Craftsman 315.10899 User Manual

Page 1
Owner's Manual
7-1/4 in. CIRCULAR SAW
Double Insulated
Model No.
315.108990
Save this manual for future reference.
_, CAUTION: Read and follow
Instructions before first use of
this product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman
972000-674
7-99
Safety
Features
Adjustments
Operation
Maintenance
Parts List
US
Page 2
Table Of Contents .......................................................................................................................................... 2
Warranty ......................................................................................................................................................... 2
Introduction ..................................................................................................................................................... 2
Rules For Safe Operation ........................................................................................................................... 3-5
Product Specifications .................................................................................................................................... 6
Unpacking ....................................................................................................................................................... 6
Accessories .................................................................................................................................................... 6
Features ......................................................................................................................................................... 7
Adjustments .................................................................................................................................................... 8
Operation ................................................................................................................................................... 9-15
Maintenance ................................................................................................................................................. 16
Exploded View and Repair Parts List ...................................................................................................... 18-19
Parts Ordering / Service ............................................................................................................................... 20
FULL ONE YEAR WARRANTY ON CRAFTSMAN CIRCULAR SAW If this CRRFTSMRNCircular Saw fails to give complete satisfaction within one year from the date of purchase,
RETURN IT TO THE NEAREST SEARS STORE IN THE UNITED STATES, and Sears will repair it, free of
charge. If this £RRFTSMflN Circular Saw is used for commercial or rental purposes, thiswarranty applies for only 90
days from the date of purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
Your circular saw has many features for making cutting operations more pleasant and enjoyable.
Safety, performance and dependability have been given top priority in the design of this saw making it easy to maintain and operate.
,_i CAUTION: Carefully read through this entire
owner's manual before using your new circular saw. Pay close attention to the Rules For Safe
Operation, Warnings and Cautions. If you use
your circular saw properly and only for what it is
intended, you will enjoy years of safe, reliable
service.
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Page 3
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do
not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
A A
A
A
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
DOUBLE INSULATION
Double insulation is a concept in safety, in electric power tools which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from internal metal motor components with protecting insulation. Double
insulated tools do not need to be grounded.
SAFETY ALERT SYMBOL: Indicates danger, warning or caution. May be used in conjunctionwithother symbolsor pictogrephs,
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result inproperty damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
IMPORTANT
Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest Sears Store for repair. Always use original factory replacement parts when servicing.
_i WARNING: Do not attempt to operate this tool
until you have read thoroughly and understand
completely all instructions, safety rules, etc. contained in this manual. Failure to comply can
result in accidents involving fire, electric shock, or serious personal injury. Save owner's manual and review frequently for continuing safe operation, and instructing others who may use
this tool.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read owner's manual carefully. Learn its applications and
limitations as well as the specific potential hazards related to this tool.
GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH
GROUNDED SURFACES. For example; pipes, radiators, ranges, refrigerator enclosures.
KEEP GUARDS IN PLACE AND IN WORKING ORDER. Never wedge or tie lower blade guard
open. Check operation of lower blade guard before each use. Do not use if lower blade guard does not close briskly over saw blade.
WARNING: If saw isdropped, lower blade
A
guard or bumper may be bent, restricting full return.
If lower blade guard or bumper become bent or
damaged, replace them before reuse.
KEEP WORK AREA CLEAN. Cluttered areas
and benches invite accidents. AVOID DANGEROUS ENVIRONMENT. Don't
use power tools in damp or wet locations or
expose to rain. Keep work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All
visitors should wear safety glasses and be kept a
safe distance from work area. Do not let visitors contact tool or extension cord.
STORE IDLE TOOLS. When not in use, tools should be stored in a dry and high or locked-up place - out of the reach of children.
DON'T FORCE TOOL. It will do the job better
and safer at the rate for which it was designed.
3
Page 4
RULES FOR SAFE OPERATION (Continued)
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy dutytool.
Don't use tool for purpose not intended - for
example - A circular saw should never be used for cutting tree limbs or logs.
WEAR PROPER APPAREL. Do not wear loose clothing or jewelry that can get caught in tool's moving parts and cause personal injury. Rubber
gloves and nonskid footwear are recommended when working outdoors. Wear protective hair
covering to contain long hair and keep it from being drawn into nearby airvents.
ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses have only impact-resistant lenses;
they are not safety glasses. PROTECT YOUR LUNGS. Wear a face or dust
mask ifthe cutting operation is dusty. PROTECT YOUR HEARING. Wear hearing
protection during extended periods of operation. DON'T ABUSE CORD. Never carry tool by cord
or yank itto disconnect from receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold
work. It's safer than using your hand and itfrees
both hands to operate tool. DON'T OVERREACH. Keep proper footing and
balance at all times. Do not use on a ladder or unstable support. Secure tools when working at
elevated positions. MAINTAIN TOOLS WITH CARE. Keep tools
sharp and clean for best and safest performance. Follow instructions for lubricating and changing
accessories. DISCONNECT TOOLS. When not in use, before
servicing, or when changing attachments,
blades, bits, cutters, etc., all tools should be
disconnected from power supply.
REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to see that
keys and adjusting wrenches are removed from
tool before turning it on. AVOID ACCIDENTAL STARTING. Don't carry
plugged-in tool with finger on switch. Be sure switch is off when plugging in.
MAKE SURE YOUR EXTENSION CORD IS IN
GOOD CONDITION. When using an extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will cause a drop in line voltage resulting in
loss of power and overheating. A wire gage size (A.W.G.) of at least 14 is recommended for an
extension cord 50 feet or less in length. A cord exceeding 100 feet is not recommended. If in
doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords
suitable for use outdoors. Outdoor approved cords are marked with the suffix W-A, for ex-
ample - SJTW-A or SJOW-A.
KEEP BLADES CLEAN AND SHARP. Sharp
blades minimize stalling and kickback. KEEP HANDS AWAY FROM CUTTING AREA.
Keep hands away from blades. Do not reach underneath work while blade is rotating. Do not
attempt to remove cut material when blade is moving.
WARNING: Blades coast after turn off.
NEVER USE IN AN EXPLOSIVE ATMO-
SPHERE. Normal sparking of the motor could ignite fumes.
INSPECT TOOL CORDS PERIODICALLY and if damaged, have repaired by authorized service
facility. Stay constantly aware of cord location and keep it well away from the rotating blade.
INSPECT EXTENSION CORDS PERIODI- CALLY and replace if damaged.
KEEP HANDLES DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean
cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any
strong solvents to clean your tool. STAY ALERT AND EXERCISE CONTROL.
Watch what you are doing and use common sense. Do not operate tool when you are tired.
Do not rush.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or re- placed by an authorized service center.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches
replaced by an authorized service center. USE RIP FENCE. Always use a fence or
straight edge guide when ripping.
Page 5
RULES FOR SAFE OPERATION (Continued)
SUPPORT LARGE PANELS. To minimize the risk of blade pinching and kickback, always
support large panels as shown in Figure 9, page
10. When cutting operation requires the resting
of the saw on the workpiece, the saw should be
rested on the larger portionand the smaller piece
cut off.
LOWER BLADE GUARD. _k WARNING: If lower blade guard must be raised
to make a cut, always raise it with the retracting
handle to avoid serious injury. See Figure 20,
Page 15.
GUARD AGAINST KICKBACK. Kickback occurs
when the saw stalls rapidly and is driven back towards the operator. Release switch immedi-
ately if blade binds or saw stalls. Don't remove saw from work during a cut while the blade is moving. See Pages 9 and 10.
BEFORE MAKING A CUT, BE SURE THE
DEPTH AND BEVEL ADJUSTMENTS ARE TIGHT.
USE ONLY CORRECT BLADES. Do notuse blades with incorrect size holes. Never use blade
washers or bolts that are defective or incorrect. The maximum blade capacity of your saw is
7-1/4 inches.
AVOID CUTTING NAILS. Inspect for and
remove all nails from lumber before cutting. NEVER touch the blade or other moving parts
during use.
NEVER start a tool when its rotating component
is in contact with the workpiece. NEVER lay a tool down before its moving parts
have come to a complete stop. DO NOT operate this tool while under the
influence of drugs, alcohol, or any medication. POLARIZED PLUGS. To reduce the risk of
electric shock, this tool has a polarized plug (one blade is wider than the other). This plug willfit in a polarized outlet only one way. If the plug does
not fit fully in the outlet, reverse the plug. If it still
does not fit, contact a qualified electrician to
install the proper outlet. Do not change the plug in any way.
WHEN SERVICING USE ONLY IDENTICAL CRAFTSMAN REPLACEMENT PARTS.
SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct others who
may use this tool. If you loan someone this tool, loan them these instructions also.
_k Look for this symbol to point out important safety precautions. It means attention!!! Your
safety is involved.
WARNING:
The operation of any circular saw can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear
safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses orstandard safety glasses
with side shields, available at Sears Retail Stores.
SAVETHESEINSTRUCTIONS
5
Page 6
Horsepower Input
Blade Diameter Blade Arbor
Cutting Depth at 0° Bevel Cut
2-1/4
12 Amperes
7-1/4 in. (184 mm)
518 in. (16 mm)
2-3/8 in. (60 mm)
Cutting Depth at 45° Bevel Cut Cutting Depth at 51.5 ° Bevel Cut
Rating No Load Speed
1-13/16 in. (46 mm)
1-5/8 in. (41 mm)
120 volts, 60 Hz, AC
5,000 RPM
Your circular saw has been shipped completely assembled except for the blade. Inspect it carefully to
make sure no breakage or damage has occurred
during shipping. If any parts are damaged or missing, contact your nearest Sears Retail Store to obtain
replacement parts before attempting to operate saw. A blade, blade wrench, and this owner's manual are also
included.
The following recommended accessories are currently available at Sears Retail Stores.
7-1/4 in. 7-1/4 in. 7-1/4 in.
7-1/4 in. 7-1/4 in. 7-1/4 in. 7-1/4 in.
40 Tooth General Purpose Cut-Off Blade 35 Tooth Master Combination Blade
200 Tooth Plywood Blade
18 Tooth Carbide Blade
18 Tooth Mach II Silver Series Carbide Blade 24 Tooth Mach IISilver Series Carbide Blade 24 Tooth Combination Carbide Blade
_ WARNING: If any parts are missing, do not
operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury.
Rip Guide
,_ WARNING: The use of attachments or accessories not listed might be hazardous.
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Page 7
KNOW YOUR CIRCULAR SAW
See Figure 1.
Before attempting to use any tool, familiarize yourself
with all operating features and safety requirements.
Features include easily operated bevel cut and depth of cut adjustment mechanisms; positive 0° bevel stop;
length of cut scale; directed air flow for keeping line of cut clear; and blade wrench storage.
SWITCH
To turn your saw ON, depress the switch trigger.
Release switch trigger to turn your saw OFF.
UPPER
BLADEGUARD
LOWERBLADE
GUARDHANDLE
APPLICATIONS
(Use only for the purpose listed below)
Cutting all types of wood products (lumber,
plywood, paneling).
ELECTRICAL CONNECTION Your circular saw has a precision built electric motor. It
should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current).
Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and
the motor will overheat. If your saw does not operate when plugged into an outlet, double-check the power
supply.
SWITCH
TRIGGER
DEPTHOFCUT BASE
ADJUSTMENT ASSEMBLY
(WINGNUT)
BLADEWRENCH LENGTHOF BEVELCUT STORAGEAREA CUTSCALE BLADE ADJUSTMENT
BLADE
WRENCH
,_ WARNING: Do not allow familiarity with your saw to make you careless. Remember that a careless fraction
of a second is sufficient to inflict severe injury.
7
LOWER
BLADEGUARD Fig. 1
(WINGNUT)
Page 8
A WARNING:Your saw should never be
connected to power supply when you are assembling parts, making adjustments, assembling or removing blades, cleaning, or
when not in use. Disconnecting your saw will prevent accidental starting that could cause
serious personal injury.
,_ WARNING: A 7-1/4 in. blade is the maximum
blade capacity of your saw. Never use a blade that is too thick to allow outer blade washer to
engage with the flat on the spindle. Larger blades will come in contact with the blade
guards, while thicker blades will prevent blade screw from securing blade on spindle. Either of these situations could result in a serious
accident.
Fit saw blade inside lower blade guard and onto spindle. Note: The saw teeth point upward at the front of saw as shown in Figure 2.
Replace "D" washer and spring washer. Note: "Cupped" side of spring washer goes against "D" washer. See Figure 3.
OUTERBLADEWASHER("D"WASHER)
CUPPEDSIDEOF OUTSIDEOF
SPRINGWASHER SPRINGWASHER Fig. 3
TO ASSEMBLE OR REMOVE BLADE
Unplugyour saw.
,_ WARNING: Failure to unplug your saw could
result inaccidental starting causing possible serious personal injury.
TO ASSEMBLE BLADE:
Remove blade wrench from storage area.
See Figure 1.
i Remove blade screw, spring washer, and outer
blade washer ("D" washer). See Figure 2.
SPINDLE LOWERBLADE
BLADE OUTER
BLADE
WASHER
("D"WASHER)
BLADE
SCREW
M Replace blade screw. Tighten blade screw
securely.
Note: Turn blade screw clockwise to tighten,
Return blade wrench to storage area. Note: Always place angled portion of blade wrench up as shown in Figure 1.
REMEMBER: Never use a blade that is too thick to
allow the "D" washer to engage with the flat on the
spindle. TO REMOVE BLADE:
M Remove blade wrench from storage area.
See Figure 1.
Place your saw on a piece of scrap wood as shown in Figure 4, and remove blade screw.
Note: With blade teeth embedded in the wood, turn
blade screw counterclockwise to remove.
Remove spring washer and outer blade washer ("D" washer). See Figure 2.
Note: Blade can be removed at this point.
LOWERBLADE
GUARDHANDLE
INNER
BLADEWASHER SPRING
WASHER
Note: Turn blade screw counterclockwise to remove.
Wipe a drop of oil onto inner blade washer and outer blade washer ("D" washer) where they
contact blade.
,_ WARNING: If inner blade washer has been
n
removed, replace it before placing blade on
spindle. Failure to do so could cause an accident since blade will not tighten properly.
Fig. 2
BLADE
WRENCH
\
BLADESCREW
Fig. 4
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Page 9
SAW BLADES The best of saw blades will not cut efficiently if they
are not kept clean, sharp, and properly set. Using a dull blade will place a heavy load on your saw and
increase the danger of kickback. Keep extra blades on hand, so that sharp blades are always available.
Gum and wood pitch hardened on blades will slow your saw down. Use gum and pitch remover, hot water, or kerosene to remove these accumulations.
Do not use gasoline.
BLADE GUARD SYSTEM
The lower blade guard attached to your circular
saw Is there for your protection and safety. It should never be altered for any reason. If it becomes damaged or begins to return slow or sluggish, do not operate your saw until the damage has been repaired or replaced. Always leave guard in operating position when using saw.
_k DANGER: When sawing through workpiece,
lower blade guard does not cover blade on the underside of workpiece. Since blade is exposed on underside of workpiece, keep hands and
fingers away from cutting area. Any part of your
body coming in contact with moving blade will result in serious injury. See Figure 5.
LOWERBLADEGUARD ISiN UPPOSITION
WHENMAKINGACUT
KICKBACK
See Figure 6.
_m KICKBACK ( _ ( (
BLADESETTOO DEEP Fig. 6
The best guard against kickback is to avoid dangerous practices.
Kickback occurs when the blade stalls rapidly and the saw isdriven back towards you. Blade stalling is
caused by any action which pinches the blade inthe wood.
_ DANGER: Release switch immediately ifblade
binds or saw stalls. Kickback could cause you to
lose control of your saw. Loss of control can lead to serious injury.
KICKBACK IS CAUSED BY:
Incorrect blade depth setting. See Figure 6.
Sawing into knots or nails in workpiece.
Twisting blade while making a cut.
Making a cut with a dull, gummed up, or impropedy
set blade.
Incorrectly supporting workpiece. See Figure 7.
Forcing a cut.
BLADEEXPOSEDON
UNDERSIDEOFWORKPIECE
CAUTION: Never use saw when guard is not operating correctly. Guard should be checked for correct operation before each use. If you drop your saw, check the lower blade guard and bumper for damage at all depth settings before reuse. Note: The guard is operating correctly when it moves freely and readily returnsto the closed position. If for any reason your lower
blade guard does not close freely, take it to the nearest Sears Repair Center for service before using.
Fig. 5
WRONG Fig. 7
Cutting warped or wet lumber.
Tool misuse or incorrect operating procedures.
9
Page 10
TOLESSENTHECHANCEOFKICKBACK:
Always keep the correct blade depth setting - the correct blade depth setting for all cuts should not
exceed 1/4 inch below the material to be cut. See
Figure 8.
CORRECTBLADEDEPTHSE'mNG = BLADEEXPOSED114in.ORLESS ONUNDERSIDEOFWORKPIECE
Inspect the workpiece for knots or nails before beginning a cut. Never saw into a knot or nail.
Make straight cuts. Always use a straight edge guide when rip cutting. This helps prevent twisting
the blade in the cut.
Always use clean, sharp and properly set blades.
Never make cuts with dull blades.
To avoid pinching the blade, support the workpiece properly before beginning a cut. The right and wrong ways to support large pieces of work are
shown in Figures 7 and 9.
Fig. 8
When making a cut use steady, even pressure. Never force cuts.
Do not cut warped or wet lumber.
Always hold your saw firmly with both hands and
keep your body in a balanced position so as to resist the forces of kickback should it occur.
When using your saw, always stay alert and exercise control. Do not remove your saw from
workpiece while the blade is moving.
DEPTH OF CUT ADJUSTMENT
Always keep correct blade depth setting. The correct blade depth setting for all cuts should not exceed 1/4
inch below the material to be cut. More blade depth
will increase the chance of kickback and cause the cut to be rough.
TO ADJUST BLADE DEPTH
Unplug your saw.
_ WARNING: Failure to unplug your saw could
result inaccidental starting causing possible
serious personal injury.
Loosen wing nut. See Figure 10.
RIGHT Fig. 9
WINGNUT
BASE Fig. 10
ASSEMBLY
Hold base flat against the workpiece and raise or
lower saw until the required depth is reached.
Tighten wing nut securely.
10
Page 11
STARTING A CUT
Know the right way to use your saw.
See Figure 11.
RIGHT Fig. 11
_, WARNING: To make sawing easier and safer,
always maintain proper control of your saw. Loss of control of your saw could cause an accident
resulting in possible serious injury.
TO HELP MAINTAIN CONTROL:
Always support your workpiece near the cut.
Support your workpiece so the cut will be on your right.
Clamp your workpiece so it will not move during the cut.
Place your workpiece with its good side down. Note: The good side is the side on which appearance is
important.
Before beginning a cut, draw a guideline along the desired line of cut. Then place front edge of base on that part of your workplace that is solidly supported.
See Figure 11.
Never place your saw on that part of the workplece that will fall off when the cut is made.
See Figure 13.
Never use your saw as shown in Figure 12.
WRONG Fig. 12
Never place your hand on the workpiece behind your saw while making a cut.
WRONG Fig. 13
Keep the cord away from cutting area. Always place the cord to prevent itfrom hanging up on the
workpiece while making a cut.
,_ DANGER: If the cord hangs up on the
workpiece during a cut, release the switch trigger immediately. Unplug your saw and reposition the cord to prevent itfrom hanging up again,
,_ DANGER: Using your saw with a damaged cord
could result in serious injury or death. If the cord
has been damaged, have it replaced before using your saw again.
11
Page 12
Hold your saw firmly with both hands.
See Figure 14.
RIGHT Fig. 14
CAUTION: When lifting your saw from the
workpiece, the blade is exposed on the
underside of your saw until the lower blade guard
closes. Make sure lower guard is closed before
setting your saw down on work surface.
TO CROSS CUT OR RIP CUT When making a cross cut or rip cut, align your line of
cut with the outer blade guide notch on the saw base as shown in Figure 15.
TOPVIEWOF SAW
OFSAWI/ , \ _
Squeeze the switch trigger to start your saw. Always let the blade reach full speed, then guide your saw
into the workpiecs.
,_ WARNING: The blade coming incontact with
the workpieca before it reaches full speed could cause your saw to "kickback" towards you
resulting in serious injury.
When making a cut use steady, even pressure.
Forcing causes rough cuts, could shorten the life of
your saw and could cause "kickback."
REMEMBER:
When sawing through work, the lower blade guard does not cover the blade, exposing it on the underside of work. Keep your hands and fingers away from cutting area. Any part of your body coming In contact with the moving blade will result In serious Injury.
After you complete your cut release the trigger and allow the blade to come to a complete stop. Do not remove your saw from workplece while the blade
Is moving,
/
ALIGNOUTERBLADEGUIDENOTCHON SAWBASEWITHLINE OFCUTASSHOWN GUIDELINE
WHENMAKINGCROSSCUTSOR RIPCUTS Fig. 15
Since blade thicknesses vary, always make a trial cut in scrap material along a guideline to determine how much, if any, the guideline must be offset to produce
an accurate cut. Note: The distance from the line of cut to the guideline is the amount you should offset
the guideline,
12
Page 13
TO BEVEL CUT
The angle of cut of your saw may be adjusted to any desired setting between zero and 51.5 °. Note: When
making cuts at 51.5° blade should be set at full depth
of cut, with edge guide screw removed. When making 45 ° bevel cuts, there is a notch in the
saw base to help you line up the blade with the line of cut. See Figure 16.
BEVEL
SCALE
BLADE
GUIDE BEVEL
NOTCH ADJUSTMENT
WINGNUT
GUIDELINE
ALIGNINNERBLADEGUIDENOTCHONSAW BASEWITHLINEOF CUT ASSHOWNWHEN _
MAKING45° BEVELCUTS Fig. 16 Align your line of cut with the inner blade guide notch
on the saw base when making 45 ° bevel cuts. Since blade thicknesses vary and different angles
require different settings, always make a trial cut in scrap material along a guideline to determine
how much you should offset the guideline on the board to be cut.
When making a bevel cut hold your saw firmly with
both hands as shown in Figure 17. Rest the front edge of the base onthe workpiece.
Squeeze the switch trigger to start your saw. Always
let the blade reach full speed, then guide your saw into the workpiece.
LOWER
BLADEGUARD
Fig. 17
_ WARNING: The blade coming in contact with
the workpiece before it reaches full speed could cause saw to "kickback" toward you resulting in
serious injury.
After you complete your cut release the trigger and allow the blade to come to a complete stop. After the blade has stopped, liftyour saw from the workpiece.
TO ADJUST BEVEL SE'I-rlNG
Unplug your saw.
_k WARNING: Failure to unplug your saw could
result inaccidental starting causing possible
serious personal injury.
Loosen wing nut. See Figure 16.
Raise motor housing end of saw until you reach desired angle setting on bevel scale.
See Figure 16.
Tighten wing nut securely.
,_ WARNING: Attempting bevel cut without wing
nut securely tightened can result in serious
injury.
13
Page 14
POSITIVE0° BEVELSTOP
See Figure 18.
BEVEL
ADJUSTMENT
WINGNUT
ADJUSTMENT
SCREW
TO ADJUST
Unplug your saw.
_k WARNING: Failure to unplug your saw could
result inaccidental starting causing possible
serious personal injury.
Loosen wing nut.
Loosen hex nut securing adjustment screw.
Turn screw and adjust base untilsquare with saw
blade.
Tighten hex nut and wing nut securely.
POSITIVEO°BEVELSTOP
CARPENTER'SSQUARE
Your saw has a positive 0° bevel stop, that has been factory adjusted to assure 0° angle of your saw blade
when making 90° cuts. However, misalignment can occur during shipping.
TO CHECK
Unplug your saw.
HEXNUT
SAWBLADE
Fig. 18
_, WARNING: Attempting to make cuts without
wing nut securely tightened can result in serious injury.
LENGTH OF CUT SCALE
See Figure 19.
LENGTHOF CUTSCALE
Fig. 19
,_ WARNING: Failure to unplug your saw could
result in accidental starting causing possible
serious personal injury.
Place your saw in an upside down position on workbench. See Figure 18.
Using a carpenter's square, check squareness of saw blade to the base of your saw.
A length of cut scale has been provided on the base of your saw. It is parallel with the saw blade and can
be used to measure the distance into material the blade has cut. Note: Six inches is the maximum
length of cut that can be measured. Also, it is accurate only when the depth of cut is set at full maximum depth.
14
Page 15
TO POCKET CUT
See Figure 20.
,_ WARNING: Always adjust bevel setting to zero
before making a pocket cut. Attempting a pocket cut atany othersetting can resultin loss of control
of yoursaw possiblycausing seriousinjury.
Adjust the bevel setting to zero, set blade to correct
blade depth setting, and swing the lower blade guard
up using the lower blade guard handle.
Always raise the lower blade guard with the handle to avoid serious injury.
While holding lower blade guard by the handle, firmly rest the front of the base flat against the workpiece
with the rear of the handle raised so the blade does
not touch the workpiece. See Figure 20.
LOWER
BLADEGUARD
C-clamps, firmly clamp a straight edge to the workpiece and guide the saw along the straight edge
to achieve a straight rip cut. Do not bind the blade in the cut. If using the optional rip guide, see the
following instructions and Figure 22.
ALTERNATEMETHODFORRIPCUTTING
STRAIGHT
EDGE
C-CLAMPS
WORKPIECE
Fig. 21
TO ASSEMBLE OPTIONAL RIP GUIDE
Unplug your saw.
POCKETCUT
LOWERBLADE
GUARDHANDLE Fig. 20
Squeeze the switch trigger to start your saw. Always let the blade reach full speed then slowly lower
blade Into the workplece until base is flat against workpleee.
After you complete your cut release the trigger and
allow the blade to come to a complete stop. After the blade has stopped, remove it from the workpiece. Corners may then be cleared out with a hand saw or
sabre saw.
_ WARNING: Never tie the lower blade guard in a
raised position. Leaving the blade exposed could
lead to serious injury.
TO RIP CUT
OPTIONAL RIP GUIDE (EDGE GUIDE)
See Figure 21.
Use a guide when making long or wide rip cuts with your saw. An optional rip guide with a five inch scale is available at your Sears Retail Store or you can make an efficient rip guide by clamping a straight edge to your workpiece. Secure the workpiece. Using
_ WARNING: Failure to unplug your saw could
result in accidental starting causing possible serious personal injury,
Place rip guide through holes in saw base as shown in Figure 22.
EDGEGUIDE PLACERIP
GUIDETHRUHOLES
Fig. 22
Adjust rip guide to the width needed.
Tighten rip guide screw securely. When using a rip guide, position the face of the rip
guide firmly against the edge of workpiece. This
makes for a true cut without pinching the blade. The guiding edge of workpiece must be straight for your cut to be straight. Use caution to prevent the blade from binding in the cut.
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,_ WARNING: When servicing, use only identical
Craftsman replacement parts. Use of any other part may create a hazard or cause product
damage.
GENERAL
Only the parts shown on parts list, page 19, are
intended to be repaired or replaced by the customer. All other parts represent an important part of the double insulation system and should be serviced only
by a qualified Sears service technician.
Avoid using solvents when cleaning plastic parts.
Most plastics are susceptible to damage from various
types of commercial solvents and may be damaged
by their use. Use clean cloths to remove dirt, carbon
dust, etc.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions. Therefore, no further lubrication is required.
EXTENSION CORDS
The use of any extension cord will cause some loss of
power. To keep the loss to a minimum and to prevent
tool overheating, use an extension cord that is heavy
enough to carry the current the tool will draw. A wire gage size (A.W.G.) of at least 14 is
recommended for an extension cord 50 feet or less in
length. When working outdoors, use an extension cord that is suitable for outdoor use. The cord's jacket will be marked WA.
WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating
oils, etc. come in contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic.
It has been found that electric tools are subject to
accelerated wear and possible premature failure when
they are used on fiberglass boats, sports cars, wallboard, spackling compounds, or plaster. The
chips and grindings from these materials are highly abrasive to electric tool parts such as bearings,
brushes, commutators, etc. Consequently, it is not recommended that this tool be used for extended
work on any fiberglass material, wallboard, spackling compounds, or plaster. During any use on these
materials it is extremely important that the tool is cleaned frequently by blowing with an air jet.
,_ WARNING: Always wear safety goggles or
safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also wear a dust mask.
CAUTION: Keep extension cords away from the cutting area and position the cord so that itwill
not get caught on lumber, tools, etc., during
cutting operation,
,_ WARNING: Check extension cords before each
use. If damaged replace immediately. Never use tool with a damaged cord since touching the
damaged area could cause electrical shock resulting in serious injury.
Extension cords suitable for use with your circular saw
are available at your nearest Sears Retail Store.
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17
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28 27
CRAFTSMAN CIRCULAR SAW - MODEL NUMBER 315.108990
SEE NOTE "A" PAGE 19
2
3 4
21
11
13
14
18
17
18
Page 19
CRAFTSMAN CIRCULAR SAW - MODEL NUMBER 315.108990
The model number will be found on a plate attached to the motor housing. Always mention the model number in allcorrespondence regarding your
[
CIRCULAR SAW or when ordering repair parts.
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS
PARTS LIST
I
Key Part No. Number
1 981579-001 2 969858-001
3 999637-OO3 4 969373-002 5 974999-001 6 981581-001 7 968442-003 8 968702-011 9 974900-001
10 989592-001
11 967952-001 12 974771-005 13 718602-804 14 999982-001 15 *** 16 998463-001
Description Quan.
Data Plate ....................................................... 1
Gear and Spindle ............................................ 1
Bearing ........................................................... 1
Lower Blade Guard Support ........................... 1
* Screw (#10-16 x 3/4 in. Pan Hd.) ................... 4
Logo Plate ...................................................... 1
Fixed Blade Guard .......................................... 1
* Screw (#8-16 x 3/4 in. Pan Hd.) ..................... 3
Bumper ........................................................... 1
* Screw (#8-10 x 1-1/8 in. Fil. Hd.) .................... 1
Torsion Spring ................................................ 1
Lower Blade Guard Assembly ........................ 1
Retaining Ring ................................................ 1
Inner Blade Washer ........................................ 1
Saw Blade 7-1/4 in. for 5/8 in. Arbor ............... 1
Outer Blade Washer ....................................... 1
Key Part No. Number
17 612999-001
18 623547-002 19 981580-001
20 621433-018
21 974802-001 22 931744-059
23 621438-006 24 621433-001
25 941401-815 26 706404-007 27 614658-010 28 990147-001
29 974716-001 30 981574-000
972000-674
Description Quan.
Blade Screw ................................................... 1
Spring Washer ................................................ 1
Logo Plate ...................................................... 1
Carriage Bolt (1/4-20 x 3-3/4 in.) .................... 1
Base Assembly ............................................... 1
Washer ........................................................... 2
Wing Nut **STD541625 .................................. 2
Carriage Bolt (1/4-20 x 5/8 in.)
**STD532507 .................................................. 1
Roll Pin ........................................................... 1
Hex Nut (#8-32) **STD541008 ..................... :1
* Screw (#8-32 x 5/8 in. Pan Hd.) ..................... 1
Warning Tag ................................................... 1
Wrench ........................................................... 1
Carrying Case - Not Shown ........................... 1
Owner's Manual
NOTE: "A"- The assembly shown represents an important part of the Double Insulated System. To avoid the possibility of alteration or damage
to the system, service should be performed by your nearest Sears Repair Center. Contact your nearest Sears Retail Store for Service Center information.
* Standard Hardware Item -- May Be Purchased Locally ** Available From Div.98 -- Source 980,00
*** Complete Assortment Available At Your Nearest Sears Retail Store
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In U.S.A. or Canada
for in-home major brand repair service:
Call 24 hours a day, 7 days a week
1-800-4-MY-HOME sM(1-800-469-4663)
Para pedir servicio de reparacibn a domicilio - 1-800-676-5811
Au Canada pour tout le service ou les pi_ces - 1-800-469 4663
For the repair or replacement parts you need:
Call 6 a.m. - 11 p,m. CST, 7 days a week
Parts Direct s_
1-800-366-PART (1-800-366-7278)
Para ordenar piezas con entrega a domicilio - 1-800-659-7084
For the location of a Sears Service Center in your area:
Call 24 hours a day, 7 days a week
1-800-488-1222
To purchase or inquire about a Sears Maintenance Agreement:
Call 7 a.rn. - 5 p.m. CST, Monday - Saturday
1-800-827-6655
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