
SCALE
ZEROCLEARANCE
THROATPLATE
lITER
LOCKPLATE
MITER
TABLEFRAME
POSITIVESTOP(S)
10
CONTROLARM
MITER
LOCKHANDLE
Fig. 3
CARRYING HANDLE
See Figure 4.
For convenience when carrying or transporting your miter saw from one place to another, a carrying
handle has been provided on top of the saw arm as shown in figure 4. To transport, turn off and unplug
your saw, then lower the saw arm and lock it in the down position. Lock saw arm by depressing the lock
pin.
CARRYING
HANDLE
SAW
ARM LOCK
PIN
SPINDLE LOCK BUTTON
See Figure 5.
A spindle lock button has been provided for locking the spindle which keeps the blade in your saw from
rotating. Depress and hold the lock button while installing, changing, or removing blade only.
SWRCH
SPINDLE
LOCKBUI"rON
MITERLOCK
HANDLE
SAWARM
LOCKEDIN DOWNPOSITION
MITER LOCK HANDLE
See Figure 4.
The miter lock handle securely locks your saw at desired miter angles.
Fig. 4
Fig. 5
TRIGGER LOCK
See Figure6.
To prevent unauthorized use of your compound miter
saw, we suggest that you disconnect it from the power supply and lock the switch in the off position. To lock
the switch, install a padlock (not included) through the
hole in the switch trigger. A lock with a long shackle up to 17/64 in. diameter may be used. When the lock
is installed and locked, the switch is inoperable. Store the padlock key in another location.
SWITCH
TRIGGER
PADLOCK
11
Fig. 6
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