Craftsman 247882551 Owner’s Manual

Operator's Manual
CRAFTSMAN°
5.5 Horse Power 24-iNCH 4-CYCLE 3-SPEED SNOW THROWER
Model No. 247.88255.1
CAUTION: Before using this product, read this
manual and follow all
instructions.
Sears, Roebuck and Co., Hoffman Estates, IL 60179, U.S.A.
Visit our website: www, sears,corn/craftsrnan FORMNO.769-01910B
SAFETY ASSEMBLY
OPERATION
MAINTENANCE PARTS LIST
ESPANOL R 27
5/30/2006
Warranty Statement ................................................. Page 2 Maintenance and Service ................................. Pages 12-15
Safety Labels ........................................................... Page 3 Off Season Storage & Troubleshooting ............. Page 16-17
Rules of Safe Operation ..................................... Pages 4-5 Parts List .......................................................... Pages 18-25
Set Up & Adjustment .......................................... Pages 6-7 Espa_ol ................................................................... Page 27
Know Your Snow Thrower .................................. Pages 8-9 Service Numbers ............................................... Back Cover
Operation ........................................................ Pages 10-11
Two-YearWarrantyon Craftsman Snow Thrower Fortwoyearsfromthedateof purchase,whenthis CraftsmanSnowThroweris maintained,lubricatedandtunedupaccordingto theinstructions intheowner'smanual,Searswillrepair,freeofcharge,anydefectinmaterialandworkmanship.IfthisCraftsmansnowthrowerisusedfor commercialorrentalpurposes,thiswarrantyappliesforonly30daysfromthedateof purchase. Thiswarrantydoesnotcover:
Expendableitemswhichbecomewornduringnormaluse,suchas skidshoes,shaveplateandsparkplugs.
Repairsnecessarybecauseof operatorabuseor negligence,includingbentcrankshaftsandthe failureto maintainthe equipmentaccording tothe instructionscontainedintheowner'smanual.
WARRANTYSERVICEISAVAILABLEBYRETURNINGTHECRAFTSMANSNOWTHROWERTOTHE NEAREST
SEARSPARTS& REPAIRCENTERINTHEUNITEDSTATES.
This warrantyappliesonly whilethisproductis in useinthe UnitedStates.
TOLOCATETHENEARESTSEARSPARTS& REPAIRCENTERORTOSCHEDULESERVICE,
SIMPLYCONTACTSEARSAT1-800-4-MY-HOME®.
Thiswarrantygivesyouspecificlegalrightsandyoumayalso haveotherrightswhichmayvaryfromstateto state.
SEARS,ROEBUCKANDCO., D/817WA,HOFFMANESTATES,IL 60179
Repair ProtectionAgreements
Congratulationsonmakingasmart purchase.YournewCraftsman® productisdesignedand manufacturedforyearsofdependableopera- tion.Butlikeallproducts,it mayrequirerepairfromtimeto time.That's whenhavinga RepairProtectionAgreementcansaveyoumoneyand aggravation. Here'swhat'sincludedintheAgreement:
Expertserviceby our 12,000professionalrepairspecialists Unlimitedserviceand nochargeforpartsand laboronall covered
repairs Productreplacementifyourcoveredproductcan'tbe fixed
Discountof 10%fromregularpriceofserviceandservice-related partsnotcoveredby theagreement;also,10%off regularprice of preventivemaintenancecheck
Fasthelpby phone- phonesupportfroma Searstechnicianon productsrequiringin-homerepair,plusconvenientrepair scheduling
Horse Power: Engine Oil:
Fuel:
Spark Plug:
Engine:
5.5 SAE 5W-30
Unleaded Gasoline
Champion@ RJ19LM
Tecumseh LH195SP
PurchaseaRepairProtectionAgreementnowandprotectyourself fromunexpectedhassleandexpense. Onceyoupurchasethe Agreement,a simplephonecallis all thatit takesfor youto scheduleservice.Youcancall anytimedayornight,or schedulea serviceappointmentonline.
Searshasover12,000professionalrepairspecialists,who have accessto over4.5millionqualitypartsandaccessories.That'sthe
kindof
professionalismyoucancountonto helpprolongthe lifeof yournew
purchaseforyearstocome.PurchaseyourRepairProtectionAgree-
menttoday! Somelimitationsandexclusionsapply. For pricesandadditional
informationcall 1-800-827-6655. SearsInstallation Service
ForSearsprofessionalinstallationofhomeappliances,garagedoor openers,waterheaters,andother majorhomeitems,in theU.S.A.call
1-800-4-MY-HOME®
Model Number .............................................................
Serial Number ..............................................................
Date of Purchase ..........................................................
Record the model number, serial number
and date of purchase above
1.KEEPAWAYFROMROTATINGIMPELLER
ANDAUGER.CONTACTWITHIMPELLEROR AUGERCANAMPUTATEHANDSANDFEET.
2. USECLEAN-OUTTOOLTOUNCLOG DISCHARGECHUTE.
3. DISENGAGECLUTCHLEVERS,STOPENGINE,
ANDREMAINBEHINDHANDLESUNTILALL
MOVINGPARTSHAVESTOPPEDBEFORE UNCLOGGINGORSERVICINGMACHINE.
4. TOAVOIDTHROWNOBJECTSINJURIES, NEVERDIRECTDISCHARGEATBYSTANDERS.
USEEXTRACAUTIONWHENOPERATINGON GRAVELSURFACES.
5. READOPERATOR'SMANUAL.
CLEAN-OUTTOOL
WARNING
Thissymbolpointsoutimportantsafetyinstruc- tionswhich,if notfollowed,could endangerthe personalsafetyand/or propertyd yourselfand
others.Readand followall instructionsinthis manualbeforeattemptingto operatethismachine.
Failuretocomplywiththese instructionsmay resultin personalinjury.Whenyouseethissymbol
HEED iTS WARNING!
Your Responsibility
Restrictthe use of this powermachineto persons
who read, understandand follow the warnings and instructions in this manualand on the ma-
chine.
ChuteClean-outTool
AVOIDSERIOUSINJURYFROMTIRE/RIM EXPLOSION. TO PREVENTOVER-INFLATION:
* USEA MANUAL PUMP OR PORTABLEELECTRIC
TIRE INFLATOR.
* NEVERUSEAN AiR COMPRESSOR.
,,"iNFLATETiRE702OPSi, j
A chute clean-out tool isfastenedtothe topof theaugerhousingwitha mounting clip.Thetool isdesignedtoclear achuteassemblyof iceandsnow. Thisitemisfastenedwitha cabletie atthe factory.Cutthe cabletie beforeoperating
thesnowthrower.
chute assembly. Shut off engine and remain behind
WARNING: Never use your hands to clear a clogged
handles until all moving parts have stopped before
using the clean-out tool to clear the chute assembly.
chemicalsknown to State of Californiato cause cancer and birth defects or other reproductiveharm. WARNING: Engine Exhaust,some of its constituents,and certainvehiclecomponentscontain or emit
DANGER: This machine was built to be operatedaccordingto the rulesfor safe operation in this manual.As with any type of powerequipment,carelessnessorerroron the part of the operator can result in serious injury.This machine is capable
of amputatinghands and feet and throwing objects. Failureto observe the following safety instructionscould resultin seriousinjuryordeath.
WARNING: This symbolpointsout importantsafetyinstructionswhich,if notfollowed,couldendangerthe
personalsafetyand/orpropertyofyourselfand others.Readandfollowall instructionsin thismanualbefore
attemptingto operatethismachine.Failureto complywiththese instructionsmayresultin personalinjury. Whenyouseethis symbol.HEED ITSWARNING!
Your Responsibility: Restrictthe useof this power machineto personswho read,understandand followthe warnings and instructionsin this manualand on the machine.
Training
1. Read,understand,andfollowallinstructionsontile machineand inthe manual(s)beforeattemptingto assembleandoperate.Keepthis manualin
asafeplaceforfutureandregularreferenceandfor orderingreplacement parts.
2. Befamiliarwithallcontrolsandtheirproperoperation.Knowhowtostop themachineanddisengagethemquickly.
3. Neverallowchildrenunder14yearsoldto operatethis machine.Children 14yearsold andovershouldreadandunderstandthe operationinstruc- tionsand safetyrulesinthismanualandshouldbetrainedandsupervised bya parent.
4. Neverallowadultstooperatethismachinewithoutproperinstruction.
5. Thrownobjectscancauseseriouspersonalinjury.Planyoursnow-throwing patterntoavoiddischargeofmaterialtowardroads,bystandersandthelike.
6. Keepbystanders,helpers,petsandchildrenatleast75feetfromthe machinewhileit is inoperation.Stopmachineif anyoneentersthearea.
7. Exercisecautionto avoidslippingor falling,especiallywhenoperatingin reverse.
Preparation
1. Thoroughlyinspectthe areawheretheequipmentisto beused.Remove all doormats,newspapers,sleds, boards,wiresand otherforeignobjects,
whichcould betrippedoveror thrownbythe auger/impeller.
2. Alwayswearsafetyglassesor eyeshieldsduringoperationandwhile performingan adjustmentor repairto protectyoureyes.Thrownobjects whichricochetcancauseseriousinjuryto theeyes.
3. Donotoperatewithoutwearingadequatewinteroutergarments.Donot wearjewelry,longscarvesor otherlooseclothing,whichcouldbecome entangledinmoving parts.Wearfootwearwhichwill improvefootingon slipperysurfaces.
4. Useagroundedthree-wireextensioncordand receptaclefor all unitswith electricstart engines.
5. Adjustcollectorhousingheightto cleargravelor crushedrocksurfaces.
6. Disengageall controlleversbeforestartingthe engine.
7. Neverattempttomake anyadjustmentswhileengineis running,except wherespecificallyrecommendedinthe operator'smanual.
8. Letengineandmachineadjusttooutdoortemperaturebefore startingto clearsnow.
9. To avoidpersonalinjuryor propertydamageuseextremecarein handling gasoline.Gasolineisextremelyflammableandthevaporsareexplosive. Seriouspersonalinjurycanoccurwhen gasolineisspilledonyourself or yourclothes,whichcanignite.Washyourskin andchangeclothes immediately.
a. Useonlyan approvedgasolinecontainer. b. Extinguishall cigarettes,cigars,pipesand othersourcesof ignition.
c. Neverfuel machineindoors. d. Neverremovegascapor addfuelwhilethe engineis hotor running.
e. Allowengineto coolatleasttwo minutesbeforerefueling. f. Neveroverfill fuel tank.Filltankto nomorethan_/zinchbelowbottom
offiller neckto providespaceforfuelexpansion.
g. Replacegasolinecapandtightensecurely. h. Ifgasolineisspilled,wipeit offthe engineandequipment.Move
machinetoanotherarea. Wait5 minutesbeforestartingthe engine.
i. Neverstorethe machineorfuelcontainerinsidewherethere isan open
flame,sparkor pilot light(e.g.furnace,water heater,space heater, clothesdryeretc.).
j. Allowmachineto coolatleast 5minutesbeforestoring.
4
Operation
1. Do notputhandsorfeetnearrotatingparts,intileauger/impellerhousing
orchuteassembly.Contactwith therotatingpartscan amputatehands andfeet.
2. Theauger/impellercontrolleverisa safetydevice.Neverbypassits operation.Doingso makesthemachineunsafeand maycausepersonal injury.
3. Thecontrolleversmust operateeasilyinbothdirectionsand automatically returntothe disengagedpositionwhenreleased.
4. Neveroperatewitha missingor damagedchuteassembly.Keepall safety devicesin placeandworking.
5. Neverrunan engineindoorsor in apoorlyventilatedarea.Engineexhaust containscarbonmonoxide,anodorlessanddeadlygas.
6. Do notoperatemachinewhileunderthe influenceofalcoholor drugs.
7. Mufflerandenginebecomehotandcancausea burn.Donottouch.
8. Exerciseextremecautionwhenoperatingonorcrossinggravel surfaces. Stayalertforhiddenhazardsortraffic.
9. Exercisecautionwhenchangingdirectionandwhile operatingon slopes.
10.Planyoursnow-throwingpatterntoavoiddischargetowardswindows, walls,carsetc.Thus, avoidingpossiblepropertydamageor personal injurycausedbya ricochet.
11.Neverdirectdischargeatchildren,bystandersand petsorallowanyonein frontofthe machine.
12.Donotoverloadmachinecapacityby attemptingto clearsnowat toofast ofa rate.
13.Neveroperatethis machinewithoutgoodvisibilityor light.Alwaysbesure ofyourfootingandkeepafirm holdonthe handles.Walk,neverrun.
14.Disengagepowertothe auger/impellerwhentransportingor notinuse.
15.Neveroperatemachineat hightransport speedson slipperysurfaces. Lookdownand behindand usecarewhenbackingup.
16.Ifthe machineshouldstart tovibrateabnormally,stopthe engine, disconnectthespark plugwireandgroundit againsttheengine.Inspect thoroughlyfordamage.Repairany damagebeforestartingandoperating.
17.Disengageallcontrolleversandstop enginebeforeyou leavethe operat- ingposition(behindthe handles).Waituntiltheauger/impellercomes toa completestopbeforeuncloggingthechuteassembly,makingany adjustments,or inspections.
18.Neverputyour handinthe dischargeor collectoropenings.Alwaysuse theclean-outtool providedto unclogthedischargeopening.Donotunclog chuteassemblywhileengineis running.Shutoff engineand remain behindhandlesuntilallmovingpartshavestoppedbeforeunclogging.
19.Useonly attachmentsandaccessoriesapprovedbythe manufacturer(e.g. wheelweights,tirechains,cabsetc.).
20.Ifsituationsoccurwhichare notcoveredinthis manual,usecareand goodjudgment.ContactyourSearsServiceCenterfor assistance.
Maintenance & Storage
1. Nevertamperwith safetydevices.Checktheir properoperationregularly. Referto themaintenanceand adjustmentsectionsofthis manual.
2. Beforecleaning,repairing,or inspectingmachinedisengageallcontrol leversand stoptheengine.Waituntiltheauger/impellercometo a completestop.Disconnectthespark plugwireand groundagainstthe enginetopreventunintendedstarting.
3. Checkboltsandscrewsfor propertightnessatfrequentintervalstokeep the machineinsafeworkingcondition.Also,visuallyinspectmachinefor anydamage.
4. Donotchangetheenginegovernorsettingor over-speedtheengine.The governorcontrolsthe maximumsafeoperatingspeedof theengine.
5. Snowthrowershaveplatesandskid shoesaresubjecttowear and damage.Foryoursafetyprotection,frequentlycheckallcomponentsand
replacewithoriginal equipmentmanufacturer's(OEM)partsonly."Useof
partswhich donotmeetthe originalequipmentspecificationsmayleadto improperperformanceandcompromisesafety!"
6. Checkcontrolsperiodicallyto verifytheyengageanddisengageproperly andadjust,if necessary.Refertothe adjustmentsectionin this operator's
manualforinstructions.
7. Maintainorreplacesafetyand instructionlabels,asnecessary.
8. Observeproperdisposallawsand regulationsfor gas, oil,etc.to protect the environment.
9. Priortostoring,runmachinea fewminutesto clearsnowfrommachine andpreventfreezeup ofauger/impeller.
10.Neverstorethemachineorfuelcontainerinsidewherethereis anopen flame,sparkor pilot lightsuchas awater heater,furnace,clothes dryer
etc.
11.Alwaysrefertothe operator'smanualfor properinstructionsonoff-season storage.
Do not modify engine
Toavoidseriousinjuryor death,do notmodifyengineinanyway.Tampering withthegovernorsettingcanleadto arunawayengineandcauseitto operate at unsafespeeds.Nevertamperwithfactorysettingofenginegovernor.
Notice regarding Emissions
Engineswhicharecertifiedto complywithCaliforniaandfederalEPAemission regulationsfor SORE(SmallOffRoadEquipment)are certifiedtooperateon
regularunleadedgasoline,and mayincludethefollowingemissioncontrolsys-
tems:EngineModification(EM)andThreeWayCatalyst(TWO)ifso equipped.
Engine identification Decal
Thisdecalindicatestheengine'smodelnumber,specificationandthe dateof
manufacture.Pleaselookatthe decalon theengineofyourequipmentand recordtheseinformationforfuturereference.
Theengineidentificationdecalalsoincludesenginelifespecificationsfor the emissions-relatedusefullifeperiodofthe engine.This periodrelatestothe emissioncompliancelifeas certifiedbyEPAand/orCARB.Tofindthe lifeperiod specificationof the engine,pleasereadthe enginedecalandlocatethe letter
(enclosedbyquotationmarks)betweenthewordsModerateandLifePeriod. Matchone ofthefollowingletterswiththeletterprintedonyourdecal.For
example,HMSK80modelsaredesignatedas: "C"-- 250hours
"B"-- 500 hours "A"-- 1000hours
IMPORTANT:This unitis shippedwiththe enginefullof oil.After assembly,seepage10for fuelandoildetails.
Removing From Carton
1. Cutthecornersofthecartonandlay thesidesflaton the ground. Removeall packinginserts.
2. Theupperhandleis packagedunattachedtothe snowthrower, thoughconnectedby cables.Movethe snowthrowerandupper
handleoutof thecarton.
3. Makecertainthecartonhas beencompletelyemptiedbefore discardingit.
Before Assembly
R_emoveprotectivewrapp"_g
\
\
,_ WARNING:Disconnectthe spark plugwireand Ground NOTE:Referenceto right,left,frontor rearof theunitisfromthe
operatingpositionunlessotherwisestated.
itagainstthe engineto prevent unintendedstarting.
Setting Up The Handle
1. If applicable,removecabletiesecuringupperhandleto lower handleforshippingpurposes.Removeall protectiveplasticwrap- pingfromhandlesasshownin Figure1.
NOTE: BecarefulNOTto removethethreelooselyfittedcableties thatwillbeutilizedlatertosecurecables.
2. Loosenandremovethe starknob,handletab,andcarriagescrew oneachsideofthe lowerhandle.SeeFigure2.
3. Slideoneofthe looselyfittedcabletiesfromtherightsideof the lowerhandleupto thecross memberof thelowerhandle.Leave thesecondcabletiein placeontherightsideof thelowerhandle.
IMPORTANT:It will benecessaryto lifttheupperhandlewhilesliding upthis cabletie topreventdamagetothe cable.
4. Liftthe upperhandleupandpositionit overthelowerhandle, aligningtheholeswherethe starknobswereremoved(1).
CAUTION:Be careful not to bend or kink the cables,
5. Inserta carriagescrewfromtheoutsidethroughahandletab,the upperand lowerhandles,andintothestar knob(2). Repeatonthe
otherside.
6. Tightenthestarknobsoneachsideof thehandle.Referto Figure3.
NOTE:The augercableandspeedcontrolcableroutedownthe left lowerhandlefromthe speedcontrolbox.The drivecableisrouted
acrossthetopof thelowerhandleanddownthe rightside ofthe lower handle.SeeFigure4.
7. Threecabletieshavebeenusedtolooselytie thecontrolcables tothe lowerhandle,includingthecabletie yourelocatedinstep3.
Positioncabletiesnow,as in Figure4,and tightentosecurecables tothe lowerhandle.Trimoff excessmaterialof cableties.
Figure 1
Figure 2
Skid Shoe
Thespacebetweentheshaveplateandthegroundcanbeadjusted.Refer toFigure6onpage8forlocationofshaveplateandskidshoes.Forclose
snowremoval,placeskidshoesin lowposition.Whenareatobeclearedis uneven,placeskidshoesinthemiddleor highposition.SeeFigure5.
Figure 3
6
Drive Cable
NOTE:Operationof thissnowthrowerongravelisnot recommendedas loosegravelcanbeeasilypickedupandthrownbytheaugercausing
personalinjuryordamagetothesnowthrower.Ifyouhavetooperateit on gravel,keepskidshoeinhighestpositionformaximumclearance.
/
Speed Control Box
1. Adjustskidshoesbylooseningtwonutsandcarriageboltsoneach skidshoe,andmovingskidshoetothedesiredposition.SeeFigure5.
2. Makecertaintheentirebottomsurfaceofskidshoeisagainstthe groundtoavoidunevenwearon theskid shoes.
3. Tightennutsandboltssecurely.
AugerCable
SpeedControl Cable
Clean-Out Tool
Thistoolhasbeenfastenedwithacabletietotherearoftheaugerhousing forshippingpurposes.Cutandremovecabletieasinstructedonpage3.
Final Adjustments
IMPORTANT:Checktheadjustmentsas instructedand makeany
Figure 4
f
/
/
J
J
Position
MiddlePosition
finaladjustmentsnecessarybeforeoperatingtheunit.Checkall nuts and boltsfortightness.Failuretofollowtheseinstructionsmaycause damageto unit.
Tire Pressure
Theproperinflationpressureis20 psi.Checkthetirepressureperiodi- callyandmaintainequalpressureinbothtiresat alltimes.Excessive
pressure(wellabove20psi) maycausethewheel(tire/rim)assembly
to burstwithsufficientforcetocauseseriousinjury.Donotover-inflate thetire.Usea manualpumporportableelectrictire inflatortoprevent
over-inflation.NEVERUSEANAIRCOMPRESSOR.
,_ WARNING:Over-inflating thetire with excessivepres-
sure(well above20psi)may causethe tire/rim to burst with sufficient forceto cause serious pressure.
Auger Control Test
IMPORTANT:Performthefollowingtestbeforeoperatingthesnow
throwerforthe firsttimeandat thestart ofeachwinterseason.
Figure 5
Checkthe adjustmentof theaugercontrolas follows:
1. Whenaugercontrolis releasedandin thedisengaged"up"posi-
,_ tion,cableshouldhaveverylittleslack,but shouldNOT eningmay preventthe auger from disengaging and compromise
the safety of the snow thrower.
2. Inawell-ventilatedarea,startthesnowthrowerengineas in- structedon page10undertheheadingStartingEngine.Makesure
thethrottleisset inthe FASTposition.
3. Whilestandinginoperator'sposition(behindunit)engageauger.
4. Allowaugerto remainengagedforapproximatelyten (10)seconds
beforereleasingthe augercontrol.Repeatthisseveraltimes.
5. Withtheenginerunningin the FASTpositionandtheaugercontrol
inthedisengaged"up"position,walkto thefrontof themachine.
6. Confirmthattheaugerhascompletelystoppedrotatingandshows
NOsignsof motion.
IMPORTANT:IftheaugershowsANYsignsofrotating,immediatelyreturn totheoperator'spositionandshutofftheengine.Waitforallmovingparts tostopbeforereadjustingtheaugercontrolcableasshownonpage13.
betight.
WARNING:Donot over-tighten the cable.Over-tight-
7
Gasoline Cap -_
Upper Chute
Drive Control
Starter Rope
Shave Plate
Chute Assembly_
Chute Handle
Chute Knob
/
Anger "_ Skid Shoe
Clean-out Tool
'-.... ,J
Figure 6
_ ARNING:Be familiar with all the controls on the snow thrower and their properoperation. Know how to stop the machine
NOTE:CompareFigures6 &7 withyourequipmentandfollowdescrip- tionof controls,givenbelow,to becomefamiliarwiththeiroperation.
Drive Control
Locatedon the undersideof the upperhandle,thedrivecontrolis used toengage/disengagewheels.Squeezethedrivecontrolagainstthe upperhandletoengagethe wheels;releasetodisengage.
Auger Control
Theaugercontrolis adjacenttothe upperhandle.Squeezethe auger controlagainsttheupperhandleto engagetheaugers;releaseto disengagetheaugers.
_ ARNING:Nevermakeadjustments to the chute
iMPORTANT:Referto AugerControlTeston page7 priorto operating yoursnowthrower.Readandfollowall instructionscarefullyand performalladjustmentstoverifyyoursnowthroweris operatingsafely andproperly.
Chute Handle
Thedirectionof snowthrowingcorrespondsto thedirectionof the chuteopening.Usethe chutehandletoturnthechuteassemblyinthe
directionyou wishtothrowthe snow.
and disengagethem quickly.
assembly unless both auger and drive controls are disengaged and the operator isstanding besidethe
unit.
Chute Knob
Thedistancesnowisthrowncan beadjustedbyeitherraisingor
loweringtheupperchute.Loosenthechuteknobonthe sideof the upperchutetoadjust.Pivottheupperchutetodesiredposition,and retightenthechuteknob.
Speed Selection Lever Yoursnowthrowerisequippedwitha 3-speedpowerpropelleddrive system.Thespeediscontrolledbythis speedselectionlever,located on theleftside ofthe upperhandle.Threespeedsareprovided. Withtheleverallthewaydown,towardstheengine,speed1is your slowestspeed.
iMPORTANT:Toshift gears,theunit mustbe runningandthedrive controlmustbereleased.
Shave Plate
Theshaveplatemaintainscontactwithpavementas thesnow throwerispropelled,allowingsnowcloseto pavement'ssurfacetobe
discharged.
Skid Shoe
Thespacebetweentheshaveplateandthe groundcan be adjusted.
Forclosesnowremoval,placeskidshoesin the lowposition.Use
middleorhighpositionwhenareatobe clearedisunevenor on gravel surfaces.
8
f"fMuffler Spark (ydlowCap GasolineCap
OilFill
onengineblock) \
x
X
Carburetor Cow
Ignition Key Starter
Choke
Control Primer Starter
Throttle / Recoil
OilDrain
,._ j
Figure7
Handle
"_ Clean Out Tool
Thecleanouttool isprovidedtounclogthedischargeopening.Donot
unclogdischargechutewhileengineis running.
_ ARNING:Before unclogging, shut off engineand
Choke Control
Activatingchokecontrolclosesthechokeplateoncarburetorandaids
instartingengine.Forinformationonchokeusage,seepage10ofthis manual.
Recoil Starter & Starter Handle
Thismotorisfittedwitha recoilactionpullstartanda mittengrip
handlefor easyaccesswhilewearingglovesor mittens.
Ignition Key
Theignitionkeyis necessaryfortheengineto start.Insertkeyand snapinplace;do notturnit tostart/stopthe unit. Removekeywhen
theunit isnot in use.
Primer
Depressingprimerforcesfueldirectlyintoengine's Iv_KI carburetorto aid incold-weatherstarting.Refertothe startinginstructionsintheOperationsectionofthis
manualforproperprimerusage.
remainbehind handles until all moving partshave stopped completely. Never put your hand inthe
discharge or collector openings. Always usethe clean-out tool provided.
Oil Fill
Removeoil capto addoil. Refertopage14forcheckingandadding oil instructions.
Gasoline Cap
Removegascaptoadd fuel.Unitrunsonregulargas.
NOTE:Thisunit mayincludeafuel plug,whichis onlyusedduring assemblyto keepdirtanddebrisoutof fueltank. Discardthefuel plug
beforefillingthefueltank.
Throttle Control
Thethrottlecontrolislocatedonthe engine.It regulatesthe speedof theengineandalso stopsthe engine.The imageto theright representsthespeedsof thethrottlecontrol.
,:d:::>
@
9
Before Starting Engine
Engine Oil
Theengineisshippedwithoil init.Checktheoil levelbeforefirst use.
Forsubsequentfill-ups,usethe gradeofengineoil specifiedon page
14.Toaddoil:
1. Removethedipstickfromtheoilfill. Pourfreshoilslowlythrough theplug.Replacedipstick.
2. Checkandmakesurethatthelevelofoil is upto the FULLmarkon thedipstick.
Gasoline
,_ WARNING:Gasolineisflammable and cautionmust
,_ WARNING:Keepyour snow thrower awayfrom any
1. Neverfillthefueltankcompletely.Fillthe tanktonomorethan1/2 inchbelowbottomof fillerneckto providespaceforexpansionof
fuel.
NOTE:Thisunit mayincludeafuel plug,whichisonlyusedduring assemblyto keepdirt anddebrisout offuel tank. Discardthefuelplug
beforefillingthefuel tank.
2. Alwaysuseclean,fresh,unleadedgradeautomotivegasoline.Fill thefueltankoutdoorsandusea funnelor spouttopreventspilling.
Makesurethatthe containerfromwhichyou pourthegasolineis cleanandfreefromrustor otherforeignparticles.Makesureto
wipeoff anyspilledfuel beforestartingtheengine.
3. Atthe endofthejob,emptythefueltank ifthe snowthrowerisnot goingto beusedfor30 daysor longer.Storegasolinein aclean
containerand keepthecap in placeonthe container.
CAUTION:Never useengineor carburetor cleanerproducts in
the fuel tank.
be used when handlingor storingit. Donot fill fuel tank while the snow thrower is running, whenit is
hot or whenit is inanenclosedarea.
open flame or an electricalspark and do not smoke during fueling.
To Start Engine
6. Pushprimerbuttonwhilecoveringthe venthole.Removeyour fingerfromthe primerbetweenprimes.Donot primeif temperature is above500F;primetwo timesbetween500F and 150F;and primefour timesbelow150R
7. Graspstarterhandleandpull ropeoutslowlyuntilenginereaches startof compressioncycle (ropewillpullslightlyharderatthis
point).Letthe roperewindslowly.
8. Pull ropewitha rapid,continuous,fullarmstroke.Keepinga firm gripon thestarterhandle,lettheropereturnto thestarterslowly. Repeatuntilenginestarts.
9. Astheenginewarmsup,rotatethechokeknobslowlyto OFF position.If theenginefalters,returnto FULLchoke,thenslowly moveto OFFchokeposition.
10.Allowthe enginetowarmupfor a fewminutesbecausetheengine willnot developfullpoweruntilit reachesoperatingtemperature.
11.Operatetheengineat fullthrottle(FAST)whenthrowingsnow.
For A Warm Start:
1. If restartinganengineafteratemporaryshut-down,rotatechoke toOFFinsteadof FULLanddo notprime.Pullstarterhandleas
instructedbefore.
Before Stopping
1. Runenginefora fewminutestohelpdryoff anymoistureonengine.
2. Toavoidpossiblefreeze-upofthe starter,followthesesteps:
Recoil Starter
a. Withtheenginerunning,pullthestarterropewitha rapid,
continuousfullarmstrokethreeorfour times.
To Stop The Snow Thrower
1. Tostopthe wheels,releasethedrivecontrol.
2. Tostopthrowingsnow,releasetheaugercontrol.
3. Tostopengine,pushthrottlecontrolleverto OFFandpulloutthe key.Do notturn key.
temperature
,_ WARNING:The of muffler and the
rounding areas mayexceed150° F.Avoidtheseareas
sur-
,_ WARNING:Besure no oneother than the operator
NOTE:Forlocationofallthe enginecontrolsreferredtointhis section, referto Figure7.
isstanding nearthe snow thrower while starting or operating. Do not operate this snow thrower unless the chute assembly hasbeen properly installedand
issecured.
For A Cold Start
1. Makesurethataugeranddrivecontrolsarereleased.Attachspark plugwireto sparkplug.
2. Turnfuelvalveon,if soequipped.
3. Movethrottlecontrolto FASTposition.
4. Pushkeyintotheignitionslotsothatitsnapsintoplace.Donotturnkey.
5. Rotatechokecontrolto FULLchokeposition.
Clearing The Snow
CAUTION:Checkthe areato beclearedforforeignobjects.Remove foreignobjects,if any.
1. Starttheenginefollowingstartinginstructions.
2. Allowtheenginetowarmupfor a fewminutesastheenginewill notdevelopfullpoweruntilit reachesoperatingtemperature.
3. Rotatethe chuteassemblytothe desireddirection,awayfrom bystandersand/or buildings.
4. Makingcertainnobystandersorobstaclesareinfrontof the unit, squeezetheaugercontrolcompletelyagainsttheupperhandleto fullyengagetheaugers.
5. Whiletheaugercontrolisengaged,squeezethe drivecontrol completelyagainstthe upperhandletoengagethe wheels.Do not
"feather"thedrivecontrol.
10
6. Asthesnowthrowerstartsto move,maintaina firm holdon the handle,andguidethe snowthroweralongthepathto becleared.
7. Releasetheaugeranddrivecontrolstostopthesnowthrowing actionandforwardmotion.
NOTE:Yourunitisequippedwithaclutch inthetransmission.If the wheelsstopturningwhiletryingtodischargelargevolumesofsnow, immediatelydisengagethedrivecontrolandallowtherotatingaugers todischargesnowfromthe housing.Reducetheclearingwidthand continueoperation.
8. Oneachsucceedingpass,readjustthechuteassemblyto the desiredpositionandslightlyoverlapthepreviouslyclearedpath.
Speed Selector Lever
Yourunitis equippedwitha 3-speedpowerpropelleddrivesystem. Speedposition1,whentheleverisdepressedall thewaydowntoward
themotor,isSlow. Speedposition2 isalittlefasterand3 isthe fastest. SeeFigure8.
Speed Selector
Lever
NOTE:It is notrecommendedthatyouoperatethissnowthroweron gravelas loosegravelcanbeeasilypickedup andthrownbytheauger causingpersonalinjuryand/ordamagetothe snowthrower.
4. Ifforsomereason,you haveto operatethesnowthrowerongravel,
keeptheskidshoeinthe highestpositionformaximumclearance betweenthe groundandtheshaveplate.
5. Cleanthe snowthrowerthoroughlyaftereachuse.
Cleaning The Chute Assembly
Theclean-outtoolisconvenientlyfastenedtotheaugerhousingwitha
mountingclip. Whensnowandice collectinthe chuteassemblyduringoperation,
usethistool tosafelycleanthechuteandchuteopening.Followthe stepsbelowtooperateit.
_ WARNING:Stopenginebymoving throttle leverto
1. Releasebothaugeranddrivecontrols.
2. Stoptheenginebymovingthrottlelevertostopposition.
3. Removethe clean-outtool fromtheclipwhichsecuresitto the rear
ofthe augerhousing.
4. Usetheshovel-shapedendoftheclean-outtooltodislodgeand
scoopanysnowandice whichhasformedin andnearthe chute assembly.
stoppositionand wait for all moving partsto stop before using the clean-outtool.
Figure 8
Tooperatethisfunction,followtheseinstructions:
1. Shiftyoursnowthroweronlywhilethe engineisrunning.
2. Releasedrivecontrolhandlebeforeshifting.
Positioning Discharge Chute
Loosenthechuteknobandpivotupperchutetodesiredposition.Tighten thechuteknobmakingsurethecarriageboltis correctlypositioned.
Rotatechutehandleto desiredoperatingposition. SeeFigure9.
,_ WARNING:Do not liftthe snowthrower at anytimebythe chutehandle.
Operating Tips
1. Formostefficientsnowremoval,removesnowimmediatelyafteritfalls.
2. Dischargesnowdownwindwheneverpossible.Slightlyoverlap eachpreviouspath.
3. Settheskidshoes1/4"belowtheshaveplatefornormalusage. Theskidshoesmaybeadjustedupwardforhard-packedsnow.
_ ARNING:Neveruse your handsto cleansnowand
5. Re-fastentheclean-outtool,withthehandleontherightsideofthe housing,to themountingclipontheaugerhousing.Youcanstart
operatingyoursnowthrowernow. SeeFigure9.
icefrom the chuteassembly or auger housing.
f --,,,
Knob
_er
Housing
Figure9
11
J
General Recommendations
1. Alwaysobservesafetyruleswhenperforminganymaintenance.
2. Thewarrantyon thissnowthrowerdoesnot coveritemsthat have beensubjectedtooperatorabuseor negligence.Toreceivefull valuefromthe warranty,operatormustmaintainthesnowthrower
asinstructedinthismanual.
3. Periodicallycheckallfastenersandhardwareto makesurethese aretight.
f
ShearPin
ill .
iii/
iiiii iiiii
CotterPin
Skid Shoe
_ WARNING: Beforeservicing,repairing,lubricatingor
inspecting,disengageall controlsand stop engine.
Wait until all moving partshavecometo a complete
stop.Disconnectsparkplugwireandground itagainst
the engineto preventunintendedstarting.Alwayswear
safetyglassesduringoperation or while performing anyadjustmentsor repairs.
Replacing the Shave Plate
and Skid Shoes
Theshaveplateandskidshoesonthe bottomofthe snowthrowerare subjectto wear.Theseshouldbecheckedperiodicallyandreplaced whennecessary
1. Toreplace,removetwocarriageboltsandnutssecuringeachskidshoe totheaugerhousing.SeeFig.10
2. Reassemblenewskidshoeswithhardwarejustremoved.Makesurethe skidshoesareadjustedtobelevel.
3. Toremoveshaveplate:Removebothskidshoesandhardware includingcarriageboltsandnutswhichattachshaveplatetothe snowthrowerhousing.Forlocationof shaveplate,see Figure10.
4. Reassemblenewshaveplate,makingsureheadsof thecarriagebolts aretothe insideofthehousing.Reinstallskidshoes.Tightensecurely.
Servicing Augers
Theaugersaresecuredtothe spiralshaftwithfourshearpinsand cotterpins.Ifyou hita foreignobjector icejam,the snowthroweris designedsothatthepinsmayshear.RefertoFigure10. If theaugersdo notturn,checkifthe pinshavesheared.Replace,if needed,withpropershearpins.Referto item42on page19for part
number. IMPORTANT:NEVERreplacetheaugershearpinswithstandardpins
orfasteners.Anydamagetotheaugergearboxorothercomponents, asa resultof doingso,willNOTbe coveredbyyoursnowthrower's warranty.
Lubrication
Fora viewof thelubricationpointsonthe snowthrower,see Figure11.
1. Lubricatepivotpointsontheaugercontrolanddrivecontrolwitha lightengineoiloncea season.
2. Lubricatetheaugeridlerbracketwithalightengineoiloncea season.
Engine
Listedbelowaregeneralrecommendationsabout maintainingyour snowthrowerengine.
1. Beforeoperatingsnowthrower,checkthe oil level.
2. Changeengineoilafterfirst two hoursof operationandevery25 hoursthereafter.
Carriage Bolt
ShavePlate /
LockNut CarriageBolt
LockNut
Figure10
Lubricate
Figure11
3. Cleansparkplugand resetthe electrodegap to0.030"atleast oncea seasonorevery100hoursofoperation;replaceevery200
hoursof operation.
Check V-Belts
Followinstructionsbelowto checkconditionofdrivebeltsevery50 hoursofoperation.
1. Removetheplasticbeltcoveron thefrontof theengineby removingthe self-tappingscrewand pressingtheplastictabsto releasethe beltcover.
2. Visuallyinspectfor frayed,cracked,or excessivelywornoutbelts. Replace,if necessary,followinstructionsbelow.
Replacing Belts
NOTE:Therearetwobeltsonthissnowthrower:anaugerbeltanddrive belt.It isrecommendedthatbothbeltsbereplacedat thesametime.
1. Removethesparkplugwirefromsparkplugandgroundit against theengineto preventaccidentalstarting.
2. Draingasolinefromthegas tankbelowV2tankor runthemachine belowhalf a tank,or placeapieceof plasticsheetunderneaththe
gascap topreventgasolineleakage.
12
J
f
"-... HousingScrew ,j
Figure12
F ....
Figure13
AugerCabi_"_ Adjustment
Bracket
Wood Block
WARNING:Performbeltmaintenanceoutdoorsas somegasmaypossiblyleakfrom thecarburetoreven
thoughyou placedasheetofplasticunderneaththe gascap topreventthe gascapfrom leaking.
Adjusting The Auger Cable
Periodicadjustmenttothe augercontrolcablemayberequireddue to normalstretchandwearonthe belt.Adjustmentis neededif the augersseemto hesitatewhileturning,buttheenginemaintainsspeed, or continueturningwiththe augercontroldisengaged.
1. Loosentherearhexboltonthecableadjustmentbracket.See Figure12.
2. Slidethecableadjustmentbracketbackwardstakingouttheslack intheaugercable.
3. Retightenthe rearhexbolt
4. Startengineandverifyaugercontrolengagesand disengages properly.
NOTE:If augercontinuestorotatewiththe controldisengaged,shut
off engineandreadjust.
Auger Belt
1. Loosentherearscrewonthe augercableadjustmentbracketusing
a 3/8' wrenchandslidethebracketallthewayforwardtoprovide
maximumslack intheaugercable. SeeFigure12.
2. Removethe beltcoverscrewusinga5/16socketwithextension andslightlyraise beltcover. Youmustalso uncliptheplastictab on theothersideto raisethisup.Donotattempttoremovethebelt coverfromtheunit atthistime. SeeFigure13.
3. Loosenthebottomaugerhousingmountingscrewoneachside one(l) fullturnusinga 1/2"socket. SeeFigure12.
4. Usingthesamesocketwrench,removethetopaugerhousing
mountingscrewsoneachside.
NOTE: The topaugerhousingscrewonthe leftsidealsosecuresthe
augercablebracketandcableroller. Payattentionto itslocationand
howit is positionedforreferenceduringreassembly.
5. Pushdownon theunit'shandle,thiswillallowthe beltcover tobe easilyremovedandwillgiveaccessfor thefollowingbelt
maintenanceprocedures.
6. Afterremovingthebelt cover,slipthefrontaugerbelt off ofthe enginepulleybypushingit forwardandrollingin offofthe pulley.
7. Pushdownon theunit'shandlefurtheropeningthisareaand
providingbetteraccesstothe augerpulley. Youmaywishtoplace
a woodblockunderthe augerhousingtoholdtheunitopen.See
Figure14
8. Pushtheaugerbeltidlerpulleyin releasingtheaugerbrake,which
isthe tabthat holdsthe beltontothe augerpulley.Removethebelt.
9. Replacewithnewbeltafterreplacingthedrivebelt.
NOTE: If not replacingdrivebelt,thenproceedto Step5 intheDrive Beltsection.
Figure14
13
Drive Belt
NOTE:ToreplacetheDriveBelt,youmustfirstfollowAugerBelt instructions.Replacethedrivebeltbeforereassemblingthenewauger
belt.
1. Removehairpinclipand pivotrodfromunit. SeeFigure15.
2. Maneuvercontrolarmout anddisconnectdrivecable.
3. Pullidlerpulleyonright handsideout, releasingtensionon drive belt. Removedrivebeltfromidlerpulleyandtransmissionpulley. SeeFigure16
4. Rotatecontrolarmin orderto maneuverbeltfromunit. Remove beltand replacewithnewbelt.
NOTE: Besureto maintainpositionofthemulti-speedpulley assemblyso thatthebelt Iocatorpinin thetop position.
5. Reassemblein theexactoppositeorder.
6. Afterreassemblyis completed,be sureto adjusttheaugercable. Refertothe "AdjustingAugerCable"instructionson Page13of this
manual.
Checking Oil Level
Beforeoperatingsnowthrower,checkthe oil levelbyfollowingsteps below.
1. Withengineonlevelground,oil mustbeto FULLmarkon dipstick.
2. Stopengineandwaitseveral minutesbeforecheckingoillevel. Removeoil fillcap anddipstick.
3. Wipedipstickclean,insertit intooil fillholeandtightensnugly.
4. Removedipstickandcheck.If oil isnotuptotheFULLmarkon dipstick,addoil.
FULLJ M_int_inOilLevel
_ Between FULL and ADD
ADD
Figure15
Changing Oil
Changeengineoilafterfirsttwo hoursofoperationandevery25hours thereafter.Inordertochangeoil,you willhavetofirstdraintheused engineoil fromtheengineandthen refillwithfreshoil.
1. Drainoilwhileengineis warm.Removeoildrainpluglocatedatthebot- tomoftherecoilstarteroftheengine.Catchoilina suitablecontainer.
2. Whenengineis drainedofalloil, replacedrainplugsecurely.
3. Removethedipstickfromtheoilfill. Forlocationof theoil fill,see Figure7.Pourfreshoilslowlythroughtheplug. Replacedipstick.
4. Checkandmakesurethatthelevelofoil is upto the FULLmarkon thedipstick.
NOTE:Althoughmulti-viscosityoils (5W30,10W30,etc.)improve startingincold weather,theycouldalso resultin higheroilconsump- tionwhen usedabove32°RCheckyoursnowthrower'sengineoil levelmorefrequentlyto avoidpossibleenginedamagefromrunning lowon oil. Seethe ViscosityChartin Figure17.
14
Synthetic Multi Grade ; SAE0W-30
I
Figure16
1
Figure17
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