Craftsman 247288831 Owner’s Manual

perator's
I:RnFrSMRN°
LAWN TRACTOR
7 Speed, Shift-on=the=Go
42" Deck
Model No. 247.288831
Espanol, P. 58
This product has a low emission engine which operates differently
understand this Operator's Manual.
For answers to your questions about
Before using this equipment, read this manual and follow
all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com FormNo.769-06501B
this product, Call:
1-800=659=5917
CraftsmanTractorHelpLine
7 am =7 pm CT, Mort. =Sun.
(February3,2012)
Warranty Statement .......................................................... 2
Safety Instructions ............................................................ 3
Slope Gauge ..................................................................... 8
Assembly ........................................................................... 9
Operation ........................................................................ 11
Service and Maintenance .............................................. 17
Off-Season Storage ........................................................ 26
Trou bleshooting .............................................................. 27
Labels ............................................................................. 28
Parts List ......................................................................... 30
Espa_ol ............................................................................ 58
Service Numbers ............................................. Back Cover
CRAFTSMAN FULL WARRANTY
FORTWOYEARSfromthedateofpurchase,allnon-expendablepartsofthis ridingequipmentarewarrantedagainstanydefectsin material orworkmanship.Adefectivenon-expendablepartwillreceivefreein-homerepairorreplacementif repairis impossible.
FORFiVEYEARSfromthedate ofpurchase,theframeof thisridingequipmentiswarrantedagainstanydefectsinmaterialorworkmanship. A defectiveframewillreceivefree in-homerepairorreplacementifrepairis impossible.
FORTENYEARSfromthe dateofpurchase,thefrontaxleofthisridingequipmentis warrantedagainstanydefectsin materialor workman- ship.A defectivefrontaxlewill receivefreein-homerepairor replacementif repairis impossible.
FOR90 DAYSfromthedateofpurchase,thebattery(anexpendablepart)ofthis ridingequipmentis warrantedagainstanydefectsin material orworkmanship(ourtestingprovesthatitwill not holdacharge).Adefectivebatterywill receivefreein-homereplacement.
ADDITIONALLIFETIMELIMITEDWARRANTYon CASTIRONFRONTAXLE(if equipped)
FORAS LONGASITISUSEDbythe originalownerafterthetenthyearfromthedateofpurchase,thecastironfrontaxle(ifequipped)of this ridingequipmentiswarrantedagainstanydefectsinmaterialor workmanship.Withproofofpurchase,a defectivecastironfrontaxlewill receivefreein-homereplacement.
WARRANTYSERVICE
Forwarrantycoveragedetailsto obtainfree repairor replacement,call1-800-659-5917orvisitthewebsite:www.craftsman.corn Inallcasesabove,ifpart repairor replacementis impossible,theridingequipmentwillbe replacedfreeofchargewiththe sameor an
equivalentmodel. Alloftheabovewarrantycoverageisvoidifthisridingequipmentiseverusedwhileprovidingcommercialservicesorif rentedtoanotherperson.
This warranty covers ONLYdefects in materialandworkmanship. Warranty coveragedoes NOTinclude:
Expendableparts(exceptbattery)thatcanwear outfromnormalusewithinthewarrantyperiod,includingbutnotlimitedtoblades,
Standardmaintenanceservicing,oilchanges,ortune-ups.
Tirereplacementor repaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass.
Tireor wheelreplacementor repairresultingfromnormalwear,accident,or improperoperationor maintenance.
Repairsnecessarybecauseof operatorabuse,includingbutnot limitedtodamagecausedbytowingobjectsbeyondthecapabilityof
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedby
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedtobecontaminatedor oxidized(stale). Ingeneral,fuelshouldbe
Normaldeteriorationandwearoftheexteriorfinishes,orproductlabelreplacement.
sparkplugs,aircleaners,belts,andoil filters.
theridingequipment,impactingobjectsthatbendtheframe,axle assemblyorcrankshaft,or over-speedingtheengine.
improperstorage,failureto usethe propergradeandamountofengineoil,failuretokeepthedeckclearofflammabledebris,or failureto maintaintheridingequipmentaccordingtotheinstructionscontainedinthe operator'smanual.
usedwithin30 daysofits purchasedate.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
SearsBrands ManagementCorporation, Hoffman Estates,IL 60179
EngineOil: SAE30 Fuel: UnleadedGasoline
SparkPlug: Champion®RC12YC Engine: Briggs& StrattonI/C®
© KCDIRLLC 2
Model Number: Serial Number:
Dateof Purchase:
Recordthe modelnumber,serialnumber,
anddateof purchaseabove.
Thissymbolpointsout importantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowallinstructionsin thismanual
beforeattemptingtooperatethismachine.Failureto complywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
Thismachinewasbuiltto beoperatedaccordingtothesafeopera- tionpracticesinthis manual.As withanytypeof powerequipment, carelessnessorerroron thepartoftheoperatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryordeath.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknownto StateofCalifornia tocausecancerandbirthdefectsorotherreproductiveharm.
Batteryposts,terminals,and relatedaccessoriescontainleadand
leadcompounds,chemicalsknowntotheStateof Californiato causecancerandreproductiveharm.Washhandsafterhandling.
GENERAL OPERATION
Read,understand,andfollowall instructionson themachineand
in themanual(s)beforeattemptingto assembleandoperate. Keepthis manualinasafeplacefor futureand regularreference andfororderingreplacementparts.
Befamiliarwithall controlsandtheirproperoperation.Knowhow tostopthe machineanddisengagethemquickly.
Neverallowchildrenunder14yearsoldtooperatethis machine. Children14yearsoldandover shouldreadandunderstandthe operationinstructionsandsafetyrulesinthismanualandshould betrainedandsupervisedbya parent.
Neverallowadultsto operatethismachinewithoutproper instruction.
Tohelpavoidbladecontactor a thrownobjectinjury,keep bystanders,helpers,childrenandpetsatleast75feetfromthe machinewhile itisin operation.Stopmachineifanyoneenters
thearea.
Thoroughlyinspecttheareawheretheequipmentistobe used. Removeallstones,sticks,wire,bones,toys,andotherforeign objectswhichcouldbe pickedupandthrownbytheblade(s). Thrownobjectscancauseseriouspersonalinjury.
Planyourmowingpatterntoavoiddischargeof materialtoward roads,sidewalks,bystandersandthe like.Also,avoiddischarg- ingmaterialagainstawallorobstructionwhichmaycause dischargedmaterialto ricochetbacktowardthe operator.
Your Responsibility--Restrict theuseof thispowermachineto personswhoread,understandandfollowthewarningsand instruc-
tionsin thismanualandonthemachine.
SAVE THESE INSTRUCTIONS!
Alwayswearsafetyglassesorsafetygogglesduringoperation andwhileperformingan adjustmentorrepairtoprotectyoureyes. Thrownobjectswhichricochetcancauseseriousinjurytothe eyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacksand
shirts.Loosefittingclothesandjewelrycanbe caughtin movable parts.Neveroperatethismachineinbarefeetorsandals.
Beawareofthemowerandattachmentdischargedirectionand do notpointit at anyone.Donotoperatethemowerwithoutthe dischargecoverorentiregrasscatcherinits properplace.
Donot puthandsorfeetnearrotatingpartsor underthecutting
deck.Contactwiththe blade(s)canamputatehandsandfeet. A missingordamageddischargecovercancausebladecontact
or thrownobjectinjuries.
Stoptheblade(s)whencrossinggraveldrives,walks,orroads andwhilenotcuttinggrass.
Watchfor trafficwhenoperatingnearorcrossingroadways.This
machineis notintendedforuseonanypublicroadway.
Donot operatethemachinewhileundertheinfluenceofalcohol or drugs.
Mowonlyindaylightorgoodartificiallight.
Nevercarrypassengers.
Disengageblade(s)beforeshiftingintoreverse.Backupslowly. Alwayslookdownandbehindbeforeandwhilebackingto avoida
back-overaccident.
3
Slowdownbeforeturning.Operatethe machinesmoothly.Avoid erraticoperationandexcessivespeed.
Disengageblade(s),setparkingbrake,stopengineandwaituntil theblade(s)cometoa completestopbeforeremovinggrass catcher,emptyinggrass,uncloggingchute,removinganygrassor debris,or makinganyadjustments.
Neverleavea runningmachineunattended.Alwaysturnoff blade(s),setparkingbrake,stopengineandremovekeybefore dismounting.
Useextracarewhenloadingorunloadingthe machineintoa trailerortruck.Thismachineshouldnotbedrivenupor down ramp(s),becausethemachinecouldtip over,causingserious personalinjury.Themachinemustbe pushedmanuallyon ramp(s)to loador unloadproperly.
Mufflerandenginebecomehotandcancausea burn.Do not touch.
Checkoverheadclearancescarefullybeforedrivingunderlow hangingtree branches,wires,dooropeningsetc.,wherethe operatormaybestruckor pulledfromthemachine,whichcould resultinseriousinjury.
Disengageallattachmentclutchesanddepressthe brakepedal completelybeforeattemptingto startengine.
Yourmachineisdesignedto cutnormalresidentialgrassofa heightnomorethan10".Donotattemptto mowthroughunusually tall,drygrass(e.g.,pasture)orpilesof dryleaves.Drygrassor leavesmaycontacttheengineexhaustand/orbuilduponthe mowerdeckpresentinga potentialfire hazard.
Useonlyaccessoriesandattachmentsapprovedforthis machine bythe machinemanufacturer.Read,understandandfollowall instructionsprovidedwiththe approvedaccessoryorattachment. Fora list ofapprovedaccessoriesandattachments,call 1-800-
659-5917. Dataindicatesthatoperators,age60yearsandabove,are
involvedin a largepercentageofridingmower-relatedinjuries. Theseoperatorsshouldevaluatetheirabilitytooperatetheriding mowersafelyenoughto protectthemselvesandothersfrom seriousinjury.
If situationsoccurwhicharenotcoveredinthismanual,usecare andgoodjudgment.Contact1-800-659-5917forinformationand
assistance.
SLOPE OPERATION
Slopesarea majorfactorrelatedtolossofcontrolandtip-over accidentswhichcanresultinsevereinjuryor death.Allslopesrequire extracaution.Ifyoucannotbackuptheslopeor ifyoufeeluneasyon it, do notmowit.
Foryoursafety,usetheSlopeGuideincludedaspartofthis manual to measureslopesbeforeoperatingthismachineona slopedor hilly area.Ifthe slopeisgreaterthan15degreesasshownonthe Slope Guide,do notoperatethis machineonthatareaor seriousinjurycould
result.
Do:
o
Mowupanddownslopes,notacross.Exerciseextremecaution
whenchangingdirectionon slopes.
Watchfor holes,ruts,bumps,rocks,orotherhiddenobjects.
Uneventerraincouldoverturnthe machine.Tallgrasscanhide
obstacles.
Useslowspeed.Choosea lowenoughspeedsettingsothat youwill nothavetostopor shiftwhileon theslope.Tiresmay losetractionon slopeseventhoughthe brakesarefunctioning properly.Alwayskeepmachineingearwhen goingdownslopes totakeadvantageofenginebrakingaction.
Followthe manufacturer'srecommendationsfor wheelweights or counterweightstoimprovestability.Forrecommendations,call
1-800-659-5917.
Useextracarewithgrasscatchersorotherattachments.These canchangethestabilityof the machine.
Keepallmovementonthe slopesslowandgradual.Donotmake suddenchangesinspeedor direction.Rapidengagementor brakingcouldcausethefrontof themachinetolift andrapidlyflip overbackwardswhichcouldcauseseriousinjury.
Avoidstartingorstoppingona slope.Iftireslosetraction,disen- gagetheblade(s)andproceedslowlystraightdowntheslope.
DoNot:
Donot turnonslopesunlessnecessary;then,turnslowlyand graduallydownhill,ifpossible.
Donot mowneardrop-offs,ditchesorembankments.Themower couldsuddenlyturnoverif a wheelisoverthe edgeof a cliff, ditch,or ifan edgecavesin.
Donot try tostabilizethemachinebyputtingyourfooton the ground.
Donot useagrasscatcheronsteepslopes.
Donot mowon wetgrass.Reducedtractioncouldcausesliding.
Donot attempttocoastdownhill.Over-speedingmaycausethe operatortolosecontrolof themachineresultinginseriousinjury
or death.
Donot towheavypull behindattachments(e.g.loadeddumpcart, lawnroller,etc.)on slopesgreaterthan5 degrees.Whengoing downhill,theextraweighttendsto pushthetractorandmay causeyouto loosecontrol(e.g.tractormayspeedup,brakingand steeringabilityarereduced,attachmentmayjack-knifeandcause tractorto overturn).
4
CHILDREN
Tragicaccidentscanoccurifthe operatorisnotalerttothepresence ofchildren.Childrenareoftenattractedto themachineandthemowing activity.Theydo notunderstandthedangers.Neverassumethat childrenwillremainwhereyoulastsawthem.
Keepchildrenoutofthe mowingareaand inwatchfulcare ofa responsibleadultotherthantheoperator.
Bealertandturnmachineoff ifa childentersthearea.
Beforeandwhilebacking,lookbehindanddownfor small children.
Nevercarrychildren,evenwiththeblade(s)shutoff.Theymay falloffandbe seriouslyinjuredorinterferewithsafemachine operation.
Useextremecarewhenapproachingblindcorners,doorways, shrubs,treesorotherobjectsthatmayblockyourvisionofa child whomayrunintothe machine.
Toavoidback-overaccidents,alwaysdisengagethe cutting blade(s)beforeshiftingintoReverse.Ifequipped,the"Reverse CautionMode"(bladesoperatewhilemachineridesinreverse)
shouldnotbe usedwhenchildrenorothersarearound. Keepchildrenawayfromhotor runningengines.Theycansuffer
burnsfroma hotmuffler.
Removekeywhenmachineisunattendedtopreventunauthorized operation.
Neverallowchildrenunder14yearsofageto operatethismachine. Children14andovershouldreadandunderstandtheinstructionsand
safeoperationpracticesinthismanualandon themachineandshould betrainedandsupervisedbyan adult.
TOWING
Towonlywitha machinethathasa hitchdesignedfortowing.Do notattachtowedequipmentexceptatthehitchpoint.
Followthemanufacturersrecommendationforweightlimitsfor towedequipmentandtowingonslopes.Forrecommendations,
call1-800-659-5917. Neverallowchildrenor othersinoron towedequipment.
Onslopes,theweightof thetowedequipmentmaycauselossof tractionandlossof control.
Alwaysuseextracautionwhentowingwitha machinecapableof makingtightturns(e.g."zero-turn"ride-onmower). Makewide turnstoavoidjack-knifing.
Travelslowlyandallowextradistancetostop. Donotcoastdownhill.
SERVICE
SafeHandlingof Gasoline
Toavoidpersonalinjuryorpropertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare explosive.Seriouspersonalinjurycanoccurwhengasolineisspilled on yourselforyourclotheswhichcanignite.Washyourskinand changeclothesimmediately.
Useonlyanapprovedgasolinecontainer.
Neverfill containersinsidea vehicleoron a truckortrailerbed
witha plasticliner.Alwaysplacecontainerson thegroundaway fromyourvehiclebeforefilling.
Whenpractical,removegas-poweredequipmentfromthetruck or trailerandrefuelitontheground.Ifthis isnotpossible,then
refuelsuchequipmentona trailerwitha portablecontainer,rather
thanfroma gasolinedispensernozzle.
Keepthenozzleincontactwiththe rimofthefueltankor containeropeningat all timesuntilfuelingiscomplete.Donotuse a nozzlelock-opendevice.
Extinguishall cigarettes,cigars,pipesandothersourcesof
ignition.
Neverfuel machineindoors. Neverremovegascapor addfuelwhiletheengineis hotor run-
ning.Allowengineto coolat leasttwominutesbeforerefueling. Neveroverfillfuel tank. Filltanktono morethan1/2inchbelow
bottomoffillerneckto allowspaceforfuelexpansion.
Replacegasolinecapandtightensecurely.
Ifgasolineisspilled,wipeitoff theengineandequipment.Move machineto anotherarea.Wait5 minutesbeforestartingthe
engine.
Toreducefirehazards,keepmachinefreeofgrass,leaves,or
otherdebrisbuild-up.Cleanup oilor fuel spillageandremoveany fuelsoakeddebris.
Neverstorethemachineorfuelcontainerinsidewherethereisan
openflame,sparkor pilotlight asona waterheater,spaceheater, furnace,clothesdryeror othergasappliances.
Allowa machineto coolatleastfiveminutesbeforestoring.
GeneralService
Neverrunanengineindoorsorinapoorlyventilatedarea.Engine exhaustcontainscarbonmonoxide,anodorless,anddeadlygas.
Beforecleaning,repairing,orinspecting,makecertainthe blade(s)andallmovingpartshavestopped.Disconnectthespark plugwireandgroundagainsttheenginetopreventunintended starting.
Periodicallychecktomakesurethebladescometocomplete stopwithinapproximately(5)fivesecondsafteroperatingthe bladedisengagementcontrol.Ifthebladesdonotstopwithinthe thistimeframe,yourmachineshouldbeservicedprofessionally byaSearsorotherqualifiedservicedealer.
Checkbrakeoperationfrequentlyasitissubjectedtowearduring normaloperation.Adjustandserviceasrequired.
Checktheblade(s)andenginemountingboltsatfrequent intervalsforpropertightness.Also,visuallyinspectblade(s) fordamage(e.g.,excessivewear,bent,cracked).Replacethe blade(s)withtheoriginalequipmentmanufacturer's(O.E.M.) blade(s)only,listedinthismanual.Useofpartswhichdonot meettheoriginalequipmentspecificationsmayleadtoimproper performanceandcompromisesafety!
Mowerbladesaresharp.Wrapthebladeorweargloves,anduse extracautionwhenservicingthem.
Keepallnuts,bolts,andscrewstighttobesuretheequipmentis
insafeworkingcondition.
Nevertamperwiththesafetyinterlocksystemorothersafety devices.Checktheirproperoperationregularly.
Afterstrikingaforeignobject,stopthe engine,disconnectthe sparkplugwire(s)andgroundagainsttheengine.Thoroughly inspectthemachineforanydamage.Repairthedamagebefore startingandoperating.
Neverattempttomakeadjustmentsor repairstothemachine whilethe engineis running.
Grasscatchercomponentsandthedischargecoveraresubject towearanddamagewhichcouldexposemovingpartsor allow objectsto bethrown.Forsafetyprotection,frequentlycheck componentsand replaceimmediatelywithoriginalequipment manufacturer's(O.E.M.)partsonly,listedinthis manual.Useof partswhichdo notmeettheoriginalequipmentspecificationsmay leadtoimproperperformanceandcompromisesafety!
Donot changetheenginegovernorsettingsorover-speedthe engine.Thegovernorcontrolsthe maximumsafeoperatingspeed ofthe engine.
Maintainor replacesafetyandinstructionlabels,as necessary.
Observeproperdisposallawsandregulationsforgas,oil,etc.to protecttheenvironment.
Accordingto the ConsumerProductsSafetyCommission(CPSC) andthe U.S.EnvironmentalProtectionAgency(EPA),this product hasanAverageUsefulLifeofseven(7)years,or 270hours ofoperation.Attheendof theAverageUsefulLife,buyanew machineor havethemachineinspectedannuallybya Searsor otherqualifiedservicedealerto ensurethatallmechanicaland safetysystemsareworkingproperlyandnotwornexcessively.
Failuretodosocan resultinaccidents,injuriesor death.
DO NOT MODIFY ENGINE
Toavoid seriousinjuryor death,do notmodifyengineinanyway. Tamperingwiththegovernorsettingcanleadto a runawayengineand causeitto operateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.
NOTICE REGARDING EMISSIONS
Engineswhicharecertifiedto complywithCaliforniaandfederal
EPAemissionregulationsforSORE(SmallOffRoadEquipment)are certifiedto operateonregularunleadedgasoline,andmayinclude thefollowingemissioncontrolsystems:EngineModification(EM)and ThreeWayCatalyst(TWO)if so equipped.
SPARK ARRESTOR
Thismachineis equippedwithan internalcombustionengineand shouldnotbe usedonornearanyunimprovedforest-covered, brushcoveredorgrass-coveredlandunlesstheengine'sexhaust systemisequippedwitha sparkarrestormeetingapplicablelocalor statelaws(if any).
Ifa sparkarrestoris used,itshouldbe maintainedin effectiveworking orderbythe operator.IntheStateof Californiatheaboveisrequired bylaw (Section4442of theCaliforniaPublicResourcesCode).Other statesmayhavesimilarlaws.Federallawsapplyonfederallands.
A sparkarrestorforthemuffleris availablethroughyournearestSears
PartsandRepairServiceCenter.
6
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthis product.Read,understand,andfollowallinstructionson themachine beforeattemptingtoassembleandoperate.
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate
DANGER-- ROTATING BLADES Never carry passengers. Never carry children, even with the blades off.
0
DANGER-- ROTATING BLADES
Always look down and behind before and while backing to avoid a back-over accident.
WARNING-- ROTATING BLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
A
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in
operation.
WARNING-- SLOPE OPERATION
Do not operate this machine on a slope greater than 15 degrees.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
DANGER-- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass
catcher is in its proper place. If damaged, replace immediately.
7
15° Slope
15° Slope
X
(OK)
'_. _ Figure1
(TOO STEEP)
Figure2
15°
dashedline
USETHISSLOPEGAUGETODETERMINE
IFA SLOPEISTOOSTEEPFORSAFEOPERATION!
Tochecktheslope,proceedasfollows:
1. Removethis pageandfold alongthedashedline.
2. Locatea verticalobject onor behindthe slope(e.g.a pole, building,fence, tree,etc.)
3. Align eithersideoftheslopegaugewith theobject(SeeFigure1 and Figure2 ).
4. Adjust gaugeupor downuntilthe left cornertouchestheslope(SeeFigure1and Figure2).
5.
If thereisagap belowthegauge,theslopeistoo steepfor safeoperation(SeeFigure2 above).
Slopesare a majorfactor relatedtotip-over and roll-over accidents which can resultin severe injury or death. Do not operatemachine on slopes in excess of 15degrees.All slopesrequireextra caution. Ifyou cannotbackup theslope orifyou feeluneasy on it, do not mowit.
Always mowup and down theface ofslopes, never mowacrossthe face of slopes.
IMPORTANT:Yourtractorisshippedwithmotoroil in theengine. However,youMUSTchecktheoil levelbeforeoperating.Refertothe Service& Maintenancesectionforinstructionson checkingtheoil
level. Attaching the Battery Cables
CALIFORNIA PROPOSITION 65
Batteryposts,terminals,andrelatedaccessoriescontainleadand leadcompounds,chemicalsknowntotheStateof Californiato
causecancerandreproductiveharm.Washhandsafterhandling.
Whenattachingbatterycables,alwaysconnectthePOSITIVE(Red) wireto its terminalfirst,followedbytheNEGATIVE(Black)wire.
Forshippingreasons,bothbatterycablesonyourequipmentmay havebeenleftdisconnectedfromtheterminalsat the factory.To connectthebatterycables,proceedasfollows:
NOTE:ThepositivebatteryterminalismarkedPos.(+).Thenegative batteryterminalis markedNeg.(-).
1. Removethe plasticcover,if present,fromthepositivebattery terminaland attachthe redcableto thepositivebatteryterminal (+)withtheboltandhexnut.See Figure1.
2. Removethe plasticcover,if present,fromthenegativebattery terminaland attachtheblackcableto thenegativebattery terminal(-) withthe boltandhexnut.SeeFigure1.
f
Shipping Brace Removal
Makesurethe ridingmower'sengineisoff, removetheignitionkey,
andset theparkingbrakebeforeremovingtheshippingbrace.Refer
ItotheOperationsectionforinstructionsonhowto settheparking lbrake.
Locatethe shippingbrace,ifpresent,andaccompanyingwarning tagfoundonthe rightsideofthe mower,betweenthedischarge chutedeflectorandthe cuttingdeck.SeeFig.2.
//
Figure2
J
Figure1
3. Positionthe redrubberbootoverthe positivebatteryterminalto helpprotectit fromcorrosion.
NOTE:If thebatteryisput intoserviceafterthe dateshownon topof battery,chargethebatteryas instructedinthe Service& Maintenance sectionofthis manualpriortooperatingthetractor.
Placethedecklift leverinthehighestcuttingposition.Referto
SettingtheCuttingHeightin theOperationsectionofthismanual. Whilepushingthedischargechuteddlectortowardsthemachinewith
yourlefthand,removetheshippingbracewithyourrighthandbygrasp- ingitbetweenyourthumbandindexfingerandrotatingitclockwise.
Theshippingbrace,usedfor packagingpurposesonly,mustbe
removedand discardedbeforeoperatingyourridingmower.
Themowingdeckiscapableof throwingobjects.Failureto operate the ridingmowerwithoutthedischargecoverinthe properoperating
Ipositioncouldresultin seriouspersonalinjuryand/orproperty ldamage.
Attaching The Steering Wheel
Ifthesteeringwheelforyourtractordid notcomeattached,the hardwareforattachingithasbeenpackedwithinthe steeringwheel, beneaththesteeringwheelcap.Carefullypry off thesteeringwheel capandremovethe hardware.
1. Withthewheelsof thetractorpointingstraightforward,placethe steeringwheeloverthesteeringshaft.
2. Placethewasher(withthe cuppedsidedown)overthesteering wheeland securewiththe hexbolt.SeeFig.3-3.
9
f
\
Figure3
3. Placethe steeringwheelcap overthe centerof the steering wheeland pushdownwarduntilit"clicks"intoplace.
Attaching The Seat If theseatforyourtractorwasnotattachedatthefactory,refertothe
followingsteps. NOTE: Forshippingreasons,seatsareeitherfastenedtothetractor
seat'spivotbracketwitha plastictie,ormountedbackwardtothe pivot bracket.Ineithercase,free theseatfromits shippingpositionand removethe adjustmentknobfromthebottomof seatbeforeproceed- ingwiththeinstructionsbelow.
1. Positionthe shoulderscrews(foundon the baseofthe seat) insidethe slotopeningsintheseatpivotbracket. Fig.4.
2. Slidetheseat slightlyrearwardin theseatpivot bracket,lining up thecenterrearslotin thepivotbracketwiththe remaininghole
in theseat'sbase.
Figure4
3. Selectdesired positionfor theseat,and securewiththeadjust- mentknobremovedearlier.
4. Toadjustthepositionof theseat,loosentheadjustmentknob
on thebottomoftheseat.Slidethe seatforwardor backwardas desired.Retightentheadjustmentknob.
Tire Pressure
X
Maximumtire pressureunderanycircumstancesis30 psi.Equal
tirepressureshouldbe maintainedat all times.Neverexceedthe
_maxmum nfatonpressureshownonthes dewa of thet re. Therecommendedoperatingtirepressureis:
Approximately10psi forthe reartires Approximately14psi forthefronttires
IMPORTANT: Refertothetire sidewallforexacttiremanufacturer's recommendedormaximumpsi.Donotoverinfiate.Uneventirepres-
surecouldcausethecuttingdeckto mowunevenly.
10
G
A
C
D
F
Figure5
A SpeedControlLever/ParkingBrakeLever B Throttle/chokecontrollever
C IgnitionSwitch D DeckLiftLever
E PTOLever(BladeEngage) F CupHolder
G Shift Lever H Clutch-BrakePedal
NOTE: Anyreferenceinthis manualtotheRIGHTorLEFTsideofthe tractorisobservedfromoperator'sseat positionfacingforwardtowardsthefrontoftractor.
Meets ANS! Safety Standards
CraftsmanTractorsconformtothe safetystandardoftheAmericanNationalStandardsInstitute(ANSI).
11
E
SPEED CONTROL LEVER
Thespeedcontrollever,locatedontheleft sideof the tractor'sdashconsole,allowsyouto regulatetheground speedof thelawntractor.Touse,depresstheclutch- brakepedalandmovethe leveroutoftheparkingbrake notchandforwardto increasethe tractor'sgroundspeed. Whenadesiredspeedhas beenreached,releasethe leverintoan appropriatenotchtomaintainthatspeed.
Toslowthetractor'sgroundspeed,depresstheclutch- brakepedalandmovethe speedcontrolleverrearward
andreleaseit intoanotch.
PARKING BRAKE
Tosetthe parkingbrake,fullydepresstheclutch-brake pedal.Movethe speedcontrolleverall thewaydownand intothe parkingbrakeposition.Releasetheclutch-brake pedaltoallowtheparkingbraketoengage.
Toreleasethe parkingbrake,depressthe clutch-brakepedaland movethespeedcontrolleveroutof thenotchesto thedesiredposition. Releasethe speedcontrolleverandtheclutch-brakepedal.
NOTE: Theparkingbrakemustbe setiftheoperatorleavestheseat withtheenginerunningorthe enginewillautomaticallyshutoff.
THROTTLE/CHOKE CONTROL LEVER
Thethrottle/chokecontrolleveris locatedon therightsideof thetrac- tor'sdashpanel.Thislevercontrolsthespeedof the engineandwhen pushedallthe wayforward,thechokecontrolalso.Whensetina given position,thethrottlewillmaintaina uniformenginespeed.
IMPORTANT: Whenoperatingthetractorwiththecuttingdeck engaged,thethrottle/chokecontrollevermustalwaysbeinthe FAST (rabbit)position.
IGNITION SWITCH
Thekeyswitchmoduleisusedto startand stoptheengine.Insert keyintothe keyswitchmodule
andturnclockwisetothe START position.Releasethekeyintothe
normalmowingpositiononceen- ginehasstarted.Theheadlights willbeactivatedautomatically.
Tostoptheengine,turnthe ignitionkeycounterclockwiseto theSTOPposition.
IMPORTANT:Priorto operatingthe tractor,refertoboththe"Safety InterlockSystem"and"StartingTheEngine"laterin thissectionofthis manualfordetailedinstructionsregardingtheIgnitionSwitchModule.
SHIFT LEVER
Theshift leveris locatedon theleft sideof thefenderandhasthree
positions,FORWARD,NEUTRAL and REVERSE.Theclutch-brake
pedalmustbedepressedandthe tractormustnotbein motionwhen
themovingshift lever.
IMPORTANT: Neverforcethe
shiftlever.Doingsomayresultin seriousdamageto thetractor's
transmission.
DECK LIFT LEVER
Foundonyourtractor'srightfender,thedecklift leveris used tochangetheheightof thecuttingdeck.To use,movethe leverto theleft,thenplace inthenotchbestsuitedforyour application.
PTO (BLADE ENGAGE) LEVER
Foundonthe tractor'srightfender,the PTO(bladeengage) leveris usedtoengagepowertothe cuttingdeckorother (separatelyavailable)attachments.Tooperate,movethe leverall thewayforward.Movingthe leveralltheway
rearwardintothe PTOOFFpositiondisengagespowertothe cuttingdeck/attachment.
NOTE: ThePTO(bladeengage)levermustbein the disengaged(PTOOFF)positionwhenstartingtheengine.
CUP HOLDER
Thetractor'scupholderis locatedon thefendertotheleft of theseat.
SEAT ADJUSTMENT KNOB
Theseatadjustmentknobis locatedonthebottomsideoftheseat.
Usethis knobtoadjusttheseatforwardorrearwardtoa comfortable operatingpositionbylooseningtheknob,positioningthe seattothe desiredpreference,thenretighteningthe knob.
CLUTCH-BRAKE PEDAL
Theclutch-brakepedalislocatedontheleft sideof thelawntractor, alongtherunningboard.Depresstheclutch-brakepedalpartway downwhen slowingthetractorbychangingspeeds(RefertoSpeed ControlLever).Depressthepedalall thewaydowntoengagethe disc brakeandbringthe tractortoa completestop.
NOTE: Thepedalmustbedepressedto starttheengine.Referto SafetyInterlockSwitcheslaterin thissectionofthismanual.
Neverleavea runningmachineunattended.AlwaysdisengagePTO (BladeEngageLever),moveshiftleverintoneutralposition,setpark- ingbrake,stopengineandremovekeytopreventunintendedstarting.
12
Gas and Oil Fill=up 0il
iMPORTANT: Yourtractorisshippedwithmotoroilinthe engine.
However,youMUSTchecktheoil levelbeforeoperating.Becareful nottooverfill.
Forinstructionsonhowtochecktheengineoil, refertoCheckingThe EngineOilintheServiceandMaintenancesectionofthis manual.
Gasoline
Thegasolinetank islocatedunderthehood.Donotoverfill.
Useextremecarewhenhandlinggasoline.Gasolineis extremely flammableandthevaporsareexplosive.Neverfuelmachineindoors
orwhiletheengineishotor running.Extinguishcigarettes,cigars, p pes,andothersourcesof gn ton.
NOTE : Purchasegasolineinsmallquantities.Donotuse gasolineleft overfromthe previousseason,tominimizegumdepositsinthe fuel system.
Thisengineiscertifiedtooperateonunleadedgasoline.For best results,fillthefueltankwithonlyclean,fresh,unleadedgasoline witha pumpstickeroctaneratingof87or higher.
Gasohol(upto 10%ethylalcohol,90% unleadedgasolineby volume)isanapprovedfuel.Othergasoline/alcoholblends,such asE85,arenotapproved.
MethylTertiaryButylEther(MTBE)andunleadedgasolineblends (uptoa maximumof 15%MTBEby volume)areapprovedfuels. Othergasoline/etherblendsarenotapproved.
Fillfueltankoutdoorsorinwell-ventilatedarea.
Donotoverfillfueltank. Filltanktono morethan 1/2inchbelow
bottomof fillernecktoallowspaceforfuelexpansion.
Neverremovegas cap oraddfuelwhilethe engineishotor run- ning.Allowenginetocool atleasttwo minutesbeforerefueling.
If gasolineisspilled,wipeitofftheengineandequipment.Move machineto anotherarea.Wait5 minutesbeforestartingthe engine.
To Add Gasoline
1. Turntheengineoff andletenginecoolat least2 minutesbefore removingthe fuelcap.Thegasolinetankisundertherearfender, withthefuelfillcap locatedinthecenterof therearfender. Thefuel capistetheredto thetractortopreventitsloss.Donot attempttoremovethecapfromthetractor.
2. Fillthefuel tankwithgasoline.
3. Reinstallthefuelcap. NOTE: Thetractorisfittedwitha tethered,ratchetingfuelcap.STOP
fillingthe tankoncethefuelisseeninsidethefiller neck. Thisensures thata properexpansionvolumeiscreated,otherwisethefuel can overflowcreatinga hazardoussituation.DoNOTtopoffthefuel tank. SeeFig.6.
Figure 6
Avoid Serious injury or Death
Go upanddownslopes,notacross.
Avoidsuddenturns.
Donot operatetheunitwhereitcouldsliportip.
Ifmachinestopsgoinguphill,stopbladesandbackdownhill
slowly.
Donot mowwhenchildrenorothersarearound.
Nevercarrychildren,evenwithbladesoff.
Lookdownandbehindbeforeandwhilebacking.
Keepsafetydevices(guards,shields,and switches)in place
andworking.
Removeobjectsthatcould bethrownbytheblades.
Knowlocationandfunctionof allcontrols.
Besurebladesandenginearestoppedbeforeplacinghandsor
feetnearblades.
Beforeleavingoperator'sposition,stoptractor,disengage blades,engageparkingbrake,shutengineoff,and removekey.
Read Operator's Manual
SAFETY INTERLOCK SYSTEM
Thesafetyinterlocksystemisdesignedfor safeoperationofthe trac- tor.If thissystemshouldevermalfunction,donotoperatethetractor.
Immediatelycontact1-800-4-MY-HOMEto havethesystemserviced.
Thesafetyinterlocksystempreventsthe enginefromstarting unlessthe parkingbrakeisengagedandthePTO(BladeEngage) leveris inthedisengaged(OFF)position.
Thesafetyinterlocksystemwillautomaticallyshutoff theengineif
theoperatorleavestheseatbeforeengagingthe parkingbrake.
Thesafetyinterlocksystemwillautomaticallyshutoff the engine iftheoperatorleavesthetractor'sseatwiththe PTO(Blade Engage)leverengaged,regardlessofwhethertheparkingbrake isengaged.
13
Theenginewill automaticallyshutoffif the PTO(BladeEngage) leveris movedintotheengaged(ON)positionwiththeshiftlever
in Reverse.
IGNITION SWITCH
Theignitionswitchisactivatedto starttheengine.Insertkeyintothe ignitionswitchandturnclockwisetotheSTARTposition.Releasethe keyintothe ONpositiononceenginehasfired.SeeFig.7.
Tostoptheengine,turntheignitionkeycounterclockwisetothe OFF position.SeeFig.7.
SETTING THE CUTTING HEIGHT
1. Selecttheheightpositionof thecuttingdeckbyplacingthedeck lift leverinanyofthesixdifferentcuttingheightnotcheson the
rightsideofthe fender.
Keephandsandfeetawayfromthe dischargeopeningofthe cutting
deck.
STARTING THE ENGINE
NEVER leavearunningmachineunattended.Alwaysdisengage PTO,moveshiftleverintoneutralposition,setparkingbrake,stop
_engne andremovekeyto preventunntendedstartng. iMPORTANT: Priortooperatingthetractor,refertoboth Safety
InterlockSwitchesandStartingThe EngineintheOperationsectionof thismanualforfurtherdetailedinstructions.
On
Start
off
Figure 7
Donot operatethetractoriftheinterlocksystemismalfunctioning.
Thissystemwasdesignedforyoursafetyand protection.
NOTE: Refertothe GasolineandOilfill-upinstructionsearlierinthis
section.
1. Insertthetractorkeyintothe ignitionswitch.
2. PlacethePTO(BladeEngage)leverinthedisengaged(OFF) position.
3. Engagethetractor'sparkingbrake.
4. Activatethechokecontrolby movingthethrottle/chokeleverall thewayupinto thechokeposition.
5. Turnthe ignitionkeyclockwisetotheSTARTposition.Afterthe enginestarts,releasethekey.Itwillreturnto theON(or Normal
Mowing)position.
DO NOTholdthekeyinthe STARTpositionfor longerthanten
secondsat atime.Doingsomaycausedamagetoyourengine's electricstarter.
6. Aftertheenginestarts,deactivatethechokecontrolandplacethe throttlecontrolin theFASTposition.
NOTE: DoNOTleavethechokecontrolonwhileoperatingthetractor. Doingsowillresultin a "rich"fuel mixtureandcausetheengineto run
poorly.
ENGAGING THE PARKING BRAKE
To engage the parking brake:
1. Fullydepresstheclutch-brakepedalandholdit downwithyour foot.
2. Movethespeedcontrolleverallthewaydownandintothe parkingbrakeposition.
3. Releasetheclutch-brakepedaltoallowtheparkingbraketo engage.
To release the parking brake:
1. Depresstheclutch-brakepedalandmovethe speedcontrollever outof the parkingbrakepositionandintoadesiredspeed.
14
STOPPING THE ENGINE
Ifyoustrikea foreignobject,stoptheengine,disconnectthespark plugwire(s)andgroundagainsttheengine.Thoroughlyinspectthe machinefor anydamage.Repairthedamagebeforerestartingand operating
If thebladesareengaged,placethe PTO(BladeEngage)leverin thedisengaged(OFF)position.
2. Turntheignitionkeycounterclockwiseto theSTOPposition.
3. Removethekeyfromtheignitionswitchto preventunintended starting.
DRIVING THE TRACTOR
Avoidsuddenstarts,excessivespeedandsuddenstops.
Donotleavethe seatof thetractorwithoutfirstplacingthePTO (BladeEngage)leverinthedisengaged(OFF)position,depressing thebrakepedalandengagingthe parkingbrake.Ifleavingthetractor unattended,alsoturn theignitionkeyoff andremovethekey.
Alwayslookdownandbehindbeforeandwhilebackingupto avoida back-overaccident.
1. Depresstheclutch-brakepedaltoreleasetheparkingbrakeand thenlet thepedalup.
2. Movethethrottleleverintothe FAST(rabbit)position.
3. Placethe shiftleverin eitherthe FORWARDor REVERSE position.
IMPORTANT: DoNOTusetheshiftlevertochangethedirectionof travelwhenthe tractorisin motion.Alwaysusetheclutch-brakepedal tobringthe tractortoa completestopbeforeshifting.
4. Releasetheparkingbrakebydepressingtheclutch-brakepedal andpositioningthe speedcontrolleverinthedesiredposition.
IMPORTANT: First-timeoperatorsshouldusespeedpositions1or
2.Becomecompletelyfamiliarwiththetractor'soperationandcontrols
beforeoperatingthe tractorinhigherspeedpositions.
5. Releaseclutch-brakepedalslowlytoputunitintomotion.
6. Thelawntractorisbroughtto a stopbydepressingtheclutch- brakepedal.
NOTE: Whenoperatingtheunitinitially,therewill be littledifference betweenthe highesttwo speedsuntilafterthebeltshaveseated themselvesintothepulleysduringthe break-inperiod.
WARNING!Beforeleavingtheoperator'spositionfor anyreason, disengagetheblades,placetheshift leverinneutral,engagethe parkingbrake,shutengineoff andremovethe key.
1. Placetheshiftleverinneutral,
2. Engagetheparkingbrake,
3. Shutengineoffand removethekey.Doingsowillminimizethe possibilityof havingyourlawn"browned"byhot exhaustfrom
yourtractor'srunningengine.
Ifunitstallswithspeedcontrolinhighspeed,orif unitwillnot operate
with speedcontrolleverina low speedposition,proceedasfollows:
1. PlaceshiftleverinNEUTRAL.
2. Restartengine.
3. Placespeedcontrolleverinhighestspeedposition.
4. Releaseclutch-brakepedalfully.
5. Depressclutch-brakepedal.
6. Placespeedcontrolleverindesiredposition.
7. PlaceshiftleverineitherFORWARDor REVERSE,andfollow normaloperatingprocedures.
DRIVING ON SLOPES
Referto the SLOPEGAUGEinthe SafetyInstructionssectionofthe manualtohelpdetermineslopeswhereyoumayoperatethistractor safely.
Donot mowon inclineswitha slopeinexcessof 15degrees(a rise ofapproximately2-1/2feetevery 10feet).The tractorcouldoverturn andcauseseriousinjury.
Mowupanddownslopes,NEVERacross.
Exerciseextremecautionwhenchangingdirectiononslopes. Watchfor holes,ruts,bumps,rocks,or otherhiddenobjects.
Uneventerraincouldoverturnthe machine.Tallgrasscanhide
obstacles.
Avoidturnswhendrivingona slope.If a turnmustbe made,turn downthe slope.Turningupaslopegreatlyincreasesthechance
ofa rollover.
Avoidstoppingwhendrivingupa slope.If itisnecessarytostop whiledrivingup a slope,startupsmoothlyandcarefullyto reduce thepossibilityof flippingthetractoroverbackward.
ENGAGING THE BLADES
Engagingthe PTO(BladeEngage)transferspowertothecuttingdeck
or other(separatelyavailable)attachments.Toengagethe blades,
proceedas follows:
1. Movethethrottle/chokecontrolleverto theFAST(rabbit)position.
2. GraspthePTO(BladeEngage)leverandpivotitallthe way forwardintotheengaged(ON)position.
3. KeepthethrottleleverintheFAST(rabbit)positionforthe most efficientuseof thecuttingdeckor other(separatelyavailable)
attachments.
NOTE: Theenginewill automaticallyshutoff ifthe PTO(Blade Engage)leverismovedintotheengaged(ON)positionwiththeshift
leverinReverse.
IMPORTANT: Whenstoppingthetractorfor anyreasonwhileona grasssurface,always:
15
MULCHING
A mulch kit is available as an attachment. Mulching is a process of recirculating grass clippings repeatedly beneath the cutting deck. The ultra-fine clippings are then forced back into the lawn where they act as a natural fertilizer.
A mulchkitcanbe purchased.Seethe ReplacementParts& Attach- mentssectionofthis manualformoreinformation.
USING THE DECK LIFT LEVER
Toraisethecuttingdeck,movethe decklift levertotheleft,then place itin thenotchbestsuitedfor yourapplication.RefertoSettingThe CuttingHeightearlierinthisOperationsection.
MOWING
Tohelpavoidbladecontactor a thrownobjectinjury,keepbystand- ers,helpers,childrenandpetsatleast75feetfromthe machine
[wh e t s noperaton.Stoproachne fanyoneentersthearea. Thefollowinginformationwillbehelpfulwhenusingthecuttingdeck
withyourtractor:
Planyourmowingpatterntoavoiddischargeof materialstoward roads,sidewalks,bystandersandthe like.Also,avoiddischarging materialagainsta wallor obstructionwhichmaycausedischarged materialto ricochetbacktowardthe operator.
HEADLIGHTS
* ThelampsareONwheneverthetractor'sengineis running.
o Thelampsturn OFFwhentheignitionkeyismovedtothe STOP
position.
Donot mowathighgroundspeed,especiallyifa mulchkitor grasscollectorisinstalled.
Forbest resultsitisrecommendedthatthefirsttwo lapsbecut withthedischargethrowntowardsthecenter.Afterthefirst two laps,reversethe directiontothrowthedischargeto the outside forthe balanceofcutting.Thiswillgivea betterappearanceto the
lawn. Donotcut thegrasstooshort.Shortgrassinvitesweedgrowth
andyellowsquicklyindryweather. Mowingshouldalwaysbe donewiththeengineat fullthrottle.
Underheavierconditionsitmaybenecessaryto go backoverthe cutareaa secondtimetogetacleancut.
DoNOTattemptto mowheavybrushandweedsandextremely tallgrass.Yourtractorisdesignedto mowlawns,NOTclear
brush.
Keepthebladessharpandreplacethebladeswhenworn.Refer toCuttingBladesinthe Servicesectionof thismanualforproper bladesharpeninginstructions.
16
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall controlsandstoptheengine.Waituntilallmovingpartshavecometo acompletestop.Disconnectsparkplugwireandgrounditagainstthe enginetopreventunintendedstarting.Alwayswearsafetyglassesduring operationorwhileperforminganyadjustmentsor repairs.
BeforeEachUse
Inthe FirstFiveHours Every10Hours
Every25 hours
Every50 hours
Annually
BeforeStorage
*Servicemorefrequentlyunderdustyconditions.
1. Engineoillevel
2. Mufflerareaandcontrols
3. Fingerguard
7. EngineOil
9. Hood/Dashairvents
10. Batteryterminals
11. Deckspindlesand idler bracket
15. Air filter'sprecleaner*
16. Air filter*
17. Midsteeringarms,pivot shafts,andaxles
18. Frontwheelbearings
19. Frontdeckwheels
25. Engineoil
26. Muffler
29. Air filter
30. Air filter'spre-cleaner
31. Sparkplug
32. Air coolingsystem*
33. Fuelfilter
34. SteeringGears
35. RearWheels
43. Hood/Dashairvents
44. Batteryterminals
45. Midsteeringarms,pivot shafts,andaxles
46. Frontwheelbearings
47. Frontdeckwheels
48. Deckspindlesand idler bracket
49. Pedalpivotpoints
4. Check
5. Clean
6. Clean
8. Change
12. Clean
13. Clean
14. Lubricate
20. Clean
21. Clean
22. Lubricate
23. Lubricate
24. Lubricate
27. Change
28. Check
36. Replace
37. Replace
38. Replace
39. Clean
40. Replace
41. Clean
42. Removeandgreaseaxles
50. Clean
51. Clean
52. Lubricate
53. Lubricate
54. Lubricate
55. Lubricate
56. Lubricate
Followthe maintenanceschedulegivenbelow.Thischartdescribes serviceguidelinesonly.Usethe ServiceLogcolumntokeeptrack
ofcompletedmaintenancetasks.Tolocate the nearestParts&
RepairService Centeror to scheduleservice,simplycontact 1-800-4-MY-HOME®.
Beforeperforminganymaintenanceor repairs,disengagethePTO (BladeEngageLever),engagethe parkingbrake,stoptheengine andremovethe keytopreventunintendedstarting.
If theenginehasbeenrecentlyrun,the engine,mufflerandsur- roundingmetalsurfaceswillbehot andcancauseburnstotheskin.
Exercisecautiontoavoidburns.
17
ENGINE MAINTENANCE
7. Replaceandtightendipstick.
Checking the Engine Oil Onlyuse highqualitydetergentoil ratedwithAPIserviceclassification
SF,SG,SH,or SJ.Selecttheoil's SAEviscositygradeaccordingto theexpectedoperatingtemperature.Followthechartbelow.
Althoughmulti-viscosityoils(5W20,10W30,etc.)improvestarting incoldweather,theywill resultinincreasedoilconsumptionwhen
usedabove32°E Checkyourengineoillevelmorefrequentlytoavoid possibleenginedamagefromrunninglowon oil.
f
Colder_ 32°F D"-Warmer
5W20
Oil Viscosity Chart
Figure9
Tochecktheengineoil, proceedasfollows:
1. Ensurethatthe tractorisona levelsurface.
2. Cleantheoil fill areaofanydebris.
3. Removethedipstickandwipewitha cleancloth.
4. Insertandtightendipstick.
5. Removethedipstickandcheckthe oil level.Itshouldbeatthe Fullmarkonthe dipstick.SeeFigure10.
6. If low,addoil slowlyintotheengineoilfill. Donotoverfill.After addingoil,wait oneminuteandthenrechecktheoil level.
f
Dipstick_
J
Changing Engine Oil Theengineoil shouldbechangedinthefirst 5 hoursandthenevery
50 hoursoroncea season.Tochangetheengineoil,proceedas follows:
1. WithengineOFFbutstillwarm,disconnectsparkplugwireand keepit awayfromsparkplug.
2. Removethe oilfillcap/dipstickfromtheoilfilltube.SeeFigure9.
3. Turnthe steeringwheelall thewaytotherightto betterexpose thedrainplug.
4. Cliptheoil drainsleeve(packedwith thismanual)ontotheoil drainport. Routetheoppositeendof thesleeveintoanappropri- ateoilcollectioncontainerwitha capacitygreatenoughto collect
theusedoil.
5. Removedrainplugand drainoil intoasuitablecontainerwitha capacityofno lessthan64 oz.
6. Performsteps2 through4in theoppositeorderafteroil has finisheddraining.
7. Refillthe enginewithnewmotoroiluntilthe oil levelonthe dipstickreadsFULL.Replacetheoilfill cap/dipstick.
Usedoil isa hazardouswasteproduct.Disposeof usedoilproperly. Donotdiscardwithhouseholdwaste.Checkwithyour localauthori- tiesoror contact1-800-4-MY-HOMEfora listof safedisposal/ recyclingfacilities.
8. Reconnectsparkplugwire.
OilDrain
Valve
Oil Drain Sleeve
Figure10
Donot overfill.Overfillingwithoil maycausetheengineto notstart, hardstarting,orenginesmoking.If overthe FULLmarkon the dipstick,drainoil toreduceoil levelto FULLmarkondipstick.
J
18
Fuel Filter Air Cleaner
Gasolineanditsvaporsareextremelyflammableandexplosive.Fire
or explosioncancausesevereburnsor death.
Keepgasolineawayfromsparks,openflames,pilotlights,heat, andotherignitionsources.
Checkfuellines,tank,cap,andfittingsfrequentlyforcracksor leaks.Replaceif necessary.
Beforereplacingthe fuel filter,drainthefueltankasperthe instructionsbelow.
Donotdrainfuelwhentheengineis hot.Allowtheengine adequatetimetocool. Drainfuelintoan approvedcontainer outdoors,awayfromopenflame.
Drainany largevolumeoffuelfromthetankbydisconnectingthe fuellinefromthe in-linefuelfilterneartheengine.
Removethefuellinefromthe In-lineside(sidetowardsthefuel tank)ofthefuelfilter.
Replacementpartsmustbethesameandinstalledinthe same positionasthe originalparts.
If fuelspills,waituntil itevaporatesbeforestartingengine.
Beforereplacingthe fuel filter,drainthefueltank.Otherwise,fuel canleakoutand causea fireorexplosion.
ToDrainthe fuel:
1. Locatethefuelfilter,whichisroutedontheleftsideoftheengine betweenthefueltankandthecarburetor,andmaybeattachedto theenginewitha tiestrap.Cutthetie strap,ifpresent,thenpinch thein-lineclamponthefuelfilterwitha pairofpliers,slidethe clampupthefuelline.Pullthefuellinefreefromthefilterandplace theopenendof thelineintoanapprovedcontainertodrainthefuel.
Tochangethe fuel filter:
1. Usepliersto squeezethetabsonthe otherclamp(theout-line sided thefuelfilter),thenslide theclampawayfromthefuelfilter. Twistandpullthefuellineoff ofthefuelfilter.SeeFigure11.
2. Checkthefuellinesfor cracksor leaks.Replaceifnecessary.
3. Replacethefuel filterwithanoriginalequipmentreplacement filter.Call 1-800-4-MY-HOME®to purchasetheoriginalequip- mentreplacementfilter.
.
Securethefuellineswiththeclamps.
f
Iffilters,or coversarenotinstalledcorrectlyseriousinjuryordeath
couldresultfrombackfire.Donotattemptto starttheenginewith themremoved.
Donot usepressurizedair orsolventstocleanthe aircleaner
cartridge.
Theairfiltersystemusesa cylindricalcartridge.This modelalso
includesa pre-cleanerthatcanbewashedand reused.
1. Removethefasteners(A)andthe air filtercover(B).SeeFigure
12.
2. Toremovethe filter(C),lift theendof thefilterand thenpullthe filteroff theintake(D).
3. Toloosendebris,gentlytap thefilterona hardsurface.If thefilter
isexcessivelydirty,replacewitha newfilter.
4. Installthefilteronthe intake.Pushtheendofthefilterintothe
baseas shown.Makesurefilterfitssecurelyinthe base.
5. Installair filtercoverandsecurewithfasteners.
A
B
_J
Figure12
Tab
Clamp
Fuel Line
Figure11
19
Spark Plug
1. Cleanareaaroundthe sparkplugbase.Do notsandblastspark plug.Sparkplugshouldbecleanedbyscrapingorwire brushing andwashingwitha commercialsolvent
2. Removeand inspectthesparkplug.Checkgapto makesureit is setat .030".SeeFigure13.
Electrode Porcelain
.030 (.76 mm) gap
J
Figure13
3. Replacethesparkplug(Champion®RC12YC)oncea season.
Muffler
Temperatureof mufflerandnearbyengineareasmayexceed150°F (65°0).Avoidcontactwiththeseareas.
Inspectmufflerperiodically,and replaceifnecessary.Replace- mentpartsforthe mufflermustbethesameand installedinthe samepositionas theoriginalparts.
Clean Engine
Dailyor beforeeveryuse,cleangrass,chaffor accumulated debrisfromengine.Keeplinkage,spring,andcontrolsclean.
Keepareaaroundandbehindmufflerfreeofany combustible debris.
Keepingenginecleanallowsairmovementaroundengine.
Enginepartsshouldbekeptcleanto reducetheriskofoverheat- ingandignitionof accumulateddebris.
Donotusewaterto cleanengineparts.Watercouldcontaminatefuel system.Usea brushordrycloth.
Carburetor Adjustment
Thecarburetoronthis engineisnot adjustable.
LUBRICATION
Beforelubricating,repairing,or inspecting,alwaysdisengagePTO (BladeEngageLever),moveshiftleverinto neutralposition,set parkingbrake,stopengineandremovekeyto preventunintended starting.
Pivot Points & Linkage Lubricateall the pivotpointsonthe drivesystem,parkingbrakeandlift
linkageat leastonceaseasonwithlightoil.
Rear Wheels
Therearwheelsshouldberemovedfromthe axlesonce aseason.
Lubricatetheaxlesandtherimswellwithan all-purposegreasebefore re-installingthem.
Front Axles
Eachendof thetractor'sfrontpivotbarmaybeequippedwitha grease fitting.Lubricatewitha greasegunafterevery25hoursoftractor operation.
Battery Thebatteryissealedand ismaintenance-free.Acidlevelscannotbe
checked.
Alwayskeepthebatterycablesandterminalscleanandfreeof
corrosivebuild-up. Aftercleaningthebatteryandterminals,applya lightcoatof
petroleumjelly orgreasetobothterminals.
Alwayskeepthe rubberbootpositionedoverthepositiveterminal
to preventshorting.
iMPORTANT: If removingthebatteryforany reason,disconnectthe
NEGATIVE(Black)wirefromitsterminalfirst,followedby thePOSI- TIVE(Red)wire.Whenre-installingthebattery,alwaysconnectthe
POSITIVE(Red)wiretoits terminalfirst,followedbythe NEGATIVE (Black)wire.Becertainthatthewiresareconnectedtothe correct terminals;reversingthemcouldchangethe polarityandresultin damagetoyourengine'salternatingsystem.
Cleaning Battery Cleanthe batterybyremovingitfromthe tractorandwashingwith
a bakingsodaandwatersolution.Ifnecessary,scrapethebattery terminalswitha wirebrushto removedeposits.Coatterminalsand exposedwiringwithgreaseor petroleumjellytopreventcorrosion.
Battery Failures Somecommoncausesfor batteryfailureare:
Incorrectinitialactivation
Overcharging
Freezing
Undercharging
Corrodedconnections
Thesefailuresare NOTcoveredbyyourtractor'swarranty.
20
CLEANING THE ENGINE AND DECK
Anyfuel oroil spilledonthemachineshouldbewipedoffpromptly.Do NOTallowdebristoaccumulatearoundthecoolingfinsof theengine oron anyotherpartofthemachine.
IMPORTANT: Theuseof a pressurewashertocleanyourtractoris NOTrecommended.It maycausedamagetoelectricalcomponents, spindles,pulleys,bearingsor theengine.
A screwplugcanbefoundonyourtractor'sdecksurfaceasseenin Fig.14.Thisplugcan bereplacedwithawaterporttobeusedas part ofa separately-availabledeckwashsystem.
TheDeckWashSystemTM is usedtorinsegrassclippingsfromthe deck'sundersideand preventthe buildupof corrosivechemicals.
NOTE: A deckwash systemcanbe purchasedthroughtheretail locationinwhichyoupurchasedthis tractor.Formoreinformation,call
1-800-4-MY-HOME®.
f
2. Measurethedistancefromthe frontofthebladetip to theground andthe rearofthe bladetip totheground.Thefirstmeasure-
menttakenshouldbebetween1A"and3A"lessthanthe second measurement.Determinetheapproximatedistancenecessaryfor
properadjustmentandproceed,ifnecessary,tothe nextstep.
3. Locatetheflangelocknut onthefrontsideof the stabilizer
bracket.SeeFig. 15.
Tightentheflangelocknutto raisethefrontof the deck;
Loosentheflangelock nutto lowerthefrontofthedeck.
Figure14
ADJUSTMENTS
Neverattempttomakeanyadjustmentswhilethe engineisrunning, exceptwherespecifiedintheoperator'smanual.
Leveling the Deck NOTE: Checkthe tractor'stirepressurebeforeperforminganydeck
levelingadjustments.RefertoTiresin theServicesectionofthis manualformoreinformationregardingtirepressure.
Front To Rear Thefrontof thecuttingdeckis supportedbya stabilizerbarthatcan
beadjustedtolevelthedeckfromfrontto rear.Thefrontofthedeck shouldbebetween1A-inchand3A-inchlowerthantherearofthedeck.
Adjustif necessaryas follows:
1. Withthetractorparkedona firm,levelsurface,placethe lever forliftingthe platformonthesecondtothe topnotch(second highestposition)androtatethebladeas closeaspossibletothe dischargechannelthat isparalleltothetractor.
Figure15
Side to Side Ifthecuttingdeckappearstobe mowingunevenly,a sideto side
adjustmentcan beperformed.Adjustif necessaryasfollows:
1. Withthetractorparkedona firm,levelsurface,placethedecklift leverinthe secondfromthetopnotch(secondhighestposition)
and rotatebothbladessothattheyare perpendicularwiththe tractor.
2. Measurethedistancefromthe outsideoftheleft bladetipto the groundandthedistancefromtheoutsideof therightbladetip to theground.Bothmeasurementstakenshouldbeequal.Ifthey're
not,proceedtothenextstep.
3. Loosen,butdo NOTremove,thehexcapscrewontheleft deck
hangerbracket.SeeFig.16.
4. Balancethe deckbyusingawrenchtoturntheadjustmentgear
(foundimmediatelybehindthe hexcapscrewjustloosened)
clockwise/upor counterclockwise/down.Thedeck is properly
balancedwhenboth bladetipmeasurementstakenearlierare
equal.
5. Retightenthe hexcapscrewontheleftdeckhangerbracketwhen
properadjustmentisachieved.
21
HexCapScrew
C
,J
Figure16
Seat Adjustment Refertothe Assemblysectionof thismanualforseatadjustment
instructions. Parking Brake Adjustment
Neverattempttoadjustthebrakeswhiletheengineis running.Always disengagePTO(bladeengage)lever,moveshiftleverintoneutral
3osifion,stopengineandremovekeytopreventunintendedstarting.
thetractordoesnot cometo a completestopwhenthe brakepedal iscompletelydepressed,or if the tractor'srearwheelscan rollwiththe parkingbrakeapplied,thebrakeis in needof adjustment.Contactthe nearest SearsService Centerto haveyourbrakesproperlyadjusted.
Tolocatethe nearest Parts&RepairServiceCenteror to schedule service,contact 1-800-4-MY-HOME®.
CUTTING DECK REMOVAL
To remove the cutting deck, proceed as follows:
1. Placethe PTO(BladeEngage)leverinthedisengaged(OFF)
positionandengagetheparkingbrake.
2. Lowerthe deck bymovingthe deck lift leverintothe bottom
notchon therightfender.
3. Removethe self-tappingscrew(A)thatsecuresthebelt-keeper
rodfromaroundthetractor'sPTOpulley,thenremovethebelt keeperrod(B). See Fig.17.
NOTE: Makea mentalnotewhatholetheotherendofthebelt-keeper rodisinsertedinforreinstallationpurposes.
4. Removethe belt(C)fromaroundthetractor'sPTOpulley.See
Fig. 17.
Figure17
Lookingatthecuttingdeckfromtheleftside ofthetractor,locate thebow-tiepinthatsecuresthedecksupportrodonthe rear left sideofthedeck.SeeFig.18.Removethe bow-tiepinthat securesthedecksupportrod,andcarefullyremovethe deck supportfromthedecklift arm.
f
Bow-TieClip
/
/
/
/ /
Figure18
6. Repeattheabovestepson thetractor'srightside. NOTE: Thebow-tieclipsshouldbe re-installedfromthetopdown.
7. Movethedecklift leverintothetopnotchon therightfenderto
raisethedecklift armsupandoutoftheway.
.J
J
Avoidpinchinginjuries.Neverplaceyourfingersontheidlerspringor betweenthe beltanda pulleywhileremovingthebelt.
22
8. Removethebow-tiecotterpinsecuringthedeckstabilizerrodto thedeck.Slidethedecklift rodfromthemountingbracketon the deckasseenin Fig.19.
f -,
........,j_!_ _;_ _ .....,
The recommended operating tire pressure is:
Approximately10psiforthereartires Approximately14psiforthefronttires
IMPORTANT: Refertothetire sidewallforexacttiremanufacturer's recommendedormaximumpsi.Donotoverinfiate.Uneventirepres-
surecouldcausethecuttingdeckto mowunevenly. BATTERY
CaliforniaProposition65WARNING!Batteryposts,terminals,and relatedaccessoriescontainleadandleadcompounds,chemicals knownto the StateofCaliforniatocausecancerand reproductive harm.Washhandsafterhandling.
If removingthe battery,disconnecttheNEGATIVE(Black)wire
fromitsterminalfirst,followedbythe POSFIVE(Red)wire.When
re-installingthebattery,alwaysconnectthePOSITIVE(Red)wireto
ts termna f rst,fo owedby theNEGATVE (Back)wre.
JUMP STARTING
Figure19
.
CarefullyremovethePTOcablefromthe rearofthecuttingdeck byremovingthebow-tiecotter pinwhichsecuresit. Removethe springfromthe deckidlerbracket.SeeFig.20.
Neverjump startadamagedorfrozenbattery.Becertainthevehicles
do nottouch,andignitionsareoff. Donotallowcableclampsto touch.
1. Connectpositive(+)cableto positivepost(+)ofyourtractor's dischargedbattery.
2. Connectthe otherendofthecableto the(positive+)postofthe jumperbattery.
3. Connectthe secondcable(negative-) to theotherpostof the jumperbattery.
4. Connectthe otherendofthe negativecabletotheengineblockof thetractor,awayfromthe battery.Attachtoanunpaintedpartto assurea goodconnection.
Ifthejumper batteryis installedon avehicle(i.e.car,truck),do NOT
startthe vehicle'senginewhenjumpstartingyourtractor.
5. Startthe tractor(asinstructedearlierin thissectionof this
manual).
6. Setthetractor'sparkingbrakebeforeremovingthejumpercables,
inreverseorderof connection.
CHARGING
Figure20
10. Gentlyslidethe cuttingdeck(fromtheleft side)out from underneaththetractor.
TIRES
Neverexceedthemaximuminflationpressureshownonthesidewall oftire.
Batteriesgiveoffan explosivegaswhilecharging.Chargethebattery in a wellventilatedareaandkeepawayfroman openflameor pilot lightas ona waterheater,spaceheater,furnace,clothesdryeror othergas appliances.
Whenchargingyourtractor'sbattery,useonlyachargerdesignedforI
12Vlead-acidbatteries.Readyourbatterycharger_sOwner'sManualI priortochargingyourtractorsbattery.Alwaysfollowits instructions I
_andheed tswarnngs. J
23
Ifyourtractorhasnot beenputintouseforanextendedperiodoftime, chargethebatteryas follows:
1. Setyour batterychargerto deliveramaxof 10amperes. Ifyourbatterychargerisautomatic,chargethe batteryuntilthe
chargerindicatesthatchargingiscomplete.Ifthe chargerisnot automatic,chargefor nofewerthaneighthours.
FUSE
One20AMPfuseis installedinyourtractor'swiringharnesstoprotect thetractor'selectricalsystemfromdamagecausedbyexcessive
amperage. Iftheelectricalsystemdoesnotfunction,oryourtractor'senginewill
notcrank,firstchecktobecertainthatthe fusehasnotblown.It can befoundat therearoftheunit,underneaththe fenderlocatedbythe
battery.
Alwaysusea fusewiththesameamperagecapacityforreplacement.
CUTTING BLADES
Shutthe engineoffand removeignitionkeybeforeremovingthe cuttingblade(s)forsharpeningor replacement.Protectyourhands
_byusng heavygoveswhengraspngthebade.
.
Removethehexflangenut thatsecuresthebladetothespindle
assembly.SeeFig.21.
4.
Toproperlysharpenthecuttingblades,removeequalamounts of metalfrombothendsofthe bladesalongthecuttingedges, paralleltothe trailingedge,ata 250.to300angle.Alwaysgrind eachcuttingbladeedgeequallytomaintainproperbladebalance. See Fig.22.
Periodicallyinspectthebladeand/or spindleforcracksor damage, especiallyafter you'vestrucka foreignobject.Donotoperatethe machineuntil damagedcomponentsare replaced.
Toremovetheblades,proceedasfollows.
1. Removethedeckfrombeneaththetractor,(referto CuttingDeck Removalearlierinthis section)thengentlyflipthedeckoverto exposeitsunderside.
2. Placea blockofwood betweenthecenterdeckhousingbaffle andthecuttingbladetoact asa stabilizer. SeeFig.21.
Figure 22
Ifthecuttingedgeof thebladehas previouslybeensharpened,or if
anymetalseparationispresent,replacethebladeswithnewones.
A poorlybalancedbladewillcauseexcessivevibration,maycause damageto thetractorand/orresultin personalinjury.
5. Testthe blade'sbalanceusinga bladebalancer.Grindmetalfrom theheavysideuntilit balancesevenly.
NOTE: Whenreplacingthe blade,be suretoinstallthebladewith the sideof theblademarked"Bottom"(orwitha partnumberstampedin it) facingthegroundwhenthemoweris intheoperatingposition.
Usea torquewrenchtotightenthebladespindlehexflangenut to between70Ibs-ftand90Ibs-ft.
CHANGING THE DECK BELT
Besureto shuttheengineoff,removeignitionkey,disconnectthe sparkplugwire(s)andgroundagainsttheengineto preventunin-
tendedstartingbeforeremovingthebelt.
Figure21
All beltsonyourtractoraresubjectto wearandshouldbereplacedif
J
anysignsof weararepresent.
24
iMPORTANT: TheV-beltfoundon yourtractorisspeciallydesigned
toengageanddisengagesafely.A substitute(non-OEM)V-beltcan bedangerousbynotdisengagingcompletely.Fora properworking machine,useidenticalequipmentbeltsas listedin thepartspagesof thisOperator'sManual.
Tochangeor replacethedeckbelt onyourtractor,proceedasfollows:
1. Removethedeckasinstructedearlierinthis section.
2. Removethebeltcoversfromthespindlepulleysby removingthe hexscrewsthatfastenthecoverstothe deck.SeeFig.23.
3. It mayalso benecessarytoloosenthehexnutson thedeckidler pulleysto getthebelt offofthe pulleyandaroundthebeltguard. Afterlooseningthedeckidlerpulleys,rotatethebelt guideoutof thewayon theleftidlerpulleytoremovethebelt.
4. Carefullyremovethedeckbeltfromaroundthe twospindle pulleysand thetwo deckidlerpulleys.SeeFig.23.
5. Toplacethenewbelt,beginby routingthebeltaroundthetwo outerspindlepulleysas shownin Fig.23.
6. Thenroutethebeltaroundthe twodeckidlerpulleysasshownin Fig.23.
7. Retightenthebeltkeeperrodloosenedearlier.
8. Remountthebeltguardsremovedearlier.
9. Re-installthedeck,makingsurethebeltremainsroutedaround thepulleysas instructed.Thecompletebeltroutingisshownin Fig.23.
10.
Pulltherightsideof thebelt,and placethe narrowVsideofthe beltintothePTOpulley.
F
11. Whileholdingthe belt andpulleytogether,rotatethe pulleytothe Idt. Continueholdingand rotatingthe pulleyandbeltuntilthebelt isfully rolledintothe PTOpulley.
PARKING BRAKE ADJUSTMENT
Neverattempttoadjustthebrakeswhilethe engineisrunning.Always
disengagePTO(BladeEngageLever),moveshiftleverintoneutral
3osition,stopengineandremovekeytopreventunintendedstarting.
Ifthetractordoesnotcometoa completestopwhentheclutch-brake pedaliscompletelydepressed,or if the tractor'srearwheelscan roll
withtheparkingbrakeapplied,thebrakeis inneedofadjustment.
Contactthe nearest Parts & RepairService Centerto haveyour brakesserviced.
Tolocatethe nearestParts& RepairServiceCenterorto schedule service,contact1-800-4-MY-HOME®.
CHANGING THE TRANSMISSION DRIVE
BELT
NOTE: Severalcomponentsmustbe removedandspecialtools(i.e. air/impactwrench)in ordertochangethetractor'sdrivebelt.Contact the nearest Parts& RepairService Centertohaveyourtransmis-
siondrivebeltserviced.
Tolocatethe nearestParts& RepairServiceCenterorto schedule service,contact1-800-4-MY-HOME®.
Figure 23
25
This portion of the belt routes around
the PTO Pulley
Neverstorelawntractorwithfuelintankindoorsor in poorly ventilatedareaswherefuelfumesmayreachan openflame,spark, or pilotlightasona furnace,waterheater,clothesdryer,or gas appliance.
PREPARING THE ENGINE
IMPORTANT:Fuelleftinthe fueltankduringwarmweatherdeterio-
ratesandwillcauseseriousstartingproblems.
Topreventgumdepositsfromforminginsidetheengine'scarburetor andcausingpossiblemalfunctionof theengine,thefuelsystemmust be eithercompletelyemptied,or thegasolinemustbetreatedwitha stabilizertopreventdeterioration.
1. Ifusingafuelstabilizer: a. Readtheproductmanufacturer'sinstructionsandrecom-
mendations.
b. Addtoclean,freshgasolinethecorrectamountof stabilizer
forthe capacityofthefuelsystem.
c. Fillthe fueltankwithtreatedfuelandruntheenginefor2-3
minutestogetstabilizedfuelintothecarburetor.
2. Ifemptyingthefuel system: a. Donotdrainfuel whentheengineishot.Allowtheengine
adequatetimeto cool.Drainfuelintoanapprovedcontainer outdoors,awayfromopenflame.
b. Drainanylargevolumeof fuelfromthetankbydisconnect-
ingthefuel linefromthein-linefuelfilterneartheengine. SeethecompleteinstructionsforDrainingTheFuellaterin
this section.
DRAINING THE FUEL
1. Locatethefuelfilter,whichislocatedon theleft sideofthe engine,andmaybeattachedtothe enginewitha tie strap.
2. Cutthetiestrap,if present,thenpinchthein-lineclamponthe fuelfilterwitha pairof pliers,slidethe clampupthefuelline.
3. Pullthe fuellinefreefromthefilterand placetheopenendofthe line intoanapprovedcontainerto drainthefuel.
PREPARING THE LAWN TRACTOR
1. Cleanandlubricatetractorthoroughlyas describedinthelubrica- tioninstructions.
2. Donotusea pressurewasherorgardenhosetocleanyourunit.
3. Storemowerin a dry,cleanarea.Donotstorenexttocorrosive materials,suchas fertilizer.
Gasolineisextremelyflammableandcan beexplosiveundercertain
conditions.Draingasolinebeforestoringtheequipmentfor extended
periods.Drainfuelonlyinto anapprovedcontaineroutdoors,away froman openflame.Allowenginetocool.Extinguishcigarettes, cigars,pipes,andothersourcesofignitionpriorto drainingfuel.
Storegasolineinan approvedcontainerinsafelocation.
c. Reconnectthefuellineandrunthe engineuntilit startsto
falter,thenusethe choketokeepthe enginerunninguntilall fuelinthe carburetorhasbeenexhausted.
d. Disconnectthefuellineanddrainany remaininggasoline
fromthesystem.
Gasolineisatoxicsubstance.Disposeofgasolineproperly.Contact yourlocalauthoritiesforapproveddisposalmethods.
3. Removethe sparkplugandpourone(1)ounceofengineoil throughthe sparkplugholeintothecylinder.Cranktheengine severaltimesto distributetheoil.Replacethesparkplug.
26
Enginefailstostart
1. PTO/BladeEngageleverengaged.
2. Parkingbrakenotengaged.
3. Sparkplugwire(s)disconnected.
4. Throttle/Chokecontrollevernotincorrect
4. PlaceThrottle/Chokeleverintothe FASTposition.
startingposition.
5. Chokenotactivated
6. Fueltankempty,or stalefuel.
7. Blockedfuelline.
8. Faultysparkplug(s).
9. Engineflooded.
10. BlownFuse(s)
Enginerunserratically
1. UnitrunningwithCHOKEactivated.
2. Sparkplugwire(s)loose.
3. Blockedfuellineor stalefuel.
4. Ventingascap plugged.
4. Clearventor replacecapifdamaged.
5. Waterordirtin fuelsystem.
6. Dirtyaircleaner.
Engineoverheats 1. Engineoillevellow. 1.
2. Airflowrestricted. 2.
Enginehesitatesat high RPM 1. Sparkpluggaptoo close. 1. Engineidlesrough 1. Sparkplugfouled,faultyor gaptoowide. 1.
2. Dirtyaircleaner. 2.
Excessivevibration
1. Cuttingbladelooseor unbalanced.
2. Damagedorbentcuttingblade.
Mowerwillnot mulchgrass
1. Enginespeedtoolow.
2. Wetgrass.
3. Excessivelyhighgrass.
Unevencut
4. Dullblade.
1. Decknotleveledproperly.
4. Sharpenorreplaceblade.
2. Dullblade.
3. Uneventirepressure.
1. Placeleverindisengaged(OFF)position.
2. Engageparkingbrake.
3. Connectwire(s)to sparkplug(s).
5. MovetheThrottle/Chokeleverintothe Choke position.
6. Filltankwithclean,fresh(lessthan30daysold)gas.
7. Replacethefuellineandreplacefuelfilter.
8. Clean,adjustgapor replaceplug(s).
9. Crankenginewiththrottlein FASTposition.
10. ReplaceFuse(s)
1. Deactivatethe CHOKE.
2. Connectsparkplugwire(s).
3. Replacethefuelline;filltankwithclean,fresh gasolineandreplacefuelfilter.
5. Drainfueltank.Refillwithclean,freshgasoline.
6. Replaceaircleanerpaperelementorcleanfoam pre-cleaner,ifequipped.
Fillcrankcasewithproperamountandweightof oil. Cleangrassclippingsanddebrisfromaroundthe
engine'scoolingfinsandhousing. Removesparkplugandresetthegap.
Replacesparkplug.Setpluggap. Replaceair cleanerelementand/orcleanpre-
cleaner.
1. Tightenbladeandspindle.
2. Replaceblade.
1. Placethrottlein FAST(rabbit)position.
2. Donotmulchwhen grassiswet.
3. Mowonceat a highcuttingheight,then mowagain atdesiredheightor makea narrowercuttingswath.
1. Performside-to-sidedeckadjustment.
2. Sharpenorreplaceblade.
3. Checktirepressureinallfourtires.
NEED MORE HELP?
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27
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777D17061 (Rear Fender)
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28
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