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Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
L
World Tiller m Series 240
MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019
PrintedIn USA FormNo.769-05429C
(April22,2010)
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ToTheOwner
ThankYou
1
Thank you for purchasing an MTD Garden Tiller. It was carefully
engineered to provide excellent performance when properly
operated and maintained.
Please read this entire manual prior to operating the equipment.
It instructs you how to safely and easily set up, operate and
maintain your machine. Please be sure that you, and any other
persons who will operate the machine, carefully follow the
recommended safety practices at all times. Failure to do so could
result in personal injury or property damage.
All information in this manual is relative to the most recent
product information available at the time of printing. Review
this manual frequently to familiarize yourself with the machine,
its features and operation. Please be aware that this Operator's
Manual may cover a range of product specifications for various
models. Characteristics and features discussed and/or illustrated
in this manual may not be applicable to all models. We reserve
the right to change product specifications, designs and
equipment without notice and without incurring obligation.
Table of Contents
Safe Operation Practices ........................................ 3
Assembly & Set-Up .................................................. 7
Controls .................................................................... 9
Operation ................................................................ 10
Maintenance &Adjustment. ................................. 12
If you have any problems or questions concerning the machine,
phone your local authorized MTD service dealer or contact us
directly. MTD's Customer Support telephone numbers, website
address and mailing address can be found on this page. We want
to ensure your complete satisfaction at all times.
Throughout this manual, all references to right and left side of the
machine are observed from the operating position
Engine Maintenance .............................................. 14
Service ..................................................................... 18
Troubleshooting ..................................................... 19
Illustrated Parts List .............................................. 20
Warranty .................................................. back cover
RecordProductinformation
Before setting up and operating your new equipment, please
locate the model plate on the equipment and record the
information in the provided area to the right. You can locate
the model plate by standing at the operator's position and
looking down at the rear of the tine shield near the handle. This
information will be necessary, should you seek technical support
via our web site, Customer Support Department, or with a local
authorized service dealer.
MODEL NUMBER
NNNNNNNNNNE
SERIAL NUMBER
ENENENENENE
CustomerSupport
Please do NOT return the machine to the retailer or dealer without first contacting our Customer Support Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of
this machine, you can seek help from the experts. Choose from the options below:
0 Visit us on the web at www.mtdproducts.com
0 Call a Customer Support Representative at (800) 800-7310 or (330) 220-4683
0 Write to MTD LLC • EO. Box 361131 • Cleveland, OH • 44136-0019
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importantSafeOperationPractices
WARNING! This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow
all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury.
When you see this symbol. HEED ITS WARNING!
CALIFORNIA PROPOSITION 65
WARNING! Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects
or other reproductive harm.
WARNING! Battery posts, terminals, and related accessories contain lead and lead
,A
compounds, chemicals known to the State of California to cause cancer and reproductive
harm. Wash hands after handling
DANGER! This machine was built to be operated according to the safe operation practices in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating fingers, hands,
toes and feet. Failure to observe the following safety instructions could result in serious
injury or death.
2
Training 2.
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place for
future and regular reference and for ordering replacement
parts.
2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them
quickly.
3. Never allow children under 14 years of age to operate this
machine. Children 14 and over should read and understand
the instructions and safe operation practices in this manual
and on the machine and be trained and supervised by an
adult.
4_
Never allow adults to operate this machine without proper
instruction.
5.
Keep the area of operation clear of all persons, particularly
small children and pets. Stop machine if anyone enters the
area.
3. Disengage clutch levers and shift (if provided) into neutral
4. Never leave this machine unattended with the engine
5. Never attempt to make any adjustments while engine is
SafeHandling 0f 6as01ine:
To avoid personal injury or property damage use extreme care
in handling gasoline. Gasoline is extremely flammable and the
vapors are explosive. Serious personal injury can occur when
gasoline is spilled on yourself or your clothes which can ignite.
Wash your skin and change clothes immediately.
Preparation
Thoroughly inspect the area where the equipment is to
be used. Remove all stones, sticks, wire, and other foreign
objects which could be tripped over and cause personal
injury.
Wear sturdy, rough-soled work shoes and close fitting
slacks and shirt. Loose fitting clothes or jewelry can be
caught in moving parts. Never operate this machine in bare
feet or sandals.
('N") before starting the engine.
running.
running, except where specifically recommended in the
operator's manual.
a. Use only an approved gasoline container.
b. Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle
before filling.
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When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment on
a trailer with a portable container, rather than from a
gasoline dispenser nozzle.
d_
Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
e_
Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
fl
Never fuel machine indoors.
g.
Never remove gas cap or add fuel while the engine
is hot or running. Allow engine to cool at least two
minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more than 1/2
inch below bottom of filler neck to allow space for
fuel expansion.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the engine and
equipment. Move unit to another area. Wait 5
minutes before starting the engine.
k. To reduce fire hazards, keep machine free of grass,
leaves, or other debris build-up. Clean up oil or fuel
spillage and remove any fuel soaked debris.
I. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
as on a water heater, space heater, furnace, clothes
dryer or other gas appliances.
Operation
1. Do not put hands or feet near rotating parts. Contact with
the rotating parts can amputate hands and feet.
2. Do not operate machine while under the influence of
alcohol or drugs.
3. Never operate this machine without good visibility or light.
Always be sure of your footing and keep a firm hold on the
handles.
4. Keep bystanders away from the machine while it is in
operation. Stop the machine if anyone enters the area.
5. Be careful when tilling in hard ground. The tines may catch
in the ground and propel the tiller forward. If this occurs,
letgo of the handle bars and do not restrain the machine.
6. Exercise extreme caution when operating on or crossing
gravel surfaces. Stay alert for hidden hazards or traffic. Do
not carry passengers.
7. Never operate the machine at high transport speeds on
hard or slippery surfaces.
8. Exercise caution to avoid slipping or falling.
9. Look down and behind and use care when in reverse or
pulling machine towards you.
10. Start the engine according to the instructions found in this
manual and keep feet well away from the tines at all times.
11. After striking a foreign object, stop the engine, disconnect
the spark plug wire and ground against the engine.
Thoroughly inspect the machine for any damage. Repair
the damage before starting and operating.
12. Disengage all clutch levers (if fitted) and stop engine
before you leave the operating position (behind the
handles). Wait until the tines come to a complete stop
before unclogging the tines, making any adjustments, or
inspections.
13. Never run an engine indoors or in a poorly ventilated area.
Engine exhaust contains carbon monoxide, an odorless
and deadly gas.
14. Muffler and engine become hot and can cause a burn. Do
not touch.
15. Use caution when tilling near fences, buildings and
underground utilities. Rotating tines can cause property
damage or personal injury.
16. Do not overload machine capacity by attempting to till soil
too deep at too fast of a rate.
17. If the machine should start making an unusual noise or
vibration, stop the engine, disconnect the spark plug wire
and ground it against the engine. Inspect thoroughly for
damage. Repair any damage before starting and operating.
18. Keep all shields, guards, and safety devices in place and
operating properly.
19. Never pick up or carry machine while the engine is running.
20. Use only attachments and accessories approved by the
manufacturer. Failure to do so can result in personal injury.
21. If situations occur which are not covered in this manual, use
care and good judgement. Contact Customer Support for
assistance and the name of you nearest servicing dealer..
Maintenance & Storage
1. Keep machine, attachments and accessories in safe
working order.
2. Allow a machine to cool at least five minutes before
storing. Never tamper with safety devices. Check their
proper operation regularly.
3. Check bolts a nd screws for proper tightness at frequent
intervals to keep the machine in safe working condition.
Also, visually inspect machine for any damage.
4. Before cleaning, repairing, or inspecting, stop the engine
and make certain the tines and all moving parts have
stopped. Disconnect the spark plug wire and ground it
against the engine to prevent unintended starting.
5. Do not change the engine governor settings or over-speed
the engine. The governor controls the maximum safe
operating speed of engine.
6. Maintain or replace safety and instruction labels, as
necessary.
7. Follow this manual for safe loading, unloading,
transporting, and storage of this machine.
8. Always refer to the operator's manual for important details
if the machine is to be stored for an extended period.
4 I SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES
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9.
If the fuel tank has to be drained, do this outdoors.
10.
Observe proper disposal laws and regulations for gas, oil,
etc. to protect the environment.
11.
According to the Consumer Products Safety Commission
(CPSC) and the U.S. Environmental Protection Agency (EPA),
this product has an Average Useful Life of seven (7) years,
or 130 hours of operation. Atthe end of the Average Useful
Life have the machine inspected annually by an authorized
service dealer to ensure that all mechanical and safety
systems are working properly and not worn excessively.
Failure to do so can result in accidents, injuries or death.
Notice Regarding Emissions
Engines which are certified to comply with California and federal
EPA emission regulations for SORE (Small Off Road Equipment)
are certified to operate on regular unleaded gasoline, and
may include the following emission control systems: Engine
Modification (EM), Oxidizing Catalyst (OC), Secondary Air
Injection (SAI) and Three Way Catalyst (TWC) if so equipped.
SparkArrester
internal combustion engine and should not be used
_ ARNING! This machine isequipped with an
Ira spark arrester is used, it should be maintained in effective
working order by the operator. In the State of California the
above is required by law (Section 4442 of the California Public
Resources Code). Other states may have similar laws. Federal laws
apply on federal lands.
A spark attester for the muffler is available through your
nearest engine authorized service dealer or contact the service
department, RO. Box 361131 Cleveland, Ohio 44136-0019.
on or near any unimproved forest-covered,
brushcovered or grass-covered land unless the
engine's exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if
any).
SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES S
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Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the
machine before attempting to assemble and operate.
READ THE OPERATOR'S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate
WARNING-- ROTATING TINES
Do not put hands or feet near rotating parts. Contact with the rotating parts can amputate
hands and feet.
WARNING-- ROTATING TINES
Do not put hands or feet near rotating parts. Contact with the rotating parts can amputate
hands and feet.
WARNING--GASOLINE IS FLAMMABLE
Allow the engine to cool at least two minutes before refueling.
A
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine
and muffler to cool before touching.
WARNING! Your Responsibility--Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
6 I SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES
SAVETHESEINSTRUCTIONS!
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Assembly&Set-Up
Contentsof Carton
3
OneTiller
One Engine Operator's Manual
NOTE:The tiller is shipped without gasoline or oil in the engine.
Fill up gasoline and oil as instructed in the accompanying engine
manual before operating your machine.
One 20 oz. bottle SAE 30W oil
Assembly
Handle
1.
Remove the handle crank, bolt, washer, retainer bracket
and the flange lock nuts from the lower handle. See
Fig. 3-1.
Washer
Bolt 1
Handle Crank
One Tiller Operator's Manual
2.
Position the upper handle onto the lower handle. See Fig.
3-2. Align the holes on the lower handle with the holes on
the upper handle.
Retainer
Bracket
Washer
Handle Crank
Nuts
\\
,. J
Figure 3-1
Figure 3-2
3.
Insert the handle crank through the lower hole on the
handle and secure with the nut removed in step 1.See
Fig. 3-2.
4.
Insert the bolt and washer through the hole in the handle
and secure with the retainer bracket and then the upper
nut removed in step 1.See Fig.3-2.
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5. Inserttheclutchcablehandlefittingintotheholeonthe
rightsideoftheupperhandle.SeeFig.3-3.
Figure 3-3
6. Insert the Z-fitting on the clutch cable into the hole on the
tine clutch control. Hook the "Z" end into the opening from
the inside to the outside as shown in Fig. 3-4.
Set-tip
(;as& OilFill-Up
Service the engine with gasoline and oil as instructed in the
separate engine manual packed with your tiller. Read the
instructions carefully.
WARNING! Use extreme care when handling
A
gasoline. Gasoline is extremely flammable and the
vapors are explosive. Never fuel machine indoors or
while the engine is hot or running.
Adjustments
Wheels
The tiller is shipped with the wheel adjusted such that the
unit sits level. Before tilling, the wheel must be raised. To do
this, remove the clevis and cotter pins, raise the wheel to the
desired position, then reattach pins to secure, Figure 3-5. For
transporting the tiller, reverse the steps to lower the wheel.
Figure 3-4
8 I SECTION3-- ASSEMBLY& SET-UP
Figure 3-5
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ControlsandFeatures
Tine Clutch
Clutch Cable
Handlebar Height
Adjustment
4
Recoil Starter
De!
Rea r Wheel
Figure 4-1
TineClutchControl
The clutch control lever is located on the upper handle.
Squeezing the lever against the handle engages the tine drive.
Release the lever to stop the tines from turning.
Handlebar HeightAdjustment
The handlebar height is adjustable to three different settings. In
general, adjust the handlebars so they are at waist level when the
tines are 3-4" in the ground.
RecoilStarter
The recoil starter is located on the engine and is used to
manually start the engine.
Depth Stake
The depth stake acts as a brake for the tiller and controls the
depth and speed at which the machine will operate.
RearWheelwith DepthStake
The rear wheel can be raised and lowered for transport and
storage. Refer to the Maintenance & Adjustments Section for
instructions on depth stake adjustment and the Assembly & Set-
Up Section for instructions on wheel adjustment.
EngineControls
Refer to the engine manual for additional information and
functions of the engine controls.
Throttle Control (If Equipped)
The throttle control lever is located on the engine. It controls the
engine's speed and stops the engine.
ChokeControl
Thechokecontrolis foundonthe rearofthe engineandisacti-
vatedbypullingthe knobout.Activatingthechokecontrolcloses
thechokeplateonthecarburetorandaids instartingthe engine.