SEARS. ROEBUCK AND CO , Dept 696/731 A, Sears Tower, Chicago. IL 60684
Bî25*7.605
(0e&
CORDLESS DRILL
SINGLE-SPEED - REVERSIBLE
Introduction
Operation
j'Ul)'
Designed exclusively for and sold only by
Page 2
FULL ONE YEAR WARRANTY ON CRAFTSMAN CORDLESS DRILL
If this Craftsman Cordless Drill falls to give complete satisfaction within one year frcm the date of pur
chase, RETURN IT TO THE NEAREST SEARS STORE THROUGHOUT THE UNITED STATES and Sears wilt
replace it, free of charge
If this cordless drill is used for commercial or rental purposes this warranty applies for only 90 days from
the date of purchase
This warranty gives you specific legal rights, and you may also have other rights which vary from state to
state,
SEARS. ROEBUCK AND CO
DEPT, 698/731A
SEARS TOWER
CHICAGO, IL 606B4
IMPORTANT SAFETY RULES FOR POWER TOOLS
iAWARNING; DO NOT ATTEMPT TO OPERATE THIS TOOL UNTIL YOU HAVE READ THOROUGHLY
AND UNDERSTAND COMPLETELY ALL INSTRUCTIONS. SAFETY RULES, ETC. CONTAINED IN THIS
manual, FAILURE TO COMPLY CAN RESULT IN ACCIDENTS INVOLVING FIRE ELECTRIC SHOCK. OR
SERfOUS PERSONAL INJURY. SAVE OWNERS MANUAL AND REVIEW FREQUENTLY FOR CON
TINUING SAFE OPERATION. AND INSTRUCTING POSSIBLE THIRDrPARTY USER.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL — Read owner's manual carefully Learn its applica
tions and limitations as well as the specific potential hazards related to this tool.
GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH
GROUNDED SURFACES. For example: Pipes, radiators, ranges, refrigerator
enclosures.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents
3.
4.
AVOID DANGEROUS ENVIRONMENT, Don’t use power tool in damp or wet loca
tions or expose to rain. Keep work area well lit.
KEEP CHILDREN AWAY. All visitors should wear safety glasses and be kept a safe
distance from work area. Do not let visitors contact tool or extension cord.
STORE IDLE TOOLS. When not if) use, tools should be stored in a dry, high or
6.
locked-up place — out of the reach of children.
DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was
designed,
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy duty
8
tool. Don’t use tool for purpose not intended — for example — Don’t use a circular
saw for cutting tree limbs or logs
WEAR PROPER APPAREL. No loose clothing or jewelry to get caught in moving
parts. Rubber gloves and non-skid footwear are recommended when working out
doors. Also, wear protective hair covering to contain long hair.
10
USE SAFETY GLASSES with all tools. Also face or dust mask if operation is dusty.
11. SECURE WORK. Use clamps or a vise to hold work, it's safer than using your hand
and it frees both hands to operate tool.
12
DON’T OVERREACH. Keep proper footing and balance at a!! times. Do not use
where support is unstable
MAINTAIN TOOLS WITH CARE. Keep tools sharp at all times, and clean for best and
13
safest performance. Follow instructions for lubricating and changing accessories.
Page 2
Page 3
RULES FOR SAFE OPERATION (CONTINUED)
14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see tha't
keys and adjusting wrenches are removed from tooi before turning it on.
15 NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could
ignite flammable liquids, gases or fumes
16 KEEP HANDLES DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a
clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based
products, or any strong solvents to clean your tool.
17. STAY ALERT. Watch what you are doing and use common sense Do not operate
tool when you are tired. Do not rush.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that
is damaged should be carefully checked to determine that it wil! operate properly
and perform its intended function. Check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting, and any other conditions that may affect
its operation. A guard or other part that is damaged should be properly repaired or
replaced by an authorized service center.
19. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective
switches replaced by authorized service center,
20 DRUGS, ALCOHOL, MEDICATION. Do not operate itoot while under the influence of
drugs, alcohol, or any medication.
21. CUTTING, DRILLING, OR DRIVING SCREWS INTO ELECTRICAL WIRING IN
WALLS, CEILINGS, OR OTHER AREAS CAN CAUSE BLADE, BIT, OR CHUCK TO
BECOME ELECTRICALLY LIVE. Grasp only the insulated handle(s) or plastic
housing when using the tool
22 WEAR HEARING PROTECTION DURING EXTENDED PERIODS OF OPERATION.
IMPORTANT SAFETY RULES FOR BATTERY TOOLS
23 Battery tools do not have to be plugged into an electrical outlet, therefore they are
always in operating condition. Be aware of possible hazards when not using your
battery tooi or when changing accessories.
24,
USE ONLY THE CHARGER PROVIDED WITH YOUR BATTERY TOOL. Do not
substitute any other charger. Use of another charger could cause batteries to ex
plode causing possible serious injury,
25
DO NOT PLACE BATTERY TOOLS OR THEIR BATTERIES NEAR FtRE OR HEAT.
They may explode.
26
DO NOT CHARGE BATTERY TOOL IN A DAMP OR WET LOCATION.
27
Your battery tool should be charged in a location where the temperature is more
than 50'’F but less than 100'’F.
Under extreme usage or temperature conditions, battery leakage may occur. If liquid
28
comes in contact with your skin, wash immediately with soap and water, then
neutralize with lemon juice or vinegar. If liquid gets in your eyes, flush them with
clean water for at (east 10 minutes, then seek immediate medical attention.
29, If carrying your battery tool at your side, make sure it is not running and your finger
Is not on the switch. Avoid accidental starting.
30.
SECURE WORK before applying power. NEVER hoid workpiece in your hand or
across your legs.
SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct
31.
third party user, if you loan someone this tool, loan them these instructions also.
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Page 4
IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER
1, SAVE THESE INSTRUCTIONS. This manual contains important safety and
operating instructions for battery charger Part Number 999555-007.
2 Before using battery charger, read all instructions and cautionary markings in this
manuai, on battery charger, and product using battery charger.
3 QEESS2S^° reduce risk of injury, charge only nickel-cadmium type rechargeable
batteries. Other types of batteries may burst causing personal Injury and damage.
4. Do not ekpose charger to rain or snow.
5. Use of an attachment not recommended or sold by the battery charger manufacturer
may result in a risk of fire, electric shock, or injury to persons.
6 To reduce risk of damage to charger body and cord, pull by charger body rather than
cord when disconnecting charger, *
7 Make sure cord is located so that it will not be stepped on, tripped over, or otherwise
subjected to damage or stress.
8 An extension cord should not be used unless absolutely necessary. Use of improper
extension cord could result In a risk of fire and electric shock. If extension cord
must be used, make sure:
a. That pins on plug of extension cord are the same number, size and shape as
those of plug on charger.
b. That extension cord is properly wired and in good electrical condition; and
c. That wire size is large enough for AC ampere rating of charger as specified
below:
AWG Size of Cord/Length of Cord, Feet
Feet
AWG
25
18
50
18
100
18
150
16
9 DO NOT OPERATE CHARGER WITH A DAMAGED CORD OR PLUG. If damaged,
have replaced immediately by a qualified serviceman.
10, Do not operate charger If it has received a sharp blow, been dropped, or otherwise
damaged in any way; take it to a qualified serviceman
11 Do not disassemble charger; take it to a qualified serviceman when service or repair
Is required. Incorrect reassembly may result in a risk of electric shock or fire.
12. To reduce risk of electric shock, unplug charger from outlet before attempting any
maintenance or cleaning. Turning off controls will not reduce this risk.
13. Do not use charger outdoors.
14. Disconnect charger from power supply when not in use.
^GAUTIDN:
Tha aperalton of any Powar Tool can resuil In loreign objacls being thrown Into
your eyaa, which can result In severe aye damage. Before commencing powar tool
operation, always wear safety goggles or safety glasses with side shields and a full
face shield when needed. We recommend Wide Vision Safety Mask for use over
spectacles or standard safety glasses with side shields, available at Sears Catalog
Orefer or Retail Stores.
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Page 5
OPERATION
KNOW YOUR DRILL
See Figure 1.
Before attempting to use your drill, familiarize
yourself with all operating features and safety re
quirements.
If any parts are missing do not operate your drill until
Ihemlssingparts are replaced.
iiWARNINGt DO; NOTi ALLOWSFAMILIARITY
WITH YOUR DRILL TO MAKE YOU CARELESS.
REMEMBER THAT A CARELESS FRACTfON OF A
SECOND IS SUFFiCiENT TO INFLICT SEVERE
'INJURY.
AWARNING: ALWAYS WEAR SAFETY GOG-
;GLES OR SAFETY GLASSES WITH SIDE SHIELDS
WHEN OPERATING YOUR DRILL. FAILURE TO
DO SO COULD RESULT IN OBJECTS BEING
THROWN INTO YOUR EYES, RESULTING IN
POSSIBLE SERIOUS INJURY.
CHARGING YOUR DRILL
Your drill has been shipped in a low charge condition
to prevent possible problems. Therelore, you should
charge It at least 5 hours prior to use
NOTE-.Your drill will not reach full charge the first
time It Is charged. Allow several cycles (drilling
followed by recharging) for your drill to become fully
charged.
TO CHARGE
1. Connect charger to your drill by inserting
charger plug Into input (ack. NOTE: As shown in
Figure 1, input lack is located at the rear of tool.
2 Charger can be used with normat house voflage
of tIO-IZO volts, 60 Hz. AC only.
3. Connect charger to power supply
NOTE: The LED Indicator, which is located above the
switch, will light up when charger is properly con
nected to power supply This light indicates your
drill Is charging and will remain on until charger Is
disconnected from power supply.
NOTE: Do not operate your drill while it is connected
to the charger. The driving ability of your drill wit! not
Increase.
NOTE: After normal usage, your drill usually requires
3 hours of charging lime to be fully charged
HIGH TEMPERATURE BATTERIES TO HELP PRE
VENT BATTERY DAMAGE WHEN LEFT ON
CHARGE FOR EXTENDED PERIODS OF TIME.
HOWEVER, ONCE THE BATTERIES OF YOUR DRILL
BECOME FULLY CHARGED, WE RECOMMEND
THAT YOU UNPLUG YOUR CHARGER FROM
POWER SUPPLY THEN DISCONNECT THE
CHARGER FROM YOUR DRILL
YOUR DRILL CONTAINS SPECIAL
DRILL
INPUT JACK
CHARGER PLUG
BATTERY CHARGER
Fig 1
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Page 6
BATTERIES
Your dtiil is equipped with 5 nickei-cadmium
rechargeable batteries Length of service from each
charging will depend on the type of work you are do
ing
The nickei-cadmium batteries in this tool have been
designed to Iasi for the life of the unit under normal
operating conditions. Therefore, do not disassemble
your drill and attempt to replace them, Handling of
these batteries, especially when wearing rings and
ieweity, could result in a serious burn
WRIST STRAP f
A wrist strap Is provided to reduce the chances of
dropping your drill. Place one hand through wrist
strap when carrying your drill See Figure 4,
SWITCH
The switch on your drill is designed for single speed
drilling For normal drilling operation, depress the
switch trigger all the way.
REVERSIBLE
Your drill has the feature of being reversible The
direction of rotation is controlled by a selector
iocated above the switch trigger. See Figure 2. With
your drill held in normal operating position, the
direction of rotation selector should be positioned to
the left of the switch for drilling The drill direction is
reversed when the selector is to the right of the
switch When the selector is in center position, the
switch trigger is locked.
OPERATION (Cont.)
ACAUTION:
ALWAYS ALLOW THE CHUCK ON YOUR DRILL TO
COME TO A COMPLETE STOP BEFORE CHANGING
THE DIRECTION OF ROTATION
To stop yout drii). release switch trigger and ailow
your drill to come to a complete stop
SHOULD ALWAYS BE LOCKED WHEN NOT IN
USE QRiCARRYfNG AT YOUR SIDE.
NOTE: To lock switch trigger, place the direction of
rolaliort selector in center position. See Figure 2
CHUCK KEY
A chuck key has been packed with your drill for use
when installing or removing bits, if is also used when
removing the chuck. See Figure 3
CHUCK KEY STORAGE
When not in use. the chuck key can be placed in the
storage area located on the back of your drill See
Figure 3
___
TO PREVENT GEAR DAMAGE.
ikWARNSNGr BATTERY TOOLS ARE ALWAYS IN
;;OP£RATING.edNDitlON. thereforE. SWITCH
Page 6
Page 7
OPERATION (Cont.)
INSTALLING BITS
1 Look switch trigger on your ctrltt by placing the
direction of rotation selector In center position
2 Close chuck jaws to a point where the opening Is
slightly larger than the bit size you intend to use
3 Insert your drill bit Into chuck the full length of the
jaws as shown In Figure 4
4 Remove chuck key from chuck key storage See
Figura 3
5 Tighten chuck jaws by placing chuck key In each
of the three holes, and tighten in a ciockwise
direction. DO NOT USE A WRENCH TO TIGHTEN
OR LOOSEN THE CHUCK,
6, Remove the chuck key and return to chuck key
storage
REMOVING BITS
1, Lock switch trigger on your drill by placing the
direction of rotatiori selector in center position
2, Remove chuck key from chuck key storage. See
Figure 3
3 Loosen chuck jaws using the chuck key, DO NOT
USE A WRENCH TO TIGHTEN OR LOOSEN THE
CHUCK,
4. Remove driii bit from chuck jaws.,
5 Remove chuck key and return to chuck key
storage,
CHUCK REMOVAL
The chuck must be removed in order to use some
accessories To remove:
1 Lock switch trigger on your drill by placing the
direction of rotation selector In center position
2 Remove chuck key from chuck key storage See
Figure 3
3, Close the chuck Jaws, insert chuck key into chuck
and tap sharply with a mallet in a clockwise direc
tion as shown in Figure 5
4, Open the chuck jaws and remove the chuck screw
by turning it in a clockwise direction See Figure 6
NOTE: The chuck screw has left hand threads
5, insert the chuck key in chuck and tap sharply irr a
counterclockwise direction to loosen it on spin
dle, It can now be unscrewed by hand.
7.
6, Return chuck key to chuck key storage.
The chuck may become loose on spindle and
develop a wobble. Also, the chuck screw may
become loose causing the chuck jaws to bind This
will prevent them from closing To lighten, follow
these steps:
1, Lock switch trigger on your drill by placing the
direction of rotation selector in center position
2 Open the chuck jaws
3 insert chuck key in chuck and tap with a mallet in
a clockwise direction
4, Tighten She chuck screw NOTE; The chuck screw
has left hand threads
See Figure
Fig 4
Fig 5
Fig, 7
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Page 8
OPERATION (Cont.)
lAWARNING; ALWAYS WEAR SAFETY GOG-
GLESGR SAFETY GLASSES WITH SIDE SHIELDS
WHEN OPERATING YOUR DRILL. FAILURE TO
DO SO COULD RESULT IN OBJECTS BEING
THROWN INTO YOUR EYES, RESULTING IN
POSSIBLE SERIOUS INJURY.
DRILLING
The material to be drilled should be secured in a vise
or wiith clamps to keep it from turning as the drill bit
rotates
Hold your drill firmly and place the bit at the point td
be drilled. Depress the switch trigger to start your
drill
Move the drill bit into the workpiece applying only
enough pressure to keep the bit cutting Do not force
your drill or apply side pressure to elongate a hole
Lei your drill and bit do the work See fig 3
ikWARNING:; BE PREPARED FORf BREAK?
THROUGH. DRILL BIT HAS A TENDINCYATO
GRAB AND KICK IN THE OPPOSITE DIRECTION
WHEN BREAKING THROUGH MATERIAL.
When drilling metals use a light oil on the drill bit to
keep it from overheating. The oil will prolong the life
of the bit and increase the drilling action.
tl the bit jams in workpiece or 11 the drill stalls,
release switch trigger immediately. Remove the bit
from the workpiece and determine the reason for
jamming
Page S
Page 9
MAINTENANCE
GENERAL
Avoid using solvents when cleaning plastic parts Most plastics are susceptible to various types of commer
cial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.