Craftsman 315108620 Owner’s Manual

OPERATOR'S MANUAL
7-1/4 in. CIRCULAR SAWWITH LASER GUIDE
DOUBLE INSULATED
Model No.
315.108620
WARNING: Toreduce_herbk of injury,
the user must read and understand the
operator's manual before using this product.
Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Estates, IL 60179 USA Visit the Craftsman web page: wwwosears.com/craftsman
983000-B17
9-05 (REV:01)
Save this manual for future reference
m Warranty ............................................................................................................................................................................. 2
m Introduction ..................................................................................................................................................................... 2
[] General Safety Rules .................................................................................................................................................... 3-4
u Specific Safety Rules ..................................................................................................................................................... 4-5
[] Symbols ........................................................................................................................................................................ 6-7
[] Electrical .......................................................................................................................................................................... 8
B Features ........................................................................................................................................................................ 9-10
[] Assembly .................................................................................................................................................................. 10-12
[] Operation .................................................................................................................................................................. 13-20
[] Adjustments ................................................................................................................................................................... 21
m Maintenance .................................................................................................................................................................... 22
nl Exploded V_ewand Parts List.........................................................................................................................................................................................23-24
[] Parts OrderinglService ........................................................................................................................................ Back Page
ONE-YEAR FULL WARRANTY ON CRAFTSMAN TOOL If thisCraftsman tool fails to give complete satisfaction within one year from date of purchase, RETURN IT TO ANY
SEARS STORE OR PARTS AND REPAIR CENTER OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES FOR FREE REPAIR.
If this Craftsman tool is used for commercial or rental purposes, this warranty applies for only90 days from the date of purchase,
This warranty gives you specific regal rights, and you may a|so have other rights whtch vary from state to state, Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 6017g
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability
have been given top priority in the design of this product making it easy to maintain and operate.
A
WARNING! Read andunderstandallinstrue-
'dons.Failureto followaJlinstructionslistedbelow,
mayresultInelectricshock,fire and/orserious
personalinjury_
SAVE THESE INSTRUCTIONS
WORK AREA
[] Keepyourwork area clean andwell lit. Cluttered
benchesand dark areasinviteaccidents_
B Do notoperatepowertools inexplosive atmo-
spheres,suchas In thepresence offlammableliq- uids,gases,or dust. Powertoolscreatesparkswhich may ignitethedust or fumes.
[] Keep bystanders,children,andvisitorsawaywhile
operatinga powertoot.Distractionscan causeyouto
losecontrol,
ELECTRICAL SAFETY
[] Double insulated tools are equtpped with a polar-
ized plug (one blade is wider than the other), This plug will fit in a polarized outlet only one way. If the
plug does not fit fully inthe outlet, reverse the plug, If it still does not fit, contact a qualified electrician
to install a polarized outlet. Do not change the plug in anyway. Double Insulation [] eliminatesthe need
for the three-wire grounded power cord and grounded power supply system.
= Avoid body contact with grounded surfaces such as
pipes, radiators, ranges and refrigerators. There is an
increased risk of electric shock ifyour body is grounded°
II Don't expose power tools to rain or wet conditions.
Water entering a power tool will increase the riskof electricshock,
[] Do not abuse the cord. Never use the cord to carry
the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged cords increase the risk of eiectdc shock.
[] When operating a power tool outside, use an outdoor
extension cord marked "W-A" or WV".These cords are ratedfor outdoor use and reduce the risk of electric shock.
PERSONAL SAFETY [] Stayalert,watch what youare doingandusecom-
mon sensewhen operatinga powertool Do not usetootwhile tired or underthe influenceof drugs,
alcohol,or medication.Amomentofinattentionwhile
operdtingpower tools mmyresult inseriouspersonai
injury.
[] Dressproperly.Donot wear looseclothingor
jewelry.Containlonghair. Keep yourhair,clothing, and glovesaway frommovingparts.Looseclothes,
jewelry,orlong haircanbe caught inmovingparts.
Avoidaccidentalstarting. Be sureswitchIsoff
before plugging In. Carrying tools with yourfinger on
the switch or plugging in tools that have the switch on
invitesaccidents.
Remove adjusting keys or wrenches before turning the too! on. A wrench or a key that is left attached to a
rotating par_of the tool may result in personal lnjury.
I Do not overreach. Keep proper footing and balance
at all times, Proper footing and balance enables better
control of the too_in unexpectedmtualicnso
Use safety equipment. Always wear eye protection.
Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions
Do not wear loose clothing or Jewelry. Contain long
hair. Loose clothes, jewelry, or long haircan be drawn into air vents.
[] Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
tool in unexpected siluations. TOOL USE AND CARE B Use clamps or other practical way to secure and
support the workpiece to a stable platform. Holding
the work by hand or against your body is unstable and
may lead to loss of control
[] Do not force tool, Use the correct tool for your ap-
plication. The correct tool will do the job better and
safer at the rate for whJch itis designed. u Do not use tool if switch does not turn it on or off.
Any t_l that cannot be controlled w(th the switch is
dangerous and must be repaired,
[] Disconnect the plug from power source before
making any adjustrnentsj changing accessories,
or storing the tool. Such preventive safety measures
reduce the risk of starting the too! accidentally. [] Store Idle tools out of reach of children and other
untrained persons. Tools are dangerous Inthe hands
of untrained users. [] Maintain tools with care. Keep cutting tools sharp
and clean. Property maintained tows with sharpcut-
ting edges are tess likely to bind and are easier to
control. [] Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that
may affect the tool's operation. If damaged, have
the tool serviced before using, Many accidents are
caused by poody maintainedtools, [] Use cnhJaccessories that are recommended bythe
manufacturer for your model. Accessories that may
be suitable for one toot, may become hazardous when
used on another tool I Keep the tool and its handle dry, clean and free
from og and grease. Always use a clean cloth when
clBaning_ Never use brake fluids, gasoline, petroleum-
based products, or any strongsolvents to clean your
too!. Following this rule will reduce the risk of loss of
con_oland delefiorationoftheenclosureplastic,
SERVICE [] Toolservicemust be performedonly byqualified
repairpersonnel.Serviceormaintenanceperformed byunqualifiedpersonnelcouldresultina riskofinjury.
=' Whenservtc]ngatool, useonlyIdentical replace-
ment parts.Followinstructions in the Maintenance sectionof thismanual.Useof unauthorizedpartsor failureto followMaintenanceInstruct_onsmay createa
riskofelectricshockor injury,
I DANGER!Keep hands away from cutting area and
blade.Keepyour second handon auxiliaryhandleor motorhousing.If bothhandsare holdingthesaw,they
cannot becutby 1heblade°
Keepyour bodypositionedto either sideof the saw blade, but not in line with the saw blade. Kickback could causethe saw to jumpbackwards.(See"Causes
AndOperator Preventionof Kickback"later..)
[] Donot reacll underneaththe work. Theguardcannot
protectyou from the bladebelow thework,
==Checklowerguardforproperclosingbeforeeachuse.
Donotoperatesawiflowerguarddoesnotmovefreely andcloseinstanlJy.Nevercramporhethe lowerguard intothe openposiUon.Ifsawis accidentallydropped, lowerguardmaybe bent. Raisethelowerguardwiththe
retractinghandleand makesureit movesfreelyanddoes not touch the blade or any otherpart,in all anglesand depths of cut,
m Checktheoperationand cond'dlonef the lowerguard
spdng, If the guard andthe springarenot operating
properly,theymustbeservicedbeforeuse.Lowerguard
may operatesluggishly due to damaged parts, gummy deposits, orabuitdupo_debris.
= Lower guard should be retracted manually onlyfor
specialcuts,suchas"Pocket Cuts"and =Compound Cuts."Raiselowerguardbyretractinghandle.Assoon as blade enters the material, lower guard must be released.Forall othersawing,thelowerguardshould operateautomatically.
m Alwaysobservethat the lower guardis coveringthe
bladebefore placingsaw downon benchorfloor.An
unprotected, coastingbladewi!lcausethesaw to walk backwards,cutting whateveris inits path.Be awareof
the time it takes for the bladeto stop after switch is
released
H NEVERholdpiece beingcut inyour handsor across
your leg. tt is important to supportthework properly to minimize body exposure,blade binding,or lossof
control
i Hold tool by insulated gripping surfaces when
performingan operationwherethe cutting tool may contacthiddenwiring oritsowncord. Contactwitha
"live"wirewiilmakeexposedmetalpartsefthetool=live_
and shockthe operator.
[] Whenripping,always usea ripfenceer straight edge
guide.Thisimprovesthe accuracyofthe cutandreduces
thechancefor blade binding°
i Always use blades with correct size and shape
Idtamond vs. round) arbor holes. Blades that de
not match the mounting hardware of the saw wltl run eccentrically, causing loss of contre£
! Never use damaged or incorrect blade washers
or bolts. The blade washers and belts were specially des'_gnedforthe saw for optimum performance andsafety
of operation,
Causes and Operator Prevention of Kickback:
Kickback is a sudden reaction to a pinched, bound, or
misaligned saw blade, causing an uncentre{ied saw te lift
up and out of the workpiece toward operator. When theblade is pinched orbound t{ghtJybythe keffclesing
down, the blade sta(Is and the motor reaction drives the unit rapidly back toward the eperaton
If the blade becomes twisted or misatigned in the cut, the
teeth at the back edge of the blade can dig into the top
surface of the wood causing the blade to c{Imb out ef the kerr and jump back toward the operator,,
Kickback isthe result ofteol misuse and/or incorrect operating procedures or conditions and can beavoided by taking proper
precautions, as given below: [] Maintain a firm grip with both hands on the saw and
position your body and _rm to allow ye_ to resist kickback {orcee. Kickback forces can be centro{{ed by the operator, if proper precautions are taken.
u When blade is binding, or when interrupting a cut
for any mason, release the trigger and hotd the saw motionless in the material until the blade comes to a
complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion, or KICKBACK may occur. Investigate and
take corrective actions to eliminate the cause of blade binding,
[] When restarting a saw in the workpiece, center the
saw blade in the kerf and check that saw teeth are not engaged Into the material, tf saw blade is binding,
it may walk up or KICKBACK from the workpiece as the saw isrestarted.
St_pport large panels to minimize the risk o1 blade pinching and KICKBACK. Large panels tend to sag
under their own weight. Supports must be placed under
the panel on both sides, near the iine ofcut and near the
edge of the panel.
m Do not use dull or damaged blade, Unsharpenedor
improperlysetbladesproducenarrowkerfwhich causes
excessivetriton, bladebinding andK_CKBACKo
m Blade depth and bevel adjusting locking levers
mustbe tight and securebeforemaking cut.If blade
adjustmentshiftswhitecutting,itmaycausebindingand KICKBACK.
m Useextra cauUonwhen making a "Pocket Cut"into
ex_stingwallsorotherblindareas.Theprotrudingblade may cutobjectsthatcancauseKICKBACK.
It Knowyourpowertool.Readoperator'smanualcare-
fully. Learn its applications and limitations, as well
asthe specificpotential hazardsrelated to this tool. Followingthis rulewillreducetherisk of electric shock,
fire,orserious injury.
m Always wear safety glasses.Everydayeyeglasses
haveonlyimpact-resistantlenses;theyareNOTsafety glasses.Following1hismlewill reducetherisk ofserious
personalinjury.
=t Protectyour lungs.Wear a face or dustmask if the
operation is dusty. FollowingthisrulewiflTeducethe
riskofseriouspersonalinjury.
m Protectyourhearing.Wearhearingprotectionduring
extendedperiods of operation.Fo_ing '_hisrulewill reducetheriskofseriouspersonalinjury.
i Inspecttoolcordspertodicallyand,if damaged, have
repairedat your nearest authorizedservicecenter. Constantlystayaware ofcordlocation.Followingthis
rulewillreducethe riskofelectricshockor fire.
Check damaged parts, Before further use of the tool, a guard or other part that is damaged should
becarefullycheckedto determinethatitwilloperate properlyandpederm its intendedfunction. Checkfor
alignmentof movingparts,bindingofmovingparts, breakageof parts_mounting,andanyotherconditions
thatmayaffectitsoperation.Aguardorotherpartthat
isdamaged shouldbeproperlyrepairedor replaced byan authorizedservicecenter.Followingthisrulewill reducetherisk ofshock, fire,orsedousInjury.
m Make sure your extension cord is in good condition,
When using an extension cord, be sure to use one heavy enough to carry the current your product
will draw. A wire gage sLze(A.W.G.) of at least 12 is recommended for an extension cord 50 feet or
tess in length, A cord exceeding 100 feet is not
recommended, tf in doubt, use the next heavier gage.
The smaller the gage number, the heavier the cord. An undersized cord wiltcause a drop in line voltage resulting in loss of power and overheating.
I Inspect for and remove all nails from lumber before
using this tool, Folio'wing this rule wilt reduce the risk of seriouspersonal injury.
Laser Guide Warnings:
The laser guide radiation used inthe Craftsman circularsaw is Class Ilia with maximum 5mW and 650nm wavelengths,
These lasers do not normally present an optical hazard
although stadng at the beam may cause flash blindness.
m Avotd direct eye exposure when using the laser guide. m The laser shall be used and maintained in accordance
with the manufacturer's Instructions.
! Never aim the beam at aperson or object other than the
workpiece.
m Always ensure the laser beam is a(med at a sturdy
workpiece without reflective surfaces, Shiny reflective sheet metal or similar shiny materials are not suitable for
laseruse.
m NI repairs should be made by an authorized service
representativeor the laser manufacturer.
IE Save these instructions, Refer to them frequently and
usethem to Instruct others who may use this tool tfyou
loan someone this too_, loan them these instructions
also.
_1= WAFIN|NG: Somedust createdbypowersanding,sawing,grinding, drilling,and otherconstructionactivities
containschemicalsknown to causecancer,blrth defects orotherreproductiveharm.Some examplesof these
chemicalsam: =_ead_remlead-basedpaints,
* crystallinesfflcafrom bricks andcementandother masonryproducts, and
Jarsenic andchTomiumfrom chemically-treated_Umb_ro
Your riskfromtheseexposuresvaries,dependingon how often you do thistypeof work,To reduceyour exposure
tothese chemicals:workinawell ventilatedarea,andwork withapproved safetyequipment,suchas thosedust masks t'natarespeda]ly designedtofilterout microscopicparticles.
Some ofthe following symbols may be used on this tool, Please study them and learn their meaning_ Proper interpreta- tion of these symbols wlll allow you to operate the tool better and safer,
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
,11,,i,i
A Amperes Current
ii iii i IH
Hz Hertz Frequency (cycles per second)
i , iI I J ijllllllllll,lllllll,,lllllllllllll'l,lllll, ll'l'll ii i,
W Watt Power
rain Minutes Time
"k, Alternating Current Type of current
== Direct Current Type or a characteristic of current
no No Load Speed Rotational speed, at no load
iii i ,IIIIIIH,II
[] CIass il Construction Double-insulated construction
.Jmin Per Minute Revolutions,strokes, surface speed, orblts etc. per minute
Wet Conditions Alert Do not expose to rain or use in damp locations.
i
Read The Operator's Manual operator's manual before using this pmducto
Q Protection Always wear safety goggles, safety glasses with side shields, or
Eye
s,ietyA,e. Precautions.hat,ovo,vo
No Hands Symbol serious personal injury°
No Hands Symbol Failure to keep your hands away from the blade will result in
, ,, ,,, ,, ,, .,,,,,,,,,,,,,,,,,,,,,,,,,,,
No Hands Symbol
IHII :::::::::::::::::::::::
No Hands Failure to keep your hands away from the blade will result in
H ,,H H,HHHHH,,,,HHH
Hot Surface To reduce the risk of injuryor damage, avoid contact with
Symbol
To reduce the risk of Injury, user must read and understand
i ii i i i ii i i iiiiiiiii
a full face shield when operating this product.
i i iii H HHHHHH,H,H,HH'H', I I I
your safety.
Failure to keep your hands away from the blade wtllresult in
serious personal inju_
Failure to keep your hands away from the blade will result in
serious personal injury°
serious personal injury.
any hot surface.
6
Thefollowingsignalwordsandmeaningsareintendedtoexplainthelevelsofrisk associated with this
product.
SYMBOL
H
A
A A
SERVICE
Servicingrequiresextremecareandknowledge and shouldbe performedonly byaqualifiedservicetech-
nician.Forservicewe suggestyou returnthe product to
yournearestAUTHORIZEDSERVICECENTERfor repair. Whenservicing,use onlyidentical replacementparts.
_l_ll,WARNING:
SIGNAL MEANING
DANGER: Indicates an imminently hazardous situation,which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, coWd
WARNING: result in death or serious injury.
CAUTION; Indicatesa potentiallyhazardoussituation,which,ifnot avoided,may
resultinminor ormoderateinjury.
CAUTION: (WithoutSafetyAlertSymbol)Indicatesa situationthatmay resultin
property damage,
The operation of any power tool can result in foreign objects being thrown intoyour eyes, which can result in severe eye damage. Before beginr_ing power too! operation, ak_ays wear safety goggles, safety giasses with side shields, or a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety grasses with side shields. Atways use eye protection which is marked to compfy with ANSI ZBT.1.
_ WARN|NG: Toavoidseriouspersonalinjvry,do not
attempt to usethlsproduct untieyou readthoroughly andunderstandcomp|etelythe operators manual Savethis operator'smanualandreviewfrequently for continuing safeoperationand instructingothers who may usethisproduoto
SAVE THESE INSTRUCTIONS
DOUBLE INSULATION
Doublelnsulatlon tsa concept tn safetytnelectricpower
tools,whicheliminatesthe needfor theusualthree-wire grounded powercord_All exposedmetal parts are
isolatedfrom the internalmetalmotor componentswith protecting insulation.Doubleinsulatedtools do not need to be grounded.
'_ WARNING: The doubleinsulatedsystem is
intendedto protect the userfromshock resulting from abreakinthe tool's internalinsulation,Observe
a{tnormal safetyprecautionstoavoidelectdcat shock,
NOTE:Servicingof a tool withdoubteinsulationrequires
extremecare andknowledgeof the systemand should
be performedonly by a qualifiedservicetechnician. For eervtce,we suggest youreturnthetool to your nearest authorizedservicecenterfor repair.Alwaysuse origina) factory replacementpadswhenservicing.
ELECTRICAL CONNECTION Thistool hasa precision-builtelectricmotorrItshould be
connectedto a powersupplythat is120 rolL% 60Hz, AC only{normalhouseholdcurrenl_.Donot operate thistool on direct current(DC}.A substantialvoltagedrop wiltcausea tossof powerand themotorwill overheat,if
yourtoot does not operatewhen pluggedinto an outlet, double-check the powersupptyo
EXTENSION CORDS
When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has
the capacity to handle the current the tool will draw. An undersized cord will cause a drop in tine voltage, resulting
in overheating and loss of power. Use the chart to deter- mine the minimum wire size required inan extens(on cord° Only round jacketed cords listed by Underwriter's Labora- tories (UL) should be used,
When working outdoors with a tool, use an extension cord that is designed for outside use. This type of cord is
designated with "WA" on the cord's jacket. Before using any extension cord, inspect it for toose or
exposed wires and cut or worn insulation.
0-2,0 2,1-3.4 3.5-5.0 5.1-7.0 7,1-12.0 12.t-16.0
Cord Length Wire Size (A,W.G.)
25' 16 16 16 t6 14 14
50' 16 t6 16 !4 14 12
IDOL 16 I6 14 12 10 --
"UsedonfZga_. 20ampcir_ui!
NOTE:AWG=AmericanWireGaUge
WARNING: Keep the extension cord dear of the working area, Posfttonthe cord so that It willnot get
caught on lumber, tools or other obstruotiot_s while
you are working with a power toolo Failure to do so
can resuff inserious personal injury.
A
WARNING: Checkextensioncords before each
use,ff damagedreplaceimmediately.Neveruse tool
with a damagedcordsincetouching the damaged
areacoutd causeetectricalshock resuttingin serious injury.
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