Craftsman 247.888301 User Manual

Operator's Manual
P R 0 F E S S I 0 N A
30" SNOW THROWER
Model No. 247.888301
o SAFETY
ASSEMBLY
OPERATION
MAINTENANCE
CAUTION: Before using this product, read this
PARTS LIST
o ESPANOL
manual and follow all safety rules and operating
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FORM1/O.769-05137E
7/26/2011
WarrantyStatement.................... Page2
SafeOperationPractices.............. Pages3-6
Assembly......................... Pages8-13
Operation........................ Pages14-17
Service&Maintenance.............. Pages18-23
Troubleshooting...................... Page25
PartsList......................... Pages26-41
RepairProtectionAgreement............ Page45
Espadol............................. Page46
ServiceNumbers................... BackPage
Off-SeasonStorage................... Page24
CRAFTSMANPROFESSIONAL TWO YEAR FULL WARRANTY
FORTWOYEARSfromthe dateof purchase,this productis warrantedagainstanydefectsin materialorworkmanship.Defectiveproductwill receivefreerepairorfree replacementif repairisunavailable.
Thiswarrantyappliesforonlyone yearfromthe dateof purchaseif this productiseverusedwhileprovidingcommercialservicesorif rentedto anotherperson.
Forwarranty coveragedetails to obtain repairor replacement,visitthe website: www.craftsman.com This warrantycovers ONLYdefects in material andworkmanship.Warrantycoverage does not include:
Expendableitemsthatcan wearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedtoaugers,augerpaddles,drift cutters,skidshoes,shaveplate,shearpins,sparkplug,aircleaner,belts,andoil filter.
Standardmaintenanceservicing,oilchanges,or tune-ups.
Tire replacementor repaircausedby puncturesfromoutsideobjects,suchas nails,thorns,stumps,or glass. Tireor wheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationormaintenance.
Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedtodamagecausedbyover-speedingtheengine,orfromimpacting objectsthatbendthe frame,augershaft,etc.
Repairsnecessarybecauseof operatornegligence,includingbut notlimitedto,electricalandmechanicaldamagecausedbyimproper storage,failureto usethepropergradeandamountofengineoil,or failureto maintaintheequipmentaccordingtotheinstructionscontained intheoperator'smanual.
Engine(fuelsystem)cleaningor repairscausedbyfueldeterminedto becontaminatedoroxidized(stale).Ingeneral,fuelshouldbeused within30 daysof itspurchasedate.
Normaldeteriorationandwearof theexteriorfinishes,orproductlabelreplacement.
Thiswarrantygivesyouspecificlegalrights,andyou mayalsohaveotherrightswhichvaryfromstatetostate.
Sears Brands ManagementCorporation, HoffmanEstates, IL 60179
EngineOilType: SAE5W-30 EngineOilCapacity: 37ounces
FuelCapacity: Approx.5Quarts SparkPlug: F6RTC
SparkPlugGap: .020"to .030"
©KCDIR LLC
ModelNumber.................................................................
Serial Number.................................................................
Dateof Purchase .............................................................
Recordthemodelnumber,serialnumber
anddateof purchaseabove
2
Thissymbolpointsout importantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowall instructionsin thismanual
beforeattemptingto operatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyou seethis
symbol,HEEDITSWARNING!
Thismachinewasbuiltto beoperatedaccordingtothesafeopera- tionpracticesinthis manual.Aswithanytypeof powerequipment, carelessnessorerroron the partof theoperatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknowntoStateofCalifornia tocausecancerandbirthdefectsorotherreproductiveharm,
TRAiNiNG
Read,understand,andfollowall instructionson the machineand in themanual(s)beforeattemptingtoassembleandoperate.
Failuretodo socan resultinseriousinjurytothe operatorand/ orbystanders.Keepthismanualin a safeplaceforfutureand regularreferenceandfororderingreplacementparts.
Befamiliarwithall controlsandtheirproperoperation.Knowhow tostopthe machineanddisengagethemquickly.
Neverallowchildrenunder14yearsof agetooperatethis machine.Children14andovershouldreadandunderstandthe
instructionsandsafeoperationpracticesin thismanualandon themachineandbe trainedandsupervisedbyanadult.
Neverallowadultsto operatethismachinewithoutproper instruction.
Thrownobjectscancauseseriouspersonalinjury.Planyour snow-throwingpatterntoavoiddischargeof materialtoward roads,bystandersandthelike.
Keepbystanders,petsandchildrenat least75feetfromthe machinewhileit isin operation.Stopmachineifanyoneenters
thearea.
Exercisecautiontoavoidslippingorfalling,especiallywhen operatinginreverse.
Your Responsibility--Restrict theuseofthispowermachineto personswhoread,understandandfollowthewarningsandinstruc-
tionsin thismanualandon the machine,
SAVE THESE INSTRUCTIONS!
PREPARATION
Thoroughlyinspecttheareawherethe equipmentistobeused.
Removeall doormats,newspapers,sleds,boards,wiresandother
foreignobjects,whichcouldbe trippedoverorthrownbythe auger/
impeller.
Alwayswearsafetyglassesor eyeshieldsduringoperationand whileperformingan adjustmentor repairto protectyoureyes. Thrownobjectswhichricochetcancauseseriousinjurytothe
eyes.
Donot operatewithoutwearingadequatewinteroutergarments.
Donot wearjewelry,longscarvesorotherlooseclothing,which couldbecomeentangledin movingparts.Wearfootwearwhich willimprovefootingonslipperysurfaces.
Usea groundedthree-wireextensioncordand receptaclefor all
machineswithelectricstartengines.
Disengageall controlleversbeforestartingtheengine. Adjustcollectorhousingheightto cleargravelorcrushedrock
surfaces.
Neverattempttomakeanyadjustmentswhileengineis running, exceptwherespecificallyrecommendedintheoperator'smanual.
Letengineandmachineadjustto outdoortemperaturebefore startingtoclearsnow.
3
SafeHandling of Gasoline Toavoidpersonalinjuryor propertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare explosive.Seriouspersonalinjurycan occurwhengasolineisspilled onyourselforyourclotheswhichcan ignite.Washyourskinand changeclothesimmediately.
Useonlyanapprovedgasolinecontainer.
Extinguishall cigarettes,cigars,pipesandothersources ofignition.
Neverfuelmachineindoors.
Neverremovegascapor addfuelwhiletheengineis hot or running.
Allowengineto coolat leasttwominutesbeforerefueling.
Neveroverfill fueltank. Filltankto no morethan1/2inch belowbottomoffiller neckto providespaceforfuel
expansion.
Replacegasolinecapandtightensecurely.
Ifgasolineis spilled,wipeit offthe engineandequipment. Movemachinetoanotherarea.Wait5 minutesbefore
startingtheengine.
Neverstorethemachineorfuel containerinsidewhere thereis anopenflame,sparkor pilotlight(e.g.furnace,
waterheater,spaceheater,clothesdryeretc.).
Allowmachinetocoolat least5 minutesbeforestoring.
Neverfillcontainersinsidea vehicleor ona truckor trailer bedwitha plasticliner.Alwaysplacecontainersonthe
groundawayfromyourvehiclebeforefilling.
If possible,removegas-poweredequipmentfromthetruck ortrailerand refueliton the ground.Ifthisis notpossible, thenrefuelsuchequipmentona trailerwitha portable container,ratherthanfromagasolinedispensernozzle.
Keepthenozzleincontactwiththe rimofthe fueltankor containeropeningatalltimesuntilfuelingiscomplete.Do notuse a nozzlelock-opendevice.
OPERATION
Do notputhandsorfeetnear rotatingparts,in theauger/impeller housingorchuteassembly.Contactwiththerotatingpartscan amputatehandsandfeet.
Theauger/impellercontrolleveris a safetydevice.Neverbypass itsoperation.Doingsomakesthe machineunsafeandmaycause personalinjury.
Thecontrolleversmustoperateeasilyin bothdirectionsand automaticallyreturntothe disengagedpositionwhenreleased.
Neveroperatewitha missingordamagedchuteassembly.Keep all safetydevicesinplaceandworking.
Neverrunanengineindoorsor ina poorlyventilatedarea.Engine exhaustcontainscarbonmonoxide,anodorlessanddeadlygas.
Do notoperatemachinewhileunderthe influenceofalcoholor drugs.
Mufflerandenginebecomehotandcan causea burn.Do not touch.Keepchildrenaway.
Exerciseextremecautionwhenoperatingon orcrossinggravel surfaces.Stayalertforhiddenhazardsortraffic.
Exercisecautionwhenchangingdirectionandwhileoperatingon slopes.Do notoperateon steepslopes.
Planyoursnow-throwingpatternto avoiddischargetowards windows,walls,carsetc. Thus,avoidingpossibleproperty damageorpersonalinjurycausedby a ricochet.
Neverdirectdischargeatchildren,bystandersand petsor allow anyoneinfrontof themachine.
Donot overloadmachinecapacityby attemptingtoclearsnowat toofastof a rate.
Neveroperatethismachinewithoutgoodvisibilityorlight.Always be sureof yourfootingand keepa firmholdon thehandles.Walk,
neverrun.
Disengagepowerto theauger/impellerwhentransportingor not in use.
Neveroperatemachineathightransportspeedsonslippery surfaces.Lookdownand behindandusecarewhenbackingup.
Ifthemachineshouldstartto vibrateabnormally,stopthe engine, disconnectthesparkplugwire andgrounditagainsttheengine.
Inspectthoroughlyfordamage.Repairanydamagebefore
startingandoperating.
Disengageall controlleversandstopenginebeforeyouleave theoperatingposition(behindthehandles).Waituntiltheauger/ impellercomestoa completestopbeforeuncloggingthechute assembly,makingany adjustments,or inspections.
Neverputyourhandinthedischargeorcollectoropenings.Do notunclogchuteassemblywhileengineis running.Shutoff engineand remainbehindhandlesuntilall movingpartshave stoppedbeforeunclogging.
Useonlyattachmentsandaccessoriesapprovedbythemanufac- turer(e.g.wheelweights,tirechains,cabsetc.).
Whenstartingengine,pullcordslowlyuntilresistanceisfelt,then pull rapidly.Rapidretractionofstartercord(kickback)willpull handandarmtowardenginefasterthanyoucanletgo.Broken bones,fractures,bruisesorsprainscouldresult.
Ifsituationsoccurwhichare notcoveredinthis manual,usecare andgoodjudgment.
Forin-warrantysafety,operationor maintenancequestions,orto orderpartsandscheduleservice,call 1-800-4-MY-HOME.
CLEARING A CLOGGED DISCHARGE CHUTE
Handcontactwiththe rotatingimpellerinsidethe dischargechute
is the mostcommoncauseofinjuryassociatedwithsnowthrowers.
Neveruseyourhandtocleanoutthedischargechute.
Toclear thechute:
1. SHUTTHEENGINEOFF!
2. Wait 10secondstobe surethe impellerbladeshavestopped
rotating.
3. Alwaysusea clean-outtool,notyourhands.
4
MAINTENANCE & STORAGE
Nevertamperwithsafetydevices.Checktheirproperoperation
regularly.Refertothe maintenanceandadjustmentsectionsof thismanual.
Beforecleaning,repairing,or inspectingmachinedisengageall controlleversandstoptheengine.Waituntiltheauger/impeller cometoa completestop.Disconnectthe sparkplugwireand groundagainsttheengineto preventunintendedstarting.
Checkboltsand screwsforpropertightnessatfrequentintervals tokeepthemachineinsafeworkingcondition.Also,visually inspectmachineforanydamage.
Donotchangetheenginegovernorsettingorover-speedthe engine.Thegovernorcontrolsthe maximumsafeoperatingspeed ofthe engine.
Snowthrowershaveplatesandskidshoesaresubjecttowear anddamage.Foryoursafetyprotection,frequentlycheckall componentsand replacewithoriginalequipmentmanufacturer's (OEM)partsonlyaslistedinthe Partspagesof thisoperator's manual.Useofpartswhichdonot meettheoriginalequipment specificationsmayleadto improperperformanceandcompro- misesafety!
Checkcontrolleversperiodicallytoverifytheyengageanddisen- gageproperlyandadjust,ifnecessary.Refertotheadjustment sectioninthisoperator'smanualforinstructions.
Maintainor replacesafetyandinstructionlabels,as necessary. Observeproperdisposallawsand regulationsforgas,oil,etc.to
protecttheenvironment. Priorto storing,runmachinea few minutestoclearsnowfrom
machineand preventfreezeupofauger/impeller. Neverstorethemachineorfuel containerinsidewherethereisan
openflame,sparkorpilot lightsuchas a waterheater,furnace, clothesdryeretc.
Alwaysrefertothe operator'smanualforproperinstructionson off-seasonstorage.
Checkfuelline,tank, cap,andfittingsfrequentlyfor cracksor leaks.Replaceif necessary.
Donotcrankenginewithsparkplugremoved. Accordingtothe ConsumerProductsSafetyCommission(CPSC)
andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct hasan AverageUsefulLifeof seven(7)years,or 60 hoursof operation.Atthe endoftheAverageUsefulLifehavethemachine inspectedannuallybyan authorizedservicedealertoensurethat allmechanicalandsafetysystemsareworkingproperlyand not wornexcessively.Failureto do socan resultinaccidents,injuries
ordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryor death,do not modifyengineinany way. Tamperingwiththegovernorsettingcanleadtoa runawayengineand causeitto operateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.
NOTICE REGARDING EMiSSiONS
EngineswhicharecertifiedtocomplywithCaliforniaandfederal
EPAemissionregulationsfor SORE(SmallOff RoadEquipment)are certifiedto operateonregularunleadedgasoline,and mayinclude thefollowingemissioncontrolsystems:EngineModification(EM),
OxidizingCatalyst(OC),SecondaryAirInjection(SAI)and ThreeWay
Catalyst(TWO)if soequipped.
SPARK ARRESTOR
Thismachineisequippedwithaninternalcombustionengineand shouldnotbe usedonor nearany unimprovedforest-covered, brush-coveredorgrass-coveredlandunlessthe engine'sexhaust systemisequippedwitha sparkarrestormeetingapplicablelocalor statelaws(if any)
Ifa sparkarrestorisused,it shouldbe maintainedin effectiveworking orderbytheoperator.Inthe StateofCaliforniatheaboveisrequired
bylaw (Section4442ofthe CaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws. Federallawsapplyonfederallands. A sparkarrestorforthe muffleris availablethroughyournearestSears
PartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfollowallinstructionson themachine beforeattemptingto assembleandoperate.
READ THE OPERATOR'S MANUAL(S)
i
. +
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Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING AUGER
Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly.
Contact with the rotating parts can amputate hands and feet.
"JIp
WARNING--THROWN OBJECTS This machine may pick up and throw objects which can cause serious personal injury.
WARNING--GASOLINE IS FLAMMABLE Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas+
WARNING-- ELECTRICAL SHOCK
Do not use the engine's electric starter in the rain
6
Thispageleftintentionallyblank.
7
NOTE:Referencesto rightorleft sideof thesnowthrowerare determinedfrombehindtheunit intheoperatingposition(standing directlybehindthesnowthrower,facingthe handlepanel).
REMOVING FROM CARTON
1. Cutthecornersof thecartonandlay thesidesflaton the ground. Removeanddiscardallpackinginserts.
2. Movethesnowthrowerout ofthecarton.
3. Makecertainthecartonhas beencompletelyemptiedbefore discardingit.
ASSEMBLY
1. Observethe lowerrearareaofthe snowthrowertobesure both cablesarealignedwith rollerguidesbeforepivotingthehandle
upward. a. Placethe shiftleverin theF6position.
b. Pullupandbackon upperhandleasshownin Figure1.As
youare raisingthehandleupward,makesurethat bothends ofthe centercablearepositionedproperlyinthebrackets. Alignupperhandlewiththelowerhandle.
c. Tightenhandknobssecuringupperhandletolowerhandle.
Removeanddiscardany rubberbands,ifpresent.Theyare forpackagingpurposesonly.
2. Removecotterpin,wing nut,andhexscrewfromchutecontrol headandclevispinandbow-tiecotterpinfromchutesupport bracket.SeeFigure2.
3. Insertthechutecontrolrodintoinputofchutecontrolhead.Push
rodasfar intothe chutecontrolheadaspossible,keepingthe holesin the rodpointingupward.SeeFigure3.
t
Chute Control Head
Chute
Figure2
f
// .....
%
Figure1
Figure3
8
4. Placechuteontochutebaseandensurechutecontrolrodis positionedunderhandlepanel.Installhexboltpreviouslyremoved
butdo notsecurewithwingnutatthistime.See Figure4.
5. Squeezethetriggeron the handlepaneljoystickandrotatethe
chutebyhandto faceforward.Theholesinthe chutecontrol inputwill befacingup.SeeFigure5.
NOTE:The chutewillnot rotatewithoutsqueezingthe triggeronthe
joystick.
6. Rotatethejoystickto theoneo'clockpositionsothesilver
indicatorarrowonthe inputshaft belowthecontrolpanelpoints upward.SeeFigure6.
NOTE:Thejoystickwillbe angledslightlyto theright.SeeFigures5 &
6.
TopView
Figure5
Figure4
f
FrontView
Joystick
J
Figure6
9
. Makesureallcablesareroutedtotheleft of thechutecontrolrod.
Lineuptheholein thechutecontrolrodwiththearrowonthe inputshaftandinsertthe rodintotheinputshaftbelowjoystickon handlepanel.SeeFigure7.
NOTE:Thechutecontrolrodwillfit snugglyintotheinputshaft. Supporttherearofthedashpanelwithone handwhileinsertingthe rodwithyourotherhandto ensuretherodis insertedall the way into
theinput shaft.
8. Nowpushthechutecontrolrodbacktowardsthehandle paneluntilthe holein therodlinesupwiththe holein the chute
controlinputclosestto thechutecontrolhead. Insertthecotter
pin.SeeFigure8.
NOTE:The secondholeis usedtoachievefurtherengagementof chutecontrolrodintothe inputshaftif requiredandcan be usedlater foradjustmentifthechutedoes notfullyrotate.RefertotheService&
MaintenancesectionforChuteControlRodadjustments.
9. Finishsecuringchutecontrolheadto chutesupportbracketwith
wingnut,andclevispinandbow-tiecotterpinremovedearlier.Do notovertighten.SeeFigure9.
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Figure8
y..................
\
Figure7
Figure9
10
10. Checkthatallcablesareproperlyroutedthroughthecable guide "_ on theengine.SeeFigure10.
NOTE:if thechutecontrolis notassembledcorrectlyitwill notmove freelynorwillit movefullyto therightandleft.
11. Theextensioncordfortheelectricstarterisfastenedwitha cabletie to the rearofthe augerhousingforshippingpurposes.
Cutthecabletieand removecordbeforeoperatingthe unit.
SET-UP
Shear Pins Holesare locatedinthehandlepanelfor convenientshearpin storage.
SeeFigure11.Refertothe Operationsectionformoreinformation regardingshearpin replacement.
f
/
Figure10
11
J
Figure11
Chute Clean-Out Tool Achute clean-out tool isfastenedtothetopoftheaugerhousing
witha mountingclip.SeeFigure12.Thetool isdesignedtocleara chuteassemblyofice andsnow.Thisitemis fastenedwitha cabletie atthe factory.Cutthecabletie beforeoperatingthesnowthrower.
loft _1 .allmovingpartshave
stoppedbeforeusingtheclean-outtooltoclearthechuteassembly.
Drift Cutters
1. Removethetwo screwsand locknutsthatsecureeachdrift cutter,andremovethemfromthesidesof theaugerhousing.
2. TurnthedriftcuttersaroundandpositionthemasshowninFigure 13tothe outsideoftheaugerhousing.
3. Attachthedrift cutterswiththescrewsandlocknutsremoved earlier.
Tire Pressure
Underanycircumstancedo notexceedmanufacturer'srecom- mendedpsi.Equaltirepressureshouldbemaintainedat all times. Excessivepressurewhenseatingbeadsmaycausetire/rim assemblytoburstwithforcesufficienttocauseseriousinjury.Refer tosidewallof tirefor recommendedpressure.
Chutedean-out Tool
Figure12
Thetiresareover-inflatedforshippingpurposes.Checkthetire pressurebeforeoperatingthesnowthrower.Refertothetiresidewall fortiremanufacturer'srecommendedpsianddeflate(orinflate)the tiresasnecessary.
NOTE:Equaltire pressureisto be maintainedat alltimesforperfor- mancepurposes.
ADJUSTMENTS
Skid Shoes Thesnowthrowerskidshoesareadjustedupwardatthefactoryfor
shippingpurposes.Adjustthemdownward,ifdesired,priortooperat- ingthesnowthrower.
It isnot recommendedthatyouoperatethissnowthrowerongravel asitcaneasilypickup andthrowloosegravel,causingpersonal
njuryordamageto the snowthrowerand surroundng property.
Forclosesnowremovalona smoothsurface,raiseskidshoes higherontheaugerhousing.
Figure13
12
Usea middleorlowerpositionwhentheareatobe clearedis uneven,suchasa graveldriveway.
NOTE:Ifyou choosetooperatethesnowthroweron agravelsurface, keepthe skidshoesin positionformaximumclearancebetweenthe groundandtheshaveplate.
Operatinga snowthrowerequippedwithsteelskidshoesmayresult indamageto naturalstonepaversurfaces(e.g.sandstone,blue- stone,limestone).Forinformationonavailablepolymerskidshoes,
call1-800-4MY-HOME.
Toadjustthe skidshoes:
1. Loosenthefourhexnuts(twooneachside)andcarriagebolts. Moveskidshoestodesiredposition.SeeFigure14.
2. Makecertaintheentirebottomsurfaceof skidshoeisagainstthe groundtoavoidunevenwearontheskidshoes.
3. Retightennutsandboltssecurely.
Auger Control
Priortooperatingyoursnowthrower,carefullyreadandfollowall instructionsbelow.Performalladjustmentstoverifyyoursnow
throwerisoperatingsafelyandproperly.
J
Figure14
f
Checktheadjustmentofthe augercontrolasfollows:
1. Whentheaugercontrolis releasedandinthedisengaged"up" position,thecableshouldhaveverylittleslack.ItshouldNOTbe tight.
2. Ina well-ventilatedarea,start thesnowthrowerengine.Referto StartingtheEngineinthe Operationsection.
3. Whilestandinginthe operator'sposition(behindthe snow thrower),engagethe augers.
4. Allowtheaugersto remainengagedforapproximatelyten (10) secondsbeforereleasingthe augercontrol.Repeatthisseveral
times.
5. Withtheaugercontrolin thedisengaged"up" position,walktothe frontofthe machine.
6. Confirmthatthe augershavecompletelystoppedrotatingand showNOsignsof motion.IfanyaugershowsANYsignof rotating,immediatelyreturntothe operator'spositionandshutoff theengine.WaitforALLmovingpartsto stopbeforeadjustingthe augercontrol.
7. Toreadjustthecontrolcable,loosentheupperhexbolt onthe augercablebracket.SeeFigure15.
8. Positionthebracketupwardtoprovidemoreslack(or downward toincreasecabletension).
9. Retightentheupperhexbolt.
10. Repeatsteps2-6aboveto verifyproperadjustmenthasbeen achieved.
f
/
J
Figure15
13
f
Drive Control
Headlight
Shift Lever
J _ Four-Way Chute ControP (Joystick)
//_ ...................AugerControl.
Gas Cap
\
Chute Assembly
Drift Cutter _ --
\
\
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\\\\\
t
iFi
Augers
Skid Shoe Oil Drain
Figure15
Nowthat youhavesetup yoursnowthrower,it'simportanttobecome acquaintedwith itscontrolsandfeatures.Referto Figure15.
SHIFT LEVER 6
Theshiftleverislocatedonthe rightsideof thehandlepanel. 5 Placethe shiftleverintoanyof eightpositionstocontrolthe 4
directionoftravelandgroundspeed, Forward 3
Yoursnowthrowerhassixforward(F) speeds.Positionone(1)is t 2 theslowestandpositionsix(6) is thefastest. F 1
Reverse Yoursnowthrowerhastwo reverse(R)speeds.One(1)is the
slowerandtwo(2) isthe faster.
DRIFT CUTTERS
Thedrift cuttersaredesignedforuse indeepsnow.Theiruseis optionalfornormalsnowconditions.Maneuverthe snowthrowerso thatthecutterspenetrateahighstandingsnowdrifttoassistsnow fallingintotheaugersforthrowing.
y Muffler Handle OilFill
Primer \
Choke
KEY
Thekeyis a safetydevice.It mustbefullyinsertedinorderforthe engineto start.Removethekeywhenthesnowthroweris notinuse.
NOTE:Donotturnthekeyinan attemptto startthe engine.Doingso maycauseit to break.
CHOKE CONTROL
Thechokecontrolis foundon the rearofthe engineand isactivated byturningtherotarychokeknobtotheCHOKEposition.Activating thechokecontrolclosesthechokeplateonthecarburetorandaidsin startingthe engine.
PRIMER
Depressingthe primerforcesfueldirectlyintotheengine'scarburetor
toaid incold-weatherstarting.
OIL FILL
Engineoil levelcan becheckedandoiladdedthroughtheoil fill.
Meets ANSi Safety Standards
CraftsmanSnowThrowersconformtothe safetystandardofthe AmericanNationalStandardsInstitute(ANSI).
14
THROTTLE CONTROL
Thethrottlecontrolis locatedonthe rearofthe engine.It regulatesthe speedof theengineandwill shutoff theenginewhenmovedintothe STOPposition.
ELECTRIC STARTER BUTTON
Pressingtheelectricstarterbuttonengagestheengine'selectric starterwhenpluggedintoa 120Vpowersource.
ELECTRIC STARTER OUTLET
Requirestheuseof athree-prongoutdoorextensioncord(included) anda 120Vpowersource/walloutlet.
AUGERS
Whenengaged,theaugerbladesrotateanddrawsnowintotheauger housing.
SKID SHOES
Positiontheskid shoesbasedon surfaceconditions.Adjustupward forhard-packedsnow.Adjustdownwardwhenoperatingon gravelor
crushedrocksurfaces.
HEADLIGHT
Theheadlightison whenevertheengineisrunning.
HEATED GRIPS
Toactivatethe heatedgrips,movetheswitchfoundon the rearofthe dashpanelintotheON position.
WHEEL STEERING CONTROLS
Theleft andrightwheelsteeringcontrolsarelocatedon theunderside ofthe handles.Squeezethe rightcontrolto turnright;squeezetheleft
controltoturn left. NOTE:Operatethesnowthrowerinopenareasuntilyouarefamiliar
withthesecontrols.
Theaugercontrolis locatedon thelefthandle.Squeezethe control gripagainstthehandleto engagetheaugerand startsnowthrowing action.Releaseto stop.
DRIVE CONTROL/AUGER CONTROL LOCK
DRIVE
CONTROL
Thedrivecontrolis locatedonthe righthandle.Squeezethecontrol gripagainstthehandleto engagethewheeldrive.Releasetostop.
Thedrivecontrolalsolockstheaugercontrolso youcan operate thechutedirectionalcontrolwithoutinterruptingthesnowthrowing
process.If theaugercontrolis engagedsimultaneouslywiththe drive control,the operatorcan releasetheaugercontrol(onthelefthandle) andtheaugerswillremainengaged.Releaseboth controlstostopthe augersandwheeldrive.
NOTE:Alwaysreleasethedrivecontrolbeforechangingspeeds.
Failureto dosowillresultinincreasedwearonyourmachine'sdrive
system.
FOUR=WAY CHUTE CONTROL TM
CHUTE DiRECTiONAL CONTROL
CHUTETiLTDOWN
t
CHUTEROTATE CHUTEROTATE
LEFT RIGHT
AUGER CONTROL
CHUTETiLTUP
Thefour-waychutecontrolTM (Joystick)islocatedon theleftsideofthe
handlepanel. * Tochangethedirectioninwhichsnowisthrown,squeezethe
buttononthechutecontrolleverand pivotthechutecontrollever
tothe rightortotheleft.
* Tochangetheangle/distancewhichsnowisthrown,pivotthe
chutecontrolleverforwardto tiltthechutedownand backwardto tilt thechuteup.
15
j,
CLEAN-OUT TOOL
Neveruseyourhandsto cleara cloggedchuteassembly.Shut
loft engineand remainbehindhandlesuntilallmovingpartshave lstoppedbeforeusingtheclean-outtool toclearthechuteassembly.
Thechuteclean-outtoolisconvenientlyfastenedtotherearofthe augerhousingwitha mountingclip.Shouldsnowandice become lodgedin thechuteassemblyduringoperation,proceedasfollowsto safelycleanthechuteassemblyandchuteopening:
1. Releaseboththe AugerControlandtheDriveControl.
2. Stopthe enginebyremovingtheignitionkey.
3. Removetheclean-outtoolfromthe clipwhichsecuresitto the rearofthe augerhousing.
4. Usetheshovel-shapedendof theclean-outtoolto dislodgeand scoopanysnowand icewhichhasformedin andnearthechute assembly.
5. Refastentheclean-outtooltothe mountingcliponthe rearof theaugerhousing,reinserttheignitionkeyandstartthesnow thrower'sengine.
6. Whilestandinginthe operator'sposition(behindthesnow thrower),engagethe augercontrolfora fewsecondstoclear any remainingsnowandice fromthechuteassembly.
BEFORE STARTING ENGINE
Read,understand,andfollowall instructionsandwarningson the machineand inthismanualbeforeoperating.
Oil Theunit wasshippedwith oil inthe engine.Checkoillevelbefore
eachoperationtoensureadequateoilintheengine.Forfurther instructions,refertothe stepson page18.
NOTE:Besuretochecktheengineon a levelsurfacewiththeengine stopped.
1. Removetheoil fillercap/dipstickandwipethedipstickclean.
2. insertthecap/dipstickintothe oilfillerneck,andtightenthecap untilseated.
3. Removetheoil fillercap/dipstick,ifthe levelislow,slowlyadd oil (5%30, witha minimumclassificationof SF/SG)untiloil level registersbetweenhigh(H) andlow(L).
NOTE:Do notoverfill.Overfillingwithoil mayresultinenginesmoking, hardstartingorsparkplugfouling.
4. Replaceandtightencap/dipstickfirmlybeforestartingengine.
Gasoline Useautomotivegasoline(unleadedor low leadedtominimizecombus-
tionchamberdeposits)witha minimumof87octane.Gasolinewith upto 10%ethanolor 15%MTBE(MethylTertiaryButylEther)canbe used.Neveruseanoil/gasolinemixtureor dirtygasoline.Avoidgetting dirt,dust,or waterinthefueltank. DONOTuse E85gasoline.
Refuelina well-ventilatedareawiththeenginestopped.Donot smokeorallowflamesor sparksin theareawheretheengineis
refueledor wheregasolineisstored.
Donot overfillthefueltank.After refueling,makesurethetank capis closedproperlyandsecurely.
Becarefulnotto spillfuelwhenrefueling.Spilledfuelorfuelvapor mayignite,ifanyfuelisspilled,makesuretheareaisdrybefore startingthe engine.
Avoidrepeatedorprolongedcontactwithskinor breathingof
)or.
Useextremecarewhenhandlinggasoline.Gasolineisextremely flammableandthevaporsare explosive.Neverfuelthe machine indoorsorwhiletheengineis hotor running.Extinguishcigarettes, cigars,pipesandothersourcesof ignition.
1. Cleanaroundfuelfillbeforeremovingcaptofuel.
2. A fuellevelindicatorislocatedinthefueltank.SeeFigure15 inset.Becarefulnottooverfill.Filltank untilfuelreachesthefuel
levelindicatortoallowspacefor fuelexpansion.
STARTING THE ENGINE
Alwayskeephandsandfeetclearof movingparts.Donot usea pressurizedstartingfluid.Vaporsareflammable.
NOTE:Allowtheengineto warmupfora fewminutesafter starting. Theenginewill notdevelopfullpoweruntilit reachesoperating
temperatures.
1. Makecertainboththe augercontrolanddrivecontrolarein the disengaged(released)position.
2. insertkeyintoslot.Makesureitsnapsintoplace.Donotattempt toturn thekey.
NOTE:Theenginecannotstartwithoutthekeyfullyinsertedintothe ignitionswitch.
Electric Starter
Theoptionalelectricstarterisequippedwitha groundedthree-wire powercordandplug,and is designedto operateon120voltAC householdcurrent.It mustbeusedwitha properlygroundedthree- prongreceptacleat all timesto avoidthe possibilityofelectricshock.
Followall instructionscarefullypriortooperatingtheelectricstarter. DONOTuse electricstarterintherain.
Determinethatyourhome'swiringisa three-wiregroundedsystem.
Aska licensedelectricianifyouarenotcertain.
Ifyouhavea groundedthree-prongreceptacle,proceedasfollows. Ifyoudonot havethe properhousewiring,DONOTusethe electric
starterunderanyconditions.
1. Plugtheextensioncordintotheoutletlocatedonthe engine's surface.Plugtheotherendof extensioncordintoathree-prong
120-volt,grounded,ACoutletina well-ventilatedarea.
16
2. Movethrottlecontrolto FAST(rabbit)'_ position.
3. Movechoketothe CHOKEIJl position(coldenginestart).If engineiswarm,placechokein RUNposition.
4. Pushprimerthree(3)times,makingsuretocoverventholein primerbulbwhen pushing.If engineiswarm,pushprimeronly once.Alwayscoverventholewhenpushing.Coolweathermay requireprimingtobe repeated.
5. Pushstarterbuttontostart engine.Oncetheenginestarts,im- mediatelyreleasestarterbutton.Electricstarterisequippedwith thermaloverloadprotection;systemwilltemporarilyshut-downto
allowstartertocool ifelectricstarterbecomesoverloaded.
6. Astheenginewarms,slowlyrotatethe chokecontroltoRUN position.Ifthe enginefalters,restartengineandrunwithchoke athalf-chokepositionfora shortperiodof time,andthen slowly rotatethechokeinto RUNposition.
7. Afterengineisrunning,disconnectpowercordfromelectric starter.Whendisconnecting,alwaysunplugtheendatthewall outletbeforeunpluggingtheoppositeendfromtheengine.
Recoil Starter
Donotpullthestarterhandlewhilethe enginerunning.
1. Movethrottlecontrolto FAST(rabbit)'_ position.
2. Movechoketothe CHOKEI,'_1 position(coldenginestart).If engineiswarm,placechokein RUNposition.
3. Pushprimerthree(3)times,makingsuretocoverventholewhen pushing.Ifengineiswarm,pushprimeronlyonce.Alwayscover ventholewhenpushing.Coolweathermayrequireprimingtobe repeated.
4. Pullgentlyonthe starterhandleuntilit beginsto resist,then pullquicklyandforcefullytoovercomethe compression.Engine shouldstart.Donotreleasethehandleandallowittosnapback. ReturnropeSLOWLYto originalposition.If required,repeatthis step.
5. Astheenginewarms,slowlyrotatethe chokecontroltoRUN position.Ifthe enginefalters,restartengineandrunwithchoke athalf-chokepositionfora shortperiodof time,andthen slowly rotatethechokeinto RUNposition.
TO ENGAGE DRIVE
1. Withthethrottlecontrolinthe Fast(rabbit)position,moveshift leverintooneofthe sixforward(F)positionsor tworeverse(R) positions.Selecta speedappropriateforthe snowconditionsand
a paceyou'recomfortablewith.
NOTE:When selectinga DriveSpeed,usetheslowerspeedsuntil
youarecomfortableandfamiliarwiththe operationofthesnow thrower.
2. Squeezethedrivecontrolagainstthehandleandthesnow throwerwillmove.Releaseitanddrive motionwillstop.
NOTE:NEVERrepositionthe shiftlever(changespeedsordirection oftravel)withoutfirstreleasingthedrivecontrolandbringingthesnow throwertoa completestop.Doingsowill resultin prematurewearto thesnowthrower'sdrivesystem.
TO ENGAGE AUGER
1. Toengagetheaugerand startthrowingsnow,squeezetheauger controlagainsttheleft handle.Releasetostopthe auger.
REPLACING SHEAR PiNS
Theaugersare securedtothe spiralshaftwith shearpinsandcotter
pins.If theaugersshouldstrikeaforeignobjectorice jam,thesnow throwerisdesignedsothatthe pinsmayshear.If theaugerswill not turn,checkto seeif thepins havesheared.SeeFigure16.
NEVERreplacetheaugershearpinswithanythingotherthanSears SKU#88389/0EM PartNo.738-04124Areplacementshearpins. Anydamagetotheaugergearboxorothercomponentsasa resultof failingto do sowill NOTbecoveredbyyoursnowthrower'swarranty.
Alwaysturnoff thesnowthrower'sengineand removethekeypriorto
replacingshearpins.
if -,
Toavoidunsupervisedengineoperation,neverleavethemachine
unattendedwiththeenginerunning.Turntheengineoffafteruseand removekey.
STOPPING THE ENGINE
Afteryouhavefinishedsnow-throwing,runengineforafew minutes beforestoppingtohelpdryoffany moistureonthe engine.
1. MovethrottlecontroltoOFFposition.
2. Removethekey.Removingthekeywill reducethepossibilityof unauthorizedstartingoftheenginewhileequipmentisnotinuse. Keepthekeyina safeplace.The enginecannotstartwithoutthe key.
3. Wipeanymoistureawayfromthe controlsontheengine.
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Figure16
17
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall controlsandstoptheengine.Waituntilallmovingpartshavecometo acompletestop.Disconnectsparkplugwireandgroundit againstthe enginetopreventunintendedstarting.Alwayswearsafetyglassesduring operationorwhileperforminganyadjustmentsorrepairs.
EachUseandevery5 hours
1st5 hours
Annuallyor25 hours
Annuallyor50 hours
Annuallyor100hours
BeforeStorage
1. Engineoil level
2. Looseor missinghardware
3. Unitandengine.
1. Engineoil
1. Sparkplug
2. Controllinkagesandpivots
3. Wheels
4. GearshaftandAugershaft
1. Engineoil
1. Sparkplug
1. Fuelsystem
1. Check
2. Tightenor replace
3. Clean
1. Change
1. Check
2. Lubewithlightoil
3. Lubewithmultipurposeautogrease
4. Lubewithlightoil
1. Change
1. Change
1. Runengineuntilit stopsfromlack
ENGINE MAINTENANCE
Checking Engine Oil
Followthemaintenanceschedulegivenbelow.Thischartdescribes serviceguidelinesonly.UsetheServiceLogcolumntokeeptrackof
completedmaintenancetasks.Tolocate the nearest Sears Service
Centeror to scheduleservice,simplycontactSearsat 1-800-4-MY-HOME®.
d fuel
Beforelubricating,repairing,or inspecting,disengageall controls
Iandstopengine.Waituntilall movingpartshavecometo a complete _stop.
NOTE: Checktheoil levelbeforeeachuseto besurecorrectoil level ismaintained.
Whenaddingoilto theengine,referto viscositychart below.Engine oilcapacityis 1100ml(approx.37oz.).Donotover-fill.Usea 4-stroke, oran equivalenthighdetergent,premiumqualitymotoroilcertified tomeetorexceedU.S.automobilemanufacturer'srequirementsfor
serviceclassificationSG, SRMotoroilsclassifiedSG,SFwillshow thisdesignationonthecontainer.
1. Removetheoil fillercap/dipstickandwipethedipstickclean.
2. Insertthe cap/dipstickintothe oilfillerneck,andtightenthecap untilseated.
3. Removetheoil fillercap/dipstick.Iflevelis low,slowlyaddoiluntil oil levelregistersbetweenhigh(H)andlow (L).SeeFigure17.
4. Replaceandtightencap/dipstickfirmlybeforestartingengine.
Changing Engine Oil NOTE:Changetheengineoilafterthe first5 hoursof operationand
oncea seasonorevery50 hoursthereafter.
1. Drainfuelfromtankbyrunningengineuntilthefuel tankisempty. Besurefuel fillcap issecure.
J
Figure17
2. Placesuitableoil collectioncontainerunderoildrainplug.
3. Removeoil drainplug.SeeFigure18on nextpage.
4. Tipengineto drainoil intothe container.Usedoilmustbe disposedofat a propercollectioncenter.
Usedoil isa hazardouswasteproduct.Disposeofusedoil properly.
IDo notdiscardwithhouseholdwaste.Checkwithyour localauthori- lties or SearsServiceCenterforsafedisposal/recyclingfacilities.
18
.
Reinstallthedrainplugandtightenit securely.
6.
Refillwiththerecommendedoil andcheckthe oil level.See RecommendedOil Usagechart.Theengine'soilcapacityis37
ounces.
i u
[
(%-40 °-20 o 0o 200 400 ("c) -300 -200 -10° 0°
DONOTuse nondetergentoilor 2-strokeengineoil.Itcouldshorten theengine'sservicelife.
Oil Drain
Plug
7. Reinstalltheoilfillercap/dipsticksecurely.
Thoroughlywashyourhandswithsoapandwaterassoonas possibleafterhandling usedoil.
Checking Spark Plug
DONOTcheckforsparkwithsparkplugremoved.DONOTcrank
enginewithsparkplug removed.
Iftheenginehas beenrunning,themufflerwillbevery hot.Becareful notto touchthemuffler.
NOTE: Checkthesparkplugoncea seasonorevery25hoursof operation.Changethesparkplugoncea seasonor every100hours. Toensureproperengineoperation,thesparkplugmustbeproperly gappedandfreeof deposits.
1. Removethesparkplugbootandusea sparkplugwrenchto removetheplug.See Figure19.
2. Visuallyinspectthesparkplug.Discardthesparkplugif thereis apparentwear,orif the insulatoriscrackedorchipped.Cleanthe sparkplugwitha wirebrush ifit isto be reused.
3. Measurethepluggapwitha feelergauge.Correctas necessary bybendingsideelectrode.SeeFigure20.Thegapshouldbeset to.02-.03inches(0.60-0.80ram).
4. Checkthatthe sparkplugwasheris ingoodconditionandthread thesparkplugin by handtopreventcross-threading.
5. Afterthesparkplugis seated,tightenwitha sparkplugwrenchto compressthewasher.
NOTE:Wheninstallinga newsparkplug,tighten1/2-turnafterthe sparkplugseatsto compressthewasher.Whenreinstallinga used sparkplug,tighten1/8-to 1/4-turnafterthe sparkplugseatsto compressthewasher.
Figure18
Spark Plug
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Figure19
Electrode
.02-.03 in.
{0.60-0.80 ram)
Figure20
19
hotandcan ine.
LUBRICATION
Gear Shaft Thegear(hex)shaftshouldbe lubricatedatleastonceaseasonor
afterevery25 hoursofoperation.
1. Topreventspillage,removeallfuel fromtank byrunningengine untilit stops.
2. Carefullypivotthesnowthrowerupandforwardsothat it restson theaugerhousing.
3. Removethe lowerframecoverfromthe undersideofthesnow throwerbyremovingthe self-tappingscrewswhichsecureit.
4. Applya lightcoatingof engineoil (or3-in-1oil) tothe hexshaft. SeeFigure21.
NOTE:Whenlubricatingthehexshaft,be carefulnotto getanyoilon thealuminumdriveplateor rubberfrictionwheel.Doingsowillhinder thesnowthrower'sdrivesystem.Wipeoff anyexcessorspilledoil. Wheels
Atleastoncea season,removebothwheels.Cleanandcoattheaxles witha multipurposeautomotivegreasebeforereinstallingwheels.
Auger Shaft Atleastoncea season,removethe shearpinson augershaft.Spray
lubricantinsideshaft,andaroundthe spacersandflangebearings foundat eitherendof theshaft.SeeFigure22.
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J' "?X
/ .... )
{;:7,_"
7/'................
Figure21
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SHAVE PLATE AND SKID SHOES
Theshaveplateand skidshoesonthebottomofthesnowthrowerare subjecttowear.Theyshouldbecheckedperiodicallyandreplaced whennecessary.
NOTE:Theskidshoeson thismachinehavetwowearedges.When onesidewearsout,theycan be rotated1800to usetheotheredge.
Toremoveskidshoes:
1. Removethetwocarriagebolts,washers(ifequipped),andhex flangenutsthat secureeachskidshoeto thesnowthrower.
2. Reassemblenewskidshoeswiththefourcarriagebolts(twoon eachside),washers,andhex flangenuts.RefertoFigure23.
Toremoveshaveplate:
1. Removethecarriageboltsand hexnutswhichattachit to the snowthrowerhousing.
2. Reassemblenewshaveplate,makingsureheadsof carriage boltsaretothe insideof housing.Tightensecurely.SeeFigure
23.
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NOTE:Augersnotshown for clarity.
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Figure22
Figure23
ADJUSTMENTS
Shift Cable
If thefull rangeofspeeds(forwardandreverse)cannotbeachieved, referto thefiguretothe rightandadjustthe shiftcableasfollows:
1. Placetheshiftleverin thefastest forwardspeedposition(F6).
2. Loosenthehex nutontheshiftcableindexbracket.SeeFigure
24.
3. Pivotthebracketdownwardtotakeupslack inthecable.
4. Retightenthehexnut.
Drive Control Whenthedrivecontrolis releasedandin thedisengaged"up"position,
thecableshouldhaveverylittle slack.It shouldNOTbetight. Also, ifthereisexcessiveslackin thedrivecableor ifthe unitexperiences intermittentdrivewhileusing,the cablemayneedto beadjusted.
Checktheadjustmentofthe drivecontrolas follows:
1. Withthedrivecontrolreleased,pushthesnowthrowergently forward.Theunitshouldrollfreely.
2. Engagethedrivecontrolandgentlyattempttopushthesnow throwerforward.Thewheelsshouldnotturn.Theunitshouldnot
rollfreely.
3. Withthedrivecontrolreleased,movetheshift leverbackand forthbetweenthe R2positionandtheF6 positionseveraltimes.
Thereshouldbeno resistancein theshiftlever.
4. If anyoftheabovetestsfailed,thedrivecableis in needofadjust- ment.Proceedasfollows:
5. Shutoff theengineas instructedintheOperationsection.
6. Loosenthelowerhexboltonthe drivecable bracket.SeeFigure
25.
7. Positionthebracketupwardtoprovidemoreslack(or downward toincreasecabletension).
8. Retightenthelowerhex boltand repeatsteps1 through4.
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Chute Control Rod Toachievemorechutecontrolrodengagementintheinputshaftunder
thehandlepanel,thechutecontrolrodwill haveto beadjusted.Refer toFigure26.
Toadjustthis rod,proceedasfollows:
1. Removethecotterpinfromtheholeclosesttothechutecontrol headon thechutecontrolinput.
2. Pulloutthe chutecontrolroduntilthe holein it linesupwiththe otherholeinthe chutecontrolinput.
3. Reinsertthecotterpinthroughthis holeandthechutecontrolrod.
21
Figure25
/
/ ,
Figure26
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Auger Control f "_ Refertothe Assemblysectionfor instructionsonadjustingtheauger
controlcable.
/
/
/
/
/
/
Skid Shoes Refertothe Assemblysectionfor instructionsonadjustingthe skid
shoes.
BELT REPLACEMENT
Auger Belt
Toremoveandreplaceyoursnowthrower'saugerbelt,proceedas follows:
1. Topreventspillage,removeallfuel fromtank byrunningengine untilitstops.
2. Removethe plasticbeltcoveronthefrontof theengineby remov- ingthetwoself-tappingscrews.SeeFigure27.
3. Rolltheaugerbeltoff theenginepulley.See Figure28.
4. Carefullypivotthesnowthrowerupandforwardsothat itrestson theaugerhousing.
5. Removetheframecoverfromtheundersideofthe snowthrower byremovingtheself-tappingscrewswhichsecureit.SeeFigure
29.
6. Removethe beltas follows.RefertoFigure30. a. Loosenandremovetheshoulderscrewwhichactsas a belt
keeper.
b. Unhooktheaugerbrakebracketspringfromtheframe.
Figure27
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Figure28
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i I
Figure30 Figure29
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7. Removethebeltfromaroundtheaugerpulley,andslipthebelt betweenthesupportbracketandtheaugerpulley.SeeFigure31.
8. Reassembleaugerbeltbyfollowingtheseinstructionsinopposite orderandmannerofremoval.
9. PerformtheAugerControltestoutlinedintheAssemblysection ofthismanual.
NOTE:DoNOTforgettoreinstalltheshoulderscrewandreconnect thespringtotheframeafterinstallingareplacementaugerbelt.
Drive Belt Toremoveandreplaceyoursnowthrower'sdrivebelt,proceedas
follows:
1. Topreventspillage,removeallfuelfromtankby runningengine untilit stops.
2. Removetheplasticbelt coveronthefrontof theengineby remov- ingthetwoself-tappingscrews.SeeFigure27onpreviouspage.
3. Removethebeltfromenginepulleyasfollows.Referto Figure32. a. Rolltheaugerbeltoff theenginepulley.
b. Useawrenchto pivotthe idlerpulleytowardthe right. c. Liftthedrivebeltoffenginepulley.
4. Carefullypivotthesnowthrowerupand forwardsothat itrestson theaugerhousing.
5. Removetheframecoverfromtheundersideofthe snowthrower byremovingtheself-tappingscrewswhichsecureit.Referto
Figure29.
6. Backoutthe stopboltto increasetheclearancebetweenthe frictionwheeldiscandfrictionwheel.SeeFigure33.
7. Slipthedrivebeltoffthefrictionwheeldiscandbetweenfriction wheelandfrictionwheeldisc.SeeFigure33.
8. Reassembledrive beltby followingtheseinstructionsinopposite orderand mannerofremoval.Besureto reinstallthestopbolt.
iO i
Figure31
FRICTION WHEEL INSPECTION
If thesnowthrowerfailsto drivewiththedrivecontrolengaged,and performingtheDriveControlCableAdjustmentfailstocorrectthe problem,thefrictionwheelmayneedto be replaced.Examinethe frictionwheelforsignsof wearor crackingandreplaceifnecessary.
NOTE:Severalcomponentsmustbe removedandspecialtoolsare requiredinordertoreplacethis snowthrower'sfrictionwheelrubber. If yourfrictionwheelrubberneedstobereplaced,contactthenearest SearsParts& RepairCenter.
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Figure32
f
Stop Bol
Figure33
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