Operator's Manual
CRRFr MRN
30" SNOW THROWER
Model No. 247.883960
,, SAFETY
o ASSEMBLY
OPERATION
MAINTENANCE
CAUTION" Before using this
product, read this manual and
follow all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FormNo.769-08184B
PARTS LIST
o ESPANOL
(July 18,2012)
WarrantyStatement.................... Page2
SafeOperationPractices.............. Pages3-6
Assembly......................... Pages8-12
Operation........................ Pages13-17
Service&Maintenance.............. Pages18-23
Troubleshooting...................... Page25
PartsList......................... Pages26-41
RepairProtectionAgreement............ Page45
Espadol............................. Page46
ServiceNumbers................... BackPage
Off-SeasonStorage................... Page24
CRAFTSMANTWOYEARFULLWARRANTY
FORTWOYEARSfromthedateofpurchase,thisproductiswarrantedagainstanydefectsinmaterialorworkmanship.Defectiveproductwill
receivefreerepairorfreereplacementifrepairisunavailable.
ADDiTiONAL LiFETiME LiMiTED WARRANTY on UPPER and LOWER CHUTE
FORAS LONGASITIS USEDbythe originalownerafterthe secondyearfromthedateof purchase,theupperandlowerchuteof this snow
throwerarewarrantedagainstany defectsinmaterialorworkmanshipasverifiedby a Searsauthorizedserviceprovider.Withproofof purchase,
youwill receivea newchutefreeof charge.Youare responsibleforthe laborcostof installationandany costincurredtoverify thedefect.
Forwarrantycoveragedetailsto obtainrepairor replacement,visittheweb site:www.craftsman.com
ThiswarrantycoversONLYdefectsinmaterialandworkmanship.WarrantycoveragedoesNOTinclude:
• Expendableitemsthatcanwearoutfromnormalusewithinthewarrantyperiod,includingbut notlimitedto augers,augerpaddles,drift
cutters,skidshoes,shaveplate,shearpins,sparkplug,air cleaner,belts,andoilfilter.
• Standardmaintenanceservicing,oilchanges,or tune-ups.
Tirereplacementor repaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass.
• Tireor wheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationor maintenance.
Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedto damagecausedbyover-speedingtheengine,or fromimpacting
objectsthatbendthe frame,augershaft,etc.
• Repairsnecessarybecauseof operatornegligence,includingbut notlimitedto,electricalandmechanicaldamagecausedbyimproper
storage,failureto usethe propergradeandamountofengineoil, or failureto maintaintheequipmentaccordingtotheinstructionscontained
intheoperator'smanual.
• Engine(fuelsystem)cleaningor repairscausedbyfueldeterminedto becontaminatedoroxidized(stale).ingeneral,fuel shouldbeused
within30 daysof itspurchasedate.
Normaldeteriorationandwearof theexteriorfinishes,orproductlabelreplacement.
Thiswarrantyisvoidif thisproductisever usedwhileprovidingcommercialservicesorif rentedtoanotherperson.
Thiswarrantygivesyouspecificlegalrights,andyou mayalsohaveotherrightswhichvaryfromstatetostate.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
EngineOilType: SAE5W-30
EngineOilCapacity: 37ounces
FuelCapacity: Approx.5Quarts
SparkPlug: F6RTC(951-10292)
SparkPlugGap: .020"to .030"
©SearsBrands,LLC
Model Number.................................................................
Serial Number .................................................................
Dateof Purchase.............................................................
Recordthemodelnumber,serialnumber
anddateof purchaseabove
2
Thissymbolpointsout importantsafetyinstructionswhich,if not
followed,couldendangerthepersonalsafetyand/orpropertyof
yourselfandothers. Readandfollowall instructionsin thismanual
beforeattemptingto operatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyou seethis
symbol,HEEDITSWARNING!
Thismachinewasbuiltto beoperatedaccordingtothesafeopera-
tionpracticesinthis manual.Aswithanytypeof powerequipment,
carelessnessorerroron the partof theoperatorcanresultin serious
injury.Thismachineiscapableofamputatingfingers,hands,toes
andfeetandthrowingdebris.Failuretoobservethefollowingsafety
instructionscouldresultin seriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle
componentscontainoremitchemicalsknowntoStateofCalifornia
tocausecancerandbirthdefectsorotherreproductiveharm,
TRAiNiNG
• Read,understand,andfollowall instructionsonthemachineand
in themanual(s)beforeattemptingtoassembleandoperate.
Failuretodo socan resultinseriousinjurytotheoperatorand/
orbystanders.Keepthismanualin a safeplaceforfutureand
regularreferenceandfororderingreplacementparts.
• Befamiliarwithall controlsandtheirproperoperation.Knowhow
tostopthe machineanddisengagethemquickly.
• Neverallowchildrenunder14yearsof agetooperatethis
machine.Children14andovershouldreadandunderstandthe
instructionsandsafeoperationpracticesin thismanualandon
themachineandbe trainedandsupervisedbyanadult.
Neverallowadultsto operatethismachinewithoutproper
instruction.
• Thrownobjectscancauseseriouspersonalinjury.Planyour
snow-throwingpatterntoavoiddischargeof materialtoward
roads,bystandersandthelike.
Keepbystanders,petsandchildrenat least75feetfromthe
machinewhileitisinoperation.Stopmachineif anyoneenters
thearea.
• Exercisecautiontoavoidslippingorfalling,especiallywhen
operatinginreverse.
Your Responsibility--Restrict the useof thispowermachineto
personswhoread,understandandfollowthewarningsandinstruc-
tionsin thismanualandon the machine,
SAVE THESE INSTRUCTIONS!
PREPARATION
Thoroughlyinspecttheareawheretheequipmentistobeused.
Removeall doormats,newspapers,sleds,boards,wiresandother
foreignobjects,whichcouldbe trippedoverorthrownbythe auger/
impeller.
• Alwayswearsafetyglassesor eyeshieldsduringoperationand
whileperformingan adjustmentor repairto protectyoureyes.
Thrownobjectswhichricochetcancauseseriousinjurytothe
eyes.
Donot operatewithoutwearingadequatewinteroutergarments.
Donot wearjewelry,longscarvesorotherlooseclothing,which
couldbecomeentangledin movingparts.Wearfootwearwhich
willimprovefootingonslipperysurfaces.
Usea groundedthree-wireextensioncordand receptacleforall
machineswithelectricstartengines.
Disengageall controlleversbeforestartingtheengine.
Adjustcollectorhousingheighttocleargravelorcrushedrock
surfaces.
• Neverattemptto makeanyadjustmentswhileengineis running,
exceptwherespecificallyrecommendedintheoperator'smanual.
Letengineandmachineadjustto outdoortemperaturebefore
startingtoclearsnow.
3
SafeHandling of Gasoline
Toavoidpersonalinjuryor propertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare
explosive.Seriouspersonalinjurycanoccurwhengasolineis spilled
onyourselforyourclotheswhichcan ignite. Washyourskinand
changeclothesimmediately.
• Useonlyan approvedgasolinecontainer.
• Extinguishallcigarettes,cigars,pipesandother sourcesof
ignition.
• Neverfuel machineindoors.
• Neverremovegascapor addfuel whilethe engineishot or
running.
• Allowenginetocoolat leasttwo minutesbeforerefueling.
• Neveroverfillfueltank.Fill tankto nomorethan1/2inchbelow
bottomoffillerneckto providespaceforfuelexpansion.
• Replacegasolinecapandtightensecurely.
• Ifgasolineisspilled,wipe itoff theengineandequipment.Move
machinetoanotherarea.Wait5minutesbeforestartingthe
engine.
• Neverstorethe machineorfuelcontainerinsidewherethereisan
openflame,sparkor pilotlight(e.g.furnace,waterheater,space
heater,clothesdryeretc.).
• Allowmachinetocoolatleast5minutesbeforestoring.
• Neverfill containersinsidea vehicleor ona truckortrailerbed
witha plasticliner.Alwaysplacecontainersonthe groundaway
fromyourvehiclebeforefilling.
• If possible,removegas-poweredequipmentfromthe truckor
trailerandrefuelitonthe ground.Ifthis is notpossible,thenrefuel
suchequipmenton a trailerwitha portablecontainer,ratherthan
froma gasolinedispensernozzle.
• Keepthe nozzlein contactwiththerimofthe fueltankor
containeropeningatalltimesuntilfuelingiscomplete.Donot use
a nozzlelock-opendevice.
OPERATION
• Do notputhandsorfeetnear rotatingparts,in theauger/impeller
housingorchuteassembly.Contactwiththerotatingpartscan
amputatehandsandfeet.
• Theauger/impellercontrolleveris a safetydevice.Neverbypass
itsoperation.Doingsomakesthe machineunsafeandmaycause
personalinjury.
• Thecontrolleversmustoperateeasilyin bothdirectionsand
automaticallyreturntothe disengagedpositionwhenreleased.
• Neveroperatewitha missingordamagedchuteassembly.Keep
all safetydevicesinplaceandworking.
• Neverrunanengineindoorsor ina poorlyventilatedarea.Engine
exhaustcontainscarbonmonoxide,anodorlessanddeadlygas.
• Do notoperatemachinewhileundertheinfluenceof alcoholor
drugs.
• Mufflerandenginebecomehotandcan causea burn.Do not
touch.Keepchildrenaway.
• Exerciseextremecautionwhenoperatingonorcrossinggravel
surfaces.Stayalertforhiddenhazardsortraffic.
Exercisecautionwhenchangingdirectionandwhileoperatingon
slopes.Do notoperateon steepslopes.
Planyoursnow-throwingpatternto avoiddischargetowards
windows,walls,carsetc.Thus,avoidingpossibleproperty
damageorpersonalinjurycausedby a ricochet.
Neverdirectdischargeat children,bystandersand petsor allow
anyoneinfrontof themachine.
Donot overloadmachinecapacityby attemptingtoclearsnowat
toofastof a rate.
Neveroperatethismachinewithoutgoodvisibilityorlight.Always
be sureof yourfootingand keepa firmholdon thehandles.Walk,
neverrun.
Disengagepowerto theauger/impellerwhentransportingor not
in use.
Neveroperatemachineathightransportspeedson slippery
surfaces.Lookdownand behindandusecarewhenbackingup.
Ifthemachineshouldstartto vibrateabnormally,stopthe engine,
disconnectthesparkplugwireandgrounditagainsttheengine.
Inspectthoroughlyfor damage.Repairanydamagebefore
startingandoperating.
Disengageall controlleversandstopenginebeforeyouleave
theoperatingposition(behindthehandles).Waituntiltheauger/
impellercomestoa completestopbeforeuncloggingthechute
assembly,makingany adjustments,or inspections.
Neverputyourhandinthedischargeor collectoropenings.Do
notunclogchuteassemblywhileengineis running.Shutoff
engineand remainbehindhandlesuntilall movingpartshave
stoppedbeforeunclogging.
Useonlyattachmentsandaccessoriesapprovedbythemanufac-
turer(e.g.wheelweights,tirechains,cabsetc.). Forinformation
concerningtheseitems,call1-800-469-4663.
Whenstartingengine,pullcord slowlyuntilresistanceisfelt,then
pull rapidly.Rapidretractionofstartercord(kickback)will pull
handandarmtowardenginefasterthanyoucanlet go.Broken
bones,fractures,bruisesorsprainscouldresult.
Ifsituationsoccurwhichare notcoveredinthismanual,usecare
andgoodjudgment.
Toorderpartsor scheduleserviceforthisproduct,call 1-800-
469-4663.
CLEARING A CLOGGED DISCHARGE CHUTE
Handcontactwiththe rotatingimpellerinsidethe dischargechute
is the mostcommoncauseofinjuryassociatedwithsnowthrowers.
Neveruseyourhandtocleanoutthedischargechute.
Toclear thechute:
1. SHUTTHEENGINEOFF!
2. Wait 10secondstobe suretheimpellerbladeshavestopped
rotating.
3. Alwaysusea clean-outtool,not yourhands.
4
MAINTENANCE & STORAGE
• Nevertamperwithsafetydevices.Checktheirproperoperation
regularly.Refertothemaintenanceandadjustmentsectionsof
thismanual.
• Beforecleaning,repairing,or inspectingmachinedisengageall
controlleversandstoptheengine.Waituntilthe auger/impeller
cometoa completestop.Disconnectthe sparkplugwireand
groundagainsttheengineto preventunintendedstarting.
Checkboltsand screwsforpropertightnessatfrequentintervals
tokeepthemachineinsafeworkingcondition.Also,visually
inspectmachineforanydamage.
Donotchangetheenginegovernorsettingor over-speedthe
engine.Thegovernorcontrolsthe maximumsafeoperatingspeed
ofthe engine.
Snowthrowershaveplatesandskidshoesaresubjecttowear
anddamage.Foryoursafetyprotection,frequentlycheckall
componentsand replacewithoriginalequipmentmanufacturer's
(OEM)partsonlyaslistedinthe Partspagesof thisoperator's
manual.Useofpartswhichdonot meettheoriginalequipment
specificationsmayleadto improperperformanceandcompro-
misesafety!
Checkcontrolleversperiodicallytoverifytheyengageanddisen-
gageproperlyandadjust,ifnecessary.Refertotheadjustment
sectioninthisoperator'smanualfor instructions.
Maintainor replacesafetyandinstructionlabels,asnecessary.
Observeproperdisposallawsand regulationsforgas,oil,etc.to
protecttheenvironment.
Priorto storing,runmachinea few minutestoclearsnowfrom
machineand preventfreezeupof auger/impeller.
Neverstorethemachineorfuel containerinsidewherethereisan
openflame,sparkorpilot lightsuchas a waterheater,furnace,
clothesdryeretc.
Alwaysrefertothe operator'smanualforproperinstructionson
off-seasonstorage.
Checkfuelline,tank, cap,andfittingsfrequentlyfor cracksor
leaks.Replaceif necessary.
Donotcrankenginewithsparkplugremoved.
AccordingtotheConsumerProductsSafetyCommission(CPSC)
andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct
hasan AverageUsefulLifeof seven(7)years,or 60 hoursof
operation.AttheendoftheAverageUsefulLifehavethe machine
inspectedannuallybyanauthorizedservicedealerto ensurethat
allmechanicalandsafetysystemsareworkingproperlyand not
wornexcessively.Failuretodo so canresultinaccidents,injuries
ordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryor death,do not modifyengineinanyway.
Tamperingwiththegovernorsettingcanleadtoa runawayengineand
causeitto operateat unsafespeeds.Nevertamperwithfactorysetting
ofenginegovernor.
NOTICE REGARDING EMiSSiONS
EngineswhicharecertifiedtocomplywithCaliforniaandfederal
EPAemissionregulationsforSORE(SmallOff RoadEquipment)are
certifiedto operateonregularunleadedgasoline,and mayinclude
thefollowingemissioncontrolsystems:EngineModification(EM),
OxidizingCatalyst(OC),SecondaryAirInjection(SAI)and ThreeWay
Catalyst(TWO)if soequipped.
SPARK ARRESTOR
Thismachineisequippedwithaninternalcombustionengineand
shouldnotbe usedonor nearany unimprovedforest-covered,
brush-coveredorgrass-coveredlandunlessthe engine'sexhaust
systemisequippedwitha sparkarrestormeetingapplicablelocalor
statelaws(if any)
Ifa sparkarrestorisused,it shouldbe maintainedin effectiveworking
orderbytheoperator.Inthe StateofCaliforniatheaboveisrequired
bylaw (Section4442ofthe CaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws. Federallawsapplyonfederallands.
A sparkarrestorforthemufflerisavailablethroughyournearestSears
PartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfollowall instructionson the machine
beforeattemptingto assembleandoperate.
READ THE OPERATOR'S MANUAL(S)
i
. +
i
Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING AUGER
Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly.
Contact with the rotating parts can amputate hands and feet.
"JIp
WARNING--THROWN OBJECTS
This machine may pick up and throw objects which can cause serious personal injury.
WARNING--GASOLINE ISFLAMMABLE
Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas+
WARNING-- ELECTRICAL SHOCK
Do not use the engine's electric starter in the rain
6
Thispageleftintentionallyblank.
7
NOTE:Referencesto rightorleftsideofthesnowthrowerare
determinedfrombehindtheunit intheoperatingposition(standing
directlybehindthesnowthrower,facingthe handlepanel).
REMOVING FROM CARTON
1. Cutthecornersofthecartonandlaythesidesflatontheground.
Removeanddiscardallpackinginserts.
2. Movethesnowthroweroutofthecarton.
3. Makecertainthecartonhasbeencompletelyemptiedbefore
discardingit.
ASSEMBLY
1. Observethe lowerrearareaofthesnowthrowertobesureboth
cablesarealignedwith rollerguidesbeforepivotingthehandle
upward.
a. Placetheshiftleverin theF6position.
b. Pullupandbackon upperhandleasshowninFigure1.As
youare raisingthehandleupward,makesurethat bothends
ofthe centercablearepositionedproperlyinthebrackets.
SeeFigure2.Alignupperhandlewiththelowerhandle.
c. Tightenhandknobssecuringupperhandleto lowerhandle.
Removeanddiscardany rubberbands,ifpresent.Theyare
forpackagingpurposesonly.
2. Removecotterpin,wingnut,and hexscrewfromchutecontrol
headandclevispinandbow-tiecotterpinfromchutesupport
bracket.See Figure3.
Figure2
Chute Control Head
Figure1
Figure3
8
3. inserttheroundendofthechutecontrolrodintoinputofchute
controlhead.Pushrodasfar intothe chutecontrolheadas pos-
sible,keepingtheholesin the rodpointingupward.SeeFigure4.
4. Placechuteontochutebaseandensurechutecontrolrodis
positionedunderhandlepanel.Securechutecontrolheadto
chutesupportbracketwithclevispinandbow-tiecotterpin
removedin step1.SeeFigure5.
5. Finishsecuringchutecontrolheadbyinstallinghexboltandwing
nut.SeeFigure6.
6. inserttheotherendofthechutecontrolrodintotheinputshaft
belowthe handlepanel.Makesuretolineupthe flatendof the
rodandthefiatendof theinput shaft.Youmayneedtorotatethe
rodarounduntilthesetwosurfaceslineup. SeeFigure7.
f
/
/
,/
/
J
Figure6
i'_...........................
i
,J
Figure4
Figure7
Figure5
J
9
7. Pushthechutecontrolrodtowardthecontrolpaneluntilthehole
intherodlines upwiththemiddleholeinthechutecontrolinput
and insertthecotterpin.SeeFigure8.
NOTE:Thereisa referenceholeprovidedatrearend of controlrodto
helpknowwhenholesarevertical.
NOTE:Theholefurthestfromthechutecontrolheadis usedto
achievefurtherengagementof thechutecontrolrod intotheinputshaft
ifrequired.Refertothe Maintenance&Adjustmentssectionfor Chute
ControlRodadjustment.
Theholeclosestto thechutecontrolheadis usedfor manual
movementofthe chuteassemblyifrequired.Refertothe Controls&
Featuressection.
8. Checkthatthe cablesare properlyroutedthroughthecableguide
on topof theengine.SeeFigure9.
NOTE:Forsmoothestoperation,thecablesshouldallbe to theleftof
thechutecontrolrod.
9. Theextensioncordforthe electricstarterisfastenedwitha cable
tieto the rearof theaugerhousingforshippingpurposes.Cutthe
cabletie andremovecordbeforeoperatingtheunit.
SET-UP
Shear Pins
Holesarelocatedin thehandlepanelfor convenientshearpinstorage.
SeeFigure10.Refertothe Operationsectionfor moreinformation
regardingshearpinreplacement.
Figure9
f
Figure8
Figure10
J
10
Chute Clean-Out Tool
A chute clean-outtool is fastenedtothetop oftheaugerhousing
witha mountingclip.SeeFigure11.Thetoolis designedtocleara
chuteassemblyof iceand snow.Thisitemisfastenedwitha cabletie
atthe factory.Cutthe cabletie beforeoperatingthesnowthrower.
Neveruseyourhandsto cleara cloggedchuteassembly.Shut
loft engineand remainbehindhandlesuntilall movingpartshave
Istoppedbeforeusingtheclean-outtoolto clearthechuteassembly.
Drift Cutters
1. Removethetwo screwsandwing knobsthatsecureeachdrift
cutter,andremovethemfromthesidesoftheaugerhousing.
2. Turnthedriftcuttersaroundandpositionthemas shownin Figure
12totheoutsideofthe augerhousing.
3. Attachthedrift cutterswiththescrewsand wingknobsremoved
earlier.SeeFigure13.
Tire Pressure
Underanycircumstancedo notexceedmanufacturer'srecom-
mendedpsi.Equaltirepressureshouldbemaintainedat all times.
Excessivepressurewhenseatingbeadsmaycausetire/rim
assemblyto burstwithforcesufficienttocauseseriousinjury.Refer
tosidewallof tirefor recommendedpressure.
f
/
/
J
Figure12
Thetiresareover-inflatedforshippingpurposes.Checkthetire
pressurebeforeoperatingthesnowthrower.Refertothetire sidewall
fortire manufacturer'srecommendedpsianddeflate(or inflate)the
tiresasnecessary.
NOTE:Equaltire pressureisto bemaintainedatall timesfor perfor-
mancepurposes.
Figure13
Figure11
11
ADJUSTMENTS
Skid Shoes
Thesnowthrowerskidshoesareadjustedupwardatthefactoryfor
shippingpurposes.Adjustthemdownward,ifdesired,priortooperat-
in the snowthrower.
Smooth Surface
youoperate
as itcaneasilypickupandthrowloosegravel,causingpersonal
lit is not recommendedthat this thrower
injuryordamagetothe snowthrowerandsurroundingproperty.
snow on
gravel
• Forclosesnowremovalona smoothsurface,raiseskidshoes
higherontheaugerhousing.
• Usea middleor lowerpositionwhentheareato be clearedis
uneven,suchasagraveldriveway.
NOTE:If youchoosetooperatethesnowthrowerona gravelsurface,
keepthe skidshoesin positionformaximumclearancebetweenthe
groundandtheshaveplate.
Toadjustthe skidshoes:
1. Loosenthefourhexnuts(twooneachside)andcarriagebolts.
Moveskidshoestodesiredposition.SeeFigure14.
2. Makecertaintheentirebottomsurfaceof skidshoeisagainstthe
groundtoavoidunevenwearontheskidshoes.
3. Retightennutsand boltssecurely.
Auger Control
Priortooperatingyoursnowthrower,carefullyreadandfollowall
instructionsbelow.Performalladjustmentstoverifyyoursnow
throwerisoperatingsafelyandproperly.
Uneven Surface
Figure14
Checktheadjustmentoftheaugercontrolasfollows:
1. Theaugercontrolislocatedonthelefthandle.SeeFigure15
inset.Whentheaugercontrolis releasedandin thedisengaged
"up"position,thecableshouldhavevery littleslack.Itshould
NOTbe tight.
2. Inawell-ventilatedarea,startthe snowthrowerengine.Referto
StartingtheEngineinthe Operationsection.
3. Whilestandingintheoperator'sposition(behindthesnow
thrower),engagethe augers.
4. Allowtheaugerstoremainengagedforapproximatelyten (10)
secondsbeforereleasingthe augercontrol.Repeatthisseveral
times.
5. Withtheaugercontrolinthedisengaged"up"position,walktothe
frontof the machine.
6. Confirmthattheaugershavecompletelystoppedrotatingand
showNOsignsof motion.IfanyaugershowsANYsignof
rotating,immediatelyreturntothe operator'spositionandshutoff
theengine.WaitforALLmovingpartsto stopbeforeadjustingthe
augercontrol.
Figure15
7. Toreadjustthecontrolcable,loosentheupperhexbolton the
augercablebracket.SeeFigure15.
8. Positionthe bracketupwardtoprovidemoreslack(ordownward
to increasecabletension).
9. Retightentheupperhex bolt.
10. Repeatsteps2-6abovetoverifyproperadjustmenthas been
achieved.
12
f Shift Lever
Drive Control Electric Chute Control (Joystick)
Drift Cutter
Auger
Housing
Headlight
Manual \
Gas Cap \ ChuteControl\
ChuteAssembly \. \
Clean Out
Tool
\
\\
Skid Shoe
Oil Drain
Auger Control
Wheel Steering Control
Recoil Starter
Handle
Oil Fill
Figure16
Nowthatyouhavesetupyoursnowthrower,it'simportanttobecome
acquaintedwith itscontrolsandfeatures.Referto Figure16.
SHIFT LEVER 6
Theshift leveris locatedonthe rightsideof thehandlepanel. 5
Placethe shiftleverintoanyof eightpositionstocontrolthe 4
directionof travelandgroundspeed,
Forward 3
Yoursnowthrowerhassixforward(F) speeds.Positionone(1)is t 2
theslowestandpositionsix(6) is thefastest. F 1
Reverse
Yoursnowthrowerhastwo reverse(R) speeds,One(1)is the
R1
slowerandtwo(2) isthe faster.
R2
CHOKE CONTROL
Thechokecontrolis foundonthe rearofthe engineandisactivated
byturningtherotarychokeknobtothe CHOKEposition.Activating
thechokecontrolclosesthechokeplateonthecarburetorandaidsin
startingtheengine.
Meets ANSi Safety Standards
CraftsmanSnowThrowersconformtothe safetystandardof theAmericanNationalStandardsInstitute(ANSI).
J
THROTTLE CONTROL
Thethrottlecontrolislocatedonthe rearofthe engine.Itregulatesthe
speedoftheengineandwill shutofftheenginewhenmovedintothe
STOPposition.
PRIMER
Depressingthe primerforcesfueldirectlyintothe engine'scarburetor
toaid incold-weatherstarting.
OIL FILL
Engineoil levelcanbecheckedandoiladdedthroughthe oilfill.
ELECTRIC STARTER BUTTON
Pressingtheelectricstarterbuttonengagesthe engine'selectric
starterwhenpluggedintoa 120Vpowersource.
13
ELECTRIC STARTER OUTLET
Requirestheuseofathree-prongoutdoorextensioncord(included)
anda 120Vpowersource/walloutlet.
KEY
Thekeyisa safetydevice.Itmustbefully insertedinorderfor the
enginetostart.Removethekeywhenthesnowthroweris notinuse.
NOTE:Do notturn thekeyinanattemptto starttheengine.Doingso
maycauseitto break.
DRIVE CONTROL/AUGER CONTROL LOCK
f DRIVE
CONTROL
AUGERS
Whenengaged,theaugerbladesrotateanddraw snowintotheauger
housing.
SKiD SHOES
Positiontheskidshoesbasedon surfaceconditions.Adjustupward
forhard-packedsnow.Adjustdownwardwhenoperatingongravelor
crushedrocksurfaces.
DRIFT CUTTERS
Thedrift cuttersaredesignedforuse indeepsnow.Theiruseis
optionalfornormalsnowconditions.Maneuverthe snowthrowerso
thatthecutterspenetrateahighstandingsnowdrifttoassistsnow
fallingintotheaugersforthrowing.
HEADLIGHT
Theheadlightisonwhenevertheengineis running.
WHEEL STEERING CONTROLS
Theleftandrightwheelsteeringcontrolsarelocatedonthe underside
ofthe handles.Squeezetherightcontroltoturnright;squeezetheleft
controltoturn left.
NOTE:Operatethesnowthrowerinopenareasuntilyou arefamiliar
withthesecontrols.
. @ .
Thedrivecontrolislocatedon the righthandle.Squeezethecontrol
gripagainstthehandleto engagethewheeldrive.Releasetostop.
Thedrivecontrolalsolockstheaugercontrolso youcan operate
thechutedirectionalcontrolwithoutinterruptingthesnowthrowing
process.If theaugercontrolis engagedsimultaneouslywiththedrive
control,theoperatorcanreleasetheaugercontrol(onthelefthandle)
andtheaugerswillremainengaged.Releasebothcontrolsto stopthe
augersandwheeldrive.
NOTE:Alwaysreleasethedrivecontrolbeforechangingspeeds.
Failuretodosowill resultin increasedwearonyourmachine'sdrive
system.
ELECTRIC CHUTE CONTROL
f
ELECTRIC CHUTE
DiRECTiONAL CONTROL
CHUTE
ROTATE
LEFT
CHUTE
ROTATE
RIGHT
AUGER CONTROL
f
Theaugercontrolis locatedontheleft handle.Squeezethecontrol
gripagainstthehandleto engagetheaugerandstartsnowthrowing
action.Releasetostop.
Theelectricchutecontrol(Joystick)is locatedon therightsideofthe
handlepanel.
* Tochangethedirectioninwhichsnowis thrown,movethe
joystickto therightor tothe left.
* Tochangetheangle/distancewhichsnowis thrown,pivotthe
joystickforwardto tiltthechutedownand backwardto tilt the
chuteup.
14
MANUAL CHUTE CONTROL
Proceedasfollowsto utilizethemanualchutecontrol:
1. Removethecotterpin fromeitherof theholesfurthestfromthe
chuteassemblyon thechutecontrolhead.
2. Pushinthechutecontrolroduntilthe holein itlinesupwiththe
thirdholein thechutecontrolhead. SeeFigure17.
f
/
............... i /
Figure17
3. Reinsertthecotterpinthroughthis holeandthechutecontrolrod
asshownin Figure17.
4. Grasptheindentedportionof thechutecontrolrodandmanually
rotatethechuteto the rightor tothe left.SeeFigure18.
,/
/
CLEAN-OUT TOOL
Neveruseyourhandsto cleara cloggedchuteassembly.Shut
Ioffengineandremainbehindhandlesuntilall movingpartshave
[stoppedbeforeusingthe clean-outtoolto clearthechuteassembly.
Thechuteclean-outtool isconvenientlyfastenedtothe rearofthe
augerhousingwitha mountingclip.Shouldsnowand icebecome
lodgedinthechuteassemblyduringoperation,proceedasfollowsto
safelycleanthechuteassemblyandchuteopening:
1. ReleaseboththeAugerControlandthe DriveControl.
2. Stoptheenginebyremovingthe ignitionkey.
3. Removetheclean-outtoolfromtheclipwhichsecuresitto the
rearofthe augerhousing.
4. Usetheshovel-shapedendofthe clean-outtoolto dislodgeand
scoopanysnowandice whichhasformedinand nearthe chute
assembly.
5. Refastentheclean-outtooltothe mountingclip ontherearof
theaugerhousing,reinserttheignitionkeyand startthesnow
thrower'sengine.
6. Whilestandingintheoperator'sposition(behindthesnow
thrower),engagetheaugercontrolfora fewsecondstoclearany
remainingsnowand icefromthechuteassembly.
BEFORE STARTING ENGINE
Read,understand,andfollowall instructionsandwarningsonthe
machineand inthis manualbeforeoperating.
Figure18
i//'
i/
I
/ /
Oil
The unitwas shippedwith oil in the engine.Checkoil levelbefore
eachoperationtoensureadequateoil intheengine.Forfurther
instructions,referto thestepsonpage 18.
/
/
NOTE:Besuretochecktheengineona levelsurfacewiththeengine
stopped.
1. Removetheoilfiller cap/dipstickandwipethedipstickclean.
2. insertthecap/dipstickintotheoilfiller neck,andtightenthe cap
untilseated.
3. Removetheoilfiller cap/dipstick,ifthe levelislow,slowlyadd
oil (5W-30,witha minimumclassificationofSF/SG)untiloil level
registersbetweenhigh(H) andlow(L).
NOTE:Donotoverfill.Overfillingwithoil mayresultinenginesmoking,
hardstartingor sparkplugfouling.
4. Replaceandtightencap/dipstickfirmlybeforestartingengine.
15
Gasoline
Useautomotivegasoline(unleadedor low leadedtominimizecombus-
tionchamberdeposits)witha minimumof87octane.Gasolinewith
upto 10%ethanolor 15%MTBE(MethylTertiaryButylEther)canbe
used.Neveruseanoil/gasolinemixtureor dirtygasoline.Avoidgetting
dirt,dust,or waterinthefueltank. DONOTuse E85gasoline.
• Refuelin awell-ventilatedareawiththe enginestopped.Donot
smokeorallowflamesorsparksintheareawheretheengineis
refueledorwheregasolineisstored.
• Do notoverfillthe fueltank.Afterrefueling,makesurethetank
capis closedproperlyandsecurely.
• Becarefulnot tospillfuelwhen refueling.Spilledfuelorfuelvapor
mayignite.Ifany fuelisspilled,makesurethe areaisdry before
startingtheengine.
• Avoidrepeatedor prolongedcontactwithskinor breathingof
vapor.
Electric Starter
Theoptionalelectricstarterisequippedwitha groundedthree-wire
powercordandplug,and is designedto operateon120voltAC
householdcurrent.It mustbeusedwitha properlygroundedthree-
prongreceptacleat all timesto avoidthe possibilityofelectricshock.
Followall instructionscarefullypriorto operatingtheelectricstarter.
DONOTuse electricstarterintherain.
Determinethatyourhome'swiringisa three-wiregroundedsystem.
Aska licensedelectricianifyouarenotcertain.
Ifyouhavea groundedthree-prongreceptacle,proceedasfollows.
Ifyoudonot havethe properhousewiring,DONOTusetheelectric
starterunderanyconditions.
1. Plugtheextensioncordintotheoutletlocatedon theengine's
surface.Plugtheotherendof extensioncordintoa three-prong
120-volt,grounded,ACoutletinawell-ventilatedarea.
Useextremecarewhenhandlinggasoline.Gasolineisextremely
flammableandthe vaporsareexplosive.Neverfuelthe machine
indoorsorwhile theengineishotor running.Extinguishcigarettes,
cigars,pipesandothersourcesof ignition.
1. Cleanaroundfuelfill beforeremovingcap tofuel.
2. Afuellevelindicatorislocatedinthe fueltank.SeeFigure15
inset.Becarefulnot tooverfill.Filltankuntilfuelreachesthe fuel
levelindicatortoallow spaceforfuelexpansion.
STARTING THE ENGINE
>ressurizedstartingfluid.Vaporsareflammable.
NOTE:Allowtheengineto warmupforafewminutesafterstarting.
Theenginewill notdevelopfullpoweruntilit reachesoperating
temperatures.
1. Makecertainboththeaugercontrolanddrivecontrolareinthe
disengaged(released)position.
2. Insertkeyintoslot.Makesureit snapsintoplace.Do notattempt
toturnthekey.
2. Movethrottlecontrolto FAST(rabbit)_ position.
3. Movechoketothe CHOKEI,'1¢1position(coldenginestart).If
engineiswarm,placechokein RUNposition.
4. Pushprimerthree(3) times,makingsureto coverventholein
primerbulbwhenpushing.Ifengineiswarm,pushprimeronly
once.Alwayscoverventholewhenpushing.Coolweathermay
requireprimingtobe repeated.
5. Pushstarterbuttonto startengine.Oncetheenginestarts,im-
mediatelyreleasestarterbutton.Electricstarterisequippedwith
thermaloverloadprotection;systemwilltemporarilyshut-downto
allowstartertocool ifelectricstarterbecomesoverloaded.
6. Astheenginewarms,slowlyrotatethechokecontroltoRUN
position.Ifthe enginefalters,restartengineandrunwith choke
at half-chokepositionforashortperiodoftime,andthenslowly
rotatethechokeintoRUNposition.
7. Afterengineis running,disconnectpowercordfromelectric
starter.Whendisconnecting,alwaysunplugtheendatthe wall
outletbeforeunpluggingthe oppositeend fromtheengine.
NOTE:The enginecannotstartwithoutthekeyfullyinsertedintothe
ignitionswitch.
16
Recoil Starter
Donotpullthestarterhandlewhilethe enginerunning.
1. Movethrottlecontrolto FAST(rabbit)d_J_position.
2. MovechoketotheCHOKEI#1 position(coldenginestart).If
engineiswarm,placechokeinRUNposition.
3. Pushprimerthree (3)times,makingsureto coverventholewhen
pushing.Ifengineiswarm,pushprimeronlyonce.Alwayscover
ventholewhenpushing.Coolweathermayrequireprimingtobe
repeated.
4. Pullgentlyonthe starterhandleuntilitbeginstoresist,then
pullquicklyandforcefullytoovercomethe compression.Engine
shouldstart.Donotreleasethehandleandallow itto snapback.
ReturnropeSLOWLYto originalposition.If required,repeatthis
step.
5. Astheenginewarms,slowlyrotatethechokecontroltoRUN
position.Ifthe enginefalters,restartengineandrunwithchoke
athalf-chokepositionforashortperiodoftime,andthenslowly
rotatethechokeintoRUNposition.
Toavoidunsupervisedengineoperation,neverleavethemachine
unattendedwiththeenginerunning.Turntheengineoffafteruseand
removekey.
NOTE:When selectinga DriveSpeed,usetheslowerspeedsuntil
youarecomfortableandfamiliarwiththe operationofthesnow
thrower.
2. Squeezethedrivecontrolagainstthehandleandthesnow
throwerwillmove.Releaseitanddrivemotionwillstop.
NOTE:NEVERrepositionthe shiftlever(changespeedsordirection
oftravel)withoutfirstreleasingthedrivecontrolandbringingthe snow
throwertoa completestop.Doingsowill resultinprematurewearto
thesnowthrower'sdrivesystem.
TO ENGAGE AUGER
1. Toengagetheaugerand startthrowingsnow,squeezetheauger
controlagainsttheleft handle.Releasetostoptheauger.
REPLACING SHEAR PINS
Theaugersare securedtothespiralshaftwith shearpinsandcotter
pins.If theaugersshouldstrikeaforeignobjectorice jam,thesnow
throwerisdesignedsothatthe pinsmayshear.If theaugerswill not
turn,checkto seeif thepins havesheared.SeeFigure19.
NEVERreplacetheaugershearpinswithanythingotherthanSears
SKU#88389/0EM PartNo.738-04124Areplacementshearpins.
Anydamagetotheaugergearboxorother componentsasa resultof
failingto do sowill NOTbecoveredbyyoursnowthrower'swarranty.
STOPPING THE ENGINE
Afteryouhavefinishedsnow-throwing,runenginefora few minutes
beforestoppingtohelpdryoffany moistureonthe engine.
1. MovethrottlecontroltoOFFposition.
2. Removethekey.Removingthekeywillreducethepossibilityof
unauthorizedstartingoftheenginewhileequipmentisnotin use.
Keepthekeyina safeplace.The enginecannotstartwithoutthe
key.
3. Wipeanymoistureawayfromthecontrolson theengine.
TO ENGAGE DRIVE
1. Withthethrottlecontrolin the Fast(rabbit)position,moveshift
leverintooneofthe six forward(F)positionsortwo reverse(R)
positions.Selectaspeedappropriateforthesnowconditionsand
a paceyou'recomfortablewith.
Alwaysturnoff thesnowthrower'sengineand removethekeypriorto
replacingshearpins.
J
Figure19
17
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall
controlsandstoptheengine.Waituntilallmovingpartshavecometo
acompletestop.Disconnectsparkplugwireandgrounditagainstthe
enginetopreventunintendedstarting.Alwayswearsafetyglassesduring
operationorwhileperforminganyadjustmentsorrepairs.
EachUseandevery5
hours
1st5 hours
Annuallyor25 hours
Annuallyor50 hours
Annuallyor100hours
BeforeStorage
1. Engineoil level
2. Looseormissinghardware
3. Unitandengine.
1. Engineoil
1. Sparkplug
2. Controllinkagesandpivots
3. Wheels
4. GearshaftandAugershaft
1. Engineoil
1. Sparkplug
1. Fuelsystem
1. Check
2. Tightenor replace
3. Clean
1. Change
1. Check
2. Lubewithlightoil
3. Lubewithmultipurposeautogrease
4. Lubewithlightoil
1. Change
1. Change
1. Runengineuntilit stopsfromlack
ENGINE MAINTENANCE
Checking Engine Oil
Followthemaintenanceschedulegivenbelow.Thischartdescribes
serviceguidelinesonly.UsetheServiceLogcolumntokeeptrackof
completedmaintenancetasks.Tolocate the nearest SearsService
Centeror to scheduleservice,simplycontactSearsat
1-800-4-MY-HOME®.
d fuel
Beforelubricating,repairing,or inspecting,disengageall controls
Iandstopengine.Waituntilall movingpartshavecometo a complete
_stop.
NOTE: Checktheoil levelbeforeeachuseto besurecorrectoil level
ismaintained.
Whenaddingoilto theengine,referto viscositychart below.Engine
oilcapacityis 1100ml(approx.37oz.).Donotover-fill.Usea 4-stroke,
oran equivalenthighdetergent,premiumqualitymotoroilcertified
tomeetorexceedU.S.automobilemanufacturer'srequirementsfor
serviceclassificationSG, SRMotoroilsclassifiedSG,SFwillshow
thisdesignationonthecontainer.
1. Removetheoil fillercap/dipstickandwipethe dipstickclean.
2. Insertthecap/dipstickintotheoilfillerneck,andtightenthecap
untilseated.
3. Removetheoil fillercap/dipstick.Iflevelislow,slowlyadd oiluntil
oil levelregistersbetweenhigh(H)andlow(L).SeeFigure20.
4. Replaceandtightencap/dipstickfirmlybeforestartingengine.
Changing Engine Oil
NOTE:Changetheengineoilafterthe first5 hoursof operationand
oncea seasonorevery50 hoursthereafter.
1. Drainfuelfromtankbyrunningengineuntilthefueltankisempty.
Besurefuel fillcap issecure.
J
Figure20
2. Placesuitableoilcollectioncontainerunderoil drainplug.
3. Removeoil drainplug.SeeFigure21on nextpage.
4. Tipunittodrainoilintothecontainer.Usedoil mustbedisposed
ofat a propercollectioncenter.
Usedoil isa hazardouswasteproduct.Disposeofusedoil properly.
IDo notdiscardwithhouseholdwaste.Checkwithyour localauthori-
lties or SearsServiceCenterforsafedisposal/recyclingfacilities.
18
.
Reinstallthedrainplugandtightenit securely.
6.
Refillwiththerecommendedoil andcheckthe oil level.See
RecommendedOil Usagechart.Theengine'soilcapacityis37
ounces.
i u
[
(%-40 °-20 o 0o 200 400
("c) -300 -200 -10° 0°
DONOTuse nondetergentoilor 2-strokeengineoil.Itcouldshorten
theengine'sservicelife.
Oil Drain
Plug
7. Reinstalltheoilfillercap/dipsticksecurely.
Thoroughlywashyourhandswithsoap andwaterassoonas
possibleafterhandling usedoil.
Checking Spark Plug
DONOTcheckforsparkwithsparkplugremoved.DONOTcrank
enginewithsparkplug removed.
Iftheenginehas beenrunning,themufflerwillbevery hot.Becareful
notto touchthemuffler.
NOTE: Checkthesparkplugoncea seasonorevery25hoursof
operation.Changethesparkplugoncea seasonor every100hours.
Toensureproperengineoperation,the sparkplugmustbe properly
gappedandfreeof deposits.
1. Removethesparkplugbootandusea sparkplugwrenchto
removetheplug.See Figure22.
2. Visuallyinspectthesparkplug.Discardthe sparkplugifthereis
apparentwear,orif the insulatoriscrackedorchipped.Cleanthe
sparkplugwitha wirebrush ifit isto be reused.
3. Measurethe pluggapwitha feelergauge.Correctas necessary
bybendingsideelectrode.SeeFigure23.Thegapshouldbeset
to.02-.03inches(0.60-0.80ram).
4. Checkthatthe sparkplugwasherisingoodconditionandthread
thesparkplugin by handtopreventcross-threading.
5. Afterthesparkplugisseated,tightenwithasparkplugwrenchto
compressthewasher.
NOTE:Wheninstallinga newsparkplug,tighten1/2-turnafterthe
sparkplugseatsto compressthewasher.Whenreinstallinga used
sparkplug,tighten1/8-to 1/4-turnafterthe sparkplugseatsto
compressthewasher.
Figure21
Spark Plug
O
J
Figure22
Electrode
.02-.03 in.
{0.60-0.80 ram)
Figure23
19
hotandcan ine.
LUBRICATION
Gear Shaft
Thegear(hex)shaftshouldbe lubricatedatleastoncea seasonor
afterevery25 hoursofoperation.
1. Topreventspillage,removeall fuelfromtankbyrunningengine
untilit stops.
2. Carefullypivotthesnowthrowerupandforwardsothatitrestson
theaugerhousing.
3. Removethe lowerframecoverfromtheundersideofthe snow
throwerbyremovingthe self-tappingscrewswhichsecureit.
4. Applyalightcoatingofengineoil(or3-in-1oil)tothehexshaft.
SeeFigure24.
/ .... )
{;:7/
7/' ................
)
// "?X
NOTE:Whenlubricatingthehexshaft,be carefulnottogetanyoilon
thealuminumdriveplateor rubberfrictionwheel.Doingsowillhinder
thesnowthrower'sdrive system.Wipeoffanyexcessor spilledoil.
Wheels
Atleastoncea season,removebothwheels.Cleanandcoattheaxles
witha multipurposeautomotivegreasebeforereinstallingwheels.
Auger Shaft
Atleastoncea season,removethe shearpinson augershaft.Spray
lubricantinsideshaft,andaroundthe spacersandflangebearings
foundat eitherendof theshaft.SeeFigure25.
SHAVE PLATE AND SKID SHOES
Theshaveplateand skidshoesonthebottomofthesnowthrowerare
subjecttowear.Theyshouldbecheckedperiodicallyandreplaced
whennecessary.
NOTE:Theskidshoeson thismachinehavetwowearedges.When
onesidewearsout,theycan be rotated1800to usetheotheredge.
Toremoveskidshoes:
1. Removethetwocarriagebolts,washers(ifequipped),andhex
flangenutsthat secureeachskidshoeto thesnowthrower.
2. Reassemblenewskidshoeswiththefourcarriagebolts(twoon
eachside),washers,andhex flangenuts.RefertoFigure26.
Toremoveshaveplate:
1. Removethecarriageboltsand hexnutswhichattachit to the
snowthrowerhousing.
2. Reassemblenewshaveplate,makingsureheadsofcarriage
boltsaretothe insideof housing.Tightensecurely.SeeFigure
26.
Figure24
f
Figure25
f
2O
Figure26
ADJUSTMENTS
Shift Cable
If thefull rangeofspeeds(forwardandreverse)cannotbe achieved,
referto thefiguretothe rightandadjustthe shiftcableasfollows:
1. Placetheshiftleverin thefastest forwardspeedposition(F6).
2. Loosenthehex nutontheshiftcableindexbracket.SeeFigure
27.
3. Pivotthebracketdownwardtotakeupslackinthe cable.
4. Retightenthehexnut.
Drive Control
Whenthedrivecontrolis releasedandin thedisengaged"up"position,
thecableshouldhaveverylittle slack.It shouldNOTbetight. Also,
ifthereisexcessiveslackin thedrivecableor ifthe unitexperiences
intermittentdrivewhileusing,the cablemayneedto beadjusted.
Checktheadjustmentofthedrivecontrolasfollows:
1. Withthedrivecontrolreleased,pushthesnowthrowergently
forward.Theunitshouldrollfreely.
2. Engagethe drivecontrolandgentlyattemptto pushthe snow
throwerforward.Thewheelsshouldnotturn.Theunitshouldnot
rollfreely.
3. Withthedrivecontrolreleased,movethe shiftleverbackand
forthbetweenthe R2positionandthe F6positionseveraltimes.
Thereshouldbeno resistancein theshiftlever.
4. If anyoftheabovetestsfailed,the drivecable isin needof adjust-
ment.Proceedasfollows:
a. Shutofftheengineas instructedintheOperationsection.
b. Loosenthelowerhexboltonthedrivecablebracket.See
Figure28.
c. Positionthebracketupwardtoprovidemoreslack(or
downwardto increasecabletension).
d. Retightenthelowerhexboltand repeatsteps1 through4.
J
Figure27
f
.........
Chute Control Rod
Toachievemorechutecontrolrodengagementintheinputshaftunder
thehandlepanelshownin Figure7inthe Assemblysection,thechute
controlrodwillhavetobeadjusted.Referto Figure29.
Toadjustthis rod,proceedasfollows:
5. Removethecotterpinfromeitheroftheholesclosestto thechute
assemblyon thechuterotationassembly.
6. Pulloutthechutecontrolroduntilthe holein itlinesupwith
theholefurthestfromthe chuteassemblyonthechuterotation
assembly.
7. Reinsertthecotterpinthroughthis holeandthechutecontrolrod.
Figure28
.......,f
Figure29
21
Auger Control f ;.... "_
Refertothe Assemblysectionforinstructionsonadjustingtheauger
controlcable.
Skid Shoes
Refertothe Assemblysectionforinstructionsonadjustingtheskid
shoes.
BELT REPLACEMENT
Auger Belt
Toremoveandreplaceyoursnowthrower'saugerbelt,proceedas
follows:
1. Topreventspillage,removeall fuelfromtankbyrunningengine
untilitstops.
2. Removethe plasticbeltcoveronthe frontofthe enginebyremov-
ingthetwoself-tappingscrews.SeeFigure30.
3. Rolltheaugerbeltofftheenginepulley.See Figure31.
4. Carefullypivotthesnowthrowerupandforwardsothatitrestson
theaugerhousing.
5. Removetheframecoverfromthe undersideof thesnowthrower
byremovingtheself-tappingscrewswhichsecureit.SeeFigure
32.
6. Removethe beltasfollows.Referto Figure33.
A. Loosenand removetheshoulderscrewwhichactsas a belt
keeper.
B. Unhooktheaugerbrakebracketspringfromthe frame.
Figure31
J
J
f
Figure32
f
Figure30
J
Figure33
22
7. Removethebeltfromaroundtheaugerpulley,andslipthebelt
betweenthesupportbracketandtheaugerpulley.SeeFigure34.
8. Reassembleaugerbeltbyfollowingtheseinstructionsinopposite
orderandmannerofremoval.
9. PerformtheAugerControltestoutlinedintheAssemblysection
ofthismanual.
NOTE:DoNOTforgettoreinstalltheshoulderscrewandreconnect
thespringtotheframeafterinstallingareplacementaugerbelt.
Drive Belt
Toremoveandreplaceyoursnowthrower'sdrivebelt,proceedas
follows:
1. Topreventspillage,removeallfuelfromtankby runningengine
untilit stops.
2. Removetheplasticbeltcoveronthefrontoftheenginebyremov-
ingthetwoself-tappingscrews.See Figure30on previouspage.
3. Removethebeltfromenginepulleyas follows.Referto Figure35.
A. Rolltheaugerbeltoff theenginepulley.
B. Useawrenchto pivottheidlerpulleytowardthe right.
C. Liftthedrivebeltoffenginepulley.
4. Carefullypivotthesnowthrowerupand forwardsothatitrestson
theaugerhousing.
5. Removetheframecoverfromtheundersideofthe snowthrower
byremovingtheself-tappingscrewswhichsecureit.Referto
Figure32.
6. Backoutthestopbolttoincreasethe clearancebetweenthe
frictionwheeldiscandfrictionwheel.SeeFigure36.
7. Slipthe drivebelt offthefrictionwheeldiscandbetweenfriction
wheelandfrictionwheeldisc.SeeFigure36.
8. Reassembledrivebeltbyfollowingtheseinstructionsinopposite
orderand mannerofremoval.Besureto reinstallthestopbolt.
iO i
Figure34
///
FRICTION WHEEL INSPECTION
If thesnowthrowerfailsto drivewiththedrivecontrolengaged,and
performingtheDriveControlCableAdjustmentfailstocorrectthe
problem,thefrictionwheelmayneedtobe replaced.Examinethe
frictionwheelrubberforsignsof wearor crackingand replacewheelif
necessary.
NOTE:Severalcomponentsmustbe removedandspecialtoolsare
requiredinordertoreplacethis snowthrower'sfrictionwheel.Ifyour
frictionwheelneedsto bereplaced,contactthenearestSearsParts&
RepairCenter.
J
Figure35
f
Frictio_
Friction
Wheel Disc
Stop
Figure36
23