Craftsman 247289050 Owner’s Manual

perator's
I:RnFrSMRN°
LAWN TRACTOR
20 Horsepower
Hydrostatic Transmission
42" Deck
Mode[ No. 247.28905
Espanol, P. 59
from previously built engines. Before you start the engine, read and
understand this Operator's Manual.
For answers to your questions about
Before using this equipment, read this manual and follow
all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com
this product, Call:
1-800=659=5917
CraftsmanTractorHelpLine
7 am =7 pm CT, Mort. =Sun.
FormN0,769-05573B
(March30,2010)
Off-Season Storage ........................................................ 27
Trou bleshooting .............................................................. 28
Labels ............................................................................. 29
Parts List ......................................................................... 30
Espafiol ............................................................................ 59
Service Numbers ............................................. Back Cover
CRAFTSMAN FULL WARRANTY
Whenoperatedand maintainedaccordingtoallsuppliedinstructions,ifany non-expendablepartof thisridingequipmentfailsduetoadefectin materialor workmanshipwithintwo yearsfromthedate orpurchase,call1-800-659-5917toarrangeforfreein-homerepair.
Theframeandfrontaxlewillbe repairedfreeofchargefor fiveyearsfromthedateofpurchaseif defectiveinmaterialorworkmanship. Alloftheabovewarrantycoverageappliesforonly90 daysfromthedateof purchaseifthis ridingequipmentiseverusedforcommercialor
rentalpurposes. Inallcases,ifrepairprovesimpossible,theridingequipmentwillbe replacedfree of chargewiththesameoran equivalentmodel. Thebatterywillbe replacedfreeofchargefor90 daysfromthedateofpurchaseifdefectiveinmaterialorworkmanship(ourtestingprovesthat it
willnotholda charge). Thiswarranty coversONLYdefects in material andworkmanship. Sears will NOTpayfor:
Expendableitemsthatbecomewornduringnormaluse,includingbutnotlimitedtoblades,sparkplugs,aircleaners,belts, andoilfilters.
o
Standardmaintenanceservicing,oilchanges,ortune-ups.
o
Tirereplacementor repaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,or glass.
o
Tireor wheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationormaintenance.
o
Repairsnecessarybecauseof operatorabuse,includingbutnot limitedtodamagecausedbytowingobjectsbeyondthe capabilityoftheridingequipment,impactingobjectsthatbendtheframeorcrankshaft,orover-speedingtheengine.
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecaused byimproperstorage,failureto usethepropergradeandamountofengineoil,failuretokeepthe deckclear offlammable debris,orfailureto maintaintheridingequipmentaccordingto theinstructionscontainedintheoperator'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontaminatedoroxidized(stale).In general,fuel shouldbeusedwithin30daysofitspurchasedate.
Normaldeteriorationandwearoftheexteriorfinishes,or productlabelreplacement.
Thiswarrantyappliesonlywhilethisproductiswithinthe UnitedStates.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
Sears BrandsManagementCorporation, HoffmanEstates,IL60179
GrossHP: 20 EngineOil: SAE30
Fuel: UnleadedGasoline SparkPlug: Champion®RC12YC
Engine: Briggs& StrattonIntek®
© KCDIRLLC 2
Model Number: Serial Number:
Dateof Purchase:
Recordthe modelnumber,serialnumber,
anddateof purchaseabove.
Thissymbolpointsoutimportantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowall instructionsin thismanual
beforeattemptingtooperatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
Thismachinewasbuilttobeoperatedaccordingtothesafeopera- tionpracticesinthis manual.Aswithanytypeof powerequipment, carelessnessorerroron thepartoftheoperatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknowntoStateofCalifornia tocausecancerandbirthdefectsorotherreproductiveharm.
Batteryposts,terminals,and relatedaccessoriescontainleadand
leadcompounds,chemicalsknowntotheStateof Californiato causecancerandreproductiveharm.Washhandsafterhandling.
GENERAL OPERATION
Read,understand,andfollowall instructionson themachineand
in themanual(s)beforeattemptingtoassembleandoperate. Keepthis manualina safeplaceforfutureand regularreference andfororderingreplacementparts.
Befamiliarwithall controlsandtheir properoperation.Knowhow tostopthemachineanddisengagethemquickly.
Neverallowchildrenunder14yearsoldtooperatethis machine. Children14yearsoldandovershouldreadandunderstandthe operationinstructionsandsafetyrulesinthismanualandshould betrainedandsupervisedbya parent.
Neverallowadultstooperatethis machinewithoutproper instruction.
Tohelpavoidbladecontactor a thrownobjectinjury,keep bystanders,helpers,childrenandpetsat least75feetfromthe machinewhile itisin operation.Stopmachineifanyoneenters
thearea.
Thoroughlyinspecttheareawheretheequipmentistobe used. Removeallstones,sticks,wire,bones,toys,andotherforeign objectswhichcouldbe pickedupandthrownbytheblade(s). Thrownobjectscancauseseriouspersonalinjury.
Planyourmowingpatternto avoiddischargeofmaterialtoward roads,sidewalks,bystandersandthelike.Also,avoiddischarg- ingmaterialagainstawallorobstructionwhichmaycause dischargedmaterialto ricochetbacktowardthe operator.
Your Responsibility--Restrict theuseof this powermachineto personswhoread,understandandfollowthewarningsandinstruc-
tionsin thismanualandon the machine.
SAVE THESE INSTRUCTIONS!
Alwayswearsafetyglassesor safetygogglesduringoperation andwhileperformingan adjustmentorrepairto protectyoureyes. Thrownobjectswhichricochetcancauseseriousinjurytothe eyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacksand
shirts.Loosefittingclothesandjewelrycanbe caughtin movable parts.Neveroperatethismachineinbarefeetorsandals.
Beawareofthemowerandattachmentdischargedirectionand do notpointit at anyone.Donotoperatethemowerwithoutthe dischargecoverorentiregrasscatcherinits properplace.
Donot puthandsorfeetnearrotatingpartsor underthe cutting
deck.Contactwiththe blade(s)canamputatehandsandfeet. A missingordamageddischargecovercancausebladecontact
or thrownobjectinjuries.
Stoptheblade(s)whencrossinggraveldrives,walks,orroads andwhilenotcuttinggrass.
Watchfortrafficwhenoperatingnearorcrossingroadways.This
machineis notintendedforuseonanypublicroadway.
Donotoperatethemachinewhileundertheinfluenceofalcohol or drugs.
Mowonly indaylightorgoodartificiallight.
Nevercarrypassengers.
Disengageblade(s)beforeshiftingintoreverse.Backup slowly. Alwayslookdownandbehindbeforeandwhile backingtoavoida
back-overaccident.
3
Slowdownbeforeturning.Operatethemachinesmoothly.Avoid erraticoperationandexcessivespeed.
Disengageblade(s),setparkingbrake,stopengineandwaituntil theblade(s)cometoa completestopbeforeremovinggrass catcher,emptyinggrass,uncloggingchute,removinganygrassor debris,or makinganyadjustments.
Neverleavea runningmachineunattended.Alwaysturnoff blade(s),setparkingbrake,stopengineandremovekeybefore dismounting.
Useextracarewhenloadingorunloadingthemachineintoa trailerortruck.Thismachineshouldnotbedrivenupor down ramp(s),becausethemachinecouldtip over,causingserious personalinjury.Themachinemustbe pushedmanuallyon ramp(s)to loador unloadproperly.
Mufflerandenginebecomehotandcan causea burn.Donot touch.
Checkoverheadclearancescarefullybeforedrivingunderlow hangingtree branches,wires,dooropeningsetc.,wherethe operatormaybestruckor pulledfromthemachine,whichcould resultinseriousinjury.
Disengageallattachmentclutchesanddepressthebrakepedal completelybeforeattemptingto startengine.
Yourmachineisdesignedto cutnormalresidentialgrassofa heightnomorethan10".Donotattemptto mowthroughunusually tall,drygrass(e.g.,pasture)orpilesof dryleaves.Drygrassor leavesmaycontacttheengineexhaustand/orbuilduponthe mowerdeckpresentinga potentialfirehazard.
Useonlyaccessoriesandattachmentsapprovedforthis machine bythemachinemanufacturer.Read,understandandfollowall instructionsprovidedwiththe approvedaccessoryorattachment. Fora list ofapprovedaccessoriesandattachments,call 1-800-
659-5917. Dataindicatesthatoperators,age60yearsandabove,are
involvedin a largepercentageofridingmower-relatedinjuries. Theseoperatorsshouldevaluatetheirabilityto operatetheriding mowersafelyenoughto protectthemselvesandothersfrom seriousinjury.
If situationsoccurwhicharenot coveredinthismanual,usecare andgoodjudgment.Contact1-800-659-5917forinformationand
assistance.
SLOPE OPERATION
Slopesareamajorfactorrelatedtolossofcontrolandtip-over accidentswhichcanresultinsevereinjuryordeath.Allslopesrequire extracaution.Ifyoucannotbackuptheslopeor ifyoufeeluneasyon it, do notmowit.
Foryoursafety,usetheSlopeGuideincludedaspartofthis manual to measureslopesbeforeoperatingthismachineona slopedor hilly area.Iftheslopeisgreaterthan15degreesasshownonthe Slope Guide,do notoperatethis machineonthatareaor seriousinjurycould
result.
Do:
o
Mowupanddownslopes,notacross.Exerciseextremecaution
whenchangingdirectionon slopes.
Watchforholes,ruts,bumps,rocks,orotherhiddenobjects.
Uneventerraincouldoverturnthe machine.Tallgrasscanhide
obstacles.
Useslowspeed.Choosea lowenoughspeedsettingsothat youwillnothavetostoporshiftwhileon theslope.Tiresmay losetractionon slopeseventhoughthe brakesarefunctioning properly.Alwayskeepmachinein gearwhengoingdownslopes totakeadvantageof enginebrakingaction.
Followthemanufacturer'srecommendationsforwheelweights or counterweightstoimprovestability.Forrecommendations,call
1-800-659-5917.
Useextracarewithgrasscatchersor otherattachments.These canchangethestabilityofthe machine.
Keepallmovementontheslopesslowandgradual.Donot make suddenchangesinspeedor direction.Rapidengagementor brakingcouldcausethefrontofthemachinetolift andrapidlyflip overbackwardswhichcouldcauseseriousinjury.
Avoidstartingorstoppingona slope.Iftireslosetraction,disen- gagetheblade(s)andproceedslowlystraightdownthe slope.
DoNot:
Donotturnon slopesunlessnecessary;then,turnslowlyand graduallydownhill,ifpossible.
Donotmowneardrop-offs,ditchesorembankments.Themower couldsuddenlyturnoverifa wheelis overtheedgeofa cliff, ditch,or ifanedgecavesin.
Donottry to stabilizethemachinebyputtingyourfooton the ground.
Donotusea grasscatcheronsteepslopes.
Donotmowon wetgrass.Reducedtractioncouldcausesliding.
Donotattempttocoastdownhill.Over-speedingmaycausethe operatortolosecontrolofthemachineresultinginseriousinjury
or death.
Donottowheavypull behindattachments(e.g.loadeddumpcart, lawnroller,etc.)onslopesgreaterthan5 degrees.Whengoing downhill,theextraweighttendstopushthe tractorandmay causeyoutoloosecontrol(e.g.tractormayspeedup,brakingand steeringabilityarereduced,attachmentmayjack-knifeandcause tractorto overturn).
4
CHILDREN
Tragicaccidentscanoccuriftheoperatorisnotalert to thepresence ofchildren.Childrenareoftenattractedtothemachineandthe mowing activity.Theydonotunderstandthe dangers.Neverassumethat childrenwillremainwhereyoulastsawthem.
Keepchildrenoutof themowingareaand inwatchfulcareofa responsibleadultotherthantheoperator.
Bealert andturnmachineoff ifa childentersthearea.
Beforeandwhilebacking,lookbehindanddownforsmall children.
Nevercarrychildren,evenwiththe blade(s)shutoff.Theymay falloffandbe seriouslyinjuredorinterferewithsafemachine operation.
Useextremecarewhenapproachingblindcorners,doorways, shrubs,treesorotherobjectsthatmayblockyourvisionofa child whomayrunintothe machine.
Toavoidback-overaccidents,alwaysdisengagethecutting blade(s)beforeshiftingintoReverse.Ifequipped,the"Reverse CautionMode"(bladesoperatewhilemachineridesinreverse)
shouldnotbe usedwhenchildrenor othersarearound. Keepchildrenawayfromhotor runningengines.Theycansuffer
burnsfroma hotmuffler.
Removekeywhenmachineisunattendedto preventunauthorized operation.
Neverallowchildrenunder14yearsofagetooperatethismachine. Children14andovershouldreadandunderstandtheinstructionsand
safeoperationpracticesinthismanualandon the machineandshould betrainedandsupervisedbyan adult.
TOWING
Towonlywithamachinethathasa hitchdesignedfortowing.Do notattachtowedequipmentexceptatthehitchpoint.
Followthemanufacturersrecommendationforweightlimitsfor towedequipmentandtowingonslopes.For recommendations,
call1-800-659-5917. Neverallowchildrenor othersinorontowedequipment.
Onslopes,theweightof thetowedequipmentmaycauselossof tractionandlossof control.
Alwaysuseextracautionwhentowingwitha machinecapableof makingtightturns(e.g."zero-turn"ride-onmower). Makewide turnstoavoidjack-knifing.
Travelslowlyandallowextradistanceto stop. Donotcoastdownhill.
SERVICE
SafeHandlingof Gasoline
Toavoidpersonalinjuryorpropertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthe vaporsare explosive.Seriouspersonalinjurycanoccurwhengasolineisspilled on yourselforyourclotheswhichcanignite.Washyourskinand changeclothesimmediately.
Useonly anapprovedgasolinecontainer.
Neverfill containersinsidea vehicleorona truckortrailer bed
witha plasticliner.Alwaysplacecontainerson thegroundaway fromyourvehiclebeforefilling.
Whenpractical,removegas-poweredequipmentfromthe truck or trailerandrefueliton theground.Ifthis isnotpossible,then
refuelsuchequipmentona trailerwitha portablecontainer,rather
thanfromagasolinedispensernozzle.
Keepthenozzleincontactwiththerim of thefueltankor containeropeningat all timesuntilfuelingiscomplete.Donotuse a nozzlelock-opendevice.
Extinguishall cigarettes,cigars,pipesandothersourcesof
ignition.
Neverfuelmachineindoors. Neverremovegascapor addfuelwhiletheengineis hotor run-
ning.Allowengineto coolat leasttwominutesbeforerefueling. Neveroverfillfueltank.Filltankto no morethan1/2inchbelow
bottomoffillernecktoallowspaceforfuelexpansion.
Replacegasolinecap andtightensecurely.
Ifgasolineisspilled,wipeitoff the engineandequipment.Move machineto anotherarea.Wait5 minutesbeforestartingthe
engine.
Toreducefirehazards,keepmachinefreeofgrass,leaves,or
otherdebrisbuild-up.Cleanup oilorfuelspillageandremoveany fuelsoakeddebris.
Neverstorethe machineorfuelcontainerinsidewherethereisan
openflame,sparkor pilotlight as ona waterheater,spaceheater, furnace,clothesdryeror othergasappliances.
Allowa machineto coolatleastfiveminutesbeforestoring.
GeneralService
Neverrunanengineindoorsorinapoorlyventilatedarea.Engine exhaustcontainscarbonmonoxide,anodorless,anddeadlygas.
Beforecleaning,repairing,orinspecting,makecertainthe blade(s)andallmovingpartshavestopped.Disconnectthespark plugwireandgroundagainsttheenginetopreventunintended starting.
Periodicallychecktomakesurethebladescometocomplete stopwithinapproximately(5)fivesecondsafteroperatingthe bladedisengagementcontrol.Ifthebladesdonotstopwithinthe thistimeframe,yourmachineshouldbeservicedprofessionally byaSearsorotherqualifiedservicedealer.
Checkbrakeoperationfrequentlyasitissubjectedtowearduring normaloperation.Adjustandserviceasrequired.
Checktheblade(s)andenginemountingboltsatfrequent intervalsforpropertightness.Also,visuallyinspectblade(s) fordamage(e.g.,excessivewear,bent,cracked).Replacethe blade(s)withtheoriginalequipmentmanufacturer's(O.E.M.) blade(s)only,listedinthismanual.Useofpartswhichdonot meettheoriginalequipmentspecificationsmayleadtoimproper performanceandcompromisesafety!
Mowerbladesaresharp.Wrapthebladeorweargloves,anduse extracautionwhenservicingthem.
Keepallnuts,bolts,andscrewstighttobesuretheequipmentis
insafeworkingcondition.
Nevertamperwiththe safetyinterlocksystemor othersafety devices.Checktheirproperoperationregularly.
Afterstrikinga foreignobject,stopthe engine,disconnectthe sparkplugwire(s)andgroundagainstthe engine.Thoroughly inspectthemachineforanydamage.Repairthedamagebefore startingandoperating.
Neverattempttomakeadjustmentsor repairstothe machine whilethe engineis running.
Grasscatchercomponentsandthe dischargecoverare subject towearanddamagewhichcouldexposemovingpartsor allow objectsto bethrown.Forsafetyprotection,frequentlycheck componentsand replaceimmediatelywithoriginalequipment manufacturer's(O.E.M.)partsonly,listedinthis manual.Useof partswhichdo not meettheoriginalequipmentspecificationsmay leadtoimproperperformanceandcompromisesafety!
Donotchangetheenginegovernorsettingsorover-speedthe engine.Thegovernorcontrolsthemaximumsafeoperatingspeed oftheengine.
Maintainor replacesafetyandinstructionlabels,as necessary.
Observeproperdisposallawsandregulationsforgas,oil,etc.to protecttheenvironment.
Accordingtothe ConsumerProductsSafetyCommission(CPSC) andthe U.S.EnvironmentalProtectionAgency(EPA),thisproduct hasanAverageUsefulLifeof seven(7)years,or 270hours ofoperation.AttheendoftheAverageUsefulLife,buyanew machineor havethemachineinspectedannuallybya Searsor otherqualifiedservicedealerto ensurethatall mechanicaland safetysystemsareworkingproperlyandnot wornexcessively.
Failuretodosocanresultinaccidents,injuriesor death.
DO NOT MODIFY ENGINE
Toavoid seriousinjuryor death,do notmodifyengineinanyway. Tamperingwiththe governorsettingcanleadtoa runawayengineand causeittooperateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.
NOTICE REGARDING EMISSIONS
Engineswhicharecertifiedto complywithCaliforniaandfederal
EPAemissionregulationsfor SORE(SmallOffRoadEquipment)are certifiedto operateonregularunleadedgasoline,andmayinclude thefollowingemissioncontrolsystems:EngineModification(EM)and ThreeWayCatalyst(TWO)if so equipped.
SPARK ARRESTOR
Thismachineisequippedwithan internalcombustionengineand shouldnotbe usedonor nearanyunimprovedforest-covered, brushcoveredorgrass-coveredlandunlessthe engine'sexhaust systemisequippedwitha sparkarrestermeetingapplicablelocalor statelaws(ifany).
Ifa sparkarresteris used,it shouldbe maintainedin effectiveworking orderbytheoperator.IntheStateof Californiatheaboveis required bylaw(Section4442of the CaliforniaPublicResourcesCode).Other statesmayhavesimilarlaws.Federallawsapplyonfederallands.
A sparkarresterforthemufflerisavailablethroughyournearestSears
PartsandRepairServiceCenter.
6
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthis product.Read,understand,andfollowallinstructionson themachine beforeattemptingtoassembleandoperate.
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate
DANGER-- ROTATING BLADES Never carry passengers. Never carry children, even with the blades off.
0
DANGER-- ROTATING BLADES
Always look down and behind before and while backing to avoid a back-over accident.
WARNING-- ROTATING BLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
A
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in
operation.
WARNING-- SLOPE OPERATION
Do not operate this machine on a slope greater than 15 degrees.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
DANGER-- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass
catcher is in its proper place. If damaged, replace immediately.
7
SLOPE GUIDE
Or) C;)
(....
"'O
m
}=.==
(=)
}====
G.) 1>
0_3 _==
_==
c_3
%,==,==
C)
}===
(1) _==
}==,==
C) (=3
c_3
}====
C)
_r
(=) (== CL)
%,==,=
c_3 C)
_r
}====
C3,
(1) (1)
&
1>-.
03
E
x
o cL (1)
03 cL
Dm m_
I
I
i
I
I
I
I
!
I
l
l
l
l
l
l
l
l
0
I
o co
"_--- (D
03 O
v_
_2
--_ o
cz o
c
03 "o
E
=,F=_
03
(3) OO
_==
C:) _=
_== 0_3
I
Q
o
_E
(-" 03
8
o_
I
I
I
I
CZ3cL
o-_
_._o
o
I
o
8
WARNING
Thissymbol points out important safety instructions which, if notfollowed,could endangerthe personal
safety and/or propertyof yourself and others. Readand follow allinstructions inthis manualbeforeattempting
to operatethis machine.Failuretocomply with these instructions mayresultin personalinjury.When you see this symbol HEED ITS WARNING!
Your Responsibility
Restrictthe useof this powermachineto persons who
read, understand,and follow thewarnings and instruc- tions in this manual and on the machine.
9
IMPORTANT:Yourtractorisshippedwithmotoroil in theengine. However,youMUSTchecktheoil levelbeforeoperating.Refertothe Service& Maintenancesectionforinstructionson checkingtheoil
level. Attaching the Battery Cables
CALIFORNIA PROPOSITION 65
Batteryposts,terminals,andrelatedaccessoriescontainleadand leadcompounds,chemicalsknowntotheStateof Californiato
causecancerandreproductiveharm.Washhandsafterhandling.
Whenattachingbatterycables,alwaysconnectthePOSITIVE(Red) wireto its terminalfirst,followedby theNEGATIVE(Black)wire.
Forshippingreasons,bothbatterycablesonyourequipmenthave beenleftdisconnectedfromtheterminalsat the factory.Toconnect thebatterycables,proceedasfollows:
NOTE:ThepositivebatteryterminalismarkedPos.(+).The negative batteryterminalis markedNeg.(i).
1. Removethe plasticcover,if present,fromthe positivebattery terminaland attachthe redcableto thepositivebatteryterminal (+)withtheboltandhexnut.See Figure1.
2. Removethe plasticcover,if present,fromthe negativebattery terminaland attachtheblackcabletothenegativebattery terminal(-) withthebolt andhex nut.SeeFigure1.
f
Shipping Brace Removal
Makesurethe ridingmower'sengineisoff,removetheignitionkey,
andset the parkingbrakebeforeremovingtheshippingbrace.Refer
ItotheOperationsectionfor instructionsonhowto settheparking lbrake.
Locatetheshippingbrace,ifpresent,andaccompanyingwarning tagfoundonthe rightsideof the mower,betweenthedischarge chutedeflectorandthe cuttingdeck.SeeFig.2.
Figure2
J
Figure1
3. Positiontheredrubberbootoverthe positivebatteryterminalto helpprotectit fromcorrosion.
NOTE:If thebatteryisputintoserviceafterthedateshownon topof battery,chargethebatteryas instructedintheService& Maintenance sectionofthis manualpriortooperatingthetractor.
Placethedecklift leverinthe highestcuttingposition.Referto
SettingtheCuttingHeightin theOperationsectionofthismanual. Whilepushingthedischargechuteddlectortowardsthemachinewith
yourlefthand,removetheshippingbracewithyourrighthandbygrasp- ingitbetweenyourthumbandindexfingerandrotatingitclockwise.
Theshippingbrace,usedfor packagingpurposesonly,mustbe
removedand discardedbeforeoperatingyourridingmower.
Themowingdeck iscapableofthrowingobjects.Failureto operate the ridingmowerwithoutthedischargecoverin theproperoperating
Ipositioncouldresultin seriouspersonalinjuryand/orproperty ldamage.
Attaching The Steering Wheel
Ifthesteeringwheelforyourtractordid notcomeattached,the hardwareforattachingithasbeenpackedwithinthesteeringwheel, beneaththesteeringwheelcap.Carefullypryoffthesteeringwheel capandremovethe hardware.
1. Withthewheelsof thetractorpointingstraightforward,placethe steeringwheeloverthesteeringshaft.
2. Placethe washer(withthe cuppedsidedown)overthe steering wheelandsecurewiththehexbolt.SeeFig.3.
10
f.-
\
Figure3
3. Placethesteeringwheelcapoverthecenterofthesteeringwheel andpushdownwarduntilit"clicks"intoplace.
Attaching The Seat NOTE: Ifyourseatwasshippedmountedbackwardsontheseatpivot
bracket,pulloutthe tab foundontheseatstopand holditopenwhile slidingtheseatoff theseatpivotbracket.
1. Lineuptheplasticseatspacerswiththeslotsin seatpivot bracket.
2. Slideseatinuntilfrontseatspacerengagestheseatstop.See Fig.4.
Beforeoperatingthis machine,makesurethe seatis engagedina
seatstop,standbehindthemachineandpullbackon seatuntilfully
_engagedntostop.
\
Figure5
Tire Pressure
Maximumtire pressureunderanycircumstancesis 30 psi.Equal
tirepressureshouldbe maintainedatall times.Neverexceedthe
_maxmum nfatonpressureshownonthe sdewa of thet re. Therecommendedoperatingtirepressureis:
Approximately10psiforthe reartires
Approximately14psiforthefronttires
IMPORTANT: Refertothetire sidewallforexacttire manufacturer's recommendedormaximumpsi.Donot overinfiate.Uneventirepres-
surecouldcausethecuttingdeckto mowunevenly.
Figure4
.
Toadjustthe positionoftheseatonmodelsequippedwitha seat adjustmentlever,movetheseatadjustmentlever(locatedunder theseat)tothe leftand slidethe seatforwardor rearwarduntilit securelyengagesintoa seatstop.SeeFig.5. Makesure seatis lockedintopositionbeforeoperatingthetractor.
11
B
f----It c
A
J
D
E
H
G
Figure6
NOTE: Anyreferenceinthis manualtotheRIGHTorLEFTsideof
thetractorisobservedfromoperator'sseatpositionfacingforward towardsthefrontoftractor.
Meets ANSI Safety Standards
CraftsmanTractorsconformtothesafetystandardof theAmerican
NationalStandardsInstitute(ANSI).
F
A ParkingBrakeLever B Ammeter
C Throttle/ChokeControlLever D IgnitionSwitchModule
E DeckLiftLever
F PTOLever(BladeEngage) G Cup Holder H SpeedControlLever
I SeatAdjustmentLever
J BrakePedal
12
PARKING BRAKE
Tosettheparkingbrake,fullydepresstheparkingbrakepedal.Move theparkingbrakeleverintotheON position.Releasethe parkingbrake pedaltoallowtheparkingbraketo engage.
Toreleasetheparkingbrake,depressthe parkingbrakepedaland movetheparkingbrakeleveroutoftheONpositionandinto theOFF position.
NOTE:Theparkingbrakemustbe setifthe operatorleavestheseat withtheenginerunningor theenginewillautomaticallyshutoff.
AMMETER
Theammetermeasurestheelectricaloutputoftheengine'scharging system.Undernormaloperatingconditions,withengineatfull throttle, theammetershouldindicatepositivecharge.
THROTTLE/CHOKE
CONTROL LEVER
Thethrottle/chokecontrolleveris locatedontherightsideofthetrac-
tor'sdashpanel.Thislevercontrols thespeedoftheengineand, when pushedallthewayforward,the
chokecontrolalso.Whensetin a givenposition,thethrottlewill
maintaina uniformenginespeed. iMPORTANT:Whenoperating
thetractorwiththecuttingdeck engaged,becertainthatthe throttleleveris alwaysintheFAST (rabbit)position.
CHOKE
FAST
SLOW
IGNITION SWITCH MODULE
Thekeyswitchmoduleisusedtostart andstoptheengine.It isalso usedto activatetheReverseCautionMode(bladesoperatewhile ridingin reverse).Insertkeyintothe _-
keyswitchmoduleandturn clockwise _Noo,,....... oo,o
totheSTARTposition.Releasetheke_ @ intothenormalmowingpositiononce
enginehasstarted.Theheadlights willbeactivatedin theNormal(and ReverseCaution)modes.
Tostoptheengine,turnthe ignition keycounterclockwisetothe STOP position.
IMPORTANT:Priortooperatingthe tractor,referto both"Safetyinterlock System"and"StartingTheEngine"later inthis sectionofthis manual fordetailedinstructionsregardingthe IgnitionSwitchModuleand operatingthetractorin REVERSECAUTIONMODE.
Neverleavea runningmachineunattended.AlwaysdisengagePTO, moveshiftleverintoneutralposition,setparkingbrake,stopengine andremovekeytopreventunintendedstarting.
DECK LIFT LEVER
Foundonyour tractor'srightfender,thedeckliftleveris usedto changetheheightofthecuttingdeck.Touse,move
thelevertotheleft,thenplacein thenotchbestsuitedfor
Z
yourapplication.
PTO (BLADE ENGAGE) LEVER
Foundonthe tractor'srightfender,the PTO(bladeengage) leveris usedtoengagepowertothecuttingdeckorother (separatelyavailable)attachments.Tooperate,movethe leverallthewayforward.Movingtheleverallthe way
m
o
W
r =
m
rearwardintothePTOOFFpositiondisengagespowerto
thecuttingdeck/attachment.
NOTE:ThePTO(bladeengage)levermustbe inthe
"Zl.
m -
disengaged(PTOOFF)positionwhenstartingtheengine.
CUP HOLDER
Thetractor'scupholderis locatedonthefendertotheleft oftheseat.
SPEED CONTROL LEVER
Thespeedcontrollever,locatedon theleft IF
rearfender,controlsthegroundspeedof
thelawntractoraswellasthedirectionof travel.
Todrive forwardor in reverse,slowlymove thespeedcontrollevertothedesired"F" forwardor "R"reversespeed.
Tostop,movethespeedcontrollevertothe "N" neutralposition.
Whenmowing,placethe speedcontrol
leverinthe"CuttingSpeed"position,or a slowerforwardspeedforthebestresults.
NOTE:Donot usetheparkingparking brakepedalto controlthegroundspeedof
thelawntractor.Alwaysusethespeedcontrollevertoslowtheground
speedofthelawntractor.Depressingthe parkingparkingbrakepedal
withthespeedcontrolleverengagedas partof regularoperationwill
resultin prematurewearofthedrivebelt.
iMPORTANT=Donotattempttochangethe directionoftravelwhen thetractorisin motion.Seriousdamageto thetractor'stransmission couldresult.Alwaysbringthe tractorto acompletestopbeforemoving thespeedcontrolleverfromforwardto reverseor viceversa.
SEAT ADJUSTMENT LEVER
Toadjusttheseatforwardorbackwardonunitsequippedwithaquick- adjustseat,slidetheseatadjustmentlevertotheleftandrepositionthe
seatto thedesiredposition.Onceacomfortablepositionisfound,release theseatadjustmentleverto locktheseatinplace.RefertotheAssembly ofthismanualformoredetailedinstructionsontheseatadjustments.
PARKING PARKING BRAKE PEDAL & LEVER
Theparkingparkingbrakepedalislocatedon theleftside running
boardofthelawntractor.Itis usedto bothsetthe parkingbrakeandto
stopthelawntractorin suddensituations.
13
Theparkingbrakeleverislocatedontheleftsideofthetractor'sdash panel.Tosettheparkingbrake,fullydepressthe parkingparking brakepedal.Movetheparkingbrakeleverallthe waydownand into theparkingbrakepositionandthenreleasethe parkingbrakepedalto allowthe parkingbraketoengage.
Toreleasethe parkingbrake,depresstheparkingbrakepedalandthe parkingbrakeleverwill automaticallymoveoutofthe parkingbrake position.
Inansuddensituation,fullydepresstheparkingbrakepedalto bring thetractortoa stopandthenimmediatelymovethespeedcontrollever tothe"N"neutralposition
iMPORTANT: Donot usetheparkingparkingbrakepedalto control thegroundspeedof thelawntractor.Doingsowill resultin premature wearof drivebelt.AlwaysusetheSpeedControlLevertocontrolthe groundspeedof thelawntractorandto stopthetractorundernormal
circumstances. NOTE: Theparkingparkingbrakepedalmustbe depressedtostart
theengine.Theparkingbrakemustalsobe setifthe operatorleaves theseatwiththeenginerunningor theenginewillautomaticallyshut off.RefertoSafetyInterlockSwitcheson page14.0il
iMPORTANT:Yourtractorisshippedwithmotoroil inthe engine. However,youMUSTchecktheoil levelbeforeoperating.Becareful
notto overfill. Forinstructionsonhowto checktheengineoil, referto CheckingThe
EngineOilin the ServiceandMaintenancesectionofthismanual.
Gasoline
Thegasolinetankis locatedunderthehood.Do notoverfill.
engine.
1. Turntheengineoffand letenginecoolatleast2 minutesbefore removingthefuelcap.Thegasolinetankis underthehood,with
thefuelfill caplocatedon thelefthandsideofthetank.
2. Fillthe fueltankwithgasoline.
3. Reinstallthefuelcap.
For California Models:
ForCaliforniamodelsequippedwitha tethered,ratchetingfuelcap, STOPfillingtankoncefuelisseeninsidethefillerneck. Thisensures thata properexpansionvolumeiscreated,otherwisethefuelcanover- flowcreatinga hazardoussituation.Do NOTfill tothetopof thefiller neck.OnCaliforniamodels,fillthetankin accordancewithFigure7.
Useextremecarewhenhandlinggasoline.Gasolineisextremely flammableandthevaporsareexplosive.Neverfuelmachineindoors
orwhiletheengineishotor running.Extinguishcigarettes,cigars,
_ppes,andothersourcesof gn ton. NOTE : Purchasegasolineinsmallquantities.Donotusegasolineleft
overfromthe previousseason,to minimizegumdepositsinthefuel system.
Thisengineis certifiedtooperateon unleadedgasoline.Forbest results,fillthefueltankwithonlyclean,fresh,unleadedgasoline witha pumpstickeroctaneratingof87orhigher.
Gasohol(upto 10%ethylalcohol,90%unleadedgasolineby volume)isanapprovedfuel.Othergasoline/alcoholblends,such asE85,arenot approved.
MethylTertiaryButylEther(MTBE)andunleadedgasolineblends (uptoa maximumof15%MTBEbyvolume)are approvedfuels. Othergasoline/etherblendsare notapproved.
Fillfueltankoutdoorsorin well-ventilatedarea.
Donotoverfillfuel tank. Filltanktono morethan1/2inchbelow
bottomoffillernecktoallowspacefor fuelexpansion.
Neverremovegascapor addfuelwhiletheengineishotorrun- ning.Allowenginetocoolatleasttwo minutesbeforerefueling.
Ifgasolineisspilled,wipeit off theengineandequipment.Move machineto anotherarea.Wait5 minutesbeforestartingthe
Figure7
Avoid Serious Injury or Death
Go upanddownslopes,notacross.
Avoidsuddenturns.
Donotoperatetheunitwhereitcouldslipor tip.
Ifmachinestopsgoinguphill,stopbladesandbackdownhill slowly.
Donotmowwhenchildrenorothersare around.
Nevercarrychildren,evenwith bladesoff.
Lookdownand behindbeforeandwhilebacking.
Keepsafetydevices(guards,shields,andswitches)inplace andworking.
Removeobjectsthat couldbethrownbytheblades.
Knowlocationandfunctionofall controls.
Besurebladesandenginearestoppedbeforeplacinghandsor feetnearblades.
Beforeleavingoperator'sposition,stoptractor,disengage blades,engageparkingbrake,shutengineoff,and removekey.
Read Operator's Manual
14
SAFETY iNTERLOCK SYSTEM
Thesafetyinterlocksystemisdesignedforsafeoperationofthetrac- tor.Ifthis systemshouldevermalfunction,do notoperatethetractor, immediatelycontact1-800-4-MY-HOMEtohavethe systemserviced.
Thesafetyinterlocksystempreventstheenginefromstarting unlesstheparkingbrakeis engagedandthe PTO(BladeEngage) leveris in thedisengaged(OFF)position.
Thesafetyinterlocksystemwillautomaticallyshutoffthe engineif theoperatorleavesthe seatbeforeengagingtheparkingbrake.
Thesafetyinterlocksystemwillautomaticallyshutoffthe engine ifthe operatorleavesthetractor'sseatwiththePTO(Blade Engage)leverengaged,regardlessofwhethertheparkingbrake isengaged.
REVERSE CAUTION MODE
Useextremecautionwhileoperatingthetractorin theREVERSE CAUTIONMODE.Alwayslookdownand behindbeforeandwhile backing.Donotoperatethetractorwhenchildrenorothersare around.Stopthetractorimmediatelyif someoneentersthearea.
TheREVERSECAUTIONMODEpositionofthekeyswitchmodule allowsthetractorto beoperatedinreversewiththeblades(PTO) engaged.
IMPORTANT: Mowingin reverseisnotrecommended. Touse theREVERSECAUTIONMODE:
IMPORTANT:TheoperatorMUSTbeseatedinthetractorseat.
1. StartengineasinstructedundertheheadingStartingTheEngine.
2. TurnthekeyfromtheNORMALMO%NG (Green)positiontothe REVERSECAUTIONMODE(Yellow)positionofthe keyswitch module.SeeFigure8.
3. DepresstheREVERSEPUSHBUTTON(Orange,Triangular Button)atthetop,rightcornerofthekeyswitchmodule.Thered indicatorlight atthetop,leftcornerofthekeyswitchmodulewill beONwhileactivated.SeeFigure8.
4. Onceactivated(indicatorlightON),the tractorcanbedrivenin reversewiththecuttingblades(PTO)engaged.
f
Indicator Light
Reverse Caution
Mode
Position
Reverse "_ Push Button
- Normal
Driving Mode
5. Alwayslookdownandbehindbeforeandwhilebackingtomake surenochildrenarearound.
6. Afterresumingforwardmotion,returnthekeytotheNORMAL MOWINGposition.
iMPORTANT: The REVERSECAUTIONMODEwill remainactivated until:
a.
ThekeyisplacedineithertheNORMALMOWINGposition or STOPposition.
b. The operatorengagestheparkingbrakebyfullydepressing
theparkingbrakepedalandholdingitdownwhile movingthe
speedcontrolleverintothe PARKBRAKEposition.
ENGAGING THE PARKING BRAKE
To engage the parking brake:
1. Fullydepresstheparkingparkingbrakepedalandholditdown withyourfoot.
2. Movethe parkingbrakeleverall thewaydownand intothe parkingbrake(ON)position.
3. Releasethe parkingparkingbrakepedaltoallowtheparking braketoengage.
To release the parking brake:
1. Depressthe parkingparkingbrakepedalandmovethe parking brakeleveroutofthe parkingbrake(ON)positionandintothe OFFposition.
SETTING THE CUTTING HEIGHT
Selecttheheightpositionofthecuttingdeckby placingthedeck liftleverinanyof thesixdifferentcuttingheightnotchesonthe rightsideofthefender.
Adjustthedeckwheelssothattheyarebetween1A-inchand Y2-inchabovethegroundwhenthe tractorisona smooth,flat
surfacesuchas a driveway.
a. Adjustthedeckwheelsby removingtheflangelocknut and
shoulderboltthatsecureseachwheeland movingitintoone
oftheholesthatallowsthewheelstobe between_A-inchand Y2-inchabovethegroundwhenthe tractorisona smooth,
flat surfacesuchasadriveway.SeeFig.9
Stop
position
Figure 8
position
J
Figure 9
15
Keephandsandfeetawayfromthedischargeopeningof thecutting deck.
NOTE=Thedeckwheelsareananti-scalpfeatureofthedeckand arenotdesignedtosupporttheweightofthe cuttingdeck.Referto Levelinginthe Serviceand Maintenancesectionofthismanualfor moredetailedinstructionsregardingvariousdeckadjustments.
STARTING THE ENGINE
Donotoperatethetractoriftheinterlocksystemis malfunctioning. Thissystemwasdesignedforyour safetyandprotection.
NOTE=Refertothe Gasolineand Oilfill-upinstructionsearlierinthis section.
1. Insertthetractorkeyintotheignitionswitch.
2. PlacethePTO(BladeEngage)leverinthedisengaged(OFF) position.
3. Engagethetractor'sparkingbrake.
4. Activatethechokecontrolbymovingthe throttle/chokeleverall thewayupintothe chokeposition.
5. Turntheignitionkeyclockwisetothe STARTposition.Afterthe enginestarts,releasethekey.It will returntotheON (orNormal Mowing)position.
DO NOTholdthekeyin the STARTpositionfor longerthanten secondsata time.Doingsomaycausedamagetoyourengine's
electricstarter.
6. Aftertheenginestarts,deactivatethechokecontroland placethe throttlecontrolinthe FASTposition.
NOTE=DoNOTleavethechokecontrolonwhileoperatingthetractor. Doingso willresultina "rich"fuelmixtureandcausethe engineto run poorly.
STOPPING THE ENGINE
Donot leavetheseatofthe tractorwithoutfirstplacingthePTO (BladeEngage)leverinthedisengaged(OFF)position,depressing thebrakepedalandengagingthe parkingbrake.Ifleavingthetractor unattended,alsoturntheignitionkeyoffandremovethekey.
Alwayslookdownandbehindbeforeandwhile backingupto avoida back-overaccident.
1. Movethethrottleleverintothe FAST(rabbit)position. NOTE=Alwaysoperatethetractorwiththethrottle/chokecontrol
leverin theFAST(rabbit)positionforthe mostefficientuseof the cuttingdeckorother(separatelyavailable)attachments.
2. Releasethe parkingbrakebydepressingthe parkingbrakepedal
3. Slowlymovethe speedcontrolleverindesired"F"forwardor "R" reverseposition.Thefurtherforwardorrearwardthatthe leveris
moved,thefasterthe tractorwilltravel.
DoNOTattemptto changethedirectionoftravelwhenthetractor is inmotion.Alwaysbringthetractorto a completestopbefore movingthespeedcontrolleverfromforwardto reverseorviceversa.
Failureto dosocouldresultinseriousdamagetoyourtractor's transmission.
IMPORTANT: First-timeoperatorsshoulduseslowerspeeds. Becomecompletelyfamiliarwiththetractor'soperationandcontrols
beforeoperatingthetractorin at higherspeed.
4. Tostop,movethe speedcontrolleverto the"N"neutralposition. IMPORTANT:inan suddensituation,fullydepressthe brake
pedaltobringthetractortoa stopandthenimmediatelymovethe speedcontrollevertothe"N"neutralposition
5. Settheparkingbrakebyfullydepressingthe parkingbrakepedal
and keepingitdepressedwhileplacingthe parkingbrakelever in theONposition.Releasetheparkingbrakepedaltoallowthe parkingbraketoengage.
If youstrikea foreignobject,stoptheengine,disconnectthespark plugwire(s)andgroundagainsttheengine.Thoroughlyinspectthe machinefor anydamage.Repairthedamagebeforerestartingand operating
1. Ifthe bladesareengaged,placethePTO(BladeEngage)leverin thedisengaged(OFF)position.
2. TurntheignitionkeycounterclockwisetotheSTOPposition.
3. Removethe keyfromthe ignitionswitchto preventunintended starting.
DRIVING THE TRACTOR
Avoidsuddenstarts,excessivespeedandsuddenstops.
Beforeleavingthe operator'spositionforanyreason,disengagethe blades,placethe speedcontrolleverin neutral,engagethe parking brake,shutengineoff andremovethekey.
IMPORTANT=Whenstoppingthetractorforanyreasonwhileona
grasssurface,always:
1. Placethespeedcontrolleverin N(neutral),
2. Engagethe parkingbrake,
3. Shutengineoffand removethe key. Doingsowillminimizethe possibilityof havingyourlawn"browned"by
hotexhaustfromyourtractor'srunningengine.
DRIVING ON SLOPES
RefertotheSLOPEGAUGEintheImportantSafeOperationPractices
sectionof themanualtohelpdetermineslopeswhereyoumayoperate thetractorsafely.
16
Donotmowon inclineswithaslopein excessof15degrees(arise ofapproximately2-1/2feetevery10feet).Thetractorcouldoverturn andcauseseriousinjury.
Mowupanddownslopes,NEVERacross. Exerciseextremecautionwhenchangingdirectionon slopes.
Watchforholes,ruts,bumps,rocks,orotherhiddenobjects. Uneventerraincouldoverturnthemachine.Tallgrasscanhide
obstacles. Avoidturnswhendrivingona slope.Ifaturnmustbemade,turn
downthe slope.Turningupa slopegreatlyincreasesthechance ofarollover.
Avoidstoppingwhendrivingupa slope.Ifit is necessaryto stop whiledrivingupa slope,startup smoothlyandcarefullytoreduce thepossibilityofflippingthetractoroverbackward.
ENGAGING THE BLADES
Engagingthe PTO(BladeEngage)transferspowertothecuttingdeck orother(separatelyavailable)attachments.Toengagethe blades, proceedasfollows:
1. Movethe throttle/chokecontrolleverto theFAST(rabbit)position.
2. GraspthePTO(BladeEngage)leverandpivotitall theway forwardintothe engaged(ON)position.
3. Keepthethrottleleverinthe FAST(rabbit)positionforthe most efficientuseof thecuttingdeckor other(separatelyavailable)
attachments.
IMPORTANT: Inthe ReverseCautionModetheenginewillauto- maticallyshutoffifthePTOisengagedwiththespeedcontrollever inpositionfor reversetravelwiththeignitionkeyintheNORMAL MOWINGposition.
USING THE DECK LIFT LEVER
forthebalanceofcutting.Thiswillgivea betterappearanceto the
lawn.
Donotcutthegrasstooshort.Shortgrassinvitesweedgrowth andyellowsquicklyindryweather.
Mowingshouldalwaysbedonewiththeengineatfull throttle.
Underheavierconditionsit maybe necessaryto go backoverthe
cut areaa secondtimetogeta cleancut.
Do NOTattemptto mowheavybrushandweedsandextremely tallgrass.Yourtractorisdesignedtomowlawns,NOTclear
brush.
Keepthe bladessharpand replacethebladeswhenworn.Refer to CuttingBladesintheServiceand Maintenencesectionof this
manualforproperbladesharpeninginstructions.
MOVING THE TRACTOR MANUALLY
Yourtractor'stransmissionisequippedwitha hydrostaticreliefvalve foroccasionswhenitisnecessaryto movethetractormanually. Activatingthisvalveforcesthefluidinthetransmissiontobypassits
normalroute,allowingthe reartiresto"freewheel."Toengagethe hydrostaticreliefvalve,proceedasfollows:
1. Locatethehydrostaticbypassrodinthe rearofthetractor.See Fig.10.
2. Pullthehydrostaticbypassrodoutward,thendownandtotheleft, to lockitinplace.
NOTE:Thetransmissionwill NOTengagewhenthehydrostatic bypassrodispulledout. Returnthe rodto itsnormalpositionpriorto
operatingthetractor.
IMPORTANT:Neverattempttomovethe tractormanuallywithout firstengagingthehydrostaticreliefvalve.Doingsowillresultinserious damageto thetractor'stransmission.
Toraisethecuttingdeck,movethedecklift levertothe left,thenplace itin thenotchbestsuitedforyourapplication.RefertoSettingThe CuttingHeightearlierinthis section.
MOWING
Tohelpavoidbladecontactor a thrownobjectinjury,keepbystand- ers,helpers,childrenandpetsatleast75feetfromthemachine whileit is inoperation.Stopmachineifanyoneentersthearea.
Thefollowinginformationwill behelpfulwhenusingthecuttingdeck withyourtractor:
Planyourmowingpatterntoavoiddischargeof materialstoward roads,sidewalks,bystandersandthelike.Also,avoiddischarging materialagainsta wallor obstructionwhichmaycausedischarged materialto ricochetbacktowardtheoperator.
Donotmowat highgroundspeed,especiallyifamulchkitor grasscollectoris installed.
Forbestresultsitis recommendedthatthefirsttwolapsbecut withthedischargethrowntowardsthecenter.Afterthefirsttwo laps,reversethedirectionto throwthe dischargetotheoutside
Figure 10
HEADLIGHTS
Thelampsare ONwheneverthetractor'sengineis running.
ThelampsturnOFFwhenthe ignitionkeyismovedtothe STOP
position.
17
MAINTENANCE SCHEDULE
Beforeperforminganytypeof maintenance/service,disengageall controlsandstoptheengine.Waituntilallmovingpartshavecometo acompletestop.Disconnectsparkplugwireandgrounditagainstthe enginetopreventunintendedstarting.Alwayswearsafetyglassesduring operationor whileperforminganyadjustmentsor repairs.
BeforeEachUse
IntheFirstFiveHours Every10Hours
Every25 hours
Every50 hours
Annually
BeforeStorage
*Servicemorefrequentlyunderdustyconditions.
1. Engineoillevel
2. Mufflerareaandcontrols
3. Fingerguard
7. EngineOil
9. Hood/Dashairvents
10. Batteryterminals
11. Deckspindlesand idler bracket
15. Air filter'sprecleaner*
16. Air filter*
17. Midsteeringarms,pivot shafts,andaxles
18. Frontwheelbearings
19. Frontdeckwheels
25. Engineoil/Oil filter
26. Muffler
29. Air filter
30. Air filter'spre-cleaner
31. Sparkplug
32. Air coolingsystem*
33. Fuelfilter
34. SteeringGears
35. RearWheels
43. Hood/Dashairvents
44. Batteryterminals
45. Midsteeringarms,pivot shafts,andaxles
46. Frontwheelbearings
47. Frontdeckwheels
48. Deckspindlesand idler bracket
49. Pedalpivotpoints
4. Check
5. Clean
6. Clean
8. Change
12. Clean
13. Clean
14. Lubricate
20. Clean
21. Clean
22. Lubricate
23. Lubricate
24. Lubricate
27. Change/Replace
28. Check
36. Replace
37. Replace
38. Replace
39. Clean
40. Replace
41. Clean
42. Removeandgreaseaxles
50. Clean
51. Clean
52. Lubricate
53. Lubricate
54. Lubricate
55. Lubricate
56. Lubricate
Followthe maintenanceschedulegivenbelow.Thischartdescribes serviceguidelinesonly.UsetheServiceLogcolumntokeeptrack ofcompletedmaintenancetasks.Tolocate the nearest Parts&
RepairServiceCenteror to scheduleservice,simplycontact
1-800-4-MY-HOME®.
Beforeperforminganymaintenanceor repairs,disengagethePTO (BladeEngageLever),engagethe parkingbrake,stoptheengine
and removethekeytopreventunintendedstarting.
Iftheenginehasbeen recentlyrun,theengine,mufflerandsur- roundingmetalsurfaceswill behotand cancauseburnsto theskin.
Exercisecautiontoavoidburns.
18
ENGINE MAINTENANCE
Checking the Engine Oil Onlyuse highqualitydetergentoilratedwithAPIserviceclassification
SF,SG,SH,orSJ, Selecttheoil'sSAEviscositygradeaccordingto theexpectedoperatingtemperature.Followthe chartbelow.
Althoughmulti-viscosityoils (5W20,10W30,etc.)improvestarting in coldweather,theywillresultinincreasedoilconsumptionwhen
usedabove32°ECheckyourengineoillevelmorefrequentlytoavoid possibleenginedamagefromrunninglowonoil.
('_older _ 32°F _War me'_r
Oil Viscosity Chart
Tochecktheengineoil,proceedasfollows:
Ensurethatthetractorisona levelsurface.
Cleantheoil fillareaofanydebris.
1. Removethedipstickandwipe withacleancloth.
2. Insertandtightendipstick.
3. Removethe dipstickandchecktheoil level.It shouldbeatthe Full markon thedipstick.SeeFigure11.
f
Dipstick-_
Changing Engine Oil
Theengineoilshouldbechangedinthe first5 hoursand thenevery 50 hoursoroncea season.Tochangetheengineoil, proceedas
follows:
1. WithengineOFFbutstillwarm,disconnectsparkplugwireand keepit awayfromsparkplug.
2. Removetheoilfillcap/dipstickfromtheoil filltube.SeeFigure11.
3. Turnthesteeringwheelallthewaytotherightto betterexpose thedrainplug.
4. Clipthe oildrainsleeve(packedwiththis manual)ontotheoil drainport. Routetheoppositeendofthesleeveintoanappropri- ateoilcollectioncontainerwitha capacitygreatenoughtocollect
theusedoil.
5. Removetheoildrainplug,Theoilwillbegintodrainout of the engine.
6. Afterthe oil hasfinisheddraining,replacetheoil drainplugand tighten.Becarefulnot to overtighten.
7. Removethe oildrainsleeveandstoreforlater use.
8. Refilltheenginewithnewmotoroil untilthe oil levelonthe dipstickreadsFULL.Replacetheoilfillcap/dipstick.
Usedoil isa hazardouswasteproduct.Disposeof usedoil properly. Donotdiscardwithhouseholdwaste.Checkwithyour localauthori-
ties oror contact1-800-4-MY-HOMEfor alist ofsafedisposal/
recyclingfacilities.
Changing the Oil Filter
1. Draintheoil fromtheengineasdescribedabove.
2. Removetheoilfilteranddisposeofproperly.See Figure12.
OilDrain
Valve
Oil Drain Sleeve
Figure11
Iflow,addoilslowlyintotheengineoilfill.Donotoverfill.Afteradding oil,waitoneminuteandthenrechecktheoil level.
Donotoverfill.Overfillingwithoil maycausetheenginetonotstart, hardstarting,orenginesmoking.IfovertheFULLmarkonthe dipstick,drainoil toreduceoil leveltoFULLmarkondipstick.
5. Replaceandtightendipstick.
0il Filter
J
Figure12
3. Beforeyouinstallthenewoilfilter,lightlylubricatetheoilfiltergasket withfresh,cleanoil.
4. Installtheoil filterbyhanduntilthegasketcontactstheoil filter adapter,then tightentheoilfilter 1/2to3/4 turns.
5. Addoil asdescribedabove.
6. Startand runtheengine.Astheenginewarmsup,checkforoil
leaks.
19
7. Stoptheengineandcheckthe oil level.ItshouldbeattheFULL markon thedipstick.
Fuel Filter
31osioncancausesevereburnsordeath.
4. Securethefuel lineswiththeclamps.
Iffilters,or coversare notinstalledcorrectlyseriousinjuryordeath
couldresultfrombackfire.Do notattemptto startthe enginewith themremoved.
Keepgasolineawayfromsparks,openflames,pilotlights,heat, andotherignitionsources.
Checkfuellines,tank,cap,andfittingsfrequentlyforcracksor leaks.Replaceif necessary.
Beforereplacingthefuelfilter,drainthefueltankasperthe instructionsbelow.
Donotdrainfuelwhentheengineishot.Allowthe engine adequatetimetocool. Drainfuelintoan approvedcontainer outdoors,awayfromopenflame.
Drainanylargevolumeof fuelfromthetankbydisconnectingthe fuellinefromthein-linefuelfilterneartheengine.
RemovethefuellinefromtheIn-lineside(sidetowardsthefuel tank)of thefuel filter.
Replacementpartsmustbethe sameand installedin thesame positionastheoriginalparts.
Iffuel spills,waituntilitevaporatesbeforestartingengine.
Beforereplacingthefuelfilter,drainthefueltank. Otherwisefuel canleakoutandcausea fireor explosion.
ToDrainthe fuel:
1. Locatethefuelfilter,whichis routedontheleftsideoftheeng=ne betweenthefueltankandthecarburetor,andmaybeattachedto theenginewitha tiestrap.Cutthetie strap,ifpresent,thenpinch thein-lineclamponthefuelfilterwitha pairof pliers,slidethe clampupthefuelline.Pullthefuellinefreefromthefilterandplace theopenendof the lineintoanapprovedcontainerto drainthefuel.
Tochangethe fuel filter:
1. Useplierstosqueezethe tabsontheotherclamp(theout-line sideof thefuelfilter),thenslidethe clampawayfromthefuel filter. Twistandpullthefuellineoffof thefuelfilter.SeeFigure13.
2. Checkthefuel linesfor cracksor leaks.Replaceifnecessary.
3. Replacethefuelfilterwithanoriginalequipmentreplacementfilter. Call1-800-4-MY-HOME®topurchasetheoriginalequipment replacementfilter.
f
Donot usepressurizedair or solventstocleantheaircleaner
cartridge.
Air Cleaner
Theairfiltersystemusesacylindricalcartridge.
1. Removethefasteners(A)andtheairfiltercover(B).SeeFigure14.
2. Toremovethefilter(C),lifttheendofthefilterandthen pullthefilter off theintake(D).
3. Toloosendebris,gentlytapthefilteronahardsurface,ifthe filteris excessivelydirty,replacewitha newfilter.
A
B
Figure14
4. Installthefilterontheintake.Pushtheendofthefilterintothebaseas shown.Makesurefilterfitssecurelyinthebase.
5. installairfiltercoverandsecurewithfasteners.
Clamp
Fuel Line
Tab
... J
Figure13
2O
Spark Plug
1. Cleanareaaroundthesparkplugbase.Donotsandblastspark plug,Sparkplugshouldbecleanedbyscrapingorwire brushing andwashingwitha commercialsolvent
Removeandinspectthesparkplug.Checkgap to makesureitis setat.030".SeeFigure15.
Electrode Porcelain
_.030 (.76 mm) gap
\
Figure15
3. Replacethesparkplug(Champion®RC12YC)oncea season.
Muffler
Temperatureof mufflerandnearbyengineareasmayexceed150°F
(65°0).Avoidcontactwiththeseareas.
inspectmufflerperiodically,and replaceifnecessary.Replace- mentpartsforthemufflermustbethesameand installedinthe samepositionasthe originalparts.
Clean Engine
Dailyor beforeeveryuse,cleangrass,chafforaccumulated debrisfromengine.Keeplinkage,spring,andcontrolsclean.
Keepareaaroundandbehindmufflerfreeofany combustible debris.
Keepingenginecleanallowsair movementaroundengine.
Enginepartsshouldbe keptcleanto reducetheriskofoverheat-
ingandignitionofaccumulateddebris.
Donotusewatertocleanengineparts.Watercouldcontaminatefuel system.Useabrushordrycloth.
Carburetor Adjustment
Thecarburetoron thisengineisnot adjustable.
LUBRICATION
Beforelubricating,repairing,or inspecting,alwaysdisengagePTO (BladeEngageLever),moveshiftleverintoneutralposition,set parkingbrake,stopengineandremovekeytopreventunintended starting.
Pivot Points & Linkage Lubricateallthepivotpointsonthedrivesystem,parkingbrakeandlift
linkageatleastoncea seasonwithlightoil. Rear Wheels
Therearwheelsshouldberemovedfromtheaxlesoncea season.
Lubricatetheaxlesandthe rimswellwithan all-purposegreasebefore re-installingthem.
Front Axles
Eachendof thetractor'sfrontpivotbar maybeequippedwitha grease fitting.Lubricatewitha greasegunafterevery25hoursoftractor operation.
Battery Thebatteryissealedandismaintenance-free.Acidlevelscannotbe
checked.
Alwayskeepthebatterycablesandterminalscleanandfreeof
corrosivebuild-up.
Aftercleaningthebatteryandterminals,applya lightcoatof
petroleumjellyorgreasetobothterminals.
Alwayskeepthe rubberbootpositionedoverthepositiveterminal
to preventshorting.
IMPORTANT: If removingthebatteryforanyreason,disconnectthe
NEGATIVE(Black)wirefromitsterminalfirst,followedby the POSI- TIVE(Red)wire.Whenre-installingthebattery,alwaysconnectthe
POSITIVE(Red)wiretoits terminalfirst,followedbythe NEGATIVE
(Black)wire.Becertainthatthe wiresareconnectedtothecorrect terminals;reversingthemcouldchangethepolarityandresultin damageto yourengine'salternatingsystem.
Cleaning Battery
Cleanthebatteryby removingitfromthetractorandwashingwith a bakingsodaandwatersolution.Ifnecessary,scrapethe battery terminalswitha wirebrushto removedeposits.Coatterminalsand exposedwiringwithgreaseor petroleumjellyto preventcorrosion.
Battery Failures
Somecommoncausesfor batteryfailureare:
incorrectinitialactivation
Overcharging
Freezing
Undercharging
Corrodedconnections
Thesefailuresare NOTcoveredbyyourtractor'swarranty.
21
CLEANING THE ENGINE AND DECK
Anyfuel oroil spilledonthemachineshouldbewipedoffpromptly.Do NOTallowdebristoaccumulatearoundthe coolingfinsoftheengine oron anyotherpartof themachine.
IMPORTANT: Theuseofa pressurewasherto cleanyourtractoris NOTrecommended.It maycausedamagetoelectricalcomponents, spindles,pulleys,bearingsortheengine.
A screwplugcanbefoundon yourtractor'sdecksurfaceas seenin Fig. 16.Thisplugcanbereplacedwithawaterporttobeusedas part ofaseparately-availabledeckwashsystem.
TheDeckWashSystemTM is usedto rinsegrassclippingsfromthe deck'sundersideandpreventthebuildupofcorrosivechemicals.
NOTE:Adeckwashsystemcanbepurchasedthroughtheretail locationinwhichyoupurchasedthistractor.Formoreinformation, simplycall 1-800-4-MY-HOME®.
/
/
2. Measurethedistancefromthefrontofthe bladetiptotheground andthe rearofthebladetipto theground.Thefirstmeasure-
menttakenshouldbe between1A"and3A"lessthanthesecond measurement.Determinetheapproximatedistancenecessaryfor
properadjustmentandproceed,ifnecessary,to thenextstep.
3. Locatethe flangelocknutonthefrontsideofthe stabilizer bracket.SeeFig.17.
Tightentheflangelocknut toraisethefrontof thedeck; Loosentheflangelocknutto lowerthefrontof thedeck.
f
Figure16
ADJUSTMENTS
Neverattempttomakeanyadjustmentswhiletheengineis running, exceptwherespecifiedinthe operator'smanual.
Leveling the Deck NOTE: Checkthetractor'stirepressurebeforeperforminganydeck
levelingadjustments.Referto Tiresinthe Servicesectionofthis manualformoreinformationregardingtire pressure.
Front To Rear Thefrontofthe cuttingdeckissupportedby a stabilizerbarthatcan
beadjustedtolevelthe deckfromfronttorear.Thefrontofthedeck shouldbebetween1A-inchand3A-inchlowerthantherearofthedeck.
Adjustif necessaryas follows:
1. Withthetractorparkedona firm,levelsurface,placetheleverfor liftingtheplatformon thesecondtothetopnotch(secondhighest position)androtatethebladeasclosetothedischargechannel thatisparalleltothetractor.
/
=
Figure17
Side to Side
Ifthecuttingdeckappearstobe mowingunevenly,a sideto side
adjustmentcan beperformed.Adjustifnecessaryas follows:
1. Withthetractorparkedonafirm,levelsurface,placethedeckliftlever in thesecondfromthetopnotch(secondhighestposition)and
rotatebothbladessothattheyare perpendicularwiththe tractor.
2. Measurethedistancefromtheoutsideof theleft bladetip tothe groundandthedistancefromthe outsideoftherightbladetip to theground.Bothmeasurementstakenshouldbeequal.Ifthey're not, proceedto thenextstep.
3. Loosen,but do NOTremove,thehexcap screwonthe leftdeck hangerbracket.SeeFig. 18.
4. Balancethedeckbyusinga wrenchtoturn theadjustmentgear (foundimmediatelybehindthehexcap screwjust loosened) clockwise/uporcounterclockwise/down.Thedeckisproperly balancedwhenbothbladetip measurementstakenearlierare equal.
5. Retightenthehexcapscrewon the left deck hangerbracket whenproperadjustmentisachieved.
22
He× Cap Screw
'_. ._
Figure18
Seat Adjustment RefertotheAssemblysectionofthismanualforseatadjustment
instructions. Parking Brake Adjustment
Neverattempttoadjustthe brakeswhiletheengineisrunning. AlwaysdisengagePTO,moveshift leverintoneutralposition,stop engineandremovekeytopreventunintendedstarting.
If thetractordoes notcometoacompletestopwhenthebrakepedal iscompletelydepressed,or ifthe tractor'srearwheelscanrollwiththe parkingbrakeapplied,thebrakeis in needofadjustment.Contactthe nearest SearsService Centerto haveyourbrakesproperlyadjusted.
TolocatethenearestParts&RepairServiceCenteror to schedule service,contact 1-800-4-MY-HOME®.
CUTTING DECK REMOVAL
To remove the cutting deck, proceed as follows:
1. Placethe PTO(Blade Engage)leverin thedisengaged(OFF) positionandengagethe parkingbrake.
2. Lowerthedeckbymovingthedecklift lever intothe bottom notchon the rightfender.
3. Removetheself-tappingscrew(A)thatsecuresthebelt-keeper rodfromaroundthetractor'sPTOpulley,thenremovethe belt keeperrod(B). SeeFig. 19.
NOTE: Makea mentalnotewhatholetheotherendof the belt-keeper rodisinsertedinforreinstallationpurposes.
4. Removethebelt(C)fromaroundthetractor'sPTOpulley.See Fig.19.
Figure19
Lookingatthecuttingdeckfromtheleftsideof thetractor,locate
thebow-tiepinthat securesthedecksupportrodontherear
Idt sideofthedeck.SeeFig.20.Removethebow-tiepinthat securesthedecksupportrod,andcarefullyremovethedeck supportfromthedecklift arm.
F
Bow-TieClip
6. Repeatthe abovestepsonthetractor'srightside. NOTE:Thebow-tieclipsshouldbe re-installedfromthetopdown.
7. Movethedeckliftleverintothetopnotchontherightfendertoraise
thedecklift armsupandoutoftheway.
Avoidpinchinginjuries.Neverplaceyourfingersontheidlerspringor betweenthe beltanda pulleywhileremovingthe belt.
23
8. Removethebow-tiecotterpinsecuringthedeckstabilizerrodtothe deck.Slidethedeck lift rodfromthemountingbracketonthe deckasseenin Fig.21.
............./1;_,_......................... / ..............................
The recommended operating tire pressure is:
Approximately10psi for thereartires
Approximately14psi for thefronttires
IMPORTANT=Refertothe tiresidewallfor exacttiremanufacturer's recommendedormaximumpsi.Donot ovednflate.Uneventire pres-
surecould causethecuttingdeckto mowunevenly.
BATTERY
CaliforniaProposition65 WARNING!Batteryposts,terminals,and
relatedaccessoriescontainleadandleadcompounds,chemicals knowntotheStateofCaliforniatocausecancerandreproductive harm.Washhandsafterhandling.
If removingthe battery,disconnecttheNEGATIVE(Black)wire
fromits terminalfirst,followedbythe POSITIVE(Red)wire.When
relinstallingthe battery,alwaysconnectthePOSITIVE(Red)wire to
Its termna f rst,fo owedby theNEGATVE (Back) wre.
JUMP STARTING
_,., j2
Figure21
.
CarefullyremovethePTOcablefromtherearofthecuttingdeck byremovingthebow-tiecotterpinwhichsecuresit.Removethe springfromthe deckidlerbracket.SeeFig.22.
f
PTOCable
_ J
Figure22
10. Gentlyslidethecuttingdeck(fromthe left side)outfrom underneaththetractor.
TIRES
Neverexceedthe maximuminflationpressureshownonthesidewall oftire.
Neverjump starta damagedorfrozenbattery.Becertainthevehicles
do nottouch,andignitionsareoff.Do notallowcable clampsto touch.
1. Connectpositive(+)cableto positivepost(+)of yourtractor's dischargedbattery.
2. Connecttheotherendof thecableto the (positive+) postofthe jumperbattery.
3. Connectthesecondcable (negative-) totheotherpostofthe jumperbattery.
4. Connecttheotherendof thenegativecableto theengineblockof thetractor,awayfromthe battery.Attachtoanunpaintedpartto assurea goodconnection.
Ifthejumperbatteryis installedona vehicle(i.e.car,truck),do NOT startthe vehicle'senginewhenjumpstartingyourtractor.
5. Startthetractor(asinstructedearlierinthissectionofthismanual).
6. Setthetractor'sparkingbrakebeforeremovingthejumpercables, in reverseorderofconnection.
CHARGING
Batteries ina wellventilatedareaandkeepawayfroman openflameor pilot
ghtasonawaterheater,spaceheater,furnace,cothesdryeror |
othergas appliances.
Whenchargingyourtractor'sbattery,useonlya chargerdesignedfor I
12Vlead-acidbatteries.ReadyourbatterychargersOwners Manual priortochargingyourtractorsbattery.Alwaysfollowits instructions I
land heed ts warnngs. j
giveoffan explosivegaswhilecharging.ChargethebatteryI
J
24
If yourtractorhasnotbeenputintouseforanextendedperiodoftime, chargethebatteryas follows:
1. Setyourbatterychargertodelivera maxof 10amperes.
If yourbatterychargerisautomatic,chargethebatteryuntilthe chargerindicatesthatchargingiscomplete.Ifthechargeris not automatic,chargefor nofewerthaneighthours.
FUSE
One20AMPfuseisinstalledin yourtractor'swiringharnesstoprotect thetractor'selectricalsystemfromdamagecausedbyexcessive
amperage. If theelectricalsystemdoesnot function,or yourtractor'senginewill
notcrank,firstcheckto be certainthatthefusehasnotblown.It can befoundat the rearof theunit,underneaththefenderlocatedby the
battery.
Alwaysusea fusewiththesameamperagecapacityforreplacement.
CUTTING BLADES
Shutthe engineoff andremoveignitionkeybeforeremovingthe cuttingblade(s)forsharpeningor replacement.Protectyourhands byusingheavygloveswhengraspingtheblade.
.
Removethehexflangenutthatsecuresthebladetothespindle
assembly.SeeFig.23.
4.
Toproperlysharpenthecuttingblades,removeequalamounts of metalfrombothendsofthebladesalongthe cuttingedges,
parallelto thetrailingedge,ata250.to 300angle.Alwaysgrind
eachcutting bladeedgeequallytomaintainproperbladebalance.
SeeFig.24.
Periodicallyinspectthebladeand/orspindleforcracksordamage, especiallyafter you'vestrucka foreignobject.Donotoperatethe machineuntil damagedcomponentsare replaced.
Toremovetheblades,proceedasfollows.
1. Removethedeckfrombeneaththetractor,(refertoCuttingDeck Removalearlierinthis section)thengentlyflipthedeckoverto exposeitsunderside.
2. Placeablockofwoodbetweenthecenterdeckhousingbaffleandthe cuttingbladeto act as a stabilizer. SeeFig.23.
f
Figure 24
Ifthecuttingedgeofthe bladehaspreviouslybeensharpened,or if
anymetalseparationis present,replacethebladeswithnewones.
A poorlybalancedbladewillcauseexcessivevibration,maycause damagetothetractorand/or resultin personalinjury.
5. Testtheblade'sbalanceusinga bladebalancer.Grindmetalfrom the heavysideuntil itbalancesevenly.
NOTE:Whenreplacingtheblade,be suretoinstallthebladewiththe sideof theblademarked"Bottom"(orwitha partnumberstampedin it)facingthegroundwhenthemowerisintheoperatingposition.
Usea torquewrenchtotightenthebladespindlehexflangenutto
between70Ibs-ftand 90Ibs-ft.
CHANGING THE DECK BELT
Besuretoshuttheengineoff, removeignitionkey,disconnectthe
Isparkplugwire(s)andgroundagainsttheenginetopreventunin- ltendedstartingbeforeremovingthebelt.
All beltsonyourtractoraresubjecttowearandshouldbereplacedif anysignsof wearare present.
iMPORTANT:TheV-beltfoundonyourtractorisspeciallydesigned toengageanddisengagesafely.A substitute(non-OEM)V-beltcan bedangerousbynotdisengagingcompletely.Fora properworking machine,useidenticalequipmentbeltsas listedinthepartspagesof thisOperator'sManual.
Tochangeor replacethedeckbelt onyourtractor,proceedasfollows:
1. Removethe deckas instructedearlierinthis section.
2. Removethebeltcoversfromthespindlepulleysbyremovingthehex screwsthatfastenthecoversto thedeck.SeeFig.25.
3. Itmayalsobenecessarytoloosenthehexnutontheleftidlerpulleyto getthe beltoffthe pulleyandaroundthebeltguard.
4. Carefullyremovethedeckbeltfromaroundthetwospindlepulleysand thetwo deckidlerpulleys,SeeFig,25,
5. Toplacethenewbelt,beginbyroutingthebeltaroundthetwoouter spindlepulleysasshowninFig.25.
6. Thenroutethe beltaroundthetwodeckidlerpulleysasshownin Fig.25.
7. Retightenthe beltkeeperrodloosenedearlier.
8. Remountthebeltguardsremovedearlier,
9. Re-installthedeck,makingsurethebeltremainsroutedaroundthe pulleysasinstructed.ThecompletebeltroutingisshowninFig.
25,
10. Pulltherightsideofthebelt,andplacethenarrowV sideof thebelt intothe PTOpulley.
11. Whileholdingthe belt andpulleytogether,rotatethepulleyto the left.Continueholdingand rotatingthepulleyandbeltuntilthebelt is fullyrolledintothePTOpulley.
PARKING BRAKE ADJUSTMENT
Neverattempttoadjustthebrakeswhiletheengineis running.Always
disengagePTO(BladeEngageLever),moveshiftleverintoneutral
position,stopengineandremovekeyto preventunintendedstarting.
Ifthe tractordoesnot cometoa completestopwhenthe clutch-brake pedaliscompletelydepressed,or ifthetractor'srearwheelscan roll withtheparkingbrakeapplied,the brakeis inneedofadjustment. Contactthenearest Parts & RepairService Centertohaveyour
brakesserviced.
Tolocatethe nearestParts& RepairServiceCenteror to schedule service,contact1-800-4-MY-HOME®.
CHANGING THE TRANSMiSSiON DRIVE
BELT
NOTE:Severalcomponentsmustberemovedandspecialtools(i.e. air/impactwrench)inordertochangethetractor'sdrivebelt.Contact the nearest Parts & RepairService Centerto haveyourtransmis-
siondrivebeltserviced. Tolocatethe nearestParts& RepairServiceCenteror to schedule
service, contact 1-800-4-MY-HOME®.
Hex Washer Screws
Belt Guard
_ _oo Deckidier Pu,,ey
This portion of the belt routes around
the PTO Pulley
Belt Cover
Figure 25
26
Neverstorelawntractorwithfuelintankindoorsorin poorly ventilatedareaswherefuelfumesmayreachan openflame,spark, orpilotlightas ona furnace,waterheater,clothesdryer,or gas appliance.
PREPARING THE ENGINE
IMPORTANT:Fuelleftin thefuel tankduringwarmweatherdeterio-
ratesandwillcauseseriousstartingproblems.
Topreventgumdepositsfromforminginsidetheengine'scarburetor andcausingpossiblemalfunctionof theengine,thefuelsystemmust be eithercompletelyemptied,orthegasolinemustbe treatedwitha stabilizertopreventdeterioration.
1. Ifusingafuel stabilizer: a. Readtheproductmanufacturer'sinstructionsandrecom-
mendations.
b. Addto clean,freshgasolinethecorrectamountofstabilizer
forthecapacityof thefuelsystem.
c. Fillthefueltankwithtreatedfuelandruntheenginefor2-3
minutestogetstabilizedfuelintothe carburetor.
2. Ifemptyingthefuelsystem: a. Donot drainfuelwhenthe engineis hot.Allowtheengine
adequatetimeto cool.Drainfuelinto anapprovedcontainer outdoors,awayfromopenflame.
b. Drainanylargevolumeoffuelfromthetank bydisconnect-
ing thefuellinefromthein-linefuelfilterneartheengine. SeethecompleteinstructionsforDrainingTheFuellaterin
this section.
DRAiNiNG THE FUEL
1. Locatethefuelfilter,whichislocatedonthe leftsideofthe engine,andmaybe attachedtotheenginewitha tie strap.
2. Cutthetie strap,ifpresent,thenpinchthe in-lineclamponthe fuelfilterwitha pairofpliers,slidetheclampupthe fuelline.
3. Pullthefuel linefreefromthe filterandplacetheopenendofthe
lineintoanapprovedcontainertodrainthefuel.
PREPARING THE LAWN TRACTOR
1. Cleanandlubricatetractorthoroughlyasdescribedinthelubrica- tioninstructions.
2. Donot usea pressurewasheror gardenhosetocleanyourunit.
3. Storemowerina dry,cleanarea. Do notstorenextto corrosive materials,suchas fertilizer.
Gasolineisextremelyflammableandcanbeexplosiveundercertain
conditions.Draingasolinebeforestoringtheequipmentfor extended
periods.Drainfuelonlyintoanapprovedcontaineroutdoors,away froman openflame.Allowenginetocool.Extinguishcigarettes, cigars,pipes,andothersourcesofignitionpriorto drainingfuel.
Storegasolineinan approvedcontainerinsafelocation.
c. Reconnectthefuellineandruntheengineuntilitstartsto
falter,thenusethechoketo keeptheenginerunninguntilall fuelinthecarburetorhasbeenexhausted.
d. Disconnectthefuel lineanddrainanyremaininggasoline
fromthesystem.
Gasolineisa toxicsubstance.Disposeofgasolineproperly.Contact
yourlocalauthoritiesforapproveddisposalmethods.
3. Removethesparkplugandpourone(1)ounceofengineoil throughthe sparkplugholeintothecylinder.Cranktheengine severaltimesto distributetheoil. Replacethesparkplug.
27
Enginefailstostart
1. PTO/BladeEngageleverengaged.
2. Parkingbrakenotengaged.
3. Sparkplugwire(s)disconnected.
4. Throttlecontrollevernotin correctstarting position.
5. Chokenotactivated
6. Fueltankempty,or stalefuel.
7. Blockedfuelline.
8. Faultysparkplug(s).
9. Engineflooded.
Enginerunserratically
1. UnitrunningwithCHOKEactivated.
2. Sparkplugwire(s)loose.
3. Blockedfuellineor stalefuel.
4. Ventingascapplugged.
5. Waterordirt in fuelsystem.
6. Dirtyair cleaner.
Engineoverheats 1. Engineoillevellow. 1.
2. Airflowrestricted. 2.
Enginehesitatesat highRPM 1. Sparkpluggaptoo close. 1. Engineidles rough 1. Sparkplugfouled,faultyorgaptoowide. 1.
2. Dirtyair cleaner. 2.
Excessivevibration
1. Cuttingbladelooseor unbalanced.
2. Damagedorbentcuttingblade.
Mowerwill notmulchgrass
1. Enginespeedtoolow.
2. Wetgrass.
3. Excessivelyhighgrass.
4. Dullblade.
Unevencut
1. Decknotleveledproperly.
2. Dullblade.
3. Uneventirepressure.
1. Placeleverindisengaged(OFF)position.
2. Engageparkingbrake.
3. Connectwire(s)to sparkplug(s).
4. Placethrottleleverto FASTposition.
5. PulltheCHOKEcontroloutward.
6. Filltankwithclean,fresh(lessthan30 daysold) gas.
7. Replacethefuellineandreplacefuelfilter.
8. Clean,adjustgapor replaceplug(s).
9. Crankenginewiththrottlein FASTposition.
1. PushCHOKEcontrolin.
2. Connectsparkplugwire(s).
3. Replacethefuelline;filltankwithclean,fresh gasolineandreplacefuelfilter.
4. Clearventor replacecapif damaged.
5. Drainfueltank. Refillwithclean,freshgasoline.
6. Replaceaircleanerpaperelementor cleanfoam pre-cleaner,ifequipped.
Fillcrankcasewithproperamountandweightof oil. Cleangrassclippingsanddebrisfromaroundthe
engine'scoolingfinsandhousing. Removesparkplugandresetthe gap. Replacesparkplug.Set pluggap.
Replaceair cleanerelementand/orcleanpre- cleaner.
1. Tightenbladeandspindle.
2. Replaceblade.
1. Placethrottlein FAST(rabbit)position.
2. Donotmulchwhengrassis wet.
3. Mowonceata highcuttingheight,thenmowagain atdesiredheightor makea narrowercuttingswath.
4. Sharpenorreplaceblade.
1. Performside-to-sidedeckadjustment.
2. Sharpenorreplaceblade.
3. Checktirepressureinallfourtires.
NEED MORE HELP?
Youll fkld t_e answe_ _"ct mo_e o_ maoagemyP_ome <:ore - fi:_r free!
Find this and all your other product manuals online. Get answers from our team of home experts.
,, Get a personalized maintenance plan for your home. ,, Find information and tools to help with home projects.
maoage _ home
b_*oug_t t_ _'ou by Sea_'s
28
Loading...
+ 64 hidden pages