Craftsman 247270490, 247270480, 247270470, 247270440, 247270420 Owner’s Manual

...
Operator’s Manual
LAWN TRACTORS
WITH SMART LAWN TECHNOLOGY
Model Nos. 247.27038*, 247.27042*, 247.27049*,
247.27039*, 247.27044*, 247.27055*, 247.27056*,
247.27048* & 247.27047*
* -- Last digit of model number varies
Safe Operation Practices .................................................2
Slope Gauge ...................................................................7
Assembly & Set-Up ..........................................................8
Controls & Operation .....................................................12
Service & Maintenance .................................................. 18
NOTE: This Operator’s Manual covers several models. Features may var y by model. Not all features in this manual are applicable to all models and the model depicted may differ from yours.
This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Craftsman Operator’s Manual and the Engine Operator’s Manual.
CAUTION
Before using this equipment, read this manual and follow all safety rules and operating
O-Season Storage .......................................................29
Troubleshooting ........................................................... 30
Español ........................................................................ 31
Warranty/Service ....................... See Separate Supplement
For answers to your questions about these products, call:
Craftsman Customer Hot Line
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com
Form No. 769-11277E
(March 3, 2017)
SAFETY INSTRUCTIONS
WARNING
This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol, HEED ITS WARNING!
WARNING
CALIFORNIA PROPOSITION 65
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm. Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
Never allow adults to operate this machine without proper instruction.
To help avoid blade contact or a thrown objec t injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.
Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.
Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes and jewelr y can be caught in movable parts. Never operate this machine in bare feet or sandals.
DANGER
This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands, toes and feet and throwing debris. Failure to observe the following safety instructions could result in serious injury or death.
WARNING
Your Responsibility—Restrict the use of this power machine to
persons who read, understand and follow the warnings and instructions in this manual and on the machine.
SAVE THESE INSTRUCTIONS!
Be aware of the mower and attachment discharge direc tion and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place.
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
A missing or damaged discharge cover can cause blade contact or thrown object injuries.
Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass.
Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway.
Do not operate the machine while under the influence of alcohol or drugs.
Mow only in daylight or good artificial light.
Never carry passengers.
Disengage blade(s) before shifting into reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident.
Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.
Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.
Never leave a running machine unattended. Always turn off blade(s), set parking brake, stop engine and remove key before dismounting.
Use extra care when loading or unloading the machine into a trailer or truck. This machine should not be driven up or down ramp(s), because the machine could tip over, causing serious personal injury. The machine must be pushed manually on ramp(s) to load or unload properly.
Muffler and engine become hot and can cause a burn. Do not touch.
2
SAFETY INSTRUCTIONS
Check overhead clearances carefully before driving under low hanging tree branches, wires, door openings etc., where the operator may be struck or pulled from the machine, which could result in serious injury.
Disengage all attachment clutches and depress the brake pedal completely before attempting to start engine.
Your machine is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact the engine exhaust and/or build up on the mower deck presenting a potential f ire hazard.
Use only accessories and attachments approved for this machine by the machine manufacturer. Read, understand and follow all instructions provided with the approved accessory or attachment. For a list of approved accessories and attachments, call 1-888-331-4569.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
If situations occur which are not covered in this manual, use care and good judgment.
SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
For your safety, use the Slope Guide included as part of this manual to measure slopes before operating this machine on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the Slope Guide, do not operate this machine on that area or serious injury could result.
Do:
Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action.
Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly f lip over backwards which could cause serious injur y.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.
Do Not:
Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use a grass catcher on steep slopes.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not attempt to coast downhill. Over-speeding may cause the operator to lose control of the machine resulting in serious injury or death.
Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control (e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to overturn).
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and in watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blade(s) shut off. They may fall off and be seriously injured or interfere with safe machine operation.
Use extreme care when approaching blind corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the machine.
To avoid back-over accidents, always disengage the cutting blade(s) before shifting into Reverse. If equipped, the “Reverse Caution Mode” (blades operate while machine rides in reverse) should not be used when children or others are around.
Keep children away from hot or running engines. They can suf fer burns from a hot muffler.
Remove key when machine is unattended to prevent unauthorized operation.
Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine and should be trained and supervised by an adult.
TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equipment.
3
SAFETY INSTRUCTIONS
On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
Always use extra caution when towing with a machine capable of making tight turns (e.g. “zero-turn” ride-on mower). Make wide turns to avoid jack-knifing.
Travel slowly and allow extra distance to stop.
Do not coast downhill.
SERVICE
Safe Handling of Gasoline:
To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
Use only an approved gasoline container.
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
Never fuel machine indoors.
Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling.
Never over fill fuel tank. Fill tank to no more than ½ inch below bottom of filler neck to allow space for fuel expansion.
Replace gasoline cap and tighten securely.
If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait 5 minutes before starting the engine.
To reduce fire hazards, keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.
Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.
Allow a machine to cool at least five minutes before storing.
General Service
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.
Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.
Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your machine should be serviced professionally by a Sears or other qualified service dealer .
Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.
Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer’s (O.E.M.) blade(s) only, listed in this manual. Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!
Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.
After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating.
Never attempt to make adjustments or repairs to the machine while the engine is running.
Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (O.E.M.) parts only, listed in this manual. Use of parts which do not meet the original equipment specifications may lead to improper per formance and compromise safety!
Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
Maintain or replace safety and instruc tion labels, as necessary.
Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an Average Useful Life of seven (7) years, or 270 hours of operation. At the end of the Average Useful Life, buy a new machine or have the machine inspected annually by a Sears or other qualified service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death.
4
SAFETY INSTRUCTIONS
DO NOT MODIFY ENGINE
To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.
NOTICE REGARDING EMISSIONS
Engines which are certif ied to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine Modification (EM), Oxidizing Catalyst (OC), Secondary Air Injection (SAI) and Three Way Catalyst (TWC) if so equipped.
WARNING: Your Responsibility—Restrict the use of this power machine to persons who read, understand and follow
the warnings and instructions in this manual and on the machine.
SPARK ARRESTOR
WARNING
This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any).
If a spark arrestor is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrestor for the muffler is available through your nearest Sears Parts and Repair Service Center.
SAVE THESE INSTRUCTIONS!
SAFETY SYMBOLS
This page depic ts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.
Symbol Description
READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate
DANGER— ROTATING BLADES Never carry passengers. Never carry children, even with the blades off.
DANGER— ROTATING BLADES Mowing in reverse is not recommended.
WARNING— ROTATING BLADES Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
DANGER— ROTATING BLADES Always look down and behind before and while backing to avoid a back-over accident.
WARNING—THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
5
SAFETY INSTRUCTIONS
Symbol Description
DANGER — SAFETY DEVICES Keep safety devices (guards, shields, switches, etc.) in place and working.
BYSTAN DERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation.
WARNING— SLOPE OPERATION Do not operate this machine on a slope greater than 15 degrees. Do not mow across slopes. Mow up and down slopes no greater than 15 degrees. Avoid sudden turns. Use low speed. If machine stops going uphill, stop blades and back down slowly.
WARNING— HOT SURFACE Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
max10"
DANGER — ROTATING BLADES To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass catcher is in its proper place. If damaged, replace immediately.
WARNING — FIRE HAZARD Allow machine to cool before fueling or storing.
WARNING — FIRE HAZARD Do not drive through piles of dry leaves or tall grass. Keep machine free of debris.
WARNING — FIRE HAZARD Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. Do not allow debris to accumulate. The build up of debris can lead to a fire.
6
SLOPE GAUGE
Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death. Do not operate machine
on slopes in excess of 15 degrees. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not
mow it. Always mow up and down the face of slopes, never mow across the face of slopes.
3. Align either side of the slope gauge with the object (See Figure 1 and Figure 2 ).
4. Adjust gauge up or down until the left corner touches the slope (See Figure 1 and Figure 2).
5. If there is a gap below the gauge, the slope is too steep for safe operation (See Figure 2 above).
To check the slope, proceed as follows:
1. Remove this page and fold along the dashed line.
2. Locate a vertical object on or behind the slope (e.g. a pole, building, fence, tree, etc.)
(OK) (TOO STEEP)
IF A SLOPE IS TOO STEEP FOR SAFE OPERATION!
USE THIS SLOPE GAUGE TO DETERMINE
WARNING
15° dashed line
15° Slope
Figure 2Figure 1
15° Slope
7
ASSEMBLY
NOTE: All references in this manual to the left or right side and front or back of the tractor are from the operating position only. Exceptions, if any, will be specified.
Tractor Preparation
Manually Moving the Tractor
1. Engage the transmission bypass rod to move the tractor manually without starting it. The transmission bypass rod is located on the rear of the tractor, on the frame. Engage the bypass rod by pulling out. See Figure 1.
Install Operator’s Seat (If necessary)
To install the seat proceed as follows:
NOTE: The seat is shipped with the seat switch and seat pan attached.
1. Cut any straps securing the seat assembly to the tractor. Remove any packing material.
NOTE: Be careful not to cut the wiring harness connecting the seat and the seat switch.
2. Remove the two shoulder screws and flange lock nuts in the seat pan as shown in Figure 2.
Figure 1
NOTE: If the tractor will not move or does not move freely when pushing check if the bypass lever is fully open or the brake is engaged.
NOTE: The transmission will NOT engage when the hydrostatic bypass rod is pulled out. Return the rod to its normal position prior to operating the tractor. If the tractor will not move when pushing on the forward/reverse pedals, or moves slowly, check to see of the bypass valve is on.
CAUTION
Never tow your tractor. Towing the tractor with the rear wheels on the ground may cause severe damage to the transmissions.
2. Disengage the bypass rod by pushing the rod back in after moving the tractor. See Figure 1.
Figure 2
NOTE: Be sure that the nylon f lange bearings (if equipped) remain in place on the seat bracket mounting holes. If they come out during the removal of the shoulders screws and flange lock nuts make sure to replace them before installing the seat.
8
ASSEMBLY
3. Rotate the seat into position and secure the seat into place with the previously removed shoulder screws and flange lock nuts. Be careful not to crimp or damage the wire harness while installing the seat. See Figure 3.
Figure 3
4. Using the harness clip attached to the harness, secure the excess wire to the fender by snapping the harness clip in place as shown in Figure 4.
Lower Deck Discharge Chute Deflector
WARNING
Never operate the mower deck without the chute deflector installed and in the down position.
Check the mower deck for a shipping brace that may be holding the chute deflec tor upward for shipment. If the brace is present, it must be removed before operating the tractor. Holding the chute deflector fully upward, remove the shipping brace. Lower the chute deflector. See Figure 5.
Figure 4
Figure 5
Installing the Front Bumper
The hardware for attaching the front bumper is shipped installed into the bumper.
1. Remove the four hex screws from the bumper.
2. Position the bumper brackets to the inside of the tractor’s frame and secure it in place with the four hex flange screws. See Figure 6.
Figure 6
9
ASSEMBLY
Adjusting the Seat
WARNING
Before operating the tractor, make sure the seat is engaged in the seat­stop. Engage the parking brake. Stand behind the machine and pull back on seat until it clicks into place.
To adjust the position of the seat, lif t the seat adjustment lever up. Slide the seat forward or rear ward to the desired position; then release the adjustment lever. Make sure seat is locked into position before operating the tractor. See Figure 7.
Figure 7
Checking Tire Pressure
WARNING
Equal tire pressure should be maintained at all times. Refer to the tire sidewall for proper pressure.
The tires on your tractor may be over-inflated for shipping purposes. Reduce the tire pressure before operating the tractor. Check the sidewall of tire for maximum p.s.i.
NOTE: Equal tire pressure is critical for level cutting deck performance.
Connecting the Battery Cables
WARNING
California Proposition 65 Warning: Battery p osts, terminals, and related accessories contain lead and lead compounds, c hemicals known to the State of California to c ause cancer and reproductive harm. Wash hands after han dling.
CAUTION
When attaching battery cables, always connect the POSITIVE (Red) wire to its terminal first, followed by the NEGATIVE (Black) wire.
For shipping reasons, both battery cables on your equipment may have been lef t disconnected from the terminals at the factory. To connect the battery cables, proceed as follows:
NOTE: The positive bat tery terminal is marked Pos. (+). The negative battery terminal is marked Neg. (–).
NOTE: If the positive battery cable is already attached, skip ahead to step 2.
1. Remove the plastic cover, if present, from the positive battery terminal and attach the red cable to the positive battery terminal (+) with the bolt and hex nut. See Figure 8.
Figure 8
2. Remove the plastic cover, if present, from the negative battery terminal and attach the black cable to the negative battery terminal (–) with the bolt and hex nut. See Figure 8.
3. Position the red rubber boot over the positive battery terminal to help protect it from corrosion.
NOTE: If the battery is put into service after the date shown on top/side of battery, charge the battery as instructed in the Service section your Operator’s Manual prior to operating the tractor.
Setting the Deck Wheels
WARNING
Keep hands and feet away from the discharge opening of the cutting deck.
NOTE: The deck wheels are an anti-scalp feature of the deck and are not designed to support the weight of the cutting deck.
Move the tractor on a f irm and level surface, preferab ly pavement, and proceed as follows:
1. Check the tire pressure, make sure the pressure is correct and equal on all tires.
2. Make sure the deck is level, both front-to-back and side-to-side. See the Maintenance & Adjustments s ection for deck leveling informat ion and instructions.
3. Select the height position of the cutting deck by placing the deck lift lever in the normally desired mowing height setting.
4. Check the wheels for contact or excessive clearance with the sur face below. The deck wheels should have between ¼” and ½” clearance above the ground. Proceed as follows to adjust the wheels:
a. Raise the deck lift handle to its highest setting.
10
ASSEMBLY
b. Remove the front and rear deck wheels by removing the flange lock
nuts and shoulder bolts that secure them to the deck. See Figure 9.
Figure 9
c. Place the deck lift lever in the desired mowing height setting. d. Reinsert the shoulder bolt (with each deck wheel) into the index
hole that leaves approximately ½-inch between the bot tom of the wheel and the pavement. Tighten the flange lock nut and shoulder bolt to between 25-30 ft-lbs using a torque wrench.
NOTE: Refer to Adjusting the Deck in the Maintenance & Adjustments section of this manual for more detailed instructions regarding various deck adjustments.
Gas and Oil
Fuel Recommendations
Use automotive gasoline (unleaded or low leaded to minimize combustion chamber deposits) with a minimum of 87 octane. Gasoline with up to 10% ethanol or 15% MTBE (Methyl Tertiary Butyl Ether) can be used. Never use an oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust, or water in the fuel tank. DO NOT use E85 gasoline.
Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or spark s in the area where the engine is refueled or where gasoline is stored.
Do not overfill the fuel tank. After refueling, make sure the tank cap is closed properly and securely.
Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, make sure the area is dr y before starting the engine.
Avoid repeated or prolonged contact with skin or breathing of vapor.
1. Be sure engine is outdoors and in a well-ventilated area.
2. Clean area around the fuel fill cap and remove the fuel fill cap.
3. Using an approved red GASOLINE container, add fuel slowly, being careful to avoid spilling.
4. Fill the tank until the fuel reaches the bottom of the fuel tank neck.
5. Replace the fuel cap and tighten securely. Wipe up spilled fuel before starting engine. If fuel is spilled DO NOT start engine. Move riding mower away from area of spillage. Avoid creating any source of ignition until fuel vapors are gone.
Checking and Adding Oil
Your riding mower is shipped with oil in the engine. However, you MUST check the oil level before operating. Check and add the oil as instructed in your Engine Operator’s Manual.
CAUTION
Always check the engine oil level before each use as instructed in the engine operator’s manual. Add oil as necessar y. Failure to do so may result in serious damage to your engine.
Smart Lawn App Bluetooth® Activation
Take command of your lawn care with the Bluetooth® enabled Smart Lawn App from Craftsman. Maintenance tips, weather tracking and more — everything you need to keep the best yard on the block is now in one place.
Smart Lawn also provides step-by-step instructions and video tutorials to show you how to keep your riding mower running right. Plus, you can order the parts you need directly from the app. The app also tracks the charge of your riding mower battery, as well as the state of other key replacement components like oil, blade and air filter.
Connect your Bluetooth® enabled riding mower by downloading the FREE Craftsman Smart Lawn App to begin using all of the new connectivity features of your Craftsman rider! Download it for FREE from the App Store or Google Play (works with devices running iOS 9, Android 4.4 and later versions).
Once you’ve created your account, the app will prompt you to enter your riding mower’s model number and serial number barcodes. Next it will attempt to connect with the riding mower via Bluetooth®.
Set your smartphone Bluetooth® setting to the ‘ON’ position. In order to sync your phone to the riding mower, turn on the engine, or turn the key to the ‘ON’ position. Remember to turn the key to the ’OFF’ position after you connect so as not to drain the battery charge (if not running the riding mower).
If you have further questions, call our Craf tsman help line at 1-888-331-4569.
Adding Fuel
WARNING
Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel the riding mower indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition.
11
OPERATION
Manual
PTO Handle
Fuel Tank Cap
Throttle/Choke
Control Lever
Brake Pedal
Storage Tray
Cup Holder
Seat Adjustment Lever
Transmission
Bypass Rod
Deck Lif t Lever
Reverse Dr ive Pedal
Forward Drive Pedal
Park Brake/Cruise
Control Lever
Ignition Module
Electric
PTO Switch
Hour Meter
Manual
PTO Models
Differential
Lock Pedal
Now that you have set up your riding mower, it’s important to become acquainted with its controls and features. Refer to Figure 10.
NOTE: This Operator’s Manual covers several models. Tractor features may vary by model. Not all features in this manual are applicable to all tractor models and the tractor depicted may differ from yours.
NOTE: References to LEFT, RIGHT, FRONT, and REAR indicate that position on the tractor when facing forward while seated in the operator’s seat.
WARNING
Read and follow all safety rules and instructions in this manual, including the entire Operation section, before attempting to operate this machine. Failure to comply with all safety rules and instructions may result in personal injury.
Forward Drive Pedal
The forward drive pedal is located on the right side of the machine, along the running board. Press the forward drive pedal forward to cause the tractor to travel forward. Ground speed is also controlled with the forward drive pedal. The further forward the pedal is pivoted, the faster the tractor will travel. The pedal will return to its original/neutral position when it’s not pressed.
Figure 10
Reverse Drive Pedal
The reverse drive pedal is located on the right side of the tractor along the running board. Ground speed is also controlled with the reverse drive pedal. The further downward the pedal is pivoted, the faster the tractor will travel. The pedal will return to its original/neutral position when it’s not pressed.
Brake Pedal
The brake pedal is located on the left side of the tractor, along the running board. The brake pedal can be used for stopping the tractor or setting the parking brake.
NOTE: The brake pedal must be fully depressed to activate the safety interlock switch when starting the tractor.
Differential Lock Pedal (if equipped)
The differential lock pedal is loc ated on the lef t of the tractor to the rear of the running board near the seat box. Ac tivating the differential lock increases trac tion by maintaining equal wheel speed on the rear tires. See the Differential Lock section f or more information on using the different ial lock.
Seat Adjustment Lever
The seat adjustment lever is located below the left of the seat. The lever allows for adjustment forward or backward of the operator’s seat. Refer to the Assembly & Set-Up section for instructions on adjusting the seat position.
12
OPERATION
Throttle/Choke Control Lever
The throttle/choke control lever is located on the left side of the tractor’s dash panel. This lever controls the speed of the engine and, when pushed all the way forward, past the detent position closes the choke for cold starting. When set in a given position, the throttle will maintain a uniform engine speed.
NOTE: When operating the tractor with the cutting deck engaged, be certain that the throttle/choke control is always in the FAST position.
Deck Lift Lever
The lift lever is located in the right fender and is used to raise and lower the deck. Pull the handle to the left out of the index notch and push downward to lower the deck, or pull upward to raise the deck. When the desired height is attained, move the lift handle to the right until fully in the index notch.
Ignition Module
WARNING
Never leave a running machine unattended. Always disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting.
To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the
NORMAL MOWING MODE the engine has fired.
To stop the engine, turn the ignition key counterclockwise to the STOP
Prior to operating the tractor, refer to both Safety Interlock Switches and Starting The Engine in the Operation section of this manual for detailed instructions regarding the Ignition Switch Module and operating the tractor in REVERSE CAUTION MODE
position once
position.
CAUTION
Electric PTO (Blade Engage) Switch
The PTO switch is located on the dash panel to the right of the LCD Service Minder & Hour Meter.
Activating the PTO engages power to the cutting deck or other (separately available) attachments.
Transmission Bypass Rod
The transmission bypass rod is located at the rear of the tractor on the lower right section of the frame.
When engaged, the rod opens a bypass within the hydrostatic transmissions, which allows the tractor to be pushed short distances by hand. Refer to the Assembly & Set-Up section for instructions on using the bypass feature.
Park Brake/Cruise Control Lever
Located in the center of the tr actor’s dash panel below the steering wheel, the park brake/ cruise control lever is us ed to engage the parking brake and the cruise control. Refer to the Operation sec tion of this manual for detailed instruc tions regarding the parking brake.
NOTE: The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off.
NOTE: Cruise control can NOT be engaged at the trac tor’s fastest ground speed.
WARNING
Never leave a running machine unattended. Always disengage the PTO, set the parking brake, stop the engine and remove the key to prevent unintended starting.
LCD Service Minder & Hour Meter w/ Smart Lawn App Bluetooth® Activation
When the ignition key is rotated out of the STOP position but not into the START position, the LCD Service Minder and Hour Meter will brie fly display the battery voltage, followed by the tractor’s accumulated hours.
NOTE: Hours of tractor operation are recorded any time the ignition key is rotated out of the STOP position, regardless of whether the engine is started.
Smart Lawn App
Manual PTO (Blade Engage) Handle
The PTO/blade engage handle is located on the right fender. Activating the PTO engages power to the cutting deck or other (separately available) attachments. See the Operation sec tion for information and instructions on using the PTO.
The app’s automated maintenance dashboard and log will help you keep your machine running at peak performance and protec t your investment by tracking total hours across the lifetime of your equipment.
Receive alert notif ications when it’s time to perform essential maintenance task s. Your dashboard provides real time monitoring and indicates when it’s time for you to check or change the oil, air f ilter, blades or battery. The app also enables you to locate and contact service centers, access step-by-step instructions to perform routine maintenance and purchase replacement parts directly from your mobile device.
13
OPERATION
Change Oil
The LCD will display the letters “CHG”, followed by the letters “OIL”, followed by the letters “SOON”, then finally followed by the meter’s accumulated time. “CHG/OIL/SOON/ TIME” will alternate on the display for 7 minutes af ter the meter reaches 50 hours. This oil service minder interval will occur ever y 50 hours. Before the interval e xpires, change the engine oil as instruc ted in the Maintenance section of the Engine O perator’s Manual.
Low Oil (If so equipped)
The letters “LO” followed by the letter s “OIL”, then followed by the meter’s accumulated time will indicate the tractor is low on oil. When an engine is not running and immediately after the engine is star ted the oil pressure may be low. This can trigger the “LO” “OIL” text. This is normal. If the low oil indication persists s top the tractor immediately and check the engine oil level as instruc ted in the Engine Operator’s Manual.
NOTE: The “LOW OIL” function only works if the engine is equipped with an oil pressure switch.
Low Battery
At startup, the battery voltage is briefly displayed then changes to accumulated hours. The letters “LO” will display followed by the letters “BATT” and then followed by the meter’s accumulated time. “LO/BATT/TIME” is displayed on the LCD when the voltage drops below 11.5 volts. When this occurs, the battery is in need of a charge or the engine’s charging system is not generating sufficient amperage. Charge the battery as instructed in the Service section of this manual or have the charging system checked by your local service dealer.
Air Filter Service
The letters “CLN” will display, followed by the letters “AIR”, followed by “FILT”, then followed by the meter’s accumulated time. “CLN/AIR/FILT/TIME” will alternate on the display for 7 minutes after the meter reaches 50 hours. This air filter service minder time interval will be every 50 hours. On intervals that are common with oil
service, the oil message will be displayed first followed by the air f ilter message.
Operation
WARNING
Avoid serious injury or death. Go up and down slopes, not across. Avoid sudden turns. Do not operate the tractor where it could slip or tip. If machine stops going uphill, stop the PTO and back down the hill safely. Keep safety devices (guards, shields and switches) in place and working. Remove object s that could be thrown by the blades. Know the location and function of all controls. Be sure the blades and the engine are stopped before placing hands or feet near blades. Before leaving the operator’s position, disengage the PTO, engage parking brake, shut off the engine and remove the key.
With the ignition key in the NORMAL MOWING clutch will automatically shut off if the PTO is moved into the ENGAGED (ON) position with the drive pedal in position for reverse travel.
position, the PTO
WARNING
Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection.
Starting the Engine
WARNING
Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection.
NOTE: Refer to the Assembly & Set-up section of this manual for Gasoline and Oil fill-up instruc tions.
1. Insert the tractor key into the ignition switch module.
2. Place the PTO in the disengaged (OFF) position.
3. Fully engage the tractor’s brake.
4. Move the throttle/choke control into the CHOKE position. NOTE: If the engine is warmed up, it may not be necessary to choke the engine.
5. Turn the ignition key clockwise to the START position. After the engine starts, release the key. It will return to the NORMAL MOWING
position.
CAUTION
Do NOT hold the key in the START position for longer than ten seconds at a time. Doing so may cause damage to your engine’s electric starter.
6. After the engine starts, move the throttle/choke control (if so equipped) down into the FAST position or push the choke control (if so equipped) down/in the OFF position.
NOTE: Do NOT leave the choke control on while operating the tractor. Doing so will result in a “rich” fuel mixture and cause the engine to run poorly and can damage the engine.
NOTE: When operating the tractor be certain that the throttle lever is always in the FAST position. Operating with the throttle at less than full throttle may lead to shortened battery life.
Safety Interlock Switches
This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate tractor. Contact your authorized service dealer.
The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged, and the PTO is in the DISENGAGED (OFF) position.
The engine will automatically shut off if the operator leaves the seat before engaging the parking brake.
The PTO clutch will automatically shut off if the operator leaves the tractor’s seat with the PTO in the ENGAGED (ON) position, regardless of whether the parking brake is engaged
Stopping the Engine
WARNING
If you strike a foreign object, stop the engine and disconnect the spark plug wire(s). Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating.
1. If the blades are ENGAGED (ON), place the PTO in the DISENGAGED (OFF) position.
2. Place the throttle near the SLOW
3. Engage the parking brake.
4. Turn the ignition key counterclockwise to the STOP position.
5. Remove the key from the ignition switch to prevent unintended star ting.
position.
14
OPERATION
Start position
Indicator Light
Reverse Push Button
Normal Driving Mode
Stop position
Reverse Caution Mode Position
Forward
Reverse
Reverse Caution Mode
The REVERSE CAUTION MODE position of the ignition module allows the tractor to be operated in reverse with the blades (PTO) engaged.
NOTE: Mowing in reverse is not recommended.
WARNING
Use extreme caution while operating the tractor in the REVERSE CAUTION MODE
Do not operate the tractor when children or others are around. Stop the tractor immediately if someone enters the area.
To use the REVERSE CAUTION MODE
NOTE: The operator MUST be seated in the tractor seat.
1. Start the engine as previously instructed on the previous page.
2. Turn the key from the NORMAL MOWING
REVERSE CAUTION MODE See Figure 11.
. Always look down and behind before and while backing.
:
(Green) position to the
(Yellow) position of the ignition module.
Driving The Tractor
WARNING
Avoid sudden starts, excessive speed and sudden stops.
1. Lightly press the brake pedal to release the parking brake. Move the throttle into the FAST position.
2. To travel FORWARD, slowly press the forward drive pedal forward until the desired speed is achieved. See Figure 12.
Figure 11
3. Press the REVERSE PUSH BUTTON at the top, right corner of the ignition module. The red indicator light at the top, left corner of the ignition module will be ON while activated. See Figure 11.
4. Once activated (indicator light ON), the tractor can be driven in reverse with the cutting blades (PTO) engaged.
5. Always look down and behind before and while backing to make sure no children are around. After resuming forward motion, return key to the
NORMAL MOWING
6. The REVERSE CAUTION MODE
a. The key is placed in either the NORMAL MOWING
STOP
b. The operator leaves the seat (electric PTO)/the parking brake is set
(manual PTO).
position.
position or
will remain activated until:
position or
Figure 12
3. To travel in REVERSE, check that the area behind is clear then slowly depress the reverse drive pedal until the desired speed is achieved. See Figure 12.
CAUTION
Do NOT attempt to change the direction of travel when the tractor is in motion. Always bring the tractor to a complete stop before changing from forward to reverse or vice versa.
WARNING
Do not leave the seat of the tractor without first placing the PTO in the DISENGAGED (OFF) position and engaging the parking brake. If leaving the tractor unattended, also turn the engine off and remove the ignition key.
15
OPERATION
ON
OFF
Driving On Slopes
Refer to the SLOPE GAUGE on page 8 to help determine slopes where you may operate the tractor safely.
WARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1⁄2 feet every 10 feet). The tractor could overturn and cause serious injury. Mow up and down slopes, NEVER across. Exercise extreme caution when changing direction on slopes. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Avoid turns when driving on a slope. If a turn must be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over. Avoid stopping when driving up a slope. If it is necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of f lipping the tractor over back ward.
Engaging the Parking Brake
NOTE: The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off.
To set the parking brake:
1. Press the brake pedal completely down with your left foot and hold it in that position.
2. Press down on the parking brake/cruise control lever and hold it in that position.
3. Remove your foot from the brake pedal.
4. Release pressure from the parking brake/cruise control lever.
5. After completing step 3, the brake pedal should remain in the down position. If it doesn’t, the parking brake is not engaged. Repeat steps 1-4 to engage.
To disengage the parking brake, lightly press the brake pedal.
To disengage the cruise control, lightly press the forward drive pedal or the brake pedal.
NOTE: Cruise control can not be set at the tractor’s fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed.
To change the direction of travel from forward to reverse when cruise control is engaged, press the brake pedal to disengage and bring the tractor to a complete stop. Then slowly press the reverse drive pedal with the ball of your foot to travel in reverse.
Using the Deck Lift Lever
To raise or lower the cutting deck, move the lift lever to the left, then place it in the notch best suited for your application.
Operating the Headlights
The lamps are ON whenever the ignition key is rotated out of the STOP position. The lamps turn OFF when the ignition key is moved to the STOP position.
Engaging the PTO (Electric PTO tractors)
Engaging the PTO transfers power to the cutting deck or other (separately available) attachments. To engage the PTO:
1. Move the throttle to the FAST position.
2. Pull the PTO switch up/out into the engaged (ON) position. See Figure 13.
WARNING
Never leave a running machine unattended. Always disengage the PTO, set the parking brake, stop the engine and remove the key to prevent unintended starting.
Setting The Cruise Control
WARNING
Never engage the cruise control lever while traveling in reverse.
To set the cruise control:
1. Slowly press the forward drive pedal with your right foot until the desired speed is achieved.
2. Press down on the parking brake/cruise control lever and hold it in that position.
3. Remove your foot from the forward drive pedal.
4. Release pressure from the parking brake/cruise control lever.
5. After completing step 3, the forward drive pedal should remain in the down position and the trac tor will maintain the same forward speed. If it doesn’t, the cruise control is not engaged. Repeat steps 1-4 to engage the cruise control.
Figure 13
NOTE: When operating the tractor be certain that the throttle is always in the FAST position. Operating with the throttle at less than full throttle may lead to premature batter y wear and a poor quality cut.
3. To disengage the PTO, push the PTO switch down/in to the disengaged (OFF) position.
16
OPERATION
Engaging the PTO (Manual PTO tractors)
Engaging the PTO transfers power to the cutting deck or other (separately available) attachments. To engage the PTO:
1. Move the throttle to the FAST position.
2. Push the PTO handle forward into the engaged (ON) position. See Figure 14.
Figure 14
NOTE: When operating the tractor be certain that the throttle is always in the FAST position. Operating with the throttle at less than full throttle may lead to premature batter y wear and a poor quality cut.
To disengage the PTO, pull the PTO handle rearward into the disengaged (OFF) position.
Mowing
WARNING
Make certain the area to be mowed is free of debris, sticks, stones, wire or other objects that can be thrown by the rotating blades.
NOTE: Do not engage the mower deck when lowered in grass. Premature wear and possible failure of the belt and PTO clutch will result. Fully raise the deck or move to a non-grassy area before engaging the mower deck.
1. Mow up and down slopes, not across.
2. Avoid turns when driving on a slope. If a turn must be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over.
3. Avoid stopping when driving up a slope. If it is necessary to stop while driving up a slope, star t up the slope smoothly and carefully to reduce the possibility of f lipping the tractor over backward
4. Place the throttle into the FAST position and engage the PTO.
5. Lower the mower deck to the desired height setting using the deck lift handle.
6. Slowly press the forward drive pedal with your right foot until the desired speed is achieved.
NOTE: The speed of the tractor will affect the quality of the mower cut. Mowing at full speed will adversely affect the cut quality. Control the ground speed with forward drive pedal.
7. When approaching the other end of the strip, slow down or stop before turning.
8. Align the mower with an edge of the mowed strip and overlap approximately 3”.
9. Direct the tractor on each subsequent strip to align with a previously cut strip.
10. To prevent rutting or grooving of the turf, if possible, change the direction that the strips are mowed by approximately 45° for the next and each subsequent mowing.
WARNING
Be careful when crossing gravel paths or driveways. Disengage the PTO and raise the deck to the highest position before crossing.
NOTE: When stopping the tractor for any reason while on a grass surface, always:
Make sure the drive pedal is in neutral.
Engage the parking brake.
Shut the engine off and remove the key.
Doing so will minimize the possibility of having your lawn ‘‘browned’’ by hot exhaust from your trac tor’s running engine.
Using the Differential Lock (if equipped)
WARNING
When the differential lock is on, be sure to allow for a larger turning radius and greater steering effort.
WARNING
Engage the differential lock only when the vehicle is stationary. Do not use the differential lock when traveling downhill.
NOTE: The system should only be used when poor traction is encountered. It should be disengaged when traveling on surfaces with adequate traction.
In some instances, the tractor may be driven in slippery or low-traction situations and it may be necessary to activate the differential lock. To use the differential lock proceed as follows.
1. Press down on the brake pedal to stop the motion of the tractor.
2. Press down on the differential lock pedal to engage the dif ferential lock. NOTE: The differential lock only works while the pedal is pressed.
3. Release the brake pedal to drive the tractor forward while differential lock is engaged.
NOTE: Engagement may be delayed. The differential lock will engage when different wheel speeds are detected.
NOTE: Disengagement may be delayed. The differential lock will disengage when the rear wheel speeds allow it to release.
4. To disengage the differential lock, release the differential lock pedal.
17
SERVICE AND MAINTENANCE
MAINTENANCE SCHEDULE
WARNING
Before performing any type of maintenance/service, disengage all controls and stop the engine. Wait until all moving par ts have come to a complete stop. Disconnec t spark plug wire and ground it against the engine to prevent unintended starting. Always wear safety glasses during operation or while performing any adjustments or repairs.
Interval Item Service Service Log
Each use 1. Engine Cooling Fans
2. Engine Oil
3. Air Filter After first 5 hours 1. Engine Oil 1. Chan ge (break-in period). See engine manual Every 10 hours 1. Battery terminals
2. Hood/Dash panel louvers
3. Intake screen
4. Blades
5. Tires
6. Front wheels
7. Deck Every 25 hours 1. Deck wheels
2. Deck level/pitch
3. Lubrication points Every 50 hours 1. Belts and pulleys
2. Engine Oil
3. Oil Filter
4. Air Filter
5. Fuel Filter Every 100 hours 1. Hardware
2. Spark plug condition/gap Every season/Before storage 1. Engine Cooling Fans
2. Battery terminals
3. Lubrication points
4. Hood/Dash panel louvers
5. Intake screen
6. Blades
7. Tires
8. Deck
9. Deck wheels
10. Deck level/pitch\
11. Spark plug condition/gap
12. Engine Oil
13. Oil Filter Miscellaneous 1. Valve lashing (camshaft/valve
clearance) *
1. Check/Clean
2. Check
3. Check
1. Clean
2. Clean
3. Check/Clean
4. Check/Sharpen/Replace as needed
5. Check
6. Lube
7. Check/Clean
1. Inspect and lube
2. Check
3. Grease
1. Check for damage and wear
2. Change (See engine manual)
3. Replace (See engine manual)
4. Clean or change (See engine manual)
5. Replace (See engine manual)
1. Check and secure
2. Check (See engine manual)
1. Check/Clean
2. Clean
3. Grease
4. Clean
5. Check/Clean
6. Check/Sharpen/Replace as needed
7. Check
8. Check/Clean
9. Inspect and lube
10. Check
11. Check (See engine manual)
12. Change (See engine manual)
13. Replace (See engine manual)
2. Check and adjust *
Follow the maintenance schedule given below. This chart describes ser vice guidelines only. Use the Service Log column to keep track of completed maintenance task s. To
schedule service from Sears Par ts & Repair, call 1-888-331-4569.
* -- Have this item performed by a Sears or other qualified ser vice dealer
18
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