Craftsman 315.108410 User Manual

Page 1
Owner's Manual
7-1/4 in. CIRCULAR SAW
Double Insulated
Model Nos.
315.108400
315.108410
Save this manual for
future reference.
CAUTION: Read and follow
Instructions before first use of
this product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA Visit the Craftsman web page: www.sears.com/craftsman
972000-823
10-01
Safety
Features
Assembly
Operation
Maintenance
Parts List
Page 2
TABLE OF CONTENTS
Table of Contents ............................................................................................................................................... 2
General Safety Rules ..................................................................................................................................... 2-3
Specific Safety Rules and/or Symbols ............................................................................................................ 3-6
Features ......................................................................................................................................................... 7-8
Assembly ...................................................................................................................................................... 9-10
Operation .................................................................................................................................................... 11-18
Maintenance ............................................................................................................................................... 18-19
Accessories ..................................................................................................................................................... 19
Exploded View and Repair Parts List ......................................................................................................... 20-21
Parts Ordering/Service ................................................................................................................................... 22
_i WARNING: Read and understand all instruc-
tions. Failure to follow all instructions listed
below may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS Work Area
Keep your work area clean and well lit. Clut- tered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools
may create sparks which may ignite the dust or
fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can
cause you to lose control.
Electrical Safety
Double insulated tools are equipped with a polarized plug (one blade is wider than the
other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit,
contact a qualified electrician to install a polarized outlet. Do not change the plug in any
way. Double insulation [] eliminates the need for
the three-wire grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces,
such as pipes, radiators, ranges, and refrigera-
tors. There is an increased risk of electric shock if
your body is grounded.
Don't expose power tools to rain or wet condi- tions. Water entering a power tool will increase
the risk of electric shock.
Do not abuse the cord. Never use the cord to
carry the tools or pull the plug from an outlet.
Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immedi-
ately. Damaged cords increase the risk of electric shock,
When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W".
These cords are rated for outdoor use and reduce the risk of electric shock.
Personal Safety
Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use tool while tired or under the influ-
ence of drugs, alcohol, or medication. A mo-
ment of inattention while operating power tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be caught
in moving parts.
Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your
finger on the switch or plugging in tools that have the switch on, invites accidents.
Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing and balance
enables better control of the tool in unexpected
situations.
Use safety equipment. Always wear eye protec-
tion. Dust mask, nonskid safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
Page 3
Tool Useand Care
Use clamps or another practical way to secure
and support the workpiece to a stable plat-
form. Holding the work by hand or against your
body is unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
Do not use tool if switch does not turn it on or
off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from power source before making any adjustments, changing accesso- ries, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally.
Store idle tools out of the reach of children and
other untrained persons. Tools are dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools
sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are
easier to control.
Check for misalignment or binding of moving
pads, breakage of parts, and any other condi- tion that may affect the tool's operation. If damaged, have the tool serviced before using.
Many accidents are caused by poorly maintained
tools.
Use only accessories that are recommended by the manufacturer for your model. Accesso- ries that may be suitable for one tool, may become
hazardous when used on another tool.
Service
Tool service must be performed only by quali-
fied repair personnel. Service or maintenance
performed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical
replacement parts. Follow instructions in the Maintenance section of this manual. Use of
unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury.
Specific Safety Rules for Circular Saws
DANGER! Keep hands away from cutting
area and blade. Keep your second hand on the auxiliary handle or motor housing. If
both hands are holding the saw, they cannot be cut by the blade.
Keep your body positioned to either side
of the saw blade, but not in line with the saw blade. Kickback could cause the saw to
jump backwards. (See "Causes and Operator
Prevention of Kickback.")
Do not reach underneath the work. The guard cannot protect you from the blade
below the work.
Check lower guard for proper closing
before each use. Do not operate saw if
lower guard does not move freely and
close instantly. Never clamp or tie the
lower guard into the open position. If saw
is accidentally dropped, lower guard may be bent. Raise the lower guard with the
retracting handle. Make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
Check the operation and condition of the lower guard spring. If the guard and the
spring are not operating properly, they must be serviced before use. Lower guard
may operate sluggishly due to damaged parts, gummy deposits, or a buildup of
debris.
Lower guard should be retracted manually
only for special cuts, such as "Pocket Cuts" and "Compound Cuts." Raise lower
guard by retracting handle. As soon as
blade enters the material, lower guard must be released. For all other sawing, the
lower guard should operate automatically.
3
Page 4
Specific Safety Rules for Circular Saws (continued)
Always observe that the lower guard is
covering the blade before placing saw down on bench or floor. An unprotected,
coasting blade will cause the saw to walk
backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to
stop after switch is released.
NEVER hold piece being cut in your hands or across your leg. It is important to support the work properly to minimize body exposure,
blade binding, or loss of control.
Hold tool by insulated gripping surface
when performing an operation where the cutting tool may contact hidden wiring or
its own cord. Contact with a "live" wire will
also make exposed metal parts of the tool
"live" and shock the operator.
When ripping, always use a rip fence or straight edge guide. This improves the accuracy of the cut and reduces the chance
for blade binding.
Always use blades with correct size and
shape (diamond vs. round) arbor holes.
Blades that do not match the mounting hardware of the saw will run eccentrically,
causing loss of control.
Never use damaged or incorrect blade
washers or bolts. The blade washers and
bolts were specially designed for your saw for optimum performance and safety of operation.
Causes and Operator Prevention of Kickback
Kickback is a sudden reaction to a pinched, bound, or misaligned saw blade, causing an
uncontrolled saw to lift up and out of the
workpiece toward the operator.
When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator.
If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the
blade can dig into the top surface of the wood
causing the blade to climb out of the kerf and jump back toward the operator.
Kickback is the result of tool misuse and/or incorrect operating procedures or conditions
and can be avoided by taking proper precautions, as given below:
Maintain a firm grip with both hands on
the saw and position your body and arm to allow you to resist KICKBACK forces.
KICKBACK forces can be controlled by the operator, if proper precautions are taken.
When blade is binding, or when
interrupting a cut for any reason, release the trigger and hold the saw motionless in
the material until the blade comes to a complete stop. Never attempt to remove
the saw from the work or pull the saw
backward while the blade is in motion, or KICKBACK may occur. Investigate and take
corrective actions to eliminate the cause of
blade binding.
When restarting a saw in the workpiece,
center the saw blade in the kerf and check
that saw teeth are not engaged into the
material. If saw blade is binding, it may walk
up or KICKBACK from the workpiece as the saw is restarted.
Support large panels to minimize the risk
of blade pinching and KICKBACK. Large
panels tend to sag under their own weight. Supports must be placed under the panel on
both sides, near the line of cut and near the edge of the panel.
Do not use dull or damaged blade. Unsharpened or improperly set blades produce narrow kerf which causes excessive
friction, blade binding and KICKBACK.
Blade depth and bevel adjusting locking
levers must be tight and secure before making cut. If blade adjustment shifts while
cutting, it may cause binding and KICKBACK.
Use extra caution when making a "Pocket
Cut" into existing walls or other blind areas. The protruding blade may cut objects
that can cause KICKBACK.
4
Page 5
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may con- tact hidden wiring or its cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and
shock the operator.
Additional Rules For Safe Operation
Know your power tool. Read operator's manual
carefully. Learn its applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce
the risk of electric shock, fire, or serious injury.
Always wear safety glasses. Everyday eye- glasses have only impact-resistant lenses; they are NOT safety glasses. Followingthis rule will reduce the dsk of serious personal injury.
Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
Protect your hearing. Wear hearing protection during extended periods of operation. Following
this rule will reduce the risk of serious personal injury.
Inspect tool cords periodically and, if dam- aged, have repaired at your nearest Factory
Service Center or other Authorized Service Organization. Constantly stay aware of cord
location. Following this rule will reduce the risk of electric shock orfire.
Check damaged parts. Before further use of the tool, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its in-
tended function. Check for alignment of mov- ing parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part
that is damaged should be properly repaired or replaced by an authorized service center. Following this rule will reduce the risk of shock,
fire, or serious injury.
Do not abuse cord. Never carry the tool by the cord or yank it to disconnect it from the recep-
tacle. Keep cord away from heat, oil, and sharp
edges. Following this rule will reduce the risk of
electric shock or fire.
Make sure your extension cord is in good
condition. When using an extension cord, be sure to use one heavy enough to carry the
current your product will draw. A wire gage size (A.W.G.) of at least 16 is recommended for
an extension cord 100 feet or less in length. A cord exceeding 100 feet is not recommended.
If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
An undersized cord willcause a drop in line voltage resulting in loss of power and overheating.
Inspect for and remove all nails from lumber before sawing. Following this rule will reduce the risk of serious personal injury.
Drugs, alcohol, medication. Do not operate tool
while under the influence of drugs, alcohol, or any medication. Followingthisrule willreduce the
risk of electric shock, fire, or serious personal injury.
Save these instructions. Refer to them fre- quently and use them to instruct others who
may use this tool. If you loan someone this tool, loan them these instructions also.
_I, WARNING" Some dust created by power
sanding, sawing, grinding, drilling, and other construction activities contains chemicals known
to cause cancer, birth defects or other reproduc- tive harm. Some examples of these chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement
and other masonry products, and
arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
,_ WARNING:
The operation of any circular saw can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear
safety goggles or safety glasses with side shields and a full face shield when needed. We
recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses
with side shields, available at Sears Retail Stores.
Page 6
SYMBOLS
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
"k., Alternating Current Type or a characteristic of current
=_ Direct Current Type or a characteristic of current
no No Load Speed Rotational speed, at no load
Class II Construction Designates Double Insulated
Construction Tools
.../min Revolutions or Reciprocation Per Minute Revolutions, strokes, surface
speed, orbits etc. per minute
Indicates danger, warning or caution.
,_ Safety Alert Symbol It means attention.J Your safety is
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do
not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
A
A
A
Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
involved.
A
NOTE:
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
Advises you of information or instructions vital to the operation or maintenance of the equipment.
SAVE THESE INSTRUCTIONS
6
Page 7
Your circular saw has been shipped completely assembled except for the blade. Inspect itcarefully to
make sure no breakage or damage has occurred during shipping. If any parts are damaged or missing,
contact your nearest Sears Retail Store to obtain
replacement parts before attempting to operate saw. A blade, blade wrench, and this owner's manual are also
included.
,_i WARNING: If parts are missing, do not
operate this tool until the missing parts are
replaced. Failure to do so could result in possible
serious personal injury.
any
Horsepower
Model 315.108400 Model 315.108410
Input
Model 315.108400 Model 315.108410
Blade Diameter Blade Arbor
KNOW YOUR CIRCULAR SAW
See Figure 1.
Before attempting to use any tool, familiarize yourself with all operating features and safety requirements.
Your circular saw has many features for making cutting operations more pleasant and enjoyable. Safety, performance and dependability have been given top priority in the design of this saw making it easy to maintain and operate.
Features include easily operated bevel cut and depth
of cut adjustment mechanisms, positive 0° bevel stop,
length of cut scale, depth of cut scale, directed air flow for keeping line of cut clear, blade wrench storage, dust chute, and spindle lock button on Model
315.108410 only.
CAUTION: Carefully read through this entire owner's manual before using your new circular
saw. Pay close attention to the Rules For Safe Operation, Warnings and Cautions. If you use your circular saw properly and only for what it is
intended, you will enjoy years of safe, reliable
service.
APPLICATIONS
(Use only for the purpose listed below)
Cutting all types of wood products (lumber, plywood, paneling).
7-1/4 in. (184 mm)
5/8 in. (16 mm)
2-1/3 2-1/2
11 Amperes 12 Amperes
Cutting Depth at 0° Bevel Cut Cutting Depth at 45° Bevel Cut Cutting Depth at 51.5° Bevel Cut
Rating No Load Speed
Model 315.108400 Model 315.108410
ELECTRICAL CONNECTION Your circular saw has a precision built electric motor. It
should be connected to a power supply that is 120
volts, 60 Hz, AC only (normal household current). Do not operate thistool on direct current (DC). A substantial voltage drop willcause a loss ofpower and the motor willoverheat. Ifyour saw does notoperate when plugged intoan outlet, double-check the power supply.
SWITCH To turn your saw ON, depress the switch trigger.
Release switch trigger toturn your saw OFF. DUST CHUTE
To direct saw dust and chips away from the operator,
a dust chute is located on the side of the upper blade guard. An optional dust nozzle, that fits over the dust
chute, is available at your nearest Sears Retail Store.
SPINDLE LOCK BU'I-rON - MODEL 315.108410
A spindle lock button has been provided for locking the
spindle on your saw in a stationary position.
_k WARNING: Do not allow familiarity with your
saw to make you careless. Remember that a careless fraction of a second is sufficient to inflict
severe injury.
2-3/8 in. (60 mm)
1-13/16 in. (46 mm)
1-5/8 in. (41 mm)
120 volts, 60 Hz, AC
4,700 RPM 5,000 RPM
Page 8
LOWERBLADE
GUARDHANDLE
DUSTCHUTE
BASE
ASSEMBLY
BLADEGUARD
MODEL 315.108400 / MODEL 315.108410
SWITCH
TRIGGER
UPPER
_ARD
SEVELCUT
ADJUSTMENT
NU_
SPINDLELOCKBUTTON
(MODEL315.108410ONLY)
LOWER
BLADE
(
DEPTHOF
CUTSCALE
DEPTHOF
CUTADJUSTMENT
(WINGNUT)
BLADEWRENCH STORAGEAREA
BLADEWRENCH
8
Fig. 1
Page 9
WARNING:Your saw should never be
connected to power supply when you are assembling parts, making adjustments, assembling or removing blades, cleaning, or
when not in use. Disconnecting your saw will prevent accidental starting that could cause
serious personal injury.
_1 WARNING: A 7-1/4 in. blade is the maximum
blade capacity of your saw. Never use a blade that is too thick to allow outer blade washer to engage
with the flat on the spindle. Larger blades will come
in contact with the blade guards, while thicker blades will prevent blade screw from securing
blade on spindle. Either of these situations could result in a serious accident.
TO ASSEMBLE OR REMOVE BLADE
MODEL 315.108400
See Figures 2, 3, and 4,
Unplug your saw. _ WARNING: Failure to unplug your saw could
result in accidental starting causing possible serious personal injury.
TO ASSEMBLE BLADE:
Remove blade wrench from storage area.
See Figure I.
Placeyoursaw on a pieceofwood as shown in Figure4,and remove bladescrew.See Figure2.
Note:Turnbladescrewcounterclockwisetoremove.
Remove springwasher,and outerbladewasher ("D"washer).See Figure2
SPINDLE LOWERBLADE
GUARDHANDLE
BLADE
,_ WARNING: If inner blade washer has been
removed, replace it before placing blade on spindle. Failure to do so could cause an accident since blade will not tighten properly.
Fit saw blade inside lower blade guard and onto spindle. Note: The saw teeth point upward at the front of saw as shown in Figure 2.
OUTERBLADEWASHER("D" WASHER)
CUPPEDSIDEOF OUTSI
SPRINGWASHER SPRINGWASHER
Replace "D" washer and spring washer. Note: "Cupped" side of spring washer goes against
"D" washer. See Figure 3.
Replace blade screw. Tighten blade screw securely. Note: Turn blade screw clockwise to tighten.
Return blade wrench to storage area. Note: Always place angled portion of blade wrench
up as shown in Figure 1.
REMEMBER: Never use a blade that is too thick to allow the "D" washer to engage with the flat on the
spindle. TO REMOVE BLADE:
Remove blade wrench from storage area.
See Figure I.
Place your saw on a piece of scrap wood as shown in Figure 4, and remove blade screw. See Figure 2.
Note: With blade teeth embedded in the wood, turn blade screw counterclockwise to remove.
Remove spring washer and outer blade washer ("D" washer). See Figure2
Note: Blade can be removed at this point.
Fig. 3
SPRING
WASHER
INNERBLADE
WASHER
OUTERBLADE
WASHER
("D"WASHER)
Wipe a drop of oil onto inner blade washer and outer blade washer ("D" washer) where they
contact blade.
BLADE
SCREW
Fig. 2
LOWERBLADE
GUARDHANDLE
TO
LOOSEN
BLADE
WRENCH
TO
TIGHTEN
BLADESCREW Fig. 4
9
Page 10
TO ASSEMBLE OR REMOVE BLADE MODEL 315.10841 O0
See Figures 5, 6, and 7.
Unplug your saw. ,_ WARNING: Failure to unplug your saw could
result in accidental starting causing possible serious personal injury.
SPINDLE LOCK BUTTON - MODEL 315.108410 If your saw is model 315.108410 it has a spindle lock
button for lockingthe spindle onyour saw ina stationary position. Depress and hold the spindle lockbutton while installing, changing or removing the blade.
TO ASSEMBLE BLADE:
Remove blade wrench from storage area.
See Figure 1.
Position your saw as shown in Figure 7, depress
spindle lock button, and remove blade screw. See
Figure 5.
Note: Turn blade screw counterclockwise to remove.
Remove spring washer, and outer blade washer
("D" washer). See Figure 5.
SPINDLE
LOWERBLADE
GUARDHANDLE
BLADE
Replace "D" washer and spring washer. Note: "Cupped" side of spring washer goes against "D" washer. See Figure 6.
OUTERBLADEWASHER("D" WASHER)
CUPPEDSIDEOF OUTSIDEOF SPRINGWASHER SPRINGWASHER
Depress spindle lock button, then replace blade screw. Tighten blade screw securely. Note: Turn blade screw clockwise to tighten.
Return blade wrench to storage area. Note: Always place angled portion of blade
wrench up as shown in Figure 1.
REMEMBER: Never use a blade that is too thick to allow the "D" washer to engage with the flat on
the spindle. TO REMOVE BLADE:
Remove blade wrench from storage area.
See Figure 1.
Position your saw as shown in Figure 7, depress
spindle lock button, and remove blade screw.
Note: Turn blade screw counterclockwise to remove.
Remove spring washer and outer blade washer ("D" washer). See Figure 5.
Note: Blade can be removed at this point.
Fig. 6
SPRING
WASHER
BLADE
INNERFLANGE SCREW
BUSHING
OUTER
WASHER
("D" WASHER)
Wipe a drop of oil onto inner flange bushing and outer blade washer ("D" washer) where they
contact blade.
,_ WARNING: If inner flange has been
removed, replace it before placing blade on spindle. Failure to do so could cause an accident
since blade will not tighten properly.
Fit saw blade inside lower blade guard and onto
spindle. Note: The saw teeth point upward at the front of saw as shown in Figure 5.
bushing
Fig. 5
TIGHTEN
10
TO
DEPRESSTO
LOCK
TO
LOOSEN
SPINDLELOCK
BUTTON
BLADE
SCREW
BLADE
WRENCH
Pig. 7
Page 11
SAW BLADES
The best of saw blades will not cut efficiently if they
are not kept clean, sharp, and properly set. Using a dull blade will place a heavy load on your saw and
increase the danger of kickback. Keep extra blades on hand, so that sharp blades are always available.
Gum and wood pitch hardened on blades will slow your saw down. Use gum and pitch remover, hot
water, or kerosene to remove these accumulations.
Do not use gasoline.
BLADE GUARD SYSTEM
The lower blade guard attached to your circular saw is there for your protection and safety. It should never be altered for any reason. If it
becomes damaged or begins to return slow or sluggish, do not operate your saw until the damage has been repaired or replaced. Always leave guard in operating position when using saw.
_1= DANGER: When sawing through workpiece,
lower blade guard does not cover blade on the underside of workpiece. Since blade is exposed on underside of workpiece, keep hands and fingers away from cutting area. Any part of your body coming in contact with moving blade will result in serious injury. See Figure 8.
LOWERBLADEGUARD ISIN UP POSITION
KICKBACK
See Figure 9.
KICKBACKi<l_
BLADESETTOO DEEP Fig. 9
The best guard against kickback is to avoid
dangerous practices. Kickback occurs when the blade stalls rapidly and the
saw is driven back towards you. Blade stalling is caused by any action which pinches the blade in the
wood.
_ DANGER: Release switch immediately if blade
binds or saw stalls. Kickback could cause you to lose control of your saw. Loss of control can lead
to serious injury.
KICKBACK IS CAUSED BY:
Incorrect blade depth setting. See Figure 9.
Sawing into knots or nails in workpiece.
Twisting blade while making a cut.
Making a cutwith a dull, gummed up, or improperly set blade.
Incorrectly supporting workpiece. See Figure 10.
BLADEEXPOSEDON
UNDERSIDEOFWORKPIECE
,_ CAUTION: Never use saw when guard is not
operating correctly. Guard should be checked for correct operation before each use. If you drop
your saw, check the lower blade guard and bumper for damage at all depth settings before reuse. Note: The guard is operating correctly when it moves freely and readily returns to the closed position, tf for any reason your lower blade guard does not close freely, take it to the nearest Sears Repair Center for service before
using.
Fig. 8
Fig. 10
Forcing a cut.
Cutting warped or wet lumber.
Tool misuse or incorrect operating procedures.
11
Page 12
TO LESSEN THE CHANCE OF KICKBACK:
Always keep the correct blade depth setting - the correct blade depth setting for all cuts should not
exceed 1/4 inch below the material to be cut. See
Figure 11.
When making a cut use steady, even pressure. Never force cuts.
Do not cut warped or wet lumber.
Always hold your saw firmly with both hands and keep your body in a balanced position so as to
resist the forces of kickback should it occur.
When using your saw, always stay alert and exercise control. Do not remove your saw from workpiece while the blade is moving.
DEPTH OF CUT ADJUSTMENT
See Figure 13.
Always keep correct blade depth setting. The correct blade depth setting for all cuts should not exceed 1/4 inch below the material to be cut. More blade depth
will increase the chance of kickback and cause the cut to be rough. For more depth of cut accuracy, a scale
is located on the upper blade guard. TO ADJUST BLADE DEPTH
Unplug your saw.
CORRECTBLADEDEPTHSETFING=BLADEEXPOSED
1/4in. ORLESSONUNDERSIDEOF WORKPIECE
Fig. 11
Inspect the workpiece for knots or nails before. beginning a cut. Never saw into a knot or nail.
Make straight cuts. Always use a straight edge guide when rip cutting. This helps prevent twisting
the blade in the cut.
Always use clean, sharp and properly set blades, Never make cuts with dull blades.
To avoid pinching the blade, support the workpiece properly before beginning a cut. The right and
wrong ways to support large pieces of work are shown in Figures 10 and 12.
,_ WARNING: Failure to unplug your saw could
result in accidental starting causing possible serious personal injury.
DEPTHOF
CUTSCALE
BRACKET
WING
NUT
ASSEMBLY
TO
TIGHTEN
TORAISE
TOLOWER
Fig. 13
W
RIGHT Fig. 12
Loosen wing nut. See Figure 13.
Determine the desired depth of cut.
Locate depth of cut scale on back of upper blade guard.
Hold base flat against the workpiece and raise or lower saw until the indicator mark on bracket aligns
with notch on blade guard.
Tighten wing nut securely.
12
Page 13
STARTING A CUT
Know the right way to use your saw.
See Figure 14.
RIGHT Fig. 14
,_ WARNING: To make sawing easier and safer,
always maintain proper control of your saw. Loss of control of your saw could cause an accident
resulting in possible serious injury.
TO HELP MAINTAIN CONTROL:
Always support your workpiece near the cut.
Support your workpiece so the cut will be on your
right.
Clamp your workpiece so it will not move during
the cut.
Place your workpiece with its good side down. Note:
The good side is the side Onwhich appearance is
important.
Before beginning a cut, draw a guideline along the desired line of cut. Then place front edge of base on that part of your workpiece that is solidly supported.
See Figure 14.
Never place your saw on that part of the workpiece that will fall off when the cut is made.
See Figure 16.
Never use your saw as shown in Figure 15.
WRONG Fig. 15
Never place your hand on the workpiece behind your saw while making a cut.
WRONG Fig. 16
Keep the cord away from cutting area. Always place the cord to prevent it from hanging up on the
werkpiece while making a cut.
_1 DANGER: Ifthe cord hangs up on the
workpiece during a cut, release the switch trigger immediately. Unplug your saw and reposition the cord to prevent it from hanging up again.
,_i DANGER: Using your saw with a damaged cord
could result in serious injury or death. If the cord has been damaged, have it replaced before
using your saw again.
13
Page 14
Hold your saw firmly with both hands.
See Figure 17.
RIGHT Fig. 17
Squeeze the switch trigger to start your saw. Always let the blade reach full speed, then guide your saw into the workpiece.
,_ CAUTION: When lifting your saw from the
workpiece, the blade is exposed on the
underside of your saw until the lower blade guard
closes. Make sure lower guard is closed before setting your saw down on work surface.
TO CROSS CUT OR RIP CUT When making a cross cut or rip cut, align your line of
cut with the outer blade guide notch on the saw base as shown in Figure 18.
TOPVIEWOFSAW
FRONTOFSAW
BLADE
GUIDENOTCH
,_i WARNING: The blade coming in contact with
the workpiece before it reaches full speed could cause your saw to "kickback" towards you
resulting in serious injury.
When making a cut use steady, even pressure.
Forcing causes rough cuts, could shorten the life of
your saw and could cause "kickback."
REMEMBER: When sawing through work, the lower blade guard
does not cover the blade, exposing it on the
underside of work. Keep your hands and fingers away from cutting area. Any part of your body coming in contact with the moving blade will
result in serious injury.
After you complete your cut release the trigger and allow the blade to come to a complete stop. Do not
remove your saw from werkpiece while the blade
is moving.
_m
GUIDELINE
ALIGNOUTERBLADEGUIDENOTCHONSAWBASE
WITHLINEOF CUTAS SHOWNWHENMAKING
CROSSCUTSORRIPCUTS Fig. 18
Since blade thicknesses vary, always make a trial cut in scrap material along a guideline to determine how much, if any, the guideline must be offset to produce
an accurate cut. Note: The distance from the line of cut to the guideline is the amount you should offset
the guideline.
14
Page 15
TO BEVEL CUT
The angle of cut of your saw may be adjusted to any desired setting between zero and 51.5 °. Note: When
making cuts at 51.5° blade should be set at full depth
of cut, with edge guide screw removed. When making 45° bevel cuts, there is a notch in the
saw base to help you line up the blade with the line of cut. See Figure 19.
BEVEL
SCALE
BLADE
GUIDELINE
ALIGNINNERBLADEGUIDENOTCHON SAWBASEWITH
LINEOF CUTAS SHOWNWHENMAKING45° BEVELCUTS
GUIDENOTCH
BEVELADJUSTMENT
WINGNUT
Fig. 19
When making a bevel cut hold your saw firmly with
both hands as shown in Figure 20. Rest the front edge of the base on the workpiece.
Squeeze the switch trigger to start your saw. Always let the blade reach full speed, then guide your saw
into the workpiece.
LOWER
BLADEGUARD Fig. 20
,_ WARNING: The blade coming in contact with
the workpiece before it reaches full speed could cause saw to "kickback" toward you resulting in serious injury.
After you complete your cut release the trigger and allow the blade to come to a complete stop. After the
blade has stopped, lift your saw from the workpiece.
TO ADJUST BEVEL SETTING
Unplug your saw.
Align your line of cut with the inner blade guide notch on the saw base when making 45° bevel cuts.
Since blade thicknesses vary and different angles
require different settings, always make a trial cut in scrap material along a guideline to determine how much you should offset the guideline on the
board to be cut,
_ WARNING: Failure to unplug your saw could
result in accidental starting causing possible serious personal injury.
Loosen wing nut. See Figure 19.
Raise motor housing end of saw until you reach desired angle setting on bevel scale.
See Figure 19.
Tighten wing nut securely.
_k WARNING: Attempting bevel cut without wing
nut securely tightened can result in serious injury.
15
Page 16
POSITIVE 0° BEVEL STOP
See Figure 21.
BEVEL ADJUSTMENT
ADJUSTMENT SCREW
NUT
POSITIVE0° BEVELSTOP
CARPENTER'S
SQUARE
SAWBLADE
TO ADJUST
Unplugyoursaw.
,_ WARNING: Failure to unplug your saw could
result in accidental starting causing possible serious personal injury.
Loosen wing nut.
Loosen hex nut securing adjustment screw.
Turn screw and adjust base until square with saw blade.
Tighten hex nut and wing nut securely.
_IL WARNING: Attempting to make cuts without
wing nut securely tightened can result in serious
injury,
LENGTH OF CUT SCALE
See Figure 22.
Fig. 21
Your saw has a positive 0° bevel stop, that has been factory adjusted to assure 0° angle of your saw blade when making 90° cuts. However, misalignment can
occur during shipping.
TO CHECK
Unplug your saw.
_, WARNING: Failure to unplug your saw could
result in accidental starting causing possible
serious personal injury.
Place your saw in an upside down position on
workbench. See Figure 21.
Using a carpenter's square, check squareness of saw blade to the base of your saw.
LENGTHOFCUT SCALE
A length of cut scale has been provided on the base of your saw. It is parallel with the saw blade and can be used to measure the distance into material the
blade has cut. Note: Six inches is the maximum length of cut that can be measured. Also, it is
accurate only when the depth of cut is set at full
maximum depth.
16
Fig. 22
Page 17
TO POCKET CUT
See Figure 23.
,_ WARNING: Always adjust bevel setting to zero
before making a pocket cut. Attempting a pocket cut at any other setting can result in loss of control of your saw possibly causing serious injury.
C-clamps, firmly clamp a straight edge to the workpiece and guide the saw along the straight edge to achieve a straight rip cut. Do not bind the blade in the cut. If using the optional rip guide, see the following instructions and Figure 25.
ALTERNATEMETHODFORRIPCUTTING
Adjust the bevel setting to zero, set blade to correct
blade depth setting, and swing the lower blade guard up using the lower blade guard handle.
Always raise the lower blade guard with the handle to avoid serious injury.
While holding lower blade guard by the handle, firmly rest the front of the base flat against the workpiece
with the rear of the handle raised so the blade does
not touch the workpiece. See Figure 23.
LOWER
BLADEGUARD
POCKET
CUT
Squeeze the switch trigger to start your saw. Always let the blade reach full speed then slowly lower
blade into the workpiece until base is flat against workpiece.
After you complete your cut release the trigger and allow the blade to come to a complete stop. After the
blade has stopped, remove it from the workpiece. Corners may then be cleared out with a hand saw or
sabre saw.
_1 WARNING: Never tie the lower blade guard in a
raised position. Leaving the blade exposed could lead to serious injury.
TO RIP CUT OPTIONAL RIP GUIDE (EDGE GUIDE)
See Figure 24.
Use a guide when making long or wide rip cuts with your saw. An optional rip guide with a five inch scale is available at your Sears Retail Store or you can make an efficient rip guide by clamping a straight edge to your workpiece. Secure the workpiece. Using
LOWERBLADE
GUARDHANDLE Fig. 23
STRAIGHT
EDGE
C-CLAMPS
TO ASSEMBLE OPTIONAL RIP GUIDE
Unplug your saw.
_i WARNING: Failure to unplug your saw could
result in accidental starting causing possible serious personal injury.
Place rip guide through holes in saw base as shown in Figure 25.
RIPGUIDE
(EDGEGUIDE)
GUIDETHRUHOLES
Adjust rip guide to the width needed.
Tighten rip guide screw securely.
When using a rip guide, position the face of the rip guide firmly against the edge of workpiece. This makes for a true cut without pinching the blade. The guiding edge of workpiece must be straight for your cut to be straight. Use caution to prevent the blade
from binding in the cut.
17
WORKPIECE
RIP
PLACERIP
Fig. 24
Fig. 25
Page 18
OPTIONAL DUST NOZZLE KIT
_ee Figure 26.
An optional dust nozzle kit,part no. 982829-001, is available for purchase at your nearest Sears Retail Store. As shown in Figure 26, the adapter fits over the dust chute which is located on the upper blade
guard.The nozzle attaches to the adapter.
Note: If you use the nozzle, you should always
connect it to a standard vacuum hose.
TO ATTACH DUST NOZZLE KIT
Unplug your saw.
UPPER
BLADEGUARD
_k WARNING: Failure to unplug your saw could
result in accidental starting causing possible
serious personal injury.
Orient adapter to fit into the dust chute opening (1) on upper blade guard. Secure adapter with screw
(2) provided.
When using a vacuum hose, align hole in nozzle
with raised lip on adapter and snap into place (3).
GENERAL
Only the parts shown on parts list, page 21, are
intended to be repaired or replaced by the customer.
All other parts represent an important part of the double insulation system and should be serviced only
at a Sears Service Center. Avoid using solvents when cleaning plastic parts.
Most plastics are susceptible to damage from various types of commercial solvents and may be damaged
by their use. Use clean cloths to remove dirt, carbon dust, etc.
,_L WARNING: Do not at any time let brake fluids,
gasoline, petroleum-based products, penetrating oils, etc. come in contact with plastic parts. They contain chemicals that can damage, weaken or
destroy plastic.
CHUTE RAISED
HOLE
ADAPTER
SCREW
NOZZLE Fig. 26
It has been found that electric tools are subject to accelerated wear and possible premature failure when they are used on fiberglass boats, sports cars, wallboard, spackling compounds, or plaster. The chips and grindings from these materials are highly abrasive to electric tool parts, such as bearings, brushes, commutators, etc. Consequently, it is not
recommended that this tool be used for extended
work on any fiberglass material, wallboard, spackling compounds, or plaster. During any use on these
materials, it is extremely important that the tool is
cleaned frequently by blowing with an air jet.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for the life of
the unit under normal operating conditions. Therefore, no further lubrication is required.
,_k WARNING: Always wear safety goggles or
safety glasses with side shields during power tool operation or when blowing dust. If operation is
dusty, also wear a dust mask.
18
Page 19
DOUBLE INSULATION
Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual
three-wire grounded power cord. Al! exposed metal
parts are isolated from the internal metal motor
components with protecting insulation. Double
insulated tools do not need to be grounded.
IMPORTANT
Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service, we suggest you return the tool to your nearest Sears Service Center for repair. Always use original
factory replacement parts when servicing.
EXTENSION CORDS
The use of any extension cord will cause some loss of
power. To keep the loss to a minimum and to prevent tool overheating, use an extension cord that is heavy enough to carry the current the tool will draw.
A wire gage size (A.W.G.) of at least 16 is recommended for an extension cord 100 feet or less in length. When working outdoors, use an extension
cord that is suitable for outdoor use. The cord's jacket will be marked WA.
,_k CAUTION: Keep extension cords away from the
cutting area and position the cord so that it will not get caught on lumber, tools, etc., during cutting operation.
_k WARNING: Check extension cords before each
use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.
Extension cords suitable for use with your saw are
available at your nearest Sears Retail Store.
The following recommended accessories are currently available at Sears Retail Stores.
7-1/4 in. 40 Tooth General Purpose Cut-Off Blade
7-1/4 in. 35 Tooth Master Combination Blade
7-1/4 in. 200 Tooth Plywood Blade
7-1/4 in. 18 Tooth Carbide Blade
7-1/4 in. 18 Tooth Mach II Silver Series Carbide Blade
7-1/4 in. 24 Tooth Mach II Silver Series Carbide Blade
7-1/4 in. 24 Tooth Combination Carbide Blade
Rip Guide
Dust Nozzle Kit - Part No. 982829-001
_L WARNING: The use of attachments accessories not listed be hazardous.
WARRANTY
FULL ONE YEAR WARRANTY ON CRAFTSMAN CIRCULAR SAW If this I"RI_ICl'$MAN Circular Saw fails to give complete satisfaction within one year from the date of purchase,
RETURN IT TO THE NEAREST SEARS STORE OR SEARS SERVICE CENTER IN THE UNITED STATES,
and Sears will replace it,free of charge.
If this r'RItFTINaH Circular Saw is used for commercial or rental purposes, this warranty applies for only 90
days from the date of purchase. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
or
might
19
Page 20
18
CRAFTSMAN CIRCULAR SAW - MODEL NUMBER 315.108400
2
4
25
26
24
21
23 18
15
5
16
17
14
6
7
10
8
9
11
12
13
, 20 ,
Page 21
CRAFTSMAN CIRCULAR SAW- MODEL NUMBER 315.108400
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your
I
CIRCULAR SAW or when ordering repair parts.
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS
PARTS LIST
I
Key
No.
1
2 3
4 5
6 7
8
9
10 11 12
13 14
Part Number Description Quan.
982595-001 982820-001
974900-001
982492-131 610122-003 967952-001 982380-001 718602-804 999982-001
998463-001 623547-002 612999-001 621433-018
Data Plate ....................................................... 1
Logo Plate ...................................................... 1
Bumper ........................................................... 1
* Screw (#8-32 x 3/4 in. Fil. Hd.) ....................... 1
* Screw (#8-32 x 3/8 in. Pan Hd.) ..................... 3
Torsion Spring ................................................ 1
Lower Blade Guard Assembly ........................ 1
Retaining Ring ................................................ 1
Inner Blade Washer ........................................ 1
Saw Blade 7-1/4 in. for 5/8 in. Arbor ............... 1
Outer Blade Washer ....................................... 1
Spring Washer ................................................ 1
Blade Screw ................................................... 1
Carriage Bolt (1/4-20 x 3-3/4 in.) .................... 1
Key Part
No. Number Description
15 3053002 16 931744-059
17 941401-310 18 621438-006 19 706404-007 2O 6447801 21 614658-010
22 982481-001 23 621433-001 24 5542301 25 974716-001 26 982832-001
27 982829-001
972000-823
Base Assembly ............................................... 1
Flat Washer .................................................... 2
Roll Pin ........................................................... 1
Wing Nut **STD541625 .................................. 2
Hex Nut (#8-32) **STD541008 ....................... 1
Lower Blade Guard Support ........................... 1
* Screw (#8-32 x 5/8 in. Pan Hd.) ..................... 1
Gear and Spindle Assembly ........................... 1
Carriage Bolt (1/4-20 x 5/8 in.) **STD532507 1
Spacer ............................................................ 1
Wrench ........................................................... 1
Warning Tag ................................................... 1
Optional Dust Nozzle Assembly - Not Shown Owner's Manual
Quan.
* Standard Hardware Item -- May Be Purchased Locally
** Available From Div. 98 -- Source 980.00
*** Complete Assortment Available At Your Nearest Sears Retail Store
21
Page 22
CRAFTSMAN CIRCULAR SAW - MODEL NUMBER 315.108410
2
7
8
6
27
26
23
22 21
18
19
22
17
9 10
13
11
12
16
Page 23
CRAFTSMAN CIRCULAR SAW- MODEL NUMBER 315.108410
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your
I
CIRCULAR SAW or when ordering repair parts,
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS
PARTS LIST
I
Key
No.
10 11
12 13
14 15
1 2 3 4 5 6 7 8 9
Pad Number
982596-001 982820-001
974900-001
982492-131
617096-002 **STD315535
982828-001 610122-003
967952-001 982380-001
718602-804 967887-003
998463-001 623547-002
Description Quan.
Data Plate ....................................................... 1
Logo Plate ...................................................... 1
Bumper ........................................................... 1
* Screw (#8-32 x 3/4 in. Fil. Hd.) ....................... 1
Retaining Ring ................................................ 1
Ball Bearing .................................................... !
Lower Blade Guard Support ........................... 1
* Screw (#8-32 x 3/8 in. Pan Hd.) ..................... 3
Torsion Spring ................................................ 1
Lower Blade Guard Assembly ........................ 1
Retaining Ring ................................................ 1
Inner Flange Bushing ..................................... 1
Saw Blade 7-1/4 in. for 5/8 in. Arbor ............... 1
Outer Blade Washer ....................................... 1
Spring Washer ................................................ 1
Key Pad
No. Number
16 612999-001 17 621433-007 18 3053002
19 931744-059
20 941401-310 21 621438-006 22 706404-007 23 614658-010 24 982821-001 25 621433-001 26 982366-002 27 974716-001 28 982832-001
29 982829-001
972000-823
Description Quan.
Blade Screw ................................................... 1
Carriage Bolt (1/4-20 x 4 in.) .......................... 1
Base Assembly ............................................... 1
Flat Washer .................................................... 2
Roll Pin ........................................................... 1
Wing Nut **STD541625 .................................. 2
Hex Nut (#8-32) **STD541008 ....................... 1
* Screw (#8-32 x 5/8 in. Pan Hd.) ..................... 1
Gear and Spindle Assembly ........................... 1
Carriage Bolt (1/4-20 x 5/8 in.) **STD532507 1
Spacer ............................................................ 1
Wrench ........................................................... 1
Warning Tag ................................................... 1
Optional Dust Nozzle Assembly- Not Shown Owner's Manual
* Standard Hardware Item -- May Be Purchased Locally
** Available From Div.98 -- Source 980,00
*** Complete Assortment Available At Your Nearest Sears Retail Store
23
i
Page 24
Get it fixed, at your home or ours!
For repair of major brand appliances in your own home...
no matter who made it, no matter who sold it!
1-800-4-MY-HOME sMAnyt,me, day or n,ght
(1-800-469-4663)
www.sears.com
To bring in products such as vacuums, lawn equipment and electronics
for repair, call for the location of your nearest Sears Parts & Repair Center.
1-800-488-1222 Anytime, day or night
www.sears.com
For the replacement parts, accessories and owner's manuals
that you need to do-it-yourself, call Sears PartsDirect SM!
1-800-366-PART 6 a.m. - 11 p m CST,
(1-800-366-7278) 7 days a week
www.sears.com/partsdirect
To purchase or inquire about a Sears Service Agreement:
1-800-827-6655
7 a.m. - 5 p.m CST, Mon. - Sat.
Para pedir servtclo de reparaci6n a domictlio,
y para ordenar plezas con entrega a domlclho
1-888-SU-HOGAR s.
(1-888-784-6427)
Au Canada pour servtce en fran(;a_s'
1-877-LE-FOYER s_
(1-877-533-6937)
® Registered Trademark / rM Trademark of Sears Roebuck and Co
© Sears Roebuck and Co ® Marca Reglstrada / T_ Marca de Fabnca de Sears Roebuck and Co
Loading...