Craftsman 25241 Operator's Manual

Page 1
OPERATOR'S MANUAL
G TV
SPRING ASSISTED
SLEEVE HITCH
MODEL:
25241
Assembly
Operation
Repair Parts
ForusewithSEARS
LawnlGardenTractors
This manual contains informationfor U]e
persons and property, Read it carefully before assembly and operation of the equipment!
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
www, sears.comlcraftsman
= ill
Page 2
CUSTOMER RESPONSIBILITY_
Clean and stem in waterproof building.
Apply a lightcoat of grease or oilto threaded parts, pivotpointsandthe inside of HitchTube,
Touch up any scratches with enamel paint to avoid rusting.
TABLE OF CONTENTS
SAFETYRULES ..............................................................2
MAINTENANCE..............................................................."J
WARRANTY.................................................................i....2
HARDWARE.................................. ..................................3-4
PARTSREFERENCE......................................................5
PARTSLIST.....................................................................5
ASSEMBLY......................................................................6-g
OPERATION....................................................................t0
NOTES .............................................................................11
safetypnl_u_onstilto_lmut_Lsrnanual.It rreans ATT*ENTIONI
BECOMEALERTIyoursafelyisinvolved.
,, ,i ii i i
Limited Warranty
For two(2) years from.the date of purchase when th. = SI.eeva Hitch is meints ned and ubr cate.d
accoraing to the operating ana maintenance Instructions In the uwners ManuaJ, oeara will repair,
free of charge, any defect in material or workmanship.
This warranty does not cover:
Repairs necessar.y because of operator abuse or negll_lence including the failure to maintain the
equipment eccoromg to instructions contained in _the uwner's Manual; end Sleeve Hitch used for
commercial or rental purposes.
WARRANTY SERVICE IS AVAILABLE BY CONTA_T-ING THE NEAREST SEARS SERVICE
CENTERIDEPARTMENT N THE UNITED STAT,ES,, .Th s_w.arranty app es on y whe th a product
IS in use in me unneo _tates.
This warranty gives you specific legal rights, and you may also have other rights whiah vary from
state to stale.
SEARS, ROEBUCKAND CO,, D/8t7 WA, Hoffman Estates, IL80179 EE.UU.
CongratulationsonyourpumhaealYourequipmenthasbeendesigned,engineered,andmanufacturedtogiveyouthebestpossible dependabilityendperformance.
Should youexperienceany problemyoucannoteasilyremedy,pleasecontact.yournearestSeamServiceCentarlDepsrtmsnt.We havecompetent,well-trainedtechniciansendthepropertoolsto=er_cp.orrap=atyourequipment.Pleasereadandretainthis
Owner'sManual.Theinstructionswillenableyouto assembleend mmntamyoureqmpmentpmpedy.Alwaysobservethe 'Safely Rules'priorto use.
RULES FOR SAFE OPERATION
Knowcontrolsa_l howtostop towingequipmentq_. RF.ADTHE OWNEN8 MANUAL
Donotallow Childrentoupstatethe vehicle,Do notallowedulinto odarabbwithoutproper inslzu,'_n orwithouthavingmadthe
Owners Manual,
a Doeotcarryp_sensers, Keepddldmnendpet6soldedistaltcemvay,
Alwayswearsubatanclalfootwee¢,De notw_r _ dcthlngIhstcangetcaughtInmovingpe_ts.
Keepyoureyesand mindon yourtawingequlpment/ellechmentandaresbeinge=avered.DonotletctherJnteres_distractyou.
Stayaldrtfarbolas inlos te/TalnalKI o0tnrhiddenhazards.
DonotdriveclosetocreaM, ditches, andpubli€hlghwmys.
Watchoutfortraffi:whsecr_sll_ or nearroadways.
a Whenusinganyattachment,don'tallow any=qenearthevehiclewhileIn operation. a Keep_le vehicleendeltachment Ingood oberdug mndlbn andImepsaintydnvlm_inplace.
KeepeUnuts,bob, endscrewstighttobe sum theequipmentIsIn_ woddngcondition.
ThevehP.._endattac_lnlentshouldbeMoppedandIrlBpOcledfordamageafter_king anyforeignobjecLThe damageshould =e repaired beforerosta_ngandoparalingtheeqt_nt.
Seetowing equipmentOwnsr'oManualtar safeoperationoftheequlpmact.
A MAINTENANCE ....
The keytoyears oftmubis..fmeserviceIsto keesyourEquipmentdean anddW. Occasionally_o=k allmovingp_t= for flee movementsnd, if necauwy, lubricatewithoiL.
Should rustdmmlop,ImndI_hlly Ild UIsnp_l( m _ onanlel, Psriodk_lly_heCkallfnstenemfor tlsntnems.
.
Page 3
NARL)WAI_ REFERENCE
11
,. ©
©
24
(1)3e "x_.l,e" _1P/,
22
25
3, L*_S;'_ag
Page 4
HARDWARE REFERENCE
i.i ii *
Hardware Bag (Part No. ;[-1258"4)
(t) HI_ Pin
NTS
2
(2) 5/rxI-1/2" ClevIe /=in
ol
(1)I12"x1-1/4"ClevisPin
D
8
(2)SmallR_mJnlngSpring
10
I)nr_ar _e_t
NTS
I
4
(2) PIv_ Bracket
NTS
5
(1)Upper_JnLink
6
(t) LowtrLln/..Ink
,,.,,,,ll,i i
4.
Page 5
Parts Reference
Pans List
REF.NO. PARTNO. Dc_:CRIP'rlON QTY.
1 H-t 30P-01 H;tch Pin 1 2 14-522 _ x 1-1/2" Ck)vts Pin 2 3 V-21gP 1/2" x 1,-1/4" ChUB Pin 1 4 H_I 0 Pivot 8mckld 2
6 H-_27,,O'I LOWm"Lift Lk_ 'l 7 H-528,,01 _a_w,Adjuzdmenl Link 1
a H-S2e _ _nlng spm_ 4
g H-S30 Sm_] RetJlning .,qp41_Q 2
10 P,-532RL-10 Dra_lr Brl_.keta (RP_H) t"
" 11 11M1216P 3/8- x 1" Carf_ip R*'Jt 1
*" 12 tMlO16P rd1_ x 1" Hex Head Bort ,ll
-- t3 2MI_l_P 3_8"X I" HKK Haad B_ 6 " la 2M1220P 3/8" X 1-1/4" HeX Head BO_ 2 "* 15 30M¶ POOP 6/If It_x Nut 4
- 1_ 30M1200P 3_" HBX Nut '" : _" B '
_- "_lSbc,scketts_tvtdedir_ b¢opa_t|f_mdngnLH&RH!_l_
REF, NO. PART NO,
_' 17 31Mt2QQp " 18 31M2OOOp "_19 40MtOOOp
" 20 40MI200P " 21 45MI71?P
*' 22 H-_
23 H-_,10
" 24 H-70g
*"2_ H-763
" 2e H-?e4
27 H-584-10 28, H-'721-10
N-78_-SR
_o H-720-10
DESCRIPTION QTY
3/8" Hax JalrflbNUt 1 r_" t.lex _arr_ N_t 3 _ts', M_d{um L_ W_her 4 3/8'__ Washer 9
618_x 3" H_ Hend Bolt 2 8_r_ _ Bm_, 1
31if' X 1-1/1_ C_vJ_ pit1 1 Adjustment BOR 1
31_"HgW _r 3
UflA_t SpnngAssetnbly 1
Lift BarAss_'nbly 1
Hi_l Bail w,'la_l 1
F..xl_r_lo_ Strap 2 Lt_ Affn Assembly 1
5.
Page 6
FRONTFRAME& LIFT ASSEMBLY
Figure I,_
BEFORE PROCEEDINGlU
1. Mower Deck must be removed from Tractor.
2. Tractor HeightAdjustment Knob must be
lowered completely. far as possible (see Fig. 1).
3. Lower the Lift Mechanism completely (Mechanical or Electric).
4. Remove Plastic Accoss Cover (part # 121749X) from the Left Side of Tractor Frame.(see Fig. 3)
5. Remove the Hex Bolt securing the top of the Tractor Fuel Tank Bracket to the frame on the
left.hand side,
6. Install the LiftAssist Bracket(23) over the fuel
tank]orecket as shown. TheUltAss/stBrackat
assembles to the outside of the frame, with the short/eg through the opening/n frame. Secure
usingtwo 3/8°_xl"Hex Bolts(13-MUST BE INSTALLED FROM INSIDE TO OUTSIDE),
Lock Washara(20), Hex Nuts(16), and a 3/8" Washer(26) between the the LiftAssist Bracket
and the fuel tank bracket inthe FORWARD HOLE ONLY1 "r'_jhtenSecurely.
7. Make sure the fuel tank Hex Bolt previously removed is tightened securely,
8. From the rear of the tremor,feed the LiftAssist
Spring(27- hook end first) along the insideleft of the Tractor frame, just below the fuel tank.
9. Locate the Tractor Lift ShaftAssembly.
!0, Insert the the "hook-end" ofthe LiftAssist
Spring(27) into the 'T'-shaped hole in the Lift Shaft Assembly as shown.
NOTE: LlftAssist Spring(27) and Bolt can be easily accessed throughAccess opening at left sicleofTractor. Simply remove cover on frame
to access if not already removed from Step 4,
1I. As shown, secure the Lift Assist Spring(27) in
the top-right of the "T"-shaped hole usinga 3/8"x1" Can'iage Bolt(11), 3/8" Washer(26),
LockWasher(2g), and Hex Nut(16),
Figure I.
r
I I .1
TRACTORREARENDWEW
Rguro 2. ,,)
©
DETAIL
&
Page 7
HITCH BAIL ASSEMBLY
Figure 4.,,_
12. Install a 3/8" Washer(26) on the long.3/8" Hex
Bott(25) and insert through hole in the LiftAssist Bracket(23) that was previo_Jslyinstalled.
13.Thread a 3/8" Hex Jam Nut(17) on the end of the Bolt approximately 112".
14,Thread the Bolt at least 1/2" intothreaded
portion of LiftAssist Spring. Tighten Jam Nut(17) against ListAssist Spring.
NOTE: Have someone operate the Trectar Lift Handle while someone checl_ to make sure the
LiftAssist Spring clears all moving parts and fuel tank duringopereUon. Failure to clear
moving parts wil| result in damage to Tractor during operation.
15. Re-installthe plastic access cover previously
removed in step 4.
Figure 5. _)
16.Break the"R" and "L" Drewber Brackets(lO)
apalt.
17.From Rear of Tractor, assemble the "R" Bracket
tothe RIGHT SIDE, and the "L"Bracket to the
LEFT SIDE respeotively,secure using four 3/8" x 1"Hex Bolts(13), Lock Washers(20), and Hex Nuts(16). Fi_er tighten.
18. PositionHitch BailAssembly(29) between Tractorframe and Dmwbar Brackets(10) previouslyinstalled. Secure with two 5/8"xl-
1/2" Clevis Pins(2) and Large Retaining Spring(8}.
NOTE: Longextension ofwelded tube of Hitch Bailmust be pesitioned UP as shown.
19.Tightenfour 3/8" x 1" Hex Baits(13) attaching
Drawbar Brackets,
20. Screw a 5/8" Hex Jam Nut(18) on the two 5/8"x 3"Hex Bolts(2?.).Assemble these through
welded nutson Hitch BailAssembly, from inside out. Screw in until flush with outside of Hitch
Bail Assembly(29) as shown. Tighten Jam Nuts(18) securely against Hitch Bail(2g).
2!. Insert HitchPin(l) through HitchTube in Hitch
BailAssembly.
J
7', L-1674-_R,00
Page 8
LIFT BAR AND EXTENSION STRAPS
Figure 6. NOTE: Extension Straps(30) are used WIUl
Me_anical LiftTm_ors(havinglift handles) only and wit_notbe used when mounting to Tm_
using Electric LiftAccsesodse.
CMECHANICAL LIFT TRACTORS
22.,_ssemble the two Extension Straps(30) to the
Lift Bar Asesmbly(28) using two 3/8'_( %1/4" He:<Bolts(14), Lock Washers(20), end Hex
Nu_s(16). NOTE:, Make sure the holes in the opposite end
ofStraps ere in line, then tighten securely.
Figure7. )
23.From RIGHT side of Tractor, locate the T_u_tor Lift Shaft Assembly under the Tractor Frame.
24.Positionthe Lift Bar Assembly(28), with Extenston Straps(3g), along inskta of Tractor
Frame with welded end towards rear of Tractor, Stide welded end through cutout in upper left
side of Omk_ar as shown.
25. PositionExtension Straps(30) over Tractor Lift
Shaft AssemblyArm(at LEFT side of Tractor),
aligning end holes to Straps(30) with bottom hole in LiftArm. Secure using 3/8"x %1/8"
Clevis Pin(24), and Small Retaining Spring(g).
(.,ELECTRIC LIFT TRACTORS )
NOTE: This mountingwill not require the use of Extension Straps(30),
26,Position the LiftBar Assembly along inside of
Tractor Frame with welded end towards the rear
ofTractor. Slide welded end through cutoutin the upper left side of Drawber as shown.
27.NOT SHOWNI: .P|e-se refer to the ElectricL|ft Manual if needed,
Postionand of Uft BarAssembly(28) between
opening of Electric Liftdouble straps, Align
holes and secure using 3/8"x 1,-t/8" Clevis Pin(24) and Small Retaining Spring(g).
,,,, ,,,
f
Figure 6.
.. )
Figure
Tractor LiftShaftAssembly
\
.J
Page 9
LIFT ARM/TURNBUCKLE ASSEMBI-Y
Figure 8. ,_
L
28.Assemble the first Pivot Bracket(4) with the
shortleg towards the =enter of the Tractor Drawbar and to the far left Side using two 5/16"
x 1"Hex Bolts(12), Lock Washers(19) and Hex
Nuts(15) "13ghtensecurely.
Figure 9.
29.Place LiftArm Assembly(31) inside holeof Pivot Bracket(4) as shown in Ftg 9. Note that that
longer arm on the Pivot Brad_t will be to the right or more towards the center of the tractor.
30 Assemble the other Pivot Brasket(4) with short
leg facing towards the left side ofthe Drawbar usingtwo 5/16" x 1" Hex Bolts(12), Lock
Washers(19) end Hex Nuts(15). "13ghten securely.
31.ConneCtpreviouslyassembled Lift Bar Assembly(2B) to short arm on LtitArm Assembly(31) using ',_"diameter x 1-114"Clevis
Pin(3), Plain Washer(21 ), and small Retaining Spring(9).
32.Thread a 5/8" Hex Jam Nut(18) onto the longer
righthand threaded Lower L.iffLink(6), as far as possible.
33 Assemble Lower Lift LinkAseambly(6-step 32)
into the righthand threaded end of S_.eve Adjustment Link('/')as far as possible.
34.Thread the shorter, (left hand threaded) upper
LiftLink(5)into other end of Sleeve Adjustment Link(7)(screwsin counter-clockwiea) as far as possible.
35 Atl_ch the completed Tumbu_le Assembly to
theupper adjusting hole in the LiftArm Assembly(31) and the welded tab in Hitch Ball Assembly(29), Secure each end with a small
Retaining Spring(9). 11ghtanthe Jam Nut(18) againstSleeve Adjustz1_entLink(7)_
36,Make sure all Bolts and Nuts previously
assembledare tight,
F
Figure 8.
Assemble in Step 2g.
LEFT S/DE V/EW
9, L-1874_R.0O
Page 10
ADJUSTMENTS
AlwaysmakeadjustmentswithAttachmentinstalled,priortousingit,Add_onalAttachmentAdjustmentsmayalsobe
required.See theAttachmentInst_istlonManual.
STABILIZER ADJUSTMENT
Stabilizing an Attachment is removing all aide-to-side movemerd, Do Not Stabilizethe Plow or Disk Hanow. Stabilize all other Attachments.
s Turn both 5/8" x 3" Stabilizer Baits(22) clockwiseand equally against Yokeof Att;achment.Lockthe Stabilizer
Boltsin place with Hex Jam Nuts.
Loosen Stabilizer Bolts to removaAttachmant from Hitch.
LIFT EFFORT ADJUSTMENT
The L_ Spring aids in liftingthe Attachment intoTransport position. Due to differentattachment weights, the Lift Spring may require adjustments. The AdjustingBolt(25, Fig 4) is located at the upper left side of Tractor Drewbar
Bracket.
Lifteffort is adjusted by increasing or reducingspdng tension on the lift assist spring(27). " Do not adjust to maximum springtensionwhen using lighterweight attachments.
Do not oveqaower springwhen removingattachments.
Always lockTractor Lift Handle DOWN when removing attachments.
LIFT ASSIST SET-UP FOLLOWING FOR AN ATTACHEMENT (see Fig 2):
Raise the Tractor Lift Handle to the Transport (up) positionin order to adjustthe Assist Spring tension.
i oosen the flex Jam Nut (17) againSt the Assist Spring (27).
Turn the Adjusting Bolt (25) CLOCKWISE untilthe Wa-=;her(26) is against the LiftAssist Bracket (23), This will reduce lifteffort. Re-tighten Hex Jam I_lut(17).
Use the Hitch withTurnbuckle Linkin the UPPER HOLE in LiftArmAssembly for most conditions.IfAssist Spring adjustment does not resultin acceptable lifteffort,move the TUrnbucklelink to the LOWER HOLE in
the LiftArm Assembly,
TURNBUCKLE ADJUSTMENT (see Fig 11): The Adjustable Turnbuckle can be lengthened or ehodened to controlTransport Height ofAttachment,
Always adjust Tumbublde Assembly with Tractor Uft Handle locked in LOWERED position.
At no time should the TurnbuckleAssembly be adjusted beyond 9-1/4" from end to end.
Lower the Trecto_Lift Handle and lock into lowered position.You may need to lower the"
Attachment Depth Control"on yourTractor to do this,
, Mount the Attachment to the Sleeve Hitch usingthe Hitch Pin (1).
With Attachment on ground, adjust Tumbuclde to give approximately 1" of distance between end of slot in Lift Bar Assembly (28) and Clevis Pin (3) (see F_g.g) This will allow proper penetration depth of Attachment.
MOWER USE (see Fig 2):
The tension onAssist Spring(27) must be removedwhen operating Mower Deck,
To remove.tension, Lower Tracter Lift Handle to locked position, loosen H_x Bolt(25) until
Washer(26) is loose against Lift:AssistBracket(23). Withthis adjustment,there willbe no tension on the spdng.
OPERATION
The Attachment ClutchSwitch on Dash of Tractor (device thatengages TractorMower) needs to be ENGAGED at _11times while operatingTractor.This actuates the Operator._Sensing Device in the Tractor
seat_ The Tractor Engine will stop in case you dismount or falloff Tractor. Failureto actuate thisdevice can cause personal injuryor damage toyourTre=or and Property if you were tofall off. SWITCH MUST BE
DISENGAGED IN ORDER TO RESTART ENGINE]
The Mower Deck mustbe removedwhen usingSleeve HitchAttachments, The Hitch may remain onTractor when using Mower,
Remove Hitch Bail and Turnbuckle Assembly when using TowedAttachrnentson Tractor Drawbar.
Attachments are raised and lowered usingMower Lift Handle at rightside of'l:ractor (or Electric Lift Switch if equipped). Pullback on Handle and Lock intoTransport LockNotch, To operate Attachment, lower the Handle and push forward and lock into lowered positionLock Notch, Make sure Handle is locked in this positions_
Attachment is not pulled up byAssist Spring,
Turn the HeightAdjustment Knobon Tractor COunter-clockwiseall the way. Failureto do so could affect
operation of Hitch.
Liftthe Attachment out of groundwhen making turns or reversing.
10.
Page 11
For repair of major brand appliances in your own home...
no matter who made it, no matter who sold it!
1-800-4-MY-HOME sMAn_lm,,dayor night
(1-800-469-4663)
www.sears.com
To bring in products such as vacuums,
lawn equipment and electronics for repair, call for
the location of your nearest Sears Parts & Repair Center,
1-800-488-1222 Anytin_a,_ayor night
For the replacement parts, accessories and owner's manuals
that you need to do-it-yourself, call Sears PartsDirectSU!
1-800-366.PART 6a,_.-11p.mcsT
(t400-366-7278) 7daysaweek
www.sea rs.comlpartsdirect
To purchase or inquire about a Sears Service Agreement:
1-800-827-6655
7 a,m. - 5 p.m. CST, Mort. _Sat,
Para peclirservicio do reparacion a domicilio, Au Canada pour service en francais:
y para ordenar ptezes con entrega a domiclllo: 1-877.LE-FOYER s.
I-BSB-SU-HOGAR SM (1-877-533-6937)
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(_Sears, Roebuck and C_. (_Regisdered Trademark I Trademark of _:e_, Roebuck and Co.
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