Craftsman 24737010 Owner’s Manual

Operator's Manual
CRRFTSMRH
21" LAWN MOWER
Model No. 247.37010
o SAFETY
ASSEMBLY
OPERATION
CAUTION: Before using this product, read this
manual and follow all
MAINTENANCE PARTS LIST
o ESPANOL, p. 33
safety rules and operating
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FORMNO.769-07572
11/28/2011
WarrantyStatement..................................Page2
SafetyInstructions....................................Pages3-6
SlopeGuide..............................................Page7
Assembly..................................................Pages8-11
Operation..................................................Pages12-13
Off-SeasonStorage..................................Page18
Troubleshooting........................................Page19
PartsList...................................................Page20-28
Espa_ol.....................................................Page33
ServiceNumbers......................................BackCover
ServiceandMaintenance.........................Pages14-17
Craftsman TwoYearFullWarranty
FORTWOYEARSfromthedateofpurchase,thisproductiswarrantedagainstanydefectsinmaterialor workmanship.Defectiveproductwill
receivefreerepairorfree replacementifrepairisunavailable. Forwarranty coverage details to obtain repair or replacement,visit the website: www.craftsman.com.
This warranty covers ONLYdefects in material andworkmanship. Warrantycoverage does NOTinclude:
Expendableitemswhichcanwearoutfromnormalusewithinthe warrantyperiod,suchas mowerblades,bladeadapters,belts,filters,or sparkplugs.
Productdamageresultingfromuserattemptsat productmodificationor repairorcausedbyproductaccessories.
Repairsnecessarybecauseof accidentorfailureto operateormaintaintheproductaccordingtoallsuppliedinstructions. Preventativemaintenanceor repairsnecessarydueto improperfuel mixture,contaminatedorstalefuel.
Thiswarrantyisvoidif thisproductiseverusedwhileprovidingcommercialservicesorifrentedtoanotherperson. Thiswarrantygivesyouspecificlegalrights,andyou mayalsohaveotherrightswhichvaryfromstatetostate.
Sears Brands ManagementCorporation, Noffman Estates,IL 60179
EngineOilType: SAE30 EngineOilCapacity: 15ounces
Fuel: UnleadedGasoline SparkPlug: Champion®RC12YC
Engine: Briggs& Stratton
ModelNumber.................................................................
Serial Number.................................................................
Dateof Purchase .............................................................
Recordthemodelnumber,serialnumber
anddateof purchaseabove
©SearsBrands,LLC 2
Thissymbolpointsout importantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowall instructionsin thismanual
beforeattemptingto operatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyou seethis
symbol,HEEDITSWARNING!
Thismachinewasbuiltto beoperatedaccordingtothesafeopera- tionpracticesinthis manual.Aswithanytypeof powerequipment, carelessnessorerroron the partoftheoperatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknowntoStateof California tocausecancerandbirthdefectsorotherreproductiveharm.
Batteryposts,terminals,and relatedaccessoriescontainleadand
leadcompounds,chemicalsknowntothe Stateof Californiato causecancerandreproductiveharm.Washhandsafterhandling.
GENERAL OPERATION
* Readthisoperator'smanualcarefullyinitsentiretybefore
attemptingtoassemblethis machine.Read,understand,and followall instructionsonthe machineandinthemanualsbefore
operation.Keepthismanualina safeplaceforfutureand regular referenceandfororderingreplacementparts
, Becompletelyfamiliarwiththe controlsandtheproperuseofthis
machinebeforeoperatingit.
, Thismachineisa precisionpieceofpowerequipment,not a
plaything.Therefore,exerciseextremecautionat alltimes.This machinehasbeendesignedto performonejob: to mowgrass. Donot useit foranyotherpurpose.
, Neverallowchildrenunder14yearsof agetooperatethis
machine.Children14andovershouldreadandunderstandthe instructionsandsafeoperationpracticesin thismanualandon
themachineandshouldbetrainedandsupervisedbyan adult.
, Only responsibleindividualswhoarefamiliarwiththeserulesof
safeoperationshouldbe allowedtousethis machine.
, Thoroughlyinspecttheareawheretheequipmentistobe used.
Removeallstones,sticks,wire,bones,toysandotherforeign objects,whichcouldbetrippedoverorpickedupandthrownby theblade.Thrownobjectscancauseseriouspersonalinjury.
, Planyour mowingpatterntoavoiddischargeofmaterialtoward
roads,sidewalks,bystandersandthe like.Also,avoiddischarg- ingmaterialagainstawallorobstruction,whichmaycause dischargedmaterialto ricochetbacktowardtheoperator.
, Tohelpavoidbladecontactor a thrownobjectinjury,stayin
operatorzonebehindhandlesandkeepchildren,bystanders, helpersandpetsat least75feetfrommowerwhileit is inopera- tion.Stopmachineif anyoneentersarea.
Your Responsibility--Restricttheuseofthispowermachineto personswhoread,understandandfollowthewarningsandinstruc-
tionsin thismanualandon themachine.
SAVE THESE INSTRUCTIONS!
Alwayswearsafetyglassesorsafetygogglesduringoperation andwhileperformingan adjustmentorrepairto protectyoureyes. Thrownobjectswhichricochetcancauseseriousinjurytothe eyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacks and shirts.Shirtsand pantsthatcoverthearmsandlegsand
steel-toedshoesare recommended.Neveroperatethis machine inbarefeet,sandals,slipperyor light-weight(e.g.canvas)shoes.
Donot puthandsor feetnearrotatingpartsor underthecutting
deck.Contactwithbladecan amputatefingers,hands,toesand feet.
A missingordamageddischargecovercancausebladecontact or thrownobjectinjuries.
Manyinjuriesoccuras a resultofthemowerbeingpulledoverthe footduringafallcausedby slippingortripping.Do notholdonto themowerif youarefalling:releasethehandleimmediately.
Neverpullthemowerbacktowardyouwhileyou arewalking.If youmustbackthemowerawayfroma wallor obstructionfirst
lookdownandbehindtoavoidtrippingandthen followthese
steps:
1. Stepbackfrommowerto fullyextendyourarmsforward.
2. Besureyouarewellbalancedwithsurefooting.
3. Pullthemowerbackslowly,nomorethanhalfwaytoward
you.
4. Repeatthesestepsasneeded.
Donot operatethemowerwhileunderthe influenceofalcoholor drugs.
Donot engagetheself-propelledmechanismon machinesso equippedwhilestartingengine.
3
Thebladecontrolhandleis a safetydevice.Neverattemptto bypassitsoperation.Doingsomakesthesafetydeviceinopera- tiveandmayresultin personalinjurythroughcontactwiththe rotatingblade.Thebladecontrolhandlemustoperateeasily in bothdirectionsandautomaticallyreturntothe disengaged positionwhenreleased.
Neveroperatethemowerinwetgrass.Alwaysbe sureof your footing.A slip andfallcancauseseriouspersonalinjury.Ifyou feelyou arelosingyourfooting,releasethebladecontrolhandle immediatelyandthebladewill stop rotatingwithinthreeseconds.
Mowonlyin daylightorgoodartificiallight.Walk,neverrun.
Stopthe bladewhencrossinggraveldrives,walksorroads.
Iftheequipmentshouldstartto vibrateabnormally,stopthe engineandcheckimmediatelyfor thecause.Vibrationis gener- allya warningoftrouble.
Shutthe engineoff andwaituntilthebladecomestoa complete stopbeforeremovingthe grasscatcheroruncloggingthechute. Thecuttingbladecontinuesto rotateforafewsecondsafterthe bladecontrolisreleased.Neverplaceanypartofthe bodyinthe bladeareauntilyou aresurethe bladehasstoppedrotating.
Neveroperatemowerwithoutpropertrailshield,dischargecover, grasscatcher,bladecontrolhandleor othersafetyprotectivede- vicesin placeandworking.Neveroperatemowerwithdamaged safetydevices.Failuretodo socan resultinpersonalinjury.
Mufflerandenginebecomehotandcancausea burn.Donot touch.
Neverattempttomakea wheelorcuttingheightadjustmentwhile theengineis running.
Onlyuse partsand accessoriesmadeforthismachinebythe manufactureraslistedin the PartspagesofthisOperator's Manual.Failuretodosocan resultin personalinjury.
Whenstartingengine,pullcordslowlyuntil resistanceisfelt,then pullrapidly.Rapidretractionof startercord(kickback)willpull handandarmtowardenginefasterthanyoucanlet go.Broken bones,fractures,bruisesor sprainscould result.
If situationsoccurwhicharenotcoveredinthismanual,usecare andgoodjudgement.Contact1-800-4MY-HOME®forinformation
andassistance.
SLOPE OPERATION
Slopesareamajorfactorrelatedto slipandfallaccidents,whichcan resultinsevereinjury.Operationon slopesrequiresextracaution.If youfeel uneasyona slope,do notmowit. Foryour safety,usethe SlopeGuideincludedaspartof thismanualto measureslopesbefore operatingthis machineona slopedorhillyarea.Ifthe slopeis greater than15degrees,donot mowit.
Do:
o
Mowacrossthefaced slopes;neverupanddown.Exercise
extremecautionwhenchangingdirectiononslopes.
Watchfor holes,ruts,rocks,hiddenobjects,or bumpswhichcan causeyouto sliportrip.Tallgrasscanhideobstacles.
Alwaysbesureofyourfooting.A slipandfallcancauseserious personalinjury.Ifyou feelyou arelosingyourbalance,release thebladecontrolhandleimmediatelyandthe bladewillstop
rotatingwithinthree(3) seconds.
DoNot:
Donotmowneardrop-offs,ditchesorembankments,because youcouldloseyourfootingorbalance.
Donotmowslopesgreaterthan15degreesas shownon the slopeguide.
Donotmowon wetgrass.Unstablefootingcouldcauseslipping.
CHILDREN
Tragicaccidentscanoccurif theoperatorisnot alerttothepresence ofchildren.Childrenareoftenattractedto themowerandthemowing activity.Theydonotunderstandthe dangers.Neverassumethat childrenwill remainwhereyoulastsawthem.
Keepchildrenoutofthe mowingareaandunderwatchfulcareof
a responsibleadultotherthantheoperator.
Bealertandturnmoweroffif achildentersthe area.
Beforeandwhilemovingbackwards,lookbehindanddownfor smallchildren.
Useextremecarewhenapproachingblindcorners,doorways, shrubs,trees,orotherobjectsthatmayobscureyourvisionof a childwhomayrunintothe mower.
Keepchildrenawayfromhot or runningengines.Theycansuffer burnsfroma hot muffler.
Neverallowchildrenunder14yearsofagetooperatethis machine.Children14andovershouldreadand understandthe
instructionsandsafeoperationpracticesinthis manualandon themachineandbetrainedandsupervisedby an adult.
SERVICE
SafeHandlingOf Gasoline:
Toavoid personalinjuryor propertydamageuseextremecare in handlinggasoline.Gasolineisextremelyflammableandthe vaporsareexplosive.Seriouspersonalinjurycanoccurwhen gasolineis spilledonyourselfor yourclothes,whichcanignite. Washyourskinandchangeclothesimmediately.
Useonlyanapprovedgasolinecontainer.
Neverfillcontainersinsideavehicleoron atruckortrailer bed witha plasticliner.Alwaysplacecontainerson thegroundaway
fromyourvehiclebeforefilling.
Removegas-poweredequipmentfromthetruckortrailerand
refueliton theground.Ifthisis notpossible,thenrefuelsuch equipmenton atrailerwitha portablecontainer,ratherthanfrom a gasolinedispensernozzle.
Keepthenozzleincontactwiththe rimofthe fueltankor containeropeningatall timesuntilfuelingiscomplete.Donotuse a nozzlelock-opendevice.
4
Extinguishall cigarettes,cigars,pipesandothersources ofignition.
Neverfuelmachineindoorsbecauseflammablevaporswill accumulateinthearea.
Neverremovegascap oraddfuelwhileengineis hotor running. Allowengineto coolat leasttwo minutesbeforerefueling.
Neverover-fillfueltank.Toallowforexpansionofthefuel,donot fillabovethebottomofthe fueltankneck.
Replacegasolinecapandtightensecurely.
If gasolineisspilled,wipeit offtheengineandequipment.Move machinetoanotherarea.Wait5 minutesbeforestartingengine.
Neverstorethemachineorfuel containernearanopenflame, sparkor pilotlightasonawaterheater,spaceheater,furnace, clothesdryerorothergas appliances.
Toreducefirehazard,keepmachinefreeof grass,leaves,or otherdebrisbuild-up.Cleanupoil orfuelspillageand removeany
fuel-soakeddebris. Allowmachinetocoolat least5 minutesbeforestoring.
GeneralService:
Neverrunanengineindoorsor ina poorlyventilatedarea.Engine exhaustcontainscarbonmonoxide,anodorlessanddeadlygas.
Beforecleaning,repairing,or inspecting,makecertainthe bladeandall movingpartshavestopped.Disconnectthe spark plugwireandgroundagainstthe enginetopreventunintended starting.
Checkthebladeandenginemountingboltsatfrequentintervals forpropertightness.Also,visuallyinspectbladefordamage(e.g., bent,cracked,worn).Replacebladewiththeoriginalequipment manufacture's(O.E.M.)bladeonly,listedinthePartspagesofthis manual.Useofpartswhichdonotmeetthe originalequipment specificationsmayleadto improperperformanceandcompro- misesafety!
Mowerbladesaresharpandcancut. Wrapthe bladeor wear gloves,anduse extracautionwhenservicingthem.
Keepall nuts,bolts,andscrewstighttobe suretheequipmentis insafeworkingcondition.
Nevertamperwithsafetydevices.Checktheirproperoperation regularly.
Afterstrikingaforeignobject,stopthe engine,disconnectthe sparkplugwireand groundagainsttheengine.Thoroughly inspectthe mowerforanydamage.Repairthedamagebefore startingandoperatingthemower.
Neverattempttomakea wheelorcuttingheightadjustmentwhile theengineisrunning.
Grasscatchercomponents,dischargecover,andtrailshieldare subjectto wearanddamagewhichcouldexposemovingpartsor allowobjectstobethrown.Forsafetyprotection,frequentlycheck componentsand replaceimmediatelywithoriginalequipment manufacturer's(O.E.M.)partsonly,listedinthePartspages ofthismanual.Useof partswhichdo notmeettheoriginal equipmentspecificationsmayleadto improperperformanceand compromisesafety!
Donot changetheengine'sgovernorsettingorover-speedthe engine.Thegovernorcontrolsthemaximumsafeoperatingspeed ofthe engine.
Checkfuelline,tank,cap,andfittingsfrequentlyfor cracksor
leaks.Replaceifnecessary.
Donot crankenginewith sparkplugremoved.
Maintainor replacesafetyandinstructionlabels,asnecessary.
Observeproperdisposallawsand regulations.Improperdisposal offluidsandmaterialscanharmtheenvironment.
Accordingto theConsumerProductsSafetyCommission(CPSC) andthe U.S.EnvironmentalProtectionAgency(EPA),thisproduct
hasanAverageUsefulLifeof seven(7)years,or 140hoursof
operation.Atthe endoftheAverageUsefulLifehavethemachine
inspectedannuallybya Searsorotherqualifiedservicedealer
toensurethatallmechanicalandsafetysystemsareworking
properlyand notwornexcessively.Failuretodosocanresultin
accidents,injuriesor death.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryor death,do notmodifyengineinanyway. Tamperingwiththegovernorsettingcanleadtoa runawayengineand causeitto operateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.Doingsowill voidthe productwarranty.
NOTICE REGARDING EMISSIONS
EngineswhicharecertifiedtocomplywithCaliforniaandfederal
EPAemissionregulationsfor SORE(SmallOff RoadEquipment)are certifiedto operateonregularunleadedgasoline,and mayinclude thefollowingemissioncontrolsystems:EngineModification(EM) and ThreeWayCatalyst(TWC)ifsoequipped.
SPARK ARRESTOR
Thismachineisequippedwithaninternalcombustionengineand shouldnotbe usedonor nearanyunimprovedforest-covered, brush-coveredorgrass-coveredlandunlessthe engine'sexhaust systemisequippedwitha sparkarrestormeetingapplicablelocalor statelaws(if any).
Ifa sparkarrestorisused,itshouldbe maintainedineffectiveworking orderbytheoperator.Inthe StateofCaliforniatheaboveisrequired
bylaw(Section4442ofthe CaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws. Federallawsapplyonfederallands. A sparkarrestor(PartNo.398067)forthemufflerisavailablethrough
yournearestSearsPartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfollowall instructionsonthemachine beforeattemptingto assembleandoperate.
READ THE OPERATOR'S MANUAL(S)
i
i
®
Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
DANGER -- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass catcher is in its proper place. If damaged, replace immediately.
DANGER -- BYSTANDERS Do not mow when children or others are around.
J
DANGER-- HAND/FOOT CUT Keep hands and feet away from rotating parts.
DANGER -- THROWN DEBRIS Remove objects that can be thrown by the blade in any direction. Wear safety glasses.
DANGER -- SLOPES Use extra caution on slopes. Do not mow slopes greater than 150.
WARNING--GASOLINE ISFLAMMABLE Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
6
15° Slope
15° Slope
X
(OK)
_- _. Figure1
_O._daShed._fine
USETHiS SLOPEGAUGETO DETERMINE
iFA SLOPEiSTOOSTEEPFORSAFEOPERATION!
Tochecktheslope,proceedasfollows:
1. Removethis pageandfold alongthe dashedline.
2. Locateaverticalobjecton or behindthe slope(e.g.a pole,building,fence, tree, etc.)
3. Aligneitherside oftheslopegaugewith theobject(SeeFigure1 andFigure2 ).
4. Adjust gaugeup or downuntil theleft cornertouchestheslope (SeeFigure1andFigure2).
5.
If thereis agap belowthe gauge,theslopeis too steepfor safeoperation(SeeFigure2above).
(TOO STEEP)
Figure2
Slopes area majorfactor relatedto tip-over and roll-overaccidentswhich can result in severeinjury or death. Do notoperate machineon slopes in excess of 15degrees. Allslopes requireextra caution.Always mowacrossthe face of slopes, never mow up and down slopes.
IMPORTANT:Thisunit isshippedwithoutgasolineoroil intheengine. Becertaintoserviceenginewithgasolineandoilas instructedinthe Operationsectionbeforestartingor runningyourmachine.
NOTE:Referenceto rightand lefthandsideoftheLawnMoweris observedfromtheoperatingposition.
OPENING CARTON
1. Cuteachcornerofthe cartonverticallyfromtopto bottom.
2. Removeall looseparts.
3. Removeloosepackingmaterial.
REMOVING UNIT FROM CARTON
1. Liftunitfromthe reartodetachit fromunderlyingcartonmaterial androllunitout ofcarton.
2. Checkcartonthoroughlyforanyotherlooseparts.
f
LOOSE PARTS IN CARTON
SideDischargeCover
EngineOil
ASSEMBLY
Attaching The Handle
1. Removeany packingmaterialwhichmaybebetweenupperand lowerhandles.
A. Removewing nutsandcarriageboltshandleas shown
in Figure1.Donot loosenorremoveadjacenthexhead screws.
B. Whilestabilizingmowersoit doesn'tmove,pivotupper
handleupas showninFigure2.Do notcrimpcablewhile liftingthehandleup.
2. RemoveT-boltsfromthehandlebracketsasshownin Figure3.
E
J
Figure2
Figure3
Figure1
.
Followthestepsbelowtocompletehandleassembly: A. Pullupwardonthe handleuntilholesin lowerhandle(shown
in Figure3deckcutaway)lineupwith holesinhandle bracket.SeeFigure4.
NOTE:Whenpullingupwardonhandle,makesureto notpullhandle allthewayout.
B. Insertthe T-boltsremovedin stepearlierthroughthehandle
bracketsandlowerhandleandtightensecurelyto securethe handlein place.SeeFigure4.
C. Reattachwingnutsandcarriageboltsremovedearlierinto
lowerholesofhandleas shownin Figure5.
4. Theropeguideis attachedtotheright sideoftheupperhandle. Loosenthewingknobwhichsecurestheropeguide.Referto Figure6.
A. Holdbladecontrolagainstupperhandle. B. Slowlypullstarterropehandlefromengineandslip starter
ropeintothe ropeguide.SeeFigure6.
C. Tightenropeguidewingknob. D. Usecabletiestosecurebladecontrolcabletolowerhandle.
f
Figure5
',_. J
Figure4
Figure6
9
Attaching Side Discharge Cover Yourmowerisshippedasa mulcher.Toconverttoside discharge,
makesuregrasscatcherisoff of theunitand reardischargedooris closed.
1. Onthesideof themower,liftthe mulchingcover.SeeFigure7.
2. Slidetwo hooksofside dischargecoverunderhingepinon mulchingcoverassembly.Lowermulchingcover.Do notremove sidemulchingcoveratanytime, evenwhenyouarenot mulching.
ADJUSTMENTS
f
Side Mulching
Cover
\ ............................0
\\
\
Gi
j ii
Cutting Height Thereisa cuttingheightadjustmentleverlocatedabovethefrontand
rearrightwheel.
1. Pulltheheightadjustmentleveroutwardtowardswheel(unitwill tendto fallwhenleverismovedoutward).SeeFigure8.
2. Moveleverto desiredpositionfora changeincuttingheight.See Figure8.
3. Releaselevertowardsdeck.
IMPORTANT:Allwheelsmustbeplacedinthe sameposition.For roughor unevenlawns,moveeachheightadjustmentlevertoa higher position.Thiswill preventyoufromcuttingthegrasstooclosetothe ground.
Handle Pitch Forconvenienceofoperation,youmayadjustthepitchof thehandle
asfollows:
1. Removewing nutsandcarriageboltsfromhandle.SeeFigure9.
2. Positionthehandlein oneof thethreepositionsthatis most comfortable.SeeFigure9 inset.
3. Secureintopositionwithwingnutsandcarriageboltsremoved earlier.
Cover
Figure7
f
Higher
Figure9
Figure8
J
10
Recoil Starter ................
Side Discharge
Cover
Cutting Height Adj
Lever
Mulch Plug
Figure10
BLADE CONTROL
Thebladecontrolisattachedtotheupperhandleof themower. Depressandsqueezeit againsttheupperhandleto operatetheunit. Releaseitto stopengineandblade.
Thisbladecontrolisa safetydevice.Neverattempttobypassits operation.
CUTTING HEIGHT ADJUSTMENT LEVER
Oneadjustmentleveris locatedon therightrearwheelandoneis locatedontherightfrontwheel.Bothlevershaveto beat thesame positiontoensurea uniformcut.To adjustthecuttingheight,referto theAssemblySection.
MULCH PLUG
Themulchplugis usedfor mulchingpurposes.Insteadofcollecting thegrassclippingsin agrasscatcheror usingthesidedischarge chute,somemowermodelshavetheoptionof recirculatingthe clippingsbacktothe lawn.Thisiscalledmulching.
SIDE DISCHARGE COVER
Yourmowerisshippedasa mulcher.Todischargethegrassclippings tothe sideinstead,followtheinstructionsin theAssemblysectionto attachthe sidedischargecover.
Keephandsandfeetawayfromthe chuteareaon cuttingdeck.Refer
towarninglabelonthe unit.
RECOIL STARTER
Therecoilstarteris attachedtotheright upperhandle.Standbehind theunit andpulltherecoilstarterropeto starttheunit.
OIL FILL CAP/DIPSTICK
Referto the Maintenancesectionforinstructionsoncheckingtheoil.
TRAIL SHIELD
Thetrail shieldis attachedtotherearofthemowerand isthereto
protecttheoperatorfromflyingdebris.Do notusethemowerunless
theshieldisfullyfunctionalandin place.
Meets ANSi Safety Standards
CraftsmanLawnMowersconformto the safetystandardoftheAmericanNationalStandardsInstitute(ANSI).
11
GAS AND OiL FILL-UP f "_
IMPORTANT:Thisunit isshippedwithoutgasolineoroil intheengine. Becertaintoserviceenginewithgasolineandoilas instructedinthis sectionbeforestartingor runningyourmachine.
Oil (one 15 ounce bottle shipped with unit) FirstTime Use
1. Removeoil fill dipstick(G).SeeFigure11.
2. Withthe moweronlevelground,emptyentirecontentsofoil bottle providedintotheengineoil fill (H).
3. Replaceoil filldipstickandtighten.
Subsequent Uses Use4-strokemotoroilthatmeetsor exceedstherequirementsfor
APIservicecategorySF,SG,SH,SJorhigher.AlwayschecktheAPI servicelabelon the oilcontainerto besureit includesthelettersSF, SG,SH,SJ or higher.
Outdoortemperaturesdeterminetheproperoilviscosityforthe engine. Usethechartto selectthebestviscosityfortheoutdoortemperature rangeexpected.
f
"h
40 30
20 10
°30
A minimumof87 octane/87AKI(91RON).
Gasolinewithupto 10%ethanol(gasohol)isacceptable. Refuelina well-ventilatedareawiththeenginestopped.Iftheengine
hasbeenrunning,allowittocool first.Neverrefuelthe engineinsidea buildingwheregasolinefumesmayreachflamesorsparks.
Gasolineishighlyflammableandexplosive,andyoucan be burnedor seriouslyinjuredwhenrefueling.Stopengineand keep heat,sparks,and flameaway.Refuelonlyoutdoors.Wipe upspills
immediately.
ifyourequipmentwillbe usedonan infrequentorintermittentbasis, pleaserefertothe Off SeasonStoragesectionforadditionalinforma-
tion regardingfuel deterioration.
Figure11
* Below40°F(4°C)theuse ofSAE30 willresultin hardstarting. **Above80°F(27°C)theuseof 10W-30maycauseincreasedoil
consumption.Checkoil levelmorefrequently.
1. Checktheoil withtheenginestoppedandlevel.
2. Removethe oil filldipstickandwipeit clean.
3. Insertandtightenthe oilfilldipstick.Removeittochecktheoil level.SeeFigure11.
4. Iftheoil levelisnearor belowthelowerlimitmarkonthe dipstick, removetheoil fill dipstick,andfillwiththe recommendedoil tothe upperlimitmark(J). Donotoverfill.
5. Reinstalltheoilfilldipstick.
Gasoline
Donotuseunapprovedgasolines,suchas E85.Do notmixoilin gasolineormodifyengineto runonalternatefuels.Thiswilldamage theenginecomponentsandvoid the engine warranty.
Fuelmustmeet these requirements:
Clean,fresh,unleadedgasoline.
NOTE:Fuelcandamagepaintandsometypesof plastic.Becareful notto spillfuelwhenfilling yourfueltank.
Neverusestaleorcontaminatedgasolineoranoil/gasolinemixture.
Avoidgettingdirt orwaterin the fueltank.
1. Removethe fueltankcap.
2. Fillthefueltankwithfuel.To allowforexpansionofthe fuel,do notfill abovethe bottomofthefueltankneck.Donotoverfill.
Wipeupspilledfuelbeforestartingtheengine.
3. Installthefueltankcapandtightenituntil itclicks.
4. Movelawnmoweratleast10feet awayfromthefuel container/ sourceandsitebeforestartingtheengine.
Besurenooneotherthantheoperatoris standingnearthelawn mowerwhilestartingengineoroperatingmower.Neverrunengine indoorsorin enclosed,poorlyventilatedareas.Engineexhaust containscarbonmonoxide,an odorlessanddeadlygas.Keephands, feet,hairand looseclothingawayfromanymovingpartson engine
andlawnmower.
12
TO START ENGINE
1. Standingbehindthemower,squeezethe bladecontrolhandle againstupperhandle.SeeFigure12.
2. Holdingthesetwohandlestogetherfirmly,grasprecoilstarter handleandpull ropeslowlyuntil resistanceisfelt,thenpullwitha rapid,continuous,full armstroke.SeeFigure12.Keepingafirm griponthestartercordhandle,letthe roperewindslowly.Repeat untilenginecranks.Lettheroperewindeachtimeslowly.
Rapidretractionof startercord(kickback)willpullhandandarm towardenginefasterthanyoucan letgo. Brokenbones,fractures, bruisesorsprainscouldresult.
TO STOP ENGINE
1. Releasebladecontroltostopthe engineandblade.
Waitforthe bladeto stopcompletelybeforeperforminganyworkon themower.
USING YOUR LAWN MOWER
Besurelawnisclearofstones,sticks,wire,orotherobjectswhich coulddamagelawnmoweror engine.Suchobjectscouldbeaccidently thrownbythemowerin anydirectionandcauseseriouspersonalinjury tothe operatorandothers.
Theoperationofany lawnmowercanresultinforeignobjectsbeing thrownintothe eyes,whichcandamageyoureyesseverely.Always wearsafetyglasseswhileoperatingthemower,or whileperforming anyadjustmentsor repairsonit.
Figure12
USING AS MULCHER
Formulchinggrass,removethe sidedischargechutefromthemower. Foreffectivemulching,donot cutwetgrass.If thegrasshas beenal- lowedtogrowin excessof fourinches,mulchingis notrecommended. Usethegrasscatchertobagclippingsinstead.
If youstrikea foreignobject,stoptheengine.Disconnectthespark plugwire,thoroughlyinspectmowerforanydamage,andrepair damagebeforerestartingandoperating.Extensivevibrationof mower duringoperationisan indicationofdamage.Theunitshouldbe promptlyinspectedandrepaired.
13
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall controlsandstoptheengine.Waituntilallmovingpartshavecometo acompletestop.Disconnectsparkplugwireandgrounditagainstthe enginetopreventunintendedstarting.
=
EachUse
1st5 hours
Annuallyor25hours
Annuallyor50hours
Annually
BeforeStorage
Cleanmoreoftenunderdustyconditionsor whenairbornedebrisis
.
Engineoillevel
2.
Looseormissinghardware
3.
Unitandengine.
1.
Engineoil
1.
Aircleanert
2.
Controllinkages/pivotsandwheels
3.
Undersideofmowerdeck
1.
Engineoil
1.
Sparkplug
2.
AirCleaner
1.
Fuelsystem
Followthemaintenanceschedulegivenbelow.Thischartdescribes serviceguidelinesonly.UsetheServiceLogcolumnto keeptrackof completedmaintenancetasks.To locate the nearest SearsService Centeror toscheduleservice,simplycontactSearsat
1-800-4-MY-HOME®.
1. Check
2. Tightenor replace
3. Clean
1. Change
1. Clean
2. Lubewithlightoil
3. Clean
1. Change
1. Replace
2. Replace
1. Runengineuntil itstopsfromlackof fuel,oraddstabilizertoa fulltankof
freshfuelpriorto storage.
_resent.Replaceaircleanerifverydirty.
14
Alwaysstopengine,disconnectsparkplugwire,andgroundagainst enginebeforeperformingany typeofmaintenanceon yourmachine.
GENERAL RECOMMENDATIONS
Alwaysobservesafetyruleswhenperforminganymaintenance.
Thewarrantyon thislawnmowerdoesnotcoveritemsthathave beensubjectedto operatorabuseor negligence.Toreceivefull valuefromwarranty,operatormustmaintainthe equipmentas
instructedhere.
Changingof engine-governedspeedwillvoidenginewarranty.
Alladjustmentsshouldbecheckedat leastonceeach season.
Periodicallycheckall fastenersandmakesurethesearetight.
ENGINE MAINTENANCE
Spark Plug Forgoodperformance,the sparkplugmustbeproperlygappedand
freeof deposits.Replacethesparkplugannually.
1. Disconnectthe capfromthe sparkplug,andremoveanydirtfrom thesparkplugarea.
2. Usethepropersizesparkplugwrenchto removethesparkplug.
f
Electrode
Figure13
NOTE:Replacewitha Champion®RC12YCsparkplug.
3. Checkthegapwitha wiregauge.SeeFigure13.Sparkpluggap shouldbe0.020in(0.51ram).If necessary,resetthegap.
4. installandtightenthesparkplugto therecommendedtorque(180 Ib-in[20 Nm]).
5. Attachthe sparkplugcapto thesparkplug.
Air Cleaner A dirtyaircleanerwill restrictairflowtothecarburetorandcausepoor
engineperformance,inspectthe filtereachtimetheengineisoper- ated.Youwillneedto cleanthe filtermorefrequentlyifyouoperatethe enginein verydustyareas.
Cleantheair cleanerevery25hoursofoperationoroncea season. Replacetheaircleanerannually.
Neverstartor runthe enginewiththeaircleanerassemblyortheair filterremoved.
NOTE:Do notuse pressurizedairorsolventstocleanthefilter.Pres- surizedair candamagethefilterandsolventswill dissolvethefilter.
Theair cleanersystemusesa pleatedfilter.
1. Openthecover(B). SeeFigure14.
2. Removethefilter(D).
3. Toloosendebris,gentlytapthe filterona hardsurface,ifthefilter isexcessivelydirty, replacewitha newfilter.
4. Installthefilter (D).
5. CIosethecover(B).
Figure14
15
Check Engine Oil Checkoillevelbeforeeachoperation.Besureoil levelismaintained.
1. Checktheoil withtheenginestoppedandlevel.
2. Removethe oil filldipstickandwipeit clean.
3. Insertandtightendipstick.Removeittochecktheoillevel.
4. Iftheoil levelisnearor belowthelowerlimitmarkonthe dipstick, removetheoil fillercap/dipstick,andfill withtherecommendedoil tothe upperlimitmark.Do notoverfill.
5. Reinstalltheoilfilldipstick.
Change Engine Oil
Gasolineand itsvaporsareextremelyflammableandexplosive. Fireor explosioncancausesevereburnsor death.
Changeengineoilafterthefirstfivehoursofoperation,andeveryfifty hoursoronce a seasonthereafter.
J
Figure15
you top
emptyor fuel canleakoutandresultinafireor explosion.Toempty
lWhen drainthe oil fromthe oil fill thefueltankmustbe
thefuel tank,runthe engineuntilitstopsfromlackoffuel.
tube,
1. Withengineoff butstillwarm,disconnectthesparkplugwireand keepit awayfromthesparkplug.
2. Placea suitablecontainernextto theenginetocatchtheusedoil.
3. Removethe oil filldipstickanddraintheoil intothecontainerby tippingtheenginetowardtheoil fillerneck.See Figure15.
Usedoilisa hazardouswasteproduct.Disposeofusedoil properly.
IDonotdiscardwithhouseholdwaste.Checkwithyourlocalauthori- _tiesor SearsServiceCenterfor safedisposal/recyclingfacilities.
4. Withtheengineina levelposition,filltothe upperlimitmarkon thedipstickwiththe recommendedoil.
Runningtheenginewitha lowoil levelcan causeenginedamage.
5. Reinstalltheoilfilldipsticksecurely.
Clean Engine
Dailyor beforeeveryuse,cleangrass,chaffor accumulated
debrisfromengine.Keeplinkage,spring,andcontrolsclean. Keepareaaroundandbehindmufflerfreeofany combustible
debris.
Keepingenginecleanallowsairmovementaroundengine.
Enginepartsshouldbekeptcleanto reducetheriskof overheat- ingandignitionofaccumulateddebris.
Figure16
LUBRICATION
Blade Control
Lubricatepivotpointsonthebladecontrolat leastoncea seasonwith
lightoil.Thiscontrolmustoperatefreelyinbothdirections.SeeFigure
16.
Donot usewaterto cleanengineparts.Watercouldcontaminatefuel system.Usea brushor drycloth.
16
CLEANING DECK
Cleanundersideofthe mowerdeckonceaseasonto preventbuild-up ofgrassclippingsorotherdebris.Followstepsbelowforthisjob.
1. Runengineuntilit stopsfromlackoffuel.Disconnectsparkplug wire.
2. Tipmowersothat it restsonthe housing,keepingthemufflerside down.Referbackto Figure15.Holdmowerfirmly.
Nevertip the mowermorethan900inanydirectionanddonotleave
the mowertippedforany lengthoftime.Oilcandrainintotheupper
partof theenginecausinga startingproblem.
3. Scrapeandcleantheundersideof thedeckwitha suitabletool.
Donot spraywithwater.
IMPORTANT:Donotusea pressurewasheror gardenhosetoclean yourunit.Thesemaycausedamageto bearings,orthe engine.The useof waterwillresultin shortenedlifeandreduceserviceability.
4. Putthemowerbackon itswheelsontheground.
BLADE CARE
Whenremovingthe cuttingbladefor sharpeningorreplacement, protectyourhandswitha pairof heavyglovesor useaheavyragto
holdtheblade.
Periodicallyinspectthebladeadapterforcracks,especiallyifyou
strikea foreignobject.Replacewhennecessary.Followthe steps belowfor bladeservice.
1. Disconnectsparkplugbootfromsparkplug.Turnmoweron its sidemakingsurethattheair filterandthecarburetorarefacing
up.
2. Removetheboltandthe bladebellsupportwhichholdtheblade andthebladeadapterto theenginecrankshaft.SeeFigure17.
3. Removebladeandadapterfromthecrankshaft.
4. Removebladefromtheadapterfortestingbalance.Balancethe bladeon a roundshaftscrewdrivertocheck.Removemetalfrom
theheavyside untilit balancesevenly.Whensharpeningthe blade,followthe originalangleof grind.Grindeachcuttingedge equallyto keepthe bladebalanced.
Figure17
Anunbalancedbladewillcauseexcessivevibrationwhenrotatingat highspeeds.Itmaycausedamagetomowerandcouldbreakcausin( personalinjury.
5. Lubricatetheenginecrankshaftandtheinnersurfaceoftheblade adapterwithlightoil.Slidethe bladeadapterontotheengine crankshaft.Placethebladeon theadaptersuchthatthesideof theblademarked"Bottom"(orwithpart number)facestheground whenthe mowerisin theoperatingposition.Makesurethatthe
bladeisalignedandseatedon thebladeadapterflanges.See Figure17inset.
6. Placebladebellsupporton theblade.Alignnotchesontheblade
bellsupportwithsmallholesin blade.
7. Replacehexboltandtightenhexbolttotorque:450in. Ibs.rain., 600 in.Ibs.max.
Toensuresafeoperationof yourmower,periodicallychecktheblade
boltfor correcttorque.
17
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