Craftsman 315.108410 User Manual

Owner's Manual
7-1/4 in. CIRCULAR SAW
Double Insulated
Model Nos.
315.108400
315.108410
Save this manual for
future reference.
CAUTION: Read and follow
Instructions before first use of
this product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA Visit the Craftsman web page: www.sears.com/craftsman
972000-823
10-01
Safety
Features
Assembly
Operation
Maintenance
Parts List
TABLE OF CONTENTS
Table of Contents ............................................................................................................................................... 2
General Safety Rules ..................................................................................................................................... 2-3
Specific Safety Rules and/or Symbols ............................................................................................................ 3-6
Features ......................................................................................................................................................... 7-8
Assembly ...................................................................................................................................................... 9-10
Operation .................................................................................................................................................... 11-18
Maintenance ............................................................................................................................................... 18-19
Accessories ..................................................................................................................................................... 19
Exploded View and Repair Parts List ......................................................................................................... 20-21
Parts Ordering/Service ................................................................................................................................... 22
_i WARNING: Read and understand all instruc-
tions. Failure to follow all instructions listed
below may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS Work Area
Keep your work area clean and well lit. Clut- tered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools
may create sparks which may ignite the dust or
fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can
cause you to lose control.
Electrical Safety
Double insulated tools are equipped with a polarized plug (one blade is wider than the
other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit,
contact a qualified electrician to install a polarized outlet. Do not change the plug in any
way. Double insulation [] eliminates the need for
the three-wire grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces,
such as pipes, radiators, ranges, and refrigera-
tors. There is an increased risk of electric shock if
your body is grounded.
Don't expose power tools to rain or wet condi- tions. Water entering a power tool will increase
the risk of electric shock.
Do not abuse the cord. Never use the cord to
carry the tools or pull the plug from an outlet.
Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immedi-
ately. Damaged cords increase the risk of electric shock,
When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W".
These cords are rated for outdoor use and reduce the risk of electric shock.
Personal Safety
Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use tool while tired or under the influ-
ence of drugs, alcohol, or medication. A mo-
ment of inattention while operating power tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be caught
in moving parts.
Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your
finger on the switch or plugging in tools that have the switch on, invites accidents.
Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing and balance
enables better control of the tool in unexpected
situations.
Use safety equipment. Always wear eye protec-
tion. Dust mask, nonskid safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
Tool Useand Care
Use clamps or another practical way to secure
and support the workpiece to a stable plat-
form. Holding the work by hand or against your
body is unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
Do not use tool if switch does not turn it on or
off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from power source before making any adjustments, changing accesso- ries, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally.
Store idle tools out of the reach of children and
other untrained persons. Tools are dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools
sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are
easier to control.
Check for misalignment or binding of moving
pads, breakage of parts, and any other condi- tion that may affect the tool's operation. If damaged, have the tool serviced before using.
Many accidents are caused by poorly maintained
tools.
Use only accessories that are recommended by the manufacturer for your model. Accesso- ries that may be suitable for one tool, may become
hazardous when used on another tool.
Service
Tool service must be performed only by quali-
fied repair personnel. Service or maintenance
performed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical
replacement parts. Follow instructions in the Maintenance section of this manual. Use of
unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury.
Specific Safety Rules for Circular Saws
DANGER! Keep hands away from cutting
area and blade. Keep your second hand on the auxiliary handle or motor housing. If
both hands are holding the saw, they cannot be cut by the blade.
Keep your body positioned to either side
of the saw blade, but not in line with the saw blade. Kickback could cause the saw to
jump backwards. (See "Causes and Operator
Prevention of Kickback.")
Do not reach underneath the work. The guard cannot protect you from the blade
below the work.
Check lower guard for proper closing
before each use. Do not operate saw if
lower guard does not move freely and
close instantly. Never clamp or tie the
lower guard into the open position. If saw
is accidentally dropped, lower guard may be bent. Raise the lower guard with the
retracting handle. Make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
Check the operation and condition of the lower guard spring. If the guard and the
spring are not operating properly, they must be serviced before use. Lower guard
may operate sluggishly due to damaged parts, gummy deposits, or a buildup of
debris.
Lower guard should be retracted manually
only for special cuts, such as "Pocket Cuts" and "Compound Cuts." Raise lower
guard by retracting handle. As soon as
blade enters the material, lower guard must be released. For all other sawing, the
lower guard should operate automatically.
3
Specific Safety Rules for Circular Saws (continued)
Always observe that the lower guard is
covering the blade before placing saw down on bench or floor. An unprotected,
coasting blade will cause the saw to walk
backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to
stop after switch is released.
NEVER hold piece being cut in your hands or across your leg. It is important to support the work properly to minimize body exposure,
blade binding, or loss of control.
Hold tool by insulated gripping surface
when performing an operation where the cutting tool may contact hidden wiring or
its own cord. Contact with a "live" wire will
also make exposed metal parts of the tool
"live" and shock the operator.
When ripping, always use a rip fence or straight edge guide. This improves the accuracy of the cut and reduces the chance
for blade binding.
Always use blades with correct size and
shape (diamond vs. round) arbor holes.
Blades that do not match the mounting hardware of the saw will run eccentrically,
causing loss of control.
Never use damaged or incorrect blade
washers or bolts. The blade washers and
bolts were specially designed for your saw for optimum performance and safety of operation.
Causes and Operator Prevention of Kickback
Kickback is a sudden reaction to a pinched, bound, or misaligned saw blade, causing an
uncontrolled saw to lift up and out of the
workpiece toward the operator.
When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator.
If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the
blade can dig into the top surface of the wood
causing the blade to climb out of the kerf and jump back toward the operator.
Kickback is the result of tool misuse and/or incorrect operating procedures or conditions
and can be avoided by taking proper precautions, as given below:
Maintain a firm grip with both hands on
the saw and position your body and arm to allow you to resist KICKBACK forces.
KICKBACK forces can be controlled by the operator, if proper precautions are taken.
When blade is binding, or when
interrupting a cut for any reason, release the trigger and hold the saw motionless in
the material until the blade comes to a complete stop. Never attempt to remove
the saw from the work or pull the saw
backward while the blade is in motion, or KICKBACK may occur. Investigate and take
corrective actions to eliminate the cause of
blade binding.
When restarting a saw in the workpiece,
center the saw blade in the kerf and check
that saw teeth are not engaged into the
material. If saw blade is binding, it may walk
up or KICKBACK from the workpiece as the saw is restarted.
Support large panels to minimize the risk
of blade pinching and KICKBACK. Large
panels tend to sag under their own weight. Supports must be placed under the panel on
both sides, near the line of cut and near the edge of the panel.
Do not use dull or damaged blade. Unsharpened or improperly set blades produce narrow kerf which causes excessive
friction, blade binding and KICKBACK.
Blade depth and bevel adjusting locking
levers must be tight and secure before making cut. If blade adjustment shifts while
cutting, it may cause binding and KICKBACK.
Use extra caution when making a "Pocket
Cut" into existing walls or other blind areas. The protruding blade may cut objects
that can cause KICKBACK.
4
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may con- tact hidden wiring or its cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and
shock the operator.
Additional Rules For Safe Operation
Know your power tool. Read operator's manual
carefully. Learn its applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce
the risk of electric shock, fire, or serious injury.
Always wear safety glasses. Everyday eye- glasses have only impact-resistant lenses; they are NOT safety glasses. Followingthis rule will reduce the dsk of serious personal injury.
Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
Protect your hearing. Wear hearing protection during extended periods of operation. Following
this rule will reduce the risk of serious personal injury.
Inspect tool cords periodically and, if dam- aged, have repaired at your nearest Factory
Service Center or other Authorized Service Organization. Constantly stay aware of cord
location. Following this rule will reduce the risk of electric shock orfire.
Check damaged parts. Before further use of the tool, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its in-
tended function. Check for alignment of mov- ing parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part
that is damaged should be properly repaired or replaced by an authorized service center. Following this rule will reduce the risk of shock,
fire, or serious injury.
Do not abuse cord. Never carry the tool by the cord or yank it to disconnect it from the recep-
tacle. Keep cord away from heat, oil, and sharp
edges. Following this rule will reduce the risk of
electric shock or fire.
Make sure your extension cord is in good
condition. When using an extension cord, be sure to use one heavy enough to carry the
current your product will draw. A wire gage size (A.W.G.) of at least 16 is recommended for
an extension cord 100 feet or less in length. A cord exceeding 100 feet is not recommended.
If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
An undersized cord willcause a drop in line voltage resulting in loss of power and overheating.
Inspect for and remove all nails from lumber before sawing. Following this rule will reduce the risk of serious personal injury.
Drugs, alcohol, medication. Do not operate tool
while under the influence of drugs, alcohol, or any medication. Followingthisrule willreduce the
risk of electric shock, fire, or serious personal injury.
Save these instructions. Refer to them fre- quently and use them to instruct others who
may use this tool. If you loan someone this tool, loan them these instructions also.
_I, WARNING" Some dust created by power
sanding, sawing, grinding, drilling, and other construction activities contains chemicals known
to cause cancer, birth defects or other reproduc- tive harm. Some examples of these chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement
and other masonry products, and
arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
,_ WARNING:
The operation of any circular saw can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear
safety goggles or safety glasses with side shields and a full face shield when needed. We
recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses
with side shields, available at Sears Retail Stores.
SYMBOLS
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
"k., Alternating Current Type or a characteristic of current
=_ Direct Current Type or a characteristic of current
no No Load Speed Rotational speed, at no load
Class II Construction Designates Double Insulated
Construction Tools
.../min Revolutions or Reciprocation Per Minute Revolutions, strokes, surface
speed, orbits etc. per minute
Indicates danger, warning or caution.
,_ Safety Alert Symbol It means attention.J Your safety is
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do
not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
A
A
A
Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
involved.
A
NOTE:
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
Advises you of information or instructions vital to the operation or maintenance of the equipment.
SAVE THESE INSTRUCTIONS
6
Your circular saw has been shipped completely assembled except for the blade. Inspect itcarefully to
make sure no breakage or damage has occurred during shipping. If any parts are damaged or missing,
contact your nearest Sears Retail Store to obtain
replacement parts before attempting to operate saw. A blade, blade wrench, and this owner's manual are also
included.
,_i WARNING: If parts are missing, do not
operate this tool until the missing parts are
replaced. Failure to do so could result in possible
serious personal injury.
any
Horsepower
Model 315.108400 Model 315.108410
Input
Model 315.108400 Model 315.108410
Blade Diameter Blade Arbor
KNOW YOUR CIRCULAR SAW
See Figure 1.
Before attempting to use any tool, familiarize yourself with all operating features and safety requirements.
Your circular saw has many features for making cutting operations more pleasant and enjoyable. Safety, performance and dependability have been given top priority in the design of this saw making it easy to maintain and operate.
Features include easily operated bevel cut and depth
of cut adjustment mechanisms, positive 0° bevel stop,
length of cut scale, depth of cut scale, directed air flow for keeping line of cut clear, blade wrench storage, dust chute, and spindle lock button on Model
315.108410 only.
CAUTION: Carefully read through this entire owner's manual before using your new circular
saw. Pay close attention to the Rules For Safe Operation, Warnings and Cautions. If you use your circular saw properly and only for what it is
intended, you will enjoy years of safe, reliable
service.
APPLICATIONS
(Use only for the purpose listed below)
Cutting all types of wood products (lumber, plywood, paneling).
7-1/4 in. (184 mm)
5/8 in. (16 mm)
2-1/3 2-1/2
11 Amperes 12 Amperes
Cutting Depth at 0° Bevel Cut Cutting Depth at 45° Bevel Cut Cutting Depth at 51.5° Bevel Cut
Rating No Load Speed
Model 315.108400 Model 315.108410
ELECTRICAL CONNECTION Your circular saw has a precision built electric motor. It
should be connected to a power supply that is 120
volts, 60 Hz, AC only (normal household current). Do not operate thistool on direct current (DC). A substantial voltage drop willcause a loss ofpower and the motor willoverheat. Ifyour saw does notoperate when plugged intoan outlet, double-check the power supply.
SWITCH To turn your saw ON, depress the switch trigger.
Release switch trigger toturn your saw OFF. DUST CHUTE
To direct saw dust and chips away from the operator,
a dust chute is located on the side of the upper blade guard. An optional dust nozzle, that fits over the dust
chute, is available at your nearest Sears Retail Store.
SPINDLE LOCK BU'I-rON - MODEL 315.108410
A spindle lock button has been provided for locking the
spindle on your saw in a stationary position.
_k WARNING: Do not allow familiarity with your
saw to make you careless. Remember that a careless fraction of a second is sufficient to inflict
severe injury.
2-3/8 in. (60 mm)
1-13/16 in. (46 mm)
1-5/8 in. (41 mm)
120 volts, 60 Hz, AC
4,700 RPM 5,000 RPM
LOWERBLADE
GUARDHANDLE
DUSTCHUTE
BASE
ASSEMBLY
BLADEGUARD
MODEL 315.108400 / MODEL 315.108410
SWITCH
TRIGGER
UPPER
_ARD
SEVELCUT
ADJUSTMENT
NU_
SPINDLELOCKBUTTON
(MODEL315.108410ONLY)
LOWER
BLADE
(
DEPTHOF
CUTSCALE
DEPTHOF
CUTADJUSTMENT
(WINGNUT)
BLADEWRENCH STORAGEAREA
BLADEWRENCH
8
Fig. 1
Loading...
+ 16 hidden pages