Craftsman 247.88782 Operator's Manual

Operator's Manual
CRRFr MRN
21" SNOW THROWER
Model No. 247.88782
CAUTION: Before using this product, read this
manual and follow all safety rules and operating
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FORM1/0.769-07096
o SAFETY
ASSEMBLY
OPERATION
MAINTENANCE PARTS LIST
o ESPANOL
6/1/2011
WarrantyStatement..................................Page2
SafeOperationPractices..........................Pages3-6
Assembly..................................................Pages7-10
Operation..................................................Pages11-13
ServiceandMaintenance.........................Pages14-18
Off-SeasonStorage..................................Page19
Troubleshooting........................................Page20
PartsList...................................................Pages22-25
Labels.......................................................Page26
RepairProtectionAgreement...................Page31
Espafiol.....................................................Page32
ServiceNumbers......................................BackCover
CRAFTSMANTWOYEARFULLWARRANTY
FORTWOYEARSfromthedateofpurchase,thisproductiswarrantedagainstanydefectsinmaterialorworkmanship.Defectiveproductwill receivefreerepairorfreereplacementifrepairisunavailable.
Thiswarrantyisvoidifthisproductiseverusedwhileprovidingcommercialservicesorifrentedtoanotherperson. Forwarrantycoveragedetails to obtain repairor replacement,visit the website: www.craftsman.com
This warranty covers ONLYdefects in material andworkmanship.Warrantycoverage does NOTinclude:
Expendableitemsthatcanwearoutfromnormalusewithinthewarrantyperiod,includingbut not limitedto augers,augerpaddles,drift cutters,skidshoes,shaveplate,shearpins,sparkplug,aircleaner,belts,andoil filter.
Standardmaintenanceservicing,oilchanges,or tune-ups.
Tire replacementorrepaircausedbypuncturesfromoutsideobjects,suchas nails,thorns,stumps,orglass. Tireor wheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationormaintenance.
Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedtodamagecausedbyover-speedingtheengine,orfromimpacting objectsthatbendtheframe,augershaft,etc.
Repairsnecessarybecauseof operatornegligence,includingbutnot limitedto,electricalandmechanicaldamagecausedbyimproper storage,failureto usethepropergradeandamountofengineoil,or failureto maintainthe equipmentaccordingtotheinstructionscontained intheoperator'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfuel determinedto becontaminatedoroxidized(stale).In general,fuelshouldbeused within30 daysof itspurchasedate.
Normaldeteriorationandwearoftheexteriorfinishes,orproductlabelreplacement.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
EngineOilType: SAE5W-30 EngineOilCapacity: 20ounces
FuelCapacity: 2 Quarts SparkPlug: F6RTC
SparkPlugGap: .020"-.030"
©KCDIR LLC
Model Number.................................................................
Serial Number .................................................................
Dateof Purchase.............................................................
Recordthemodelnumber,serialnumber
anddateof purchaseabove
2
Thissymbolpointsoutimportantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowall instructionsinthismanual
beforeattemptingtooperatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
Thismachinewasbuilttobeoperatedaccordingtothe safeopera- tionpracticesinthis manual.Aswithanytypeof powerequipment, carelessnessorerroron thepartoftheoperatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknowntoStateofCalifornia tocausecancerandbirthdefectsorotherreproductiveharm,
TRAiNiNG
Read,understand,andfollowall instructionsonthemachineand in themanual(s)beforeattemptingtoassembleandoperate.
Failuretodo socan resultinseriousinjurytothe operatorand/ orbystanders.Keepthismanualina safeplaceforfutureand regularreferenceandfororderingreplacementparts.Toorder replacementpartscall,1-800-4MY-HOME.
Befamiliarwithall controlsandtheirproperoperation.Knowhow tostopthemachineanddisengagethemquickly.
Neverallowchildrenunder14yearsofagetooperatethis machine.Children14andovershouldreadandunderstandthe
instructionsandsafeoperationpracticesinthismanualandon themachineandbetrainedandsupervisedbyanadult.
Neverallowadultsto operatethis machinewithoutproper instruction.
Thrownobjectscancauseseriouspersonalinjury.Planyour snow-throwingpatterntoavoiddischargeof materialtoward roads,bystandersandthelike.
Keepbystanders,petsandchildrenat least75feetfromthe machinewhileit is in operation.Stopmachineifanyoneenters
thearea.
Exercisecautiontoavoidslippingorfalling,especiallywhen operatinginreverse.
Your Responsibility--Restrict theuseofthispowermachineto personswhoread,understandandfollowthewarningsand instruc-
tionsin thismanualandon themachine,
SAVE THESE INSTRUCTIONS!
PREPARATION
Thoroughlyinspecttheareawheretheequipmentisto beused.
Removeall doormats,newspapers,sleds,boards,wiresandother
foreignobjects,whichcouldbe trippedoverorthrownbytheauger/
impeller.
Alwayswearsafetyglassesor eyeshieldsduringoperationand whileperforminganadjustmentor repairto protectyoureyes. Thrownobjectswhichricochetcancauseseriousinjuryto the
eyes.
Donot operatewithoutwearingadequatewinteroutergarments.
Donot wearjewelry,longscarvesorotherlooseclothing,which couldbecomeentangledinmovingparts.Wearfootwearwhich willimprovefootingonslipperysurfaces.
Usea groundedthree-wireextensioncordand receptacleforall
machineswithelectricstartengines.
Disengageallcontrolleversbeforestartingtheengine.
Neverattempttomakeanyadjustmentswhileengineis running, exceptwherespecificallyrecommendedintheoperator'smanual.
Letengineandmachineadjusttooutdoortemperaturebefore startingtoclearsnow.
3
SafeHandlingof Gasoline Toavoidpersonalinjuryor propertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare explosive.Seriouspersonalinjurycanoccurwhengasolineisspilled onyourselforyourclotheswhichcanignite. Washyourskinand changeclothesimmediately.
Useonlyan approvedgasolinecontainer.
Extinguishallcigarettes,cigars,pipesandother sourcesof ignition.
Neverfuel machineindoors.
Neverremovegascapor addfuelwhiletheengineis hot or running.
Allowenginetocoolat leasttwo minutesbeforerefueling.
Neveroverfillfuel tank.Filltankto nomorethan1/2inchbelow bottomoffillerneckto providespaceforfuel expansion.
Replacegasolinecapandtightensecurely.
Ifgasolineisspilled,wipeitoff theengineandequipment.Move machinetoanotherarea.Wait5 minutesbeforestartingthe engine.
Neverstorethe machineorfuel containerinsidewherethereisan openflame,sparkor pilotlight(e.g.furnace,waterheater,space
heater,clothesdryeretc.).
Allowmachinetocool at least5 minutesbeforestoring.
Neverfill containersinsideavehicleor ona truckor trailerbed witha plasticliner.Alwaysplacecontainersonthegroundaway
fromyourvehiclebeforefilling.
If possible,removegas-poweredequipmentfromthetruckor trailerandrefuelit ontheground.Ifthis is not possible,then refuel suchequipmentona trailerwitha portablecontainer,ratherthan froma gasolinedispensernozzle.
Keepthe nozzlein contactwiththerimofthefueltankor containeropeningatalltimes untilfuelingiscomplete.Donot use a nozzlelock-opendevice.
OPERATION
Do not puthandsorfeetnear rotatingparts,in the auger/impeller housingorchuteassembly.Contactwiththerotatingpartscan amputatehandsandfeet.
Theauger/impellercontrolleveris a safetydevice.Neverbypass itsoperation.Doingsomakesthemachineunsafeandmaycause personalinjury.
Thecontrolleversmustoperateeasilyinbothdirectionsand automaticallyreturntothedisengagedpositionwhenreleased.
Neveroperatewitha missingor damagedchuteassembly.Keep all safetydevicesin placeandworking.
Neverrunanengineindoorsorina poorlyventilatedarea.Engine exhaustcontainscarbonmonoxide,anodorlessanddeadlygas.
Do notoperatemachinewhileundertheinfluenceofalcoholor drugs.
Mufflerandenginebecomehotandcancausea burn.Donot touch.Keepchildrenaway.
Exerciseextremecautionwhenoperatingonorcrossinggravel surfaces.Stayalertforhiddenhazardsortraffic.
Exercisecautionwhenchangingdirectionandwhileoperatingon
slopes.
Planyoursnow-throwingpatternto avoiddischargetowards windows,walls,carsetc. Thus,avoidingpossibleproperty damageorpersonalinjurycausedbya ricochet.
Preventpossiblepropertydamageorpersonalinjuryfrom objectricochetbyplanningyoursnowthrowingpatterntoavoid dischargetowardswindows,walls,cars,etc.
Donotoverloadmachinecapacitybyattemptingtoclearsnowat toofastof a rate.
Neveroperatethismachinewithoutgoodvisibilityorlight.Always be sureofyourfootingandkeepafirmholdon the handles.Walk,
neverrun.
Disengagepowertotheauger/impellerwhentransportingor not in use.
Neveroperatemachineathightransportspeedsonslippery surfaces.Lookdownand behindand usecarewhenbackingup.
Ifthemachineshouldstartto vibrateabnormally,stoptheengine, disconnectthe sparkplugwireandgrounditagainsttheengine.
Inspectthoroughlyfordamage.Repairanydamagebefore
startingandoperating.
Disengageallcontrolleversandstopenginebeforeyouleave theoperatingposition(behindthehandles).Waituntilthe auger/ impellercomestoa completestopbeforeuncloggingthechute assembly,makinganyadjustments,orinspections.
Neverputyourhandinthedischargeorcollectoropenings.Do notunclogchuteassemblywhileengineisrunning.Shutoff engineand remainbehindhandlesuntilall movingpartshave stoppedbeforeunclogging.
Useonlyattachmentsandaccessoriesapprovedbythemanufac- turer(e.g.wheelweights,tirechains,cabsetc.).
Whenstartingengine,pullcordslowlyuntilresistanceisfelt,then pull rapidly.Rapidretractionofstartercord(kickback)willpull handandarmtowardenginefasterthan youcanletgo.Broken bones,fractures,bruisesorsprainscould result.
Call 1-800-4MY-HOMEfor the locationof the nearestSearsParts & RepairServiceCenter.
CLEARING A CLOGGED DISCHARGE CHUTE
Handcontactwiththe rotatingimpellerinsidethedischargechute
is themostcommoncauseof injuryassociatedwithsnowthrowers.
Neveruseyourhandtocleanoutthedischargechute.
Toclear thechute:
1. SHUTTHEENGINEOFF!
2. Wait 10secondstobe suretheimpellerbladeshavestopped
rotating.
3. Alwaysusea clean-outtool,not yourhands.
4
MAINTENANCE & STORAGE
Nevertamperwithsafetydevices.Checktheirproperoperation
regularly.Refertothemaintenanceandadjustmentsectionsof thismanual.
Beforecleaning,repairing,or inspectingmachinedisengageall controlleversandstoptheengine.Waituntilthe auger/impeller cometoa completestop.Disconnectthe sparkplugwireand groundagainsttheengineto preventunintendedstarting.
Checkboltsand screwsfor propertightnessat frequentintervals tokeepthe machineinsafeworkingcondition.Also,visually inspectmachineforanydamage.
Donotchangetheenginegovernorsettingorover-speedthe engine.Thegovernorcontrolsthe maximumsafeoperatingspeed oftheengine.
Snowthrowershaveplatesandskidshoesaresubjecttowear anddamage.Foryoursafetyprotection,frequentlycheckall componentsandreplacewithoriginalequipmentmanufacturer's (OEM)partsonlyas listedinthe Partspagesof thisOperator's Manual.Useofpartswhichdonot meetthe originalequipment specificationsmayleadto improperperformanceandcompro- misesafety!
Checkcontrolleversperiodicallytoverifytheyengageanddisen- gageproperlyandadjust,ifnecessary.Referto the adjustment sectioninthisoperator'smanualforinstructions.
Maintainorreplacesafetyandinstructionlabels,asnecessary. Observeproperdisposallawsand regulationsforgas,oil,etc.to
protecttheenvironment. Priorto storing,runmachinea few minutestoclearsnowfrom
machineandpreventfreezeupofauger/impeller. Neverstorethemachineorfuelcontainerinsidewherethereisan
openflame,sparkorpilotlightsuchasa waterheater,furnace, clothesdryeretc.
Alwaysrefertotheoperator'smanualforproperinstructionson off-seasonstorage.
Checkfuelline,tank,cap,andfittingsfrequentlyfor cracksor leaks.Replaceif necessary.
Donotcrankenginewithsparkplugremoved. AccordingtotheConsumerProductsSafetyCommission(CPSC)
andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct hasan AverageUsefulLifeof seven(7)years,or60 hoursof operation.At the endoftheAverageUsefulLifehavethemachine inspectedannuallybyan authorizedservicedealertoensurethat allmechanicalandsafetysystemsareworkingproperlyandnot wornexcessively.Failuretodo socan resultinaccidents,injuries
ordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryor death,do notmodifyengineinanyway. Tamperingwiththegovernorsettingcanleadto a runawayengineand causeittooperateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.
NOTICE REGARDING EMiSSiONS
EngineswhicharecertifiedtocomplywithCaliforniaandfederal
EPAemissionregulationsforSORE(SmallOffRoadEquipment)are certifiedto operateon regularunleadedgasoline,and mayinclude thefollowingemissioncontrolsystems:EngineModification(EM),
OxidizingCatalyst(OC),SecondaryAirInjection(SAI)and ThreeWay
Catalyst(TWO)if soequipped.
SPARK ARRESTOR
Thismachineisequippedwithaninternalcombustionengineand shouldnotbe usedonor nearanyunimprovedforest-covered, brush-coveredorgrass-coveredlandunlesstheengine'sexhaust systemisequippedwitha sparkarrestormeetingapplicablelocalor statelaws(ifany)
Ifa sparkarrestorisused,it shouldbe maintainedin effectiveworking orderbytheoperator.IntheStateof Californiatheaboveis required
bylaw (Section4442oftheCaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws. Federallawsapplyonfederallands. A sparkarrestorforthe mufflerisavailablethroughyournearestSears
PartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfollowall instructionson themachine beforeattemptingtoassembleandoperate.
READ THE OPERATOR'S MANUAL(S)
i
. +
i
Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING AUGER
Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly.
Contact with the rotating parts can amputate hands and feet.
"JIp
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
WARNING--GASOLINE ISFLAMMABLE Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas+
WARNING-- ELECTRICAL SHOCK
Do not use the engine's electric starter in the rain
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
6
NOTE:All referencestotheleftor rightsideofthesnowthrowerare fromtheoperator'sposition.Anyexceptionswill be noted.
UNPACKING THE SNOW THROWER
1. Openthetopofthecarton.
2. Cutdownthecornersonthefrontof thecartonandfolddownthe frontside.
3. Pullthesnowthroweroutofthecarton.Besurenotto damage thechute,chuterotationcontrolassemblyoranycablesattached tothechute.Someofthesepartsareshippedundertheshroud onthebacksideofthecarton.Checkforanycabletiessecuring thechuteand removeifnecessary.
ASSEMBLY
Positioning the Upper Handle
1. Removethewingknobandcarriageboltfromthe top of the lower handle.SeeFigure1.Itis notnecessarytoremovetheshoulder screwandflangelocknutbelowthewingknobandcarriagebolt.
g Knob
CarriageBolts
Win(
2. Pivottheupperhandleintotheoperatingposition.Besurenotto pinchanyof the cablesin theprocess.SeeFigure2.
Wing
/ J'................... Knob
Figure2
.
Thehandlecanbesetin threedifferentposition.Placethehandle in the desiredpositionandtheninstallwingknobsandcarriage boltsin theappropriateholeandsecurethehandle.SeeFigure3.
Figure1
.J
ing
Knob
Figure3
7
installing the Chute
1. Removethehexwasherscrewsinthechutebase.SeeFigure4.
HexWasher
Screw_,
/
/
Figure4
.
Aligntheholesinthechutebasewiththe holesinthe lowerchute andsecurewiththepreviouslyremovedhexwasherscrews.See Figure5.
Installing the Chute Rotation Control Assembly
1. Removethefourhexwasherscrewsfromthebackofthehandle (twoon eachside).SeeFigure6.
Figure6
Usingthefour hexwasherscrews,installthechuterotation
controlassembly.SeeFigure7.
Figure5
Figure7
8
3. Removethe screwandhexlocknutfromtheuniversaljoint.See Figure8.
Universal Join{
Hex Lock Nut
Screw
f
/
//
Hex Lock Nut
Chute
/_ "..............................................Screw
Figure8
NOTE:Makesurethe chuteis facingforwardwheninstallingthe universaljoint.
4. Installthe universaljointon theend ofthechuterodasshownin Figure8.
NOTE:Besuretheholesinthe universaljointlineup withthe holes inthechuterod.Youmayhavetoactivatethechuterotationcontrol triggerto allowyoutoline uptheholes.
5. Securetheuniversaljointwiththehexnutandscrewpreviously removed.See Figure8.
6. Slidethe protectivesleeveovertheuniversaljoint.See Figure9.
/
ProtectiveSleeve%/ ,
/
Installing the Recoil Starter Handle
1. Removetheeyeboltandhandleknobfromthemanualbag.
2. Placetheeyeboltandhandleknobonthe upperhandleas shownin Figure10.Donotfullytightenthehardwareuntilinstructedtodoso.
Handle /
Knob
J
j
Figure10
NOTE:Theopeningof the eyeboltshouldfacetowardthe backofthe snowthrower.
3. Slowlypullthe recoilstarterhandleuptowardstheeyebolt.
4. Slipthe recoilstarterropeinto theeyeboltfromtheback of the
snowthrower.See Figure10.
5. Securelytightentheeyebolt andhandleknob.
SET-UP
Fuel Recommendations
Useautomotivegasoline(unleadedorlowleadedtominimizecombus- tionchamberdeposits)witha minimumof87 octane.Gasolinewith up to 10%ethanolor15%MTBE(MethylTertiaryButylEther)canbe used.Neveruseanoil/gasolinemixtureordirty gasoline.Avoidgetting dirt, dust,or waterinthe fuel tank.DONOTuseE85gasoline.
Refuelina well-ventilatedareawiththeenginestopped.Donot
smokeorallowflamesor sparksintheareawheretheengineis
refueledor wheregasolineisstored.
Donotoverfillthe fueltank.After refueling,makesurethetank
capisclosedproperlyandsecurely.
Becarefulnotto spillfuel whenrefueling.Spilledfuelorfuelvapor
mayignite.Ifany fuelis spilled,makesuretheareaisdrybefore startingthe engine.
Avoidrepeatedor prolongedcontactwithskinorbreathingofvapor.
Adding Fuel
Figure9
Useextremecarewhenhandlinggasoline.Gasolineisextremely flammableandthevaporsareexplosive.Neverfuelthemachine indoorsorwhilethe engineishotor running.Extinguishcigarettes, cigars,pipesandothersourcesof ignition.
9
Alwayskeephandsandfeetclearof equipmentmovingparts.Do not usea pressurizedstartingfluid.Vaporsare flammable.
1. Removethegascap,checkthefuellevelandaddfuel if necessary. Fillthetankuntilthefuel reaches1/2"belowthebottomofthefiller
necktoallowforfuelexpansion.Becarefulnottooverfill.
Checking and Adding Oil
Theengineis shippedwithoutoil in theengine.Youmustfill the enginewithoilbeforeoperating.Runningtheenginewithinsufficient oilcancauseseriousenginedamageandvoid the productwarranty.
Placethe snowthrowerona flat, levelsurface.
2. Removetheoil fillercap/dipstickandwipethedipstickclean.See Figure11.
\
Figure11
.
Insertthe cap/dipstickintotheoilfillerneck,butdo notscrewit in.
4.
Removetheoil fillercap/dipstick.Ifthelevelis low,slowlyaddoil untiloil levelregistersbetweenhigh(H) andlow(L), Figure11.
NOTE:Donot overfill.Overfillingwithoil maycausesmoking,hard starting,or sparkplugfouling.
5. Replaceandtightencap/dipstickfirmlybeforestartingengine.
NOTE:DONOTallowoil leveltofallbelowthe"L"markonthe dipstick.Doingsomayresultin equipmentmalfunctionsordamage.
NOTE:Tochangetheoilon yourengine,seethe Maintenance Sectionofthismanual.
10
f Auger
ChuteAssembl'
Shave
RecoilStarterHandle
ChuteRotation
GasCap
Key
ElectricStarterButton
ElectricStarterOutlet
Aug
Nowthatyouhavesetupyoursnowthrower,it'simportanttobecome acquaintedwithitscontrolsandfeatures.RefertoFigure12.
CHOKE CONTROL
Activatingthechokecontrolclosesthechokeplateoncarburetorand aidsin startingengine.ThechokeleverslidesbetweentheRUNI { I
|
andCHOKEi'_ positions.
Pressing the primer, making sure to cover the
ventholewhenpushing,forcesfueldirectly intothe engine'scarburetorto aidin cold-weatherstarting.
RECOIL STARTER HANDLE
Therecoilstarterhandleisusedtostarttheengine.
GAS CAP
Removethegascaptoaddfuel.
Oil Drain
12
Figure
KEY
Thekeyisa safetydevice.Itmustbefullyinsertedin orderfortheengineto start.Removethekeywhenthe
snowthrowerisnotinuse. NOTE:Do notturnthekeyinan attemptto startthe
engine.Doingsomaycauseittobreak.
AUGER
Whenengaged,theaugerrotationdrawssnowintothe augerhousing andthrowsitout the dischargechute.Rubberpaddlesontheauger alsoaidin propellingthesnowthrowerastheycomein contactwith thepavement.
AUGER CONTROL
Locatedontheupperhandle,theaugercontrolhandleis usedto engageanddisengagedrivetotheauger.Squeezethecontrolhandle againsttheupperhandletoengagetheauger;releaseittodisengage.
MUFFLER
Engineexhaustexitstheengineviathemuffler.
CraftsmanSnowThrowersconformto the safetystandardoftheAmericanNationalStandardsInstitute(ANSI).
Meets ANSI Safety Standards
11
CHUTE ROTATION CONTROL
Thechuterotatecontrolis locatedin thecenterof the controlpanel andcontrolsthedirectionsnowisthrown.Depressthe buttonand rotatethechuterotationcontroltothe rightto turnthe chuteto the right
androtatetothelefttoturnthechutetotheleft.
CHUTE ASSEMBLY
Thepitchofthedischargechutecontrolstheangleatwhichthe snow isthrown.Loosenthe wing knobonthe side of the dischargechute beforepivotingthedischargechuteupwardordownward.Retighten theknoboncethedesiredpositionhasbeenachieved.
SHAVE PLATE
Theshaveplatemaintainscontactwiththepavementasthesnow throwerispropelled,allowingsnowcloseto thepavement'ssurfaceto bedischarged.
OIL FILL/DIPSTICK
Engineoillevelcanbecheckedandoil addedthroughtheoil fill.
OIL DRAIN
Engineoilcanbedrainedthroughtheoil drain.
HEADLIGHT
Theheadlightislocatedon the uppercenterof the controlpanelandis onwhenthesnowthroweris running.
ELECTRIC STARTER OUTLET
Requirestheuseofa three-prongoutdoorextensioncordanda 120V powersource/walloutlet.
ELECTRIC STARTER BUTTON
Pressingtheelectricstarterbuttonengagestheengine'selectric starterwhenpluggedintoa120Vpowersource.
BEFORE STARTING THE ENGINE
2. Insertignitionkeyinto slot.Makesureitsnapsintoplace.Donot attempttoturnthekey.SeeFigure13.
Figure13
NOTE:Theenginecannotstartunlessthe keyis fullyinsertedintothe ignitionswitch.
Electric Starter Determinethatyourhome'swiringisa three-wiregroundedsystem.
Aska licensedelectricianifyou arenotcertain.
Ifyouhaveagroundedthree-prongreceptacle,proceedasfollows:
1. Plugtheextensioncordintotheoutletlocatedontheengine's surface.Plugtheotherendofextensioncordintoathree-prong
120-volt,grounded,ACoutletinawell-ventilatedareaSeeFigure14.
f
machineandinthismanualbefore
STARTING THE ENGINE
3ressurizedstartinc areflammable.
Toavoidcarbonmonoxidepoisoning,makesuretheengineis outdoorsin awell-ventilatedarea.
1. Makecertaintheaugercontrolisin thedisengaged(released) position.
Figure14
12
2. PushthechokelevertotheCHOKEI'e,I position.
a
3. If theengineiswarm,placethechokeinthe RUNi ! position insteadof CHOKEI_1.
4. Pushthe primerthree(3) times,makingsuretocoverthe vent holewhenpushing.
5. If theengineiswarm,pushthe primerbuttononlyonce.
6. Pushstarterbuttontostartengine.
7. Oncethe enginestarts,releasestarterbutton.
8. Allowtheengineto warmup severalminutes,adjustingchoke
| |
towardRUN| _position.Waituntilenginerunssmoothlybefore eachchokeadjustment.
9. Whendisconnectingtheextensioncord,alwaysunplugtheend atthethree-prongwalloutletbeforeunpluggingtheoppositeend
fromthesnowthrower.
Recoil Starter
1. Pushthechokeleverto the CHOKEI_1 position.
2. If theengineiswarm,placethechokeinthe RUNI_1 position insteadof CHOKEI"_1.
3. Pushthe primerthree(3) times,makingsuretocoverthe vent holewhenpushing.
4. If theengineiswarm,pushthe primerbuttononlyonce.
5. Graspthe recoilstarterhandleandslowlypullthe ropeout.At thepointwhereitbecomesslightlyhardertopulltherope,slowly allowthe ropeto recoil.
6. Pullthestarterhandlewitha firm, rapidstroke.Donot release thehandleandallowitto snap back.Keepa firmholdonthe starterhandleandallowit to slowlyrecoil.
7. Allowtheengineto warmup severalminutes,adjustingchoke
| |
towardRUN| _position.Waituntilenginerunssmoothlybefore eachchokeadjustment.
STOPPING THE ENGINE
1. Runthe enginefora fewminuteswithoutloadbeforestoppingto helpdryoff anymoistureontheengine.
2. Tostoptheengineremovethekeyand storeit in asafeplace.
3. Wipeallthesnowandmoistureawayfromtheenginecontrols area.
Muffler,engineandsurroundingareasbecomehotandcan causea
burn.Becarefulanddonot touchwhentheyare hot.
ENGAGING THE AUGER
Engagethe augerby squeezingtheaugercontrolagainsttheupper handle.Releasethecontroltostoptheauger.
ENGAGING THE DRIVE
Liftup slightlyontheupperhandletoallowthe rubberpaddleson the
augertocontactthepavementandpropelthe snowthrowerforward.
Pushingdownwardonthe handlewill raisetheaugeroff theground
and stopthe forwardmotion.
NOTE:Excessiveupwardpressureonthehandlewillresultin prematureweartotherubberaugerpaddles,whichwillnotbecovered bythe warranty.
CLEARING A CLOGGED DISCHARGE CHUTE
Handcontactwiththe rotatingimpellerinsidethedischargechute isthe mostcommoncauseof injuryassociatedwithsnowthrowers. Neveruseyourhandtocleanoutthe dischargechute.
Toclear thechute:
1. SHUTTHEENGINEOFF!
2. Wait 10secondstobe suretheimpellerbladeshavestopped
rotating.
3. Alwaysusea clean-outtoolor stick,notyourhands.
13
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall controlsandstoptheengine.Waituntilall movingpartshavecome toa completestop.Disconnectsparkplugwireandgrounditagainst theenginetopreventunintendedstarting.Alwayswearsafetyglasses duringoperationorwhileperforminganyadjustmentsor repairs.
Eachuse .
Engineoillevel.
2.
Snowthrowerandexhaust
1. Check
2. Clean
Followthemaintenanceschedulegivenbelow.Thischartdescribes serviceguidelinesonly.UsetheServiceLogcolumntokeeptrackof
completedmaintenancetasks.To locate the nearestSearsService
Centeror to scheduleservice,simplycontactSearsat 1-800-4-MY-HOME®.
= =
area.
1st5 hours 1. 1. Change. Every5hours 1. 1. Check.
25 hours 1. 2. Check.
Everyseason/50hours 1. 1. Change Everyseason/100hours 1. 1. Clean,replace,re-gap Everyseason/Before 1. 1. Lubricate
storage 2. 2. Lubricate
ENGINE MAINTENANCE
Engineoil. Engineoil.
Exhaustarea.
2. 2. Clean. Sparkplug.
Engineoil Sparkplug Pivotpoints
Controlhandle
3. 3. Lubricate
Extensionspring
Engineoilcapacityis600ml (approx.20oz.). Do notover-fill.Usea 4-stroke,oran equivalenthighdetergent,premiumqualitymotoroil certifiedto meetor exceedU.S.automobilemanufacturer'srequire-
mentsfor serviceclassificationSG,SE MotoroilsclassifiedSG,SF
usedoil.
Oil Recommendations Whenaddingoiltotheengine,referto theviscositychartbelow
willshowthis designationon thecontainer. NOTE:Pleasedisposeofusedmotoroilin amannerthatisfriendlyto
theenvironment.Takeittoa recyclingcenteror othercollectioncenter.
(Figure15).
DONOTusenon-detergentoil or2-strokeengineoil.It couldshorten
I
£
F-
O
Lf_
- r I ] [
theengine'sservicelife.
Changing Engine Oil
Shutofftheengineand removetheignitionkeybeforeperforming
anymaintenance.Topreventaccidentalstart-up,disconnectthe
mW/==b,
Iv
sparkplugboot.
Periodicinspectionandadjustmentoftheengineisessentialifhigh levelperformanceis to bemaintained.Regularmaintenancewillalso
oJ t'_
CL
mm /m!
V
ensurea longservicelife.The requiredserviceintervalsandthetype of maintenancetobe performedaredescribedinthe tableabove.
Followthehourlyorcalendarintervals,whicheveroccurfirst.More
mm mlb,
I-=
(°C) =30° -20o =10o 0o 100 200 300 400 (oF)-20 o 0o 150 300 500 700 850 1050
frequentserviceis requiredwhenoperatinginadverseconditions. Checkoil levelbeforeeachuseandevery5 operatinghourswhenthe
engineiswarm.RefertoCheckingandAddingOilintheAssembly Section.
Changetheoil afterthe first5 operatinghoursandevery50 operating
Figure15
hoursthereafter.EngineshouldstillbewarmbutNOThotfrom recent use.
14
.
Drainfuelfromthe tankby runningtheengineuntilthefueltankis empty.Besurethefuel fill capis secure.
2.
Removethethreescrewsthatsecurethelowerpanel.Removethe lowerpanelbyliftinguponthe paneltofreethetabsatthe bottom d thepanelfromthetab slotsandthenpullback.SeeFigure16.
f
7. Refillwiththerecommendedoiland checktheoil level;referto CheckingandAddingOil intheAssemblySection.
8. Reinstallthe oil fillercap/dipsticksecurely.
9. Re-installthe lowerpanelbyplacingthetabs inthe tab slots, liftingthepanelintoplaceandsecurewiththethreescrews removedinstep2.
Spark Plug
DONOTcheck fora sparkwiththesparkplugremoved.DONOT
cranktheenginewiththesparkplugremoved.
Iftheenginehasbeenrunning,the mufflerwillbeveryhot. Becareful
nottotouchthemuffler.
/
k. j
Figure16
NOTE:The bottomofthepanelhastabsthathelpholdit inplace. NOTE:An oildrainextensionkitisavailableseparately.Contacta
SearsPartsand RepairCenterforkit#753-06684.
3. Placea suitableoilcollectioncontainerundertheoildrainplug.
4. Removetheoil drainplug,Figure17.
F 1
Thesparkplugshouldbecheckedevery25hoursandchangedonce a seasonor every100hours.Toensureproperengineoperation,the
sparkplugmustalsobeproperlygappedandfreeof deposits.
1. Removethesparkplugbootand usea sparkplugwrenchto removetheplug,Figure18.
SparkPlugBoot
k_ Oil DrainPlug
Figure17
5. Tipthesnowthrowerbacktodrainoil intothecontainer.Usedoil mustbedisposedofata propercollectioncenter.
6. Reinstallthedrainplugandtightenit securely.
Figure18
2. Visuallyinspectthe sparkplug. Discardthe sparkplugifthereis anyapparentwear,or if theinsulatoriscrackedorchipped.Clean thesparkplugwitha wirebrushifit istobe reused.
NOTE:A resistorsparkplugmustbeusedforreplacement.Contact a Sears PartsandRepairCenterfora replacementsparkplug(Part# 951-10292).
15
.
Measurethepluggapwitha feelergauge.Correctasnecessary bybendingthe side electrode,Figure19.Thegapshouldbeset to.02-.03inches(0.60-0.80ram).
Electrode
.02-.03in.
(0.60-0.80ram)
Figure19
4. Checkthatthesparkplugwasherisingoodconditionandthread thesparkplugin byhandtopreventcross-threading.
5. Afterthe sparkplugisseated,tightenwithasparkplugwrenchto compressthewasher.
NOTE:Wheninstallinganewsparkplug,tighten1/2-turnafterthespark plugseatstocompressthewasher.Whenreinstallingausedsparkplug, tighten1/8-to1/4-turnafterthesparkplugseatstocompressthewasher.
Thesparkplugmustbetightenedsecurely.Aloosesparkplugcan becomeveryhotandcandamagetheengine.
Cleaning the Engine Iftheenginehasbeenrunning,allowittocoolforatleasthalfan hour
beforecleaning.Periodicallyremovedirtbuild-upfromengine.Before servicingtheengine,removethecarburetorcoverand/orblower housing.Cleandirtanddebrisfromthefollowingareas:
CoolingFins
AirIntakeScreenorRecoilStarter/FlywheelGuardAreas
SparkPlugConnection
Levers
LinkageArea
Guards
Carburetor
EngineHead
Removingdebriswillinsureadequatecooling,correctenginespeed
and reducetheriskoffire.
Donotspraytheenginewithwatertocleanitbecausethewatercould
contaminatethefuel.Usingagardenhoseorpressurewashingequip-
mentcanalsoforcewaterintothemuffleropening.Waterthatpasses
throughthemufflercanentertheenginecylinderandcausedamage.
Accumulationofdebrisaroundthemufflercouldcausea fire.Inspect andcleanbeforeevery_use.
LUBRICATION
Lubricatethe pivotpointson thecontrolhandleandtheextension springat the endofthecontrolcablewitha light oilonceeveryseason and beforethesnowthrowerisputintostorageat the endof the
season.
ADJUSTMENTS
Shave Plate
Tochecktheadjustmentofthe shaveplate,placethemachineon a levelsurface.Thewheels,shaveplateandaugerpaddlesshouldall contactthelevelsurface.Notethat ifthe shaveplateisadjustedtoo high,snowmayblowundertheaugerhousing.Iftheshaveplatewears outexcessively,or thesnowthrowerdoesnotself-propel,the shave platemaybetoolowthegroundandneedstobeadjusted.
NOTE:Onnewsnowthrowersormachineswitha newshaveplate installed,theaugerpaddlesmaybeslightlyofftheground.
Toadjusttheshaveplateproceedasfollows:
1. Runthe snowthroweruntilthefueltankisempty.
2. Pullthestartercorduntil resistanceisfelt.Thentip the snow
throwerbackuntilit restsonthe handles.Toensurethatthe snow throwerdoesnot tip forward,it maybenecessarytosecurethe
handletothegroundwitha blockorotherobject.
3. Loosenthefourflangelocknutsandcarriagescrewswhichsecurethe
shaveplatetothehousing.SeeFigure20.Movetheshaveplatetothe appropriatepositionandretightenthenutsandscrewssecurely.
16 ``.¸
ReversibleShavePlate
J
Figure20
4. Tipthesnowthrowerbacktotheoperatingpositionandpullthe starterhandleafewtimestoseeifitisdifficulttopull.
5. Ifthestarterisdifficulttopull,removethesparkplugandpullthe handleseveraltimestoensurethatanyoiltrappedintheengine
headisremoved.
Oilmaycomeoutofthesparkplugholewhenitisremovedandthe starterhandleispulled.
6. Inspectthesparkplug.Ifitiswet,cleanoffanyoilbefore re-installing.
Control Cable Asaresultofboththecontrolcableandtheaugerdrivebeltstretching
duetowear,periodicadjustmentsmaybenecessary.Iftheauger seemstohesitatewhenrotating,proceedasfollows:
Theupperholeinthecontrolhandleprovidesforanadjustmentin cabletension.Toadjust,disconnecttheendofcontrolcablefromthe bottomholeinthecontrolhandleandreinsertitintheupperhole. InsertthecablefromtheoutsideasshowninFigure21.
f
Control
AUGER DRIVE BELT REPLACEMENT
1. Runthe snowthroweruntilthefueltankisempty.
2. Pullthe recoilstarterhandleuntilresistanceisfelt.Thentipthe snowthrowerbackuntilitrestson thehandles.
3. Slidea boardupthroughtheaugerandthroughthechuteto securetheaugerinplace.
4. Removethe beltcoverbyremovingthetwohexwasherscrews
andone hexlockscrewthatsecureittotheframe.SeeFigure22.
HexLockScrew
/
Cable
Figure21
Testthesnowthrowertoseeifthereisa noticeabledifference.If aftertheadjustmentto the controlcabletheaugerstill hesitateswhen
rotating,seeBeltReplacementforinstructionson replacingthebelt. Chute Assembly
RefertotheAssemblysectionforinstructionsonadjustingthechute assembly.
j
/
/
/
Figure22
.
Removetheflangenutthat securestheaugerpulleytotheauger shaft.SeeFigure23.
/
FlangeNut
AugerShaft
AugerPulley
Figure23
J
J
6. Removethe augerpulleyandthebelt.
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