Craftsman 247.88890 User Manual

Owner's Manual

9 Horse Power 28" Two-Stage Track Drive

Snow Thrower

Model No.

247.88890

CAUTION: Before using this product,

read this manual and

follow all safety rules

and operating instructions.

Sears, Roebuck And Co., Hoffman Estates, IL 60179, U.S.A.

Visit our website: www.sears.com/craftsman FORM NO. 770-10051 F

Printed in U.S.A. (5/2004)

Safety Assembly Operation

Service

Maintenance

EspaRol

Content Page

Warranty Information .................................... 2

Safe Operation Practices .............................. 3

Assembly ...................................................... 5

Operation ...................................................... 8

Maintenance ................................................. 13

Content Page

Service & Adjustment ....................................... 15

Off-Season Storage ......................................... 19

Trouble-Shooting ............................................. 20

Parts List ......................................................... 22

Espan61 ......................................................... 38

Two -Year Warranty on Craftsman Snow Thrower

For two years from the date of purchase, when this Craftsman Snow Thrower is maintained, lubricated and tuned up according to the instruc-

tions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship.

If this Craftsman snow thrower is used for commercial or rental purposes, this warranty applies for only 30 days from the date of purchase.

This warranty does not cover:

Expendable items which become worn during normal use, such as skid shoes, shave plate and spark plugs.

Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment

according to the instructions contained in the owner's manual. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE NEAREST SEARS PARTS & REPAIR CENTER IN THE UNITED STATES.

This warranty applies only while this product is in use in the United States.

This warranty gives you specific legal rights and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817WA, HOFFMAN ESTATES, IL 60179

Repair Protection Agreements

Congratulations on making a smart purchase.Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Here's what's included in the Agreement:

Expert service by our 12,000 professional repair

_t specialists

Unlimited service and no charge for parts and labor on all covered repairs

Product replacement ifyour covered product can't be

@P fixed

Discount of 10% from regular price of service and service- related parts not covered by the agreement; also, 10% off

regular price of preventive maintenance check Fast help by phone - phone support from a Sears

technician on products requiring in-home repair, plus convenient repair scheduling

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.

Sears Installation Service

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, inthe U.S.A.

call 1-800-4-MY-HOME®.

Horsepower: 9 Engine Oil: SAE 5W30 Capacity: 26 oz.

Fuel: Unleaded Regular Capacity: Spark Plug: RJ19LM

Eng ne: Tecumseh Mode LH318-156569

Model Number

Serial Number ...........................................................

Date of Purchase ......................................................

Record both serial number and date of purchase and keep in a safe place for future reference.

_, ARNING: This symbol points out important safety instructions which, if not followed, could endangerthe personal safety and/or property of yourself and others. Read and follow all instructions in this manual

before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol--heed its warning.

_L ARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emitchemicals known to State of California to cause cancer and birth defects or other reproductive harm.

DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with

any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety

instructions could result in serious injury or death,

Training

1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to

assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering

replacement parts.

2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them

quickly.

3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in

this manual and should be trained and supervised by a

parent.

4. Never allow adults to operate this machine without proper instruction.

5. Thrown objects can cause serious personal injury. Plan

your snow-throwing pattern to avoid discharge of material toward roads, bystanders and the like.

6. Keep bystanders, helpers, pets and children at least 75

feet from the machine while it is in operation. Stop

machine if anyone enters the area.

7. Exercise caution to avoid slipping or falling, especially

when operating in reverse.

Preparation

1. Thoroughly inspect the area where the equipment is to be used. Remove all doormats, newspapers, sleds, boards,

wires and other foreign objects, which could be tripped over or thrown by the auger/impeller.

2. Always wear safety glasses or eye shields during

operation and while performing an adjustment or repair to

protect your eyes. Thrown objects which ricochet can

cause serious injury to the eyes.

3. Do not operate without wearing adequate winter outer

garments. Do not wear jewelry, long scarves or other

loose clothing, which could become entangled in moving parts. Wear footwear which will improve footing on

slippery surfaces.

4. Use a grounded three-wire extension cord and receptacle for all units with electric start engines.

5. Adjust collector housing height to clear gravel or crushed rock surfaces.

6. Disengage all control levers before starting the engine.

7. Never attempt to make any adjustments while engine is running, except where specifically recommended in the operator's manual.

8. Let engine and machine adjust to outdoor temperature before starting to clear snow.

9. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on

yourself or your clothes, which can ignite. Wash your skin

and change clothes immediately.

a. Use only an approved gasoline container.

b. Extinguish all cigarettes, cigars, pipes and other

sources of ignition.

c. Never fuel machine indoors. d. Never remove gas cap or add fuel while the

engine is hot or running.

e. Allow engine to cool at least two minutes before

refueling.

f. Never over fill fuel tank. FIll tank to no more than Yz

inch below bottom of filler neck to provide space for fuel expansion.

g. Replace gasoline cap and tighten securely.

h. If gasoline is spilled, wipe itoff the engine and

equipment. Move machine to another area. Wait 5 minutes before starting the engine.

i. Never store the machine or fuel container inside

where there is an open flame, spark or pilot light

(e.g. furnace, water heater, space heater, clothes

dryer etc.).

j. Allow machine to cool at least 5 minutes before

storing.

Operation

1. Do not put hands or feet near rotating parts, in the auger/ impeller housing or chute assembly. Contact with the rotating parts can amputate hands and feet.

2. The auger/impeller control lever is a safety device. Never bypass its operation. Doing so makes the machine unsafe and may cause personal injury.

3. The control levers must operate easily in both directions and automatically return to the disengaged position when

released.

4. Neveroperatewithamissingordamagedchute assembly.Keepallsafetydevicesinplaceandworking.

5. Neverrunanengineindoorsorinapoorlyventilated area.Engineexhaustcontainscarbonmonoxide,an odorlessanddeadlygas.

6. Donotoperatemachinewhileundertheinfluenceof alcoholordrugs.

7. Mufflerandenginebecomehotandcancauseaburn.Do

nottouch.

8. Exerciseextremecautionwhenoperatingonorcrossing gravelsurfaces.Stayalertforhiddenhazardsortraffic.

9. Exercisecautionwhenchangingdirectionandwhile operatingonslopes.

10.Planyoursnow-throwingpatterntoavoiddischarge towardswindows,walls,carsetc.Thus,avoiding

possiblepropertydamageorpersonalinjurycausedbya ricochet.

11.Neverdirectdischargeatchildren,bystandersandpets orallowanyoneinfrontofthemachine.

12.Donotoverloadmachinecapacitybyattemptingtoclear snowattoofastofarate.

13.Neveroperatethismachinewithoutgoodvisibilityor

light.Alwaysbesureofyourfootingandkeepafirmhold

onthehandles.Walk,neverrun.

14.Disengagepowertotheauger/impellerwhen transportingornotinuse.

15.Neveroperatemachineathightransportspeedson slipperysurfaces.Lookdownandbehindandusecare whenbackingup.

16.Ifthemachineshouldstarttovibrateabnormally,stopthe engine,disconnectthesparkplugwireandgroundit againsttheengine.Inspectthoroughlyfordamage.

Repairanydamagebeforestartingandoperating.

17.Disengageallcontrolleversandstopenginebeforeyou

leavetheoperatingposition(behindthehandles).Wait untiltheauger/impellercomestoacompletestopbefore uncloggingthechuteassembly,makinganyadjustments,

orinspections.

18.Neverputyourhandinthedischargeorcollector openings.Alwaysusetheclean-outtoolprovidedto

unclogthedischargeopening.Donotunclogchute

assemblywhileengineisrunning.Shutoffengineand

remainbehindhandlesuntilallmovingpartshave

stoppedbeforeunclogging.

19.Useonlyattachmentsandaccessoriesapprovedbythe

manufacturer(e.g.wheelweights,tirechains,cabsetc.).

20.Ifsituationsoccurwhicharenotcoveredinthismanual,

usecareandgoodjudgment.Contactyourdealerorcall 1-800-800-7310forassistanceandthenameofyour nearestservicingdealer.

Maintenance & Storage

1. Never tamper with safety devices. Check their proper operation regularly. Refer to the maintenance and adjustment sections of this manual.

2. Before cleaning, repairing, or inspecting machine disengage all control levers and stop the engine. Wait until the auger/impeller come to a complete stop.

Disconnect the spark plug wire and ground against the

engine to prevent unintended starting.

3. Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage.

4. Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating speed of the engine.

5. Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection, frequently check all components and replace with original equipment manufacturer's (OEM) parts only. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!"

6. Check controls periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator's manual for

instructions.

7. Maintain or replace safety and instruction labels, as necessary.

8. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

9. Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of auger/impeller.

10. Never store the machine or fuel container inside where there isan open flame, spark or pilot light such as a water

heater, furnace, clothes dryer etc.

11. Always refer to the operator's manual for proper instructions on off-season storage.

Your Responsibility

Restrict the use of this power machine to persons who read, understand and follow the warnings and

instructions in this manual and on the machine.

Do not modify engine

To avoid serious injury or death, do not modify engine in any

way. Tampering with the governor setting can lead to a

runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.

Notice regarding Emissions

Engines which are certified to comply with California and

federal EPA emission regulations for SORE (Small Off Road

Equipment) are certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine Modification (EM) and Three Way Catalyst (TWC) if so equipped.

Unpacking

1. Remove screws/staples from top sides and ends of the shipping crate. Set panel aside to avoid tire

punctures or personal injury.

2. Remove and discard plastic bag that covers unit.

3. Remove any loose parts includedwith unit (i.e.,

Operator's Manual, Engine Manual, etc.).

4. Roll unit out of crate.

5. Cut cable tie holding the chute directional control to the discharge chute.

Loose Parts

The augers are secured to the auger shaft with two shear bolts and hex lock nuts. If the snow thrower hits a

foreign object or ice jam, the bolts may shear. Two replacement shear bolts and nuts are provided for your convenience. Store these in a safe place until needed. See Figure 1.

__Shear _HetXsLOC k

S °'ts

3. Remove handle knob A, washer and eyebolt attached to the left lower handle. Follow the

direction of arrows in Figure 2. Do not remove the eyebolt from the chute directional control.

4. Raise the upper handle assembly until it aligns with the lower handle. See Figure 3.

Figure 1

IMPORTANT: Never replace auger shear Dolts with

standard hex bolts. Any damage to the auger gearbox or other components from using standard hex bolts will

not be covered under your snow thrower's warranty.

Setting Up The Snow Thrower

NOTE: All references here to the left or right side of the

snow thrower is from the operating position only. Any exceptions will be specified.

1. Disconnect spark plug wire and ground it against the engine to prevent unintended starting.

2. Remove handle knob A, cupped washer and carriage bolt from the right lower handle. See

Figure 2.

Chute

Directional

Control

Handle Knob A

Eye

Figure 2

Figure 3

Insert eye bolt through the lower hole on both upper

and lower handles on the left side and secure with washer and handle knob A removed earlier. See

Figure 4.

Handle Knob B

Cupped

Handle K_o

Figure 4

6. Insert carriage bolt through the lower hole on both upper and lower handles on the right side and

secure with the second handle knob A and cupped washer. See Figure 4.

7. Tighten handle knob B, already in place on the upper holes, and secure the handles firmly. See

Figure 4.

8. Insert the end of the chute directional control into the hole on the chute control bracket and align its

spirals with the teeth of the discharge chute assembly. See Figure 5.

9. Securethechutedirectionalcontroltothebracket withflatwasherandhairpinclip.SeeFigure5.

Spiral

Chute Control

Bracket

Figure 5

10. Slide the shift rod connector down over the end of the lower shift rod. Tap the connector until it locks

over the lower shift rod. See Figure 6.

J J

Chute Clean-Out Tool

This tool, along with the electric cord, is fastened with a cable tie to the rear of the auger housing for shipping purposes. Cut cable tie and remove electric cord before operating the snow thrower.

Final Adjustments

After setting up your snow thrower, check and make any final adjustments necessary before operating.

CAUTION: Failure to comply with these adjustment instructions may cause damage to the unit.

Auger Control

1. To check the adjustment of the auger control, push forward the left hand clutch grip until the rubber bumper is compressed. There should be slack in

the clutch cable.

Clutch Grip

Jam

Nut

",, Lower

"Shift

Rod

Figure 6

NOTE: If the connector is not properly assembled, the shift rod willpivot and you will not be able to change

speeds or direction of movement.

11. If not already attached, slip the cables that run from handle panel to discharge chute into the cable

guide located on top of the engine. See Figure 7.

Cable Guide

Chute

Figure 7

Auger/ Clutch"

Cable

Figure 8

2. Release the clutch grip. The cable should be straight. Make certain you can depress the auger control grip against the left handle completely.

3. If adjustment is necessary, loosen the hex jam nut and thread the cable in (for less slack) or out (for more slack). See Figure 8.

4. Recheck the adjustment. Tighten jam nut against the cable when correct adjustment is reached.

Drive Control & Shift Lever

1. Tip the snow thrower forward so that it rests on the auger housing.

2. Move the shift lever all the way forward to the sixth (6) position.

3. Move the weight transfer lever tothe transport position (shown in Figure 11) and the shift lever all the way forward to sixth (6) position.

4. With the drive control released, pull the triggers up to the handle and then push the snow thrower

forward to check that the tracks turn.

5. Squeezedrivecontrolagainstthehandleandpull thestarter.Thetracksshouldturn.

6. Nowreleasethedrivecontrolandpullthestarter again.Theunitshouldnotmove.

Ifyoursnowthrowerdidnotactasdescribedinthelast threesteps,itsdrivecontrolrequiresadjustment. Followthestepsbelowtoadjustthedrivecontrol.

7. Makesurethatsparkplugwireisdisconnected.

8. Loosenthejamnutonthedrivecableandthread thecableoneturn.Recheckadjustmentandrepeat

asnecessary.

9. Tightenthejamnuttosecurethecablewhen correctadjustmentisreached.

NOTE:Cables are out of adjustment if augers continue

to turn when auger clutch is released and/or machine

continues to run when drive clutch is released. For more details, refer topage 17.

Skid Shoe

Locate shave plate and skid shoes in Figure 10. The space between this shave plate and ground can be adjusted. For close snow removal, place skid shoes in the low position. Use middle or high position when area to be cleared is uneven. See Figure 9.

CAUTION: It is not recommended that you operate this snow thrower on gravel as loose gravel can be easily picked up and thrown by the auger causing personal injury or damage to the snow thrower.

However, if you have to operate the snow thrower on gravel, keep the skid shoe in the highest position for maximum clearance between ground and shave plate.

1. Adjust skid shoes by loosening the four hex nuts and carriage bolts and moving skid shoes to desired position. See Figure 9.

2. Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the

skid shoes.

3. Tighten nuts and bolts securely.

Position

Middle Position

Position

Skid Shoe//

Hex Nut

Figure 9

IMPORTANT: This unit is shipped with engine oil in the crankcase, but no gasoline. After assembly, see page 9 for fuel and oil fill-up details.

Readthisowner'smanualandsafetyrulesbeforeoperatingyoursnowthrower.Compareillustrationbelowwith yoursnowthrowertofamiliarizeyourselfwiththelocationofvariouscontrolsandadjustments.

Operating Controls

(See Figure 10 .)

Headlight

Electric Starter Switch

Gas Fill

Chute Assembly

Chute Clean-Out Tool

Auger / ......

Shave Plate J

Figure 10

¢....

Drive Control/Auger Lock Shift Lever

Chute Distance Control Auger Control

--Chute Directional Control

Skid Shoe

Drive Control & Auger Control Lock

The drive control is located on the right handle. Squeeze down the drive control to engage the track drive; release to stop.

This same lever also locks the auger control so you can operate the chute directional control without interrupting the snow throwing process. Ifthe auger control is engaged simultaneously with the drive control, the operator can release the auger control (on the left handle) and the augers will remain engaged. Release the drive control to stop the augers and wheel drive (the auger control must also be released).

• Always release the drive control before changing speeds.

Auger Control

The auger control is located on the left handle. Squeeze the auger control to engage the augers. Release to stop the snow throwing action. The drive control must also be released in order to stop the auger.

Shift Lever

The shift lever is located in the center 6- of the handle panel and is used to 5,-

determine ground speed and direction

4,-

of travel. It can be moved to any of 2,- eight positions. _,=

Forward: Six forward (F) speeds- position one (1) is the slowest and _,_ position six (6) is the fastest.

Reverse: Two reverse (R) speeds-- R1 is the slower of the two.

• Always release drive control before changing speeds.

Safety Ignition Key

The safety ignition key must be fully inserted in the switch to start the snow thrower. Remove key when equipment is not in use. Do not attempt to turn the key.

Chute Assembly

The distance snow is thrown can be changed by adjusting the angle of the chute assembly.

Chute Distance Control

The chute distance control lever on the handle panel adjusts the angle of

the chute. Move this lever forward to decrease the distance and rearward to increase the distance that snow is thrown.

Packed Snow: Locks the front end of the snow thrower

down to the ground for hard-packed or icy snow conditions.

Chute Directional Control

The chute directional control is located on the left side of the snow

thrower. Use it to change the direction in which snow is discharged from the chute assembly. Avoid by- standers, animals or cars and

CLOCKWmSE TO

DISCHARGE LEFT

COUNTER CLOCKWISE

TO DISCHARGE RIGHT

buildings by adjusting the direction of discharge.

Chute Clean-Out Tool

The chute clean-out tool is designed to clear a clogged discharge chute. Refer to page 12 for instructions on how to properly use it.

,_ WARNING: Never use your hand to clear aclogged discharge chute. Shut off engine and

remain behind handles until all moving parts have stopped before unclogging.

Headlight

The headlight is on whenever the engine is running.

Skid Shoe

The skid shoe position is determined by the condition of the ground from where snow has to be removed. Higher the snow level, lower will be the skid shoe level. Adjust it accordingly.

Track Steering Controls

The left and right track steering _ /_/

controls are located on the underside of the handles and they are used to

assist in steering the snow thrower. Squeeze the right track control when turning right, squeeze the left control when turning left. Operate your snow thrower in open areas until you become familiar

with these controls.

Track Lock Lever

The track lock lever is located on the right side of the snow thrower and is used to select the position of the auger housing and the method of track operation. Move the lever to the right, then forward or backward to one of three positions described below. See Figure 11.

Transport: Raises the front end of the snow thrower for easy transport. Using proper caution, this position may also be used on many gravel driveways to clear snow while leaving gravel undisturbed.

Normal Snow: Allows the tracks to be suspended independently for continuous ground contact.

Packed Snow

Normal / Snow

Figure 11

Throttle Control

The throttle control is located on the engine. Itregulates the speed of the engine and will shut off the engine when pushed down completely. Refer to the accompanying engine manual for more information.

Before Starting Engine

Engine Oil

The unit is shipped with oil in engine. For subsequent fill-ups, refer to grade specifications on page 13. Follow the steps below before starting engine each time.

1. Remove the dipstick from the oilfill. For location of the oil fill, refer to the engine manual.

2. Check that the level of oil is up to the FULL mark on the dipstick.

3. If the oil level is not upto FULL, pour fresh oil slowly through the plug.

4. Replace dipstick and check oil level again.

Gasoline

_ ARNING: Since gasoline is flammable,use caution when handling or storing it. Do not

fill fuel tank when engine is running or in an enclosed area or it is hot. Keep your snow

thrower away from open flame or electrical spark. Do not smoke while filling the fuel tank.

IMPORTANT: Your snow thrower is equipped with a plastic fuel tank insert for

shipping purposes. Please discard it before filling up gasoline for the first time.

• Always use clean, fresh, unleaded grade automotive gasoline.

• Avoid using alcohol blended fuels which can attract moisture and damage fuel system if left in tank

during storage.

CAUTION:Neveruseengineorcarburetorcleaner productsinthefueltank.

• Fillthefueltankoutdoorsanduseafunnelorspout topreventspilling.Thegasolinecontainershould

becleanandfreeofrustorotherforeignparticles.

• Neverfillthefueltankcompletely.Fillthetankto within1/4"-1/2"fromthetoptoprovidespacefor

expansionoffuel.

• Wipeoffanyspilledfuelbeforestartingtheengine.

To Start Engine

_ ARNING: Be sure no one other than theoperator is standing near the snow thrower

while starting or operating. Do not operate this snow thrower unless the discharge chute

assembly has been properly installed.

9. Plug the other end of the power cord into a three- hole, grounded 120 volt A.C. receptacle.

10. Push primer button three times, making sure to cover vent hole when pushing.

11. Push down on the electric starter button until the engine starts. Do

not crank for more than 20 seconds at a time. Allow the

starter to cool down before cranking again.

Vent Hole

_ ARNING: Severe damage to electricstarter is possible if you continue to crank for

more than 20 seconds without a cool-down.

12. When engine starts, release the starter button and slowly rotate choke to OFF position. If the engine

falters, rotate choke to FULL and then to OFF.

• For location of engine controls, see engine manual.

A. Electric Starter

The snow thrower engine is equipped with a 120 volt A.C. electric starter and recoil starter. The electric

starter is equipped with a three-wire power cord and plug and is designed to operate on 120 volt AC

household current.

Cold Start

1. Determine whether your house wiring is a three- wire grounded system. Ask a licensed electrician if you are not certain.

_ ARNING: The electric starter must beproperly grounded at all times to avoid the

possibility of electric shock to the operator. If your house wiring system is not a three-wire

grounded system, do not use this electric starter under any conditions.

2. If your house wiring system is grounded and a three-hole receptacle is not available at the point the snow thrower starter will normally be used, one

should be installed by a licensed electrician.

NOTE: When connecting the power cord, always connect cord to starter on engine first, then plug the

other end into a three-hole grounded 120 Volt receptacle. When disconnecting the power cord,

always unplug the end from the three-hole, grounded receptacle first.

3. Attach spark plug wire to spark plug.

4. Make sure that the auger control bail and the drive control bail are disengaged.

5. Remove the keys from the plastic bag. Push key

into the ignition slot. Do not turn the key. Keep second key in a safe place.

6. Move the choke knob to FULL choke position.

7. Move throttle control to the FAST position.

8. Connect power cord to the switch box on engine.

NOTE: When engaging the electric starter, a slight hesitation of a few seconds may occur before the engine starts to turn. This is normal.

13. Disconnect the power cord from the receptacle first and then from the switch box on the engine.

14. Allow the engine to warm up fora few minutes because the engine will not develop full power until

it reaches operating temperature. Operate at FULL throttle when throwing snow.

Warm Start If restarting a warm engine, rotate choke to OFF

instead of FULL and press the starter button. Do not push the primer button.

B. Recoil Starter

Make sure that the auger control bail and the drive control bail are released.

Cold Start

1. Move throttle control to FAST position.

2. Push key into the ignition slot so that it snaps into place. Do not turn key. Remove plastic bag and keep the second key in a safe place.

3. Rotate choke control to FULL choke position.

4. Push primer button while covering the vent hole. Remove your finger from the primer between primes.

Do not prime if temperature is above 50° F. Prime two times when temperature is between Vent Hole

50°F and 15°F and four times below 15°F.

5. Pull the starter handle rapidly. Do not allow the handle to snap back, but allow it to rewind slowly while keeping a firm hold on the starter handle.

6. As the engine warms up and begins to operate evenly, rotate the choke knob slowly to OFF position. If the engine falters, return to FULL choke, then slowly move to OFF choke position.

7. Allow the engine to warm up for a few minutes because the engine will not develop full power until it reaches operating temperature.

8. Operate the engine at full throttle (FAST) when

throwing snow.

NOTE: If the starter motor runs but the engine does not

turn over, the starter gear may have frozen. Place the

snow thrower in a warmer part of the garage till the gear is free of accumulated ice.

Frozen Recoil Starter If the starter is frozen and will not turn the engine,

proceed as follows:

1. Pull as much rope out of the starter as possible.

2. Release the starter handle and let it snap back

against the starter.

3. If the engine still fails to start, repeat the first two steps. Ifcontinued attempts do not free starter,

follow the electric starter procedures to start.

Avoid freezing of the recoil starter by referring to instructions in the next column.

Warm Start If restarting an engine after a temporary shut- down,

rotate choke to OFF instead of FULL and do not prime. Pull the starter handle as instructed before.

Before Stopping

1. Run engine for a few minutes to help dry off any moisture on engine.

2. To avoid possible freeze-up of the starter, follow

these steps:

Recoil Starter

a. With the engine running, pull the starter rope

with a rapid, continuous full arm stroke three or four times.

Electric Starter

a. Connect power cord to switch box, then to

120 Volt AC receptacle.

b. While engine is running, push starter button

and spin the starter for several seconds.

c. Disconnect power cord from the receptacle

first, then from the snow thrower.

NOTE: The unusual sound from pulling the starter rope or from spinning the starter will not harm the engine.

To Stop The Snow Thrower

1. While standing in the operator's position (behind the snow thrower), engage theauger control bail fora few secondsto clear any remaining snow and ice from the

discharge chute.

2. To stop the track, release the drive control bail.

3. To stop throwing snow, release the auger control bail.

4. To stop engine, push throttle control lever to OFF

and pull out the key. Do not turn key.

5. Wipe off all snow and moisture from the carburetor area and around the engine.

_ ARNING: The temperature of muffler and

surrounding areas may exceed 150° F. Avoid these areas.

Clearing the Snow

CAUTION: Check the area to be cleared for foreign

objects. Remove, if any.

1. Start the engine following earlier instructions.

2. Rotate discharge chute to the desired direction, away from bystanders and/or buildings.

3. Making certain no bystanders or obstacles are in front of the unit, squeeze the auger control bail

completely against the upper handle to fully engage the augers.

4. Keeping auger control engaged, squeeze the drive control against the upper handle to engage tracks.

5. As the snow thrower starts to move, maintain a firm hold on the handle, and guide the snow thrower

along the path to be cleared.

6. Release auger control to stop snowthrowing action and drive control to stop forward motion.

NOTE: Your unit is equipped with a clutch in the

transmission. If the tracks stop turning while trying to discharge large volumes of snow, disengage drive control and allow rotating augers to discharge snow from the housing. Continue operation on narrower

stretch with less volume of snow.

7. On each succeeding pass, readjust the chute deflector to the desired position and slightly overlap

the previously cleared path.

Operating Tips

NOTE: Allow the engine to warm up for a few minutes

as the engine will not develop full power until it reaches operating temperature.

_ ARNING: The temperature of muffler and

• For most efficient snow removal, remove snow

• Discharge snow downwind whenever possible.

• Set the skid shoes 1/4" below the scraper bar for

CAUTION: Operating this snow thrower on gravel is not recommended.

surrounding areas may exceed 150° F. Avoid these areas.

immediately after it falls.

Slightly overlap each previous swath.

normal usage. The skid shoes may be adjusted upward for hard-packed snow.

• If, however, you have to operate the snow thrower on gravel, keep the skid shoe in the highest position for maximum clearance between the ground and the shave plate.

• Clean the snow thrower thoroughly after each use.

Chute Clean-Out Tool

_ ARNING: Stop engine by removing

The clean-out tool isconveniently fastened to the rear ofthe auger housing with a mounting clip. See Figure 12.

When snow and ice collect in the discharge chute during operation, use this tool to safely clean the chute and chute opening. Follow these steps to operate it:

1. Release both auger and drive control bails.

2. Stop engine and remove ignition key.

3. Remove the clean-out tool from the clip which secures

4. Use the shovel-shaped end of the tool to dislodge and

ignition key and wait for all moving parts to stop before using the chute clean-out tool.

itto the rear of the auger housing. See Figure 12.

scoop snow and ice from around the chute assembly.

_ ARNING: Never use your hands to cleansnow and ice from the discharge chute or

auger housing.

5. Re-fasten the chute clean-out tool tothe mounting clip on the rearof the auger housing.

6. Reinsertthe ignition keyand startthe snow thrower's engine formore snow cleaning.

Chute Clean-Out Tool

_Clip

Figure 12

General Recommendations

• Always observe safety rules when performing any

maintenance.

• The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain the snow

thrower as instructed in this manual.

• All adjustments listed inthis manual should be checked at least once each season.

Maintenance Schedule

Maint. Tasks

Check engine oil

Change engine oil

Check spark plug

Empty fuel system

Lubricate pivot points

Lubricate cams, gearshaft and bearings

Lubricate auger shaft, bearings Check V belts

Check friction wheel rubber

Every 25 hours

operation

• Follow maintenance schedule below.

• Periodically check all fasteners and make sure these are tight.

_ ARNING: Before lubricating, repairing, orinspecting, disengage all clutch levers and stop

engine. Wait until all moving parts have come to a complete stop. Disconnect spark plug wire and ground it against the engine to prevent unintended starting.

Every 100 hrs.

operation

Service Dates

4 4

Checking Oil Level

• Refer to the accompanying engine manual for details on engine maintenance. A few essential

points for good performance by the snow thrower

are listed here.

Before operating snow thrower, check the oil level by following steps below.

NOTE: Although multi-viscosity oils (5W30, 10W30

etc.) improve starting in cold weather, these multi-

viscosity oils also result in higher oil consumption when

used above 32°F. Check your snow thrower's engine oil level more frequently to avoid possible engine damage from running low on oil.

1. With engine on level ground, oil must be to FULL

mark on dipstick. See Figure 13.

2. Stop engine and wait several minutes before

checking oil level. Remove oil fill cap and dipstick.

3. Wipe dipstick clean, insert itinto oil fill hole and

tighten securely.

Remove dipstick and check. If oil is not up to the FULL mark on dipstick, add oil.

pstick

Fill up if

Read oil needed

Figure 13

Refer to the engine manual for details on grade and procedure to change engine oil.

Lubrication

Engine

Refer to the separate engine manual packed with your unit for all engine lubrication instructions.

Gear Shaft Lubricate the gear shaft with 6-n-1 grease at least once

a season or after every 25 hours of operation (available at automotive stores). Refer to Figure 26.

IMPORTANT: Keep all grease and oil off the rubber friction wheel and aluminum drive plate.

Chute Directional Control The worm gear on the chute directional control should

be greased with multipurpose automotive grease. Gear Case

The gear case is lubricated with grease at the factory and does not require checking. If it is disassembled for any reason, lubricate with 2 ounces of Shell Alvania grease EPR00. Before reassembling, remove old sealant and apply new sealant.

Drive Control / Auger Control Lock The cams on the ends of the control rods which

interlock the drive control and auger control must be lubricated at least once a season or every 25 hours of operation. The cams can be accessed beneath the handle panel. Use a multi-purpose automotive grease. See Figure 14.

Handle Panel

Grease Fittings

Plastic Bolt Bearing

Drive and Shifting Mechanism

Lubricate at least once a season or after every 25 hours of operation. Remove the rear cover, lubricate any chains, sprockets, gears, bearings, shafts, and shifting mechanism at least once a season. Use engine oil or a spray lubricant. Avoid getting oil on the friction

wheel rubber and aluminum drive plate. There is a

grease fitting on top of the axle shaft. Grease these fittings every 25 hours or once a season.

St_ear

Bearings Bolt Bearing

Figure 15

Shear Plastic

Check V-Belts

Follow instructions below to check the condition of the drive belts every 25 hours of operation.

1. Remove plastic belt cover from front of the engine by removing two self-tapping screws.

2. Visually inspect for frayed, cracked, or excessively worn out belts. Replace, if necessary, following instructions on page 15. Re-assemble belt cover.

Figure 14

Auger Shaft

At least once a season, remove the shear bolts from the auger shaft and spray lubricant inside the shaft. See Figure 15.

Grease fittings can be found at either end of the auger shaft. Lubricate with a grease gun once a season. See Figure 15.

Auger Bearings

Every season lubricate the auger bearings and the bearings on the side of the frame with light oil. See Figure 15.

Check Friction Wheel

Follow instructions below to check the condition of the friction wheel rubber every 25 hours of operation.

1. Remove the four self-tapping screws from the frame cover underneath the snow thrower.

2. Visually inspect the friction wheel rubber for excessive wear, cracks, or loose fit on the friction

wheel drive hub.

3. Also engage the drive control and check if the friction wheel is making contact with friction plate. If it does not make contact, adjust the drive control

cable and recheck the friction wheel.

4. Replace friction wheel rubber if necessary. Refer to instructions on page 16. Re-assemble frame cover.

,_ WARNING: Always stop engine, disconnectspark plug wire and move it away from the

spark plug before performing any adjustments or repairs on the snow thrower.

WARNING: Never attempt to clean the

discharge chute or make any adjustments while the engine is running.

Augers

The augers are secured to the spiral shaft with two shear bolts and hex lock nuts. If snow thrower hits a

hard foreign object or ice jam, the bolts may shear. Refer to Figure 15. If the augers will not turn, check to

see if the bolts have sheared. Use replacement shear bolts and lock nuts provided

with the snow thrower. When replacing bolts, spray an oil lubricant into shaft before inserting new bolts.

IMPORTANT: Never replace auger shear bolts with standard hex bolts. Any damage to the auger gearbox or other components from hex bolt usage will not be covered by the snow thrower's warranty.

the snow thrower housing. See Figure 16.

Reassemble the new shave plate with heads of carriage bolts to the inside of the housing. Tighten securely.

Belt Replacement

NOTE: If changing one belt, check condition of the other belt. We recommend changing both belts at the

same time.

1. Disconnect the chute directional control assembly at the discharge chute end by removing the hairpin clip and the flat washer.

2. Remove the plastic belt cover at the front of the engine by removing the two self-tapping screws. See Figure 17.

Self-TappingScrew

Shave Plate and Skid Shoes

1. The shave plate and skid shoes on the bottom of the snow thrower are subject to wear. Check

periodically and replace when necessary.

2. Remove the four carriage bolts and hex nuts which attach two skid shoes to the snow thrower on two

sides. See Figure 16.

Shear Bolts _

i \

_Wa;her_ Carriage \_

.._... Bolt Shave

MexNut Plate

Figure 16

Reassemble new skid shoes with hardware removed earlier. Make sure that skid shoes are

adjusted to be level.

To remove the shave plate, remove the carriage bolts and hex nuts which attach the shave plate to

%_Self-TappingScrew

Figure 17

Drain the gasoline from the snow thrower, or place

a piece of plastic film under the gas cap.

Tip the snow thrower up and forward so that it rests on its auger housing. See Figure 18.

Housing

Figure 18

5. Remove the four self-tapping screws from the frame cover underneath the snow thrower.

Auger Belts

6. Roll the front and rear auger belts off the engine pulley. See Figure 19.

Support Bracket

Drive Disc

oort

Bracket

Auger

Figure 19

7. Unhook the idler spring from the hex bolt on the

auger housing. See Figure 20.

8. Back out the stop bolt until the support bracket rests on the auger pulley. See Figure 20.

Support Bracket

Stop j Bolt

Idler Spring

Figure 20

9. Lift the auger belt from the auger pulley, and slip belt between the support bracket and the auger pulley. Repeat this step for the front auger belt. See Figu re 19.

10. Replace both auger drive belts.

Dri,_e

Belt Idler

Pulley

Figure 21

ReplacingFrictionWheelRubber

The rubber on the friction wheel is subject to wear and should be checked every 25 hours of operation; replace if any signs of wear or cracking are found.

1. Drain gasoline from snow thrower.

2. Tip the snow thrower up and forward, so that it rests on the housing.

3. Remove four self-tapping screws from the frame cover underneath the snow thrower.

Hex Bolt & Bell Washel

Track

NOTE: If you placed plastic film under the gas cap, be

certain to remove it before operating the snow thrower.

Drive Belt

1. Follow first six steps for servicing auger belts.

2. Pull idler pulley up and lift belt off the engine pulley and friction wheel disc.

3. Back out the stop bolt until the support bracket

rests on the auger pulley. See Figure 20.

4. Slip belt between the friction wheel and drive disc.

Remove and replace the belt and reassemble.

NOTE: The support bracket must rest on the stop bolt

after the new belt has been assembled. See Figure 21

Figure 22

4. Using a 7/8" wrench to hold the shaft, loosen, but do not completely remove, the hex bolt and bell

washer on the left end of gear shaft. See Figure 22.

5. Lightly tap the hex nut to dislodge the ball bearing from the right side of frame. Remove the hex nut and bell washer from left end of shaft.

ShiftRod

Spacer

6. Move the gear shaft to the right and slide the friction wheel assembly from the shaft. See Figure 23.

7. Remove the four screws from the friction wheel assembly. See Figure 24.

8. Remove the friction wheel rubber from between the friction wheel plates. See Figure 24.

_procket Assembly

--Pin

Friction Wheel Assembly

_S haft

Figure 23

1. With the engine off, move the shift lever all the way forward to the highest speed. With the drive control lever released, push the snow thrower forward. The unit should roll forward. Then engage the drive control grip. The wheels should stop turning.

2. Release drive control grip and push the unit again.

3. Move the shift lever back to the fast reverse position then all the way forward again. There

should be no resistance in the shift lever, and the unit should move.

4. If you feel resistance when moving the shift lever or the tracks stop when they should not, loosen the jam nut on the drive control cable and unthread the

cable one turn.

5. If the tracks do not stop when you engage drive control clutch grip, loosen jam nut on the drive

control cable and thread the cable in one turn.

6. Recheck adjustment and repeat as necessary. Tighten the jam nut to secure cable when correct adjustment is reached.

Screws

Hub

Friction Wheel Plates

Friction Wheel

_Rubber

Figure 24

9. Reassemble new friction wheel rubber to the friction wheel plates and hub, tightening the four

screws in rotation and with equal force.

10. Position the friction wheel assembly up onto the pin of the shift rod assembly, and slide the shaft through the assembly. Reassemble in reverse order. Refer to Figure 23.

Adjustments

Chute Assembly The distance snow is thrown can be adjusted by

changing the angle of the chute assembly. Move the chute tilt control forward to decrease the distance, and rearward to increase the distance.

_ WARNING: Drain the gasoline out of the

snow thrower's tank, or place a piece of plastic film under the gas cap to avoid spillage before making the adjustment.

To test further for correct adjustment, if necessary,

proceed as follows:

7. Tip the snow thrower forward, allowing it to rest on the auger housing.

8. Remove the frame cover underneath the snow thrower by removing the four self-tapping screws.

See Figure 25.

Frame Cover

Auger Housing

Auger Control

Refer to Auger Control Test in the Operating Section to adjust the auger control.

Drive Control and Shift Lever

To check the adjustment of the drive control and shift lever, proceed as follows:

Figure 25

9. With the drive control released, check if there is clearance between the friction wheel and the drive

plate in all positions of the shift lever.

10. With the drive control engaged, check if the friction wheel contacts the drive plate. See Figure 26.

If the answer was negative in steps 9 and 10, further adjustment is necessary.

11. Loosen the jam nut on the drive control cable. Adjust the cable as necessary.

12. Retighten the jam nut to secure the cable when correct adjustment is reached.

13. Reassemble the frame cover.

Drive

Cable

\Pivot Rod

_Drive

Plate

Figure 26

NOTE: Ifyou placed plastic film under the gas cap, be certain to remove it before operating the snow thrower.

1. Remove the hairpin clip and slide the shift rod connector up, to separate the upper shift rod from the lower shift rod. See Figure 27.

2. Place the shift lever into the sixth (6) position.

3. Rotate the shift arm clockwise (from the operator's position) as far as it will go.

4. Thread the upper shift rod downward until the elbow on its lower end aligns with the hole in the

lower shift rod.

5. Reconnect the upper shift rod to the lower shift rod by reinserting the hairpin clip removed earlier and sliding the shift rod connector back down into place.

IMPORTANT: Check for correct adjustment of the shift rod as instructed under Final Adjustments in the Assembly Section, before operating the snow thrower.

Skid Shoes

The space between the shave plate and the ground can be adjusted.

1. For close snow removal on a smooth surface, raise skid shoes higher on the auger housing.

2. Use a middle or lower position when the area to be cleared is uneven.

Shift Rod Adjustment

To adjust the shift rod, proceed as follows:

Shift_Lever

_-,_ Shift Arm

Figure 27

_ ARNING: Do not operate this snowthrower on gravel as loose gravel can be easily

picked up and thrown by the auger causing injury to the operator and/or damage to the

snow th rowe r.

3. Adjust skid shoes by loosening the two hex nuts and carriage bolts. Move skid shoes to the desired position.

4. Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the

skid shoes. Retighten nuts and bolts securely.

5. Repeat on the other side of the snow thrower.

Carburetor

• Refer to the separate engine manual, packed with your unit, for carburetor adjustment information.

Lower Shift Rod

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