Craftsman 315.212040 User Manual

Page 1
Operator's Manual
II:RRFrSMRN I
10 in. COMPOUND MITER SAW Double Insulated
Model No.
315.212040
injury, the user must read and under-
stand the operator's manual before
using this product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman
983000-471
2-04
Save this manual for future reference
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Page 2
Warranty and Introduction ................................................................................................................................................ 2
General Safety Rules .................................................................................................................................................... 3-4
Specific Safety Rules .................................................................................................................................................... 4-5
Symbols ........................................................................................................................................................................ 6-7
Electrical ........................................................................................................................................................................... 8
Glossary of Terms for Woodworking ................................................................................................................................ 9
Features .................................................................................................................................................................... 10-12
Unpacking and Tools Needed ....................................................................................................................................... 13
Loose Parts .................................................................................................................................................................... 14
Assembly .................................................................................................................................................................. 15-21
Operation .................................................................................................................................................................. 21-28
Adjustments ............................................................................................................................................................. 29-30
Maintenance ................................................................................................................................................................... 31
Exploded View and Repair Parts List ....................................................................................................................... 32-39
Parts Ordering/Service ................................................................................................................................................... 40
FULL ONE YEAR WARRANTY If this product fails due to a defect in material or workmanship within one year from the date of purchase, Sears will
repair it free of charge. Contact a Sears Service Center for repair. If this product is used for commercial or rental purposes, this warranty applies only for 90 days from the date of pur-
chase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffrnan Estates, IL 60179
Your saw has many features for making cutting operations more pleasant and enjoyable. Safety, performance and de- pendability have been given top priority in the design of this saw making it easy to maintain and operate.
Page 3
_ WARNING: Read and understand all instruc-
tions. Failure to follow all instructions listed below,
may result in electric shock, fire and/or serious personal injury.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read the operator's manual carefully. Learn the saw's applications and limi-
tations as well as the specific potential hazards related to this tool.
GUARD AGAINST ELECTRICAL SHOCK BY PRE-
VENTING BODY CONTACT WITH GROUNDED SURFACES. For example, pipes, radiators, ranges,
refrigerator enclosures.
KEEP GUARDS IN PLACE and in good working
order. Never operate the tool with any guard or cover
removed. Make sure all guards are operating properly before each use.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DO NOT leave tools or
pieces of wood on the saw while it is in operation.
AVOID DANGEROUS ENVIRONMENTS. Don't use power tools in damp or wet locations or expose to rain.
Keep the work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe dis- tance from work area. Do not let visitors contact tool or
extension cord while operating.
MAKE WORKSHOP CHILDPROOF with padlocks and master switches, or by removing starter keys.
DON'T FORCE TOOL. It will do the job better and
safer at the feed rate for which it was designed.
USE RIGHT TOOL. Don't force the tool or attachment
to do a job it was not designed for. Don't use it for a
purpose not intended.
MAKE SURE YOUR EXTENSION CORD IS IN GOOD
CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheat-
ing. A wire gage size (A.W.G.) of at least 14 is recom- mended for an extension cord 25 feet or less in length.
If in doubt, use the next heavier gage. The smaller the
gage number, the heavier the cord.
DRESS PROPERLY. Do not wear loose clothing,
gloves, neckties, or jewelry. They can get caught and draw you into moving parts. Rubber gloves and
nonskid footwear are recommended when working
outdoors. Also wear protective hair covering to contain
long hair.
ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impact-
resistant lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and frees both hands to operate tool.
DON'T OVERREACH. Keep proper footing and bal- ance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instruc- tions for lubricating and changing accessories.
DISCONNECT TOOLS. When not in use, before ser- vicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected.
AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in any tool.
USE RECOMMENDED ACCESSORIES, The use of
improper accessories may risk injury.
NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped or if the cutting tool is unintention-
ally contacted.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting and any other conditions
that may affect its operation. A guard or other part that
is damaged must be properly repaired or replaced by
an authorized service center to avoid risk of personal
injury.
USE THE RIGHT DIRECTION OF FEED. Feed work
into a blade or cutter against the direction of rotation of blade or cutter only.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don't leave tool until it
comes to a complete stop.
PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.
DON'T ABUSE CORD. Never yank cord to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.
USE OUTDOOR EXTENSION CORDS. When tool is
used outdoors, use only extension cords with ap- proved ground connection that are intended for use
outdoors and so marked.
KEEP BLADES CLEAN, SHARP, AND WITH
SUFFICIENT SET. Sharp blades minimize stalling and kickback.
BLADE COASTS AFTER BEING TURNED OFF.
Page 4
NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
INSPECT TOOL CORDS PERIODICALLY. If damaged, have repaired by a qualified service technician at an
authorized service facility. The conductor with insula- tion having an outer surface that is green with or with- out yellow stripes is the equipment-grounding conduc- tor. If repair or replacement of the electric cord or plug
is necessary, do not connect the equipment-grounding
conductor to a live terminal. Repair or replace a dam- aged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating
blade.
INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL
AND GREASE. Always use a clean cloth when clean-
ing. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool.
STAY ALERT AND EXERCISE CONTROL. Watch
what you are doing and use common sense. Do not operate too] when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an authorized service center.
USE ONLY CORRECT BLADES. Do not use blades
with incorrect size holes. Never use blade washers or
blade bolts that are defective or incorrect. The maxi- mum blade capacity of your saw is 10 in. (254 mm).
BEFORE MAKING A CUT, BE SURE ALL ADJUST- MENTS ARE SECURE.
AVOID CUTTING NAILS. Inspect for and remove all nails from lumber before cutting.
NEVER TOUCH BLADE or other moving parts during use.
NEVER START A TOOL WHEN ANY ROTATING COM- PONENT IS IN CONTACT WITH THE WORKPIECE.
DO NOT OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
POLARIZED PLUGS. To reduce the risk of electric
shock, this tool has a polarized plug (one Made is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.
WHEN SERVICING use only identical replacement parts. Use of any other parts may create a hazard or
cause product damage.
CHECK WITH A QUALIFIED ELECTRICIAN or service personnel if the grounding instructions are not com-
pletely understood or if in doubt as to whether the tool is properly grounded.
USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories
that are not listed may cause the risk of personal
injury. Instructions for safe use of accessories are included with the accessory.
DOUBLE CHECK ALL SETUPS. Make sure blade is
tight and not making contact with saw or workpiece before connecting to power supply.
MAKE SURE THE WORK AREA HAS AMPLE LIGHT- ING to see the work and that no obstructions will in-
terfere with safe operation BEFORE performing any work using the table saw.
FIRMLY CLAMP OR BOLT your miter saw to a work- bench or table at approximately hip height.
DO NOT REMOVE THE SAW'S BLADE GUARDS, Never operate the saw with any guard or
cover removed. Make sure all guards are operating
properly before each use.
KEEP HANDS AWAY FROM CUTTING AREA. Do not reach underneath work or in blade cutting path with
your hands and fingers for any reason. Always turn the
power off.
ALWAYS SUPPORT LONG WORKPIECES while cut-
ting to minimize risk of blade pinching and kickback. Saw may slip, walk or slide while cutting long or heavy
boards.
ALWAYS USE A CLAMP to secure the workpiece
when possible.
BE SURE THE BLADE CLEARS THE WORKPIECE. Never start the saw with the blade touching the
workpiece. Allow motor to come up to full speed
before starting cut.
MAKE SURE THE MITER TABLE AND SAW ARM (BEVEL FUNCTION) ARE LOCKED IN POSITION
BEFORE OPERATING YOUR SAW. Lock the miter
table by securely tightening the miter lock handle. Lock the saw arm (bevel function) by securely tightening the
bevel lock knob.
NEVER USE A LENGTH STOP ON THE FREE SCRAP END OF A CLAMPED WORKPIECE. NEVER hold
onto or bind the free scrap end of the workpiece in any operation. If a work clamp and length stop are used together, they must both be installed on the same side of the saw table to prevent the saw from catching the
loose end and kicking up.
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NEVERcutmorethanonepieceatatime.DONOT STACKmorethanoneworkpieceonthesawtableata
time.
NEVERPERFORMANYOPERATIONFREEHAND, Alwaysplacetheworkpiecetobecutonthemiter
tableandpositionitfirmlyagainstthefenceasaback- stop.Alwaysusethefence.
NEVERhandholdaworkpiecethatistoosmalltobe clamped.Keephandsclearofthenohandszone.
NEVERreachbehind,under,orwithinthreeinches ofthebladeanditscuttingpathwithyourhandsand fingersforanyreason.
NEVERreachto pickupaworkpiece,apieceofscrap, oranythingelsethatisinornearthecuttingpathofthe
blade.
AVOIDAWKWARDOPERATIONSANDHANDPO- SITIONSwhereasuddenslipcouldcauseyourhand
tomoveintotheblade.ALWAYSmakesureyouhave goodbalance.NEVERoperateyourmitersawonthe floororinacrouchedposition.
NEVERstandorhaveanypartofyourbodyinlinewith thepathofthesawblade.
ALWAYSreleasethepowerswitchandallowthe sawbladetostoprotatingbeforeraisingit outofthe workpiece.
DO NOT TURN THE MOTOR SWITCH ON AND OFF
RAPIDLY. This could cause the saw blade to loosen
and could create a hazard. Should this ever
occur, stand clear and allow the saw blade to come to a complete stop. Disconnect your saw from the power supply and securely retighten the blade bolt.
IF ANY PART OF THIS MITER SAW IS MISSING or should break, bend, or fail in any way, or should any
electrical component fail to perform properly, shut off the power switch, remove the miter saw plug from the
power source and have damaged, missing, or failed parts replaced before resuming operation.
ALWAYS STAY ALERT! Do not allow familiarity (gained from frequent use of your saw) to cause a careless
mistake. ALWAYS REMEMBER that a careless fraction
of a second is sufficient to inflict severe injury.
MAKE SURE THE WORK AREA HAS AMPLE LIGHT-
ING to see the work and that no obstructions will inter-
fere with safe operation BEFORE performing any work
using your saw.
ALWAYS TURN OFF THE SAW before disconnecting
it to avoid accidental starting when reconnecting to power supply. NEVER leave the saw unattended while
connected to a power source.
NEVER lift this tool by gripping the sliding miter fence.
SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you loan
someone this tool, loan them these instructions also.
_ WARNING" Some dust created by power sanding, sawing, grinding, drilling, and other construction activities con-
tains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chem-
icals are:
lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic particles.
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Someofthefollowingsymbolsmaybeusedonthistool.Pleasestudythemandlearntheirmeaning.Proper interpretationofthesesymbolswillallowyoutooperatethetoolbetterandsafer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency(cyclespersecond)
W Watt Power
min Minutes Time
"%, Alternating Current Type of current
Direct Current Type or a characteristic of current
no No Load Speed Rotational speed, at no load
[] Class II Construction Double-insulated construction
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
Wet Conditions Alert Do not expose to rain or use in damp locations.
Read The Operator's Manual To reduce the risk of injury, user must read and understandoperator's manual before using this product.
Protection
O Always wear safety goggles or safety glasses with side
,_ Alert Precautions that involve
Eye
Safety
No Hands Symbol serious personal injury.
No Hands Failure to keep your hands away from the blade will result in
No Hands Symbol Failure to keep your hands away from the blade will result in
Symbol
shields and a full face shield when operating this product.
safety.
your
Failure to keep your hands away from the blade will result in
serious personal injury.
serious personal injury.
®
No Hands Symbol Failure to keep your hands away from the blade will result in
Hot Surface
serious personal injury.
To reduce the risk of injury or damage, avoid contact with
any hot surface.
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The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
,_ DANGER:
,_ WARNING:
CAUTION:
CAUTION:
Indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property damage.
SERVICE
Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHO- RIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts.
,_ls WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye
protection which is marked to comply with ANSI Z87.1.
,_ WARNING: To avoid serious personal injury,
do not attempt to use this product until you read thoroughly and understand completely the operator's manual. Save this operator's manual and review frequently for continuing safe opera tion and instructing others who may use this product.
SAVE THESE INSTRUCTIONS
Page 8
DOUBLE INSULATION
Double insulation is aconcept insafety in electric power tools, which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded.
_ WARNING: The double insulated system is
intended to protect the user from shock resulting
from a break in the tool's internal insulation. Observe all normal safety precautions to avoid electrical
shock.
Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service, we sug- gest you return the tool to your nearest authorized service center for repair. Always use original factory replacement parts when servicing.
ELECTRICAL CONNECTION
This tool has a precision-built electric motor. It should be
connected to a power supply that is 120 volts, 60 Hz, AO only (normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If your tool does not operate when plugged into an outlet, double-check the power supply.
EXTENSION CORDS
When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has the capacity to handle the current the tool will draw. An undersized cord will cause a drop in line voltage, resulting in overheating and loss of power. Use the chart to deter- mine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Labora- tories (UL) should be used.
When working outdoors with a tool, use an extension cord that is designed for outside use. This type of cord is designated with "WA" on the cord's jacket.
Before using any extension cord, inspect it for loose or exposed wires and cut or worn insulation.
**Ampere rating
(onteelfaceplate) 0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G,)
16 16 16 16 14 1425'
50' 16 16 16 14 14 12
100' 16 16 14 12 10 --
**Used on12gage-20ampcircuit.
NOTE:AWG = American Wire Gauge
_ WARNING: Keep the extension cord clear of the
working area. Position the cord so that it will not become entangled in the rotating foam pad or caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.
A
WARNING: Check extension cords before each
use. If damaged replace immediately. Never use tool with a damaged cord since touching the dam- aged area could cause electrical shock resulting in serious injury.
Page 9
Arbor Theshaftonwhichabladeorcuttingtoolismounted.
BevelCut
Acuttingoperationmadewiththebladeatanyangle
otherthan90°tothemitertable.
Crosscut
A cutting or shaping operation made across the grain of the workpiece.
Compound Miter Cut
A compound miter cut is a cut made using a miter angle
and a bevel angle at the same time. Freehand
Performing a cut without using a fence, miter gage,
fixture, work clamp, or other proper device to keep the
workpiece from twisting or moving during the cut.
Gum
A sticky, sap based residue from wood products.
Miter Cut
A cutting operation made with the blade at any angle
other than 90°to the fence.
Resin
A sticky, sap base substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in
one minute.
Saw Blade Path
The area over, under, behind, or in front of the blade. As
it applies to the workpiece, that area which will be, or has been, cut by the blade.
Set The distance that the tip of the sawblade tooth is bent (or
set) outward from the face of the blade. Throw-Back
Throwing of a workpiece in a manner similar to a kick- back. Usually associated with a cause other than the kerf closing, such as a workpiece not being against the fence, being dropped into the blade, or being placed inadver- tently in contact with the blade.
Through Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece.
Workpiece The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to as faces, ends, and edges.
Zero Clearance Throat Plate A plastic throat plate inserted in the miter table that al-
lows for blade clearance. When you make your first cut with your compound miter saw, the saw blade cuts a slot through the throat plate the exact width of the blade. This provides for a zero clearance kerf that minimizes workpiece tear-out.
No Hands Zone The area between the marked lines on the left and right
side of the miter table base. This zone is identified by no hands zone labels placed inside the marked lines on the
miter table base.
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Product Specifications:
Blade Diameter .......................... 10 in.
Blade Arbor ............................. 5/8 in.
No Load Speed ....................... 5500/min.
Input ....... 120 Volts, 60 Hz-AC Only, 14 Amperes
Net Weight ............................. 30 Ibs.
UPPER BLADE
GUARD
When the miter angle (miter table) is set at 0°and the bevel angle is set at 0°:
Maximum nominal lumber sizes: 4 x 4, 2 x 6
When the miter angle (miter table) is set at 45 and the bevel angle is set at 0°:
Maximum nominal lumber sizes: 2 x 4
When the miter angle (miter table) is set at 0°and the bevel angle is set at 45:
Maximum nominal lumber sizes: 2 x 6
When the miter angle (miter table) is set at 45" and the bevel angle is set at 45°:
Maximum nominal lumber sizes: 2 x 4
SAW ARM
DUST GUIDE
BEVEL
LOCKKNOB
BEVEL SCALE
FENCE
WORKCLAMP
SWITCH
TRIGGER
LOWER
BLADEGUARD
MITERTABLE
"NO HANDS ZONE" LABEL
"NOHANDSZONE"
BOUNDARYLINE
MITER SCALE
ZERO CLEARANCE
THROATPLATE
MITER
LOCKPLATE
BASE
CONTROL
POSITIVESTOP(S) ARM
10
MITER
LOCKHANDLE
Fig. 1
Page 11
KNOW YOUR COMPOUND MITER SAW
See Figure 1.
Before attempting to use this product, familiarize your- self with all operating features and safety requirements.
14 AMP MOTOR
Your saw has a powerful 14 amp motor with sufficient power to handle tough cutting jobs. It is made with all
ball bearings, and has externally accessible brushes for ease of servicing.
10 in. BLADE
A 10 in. saw blade is included with your compound
miter saw. It will cut materials up to 2 in. thick or 6 in. wide, depending upon the angle at which the cut is be-
ing made.
CARRYING HANDLE
See Figure 2.
For convenience when carrying or transporting your miter saw from one place to another, a carrying handle
has been provided on top of the saw arm as shown in
figure 2. To transport, turn off and unplug your saw, then
lower the saw arm and lock it in the down position. Lock saw arm by depressing the lock pin.
CARRYING
HANDLE
SPINDLE LOCK BUTTON
See Figure 3.
A spindle lock button has been provided for locking the spindle which keeps the blade in your saw from rotating. Depress and hold the lock button while installing, changing, or removing blade.
SPINDLE
LOCKBUTTON
SWITCH
TRIGGER
LOCK
PIN
o
Fig. 3
SAW ARM
TRIGGER LOCK
See Figure 4.
To prevent unauthorized use of your compound miter saw, we suggest that you disconnect it from the power supply
and lock the switch in the off position. To lock the switch, install a padlock (not included) through the hole in the switch
trigger. A lock with a long shackle up to 17/64 in. diameter may be used. When the lock is installed and locked, the
switch is inoperable. Store the padlock key in another loca- tion.
SWITCH
TRIGGER
MITERLOCK
HANDLE
PADLOCK
SAWARM
LOCKEDIN DOWNPOSITION
Fig. 2
MITER LOCK HANDLE
See Figure 2.
The miter lock handle securely locks your saw at de-
sired miter angles.
Fig. 4
11
Page 12
POSITIVE STOPS ON MITER TABLE
Positive stops have been provided at 0,15,22-1/2, 30, and 45 °.The 0,15,22-1/2,30 °,and 45 positive stops have been provided on both the left and right side
of the miter table.
BEVEL LOCK KNOB
The bevel lock knob securely locks your compound
miter saw at desired bevel angles. A positive stop ad-
justment screw has been provided on each side of the
saw arm. These adjustment screws are for making fine adjustments at 0 and 45.
ELECTRIC BRAKE
An electric brake has been provided to quickly stop
blade rotation after the switch is released.
FENCE
The fence on your compound miter saw has been
provided as a support to hold your workpiece securely against when making all cuts.
SELF-RETRACTING LOWER BLADE GUARD
The lower blade guard is made of shock-resistant, see- through plastic that provides protection from each side
of the blade. It retracts over the upper blade guard as
the saw is lowered into the workpiece.
MOUNTING HOLES
See Figure 5. Your compound miter saw should be permanently
mounted to a firm supporting surface such as a work- bench. Four bolt holes have been provided in the saw base for this purpose. Each of the four mounting holes should be bolted securely using 3/8 in. machine bolts, lock washers, and hex nuts (not included). Bolts should be of sufficient length to accommodate the saw base, lock washers, hex nuts, and the thickness of the work-
bench.
Tighten all four bolts securely. The hole pattern for mounting to a workbench is shown in
figure 5. Carefully check the workbench after mounting to
make sure that no movement can occur during use. If any tipping, sliding, or walking is noted, secure the workbench to the floor before operating.
,_ WARNING: Always make sure your compound
miter saw is securely mounted to a workbench or an approved workstand. Failure to do so could result in an accident resulting in possible serious personal injury.
ELECTRICAL CONNECTION
Your saw has a precision built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If your tool does not operate when plugged into an outlet, double-check the power supply.
WARNING: The operation of any saw can result in
A
foreign objects being thrown into your eyes, which can
result in severe eye damage. Before starting power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when
needed. We recommend wide vision safety mask for
use over eyeglasses or standard safety glasses with side shields.
WARNING: Do not attempt to modify this tool or
A
create accessories not recommended for use with this tool. Any such alteration or modification is misuse
and could result in a hazardous condition leading to
possible serious personal injury.
TRACEHOLES
ATTHESELOCATIONSFOR
HOLEPATTERN
BASE
12
ATTHESELOCATIONSFOR
TRACEHOLES
HOLEPATTERN
\
MOUNTINGSURFACE
Fig. 5
Page 13
Thisproducthasbeenshippedcompletelyassembled
exceptfortheblade,miterlockhandle,dustbag,and dustguide.
Carefullyliftsawfromthecartonbythecarryinghandle andthesawbase,andplaceitonalevelworksurface.
NOTE:Thissawisheavy.Toavoidbackinjury,liftwith
yourlegs,notyourback,andgethelpwhenneeded.
Yoursawhasbeenshippedwiththesawarmsecured
Donotdiscardthepackingmaterialuntilyouhave carefullyinspectedandsatisfactorilyoperatedthetool.
Thesawisfactorysetforaccuratecutting.After assemblingit,checkforaccuracy.Ifshippinghas
influencedthesettings,refertospecificprocedures
explainedinthismanual.
Ifanypartsaredamagedormissing,pleasecall
1-800-932-3188forassistance.
inthedownposition.Toreleasethesawarm,push
downonthetopofthesawarm,cutthetie-wrap,and
pulloutonthelockpin.
Liftthesawarmbythehandle.Handpressureshould remainonthesawarmtopreventsuddenriseupon
_k WARNING: Do not attempt to modify this tool or
create accessories not recommended for use with this tool. Any such alteration or modification is
misuse and could result in a hazardous condition leading to possible serious personal injury.
releaseofthetiewrap.
Inspectthetoolcarefullytomakesurenobreakageor
damageoccurredduringshipping.
The following tools (not included) are needed for checking adjustments of your saw or for installing the blade:
_k WARNING: If any parts are missing, do not operate
this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury.
COMBINATIONSQUARE
\
COMBINATIONWRENCH(2)
17 mm ,10 mm
FRAMINGSQUARE
Fig. 6
13
Page 14
ThefollowingitemsareincludedwithyourCompoundMiterSaw:
SawBlade-10in. 5mmHexKey
MiterLockHandle 8mmHexKey
DustBag 6mmBladeWrench
DustGuide Operator'sManual
WORKCLAMP
DUSTBAG
6 mm BLADEWRENCH
SAWBLADE
DUSTGUIDE
/
HEXKEYS(2) 5 mm, 8 mm
U
_IITER LOCKHANDLE
Fig. 7
_k WARNING: The use of attachments or accessories not listed might be hazardous and could cause serious per-
sonal injury.
14
Page 15
,_ WARNING: Do not connect to power supply
until assembly is complete. Failure to comply could result in accidental starting and possible serious
personal injury.
As mentioned previously, your saw has been factory as-
sembled and adjusted. The miter lock handle, dust guide, and blade are the only parts that have to be installed.
MITER LOCK HANDLE
See Figure 8.
Cut the tie-wraps holding the saw arm and the miter lock in place. To install the miter lock handle, place the thread-
ed stud into the threaded hole in the control arm. Turn clockwise to tighten.
TO
LOOSEN
TO
TIGHTEN
MITER
LOCKHANDLE
CONTROL
ARM
MITER TABLE
Fig. 8
DUST GUIDE
See Figure 9.
To install the dust guide, place the end marked INSERT over the exhaust port in the upper blade guard. Turn the guide so that the open end is facing down or toward the
rear of the saw.
EXHAUST
PORT
DUSTGUIDE
Fig. 9
DUST BAG
See Figure 10.
A dust bag is provided for use on your miter saw. It fits over the dust guide on the upper blade guard. To install,
squeeze the two metal clips to open the mouth of the bag and slide it on to the dust guide. Release the clips. The
metal ring in the bag should lock in between the grooves on the dust guide.
To remove the dust bag for emptying, simply reverse the above procedure.
DUSTGUIDE
15
DUSTBAG
Fig. 10
Page 16
WORK CLAMP
See Figure 11,
The work clamp provides greater control by clamping the
workpiece to the fence or the saw table. It also prevents the workpiece from creeping toward the saw blade. This is very helpful when cutting compound miters.
Depending on the cutting operation and the size of the workpiece, it may be necessary to use a C-clamp instead
of the work clamp to secure the workpiece prior to making
the cut.
TO INSTALL BLADE
See Figures 12, 13, and 14.
WARNING: A 10 in. blade is the maximum blade
A
capacity of your saw. Never use a blade that is too thick to allow outer blade washer to engage with the flats on the spindle. Larger blades will come in contact with the blade guards, while thicker blades will prevent the blade screw from securing the blade on the spindle. Either of these situations could result in a serious accident and can cause serious personal injury.
_ WARNING: In some operations, the work clamp
assembly may interfere with the operation of the
blade guard assembly. Always make sure there is no interference with the blade guard prior to begin-
ning any cutting operation to reduce the risk of
serious personal injury.
Follow these directions to install the work clamp:
Place the shaft of the work clamp in either hole on the
saw table base.
Rotate the knob on the work clamp to move it in or out
as needed.
_ WARNING: When using any clamp with a stop
block, install the clamp on the same side as the stop
block. This will eliminate the possibility of trapping the workpiece, resulting in the saw blade and workpiece kicking up. Failure to heed this warning can result in serious personal injury.
Unplug your saw.
_hb WARNING: Failure to unplug your saw could result
in accidental starting causing possible serious personal injury.
Loosen the phillips screw on the blade bolt cover until blade bolt cover can be raised. See Figures 12and 13.
Gently raise the lower blade guard bracket, releasing lower blade guard from notch so that lower blade
guard and blade bolt cover can be rotated up and back to expose the blade bolt. See Figures 12 and 13.
Depress the spindle lock button and rotate the blade bolt until the spindle locks. See Figure 13.
Using the blade wrench provided, loosen and remove
the blade bolt.
NOTE: The blade bolt has left hand threads. Turn blade bolt clockwise to loosen.
PHILLIPSSCREW
LOWER
BLADEGUARD
WORKCLAMP
Fig. 11
NOTCH
LOWERBLADE
GUARDBRACKET
Fig. 12
16
Page 17
LOWER
BLADEGUARD
PHILLIPS
SCREW
BLADE
BOLTCOVER
TO
LOOSEN
FLAT(S)
ONSPINDLE
INNERBLADE
WASHERWITH
TO
DOUBLE"D"FLATS
TIGHTEN
BLADE
BLADEBOLT
OUTERBLADEWASHER
WITH DOUBLE"D" FLATS
Fig. 13
Remove outer blade washer. Do not remove inner blade washer.
Wipe a drop of oil onto inner blade washer and outer blade washer where they contact the blade.
SPINDLE
LOCK
BUTTON
_ WARNING: If inner blade washer has been
removed, replace it before placing blade on spindle.
Failure to do so could cause an accident since blade
will not tighten properly.
Fit saw blade inside lower blade guard and onto spindle. The blade teeth point downward at the front of
saw as shown in figure 13.
_ CAUTION: Always install the blade with the blade
teeth and the arrow printed on the side of the blade pointing down at the front of the saw. The direction of blade rotation is also stamped with an arrow on the upper blade guard.
Replace outer blade washer. The double "D" flats on the blade washers align with the flats on the spindle.
Depress spindle lock button and replace blade bolt.
See Figure 14.
NOTE: The blade bolt has left hand threads. Turn blade bolt counterclockwise to tighten.
Tighten blade bolt securely.
Remove the hex key and store it in rubber grommet
behind left-hand fence.
Replace the lower blade guard and blade bolt cover.
Retighten phillips screw securing blade bolt cover. Tighten screw securely. See Figure 13.
_ WARNING: Make sure the spindle lock button is
not engaged before reconnecting saw into power source. Never engage spindle lock button when blade is rotating.
Fig. 14
Your compound miter saw has been adjusted at the fac- tory for making very accurate cuts. However, some of the components might have moved out of alignment during shipping. Also, over a period of time, readjustment will probably become necessary due to wear. After unpacking your saw, check the following adjustments before you be- gin using saw. Make any readjustments that are necessary and periodically check the parts alignment to make sure that your saw is cutting accurately.
WARNING: Your saw should never be connected
n
to a power supply when you are assembling parts, making adjustments, installing or removing blades, or when not in use. Disconnecting your saw will prevent accidental starting that could cause serious injury.
17
Page 18
NOTE:Manyoftheillustrationsinthismanualshowonly portionsofyourcompoundmitersaw.Thisisintentional sothatwecanclearlyshowpointsbeingmadeintheil- lustrations.Neveroperateyoursawwithoutallguards securelyinplaceandingoodoperatingcondition,
SQUARING THE MITER TABLE TO THE FENCE
See Figures 15- 18.
Unplug your saw.
FENCE MITERTABLE
_, WARNING: Failure to unplug your saw could result
in accidental starting causing possible serious personal injury.
Push down on the saw arm and pull out the lock pin to release the saw arm.
Raise saw arm to its full raised position.
Loosen the miter lock handle approximately one-half
turn.
Depress the miter lock plate and rotate the miter table until the pointer on the control arm is positioned at 0.
Release the miter lock plate and securely tighten the miter lock handle.
Lay a framing square flat on the miter table. Place one leg of the square against the fence. Place the other leg
of the square beside the zero clearance throat plate in the miter table. The edge of the square and the zero clearance throat plate in the miter table should be par- allel as shown in figure 15.
If the edge of the framing square and the zero clear-
ance throat plate in the miter table are not parallel as shown in figures 16 and 17, adjustments are needed.
FRAMING FENCE
SQUARE
MITERTABLE
FRAMING
SQUARE
VIEW OFMITERTABLENOTSQUAREWITH
FENCE,ADJUSTMENTSAREREQUIRED
FENCE MITERTABLE
FRAMING
SQUARE
VIEWOFMITERTABLENOTSQUAREWITH
FENCE,ADJUSTMENTSAREREQUIRED
Using the blade wrench, loosen the socket head screws securing the fence. See Figure 18. Adjust the fence left or right until the framing square and zero clearance throat plate are parallel.
Retighten the screws securely and recheck the fence- to-table alignment.
ZEROCLEARANCE
THROATPLATE
Fig. 16
ZEROCLEARANCE
THROATPLATE
Fig. 17
MITER
LOCKPLATE
ZEROCLEARANCE
THROATPLATE
MITER
LOCKHANDLE
VIEWOFMITERTABLESQUAREWITH FENCE
CORRECTLYADJUSTED
Fig. 15
SOCKETHEAD
F_Eq_N_E%J /// _ II '-' II O-
Fig. 18
18
Page 19
CUTTING A SLOT IN THE ZERO CLEARANCE THROAT PLATE
In order to use your compound miter saw, you must cut a slot through the zero clearance throat plate to allow for blade clearance. To cut the slot, set your saw at 0 miter,
turn saw on and allow the blade to reach full speed, then
carefully make a straight cut as far as it will go through
the throat plate. Turn your saw off and allow the blade to
come to a complete stop before raising the saw arm. Next, adjust the bevel angle to 45, turn your saw on and
allow the blade to reach full speed, then carefully make another cut through the zero clearance throat plate. The slot in the throat plate will then be wide enough to allow
the blade to pass through it at any angle from 0° to 45.
SQUARING THE SAW BLADE TO THE FENCE
See Figures 19 - 22,
Unplug your saw.
_ WARNING: Failure to unplug your saw could result
in accidental starting causing possible serious personal injury.
Remove the screws securing the throat plate then re- move the throat plate. Save the screws and throat plate
for later reinstallation.
Pull the saw arm all the way down and engage the lock pin to hold the saw arm in transport position.
Loosen the miter lock handle approximately one-half
turn.
Depress the miter lock plate and rotate the miter table until the pointer on the control arm is positioned at 0.
Release the miter lock plate and securely tighten the miter lock handle.
Lay a framing square flat on the miter table. Place one leg of the square against the fence. Slide the other leg
of the square against the flat part of saw blade.
NOTE: Make sure that the square contacts the flat part
of the saw blade, not the blade teeth.
The edge of the square and the saw blade should be parallel as shown in figure 19.
If the front or back edge of the saw blade angles away
from the square as shown in figures 20 and 21, adjust-
ments are needed.
Using a 8 mm hex key, loosen the socket head screws
that secure the mounting bracket to the miter table.
See Figure 22,
Rotate the mounting bracket left or right until the saw blade is parallel with the square.
Retighten the screws securely and recheck the blade-
to-fence alignment.
Reinstall the throat plate and securely tighten the
screws.
FENCE
BASE
FENCE
FENCE
FRAMING
SQUARE
VIEW OFBLADE
SQUAREWITH FENCE
MITER FRAMING
TABLE SQUARE
VIEWOFBLADENOTSQUAREWITH
FENCE,ADJUSTMENTSAREREQUIRED
FRAMING
MITER SQUARE
TABLE
VIEWOFBLADENOTSQUAREWITH
FENCE,ADJUSTMENTSAREREQUIRED
MITER
LOCKHANDLE
BLADE
BLADE
BLADE
MITER
LOCK
PLATE
Fig. 19
Fig. 20
Fig. 21
19
Page 20
SQUARING THE BLADE TO THE MITER TABLE
See Figures 23 - 25.
Unplug your saw.
_, WARNING: Failure to unplug your saw could result
in accidental starting causing possible serious personal injury.
Pull the saw arm all the way down and engage the lock pin to hold the saw arm in transport position.
Loosen the miter lock handle approximately one-half
turn.
Depress the miter lock plate and rotate the miter table until the pointer on the control arm is positioned at 0.
Release the miter lock plate and securely tighten the miter lock handle.
Loosen bevel lock knob and set saw arm at 0 bevel (blade set 90 to miter table). Tighten bevel lock knob.
Place a combination square against the miter table and
the flat part of saw blade.
NOTE: Make sure that the square contacts the flat part
of the saw blade, not the blade teeth.
Rotate the blade by hand and check the blade-to-table
alignment at several points.
The edge of the square and the saw blade should be parallel as shown in figure 23.
If the top or bottom of the saw blade angles away from
the square as shown in figures 24 and 25, adjustments are needed.
Using a 10 mm wrench or adjustable wrench, loosen
the lock nut securing positive stop adjustment screw. Also loosen bevel lock knob. See Figure 36.
Adjust positive stop adjustment screw to bring
saw blade into alignment with the square.
Retighten bevel lock knob. Next, retighten lock nut
securing the positive stop adjustment screw. Recheck
blade-to-table alignment. NOTE: The above procedure can be used to check
blade squareness of the saw blade to the miter table at both 0°and 45 angles.
8 mm SCOKET
HEADSCREW(S)
8 mm HEXKEY
WRENCH
FENCE
\
MOUNTING
BRACKET
MITER
COMBINATION TABLE
SQUARE
CORRECTVIEW OFBLADE
SQUAREWITH MITERTABLE
MITER TABLE
Fig. 22
BLADE
MITER
LOCK
PLATE
MITER
LOCKHANDLE
Fig. 23
BLADE
2O
MITER TABLE
COMBINATION
SQUARE
VIEW OFBLADENOTSQUAREWITH MITER
TABLE,ADJUSTMENTSAREREQUIRED
Fig. 24
Page 21
Yoursawhasthreescaleindicators,twooneithersideof
thebevelscaleandoneonthemiterscale.Aftersquar-
ingadjustmentshavebeenmade,itmaybenecessaryto loosentheindicatorsscrewsandresetthemtozero.
BLADE
MITER
COMBINATION TABLE
SQUARE
VIEW OFBLADENOTSQUAREWITH MITER
TABLE,ADJUSTMENTSAREREQUIRED
Fig. 25
,_ WARNING: Do not allow familiarity with tool
to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe
injury.
_lh WARNING: Always wear safety goggles or safety
glasses with side shields when operating tools.
Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury.
your
APPLICATIONS
This product has been designed only for the purposes listed
below:
Cross cutting wood and plastic.
Cross cutting miters, joints, etc. for picture frames, moldings, door casings, and fine joinery.
NOTE: The blade provided is fine for most wood cutting operations, but for fine joinery cuts or cutting plastic, use one of the accessory blades available from your nearest
Sears store.
,_ WARNING: Before starting any cutting operation,
clamp or bolt your compound miter saw to a workbench. Never operate your miter saw on the floor or in a crouched position. Failure to heed this warning can result in serious personal injury.
CUTTING WITH YOUR COMPOUND MITER SAW
_Ib WARNING: When using a work clamp or C-clamp
to secure your workpiece, clamp workpiece on one
side of the blade only. The workpiece must remain
free on one side of the blade to prevent the blade from binding in workpiece. The workpiece binding
the blade will cause motor stalling and kickback. This situation could cause an accident resulting in
possible serious personal injury.
CROSSCUTTING
See Figure 26.
A crosscut is made by cutting across the grain of the workpiece. A straight crosscut is made with the miter
table set at the 0 position. Miter crosscuts are made with the miter table set at some angle other than zero.
STRAIGHT
CROSSCUT
21
Fig. 26
Page 22
TO CROSSCUT WITH YOUR MITER SAW
Pull out the lock pin and lift saw arm to its full height.
Loosen the miter lock handle. Rotate the miter lock handle approximately one-half turn to the left to
loosen.
Press the miter lock plate down with your thumb and hold.
Rotate the control arm until the pointer aligns with the
desired angle on the miter scale.
Release the miter lock plate. NOTE: You can quickly locate 0°,15°,22-1/2,30 °, left
or right, and 45 °left or right by releasing the lock plate as you rotate the control arm. The lock plate will seat
itself in one of the positive stop notches, located in the base.
Tighten the miter lock handle securely.
_I= WARNING: To avoid serious personal injury, always
tighten the miter lock handle securely before making a cut. Failure to do so could result in movement of
the control arm or miter table while making a cut.
Place the workpiece flat on the miter table with one
edge securely against the fence. If the board is warped,
place the convex side against the fence. If the concave
edge of a board is placed against the fence, the board could collapse on the blade at the end of the cut, jam-
ming the blade.
When cutting long pieces of lumber or molding, sup- port the opposite end of the stock with a roller stand
or with a work surface level with the saw table. See
Figure 31.
Align cutting line on the workpiece with the edge of
saw blade.
Grasp the stock firmly with one hand and secure it against the fence or use the optional work clamp or a C-clamp to secure the workpiece. See Figure 26.
Before turning on the saw, perform a dry run of the cut- ting operation just to make sure that no problems will
occur when the cut is made.
Grasp the saw handle firmly then squeeze the switch trigger. Allow several seconds for the blade to reach
maximum speed.
Slowly lower the blade into and through the workpiece.
See Figure 26.
Release the switch trigger and allow the saw blade to stop rotating before raising the blade out of workpiece. Wait until the electric brake stops blade from turning
before removing the workpiece from the miter table.
BEVEL CUT
See Figures 27 and 28.
A bevel cut is made by cutting across the grain of the workpiece with the blade angled to the workpiece. A
straight bevel cut is made with the miter table set at the zero degree position and the blade set at an angle be-
tween 0 and 45°.
LEFTSIDE
SCALE
INDICATOR INDICATOR
POINT POINT
MOUNTINGBRACKET
LEFT
I RIGHTSIDE I
SCALE
RIGHT
Fig. 27
_IL WARNING: To avoid serious personal injury, keep
n
your hands outside the no hands zone; at least 3
in. from blade. Never perform any cutting operation freehand (without holding workpiece against the fence). The blade could grab the workpiece if it slips
or twists.
22
Page 23
TO BEVEL CUT WITH YOUR MITER SAW
Pull out the lock pin and lift saw arm to its full height.
Loosen the miter lock handle. Rotate the miter lock handle approximately one-half turn to the left to
loosen.
Press the miter lock plate down with your thumb and hold.
Rotate the control arm until the pointer aligns with zero
on the miter scale.
Release the miter lock plate. NOTE: You can quickly locate zero by releasing the
lock plate as you rotate the control arm. The lock plate will seat itself in one of the built-in positive stop
notches, located in the base.
Tighten the miter lock handle securely.
A WARNING: To avoid serious personal injury, always
N
tighten the miter lock handle securely before making a cut. Failure to do so could result in movement of
the control arm or miter table while making a cut.
BEVELCUT
Fig. 28
Loosen the bevel lock knob and move the saw arm to
the left to the desired bevel angle.
Bevel angles can be set from 0 to 45.
For your convenience there is a double scale located
on the mounting bracket. See Figure 27. If one side
becomes difficult to read as you move the saw arm
to the left, simply refer to the other side. Align the
indicator point for the side you choose with the desired
angle.
Once the saw arm has been set at the desired angle,
securely tighten the bevel lock knob.
Place the workpiece flat on the miter table with one
edge securely against the fence. If the board is warped,
place the convex side against the fence. If the concave
edge of a board is placed against the fence, the board could collapse on the blade at the end of the cut, jam-
ming the blade. See Figures 33 and 34.
When cutting long pieces of lumber or molding, sup- port the opposite end of the stock with a roller
stand or with a work surface level with the saw table.
See Figure 31.
Align the cutting line on the workpiece with the edge of
saw blade.
Grasp the stock firmly with one hand and secure it
against the fence or use the optional work clamp or a
C-clamp to secure the workpiece. See Figure 28.
WARNING: To avoid serious personal injury, keep
your hands outside the no hands zone; at least 3 in. from blade. Never perform any cutting operation freehand (without holding workpiece against the fence). The blade could grab the workpiece if it slips
or twists.
Before turning on the saw, perform a dry run of the cut- ting operation just to make sure that no problems will
occur when the cut is made.
Grasp the saw handle firmly then squeeze the switch trigger. Allow several seconds for the blade to reach
maximum speed.
Slowly lower the blade into and through the workpiece.
See Figure 28.
Release the switch trigger and allow the saw blade to stop rotating before raising the blade out of workpiece.
Wait until the electric brake stops blade from turning
before removing the workpiece from miter table.
23
Page 24
COMPOUND MITER CUT
A compound miter cut is a cut made using a miter angle
and a bevel angle at the same time. This type of cut is used to make picture frames, cut molding, make boxes
with sloping sides, and for certain roof framing cuts.
To make this type of cut the control arm on the miter table
must be rotated to the correct angle and the saw arm must be tilted to the correct bevel angle. Care should al-
ways be taken when making compound miter setups due
to the interaction of the two angle settings. Adjustments of miter and bevel settings are interde-
pendent with one another. Each time you adjust the miter setting you change the effect of the bevel setting. Also,
each time you adjust the bevel setting you change the ef-
fect of the miter setting.
It may take several settings to obtain the desired cut. The
first angle setting should be checked after setting the
second angle, since adjusting the second angle affects
the first.
Once the two correct settings for a particular cut have been obtained, always make a test cut in scrap material
before making a finish cut in good material.
TO MAKE A COMPOUND CUT WITH YOUR MITER SAW
Pull out the lock pin and lift saw arm to its full height.
Loosen the miter lock handle. Rotate the miter lock handle approximately one-half turn to the left to
loosen.
Press the miter lock plate down with your thumb and hold.
Rotate the control arm until the pointer aligns with the
desired angle on the miter scale.
Release the miter lock plate. NOTE: You can quickly locate 0°,15°,22-1/2 °, 30°,left
or right, and 45° left or right by releasing the miter lock
plate as you rotate the control arm. The miter lock plate will seat itself in one of the positive stop notches,
located in miter table frame.
Tighten the miter lock handle securely.
Once the saw arm has been set at the desired angle, securely tighten the bevel lock knob.
Recheck miter angle setting. Make a test cut in scrap
material.
Place the workpiece flat on the miter table with one edge securely against the fence. If the board is warped,
place the convex side against the fence. If the concave
edge of a board could collapse on the blade at the end of the cut, jamming the blade. See Figures 33 and 34.
When cutting long pieces of lumber or molding, sup-
port the opposite end of the stock with a roller stand
or with a work surface level with the saw table. See
Figure 31.
Align the cutting line on the workpiece with the edge of saw blade.
Grasp the stock firmly with one hand and secure it against the fence or use the optional work clamp or a
C-clamp to secure the workpiece when possible. See
Figure 29.
NOTE: When making a 45° left miter and a bevel angle
greater than 30° , you must use a C-clamp to secure the workpiece or move clamp to the right side of the base.
_i, WARNING: To avoid serious personal injury, always
keep your hands outside the no hands zone; at least
3 in. from blade. Never perform any cutting opera- tion freehand (without holding workpiece against the
fence). The blade could grab the workpiece if it slips or twists.
Before turning on the saw, perform a dry run of the cut- ting operation just to make sure that no problems will
occur when the cut is made.
Grasp the saw handle firmly then squeeze the switch trigger. Allow several seconds for the blade to reach
maximum speed.
WARNING: To avoid serious personal injury,
_IL always tighten the miter lock handle securely
before making a cut. Failure to do so could result in movement of the control arm or miter table while
making a cut.
Loosen the bevel lock knob and move the saw arm to
the left to the desired bevel angle.
Bevel angles can be set from 0° to 45°. For your convenience there is a double scale located
on the mounting bracket. See Figure 27. If one side be- comes difficult to read as you move the saw arm to the
left, simply refer to the other side. Align the indicator point for the side you choose with the desired angle.
COMPOUND
MITER CUT
Fig. 29
24
Page 25
Slowly lower the blade into and through the work- piece. See Figure 29.
Release the switch trigger and allow the saw blade to
stop rotating before raising the blade out of workpiece. Wait until the electric brake stops blade from turning
before removing the workpiece from miter table.
SUPPORT LONG WORKPIECES
See Figure 31.
Long workpieces need extra supports. Supports should be placed along the workpiece so it does not sag. The support should let the workpiece lay flat on the base of the saw and work table during the cutting operation. Use the optional work clamp or a C-clamp to secure the workpiece.
,_ WARNING: To avoid serious personal injury, always
keep your hands outside the no hands zone; at least 3 in. from blade. Never perform any cutting operation freehand (without holding workpiece against the fence). The blade could grab the workpiece if it slips
or twists.
45°X 45° COMPOUNDMITER CUT
Fig. 30
WORKPIECESUPPORTS
LONGWORKPIECE
Fig. 31
25
Page 26
CUTTING COMPOUND MITERS
To aid in making the correct settings, the compound angle setting chart below has been provided. Since compound cuts
are the most difficult to accurately obtain, trial cuts should be made in scrap material, and much thought and planning made, prior to making your required cut.
PITCH
NUMBER OF SIDES
OFSIDE 4 I 5 I 6 I 7 8 I 9 I 10
0o
5°
10°
15°
20 °
25°
30° M- 40.89 ° M- 32.18 ° M- 26.57 ° M- 22.64 ° M- 19.73 ° M- 17.50 ° M- 15.72 °
35 °
40 °
45°
50 °
55°
60°
65°
70°
M- 45.00 ° M- 36.00 ° M- 30.00 ° M- 25.71 ° M- 22.50 ° M- 20.00 ° M- 18.00 ° B- 0.00 ° B- 0.00 ° B- 0.00 ° B- 0.00° B- 0.00 ° B- 0.00 ° B- 0.00 °
M- 44.89 ° M- 35.90 ° M- 29.91 ° M- 25.63 ° M- 22.42 ° M- 19.93 ° M- 17.94 ° B- 3.53 ° B- 2.94 ° B- 2.50 ° B- 2.17° B- 1.91° B- 1.71° B- 1.54°
M- 44.56 ° M- 35.58 ° M- 29.62 ° M- 25.37 ° M- 22.19 ° M- 19.72 ° M- 17.74 ° B- 7.05 ° B- 5.86 ° B- 4.98 ° B- 4.32 ° B- 3.81 ° B- 3.40 ° B- 3.08 °
M-44.01° M-35.06 ° M-29.15 ° M-24.95 ° M-21.81° M-19.37 ° M-17.42 ° B-10.55 ° B- 8.75 ° B- 7.44 ° B- 6.45 ° B- 5.68 ° B- 5.08 ° B- 4.59°
M- 43.22 ° M- 34.32 ° M- 28.48 ° M- 24.35 ° M- 21.27 ° M- 18.88 ° M- 16.98° B-14.00 ° B-11.60 ° B- 9.85 ° B- 8.53 ° B- 7.52 ° B- 6.72 ° B- 6.07 °
M- 42.19 ° M- 33.36 ° M- 27.62 ° M- 23.56 ° M- 20.58 ° M- 18.26 ° M- 16.41° B- 17.39 ° B- 14.38 ° B- 12.20 ° B- 10.57° B- 9.31 ° B- 8.31 ° B- 7.50 °
B-20.70 ° B-17.09 ° B-14.48 ° B-12.53 ° B-11.03 ° B- 9.85 ° B- 8.89°
M-39.32 ° M-30.76 ° M-25.31° M-21.53 ° M-18.74 ° M-16.60 ° M-14.90 ° B- 23.93 ° B- 19.70 ° B- 16.67 ° B- 14.41 ° B- 12.68° B- 11.31 ° B- 10.21°
M- 37.45 ° M- 29.10 ° M- 23.86 ° M- 20.25 ° M- 17.60° M- 15.58 ° M- 13.98° B- 27.03 ° B- 22.20 ° B- 18.75 ° B- 16.19 ° B- 14.24° B- 12.70 ° B- 11.46°
M- 35.26 ° M- 27.19 ° M- 22.21 ° M- 18.80 ° M- 16.32° M- 14.43 ° M- 12.94° B- 30.00 ° B- 24.56 ° B- 20.70 ° B- 17.87 ° B- 15.70° B- 14.00 ° B- 12.62°
M-32.73 ° M-25.03 ° M-20.36 ° M-17.20 ° M-14.91° M-13.17 ° M-11.80 ° B- 32.80 ° B- 26.76 ° B- 22.52 ° B- 19.41 ° B- 17.05° B- 15.19 ° B- 13.69 °
M- 29.84 ° M- 22.62 ° M- 18.32 ° M- 15.44 ° M- 13.36° M- 11.79 ° M- 10.56° B- 35.40 ° B- 28.78 ° B- 24.18 ° B- 20.82 ° B- 18.27° B- 16.27 ° B- 14.66°
M-26.57 ° M-19.96 ° M-16.10 ° M-13.54 ° M-11.70 ° M-10.31 ° M- 9.23 ° B- 37.76 ° B- 30.60 ° B- 25.66 ° B- 22.07 ° B- 19.35° B- 17.23 ° B- 15.52 °
M-22.91 ° M-17.07 ° M-13.71 ° M-11.50 ° M- 9.93 ° M- 8.74° M- 7.82° B- 39.86 ° B- 32.19 ° B- 26.95 ° B- 23.16 ° B- 20.29 ° B- 18.06 ° B-16.26 °
M-18.88 ° M-13.95 ° M-11.17 ° M- 9.35 ° M- 8.06 ° M- 7.10° M- 6.34 ° B- 41.64 ° B- 33.53 ° B- 28.02 ° B- 24.06 ° B- 21.08 ° B- 18.75 ° B- 16.88 °
75° M-14.51 ° M-10.65 ° M- 8.50 ° M- 7.10° M- 6.12° M- 5.38 ° M- 4.81°
80 °
85°
90 °
B- 43.08 ° B- 34.59 ° B- 28.88 ° B- 24.78 ° B- 21.69 ° B- 19.29 ° B- 17.37° M- 9.85 ° M- 7.19° M- 5.73 ° M- 4.78° M- 4.11 ° M- 3.62° M- 3.23 °
B- 44.14 ° B- 35.37 ° B- 29.50 ° B- 25.30 ° B- 22.14 ° B- 19.68 ° B- 17.72 ° M- 4.98 ° M- 3.62 ° M- 2.88 ° M- 2.40 ° M-2.07 ° M-1.82 ° M- 1.62°
B- 44.78 ° B- 35.84 ° B- 29.87 ° B- 25.61° B- 22.41° B- 19.92 ° B- 17.93° M- 0.00 ° M- 0.00 ° M- 0.00° M- 0.00 ° M- 0.00° M- 0.00 ° M- 0.00 °
B- 45.00 ° B- 36.00 ° B- 30.00 ° B- 25.71° B- 22.50 ° B- 20.00 ° B- 18.00 °
Each B (Bevel) and M (Miter) Setting is Given to the Closest 0.005 °.
COMPOUND-ANGLE SETTINGS FOR POPULAR STRUCTURES
26
Page 27
CUTTING CROWN MOLDING
Your compound miter saw does an excellent job of cutting crown molding. In general, compound miter saws do a better job of cutting crown molding than any other tool
made. In order to fit properly, crown molding must be compound
mitered with extreme accuracy.
The two contact surfaces on a piece of crown molding that fit flat against the ceiling and the wall of a room are at
angles that, when added together, equal exactly 90. Most crown molding has a top rear angle (the section that fits
flat against the ceiling) of 52 and a bottom rear angle (the
section that fits flat against the wall) of 38°.
LAYING MOLDING FLAT ON THE MITER TABLE
See Figure 32.
To use this method for accurately cutting crown molding for a 90 inside or outside corner, lay the molding with its
broad back surface flat on the miter table and against the
fence.
52° CEILING
When setting the bevel and miter angles for compound miters, remember that the settings are interdependent; changing one angle changes the other angle as well.
Keep in mind that the angles for crown moldings are very precise and difficult to set. Since it is very easy for these angles to shift, all settings should first be tested on scrap molding. Also most walls do not have angles of exactly 90, therefore, you will need to fine tune your settings.
When cutting crown molding by this method the bevel angle should be set at 33.85 The miter angle should be set at 31.62 either right or left, depending on the desired cut for the application. See the chart below for correct angle settings and correct positioning of crown molding
on miter table. The settings in the chart below can be used for cutting All
Standard (U.S.) crown molding with 52°and 38 angles. The crown molding is placed flat on the miter table using the compound features of your miter saw.
38_WL
L FENCE
0 0
TOPEDGEAGAINSTFENCE=
LEFTSIDE, INSIDECORNER RIGHTSIDE,OUTSIDECORNER
MITERTABLE
CROWNMOLDINGFLATONMITERTABLE
INSIDE
CORNER
OUTSIDE
FENCE CORNER
BOTTOMEDGEAGAINSTFENCE=
RIGHTSIDE,INSIDECORNER
LEFTSIDE,OUTSIDECORNER
MITERTABLE
Fig. 32
27
Page 28
Bevel
Angle
Settin£
33.85
33.85
33.85
Type of Cut
Left side, inside corner
1. Top edge of molding against fence
2. Miter table set right 31.62
3. Save left end of cut
Right side, inside corner
1. Bottom edge of molding against fence
2. Miter table set left 31.62
3. Save left end of cut
Left side, outside corner
1. Bottom edge of molding against fence
2. Miter table set left 31.62
3. Save right end of cut
WRONG Fig. 34
Right side, outside corner
33.85:
1. Top edge of molding against fence
2. Miter table set right 31.62
3. Save right end of cut
CUTTING WARPED MATERIAL
See Figures 33 and 34.
When cutting warped material, always make sure it is
positioned on the miter table with the convex side against
the fence as shown in figure 33.
If the warped material is positioned the wrong way as shown in figure 34, it will pinch the blade near the comple-
tion of the cut.
_, WARNING: To avoid a kickback and to avoid
serious personal injury, never position the concave edge of bowed or warped material against the fence.
CLAMPING WIDE WORKPIECES
See Figure 35.
When cutting wide workpieces such as a 2 in. x 6 in., boards should be clamped with a C-clamp as shown in figure 35.
WIDE
BOARD
RIGHT
Fig. 33
Fig. 35
28
Page 29
_i, WARNING:Beforeperforminganyadjustment,
makesurethetoolisunpluggedfromthepower supplyandtheswitchisintheOFF( I) position.
Failureto heedthiswarningcouldresultinserious
personalinjury.
BEVEL PIVOT ADJUSTMENT
Your compound miter saw should bevel easily by loos- ening the bevel lock knob and tilting the saw arm to the
left.
If movement is tight or if there is play in the pivot, have saw repaired by a qualified service technician at your
nearest Sears store or repair center to avoid risk of personal injury.
POSITIVESTOP
ADJUSTMENT
SCREWFOR
45°ANGLES
LOCKNUT(S)
\
Fig. 36
PIVOT ADJUSTMENTS
NOTE: These adjustments were made at the factory and normally do not require readjustment.
TRAVEL PIVOT ADJUSTMENT
The saw arm should rise completely to the up position by itself.
If the saw arm does not raise by itself or if there is play in the pivot joints, have saw repaired by a qualified
service technician at your nearest Sears store or repair center to avoid risk of personal injury.
DEPTH STOP
See Figure 37,
The depth stop limits the blade's downward travel. It allows the blade to go below the miter table enough to maintain full cutting capacities. The depth stop positions the blade 1/4 in. from the miter table support.
NOTE: The miter table support is located inside miter table.
The depth stop is factory set to provide maximum cut- ting capacity for the 10 in. saw blade provided with your saw. Therefore, the saw blade provided should never need adjustments.
However, when the diameter of the blade has been re- duced due to sharpening, it may be necessary to adjust the depth stop to provide maximum cutting capacity. Also, when a new blade is installed, it is necessary to check the clearance of the blade to the miter table support before starting the saw. Make adjustments if needed.
29
Page 30
°EPT.STOP
A°J°ST.E.T BEVEL
SCREW_ '_'/"_ LOCKKNOBMITER
!
POSITIVE
STOPADJUSTMENT
SCREWFOR0°ANGLES
Fig, 37
_k WARNING: Do not start your compound miter saw
without checking for interference between the blade and the miter table support. Damage could result to the blade if it strikes the miter table support during operation of the saw.
Use a 5 mm hex key wrench to adjust the depth stop adjustment screw. The saw blade is lowered by turning
the screw counter-clockwise and raised by turning the
screw clockwise.
Lower the blade into the zero clearance throat plate of
the miter table. Check blade clearance and maximum
cutting distance (distance from fence where blade enters) to front of miter table slot.
Readjust if necessary.
Tighten the hex nut with a 17 mm wrench or adjustable wrench.
To prevent the depth stop adjustment screw from turn- ing while tightening the hex nut, carefully hold it with
the hex key wrench while tightening the
hex nut.
DEPTH STOP ADJUSTMENTS
See Figure 37,
Unplug your saw.
_k WARNING: Failure to unplug your saw could result
in accidental starting causing possible serious personal injury.
To adjust the depth stop use a 17 mm wrench or ad- justable wrench and loosen the hex nut at the rear of
the miter saw arm.
30
Page 31
_k WARNING:Whenservicing,useonlyidentical
Craftsmanreplacementparts.Useofanyotherpart maycreateahazardorcauseproductdamage.
t_.,,..,...,...,,._BRUSH
CAP
_, WARNING: Always wear safety goggles or safety
glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also
wear a dust mask.
GENERAL
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc.
_, WARNING: Do not at any time let brake fluids,
gasoline, petroleum-based products, penetrating oils, etc. come in contact with plastic parts.
Chemicals can damage, weaken or destroy plastic
which may result in serious personal injury.
It has been found that electric tools are subject to acceler- ated wear and possible premature failure when they are used on fiberglass boats, sports cars, wallboard, spack- ling compounds, or plaster. The chips and grindings from
these materials are highly abrasive to electric tool parts
such as bearings, brushes, commutators, etc. Conse- quently, it is not recommended that this tool be used for extended work on any fiberglass material, wallboard, spackling compounds, or plaster. During any use on these materials it is extremely important that the tool is cleaned
frequently by blowing with an air jet.
LUBRICATION
All of the bearings in this tool are lubricated with a suffi-
cient amount of high grade lubricant for the life of the unit under normal operating conditions. Therefore, no further
lubrication is required.
_k WARNING: To and all
repairs -- with the exception of the externally accessible brushes -- should be performed by a qualified service technician at a Sears store to avoid
risk of personal injury.
ensure
safety reliability,
BRUSH
ASSEMBLY
BRUSH BRUSH
ASSEMBLY CAP
Fig. 38
BRUSH REPLACEMENT
See Figure 38. Your saw has externally accessible brush assemblies that
should be periodically checked for wear. Proceed as follows when replacement is required:
Unplug your saw. _ WARNING: Failure to unplug saw could result
in accidental starting causing serious injury.
Remove brush cap with a screwdriver. Brush assembly is spring loaded and will pop out when you remove brush cap.
Remove brush assembly.
Check for wear. Replace both brushes when either has less than 1/4 in. length of carbon remaining, Do not replace one side without replacing the other.
Reassemble using new brush assemblies. Make sure
curvature of brush matches curvature of motor and that brush moves freely in brush tube,
Make sure brush cap is oriented correctly (straight) and replace.
Tighten brush cap securely, Do not overtighten.
your
31
Page 32
CRAFTSMAN COMPOUND MINTER SAW - MODEL NUMBER 315.212040
NGURE A
24
23--
22
19
27
12
32
Page 33
CRAFTSMAN COMPOUND MINTER SAW - MODEL NUMBER 315.212040
The mode, number ,A4Hbe found On a p,ate attached to the motor hous,ng. Ak_ays mention the mode, ]
number in all correspondence regarding your Oompound Miter Saw or when ordering repair parts. /
PARTS LiST - FIGURE A
Key Part No. Number
Description Qty.
J
$51100300
1 511106000
2 A07103080457 3 A36030814204
4 A19003040093 5 518106300
6 A35031025153 7 A36131020100
8 A31703010008
9 A36030612157
10 A07003060257 11 518104200 12 511107000
13 580114000 14 A35030410018
15 A10003040107 16 518105400 17 A49001020056
18 511108000 19 511105000
20 580120000 21 511104000
22 518A08130 23 512106000
24 589027202 25 A16003040083
26 588072000 27 588071004
28 511109000
Base and Table Assembly
Fence ................................................................................................ 1
* Socket Head Cap Screw (M8 x 45 ram) ........................................... 4
* Lock Washer (M8) ............................................................................. 4
* Screw (M4 x 9 mm Pan Hd.) ............................................................. 2
Table Sp,ndle .................................................................................... 1
* Flat Washer (M10) ............................................................................. 2
* Lock Washer (M10) ........................................................................... 1
* Lock Nut (M10) ................................................................................. 1
* Spring Washer (M6) ......................................................................... 2
* Socket Head Oap Screw (M6 x 25 mm Pan Hd.) ............................. 2
Oontrol Arm ...................................................................................... 1
Lock Handle ..................................................................................... 1
Po,nter .............................................................................................. 1
* Flat Washer (M4) ............................................................................... 1
* Screw (M4 x 10 mm Pan Hd.) ........................................................... 1
Lock Plate ......................................................................................... 1
R,vet .................................................................................................. 3
Miter Scale ........................................................................................ 1
Base .................................................................................................. 1
Fixed Oap (Grommet) ....................................................................... 1
Table Hold Down .............................................................................. 1
Vise Olamp Assembly ....................................................................... 1
Table ................................................................................................. 1
Throat Plate ...................................................................................... 1
* Screw (M4 x 8 mm Flat Hd.) ............................................................. 4
No Hands Label ................................................................................ 2
Line Warning Label ........................................................................... 2
Insert Plate Label .............................................................................. 1
* Standard Hardware Item - May Be Purchased Locally
33
Page 34
CRAFTSMAN COMPOUND MINTER SAW - MODEL NUMBER 315.212040
3
SEE NOTE ""
FmGURE B
11
12
17
NOTE : The assembly shown represents an important part of the double insulated system. To avoid the possibility of alteration or damage to the system, service should be performed by your nearest Sears Repair Center. Contact your nearest Sears retail store for service center information.
34
Page 35
CRAFTSMAN COMPOUND MINTER SAW - MODEL NUMBER 315.212040
number in all correspondence regarding your Compound Miter Saw or when ordering repair parts.
I he model number will be found on a plate attached to the motor housing. Always mention the model 1
PARTS LmST- FmGURE B
Key Part No. Number
1 528311004 2 A10003060160 3 588006100
4 A47000060002 5 511328000
6 578310008 7 511329000
8 A30003010007 9 A18003100206
10 A30003012194 11 A36031226023 12 588026106
13 A47000040006 14 588027005
15 511X03040 16 588031004 17 588021203 18 A90003040167 19 588022300
20 A6300000005! 21 588023001
Description Qty.
Brush Cap ......................................................................................... 2
* Screw (M6 x 16 mm Pan Hd.) ........................................................... 2
Brush Assembly ................................................................................ 2
E-Ring ............................................................................................... 1
Carry Handle ..................................................................................... 1
Warning Label ................................................................................... 1
Data Plate ......................................................................................... 1
* Hex Nut (M10) ................................................................................... 1
* Set Screw (M10 x 20 ram) ................................................................ 1
* Hex Nut (M12) ................................................................................... 2
* Flat Washer (M12) ........................................................................... 1
Spind}e Lock Pin............................................................................... 1
E-Ring ............................................................................................... 1
Compression Spring ......................................................................... 1
Arbor Assembly ................................................................................ 1
* Special Screw (M5 x 10 mm) ............................................................ 2
Rubber Sleeve .................................................................................. !
* Screw (M4 x 16 mm Pan Hd.) ........................................................... 1
Stop Pin ............................................................................................ 1
O-Ring .............................................................................................. 1
Stop Pin Cap .................................................................................... 1
J
* Standard Hardware item - May Be Purchased Locally
35
Page 36
17
CRAFTSMAN COMPOUND MINTER SAW - MODEL NUMBER 315.212040
FmGURE C
3
½
2
36
Page 37
CRAFTSMAN COMPOUND MINTER SAW - MODEL NUMBER 315.212040
number in all correspondence regarding your Compound Miter Saw or when ordering repair parts.
I he model number will be found on a plate attached to the motor housing. Always mention the model ]
PARTS UST - FmGURE C
Key Part
No. Number Description Qty.
J
1 511D04020 2 A30003006003
3 578206000 4 A49001020056
5 511203000 6 A07003100256
7 A36031018255 8 578203007
9 A35030410018
10 A10003040107 11 578205106
12 588058103 13 589011308
14 589010200 15 A35031025153
16 511202000 17 580319000
983000=471
Support Bracket Assembly ............................................................... 1
* Hex Nut (M6)..................................................................................... 2
* Hex Bolt (M6 x 16 ram) ..................................................................... 2
Rivet.................................................................................................. 3
Bevel Scale ....................................................................................... 1
* Socket Head Oap Screw (M10 x 25 ram) ......................................... 2
* Lock Washer (M10) ........................................................................... 3
Pointer .............................................................................................. 2
* Flat Washer (M4) ............................................................................... 2
* Screw (M4 x 10 mm Pan Hd.) ........................................................... 2
Pivot Support .................................................................................... 1
Lock Bolt .......................................................................................... 1
Washer .............................................................................................. 1
Pivot Shaft ........................................................................................ 1
* Flat VVasher (M!0) ............................................................................. 1
Bevel Lock Knob .............................................................................. 1
Tension Spring .................................................................................. 1
Operator's Manual
* Standard Hardware item - May Be Purchased Locally
37
Page 38
CRAFTSMAN COMPOUND MINTER SAW - MODEL NUMBER 315.212040
PARTS UST - FmGURE D
21
22
25 26 27 12
23
29
12
13
2
11
4
10
/
/
5
6
38
Page 39
CRAFTSMAN COMPOUND MITER SAW - MODEL NUMBER 315o212040
The model number wit! be found on a plate at ached to the motor housing. AMtays mention the mode 1
number in all correspondence regarding your Compound Miter Saw or when ordering repair parts. J
PARTS LmST - FmGURE D
Key Part
No. Number Description Qty.
1 $51100200
2 511D06010 3 511406000
4 A35010616105 5 A31703006004
6 976740=001 7 589015108
8 538417000
9 566407000 10 589021300 11 580412000
12 588035105 13 511512000
14 555412000 15 A10003050106
16 A19001040091 17 595015001
18 $51100100 19 A63020000428 20 595026002
2! A10003050105 22 589034005
23 A35030519105 24 A31703004006
25 A31703005005 26 589032207
27 A10003040152 28 581410003 29 511516000
30 A07910520000 31 A07810622000
32 A079!0820000
Lower Guard Assembly .................................................................... 1
Retaining Spring Holder ................................................................... 1
Lower Guard ..................................................................................... 1
* Flat Washer (M6) ............................................................................... 1
* Lock Nut (M6) ................................................................................... 1
Label ................................................................................................. 1
Shoulder Screw ................................................................................ 1
Retaining Ring ................................................................................. 1
Roller ................................................................................................ 1
Retract Spring .................................................................................. 1
Hex Washer Hand Screw .................................................................. 1
Flange ............................................................................................... 2
Blade ................................................................................................ 1
Cover Label ...................................................................................... 1
* Screw (M5x 10 mm Pan Hd.) ........................................................... 4
* Screw (M4 x 9 mm Pan Hd.) ............................................................. 1
Logo Plate ........................................................................................ 1
Upper Guard Assembly .................................................................... 1
O=Ring .............................................................................................. 1
Elbow ................................................................................................ 1
* Screw (M5 x 10 mm Pan Hd.) ........................................................... 1
Deflector ........................................................................................... 1
* Flat Washer (M5) ............................................................................... 1
* Lock Nut (M4) ................................................................................... 1
* Lock Nut (M5) ................................................................................... 1
Stopper ............................................................................................. 1
* Screw (M4x 15 mm Pan Hd.) ........................................................... 1
Screw ................................................................................................ 1
Dust Bag ........................................................................................... 1
* Hex Key (5 ram) ................................................................................ 1
* Blade Wrench (6 ram) ....................................................................... 1
* Hex Key (8 mm) ................................................................................ 1
* Standard Hardware Item - May Be Purchased Locally
39
Page 40
Your Home
For repair-in your home-of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it! ..................
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself. ....................................
For Sears professional installation of home appliances
and items like garage door openers and water heaters. ..................
1-800-4-MY-H 0 ME® (1-800-469-4663)
oa,,an t, o, o,oht sodOaoada ..................
www.sears.com www.sears.ca
OurHome
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call or go on-line for the location of your nearest
Sears Parts & Repair Center.
1-800-488-1222
Call anytime, day or night (U.S.A. only)
www.sears.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
Pard pedir servicio de reparacien Au Canada pour service en frangais:
a domicilio, y para ordenar piezas. 1-800- LE- FOYER Mc
1-8 88-S U- HOGAR sM
(1-888-784-6427) www.sears.ca .............................
(1-800-533-6937)
SEARS
® Registered Trademark / TMTrademark / Service Mark of Sears, Roebuck and Co.
® Marca Registrada / Marca de F_brica / Marca de Servicio de Sears, Roebuck and Co.
MC MD
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TM SM
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