Craftsman 247.290000 Operator's Manual

perator's
I:RnFrSMRN°
REAR ENGINE RiDiNG MOWER
6 Speed, Shift-on=the=Go 30" Deck
Model No. 247.290000
Espanol, P. 70
This product has a low emission engine which operates differently
understand this Operator's Manual.
For answers to your questions about
Before using this equipment, read this manual and follow
all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com FormNo.769-07597C
this product, Call:
1-800=659=5917
CraftsmanTractorHelpLine
7 am =7 pm CT, Mort. =Sun.
(December11,2012)
Warranty Statement ................................... 2
Safety Instructions .................................... 3
Slope Guide .......................................... 8
Assembly ............................................. 9
Operation ........................................... 15
Service and Maintenance ............................ 21
CRAFTSMANFULLWARRANTY
FORTWOYEARSfromthedateofpurchase,allnon-expendablepartsofthisridingequipmentarewarrantedagainstanydefectsinmaterialorworkmanship.
Adefectivenon-expendablepartwill receivefreein-homerepairorreplacementifrepairisunavailable.
BATTERYLIMITEDWARRANTY
FOR90DAYSfromthedateofpurchase,thebattery(anexpendablepart)ofthisridingequipmentiswarrantedagainstanydefectsinmaterialor
workmanship.Anewbatterywillbesuppliedfreeofcharge.Youareresponsibleforthelaborcostofbatteryinstallation.
ADDITIONALLIMITEDWARRANTIES
Inthefollowingadditionalwarranties,youareresponsiblefor thelaborcostof partinstallationafterthesecondyearfromthedateofpurchase. FORFIVEYEARSfromthedateofpurchase,theframeofthisridingequipmentiswarrantedagainstanydefectsinmaterialorworkmanship.Anewframewill besuppliedfreeof charge.
FORTENYEARSfromthedateofpurchase,thefrontaxleofthisridingequipmentiswarrantedagainstanydefectsin materialorworkmanship.Anewfront
axlewillbesuppliedfreeofcharge.
FORASLONGASITISUSEDbytheoriginalownerafterthetenthyearfromthedateofpurchase,thecastironfrontaxle(ifequipped)ofthisridingequipment iswarrantedagainstanydefectsinmaterialorworkmanship.Withproofofpurchase,anewcastironfrontaxlewill besuppliedfreeofcharge.
WARRANTYSERVICE
Forwarrantycoveragedetailsto obtainfreerepairorreplacement,call1-800-659-5917orvisitthewebsite:www.craftsman.com Inallcasesabove,if partrepairorreplacementisimpossible,the ridingequipmentwill bereplacedfreeofchargewith thesameoranequivalentmodel.
Alloftheabovewarrantycoverageisvoidifthisridingequipmentiseverusedwhileprovidingcommercialservicesorif rentedtoanotherperson. ThiswarrantycoversONLYdefectsinmaterialandworkmanship.WarrantycoveragedoesNOTinclude:
Expendableparts(exceptbattery)thatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedtoblades,sparkplugs,air cleaners,belts,andoilfilters.
Standardmaintenanceservicing,oilchanges,ortune-ups.
Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass.
Tireorwheelreplacementorrepairresultingfromnormalwear,accident,orimproperoperationormaintenance.
Repairsnecessarybecauseof operatorabuse,includingbut notlimitedtodamagecausedbytowingobjectsbeyondthecapabilityoftheriding
equipment,impactingobjectsthatbendtheframe,axleassemblyorcrankshaft,orover-speedingtheengine.
Repairsnecessarybecauseof operatornegligence,includingbut notlimitedto,electricalandmechanicaldamagecausedbyimproperstorage,failureto usethe propergradeandamountof engineoff,failuretokeepthedeckclearofflammabledebris,orfailuretomaintaintheridingequipmentaccording
totheinstructionscontainedinthe operator'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedtobecontaminatedoroxidized(stale).Ingeneral,fuelshouldbeusedwithin30days ofitspurchasedate.
Normaldeteriorationandwearoftheexteriorfinishes,orproductlabelreplacement.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstateto state.
SearsBrandsManagementCorporation,HoffmanEstates,IL60179
Off-Season Storage ................................... 32
Troubleshooting ..................................... 33
Parts List ............................................. 34
Espaffo[ .............................................. 69
Service Numbers ............................ Back Cover
Engine Oil: SAE30 Fuel: Unleaded Gasoline
Spark Plug: F6RTC (951-10292)
© Sears Brands, LLC
Model Number Serial Number Date of Purchase
Record the model number, serial number,
2
and date of purchase above.
Thissymbolpointsout importantsafetyinstructionswhich, ifnot followed,couldendangerthe personalsafetyand/orproperty of yourselfandothers.Readandfollow allinstructionsinthismanual beforeattempting tooperatethismachine.Failuretocomplywith these instructionsmayresultinpersonalinjury.Whenyouseethissymbol,HEED
ITSWARNING!
Thismachinewasbuilt to beoperatedaccordingto thesafeoperation practicesinthis manual.Aswith anytype ofpowerequipment, carelessnessorerroronthe part oftheoperatorcanresultinseriousinjury. Thismachineiscapableof amputatingfingers, hands,toesandfeet and throwing debris.Failureto observethefollowing safetyinstructionscould resultin seriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehiclecomponents containoremit chemicalsknowntoStateof Californiatocausecancerand
birth defectsorother reproductiveharm. Batteryposts,terminals,andrelatedaccessoriescontainleadandlead
compounds,chemicalsknowntotheStateof Californiatocausecancerand reproductiveharm.Washhandsafter handling.
GENERAL OPERATION
Read,understand,andfollowall instructionsonthemachineandinthe manual(s)beforeattemptingtoassembleandoperate.Keepthismanualin asafeplaceforfutureandregularreferenceandfororderingreplacement parts.
Befamiliarwith allcontrolsandtheirproperoperation.Knowhowtostop themachineanddisengagethemquickly.
Neverallowchildrenunder14yearsold tooperatethismachine.Children14 yearsoldandovershouldreadandunderstandtheoperationinstructions andsafetyrulesinthismanualandshouldbetrainedandsupervisedbya parent.
Neverallowadultstooperatethismachinewithout properinstruction. Tohelpavoidbladecontactorathrownobjectinjury,keepbystanders,
helpers,childrenandpetsatleast75feetfromthemachinewhileitisin operation.Stopmachineifanyoneentersthearea.
Thoroughlyinspecttheareawheretheequipmentistobeused.Remove allstones,sticks,wire,bones,toys,andotherforeignobjectswhichcould bepickedupandthrownbytheblade(s).Thrownobjectscancauseserious personalinjury.
Planyourmowingpatterntoavoiddischargeof materialtowardroads, sidewalks,bystandersandthelike.Also,avoiddischargingmaterialagainst awall orobstructionwhichmaycausedischargedmaterialto ricochetback towardtheoperator.
Alwayswearsafetyglassesorsafetygogglesduringoperationandwhile performinganadjustmentor repairto protectyoureyes.Thrownobjects whichricochetcancauseseriousinjurytotheeyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacksandshirts. Loosefitting clothesandjewelrycanbecaughtinmovableparts.Never operatethis machineinbarefeetorsandals.
Your ResponsibilityiRestrict theuseofthispowermachineto personswho read,understandandfollow thewarningsand instructionsin
thismanualandonthe machine.
SAVETHESEINSTRUCTIONS!
Beawareof themowerandattachmentdischargedirectionanddonotpoint it atanyone.Donotoperatethemowerwithoutthedischargecoverorentire grasscatcherin itsproperplace.
Donotput handsorfeetnearrotatingpartsor underthecuttingdeck. Contactwiththeblade(s)canamputatehandsandfeet.
Amissingordamageddischargecovercancausebladecontactorthrown objectinjuries.
Stoptheblade(s)whencrossinggraveldrives,walks,orroadsandwhilenot cuttinggrass.
Watchfortrafficwhenoperatingnearorcrossingroadways.Thismachineis not intendedforuseonanypublicroadway.
Donotoperatethemachinewhileunderthe influenceof alcoholordrugs. Mowonlyindaylightorgoodartificiallight. Nevercarrypassengers.
Disengageblade(s)beforeshiftingintoreverse.Backupslowly.Alwayslook clownandbehindbeforeandwhilebackingtoavoidaback-overaccident.
Slowdownbeforeturning.Operatethemachinesmoothly.Avoiderratic operationandexcessivespeed.
Disengageblade(s),setparkingbrake,stopengineandwaituntilthe blade(s)cometo acompletestopbeforeremovinggrasscatcher,emptying grass,uncloggingchute,removinganygrassordebris,or makingany adjustments.
Neverleavearunningmachineunattended.Alwaysturnoffblade(s),set parkingbrake,stopengineandremovekeybeforedismounting.
Useextracarewhenloadingor unloadingthemachineintoatrailerortruck. Thismachineshouldnotbedrivenupordownramp(s),becausethemachine couldtipover,causingseriouspersonalinjury.Themachinemustbepushed manuallyonramp(s)to loadorunloadproperly.
Mufflerandenginebecomehotandcancausea burn.Donottouch.
Checkoverheadclearancescarefullybeforedrivingunderlowhangingtree branches,wires,dooropeningsetc.,wheretheoperatormaybestruckor pulledfromthemachine,whichcouldresultinseriousinjury.
Disengageallattachmentclutchesanddepressthebrakepedalcompletely beforeattemptingtostartengine.
Yourmachineisdesignedtocutnormalresidentialgrassofaheightnomore than10".Donotattempttomowthroughunusuallytall,drygrass(e.g., pasture)orpliesofdryleaves.Drygrassorleavesmaycontacttheengine exhaustand/orbuilduponthemowerdeckpresentingapotentialfire
hazard. Useonlyaccessoriesandattachmentsapprovedforthismachinebythe
machinemanufacturer.Read,understandandfollowallinstructions providedwiththeapprovedaccessoryorattachment.Foralistofapproved
accessoriesandattachments,call1-800-659-5917. Dataindicatesthatoperators,age60yearsandabove,areinvolvedina
largepercentageofridingmower-relatedinjuries.Theseoperatorsshould evaluatetheirabilitytooperatetheridingmowersafelyenoughtoprotect themselvesandothersfromseriousinjury.
Ifsituationsoccurwhicharenotcoveredinthismanual,usecareandgood
judgment.
SLOPE OPERATION
Slopesareamajorfactorrelatedtolossofcontrolandtip-overaccidentswhichcan resultinsevereinjuryordeath.Allslopesrequireextracaution.Ifyoucannotback uptheslopeorif youfeeluneasyonit, donotmowit.
Foryoursafety,usetheSlopeGuideincludedaspartofthismanualtomeasure slopesbeforeoperatingthis machineonaslopedorhilly area.If theslopeisgreater than12degreesasshownonthe SlopeGuide,donotoperatethis machineonthat areaorseriousinjurycouldresult.
Do;
Mowupanddownslopes,notacross.Exerciseextremecautionwhen changingdirectiononslopes.
Watchfor holes,ruts,bumps,rocks,orotherhiddenobjects.Uneventerrain couldoverturnthemachine.Tallgrasscanhideobstacles.
Useslowspeed.Choosealowenoughspeedsettingsothat youwill nothave tostoporshiftwhileontheslope.Tiresmaylosetractiononslopeseven thoughthebrakesarefunctioningproperly.Alwayskeepmachineingear whengoingdownslopestotakeadvantageof enginebrakingaction.
Followthemanufacturer'srecommendationsfor wheelweightsor counterweightsto improvestability.
Useextracarewith grasscatchersor otherattachments.Thesecanchange thestabilityofthemachine.
Keepallmovementontheslopesslowandgradual.Donotmakesudden changesinspeedordirection.Rapidengagementorbrakingcouldcause thefrontofthemachineto lift andrapidlyflip overbackwardswhichcould causeseriousinjury.
Avoidstartingorstoppingona slope.Iftireslosetraction,disengagethe blade(s)andproceedslowlystraightdowntheslope.
Do Not:
Donotturnonslopesunlessnecessary;then,turnslowlyandgradually
downhill,if possible.
Donotmowneardrop-offs,ditchesorembankments.Themowercould
suddenlyturnoverira wheelisovertheedgeofacliff, ditch,orifanedge cavesin.
Donottry tostabilizethemachinebyputtingyourfoot ontheground. Donotuseagrasscatcheron steepslopes. Donotmowonwetgrass.Reducedtractioncouldcausesliding. Donotattemptto coastdownhill.Over-speedingmaycausetheoperatorto
losecontrolofthe machineresultinginseriousinjuryordeath. Donottow heavypull behindattachments(e.g.loadeddumpcart,lawn
roller,etc.)onslopesgreaterthan5degrees.Whengoingdownhill,the
extraweighttendstopushthetractorandmaycauseyoutoloosecontrol
(e.g.tractormayspeedup,brakingandsteeringabilityarereduced,
attachmentmayjack-knifeandcausetractorto overturn).
CHILDREN
Tragicaccidentscanoccurif theoperatoris notalertto thepresenceofchildren.
Childrenareoftenattractedtothemachineandthemowingactivity.Theydonot understandthedangers.Neverassumethatchildrenwill remainwhereyoulastsaw
them.
Keepchildrenoutofthemowingareaandinwatchfulcareofaresponsible
adultotherthantheoperator.
Bealertandturnmachineoff ifachildentersthearea. Beforeandwhilebacking,lookbehindanddownforsmallchildren.
Nevercarrychildren,evenwith theblade(s)shutoff.Theymayfall off andbe
seriouslyinjuredorinterferewith safemachineoperation.
Useextremecarewhenapproachingblindcorners,doorways,shrubs,trees
orotherobjectsthatmayblockyourvisionofachildwhomayrunintothe
machine.
Toavoidback-overaccidents,alwaysdisengagethecuttingblade(s)before shiftinginto Reverse.Ifequipped,the"ReverseCautionMode"(blades operatewhilemachineridesinreverse)shouldnotbeusedwhenchildrenor
othersarearound.
Keepchildrenawayfromhotorrunningengines.Theycansufferburnsfrom
ahotmuffler.
Removekeywhenmachineisunattendedto preventunauthorized
operation.
Neverallowchildrenunder14yearsofagetooperatethismachine.Children14and overshouldreadandunderstandtheinstructionsandsafeoperationpracticesin thismanualandonthemachineandshouldbetrainedandsupervisedbyanadult.
TOWING
Towonlywitha machinethathasahitchdesignedfortowing.Donotattach towedequipmentexceptat thehitchpoint.
Followthe manufacturersrecommendationforweightlimitsfortowed
equipmentandtowingonslopes.
Neverallowchildrenorothersinorontowedequipment.
4
Onslopes,theweightofthetowedequipmentmaycauselossoftractionand lossofcontrol.
Alwaysuseextracautionwhentowingwithamachinecapableof making tight turns(e.g."zero-turn"ride-onmower).Makewideturnstoavoid
jack-knifing.
Travelslowlyandallowextradistanceto stop. Donotcoastdownhill.
SERVICE
Safe Handling of Gasoline: Toavoidpersonalinjury orproperty damageuseextremecarein handling
gasoline.Gasolineisextremelyflammableand thevaporsareexplosive. Seriouspersonalinjurycanoccurwhengasolineisspilled onyourselforyour clotheswhichcanignite. Washyourskinandchangeclothesimmediately.
Useonlyanapprovedgasolinecontainer. Neverfill containersinsideavehicleoronatruckortrailerbedwithaplastic
liner.AIwaysplacecontainerson thegroundawayfromyourvehiclebefore filling.
Whenpractical,removegas-poweredequipmentfromthetruckor trailerandrefuelitontheground.If thisisnotpossible,thenrefuelsuch equipmentonatrailerwitha portablecontainer,ratherthanfromagasoline dispensernozzle.
Keepthenozzlein contactwith therimofthefueltankorcontaineropening atalltimesuntilfuelingiscomplete.Donotuseanozzlelock-opendevice.
Extinguishallcigarettes,cigars,pipesandothersourcesofignition. Neverfuelmachineindoors.
Neverremovegascaporaddfuelwhiletheengineishotor running.Allow engineto coolatleasttwo minutesbeforerefueling.
Neveroverfill fueltank.Filltanktonomorethan1/2inchbelowbottomof fillernecktoallowspaceforfuelexpansion.
Replacegasolinecapandtightensecurely. Ifgasolineisspilled,wipeit off theengineandequipment.Movemachineto
anotherarea.Wait5minutesbeforestartingtheengine. Toreducefirehazards,keepmachinefreeof grass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremoveanyfuelsoakeddebris. Neverstorethe machineorfuelcontainerinsidewherethereisanopen
flame,sparkorpilotlightasonawaterheater,spaceheater,furnace,clothes dryerorothergasappliances.
Allowamachineto coolat leastfiveminutesbeforestoring.
General Service
Neverrunanengineindoorsorinapoorlyventilatedarea.Engineexhaust containscarbonmonoxide,anodorless,anddeadlygas.
Beforecleaning,repairing,orinspecting,makecertaintheblade(s)andall movingpartshavestopped.Disconnectthesparkplugwireandgroundagainst theenginetopreventunintendedstarting.
Periodicallychecktomakesurethebladescometo completestopwithin approximately(5)fivesecondsafteroperatingthe bladedisengagement control.Ifthebladesdonotstopwithinthethistimeframe,yourmachine shouldbeservicedprofessionallybyaSearsorotherqualifiedservicedealer.
Checkbrakeoperationfrequentlyasit issubjectedtowearduringnormal operation.Adjustandserviceasrequired.
Checktheblade(s)andenginemountingboltsatfrequentintervalsfor propertightness.Also,visuallyinspectblade(s)for damage(e.g.,excessive wear,bent,cracked).Replacetheblade(s)with theoriginalequipment manufacturer's(O.E.M.)blade(s)only,listedinthismanual.Useofparts whichdonotmeettheoriginalequipmentspedficationsmayleadto improperperformanceandcompromisesafety!
Mowerbladesaresharp.Wrapthebladeorweargloves,anduseextra cautionwhenservicingthem.
Keepallnuts,bolts,andscrewstight tobesuretheequipmentisinsafe workingcondition.
Nevertamperwith thesafetyinterlocksystemorothersafetydevices.Check theirproperoperationregularly.
Afterstrikingaforeignobject,stoptheengine,disconnectthesparkplug wire(s)andgroundagainsttheengine.Thoroughlyinspectthemachinefor anydamage.Repairthedamagebeforestartingandoperating.
Neverattemptto makeadjustmentsorrepairstothe machinewhilethe engineis running.
Grasscatchercomponentsandthedischargecoveraresubjecttowear anddamagewhichcouldexposemovingpartsorallowobjectstobe thrown.Forsafetyprotection,frequentlycheckcomponentsandreplace immediatelywith originalequipmentmanufacturer's(O.E.M.)partsonly, listedinthismanual.Useofpartswhichdonotmeettheoriginalequipment specificationsmayleadtoimproperperformanceandcompromisesafety!
Donotchangetheenginegovernorsettingsorover-speedtheengine.The governorcontrolsthemaximumsafeoperatingspeedof theengine.
Maintainorreplacesafetyandinstructionlabels,asnecessary. Observeproperdisposallawsandregulationsforgas,off,etc.toprotectthe
environment. AccordingtotheConsumerProductsSafetyCommission(CPSC)andtheU.S.
EnvironmentalProtectionAgency(EPA),this producthasanAverageUseful
Lifeof seven(7)years,or 270hoursofoperation.AttheendoftheAverage
UsefulLife,buyanewmachineorhavethemachineinspectedannuallyby aSearsorotherqualifiedservicedealertoensurethat allmechanicaland safetysystemsareworkingproperlyandnotwornexcessively.Failuretodo socanresultin accidents,injuriesordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryordeath,donot modifyengineinanyway.Tampering with thegovernorsettingcanleadtoarunawayengineandcauseit to operateat unsafespeeds.Nevertamperwith factory settingof engine
governor.
NOTICE REGARDING EMiSSiONS
Engineswhich arecertified to complywithCaliforniaandfederalEPA
emissionregulationsfor SORE(SmallOffRoadEquipment)arecertified tooperateonregularunleadedgasoline,andmayincludethefollowing emissioncontrolsystems:EngineModification (EM),OxidizingCatalyst(0C), SecondaryAirInjection(SAI)andThreeWayCatalyst(TWC)ifsoequipped.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfollow all instructionsonthemachinebefore
attempting toassembleandoperate.
" "i READTHEOPERATOR'SMANUAL(S)
i Read,understand, and follow all instructions in the manual(s) before attempting to assemble and
i
' operate
I
SPARK ARRESTOR
Thismachineisequippedwith aninternal combustionengineand should
not beusedonor nearanyunimprovedforest-covered,brusbcoveredor grass-coveredland unlessthe engine'sexhaustsystemisequippedwith a
sparkarrestor meetingapplicablelocalorstate laws(ifany).
Ira sparkarrestorisused,it shouldbemaintainedin effectiveworking order bythe operator.Inthe StateofCaliforniathe aboveisrequiredbylaw (Section 4442ofthe CaliforniaPublicResourcesCode).Otherstatesmayhavesimilar laws.Federallawsapplyonfederal lands. Asparkarrestorfor the muffler isavailablethroughyournearestSearsParts andRepairServiceCenter.
DANGER-- ROTATINGBLADES
Never carry passengers. Never carry children, even with the blades off.
O_, DANGER-- ROTATINGBLADES
_j WARNING-- ROTATINGBLADES
..........._
,,,/_ WARNING--THROWN OBJECTS
JJ .
ii_;iil._',_....... This machine may pick up and throw and objects which can causeserious personal injury.
Toavoid a back-over accident, keep children awayfrom the machine while it isin operation.
Do not put hands or feet near rotating parts or under the cutting deck.Contact with the blade(s)canamputate hands and feet.
DANGER-- ROTATINGBLADES
Always look down and behind before and while backing to avoid a back-over accident.
/ WARN,NG--T.ROWNOBJECTS
Thismachinemaypickupandthrowandobjectswhichcancauseseriouspersona,injury
_f
6
®
O
BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation.
WARNING-- SLOPEOPERATION
Do not operate this machine on a slope greater than 12 degrees.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
DANGER- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass catcher is in its proper place. If damaged, replace immediately.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
DANGER-- ROTATING BLADES Do not step on the cutting deck.
WARNING: Your Responsibility--Restrict the use of this power machine to persons who read, understand and follow
the warnings and instructions in this manual and on the machine.
SAVETHESEINSTRUCTIONS!
,/
(OK)
"'- 12° Slope
X
(TOO STEEP)
- 12° Slope
Figure1
USETHiSSLOPEGAUGE TO DETERMINE
iFA SLOPE iSTOOSTEEPFOB SAFEOPERATION!
Tochecktheslope,proceedas follows:
1. Removethis pageandfoldalongthe dashedline.
2. Locateaverticalobjecton or behindtheslope (e.g.a pole,building,fence, tree,etc.)
3. Aligneithersideoftheslopegaugewith the object(SeeFigure1andFigure2 ).
4. Adjustgaugeupor downuntil theleftcornertouchestheslope(SeeFigure1 andFigure2).
5.
Ifthereisagapbelowthegauge,theslopeis toosteepfor safeoperation(SeeFigure2above).
Figure2
Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death. Do not operate machine on slopes in excess of 12 degrees. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. Always mow up and down the face of slopes, never mow across the face of slopes.
Contents of Crate
OneRidingMower OneSteeringWheel/ShaftAssembly
OneRearHitchPlate OneRidingMowerOperator'sManual
OneSeatAssembly OneRearEngineCover
OneOilDrainSleeve OneEngineOperator'sManual
Contents of Hardware Pack
Beforebeginninginstallation,removeallthecontentsfromthecrateandallthe hardwarefromthepackfromto makesureeverythingispresent.Hardwareislisted below.Partnumbersareshowninparentheses.
HitchPlate SeatMountingBracket(withtwo shoulderbolts&locknutsinstalled)
EecommendedToolsfor Assembly
3/8"Wrench(orsocket) 9/16"Socket 1/2"Wrench(orsocket) 7/16"wrench
5/8"Wrench(orsocket) PhillipsScrewDriver 1/4"DriveRatchet
InstallingTheSteeringWheelAssembly
Ifthesteeringwheelassemblyforyourtractordidnotcomealreadyinstalled, followthestepsbelow:
1. Slidethe pedestalcapontothesteeringshaftsothatwhenthesteering shaftisinstalledonthetractor,thepedestalcapwillbeuprightasshownin Figure1.
OneSteeringPedestalCap OneDischargeChuteAssembly
OneHardwarePack OneProductRegistrationCard
Lowerthesteeringwheelassemblyontothelowersteeringshaft(1)and
securewith boltandlocknut(2)previouslyremoved.SeeFigure2.
Figure2
Tightentheshoulderboltandlocknutusinga9/16"wrenchand
7/16"wrenchorsocket.
6. Removethepedestalcapmountscrewfactoryinstalledandlocatedonthe tractor'ssteeringconsole.Retainthescrewforlaterinstructions.
7. SlidethePedestalcapdownontothetractor(1)andslightlyrotatetothe
rightto clipintoplace.Securethepedestalwith thescrew(2)previously removed.SeeFigure3.
Figure1 Removetheshoulderboltandlocknutfromthesteeringshaftonthetractor andretainforlatersteps.
Withthesteeringwheelassemblyuprightandpositionedoverthelower steeringshaftonthetractor,alignthesteeringwheelsothatwith the tractorwheelsstraight,thelargeopeningonthesteeringwheelisfacing
forward.
9 Figure3
AttachingTheSeat
Iftheseatforyourtractorwasnotattachedatthefactory,followtheapplicable instructionsbelowtoattachit.
2. Removetheshoulderboltsandlocknutsfromtheseatmountingbracket includedinyourhardwarepack.SeeFigure4.
f
Figure4
2. Removethetwo self-tappingscrewsfactoryinstalledonthetractor.See Figure5.
Usinga1/4-inchdriveratchetwith a%" socket,securetheseatbracketwith
theself-tappingscrewsremovedin Step2.SeeFigure6.
Figure6
Figure5
3.
Aligntheseatbracketinplaceovertheholesfromwheretheself-tapping screwswereremoved,asshowninFigure6.
i_ll CAUTIO N: Donot useanytypeofpowertool(e.g.impactgun
5. Positiontheseatassemblyovertheseatmountingbracket,aligningthe
6. Installthetwo shoulderboltsandlocknutsremovedfromtheseatmounting
Donotuseanytype of powertool (e.g.impactgunor electricdrill with nut driverattached)whentightening theself-tappingboltsto attachthe seat
bracket°
orelectricdrill with nutdriverattached)whentighteningtheself- tappingboltstoattachtheseatbracket.
holesprovided.
bracketin Step1.SeeFigure7.
Figure7
I0
1. Toadjustthepositionoftheseat,removetheadjustmentknobonthe bottomoftheseat.Slidetheseatforwardorbackwardasdesired.Reinstall
theadjustmentknob.RefertoFigure8.
f
s j_
Figure8
InstallingTheDeckChuteSeatAdjustment
NEVERoperatethis tractor without either the mulchplugordeckchute installed.
Removethewingknobsinstalledonthemowingdeckandretainfor later installation.
2. Installthedeckchuteintothedeckdischargeopeningonthedeck.Thestuds onthedecksurfacewill fit throughtheholesonthe upperportionofthe deckchute.Thesmalltabonthedecklip areawill fit throughthesquare cutoutonthe lowerportionofthedeckchute.SeeinsetofFigure10.
Note:Makecertainthat theupper-rearportionofdeckchuteisdepressing thesafetyswitchlocatedonthedecksurface.Theenginewill notstart withoutthedeckchuteproperlyin place.
3. Securethedeckchutebytighteningthewingknobsremovedearlier.See
Figure10.
Steering wheel height adjustment
Toadjusttheheightofthesteeringwheel,thisunitisequippedwith atelescoping steeringcolumn.Toadjusttheheightofthesteeringwheel:
1. Sitintheoperator'sseatandplaceyourhandsonthesteeringwheel.
2. Pushthebutton(a)onthesteeringcolumnandraiseorlowerthesteering wheel(b)tothedesiredposition.SeeFigure9.
flete:Oncethedesiredpositionisachieved,lift upanddownonthesteeringwheel tomakesureit locksintoplaceandthebutton(a)onthesteeringcolumnreleases intoalockedposition.Donotoperatethisunitunlessthesteeringcolumnisina lockedposition.
Figure10
Figure9
11
InstallTheRearEngineCover
Installingthe HitchPlate
1. Removethetwofactoryinstalledhexscrewslocatedontherearengine covermountingbracket.Retainthescrewsfor later instructions.See Figure11.
2. Installtherearenginecoverbypositioningitin placeasshowninFigure11. Tiptheenginecoverforwardtofit it intotheslotsprovided,thenrotateit backwardstoalignthemountingholes.
F
Removethefactoryinstalledhitchplatemountinghardwarelocatedonthe
rearofthetractor.
Positionthehitchplate,packedwiththe looseparts,with theflat sideup
asshowninFigure13.Secureusingthetwoboltsandhexnutspreviously removed.
Figure11
3.
Securethecoverwith thetwohexscrewspreviouslyremoved.Donot to over-tighten.
Installingthe Bumper
1. Removethetwo screwsasshownin Figure12.
2. Positionthebumperoverthemountingholesandsecureusingthehardware removedinStep1,asshownin Figure12.
\
Figure12
Figure13
Connecting the Battery Cables
CALIFORNIA PROPOSITION 65
Batteryposts,terminals,andrelatedaccessoriescontainleadandlead compounds,chemicalsknownto theStateof Californiato causecancerand reproductiveharm.Washhandsafter handling.
Whenattachingbatterycables,alwaysconnectthe POSITIVE(Red)wire to itsterminal first, followed bythe NEGATIVE(Black)wire.
Forshippingreasons,bothbatterycablesonyourequipmentmayhavebeenleft
disconnectedfromtheterminalsatthefactory.Toconnectthebatterycables,
proceedasfollows:
NOTE:ThepositivebatteryterminalismarkedPos.(+).Thenegativebattery terminalismarkedNeg.(-).
1. Removethefactoryinstalledhexboltsandhexnutslocatedontheendof thewiringharness.Retainthehardwarefor laterinstructions.
Removetheplasticcover,if present,fromthepositivebatteryterminaland attachtheredcableto thepositivebatteryterminal(+)withoneofthehex boltandhexnuts,usinga7/16inchwrenchandsocketwrench.SeeFigure11.
Removetheplasticcover,if present,fromthenegativebatteryterminal andattachtheblackcabletothenegativebatteryterminal(-) with the remaininghexboltandhexnut,usinga 7/16inchwrenchandsocket wrench.SeeFigure14.
12
4. Positiontheredrubberbootoverthepositivebatteryterminaltohelp protectitfromcorrosion.
NOTE:Ifthe batteryisput intoserviceafterthedateshownontop/sideofbattery, chargethe batteryasinstructedintheMaintenancesectionofthisOperator's Manualpriortooperatingthetractor.
Figure14
m///=lllb
v
v
mm mm
(°C)-30 ° -20° -10° 0° 10° 200 300
(°F)-20 ° 0° 150 300 50o 70o 85o 105o
CheckingThe Oil Level
NOTE:Besuretochecktheoilwhileonalevelsurfacewith theenginestopped.
1. Removetheoilfillercap/dipstickandwipethedipstickclean.
2. Insertthedipstickintotheoilfiller neck.Turnthedipstick1/4turnintothe lockedpositiontofullyseat.SeeFigure15.
3. Removedipstickto checktheoil level.
4. Ifthelevelislow,slowlyaddoiluntilthereadingisattheupperlevelonthe
dipstick.SeeFigure15inset.
5. Reinsertthedipstickandturnto lockedpositionbeforestartingtheengine.
Gas&Oil
NOTE:Theengineisshippedwithoutgasolineandwithmotoroil intheengine. However,youMUSTchecktheoil levelbeforeoperating.Becarefulnotto overfill. Runningtheenginewithinsufficientoilcancauseseriousenginedamageandvoid theenginewarranty.
Alwayskeephandsandfeet clearofequipment movingparts. Donot usea pressurizedstarting fluid. Vaporsareflammable.
Oil Recommendations
Beforestartingengine,checkoillevel;capacityis1700ml/57.5ft. oz.Referto viscositychartfor oilrecommendations.Donotover-fill.Useasyntheticornon- synthetic4-stroke,oranequivalenthighdetergent,premiumqualitymotoroil certifiedtomeetorexceedU.S.automobilemanufacturer'srequirementsforservice classificationSG,SEMotoroilsclassifiedSG,SFwill showthisdesignationonthe
container. SAE10W-30isrecommendedforgeneral,alltemperatureuse.Ifsingleviscosity
oilisused,selecttheappropriateviscosityonthe nextpagefortheaverage temperatureinyourareafromthechartbelow.
Donotusenon-detergentoil or 2-strokeengineoil. It couldshortenthe engine'sservicelife.
NOTE:A5w30syntheticoilmaybeusedtoimprovestartabilityforcoldweather (temperaturesbelow40F).
Oil Fill Cap/Dipstick-==_
Level
Figure15
NOTE:Donotoverfill.Overfillingwithoil maycausesmoking,hardstarting, sparkplugfouling,oroilsaturationof aircleaner.
FuelRequirements
Operatingthe enginewith ESSfuel, anoil/gasolinemixture, dirty gasoline, or gasoline over 30 days old without fuel stabilizingadditivemayresult
[indamagetoyourengine'-scarburetor.Subsequentdamagewouldnot be
coveredunderthe Craftsmanwarranty.
13
Useautomotivegasoline(unleadedorlowleadedtominimizecombustionchamber deposits)witha minimumof87octane.Gasolinewith upto10%ethanolor15% MTBE(MethylTertiaryButylEther)canbeused.Neveruseanoil/gasolinemixture ordirtygasoline.Avoidgettingdirt,dust,orwaterinthefueltank.DONOTuseE85 gasoline.
AddingFuel
Anadult shouldfuel this engine.NEVERallow childrentorefuel itsengine. Gasoline(fuel)vaporsarehighlyflammable andcanexplode.Fuelvapors canspreadandbeignitedbyasparkor flamemanyfeetawayfrom engine. Topreventinjuryor deathfrom fuel fires, follow theseinstructions:
Useextremecarewhen handling gasoline.Gasolineisextremelyflammable andthevaporsare explosive.Neverfuel machineindoorsorwhile the engineishot or running.Extinguishcigarettes,cigars,pipes,andother sourcesofignition.
NOTE:Purchasegasolineinsmallquantities.Donotusegasolineleftoverfromthe previousseason,to minimizegumdepositsinthefuelsystem.
Thisengineiscertifiedtooperateonunleadedgasoline.Forbestresults,fill thefueltankwith onlyclean,fresh,unleadedgasolinewith apumpsticker 1.
octaneratingof 87orhigher. Gasohol(upto10%ethylalcohol,90%unleadedgasolinebyvolume)isan
approvedfuel.Othergasoline/alcoholblends,suchasE85,arenotapproved. MethylTertiaryButylEther(MTBE)andunleadedgasolineblends(uptoa
maximumof 15_ MTBEbyvolume)areapprovedfuels.Othergasoline/ether 3. blendsarenotapproved.
Fillfueltankoutdoorsorinwell-ventilatedarea. f Donotoverfillfueltank.Filltankto nomorethan1/2inchbelowbottomof
fillernecktoallowspaceforfuelexpansion. Neverremovegascaporaddfuelwhiletheengineishotor running.Allow
engineto coolatleasttwo minutesbeforerefueling. Ifgasolineisspilled,wipeit offtheengineandequipment.Movemachineto
anotherarea.Wait5minutesbeforestartingtheengine.
o
DONOTuseleadedfuel.
Fuelmustbefreshandclean.NEVERusefuelleftoverfromlastseasonor storedforlongperiods. NEVERmixoilwith fuel.
DONOTusefuelcontainingMethanol(WoodAlcohol) NOTE:Beforerefueling,allowenginetocooltwominutes. Turntheengineoffandlet enginecoolatleast2minutesbeforeremoving
thefuelcap.Thegasolinetankislocatedundertheseat.Thefuelcapis tetheredtothetractortopreventitsloss.Donotattempttoremovethecap
fromthetractor.
2.
Cleanaroundfuelfill beforeremovingcaptofuel.
Filltankuntilfuelreaches1/2inchbelowthebottomof thefillerneckto allowspaceforfuelexpansion.Becarefulnotto overfill.SeeFigure16.
ToAddGasoline
NOTE:Thetractorisfittedwith a tethered,ratchetingfuelcap.STOPfillingthetank oncethefuelisseeninsidethefillerneck.Thisensuresthataproperexpansion volumeiscreated,otherwisethefuelcanoverflowcreatinga hazardoussituation. DoNOTtopoffthe fueltank.
Refuelin awell-ventilatedareawiththeenginestopped.Donotsmokeor allowflamesorsparksintheareawheretheengineisrefueledorwhere gasolineisstored.
Donotoverfillthefueltank.Afterrefueling,makesurethetankcapisclosed properlyandsecurely.
Becarefulnotto spillfuelwhenrefueling.Spilledfuelorfuelvapormay ignite.Ifanyfuelisspilled,makesuretheareaisdrybeforestartingthe engine.
Avoidrepeatedorprolongedcontactwith skinorbreathingofvapor.
,. j
Figure16
4. Replacethegasolinecapandtightensecurely.Wipeupspilledfuelbefore startingengine.IffuelisspilledDONOTstartengine.Movemachineaway fromareaof spillage.Avoidcreatinganysourceof ignitionuntilfuelvapors aregone.
TirePressure
Equaltire pressureshouldbemaintainedat alltimes. Neverexceedthe maximuminflation pressureshownonthe sidewall of the tire.
Therecommendedoperatingtirepressureis:
Approximately10psiforthereartires Approximately14psiforthefronttires
IMPORTANT:Refertothetiresidewallforexacttire manufacturer'srecommended ormaximumpsi.Donotoverinflate.Uneventirepressurecouldcausethecutting
deckto mowunevenly.
14
Clutch/BrakePedal
FuelLevelindicator
SpeedControl&Parking
BrakeLever
IgnitionSwitch
Throttle/ChokeLever
CupHolder
Shift Lever
FuelFillCap
DeckLift Lever
OilFillCap
Figure17
NOTE:Anyreferenceinthismanualto theRIGHTorLEFTsideofthetractorisobservedfromoperator'sseatpositionfacingforwardtowardsthefrontoftractor.
PTO(BladeEngage)Lever
MeetsANSiSafetyStandards
CraftsmanTractorsconformtothesafetystandardoftheAmericanNationalStandardsInstitute(ANSI).
15
Throttle/ ChokeControl
ShiftLever
Thethrottlecontrolleverislocatedontheleftfenderofthetractorasseenfromthe operator'sposition,seeFigure17.Thislevercontrolsthespeedoftheengine,aswell
asthechokewhenit ispushedallthewayforward.Whensetinagivenposition, thethrottlewill maintainauniformenginespeed.
IMPORTAfl#Whenoperatingthetractorwiththecuttingdeckengaged,becertain thatthethrottle leverisalwaysintheFAST(rabbit)position.
Movingthethrottleleverallthewayforwardactivatestheengine'schokecontrol. Activatingthechokecontrolclosesthechokeplateonthecarburetorandaidsin startingtheengine.
RefertoStartingTheEnginein theOperationsectionofthis manualfordetailed startinginstructions.
ignitionSwitch
Theignitionswitchislocatedontheleftfenderofthetractorasseenfromthe operator'sposition,adjacentto theThrottle/ChokeControl.Activatethe Ignition Switchtostarttheenginebyinsertingthekeyintothe ignitionswitchandturn clockwisetotheSTARTposition.ReleasethekeyintotheONpositiononceengine hasfired.SeeFigure18.
On
Start
off
Theshiftleverislocatedonthecontrolpaneljustbelowtheseat,inthecenterof thetractor.Ithasthreepositions,FORWARD,NEUTRALandREVERSE.Thebrake pedalmustbe completely depressedandthetractormustnotbeinmotion whenmovingtheshift lever.SeeFigure19.
IMPORTANT:Neverforcetheshift lever.Doingsomayresultin seriousdamageto thetractor'stransmission.
f
Figure19
SpeedControl Lever
Figure18
Clutch-BrakePedal
Thedutch-brakepedalislocatedonthe leftsideofthe lawntractor,alongthe runningboard.Depressthedutch-brakepedalpartwaydownwhenslowingthe tractorbychangingspeeds(Referto SpeedControlLever).Depressthepedalallthe wayclownto engagethediscbrakeandbringthetractorto acompletestop.
NOTE:Thedutch-brakepedalmustbecompletelydepressedto starttheengine. RefertoSafetyInterlockSwitchesintheOperationsectionofthismanual.
Thespeedcontrollever,locatedontherightsideofthetractor'ssteeringconsole, allowsyoutoregulatethegroundspeedofthelawntractor.
Touse,depressthedutch-brakepedalandmovetheleveroutoftheparkingbrake notchandforwardtoincreasethetractor'sgroundspeed.Whenadesiredspeedhas beenreached,releasetheleverintoanappropriatenotchtomaintainthat speed.
Toslowthetractor'sgroundspeed,depressthedutch-brakepedalandmovethe speedcontrolleverrearwardandreleaseit intoa notch.
ParkingBrake
Tosettheparkingbrake,fullydepresstheclutch-brakepedal.Movethespeed controlleverallthewaydownandintotheparkingbrakeposition.Releasethe clutch-brakepedaltoallowtheparkingbraketoengage.
Toreleasetheparkingbrake,depresstheclutch-brakepedalandmovethespeed controlleveroutoftheparkingbrakepositionintothedesiredposition.Releasethe clutch-brakepedal.
NOTE:Theparkingbrakemustbesetiftheoperatorleavestheseatwith theengine runningortheenginewill automaticallyshutoff.
FuelLeverIndicator
TheFuelLeverIndicatorislocatedbelowtheseatontheleft handsidefromthe operator'spositioninthecontrolpanel.Usethiswindowtoidentifythetractor's
fuelneeds.SeeFigure20.
16
©
Safety Interlock Switches
Thesafetyinterlocksystemisdesignedfor safeoperationofthetractor.Ifthis systemshouldevermalfunction,do notoperatethetractor.
Immediatelycontact1-800-4-MY-HOMEto havethesystemserviced.
Thesafetyinterlocksystempreventstheenginefromstartingunless theparkingbrakeisengagedandthePTO(BladeEngage)leverisinthe disengaged(OFF)position.
Thesafetyinterlocksystemwill automaticallyshutofftheengineifthe operatorleavestheseatbeforeengagingtheparkingbrake.
Thesafetyinterlocksystemwill automaticallyshutofftheengineifthe operatorleavesthetractor'sseatwiththe PTO(BladeEngage)leverengaged, regardlessofwhethertheparkingbrakeisengaged.
Theenginewill automaticallyshutoff ifthe PTO(BladeEngage)leveris movedintotheengaged(ON)positionwiththeshiftleverin Reverse.
Figure20
DeckLiftLever
Foundonyourtractor'srightfender,thedecklift leverisusedto changetheheight ofthecuttingdeck.Touse,movethelevertotheleft,then placeinthenotchbest suitedfor yourapplication.
PTO(BladeEngage)Lever
Foundonthetractor'srightfender,the PTO(blade engage) leveris usedto engagepowertothecuttingdeck.Tooperate,movetheleverallthewayforward. Movingtheleverallthewayrearwardintothe PTOOFFpositiondisengagespower tothecuttingdeck.
NOTE:ThePTO(bladeengage)levermustbeinthedisengaged(PTOOFF)position whenstartingtheengine.
FuelFillCap
TheFuelFillCapislocatedbelowtheseat.RefertotheAssemblysectioninthis manualforinstructionsonfuelingthistractor.
OilFill Cap
TheOilFillCapislocatedbelowtheseat.RefertotheAssemblysectioninthis manualforinstructionsoncheckingandaddingoiltothistractor.
Donotoperatethetractor if the interlocksystemismalfunctioning. This systemwasdesignedfor your safetyandprotection.
IgnitionSwitch
Theignitionswitchisactivatedtostart theengine.Insertkeyintotheignition switchandturnclockwisetotheSTARTposition.ReleasethekeyintotheON
positiononceenginehasfired.SeeFigure21.
Tostoptheengine,turntheignitionkeycounterclockwiseto theOFFposition.See
Figure21.
Neverleavearunningmachineunattended.AlwaysdisengagePTO,move shift leverinto neutralposition,setparking brake,stopengineandremove keyto prevent unintendedstarting.
On
Start
off
FuelFill Cap
Thegasolinetankislocatedundertheseat.Donotoverfill.
Useextremecarewhen handlinggasoline.Gasolineisextremelyflammable andthe vaporsareexplosive.Neverfuel machineindoorsorwhile the engineishotorrunning. Extinguishcigarettes,cigars,pipes,andother sourcesof ignition.
Fordetailedinformationonaddingfuel,referto FuelRequirementsintheAssembly sectionofthis manual.
Figure21
17
AvoidSeriousinjuryor Death
Knowlocationandfunctionofallcontrols. Removeobjectswhichcouldbethrownbytheblades.
Goupanddownslopes,notacross. Useextracautiononslopes.Donotmowslopesgreaterthan12degrees.
Avoidsuddenturns.Uselowspeed.
Donotoperatemachinewhereitcouldtip orslip. Ifmachinestopsgoinguphill,stopbladesandbackdownslowly. Beforeleavingoperator'sposition,disengageblades,engageparking
brake,shutoff andremovekey. Besurebladesandenginearestoppedbeforeplacinghandsorfeetnear
blades. Keepsafetydevices(guards,shields,switches,etc.)inplaceandworking.
Keepbystandersaway.
Allowmachinetocoolbeforefuelingorstoring.
Keepmachinefreeofdebris.
ReadOperator'sManual
Starting the Engine
Donotoperatethetractor if the interlocksystemismalfunctioning. This systemwasdesignedforyour safetyandprotection.
NOTE:RefertotheAssemblysectionofthismanualforgasolineandoilfill-up instructions.
1. Insertthetractorkeyintotheignitionswitch.
2. PlacethePTO(Blade Engage) leverin thedisengaged(OFF)position.
3. Engagethetractor'sparkingbrake.
4. Activatethechokecontrol.
5. Turntheignitionkeyclockwiseto theSTARTposition.Aftertheenginestarts, releasethekey.Itwill returntotheONposition.
IMPORTANT:DoNOTholdthe keyintheSTARTpositionfor longerthan ten secondsat atime. Doingsomaycausedamagetoyourengine'selectric
starter.
6. Aftertheenginestarts,deactivatethechokecontrolbyplacingthethrottle
controlintotheFASTposition.
NOTE:DoNOTleavethechokecontrolonwhileoperatingthetractor.Doingsowill resultina"rich"fuelmixtureandcausetheenginetorunpoorly.
Engagingthe ParkingBrake
Toengagethe parking brake:
I. Fullydepressthe brakepedalandholdit downwith yourfoot.
2. Movetheparkingbrakeleverdownintotheparkingbrakeposition.
3. Releasethebrakepedalto allowtheparkingbraketo engage.
Toreleasethe parking brake:
1. Depressthebrakepedalandmovethespeedcontrolleveroutof theparking brakeposition.
Setting the Cuttingfreight
Selecttheheightpositionofthecuttingdeckbyplacingthedecklift leverinanyof thedifferentcuttingheightnotchesontherightsideofthefender.
Keephandsandfeet awayfrom the dischargeopeningof thecutting deck.
Stopping the Engine
Ifyoustrikeaforeign object,stoptheengine,disconnectthesparkplug
wire(s)andgroundagainsttheengine.Thoroughlyinspectthemachinefor
anydamage.Repairthedamagebeforerestarting andoperating.
1. Ifthebladesareengaged,placethePTO(BladeEngage)leverin the disengaged(OFF)position.
2. Turntheignitionkeycounterclockwiseto theSTOPposition.
3. Removethekeyfromtheignitionswitchtopreventunintendedstarting.
18
Driving TheTractor
Avoidsuddenstarts,excessivespeedandsuddenstops.
Donotleavethe seatofthe tractorwithout first placingthe PTO(Blade Engage)leverinthe disengaged(OFF)position,depressingthe brakepedal
andengagingtheparkingbrake.Ifleavingthetractor unattended,also turn the ignitionkeyoff andremovethe key.
Alwayslookdownandbehindbeforeandwhile backingupto avoidaback- overaccident.
1. Depressthebrakepedalandmovethespeedcontrolleveroutof theparking brakeposition,thenletthepedalrelease.
2. Movethethrottle leverintothe FAST(rabbit)position.
3. PlacetheshiftleverineithertheFORWARDorREVERSEposition.
IMPORTA#_DoNOTusetheshiftlevertochangethedirectionoftravelwhenthe tractorisinmotion.Alwaysusethebrakepedaltobringthetractortoacomplete stopbeforeshifting.
4. Releasetheparkingbrakebydepressingtheclutch-brakepedaland positioningthespeedcontrolleverindesiredposition.
IMPOR@N_First-timeoperatorsshouldusespeedpositions1or2.Become completelyfamiliarwith thetractor'soperationandcontrolsbeforeoperatingthe tractorinhigherspeedpositions.
5. Releaseclutch-brakepedalslowlyto putunitintomotion.
6. Thelawntractorisbroughttoastopbydepressingtheclutch-brakepedal.
NOTE:Whenoperatingthe unitinitially,therewill belittle differencebetweenthe highesttwospeedsuntilafterthebeltshaveseatedthemselvesintothepulleys duringthebreak-inperiod.
5. Depressclutch-brakepedal.
6. Placespeedcontrolleverindesiredposition.
7. PlaceshiftleverineitherFORWARDorREVERSE,andfollownormaloperating procedures.
Driving OnSlopes
Referto theSLOPEGAUGEin theSafetyInstructionssectionofthemanualtohelp
determineslopeswhereyoumayoperatethistractorsafely.
Donotmowoninclineswith aslopeinexcessof 12degrees(ariseof approximately2feetevery10feet). Thetractor couldoverturnandcause seriousinjury.
Mowupanddownslopes,NEVERacross.
Exerciseextremecautionwhenchangingdirectiononslopes.
Watchforholes,ruts,bumps,rocks,orotherhiddenobjects.Uneventerrain couldoverturnthemachine.Tallgrasscanhideobstacles.
Avoidturnswhendrivingonaslope.Ifaturn mustbemade,turndownthe slope.Turningupaslopegreatlyincreasesthechanceof arollover.
Avoidstoppingwhendrivingupa slope.Ifit isnecessarytostopwhile drivingupa slope,start upsmoothlyandcarefullyto reducethepossibility offlippingthetractoroverbackward.
Beforeleavingtheoperator'spositionforanyreason,disengagetheblades,place theshiftleverinneutral,engagetheparkingbrake,shutengineoffand remove thekey.
IMPORTAN_Whenstoppingthetractorforanyreasonwhileonagrasssurface, always:
1. Placetheshiftleverinneutral,
2. Engagetheparkingbrake,
3. Shutengineoffandremovethekey.Doingsowill minimizethe possibility ofhavingyourlawn"browned"byhotexhaustfromyourtractor'srunning engine.
Ifunitstallswith speedcontrolinhighspeed,or ifunitwill notoperatewith speed controlleverinalowspeedposition,proceedasfollows:
1. PlaceshiftleverinNEUTRAL.
2. Restartengine.
3. Placespeedcontrolleverinhighestspeedposition.
4. Releaseclutch-brakepedalfully.
19
Engagingthe Blades
Engagingthe PTO(BladeEngage)transferspowertothecuttingdeck.Toengage theblades,proceedasfollows:
1. Movethethrottle/chokecontrollevertotheFAST(rabbit)position.
2. GraspthePTO(BladeEngage)leverandpivotit allthewayforwardintothe engaged(ON)position.
3. Keepthethrottleleverinthe FAST(rabbit)positionfor themostefficientuse ofthecuttingdeck.
NOTE:Theenginewill automaticallyshutoff ifthe PTO(BladeEngage)leveris movedintotheengaged(ON)positionwith theshiftleverinReverse.
Mulching
Amulchkitisavailableasanattachment.Mulchingisaprocessofredrculating grassclippingsrepeatedlybeneaththecuttingdeck.Theultra-fineclippingsare thenforcedbackintothe lawnwheretheyactasanaturalfertilizer.Contactthe nearestParts& RepairServiceCenterto purchaseamulchkit forthisunit.
TolocatethenearestParts& RepairServiceCenter,contact1-800-4-MY-HOME®.
Using the Deck Lift Lever
Toraisethecuttingdeck,movethedecklift leverto the left,then placeit inthe notchbestsuitedfor yourapplication.Referto SettingTheCuttingHeightearlierin
thissection.
Mowing
Tohelpavoid bladecontactor athrown object injury,keepbystanders, helpers,childrenandpetsat least75feet from the machinewhile it isin operation.Stopmachineif anyoneentersthearea.
Thefollowinginformationwill behelpfulwhenusingthecuttingdeckwithyour tractor:
Planyour mowing pattern to avoiddischargeof materialstowardroads, sidewalks,bystandersandthe like.Also,avoiddischargingmaterialagainst awall or obstructionwhichmaycausedischargedmaterialto ricochetback towardthe operator.
Donotmowat highgroundspeed,especiallyifa mulchkitorgrasscollector isinstalled.
Forbestresultsit isrecommendedthatthefirsttwo lapsbecutwiththe dischargethrowntowardsthecenter.Afterthefirst two laps,reversethe directiontothrowthedischargetotheoutsideforthebalanceofcutting. Thiswill giveabetterappearancetothelawn.
Donotcutthegrasstooshort.Shortgrassinvitesweedgrowthandyellows quicklyindryweather.
Mowingshouldalwaysbedonewiththeengineatfullthrottle.
Underheavierconditionsit maybenecessaryto gobackoverthecutareaa secondtimeto getacleancut.
DoNOTattemptto mowheavybrushandweedsandextremelytall grass. Yourtractorisdesignedtomowlawns,NOTclearbrush.
Keepthebladesharpandreplacethebladewhenworn.Referto Cutting
Bladein theMaintenancesectionof thismanualforproperbladesharpening
instructions. Thelampsturn OFFwhentheignitionkeyismovedtotheSTOPposition.
2O
MAINTENANCESCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall controls andstoptheengine.Waituntilallmovingpartshavecometo acomplete stop.Disconnectsparkplugwireandgrounditagainsttheengineto prevent unintendedstarting.AlwayswearsafetyglassesduringoperationorwhUe performinganyadjustmentsor repairs.
BeforeEachUse
Inthe FirstFiveHours Every10Hours
Every25hours
Every50hours
Annually
BeforeStorage
1. Engineoil level
2. AirFilter
3. Mufflerareaandcontrols
1. EngineOil
1. Hood/Dashairvents
2. Batteryterminals
3. Deckspindleandidlerbracket
1. Airfilter'sprecleaner*
2. Airfilter*
3. Mid-steeringarms,pivotshafts, rackandaxles
4. Frontwheelbearings
1. Engineoil/Oil filter
2. Muffler
1. Airfilter
2. Airfilter'spre-cleaner
3. Sparkplug
4. Aircoolingsystem*
5. Fuelfilter
6. SteeringGears Z RearWheels
1. Hood/Dashairvents
2. Batteryterminals
3. Midsteeringarms,pivotshafts,
andaxles
4. Frontwheelbearings
5. Deckspindleandidlerbracket
6. Pedalpivotpoints
Followthe maintenanceschedulegivenbelow.Thischartdescribesservice
guidelinesonly.UsetheServiceLogcolumnto keeptrackofcompleted
maintenancetasks.
Tolocate the nearestParts& RepairServiceCenteror toscheduleservice, simply call(800)659-5917.
1. Check
2. Clean/Replace
3. Clean
1. Change
1. Clean
2. Clean
3. Lubricate
1. Clean
2. Clean
3. Lubricate
4. Lubricate
1. Change/Replace
2. Check
1. Replace
2. Replace
3. Replace
4. Clean
5. Replace
6. Clean
7. Removeandgreaseaxles
1. Clean
2. Clean
3. Lubricate
4. Lubricate
5. Lubricate
6. Lubricate
*Servicemorefrequentlyunderdustyconditions.
Beforeperforminganymaintenanceorrepairs,disengagethe PTO(Blade EngageLever),engagethe parking brake,stopthe engineandremovethe keyto preventunintendedstarting.
Ifthe enginehasbeenrecentlyrun,the engine,muffler andsurrounding metalsurfaceswill behot andcancauseburnsto the skin. Exercisecaution
to avoidburns.
21
Engine Maintenance
Shutoff the enginebeforeperforminganymaintenance.Toprevent accidentalstart-up,disconnectthesparkplug boot.
IMPORTAIV#If enginemustbetippedtotransportequipmentor toinspector removegrass,keepsparkplugsideofengineup.Transportingortippingengine sparkplugdownmaycausesmoking,hardstarting,sparkplugfouling,oroil
saturationofaircleaner. Periodicinspectionandadjustmentoftheengineisessentialifhighlevel
performanceistobemaintained.Regularmaintenancewill alsoensurealong servicelife.Therequiredserviceintervalsandthekindof maintenancetobe performedaredescribedinthetableonthepreviouspage.Followthehourlyor calendarintervals,whicheveroccurfirst.Morefrequentserviceisrequiredwhen operatinginadverseconditions.
Ifthe enginehasbeenrunning,themuffler will bevery hot. Becarefulnot totouch the muffler.
Servicingthe EngineOil
Checkthe oillevelregularly. Besurecorrectoillevelismaintained.Checktheoiieveryfive to tenhoursof
operation,beforestartingtheengine.SeeCheckingOilLevelintheAssembly section.
OnlyusehighqualitydetergentoilratedwithAPIserviceclassificationSIC,SG, SH,or SJ.Selecttheoil'sSAEviscositygradeaccordingto theexpectedoperating temperature.Referto Gas&Oilin theAssemblysectionofthismanual.
Oil Drain
IMPORTIIfl#Besureto checkengineonalevelsurfacewith theenginestopped. Draintheoilwhiletheengineisstillwarmtoassurerapidandcompletedraining.
Fordrainingoiifromtheengine'scrankcaseofselectmodeltractors,aplasticoil drainsleeveispackedwith thisOperator'sManual.Todraintheoil, proceedas
follows:
1. Unscrewtheoilfill capandremovethedipstickfromtheoil fill tube.
2. Snapthesmallendofoildrainsleeveontotheoilsump.SeeFigure22.
3. Removedrainpluganddrainoilintoasuitablecontainerwith acapacityof nolessthan64oz.
4.
Tipthetractorslightlyinthedirectionof thesuitablecontainerto aidinfully drainingall oftheoilfromtheengine.
Beforetipping engineor equipmentto drainoil, drain fuelfrom tank by runningengineuntil fuel tank isempty.
5. Servicetheoilfilter asinstructedlaterinthissection.
IMPORTAIV#Usedmotoroilmaycauseskincancerifrepeatedlyleft incontactwith
theskinforprolongedperiods.Althoughthisisunlikelyunlessyouhandleusedoil onadallybasis,itisstilladvisabletothoroughlywashyourhandswith soapand waterassoonaspossibleafterhandlingusedoil.
flOTE:Pleasedisposeof usedmotoroilin amannerthatiscompatiblewith the environment.Wesuggestyoutakeitinasealedcontainertoyourlocalservice stationforreclamation.Donotthrowitinthetrash,pouritdownadrainoronthe ground.
,, j
Figure22
ReplacingTheOil Filter
Thisengineisequippedwith aspin-onoilfilter thatshouldbereplacedeachtime anoilchangeisperformed,everyseasonor50hours.Referto Figure23.
Toreplace the Oil Filter:
1. Draintheoil asinstructionpreviouslyinthissection.
2. Removetheoilfilter. Disposeof theoldoilfilter properly.
3. Lubegasketof newoilfilterwith cleanoil.
4. Installandturnoilfilter byhanduntilthegasketcomesincontactwiththe sealingsurfaceofthecrankcasecover,thentightentheoilfilter, 10-12Nm
(88.5-106.2in-lb),1/2-3/4turn.
5. Addoilaspreviouslyinstructed.
6. Makesuredipstickisinstalled.
7. Startandrunengine.Checkfor leaks.
8. Stopengine.Waitafew minutesandchecktheoillevel.SeeCheckingThe
0il LevelintheAssemblysectionofthismanual.
6. Servicethe 0il Filterifdesired,aspertheinstructionslaterinthissection.
7. Reinstallthedrainplugandtightenitsecurely,12-14Nm(106.2-123.9in-lb).
8. Removetheoildrainsleevefromtheoilsump.Returnthedipsticktotheoilfill tubeandscrewtheoilfill capbackintoplace.
9. Refilltheenginewith thenewmotoroil.RefertoGas&OilintheAssembly sectionofthismanualforinformationregardingtheapprovedoiltype.
22
OilFilter
Air Filter Service
Paperfilterscannotbecleanedandshouldbereplacedevery100operatinghours; moreoftenif usedinextremelydustyconditions.
Neverusegasolineor lowflashpointsolventsforcleaningtheairfilter element.Afire or explosioncouldresult.
Donot usepressurizedair orsolventsto cleantheaircleaner
cartridge.
Iffilters, orcoversarenot installedcorrectly seriousinjuryordeath
could resultfrom backfire. Donot attempt to start the enginewith them
removed.
Figure23
Adding Oil
IMPORTANT:Besuretocheckengineonalevelsurfacewith theenginestopped. I. Wipearounddipstickcapandtubewith acleanclothto removeanydebris.
SeeFigure24.
f
IMPORTANT:Neverruntheenginewithouttheairfilter.Rapidenginewearwill
result.
1. Unscrewthethumbscrewsandremovetheairfiltercover.SeeFigure25.
\
AirFilter Cover
Figure25
Figure24
2. Removedipstickandwipecleanwith acloth.
3. Pouroilintothedipsticktube. Donotoverfill. Withanoilfilterchangethe highlevelamountofoilforthisengineis1700ml(57.48fl-oz.).
4. Installdipstickandturnto lockedpositionbeforestartingengine.
5. Startengine.Allowto runforafewsecondsandthenshutdowntheengine.
6. Checktheoil level.SeeCheckingOilLevelintheAssemblysectionofthis manual.
23
2.
Removetheairfilter.SeeFigure26.
f
._ j
Figure26
Removethefoampre-filterfromaroundthepaperairfilter. SeeFigure
27.Replacepaperelementwhendirtyordamaged.Cleanfoamelementor replacewhendamaged.
/
Manifold
Figure28
Attachtheairfilter cover,makingsuretoalignplasticribfeaturesonthe shroudtotheplasticfeaturesontheairfiltercover.SeeFigure29.Turn thumbscrewsclockwiseuntilsnug.Checkforanymisalignment.
Air Filter
AirFilter
Pre-Filter
Figure27
4. Tocleanfoamelement,washinamildliquiddetergentandwater.Squeeze orpressthefoamelementto rinseoutdirt andwater.Donottwist; this coulddamageortearthefoamelement.Allowtodrythoroughlybefore using.DONOToilthefoamelement.
5. Attachthenewairfilter with foamelement,aligningtheholeintheairfilter with theintakemanifold.SeeFigure28.
Plastic
Feature
Shroud
PI,
Feature
Figure29
SparkPlugService
DONOTcheckfor sparkwith sparkplugremoved.DONOTcrankenginewith
sparkplug removed.
Toensureproperengineoperation,thesparkplugmustbeproperlygappedand freeofdeposits.
1. Removethesparkplugbootanduseasparkplugwrenchtoremovethe plug.SeeFigure30.
24
ifthe enginehasbeenrunning,the mufflerwii[ beveryhot.Becarefulnot
to touchthe muffler.
SparkPlug
SparkPlugBoot
Figure30
2.
Visuallyinspectthesparkplug.Discardthesparkplugif thereisapparent wear,orif theinsulatoriscrackedorchipped.Cleanthesparkplugwitha
wirebrushifit istobe reused.
3.
Measurethepluggapwithafeelergauge.Correctasnecessaryby bendingsideelectrode.SeeFigure31.Thegapshouldbesettobetween
0.024-0.031in.
f
Electrode
Figure31
4. Checkthatthesparkplugwasherisingoodconditionandthreadthespark pluginbyhandtopreventcross-threading.
5. Afterthesparkplugisseated,tightenwith asparkplugwrenchtocompress thewasher.
FuelFilter Service
Gasolineand itsvaporsareextremely flammable andexplosive.Fireor explosioncancausesevereburnsor death.
Keepgasolineawayfromsparks,openflames,pilotlights,heat,andother
ignitionsources. Checkfuellines,tank,cap,andfittingsfrequentlyforcracksorleaks.Replace
if necessary.
Beforereplacingthefuelfilter,drainthefueltankasinToDrainthe Fuel. Donotdrainfuelwhentheengineishot.Allowtheengineadequatetimeto
cool.Drainfuelinto anapprovedcontaineroutdoors,awayfromopenflame.
Drainanylargevolumeoffuelfromthetankbydisconnectingthefuelline
fromthein-linefuelfilterneartheengine.
RemovethefuellinefromtheIn-lineside(sidetowardsthefueltank)ofthe
fuelfilter.
Replacementpartsmustbethesameandinstalledinthesamepositionas
theoriginalparts.
Iffuelspills,waituntilit evaporatesbeforestartingengine. Beforereplacingthefuelfilter,drainthefueltank.Otherwise,fuelcanleak
outandcauseafireorexplosion.
ToDrainTheFuel:
Locatethefuelfilter,whichisroutedontheleftsideoftheenginebetween thefueltankandthecarburetor,andmaybeattachedtotheenginewithatie strap.Cutthetiestrap,ifpresent,thenpinchthein-lineclamponthefuelfilter with apairofpliers,slidetheclampupthefuelline.Pullthefuellinefreefrom thefilterandplacetheopenendofthelineintoanapprovedcontainertodrain
thefuel.
ToChangeTheFuelFilter:
I. Usepliersto squeezethetabsontheotherclamp(theout-linesideofthe
fuelfilter),andslidetheclampawayfromthefuelfilter.Twistandpullthe fuellineoffofthefuelfilter. SeeFigure32.
2. Checkthefuellinesforcracksorleaks.Replaceifnecessary.
3. Replacethefuelfilter with anoriginalequipmentreplacementfilter. Call1-800-4-MY-HOME_to purchasethe original equipment replacementfilter.
4. Securethefuellineswith theclamps. Thefuelfilter cannotbecleanedandshouldbereplacedevery100operatinghours;
moreoftenif runwitholdgasoline.
NOTE:Wheninstallinganewsparkplug,tighten1/2turnafterthespark plugseatstocompressthewasher.Whenreinstallingausedsparkplug, tighten1/8-1/4turnafterthesparkplugseatstocompressthewasher.
IMPORTANT:Thesparkplugmustbesecurelytightened.Animproperly tightenedsparkplugcanbecomeveryhotandmaydamagetheengine.
25
F
FuelLine
Figure32
CleanEngine
Iftheenginehasbeenrunning,allowittocoolforatleasthalfanhourbefore cleaning.Periodicallyremovedirt build-upfromengine.Cleantheenginecooling finsevery25hours.Cleanwith a brushorcompressedair.
IMPORTANT:Donotsprayenginewith watertocleanbecausewatercould contaminatefuel.Usingagardenhoseorpressurewashingequipmentcanalso forcewaterintotheaircleanerormuffleropening.Waterintheaircleanerwill soak thepaperelement,andwaterthatpassesthroughtheelementormufflercanenter thecylinder,causingdamage.
Figure33
Removethebow-tiecotterpinandflatwasherfromthedecklift assembly,
andretainforreinstallationlater.SeeFigure34.
Accumulationof debrisaroundmuffler couldcausea fire. Inspectandclean beforeeveryuse.
Cutting DeckRemoval
Toremovethe cutting deck,proceedas follows:
1. PlacethePTO(BladeEngage)leverinthedisengaged(OFF)positionand engagethe parkingbrake.
2. Lowerthedeckbymovingthedecklift leverintothe bottomnotchonthe rightfender.
3. Removethebeltfromaroundthetractor'sPTOpulley.SeeFigure33.
Avoidpinchinginjuries.Neverplaceyourfingersonthe idler spring or betweenthebelt anda pulleywNle removingthe belt.
Figure34
26
5.
Removetheremainingbow-tiecotterpinssecuringthedeckto theunit,as shownin Figure35.
k. j
Figure35
NOTE:Thebow-tieclipsshouldbere-installedfromthetopdown.
6. Movethedeckliftleverintothetopnotchontherightfendertoraisethe deckliftarmsupandoutoftheway.
7. Unplugthewiringpigtailfromthedecksafetyswitch.
8. CarefullyremovethePTOcablefromtherearof thecuttingdeckby removingthebow-tiecotterpinwhichsecuresit.Removethespringfrom thedeckidlerbracket.SeeFigure36.
f
1. Itiseasiestto changethedeckbeltbyfirst removingthecuttingdeckas instructedearlierinthissection.Skipthisstepifderidingtochangethedeck beltwith themowingdeckstill installedontheunit.Otherwise,removethe cuttingdecknow.
2. Ifchangingthedeckbeltwith thecuttingdeckstillinstalledontheunit, lowerthecuttingdecktothelowestcuttingposition.
3. Removethedeckbeltfromaroundtheunit'sPTOdrivepulleyasshownin
Figure33.Simplyrollonesideofthebeltoffof the pulleyandthenwork itoffthe pulleybycontinuingaroundthepulleyuntil the beltisoffof the pulley.
4. Pullthebelttowardsthefrontof theunit,pullingitthroughandoutof the beltkeeperbracket,showninFigure33.
5. Removethedeckbeltcoverbyremovingthethreehexboltsthat secureit. SeeFigure37.
Figure36
9. Gentlyslidethecuttingdeck(fromtheleft side)outfromunderneaththe tractor.
Changingthe DeckBelt
NOTE:Itispossibletochangethedeckbeltwiththecuttingdeckstillinstalledon thetractor,howeveritismucheasiertoremovethedeckfirst,changethedeckbelt, thenreinstallthecuttingdeck.
Tochangethecutting deckbelt,proceedasfollows:
Figure37 Removethebeltkeepingspacerbyremovingthe hexboltthatsecuresit. See Figure38.
BeltKeeperI-lexbolt
Figure38
Changethebelt,thenreinstalltheallthecomponentsremovedinthe reverseorderbeginningwith theidlerpulley,andlastlythebeltcover.
27
8.
Feedthedeckbeltthroughthebeltkeeperbracketandworkit aroundand ontothePTOdrivepulleyasshownin Figure33.
Tires
Neverexceedthe maximum inflationpressureshownonthe sidewallof tire.
Therecommendedoperatingtire pressureis:
Approximately10psiforthereartires Approximately14psiforthefronttires
IMPORTANT:Refertothetiresidewallforexacttiremanufacturer'srecommended ormaximumpsi.Donotovednflate.Uneventirepressurecouldcausethecutting
deckto mowunevenly.
CuttingBlade
Shutthe engineoffand removeignitionkeybeforeremovingthe cutting bladefor sharpeningorreplacement.Protectyourhandsbyusingheavy
[g oveswhengraspngthe bade.
Periodicallyinspectthe bladeand/orspindleforcracksordamage,
[especiallyafter you'vestruckaforeign object.Donot operatethe machine [until damagedcomponentsarereplaced.
Toremovetheblade,proceedasfollows.
NOTE:Itmaybeeasierto changethebladebyfirst removingthedeckfrom beneaththetractor,(refertoCuttingDeckRemovalearlierinthissection) thengentlyflip thedeckovertoexposeitsunderside.It ispossibletochange theblade,however,with thedeckstillattachedto thetractor.Ifattempting tochangethebladewith thedeckstillinstalledonthetractor,firstmovethe decklift levertoitshighestcuttingposition.
1. Removethemulchplug,deckchuteorbaggingchute,ifequipped,exposing thedeckchuteopening.
2. Usingablockofwoodor2x4,insertit intothedeckopeningandrotatethe bladearounduntilitwedgesthewoodbetweenthedeckopeningandthe cuttingblade,asshownin Figure39.
3. Removethehexflangenutthatsecuresthe bladetothespindleassembly, andremovetheblade.SeetheInsetofFigure39.
NOTE:Thedeckspindlehasanormalthread.Toloosen,rotatetheflangelock nutcounterclockwise.
Figure39 Toproperlysharpenthecuttingblades,removeequalamountsofmetal frombothendsofthebladesalongthecuttingedges,paralleltothetrailing edge,at a25°-to 30°angle.Alwaysgrindeachcutting bladeedgeequallyto
maintainproperbladebalance.SeeFigure40.
Figure40
Ifthe cuttingedgeofthebladehaspreviouslybeensharpened,orif any metalseparationispresent,replacethe bladeswith newones.
Apoorlybalancedbladewill causeexcessivevibration, maycausedamageto the tractor and/orresultin personalinjury.
Testtheblade'sbalanceusingabladebalancer.Grindmetalfromthe
heavysideuntilit balancesevenly.
NOTE:Whenreplacingthe blade,besuretoinstallthebladewith thesideof the blademarked"Bottom" (orwitha partnumberstampedin it)facingthe groundwhenthemowerisintheoperatingposition.
Useatorquewrenchto tighten the bladespindlehexflange nut to between 70Ibs-ftand 90Ibs4t.
28
Adjustments
ParkingBrakeAdjustment
Neverattempt to makeanyadjustmentswhiletheengineisrunning,except wherespecifiedinthe operator'smanual.
Levelingthe Deck
NOTE:Checkthetractor'stire pressurebeforeperforminganydeckleveling adjustments.Referto Tires,inthisServiceAndMaintenancesectionformore informationregardingtire pressure.
Front ToRear
Itispossibleto adjustthepitchofthecuttingdeck.Thefrontofthedeckshouldbe between0" (level)and1_,,lowerthantherearofthedeck.Adjustif necessaryas
follows:
Withthetractorparkedona firm, levelsurface,placetheleverforliftingthe cuttingdeckintothemiddleposition(3)androtatethebladesothat it is alignedwith thefrontandrearofthetractor.
2.
Measurethedistancefromthefrontofthe bladetiptothegroundandthe rearofthe bladetip totheground.Thefirstmeasurementtakenshouldbe
between0" (level)and1_,,lessthanthesecondmeasurement.Determine theapproximatedistancenecessaryfor properadjustmentandproceed,if
necessary,to thenextstep.
3.
LocatetheflangelocknutonthefrontendofthePTOLiftRod.SeeFigure41.
Tightentheflangelocknutto raisethefrontofthedeck; Loosentheflangelocknutto lowerthefrontofthedeck.
Neverattempt to adjustthe brakeswhile the engineisrunning.Always disengagePTO(BladeEngageLever),moveshift leverinto neutralposition, stopengineandremovekeyto preventunintendedstarting.
Ifthetractordoesnotcometoacompletestopwhentheclutch-brakepedalis completelydepressed,or ifthetractor'srearwheelscanrollwiththe parkingbrake applied,thebrakeisinneedofadjustment.ContactthenearestParts& Repair
ServiceCentertohaveyourbrakesserviced. Tolocate the nearestParts&Repair ServiceCenteror toscheduleservice,
contact 1-800-4-MY-HOME_.
Changingthe TransmissionDriveBelt
NOTE:Severalcomponentsmustberemovedandspecialtools(i.e.air/impact wrench)inordertochangethetractor'sdrivebelt.ContactthenearestParts&
RepairServiceCentertohaveyourtransmissiondrivebeltserviced. TolocatethenearestParts& RepairServiceCenterorto scheduleservice,call
(800)659-5917.
Muffler
Temperatureofmuffler and nearbyengineareasmayexceed150° F(65°C). Avoidcontactwith theseareas.
Inspectmufflerperiodically,andreplaceif necessary.Replacementparts forthe mufflermustbethesameandinstalledinthesamepositionasthe originalparts.
/ ....
/ /
/ /
....................... / /
Figure41
/ / /
, /
SeatAdjustment RefertotheAssemblysectionofthismanualforseatadjustmentinstructions.
Clean Engine
Dailyorbeforeeveryuse,cleangrass,chafforaccumulateddebrisfrom engine.Keeplinkage,spring,andcontrolsclean.
Keepareaaroundandbehindmufflerfreeofanycombustibledebris.
Keepingenginecleanallowsairmovementaroundengine.
Enginepartsshouldbekeptcleantoreducetheriskofoverheatingand ignitionof accumulateddebris.
Donotusewater tocleanengineparts.Watercouldcontaminatefuel
system.Useabrushor drycloth.
CarburetorAdjustment
Thecarburetoronthisengineisnotadjustable.
Battery
CaliforniaProposition65WARNING!Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,chemicalsknownto theStateof
Californiatocausecancerandreproductiveharm.Washhandsafterhandling.
Ifremovingthebattery, disconnecttheNEGATIVE(Black)wire from its terminalfirst, followed bythePOSITIVE(Red)wire. Whenre-installing the battery,alwaysconnectthe POSITIVE(Red)wire to itsterminal first, followedbythe NEGATIVE(Black)wire.
29
Thebatteryissealedandismaintenance-free.Acidlevelscannotbechecked.
Alwayskeepthebatterycablesandterminalscleanandfreeof corrosivebuild-up.
Aftercleaningthe batteryandterminals,applyalight coatof petroleumjellyorgreasetobothterminals.
Alwayskeeptherubberbootpositionedoverthepositiveterminalto preventshorting.
IMPORTAIV_If removingthe batteryforanyreason,disconnecttheNEGATIVE
(Black)wirefromitsterminalfirst, followedbythePOSITIVE(Red)wire.When
re-installingthebattery,alwaysconnectthePOSITIVE(Red)wiretoitsterminal first, followedbytheNEGATIVE(Black)wire.Becertainthat thewiresareconnected tothecorrectterminals;reversingthemcouldchangethepolarityandresultin damageto yourengine'salternatingsystem.
CleaningBattery
Cleanthebatterybyremovingit fromthetractorandwashingwith abakingsoda andwatersolution.If necessary,scrapethebatteryterminalswith awirebrushto
removedeposits.Coatterminalsandexposedwiringwith greaseorpetroleumjelly topreventcorrosion.
Battery Failures
Somecommoncausesforbatteryfailureare:
Incorrectinitialactivation Overcharging Freezing
Undercharging Corrodedconnections
ThesefailuresareNOTcoveredbyyourtractor'swarranty.
Jump Starting
Charging
Batteriesgive off anexplosivegaswhile charging.Chargethe battery in awell ventilated areaand keepawayfrom anopenflame or pilot light ason awater heater,spaceheater,furnace,clothesdryer or other gas appliances.
Whenchargingyour tractor'sbattery, useonlyachargerdesignedfor 12V
lead-addbatteries.Readyour battery charger'sOwner'sManualpriorto chargingyour tractor'sbattery. Alwaysfollow itsinstructionsandheedits warnings.
Ifyourtractorhasnotbeenputintouseforanextendedperiodoftime,chargethe
batteryasfollows:
1. Setyourbatterychargerto delivera maxof 10amperes.
Ifyourbatterychargerisautomatic,chargethebatteryuntilthechargerindicates thatchargingiscomplete.Ifthechargerisnotautomatic,chargefor nofewerthan eighthours.
Fuse
One15AMPfuseisinstalledinyourtractor'swiringharnessto protectthetractor's electricalsystemfromdamagecausedbyexcessiveamperage.
Iftheelectricalsystemdoesnotfunction,oryourtractor'senginewill notcrank; first checkto becertainthatthefusehasnot blown.Itcanbefoundunderthe
fenderontheleftsideoftheunit,onthewiringharnessjustabovethe battery.
Alwaysuseafusewith thesameamperagecapacityfor replacement.
Lubrication
Neverjump start adamaged or frozen battery. Be certain the vehicles do not touch, and ignitions areoff. Donot allow cable clamps to
touch.
1. Connectpositive(+) cabletopositivepost(+)ofyourtractor'sdischarged battery.
2. Connecttheotherendofthecableto thepositive(+) postofthejumper battery.
3. Connectthesecondcablenegative(-) to thenegativepost(-) ofthejumper battery.
4. Connecttheotherendofthenegativecabletotheengineblockofthe tractor,awayfromthebattery.Attachtoanunpaintedpartto assureagood
connection.
Ifthejumper batteryis installedonavehicle(i.e.car,truck),doNOTstart
the vehicle'senginewhenjump starting your tractor.
5. Startthetractor(asinstructedintheOperationsectionofthismanual).
6. Setthetractor'sparkingbrakebeforeremovingthejumpercables,inreverse orderofconnection.
Beforelubricating, repairing,or inspecting,alwaysdisengagePTO(Blade EngageLever),moveshift leverinto neutral position,setparking brake,stop
engneandremovekeyto preventun ntendedstart ng.
Pivot Points& Linkage
Lubricateallthepivotpointsonthedrivesystem,parkingbrakeandlift linkageat
leastonceaseasonwith lightoil.
RearWheels
Therearwheelsshouldberemovedfromtheaxlesonceaseason.Lubricatethe axlesandtherimswellwith anall-purposegreasebeforere-installingthem.
FrontAxles
Eachendofthetractor'sfront pivotbarmaybeequippedwitha greasefitting. Lubricatewith agreasegunafterevery25hoursoftractoroperation.
Steering Rack&Pinion
Onceperseason,orevery25hoursofoperation,it will benecessarytolubricatethe steeringrackandpiniongearlocatedunderthefrontof theunit.Usingstandard automotivegrease,applygreaseto thefrontsideandrearsideofthesteeringrack, asindicatedin Figure42.
3O
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