Craftsman 247204000, 247204100 Owner’s Manual

Operator’s Manual
ZERO-TURN RIDING MOWER
WITH SMART LAWN TECHNOLOGY
Model Nos. 247.20400* & 247.20410*
* -- Last digit of model number varies
Safe Operation Practices .................................................2
Slope Gauge ...................................................................6
Assembly .......................................................................7
Operation ..................................................................... 11
Service and Maintenance .............................................. 17
NOTE: This Operator’s Manual covers several models. Features may vary by model. Not all features in this manual are applicable to all models and the model depicted may differ from yours.
CAUTION
Before using this equipment, read this manual and follow all safety rules and operating
O-Season Storage .......................................................27
Troubleshooting ........................................................... 28
Español ........................................................................ 29
Warranty/Service ....................... See Separate Supplement
For answers to your questions about these products, call:
1-888-331-4569
Craftsman Customer Hot Line
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com
Form No. 769-11355B
(December 7, 2016)
SAFETY INSTRUCTIONS
WARNING
This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol, HEED ITS WARNING!
WARNING
CALIFORNIA PROPOSITION 65
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm. Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
General Operation
Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine and should be trained and supervised by an adult.
Never allow adults to operate this machine without proper instruction.
To help avoid blade contact or a thrown objec t injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.
Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.
Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals.
Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place.
DANGER
This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injur y. This machine is capable of amputating fingers, hands, toes and feet and throwing debris. Failure to observe the following safety instructions could result in serious injury or death.
WARNING
Your Responsibility—Restrict the use of this power machine to
persons who read, understand and follow the warnings and instructions in this manual and on the machine.
SAVE THESE INSTRUCTIONS!
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
A missing or damaged discharge cover can cause blade contact or thrown object injuries.
Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass.
Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway.
Do not operate the machine while under the influence of alcohol or drugs.
Mow only in daylight or good artificial light.
Never carry passengers.
Back up slowly. Always look down and behind before and while backing to avoid a back-over accident. Be aware and pay at tention to the safety system function that stops power to the blades when driving in reverse. If not f uctioning properly, contact an author ized dealer for safety system inspection and repair.
Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.
Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.
Never leave a running machine unattended. Always turn off blade(s), place drive control levers in neutral, set parking brake, stop engine and remove key before dismounting.
Use extra care when loading or unloading the machine into a trailer or truck. This machine should not be driven up or down ramp(s), because the machine could tip over, causing serious personal injury. The machine must be pushed manually on ramp(s) to load or unload properly.
Muffler and engine become hot and can cause a burn. Do not touch.
Check overhead clearances carefully before driving under low hanging tree branches, wires, door openings etc., where the operator may be struck or pulled from the machine, which could result in serious injury.
2
SAFETY INSTRUCTIONS
Disengage all attachment clutches, set the parking brake to the ‘ON’ position.
Your machine is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contac t the engine exhaust and/or build up on the mower deck presenting a potential f ire hazard.
Use only accessories and attachments approved for this machine by the machine manufacturer. Read, understand and follow all instructions provided with the approved accessory or attachment.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
If situations occur which are not covered in this manual, use care and good judgment. Contact your customer service representative for assistance.
Slope Operation
Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
For your safety, use the slope gauge included as part of this manual to measure slopes before operating this machine on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this machine on that area or serious injury could result.
Do:
Mow across slopes, not up and down. Exercise extreme caution when changing direction on slopes.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low enough speed so that you will not have to stop while on the slope. Avoid star ting or stopping on a slope. If the tires are unable to maintain traction, disengage the blades and proceed slowly and carefully straight down the slope.
Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid acceleration or deceleration could cause the front of the machine to lift and rapidly f lip over backwards, which could cause serious injur y.
Do Not:
Do not turn on slopes unless necessary; then turn slowly uphill and use extra care while turning.
Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use a grass catcher on steep slopes.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to lose control (e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to overturn).
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are of ten attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.
a. Keep children out of the mowing area and in watchful
care of a responsible adult other than the operator. b. Be alert and turn machine off if a child enters the area. c. To avoid back-over accidents, always look behind and
down for small children. d. Never carry children, even with the blade(s) shut off. They
may fall off and be seriously injured or interfere with safe
machine operation. e. Use extreme care when approaching blind corners,
doorways, shrubs, trees or other objects that may block
your vision of a child who may run into the path of the
machine. f. Keep children away from hot or running engines. They
can suffer burns from a hot muffler. g. Remove key when machine is unattended to
prevent unauthorized operation.
Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine and should be trained and supervised by an adult.
Towing
Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equipment.
On slopes, the weight of the towed equipment may cause loss of trac tion and loss of control.
The maximum weight on the hitch is 50 lbs. and the maximum towed load is 250 lbs.
Never allow passengers on the towed equipment.
Loss of traction can occur on slopes, 5° (9 %) maximum grade.
Travel slowly and allow extra distance to stop.
Use caution during turns to avoid jack-knifing.
Use extra caution when operating in reverse.
Do not modify or repair the hitch, replace the hitch if damaged.
Travel slowly and allow extra distance to stop.
Do not shift to neutral and coast downhill.
3
SAFETY INSTRUCTIONS
Service
Safe Handling of Gasoline:
To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors
are explosive. Serious personal injury can occur when gasoline is spilled
on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
c. When practical, remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
e. Extinguish all cigarettes, cigars, pipes and other sources
of ignition. f. Never fuel machine indoors. g. Never remove gas cap or add fuel while the engine
is hot or running. Allow engine to cool at least two
minutes before refueling. h. Never over fill fuel tank. Fill tank to no more than ½”
below bottom of filler neck to allow space for fuel
expansion. i. Replace gasoline cap and tighten securely. j. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
minutes before starting the engine. k. To reduce fire hazards, keep machine free of grass,
leaves, or other debris build-up. Clean up oil or fuel
spillage and remove any fuel soaked debris. l. Never store the machine or fuel container inside where
there is an open flame, spark or pilot light as on a water
heater, space heater, furnace, clothes dryer or other gas
appliances. m. Allow a machine to cool at least five minutes before
storing.
General Service
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.
Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting.
Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your machine should be serviced professionally by an authorized dealer.
Regularly check the safety interlock system for proper function, as described later in this manual. If the safety interlock system does not function properly, have your machine serviced professionally by an authorized dealer.
Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer’s (O.E.M.) blade(s) only, listed in this manual. “Use of parts which do not meet the original equipment specif ications may lead to improper performance and compromise safety!”
Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.
After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating.
Never attempt to make adjustments or repairs to the machine while the engine is running.
Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (O.E.M.) parts only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”
Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
Maintain or replace safety and instr uction labels, as necessary.
Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an Average
Useful Life of seven (7) years, or 270 hours of operation. At the end of the Average Useful Life have the machine inspected annually by an authorized
service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death.
Do not modify engine
To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory
setting of engine governor.
Notice Regarding Emissions
Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment) are
certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine Modification (EM) and Three Way Catalyst (TWC) if so equipped.
When required, models are equipped with low permeation fuel lines and fuel tanks for evaporative emission control. California models may also include a carbon canister. Please contact Customer Support for information regarding the evaporative emission control
configuration for your model.
Spark Arrestor
WARNING
This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a
spark arrestor meeting applicable local or state laws (if any).
If a spark arrestor is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrestor for the muffler is available through your nearest
engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
4
SAFETY INSTRUCTIONS
Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.
Symbol Description
READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate
DANGER — ROTATING BLADES Never carry passengers. Never carry children, even with the blades off.
DANGER — ROTATING BLADES Mowing in reverse is not recommended.
WARNING — ROTATING BLADES Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
DANGER — ROTATING BLADES Look down and behind before and while backing to avoid a back-over accident.
WARNING — THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
DANGER — SAFETY DEVICES Keep safety devices (guards, shields, switches, etc.) in place and working.
WARNING — BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation.
WARNING — SLOPE OPERATION Do not operate this machine on a slope greater than 15 degrees. Do not mow up and down slopes. Mow across slopes no greater than 15 degrees. Avoid sudden turns. Use low speed. If machine stops going uphill, stop blades and back down slowly.
WARNING — HOT SURFACE Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
DANGER — ROTATING BLADES To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass catcher is in its proper place. If damaged, replace immediately.
WARNING — FIRE HAZARD Allow machine to cool before fueling or storing.
max10"
WARNING — FIRE HAZARD Do not drive through piles of dry leaves or tall grass.
WARNING — FIRE HAZARD Do not allow debris to accumulate. The build up of debris can lead to a fire.
5
USE THIS SLOPE GAUGE TO DETERMINE
IF A SLOPE IS TOO STEEP FOR SAFE OPERATION!
o check the slope, proceed as follows:
1. Remove this page and fold along the dashed line.
2. Locate a vertical object on or behind the slope (e.g. a pole, building, fence, tree, etc.)
3. Align either side of the slope gauge with the object (See Figure 1 and Figure 2 ).
4. Adjust gauge up or down until the left corner touches the slope (See Figure 1 and Figure 2).
5. If there is a gap below the gauge, the slope is too steep for safe operation (See Figure 2
15° Slope
SLOPE GAUGE
Figure 2Figure 1
15° Slope
(OK) (TOO STEEP)
above).
WARNING
15° dashed line
T
Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death. Do not operate machine
on slopes in excess of 15 degrees. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not
mow it. Always mow across the face of slopes, never mow up and down the face of slopes.
6
ASSEMBLY
a
a
b
Hex Screw
Flat Washer
Contents of Crate
One Zero-Turn Riding Mower One Deck Wash Hose Coupler One Operator’s Manual
One Engine Operator’s Manual Two Hex Screws and Flat Washers
Riding Mower Preparation
1. Remove the upper crating material from the shipping pallet, and cut any bands or tie straps securing the riding mower to the pallet.
2. If the deck is not in the highest mowing position (pulled all the way back), use the deck lift handle to raise the deck to its highest position. Refer to the Controls & Features sec tion for instructions on raising and lowering the deck.
3. Disengage the parking brake.
4. Engage the transmission bypass rods on each side of the riding mower; then carefully roll the riding mower off the shipping pallet. The transmission bypass rods (one for each the RH and LH transmission) are located on the rear of the riding mower, just inside each rear wheel. Engage the bypass rods by pulling each one out and to the right then letting it return to lock it into place. See Figure 1.
Steering Wheel Column
The steering wheel column is tilted all the way back for shipping. Place the steering column in one of the two positions and secure in place with the hex screws and flat washers packed separately. See Figure 2.
Figure 2
Figure 1
5. Disengage the bypass rods after rolling the riding mower off the pallet. See Figure 1.
6. Remove the deck wash hose coupler from the manual bag and store for future use.
Steering Wheel
1. Remove the hardware for attaching the steering wheel from beneath the steering wheel cap. Carefully pry of f the steering wheel cover to remove the hardware.
2. With the wheels of the riding mower pointing straight forward, place the steering wheel over the steering shaft.
7
ASSEMBLY
Steering Wheel Cover
Hex Screw
Steering Wheel
Steering Wheel
Column
Belleville Washer
Shoulder Screws
Flange Lock Nuts
Shoulder Screws
Flange Lock Nuts
3
455
4
3. Place the flat washer and belleville washer over the steering wheel and secure with the hex screw. See Figure 3.
Figure 3
4. Place the steering wheel cover over the center of the steering wheel and push downward until it “clicks” into place.
Install Operator’s Seat
To install the seat proceed as follows:
NOTE: The seat is shipped with the seat switch and seat pan attached. A second person may be needed to hold the seat.
1. Cut any straps securing the seat assembly to the riding mower. Remove any packing material.
NOTE: Be careful not to cut the wiring harness connecting the seat and the seat switch in the bottom of the seat.
2. Remove the two shoulder screws and flange lock nuts in the seat pan as shown in Figure 4.
3. Rotate the seat into position and secure the seat into place with the previously removed shoulder screws and flange lock nuts. Be careful not to crimp or damage the wire harness while installing the seat. See Figure 5.
Figure 5
NOTE: Be sure to push the excess wire from the wire harness into the seat box hole before continuing.
Lower Deck Discharge Chute Deflector
WARNING
Never operate the mower deck without the chute deflector installed and in the down position.
NOTE: For models with a 50” deck skip ahead to step 6.
1. Remove the keys that are attached with a zip tie to the chute bracket.
2. Remove the flange lock nut and hex screw from the deck.
3. Place the chute deflector on the deck, be sure to insert the tabs on the chute deflector into the holes on the deck. See Figure 6.
Figure 4
8
Figure 6
ASSEMBLY
Lock
Nut
Front Gauge
Wheel
Shoulder
Screw
Gauge Wheel
Bracket
Index Holes
4. When the tabs are installed in the deck, slide the chute deflector toward the rear of the riding mower until the bolt hole in the chute def lector aligns with the hole in the deck. See Figure 6.
5. Secure the chute deflector in place with the flange lock nut and hex screw removed in step 2. Tighten to 102-124 in-lbs. See Figure 6.
6. On models with a 50” deck the chute is shipped attached and with a stop bracket holding the chute upright. The stop brackets must be removed prior to operating the riding mower.
7. Holding the chute deflector fully upward, remove the shipping brace. Lower the chute deflector and discard the shipping brace. See Figure 7.
Figure 7
Setting the Front Gauge Wheels
WARNING
Keep hands and feet away from the discharge opening of the cutting deck.
NOTE: The deck wheels are an anti-scalp feature of the deck and are not designed to support the weight of the cutting deck.
Move the riding mower on a firm and level surface, preferably pavement, and proceed as follows:
1. Check the tire pressure, make sure the pressure is correct and equal on all tires.
2. Make sure the deck is level, both front-to-back and side-to-side. See Adjustments in the Service and Maintenance section for deck leveling information and instructions.
3. Select the height position of the cutting deck by placing the deck lif t lever in the normally desired mowing height setting.
4. Check the wheels for contact or excessive clearance with the sur face below. The deck wheels should have between ¼” and ½” clearance above the ground. Proceed as follows to adjust the wheels:
a. Remove the lock nut securing one of the front gauge wheel shoulder
screws to the deck. Remove the gauge wheel and shoulder screw. See Figure 8.
Figure 8
b. Insert the shoulder screw into the one of four index holes in the
front gauge wheel bracket that will give the gauge wheel a 1⁄4-1⁄2” clearance with the ground.
c. Note the index hole of the just adjusted wheel, and adjust the other
front gauge wheel into the respective index hole of the other front gauge wheel bracket.
NOTE: Refer to Adjustments in the Service and Maintenance section of this manual for more detailed instructions regarding various deck adjustments.
Connecting the Battery Cables
WARNING
California PROPOSITION 65 WARNING! Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
CAUTION
When attaching battery cables, always connect the POSITIVE (Red) wire to its terminal first, followed by the NEGATIVE (Black) wire.
For shipping reasons, both battery cables on your equipment may have been left disconnected from the terminals at the fac tory. To connect the batter y cables, proceed as follows:
NOTE: The positive bat tery terminal is marked Pos. (+). The negative battery terminal is marked Neg. (–).
NOTE: If the positive battery cable is already attached, skip ahead to step 2.
9
ASSEMBLY
1. Remove the plastic cover, if present, from the positive battery terminal and attach the red cable to the positive battery terminal (+) with the bolt and hex nut. See Figure 9.
Figure 9
2. Remove the plastic cover, if present, from the negative battery terminal and attach the black cable to the negative battery terminal (–) with the bolt and hex nut. See Figure 9.
3. Position the red rubber boot over the positive battery terminal to help protect it from corrosion.
NOTE: If the battery is put into service after the date shown on top/side of battery, charge the bat tery as instructed in the Ser vice and Maintenance section your Operator’s Manual prior to operating the riding mower.
Adjusting the Seat
To adjust the position of the seat, rotate the seat forward and locate the two adjustment knobs on the front of the seat pan. Refer to Figure 10.
Rotate the clamp knobs to the left and remove them, slide the seat forward or backward and re-insert the clamp knobs into one of the four available positions on the seat pan and into the seat, then tighten securely. Make sure the seat is locked into position before operating the tractor. See Figure 10.
Adding Fuel
WARNING
Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel the riding mower indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition.
1. Be sure engine is outdoors and in a well-ventilated area.
2. Clean area around the fuel tank cap and remove the fuel tank cap.
3. Using an approved red GASOLINE container, add fuel slowly, being careful to avoid spilling.
4. Fill the tank until the fuel reaches the bottom of the fuel tank neck.
5. Replace the fuel cap and tighten securely. Wipe up spilled fuel before starting engine. If fuel is spilled DO NOT start engine. Move riding mower away from area of spillage. Avoid creating any source of ignition until fuel vapors are gone.
Checking and Adding Oil
Your riding mower is shipped with oil in the engine. However, you MUST check the oil level before operating. Check and add the oil as instructed in your Engine Operator’s Manual.
Smart Lawn App Bluetooth® Activation
Take command of your lawn care with the Bluetooth® enabled Smart Lawn App from Craftsman. Maintenance tips, weather tracking and more — everything you need to keep the best yard on the block is now in one place.
Smart Lawn also provides step-by-step instructions and video tutorials to show you how to keep your riding mower running right. Plus, you can order the parts you need directly from the app. The app also tracks the charge of your riding mower battery, as well as the state of other key replacement components like oil, blade and air filter.
Connect your Bluetooth® enabled riding mower by downloading the FREE Craftsman Smart Lawn App to begin using all of the new connectivity features of your Craftsman rider! Download it for FREE from the App Store or Google Play (works with devices running iOS 9, Android 4.4 and later versions).
Once you’ve created your account, the app will prompt you to enter your riding mower’s model number and serial number barcodes. Next it will attempt to connect with the riding mower via Bluetooth®.
Set your smartphone Bluetooth® setting to the ‘ON’ position. In order to sync your phone to the riding mower, turn on the engine, or turn the key to the ‘ON’ position. Remember to turn the key to the ’OFF’ position after you connect so as not to drain the battery charge (if not running the riding mower).
If you have further questions, call our Craftsman help line at 1-888-331-4569.
Figure 10
10
OPERATION
Ignition Module
Throttle Control
Forward Drive Pedal Reverse Drive Pedal
Deck Lift Handle
Deck Height Index
Parking Brake/Cruise Control Lever
Steering Wheel
Fuel Tank Cap
Brake Pedal
Transmission Bypass ValvesTransmission Bypass Valves
Cup Holder
Storage Tray
PTO Knob
TO START: DEPRESS BRAKE, PUSH &
HOLD START/STOP BUTTON FOR 1.5 SEC.
TO OPERATE IN REVERSE WITH BLADES ENGAGED: PUSH & HOLD ORANGE BUTTON FOR 3 SEC.
REVERSE CAUTION MODE
TO TURN OFF : PRESS
LIGHT WILL FLASH THEN STAY ON TO STOP ENGINE: PUSH START/STOP BUTTON
(HOUR METER AND LIGHTS COME ON)
INSERT KEY AND PUSH START / STOP BUTTON
TO START: DEPRESS BRAKE, PUSH &
HOLD START/STOP BUTTON FOR 1.5 SEC.
TO OPERATE IN REVERSE WITH BLADES ENGAGED: PUSH & HOLD ORANGE BUTTON FOR 3 SEC.
REVERSE CAUTION MODE
TO TURN OFF : PRESS
LIGHT WILL FLASH THEN STAY ON
TO STOP ENGINE: PUSH START/STOP BUTTO N
(HOUR METER AND LIGHTS COME ON)
INSERT KEY AND PUSH START / STOP BUTTON
HOURS
Now that you have set up your riding mower, it’s important to become acquainted with its controls and features. Refer to Figure 11.
NOTE: References to LEFT, RIGHT, FRONT, and REAR indicate that position on the riding mower when facing forward while seated in the operator’s seat.
Deck Height Index
The deck height index consists of eight index notches located on the front/ right of the console. Each notch corresponds to a 1⁄2” change in the deck height position ranging from 1-1⁄2” at the lowest notch to 4” at the highest notch.
Deck Lift Handle
The deck lif t handle is located on the front/right of the console, and is used to raise and lower the mower deck.
Pull the handle to the lef t out of the index notch and push downward to lower the deck, or pull upward to raise the deck. When the desired height is attained, move the lift handle to the r ight until fully in the index notch.
Cup Holder
The cup holder is located on the RH console to the right of the operator’s seat.
Storage Tray
The storage tray is located at the rear of the RH console.
Figure 11
PBS (Push Button Start)/Service Minder & Hour Meter w/ Bluetooth®
Never leave a running machine unattended. Always disengage PTO, set parking brake, stop engine and remove the key.
To start the engine, insert the ignition key and depress for 1.5 seconds until the engine starts cranking. If the engine does not start after 5 seconds, a 3 second delay will occur. Release the key and press again to attempt to start.
NOTE: If the REVERSE CAUTION MODE button is depressed during starting, the starting sequence is aborted and needs to be restarted.
To stop the engine, press ignition key or remove the ignition key.
Prior to operating the riding mower, refer to both SAFETY INTERLOCK
SWITCHES
and STARTING THE ENGINE in this manual for detailed instructions regarding the Ignition Switch Module and operating the riding mower in REVERSE CAUTION MODE.
11
WARNING
CAUTION
OPERATION
FAST
SLOW
When the ignition key is inserted and depressed for less than 1.5 seconds, the LCD Service Minder & Hour Meter will briefly display the battery voltage, followed by the riding mower’s accumulated hours.
NOTE: Hours of tractor operation are recorded only when the engine is running. If the riding mower is equipped with headlights, the lights will remain on until the riding mower is turned of f.
Smart Lawn App
The app’s automated maintenance dashboard and log will help you keep your machine running at peak performance and protect your investment by tracking total hours across the lifetime of your equipment.
Receive alert notif ications when it’s time to perform essential maintenance tasks. Your dashboard provides real time monitoring and indicates when it ’s time for you to check or change the oil, air f ilter, blades or battery. The app also enables you to locate and contact service centers, access step-by-step instructions to per form routine maintenance and purchase replacement parts direc tly from your mobile device.
Change Oil
The LCD will display the letters “CHG”, followed by the letters “OIL” for two hours after the meter reaches 50 hours. This oil service minder interval will occur every 50 hours. Before the interval expires, change the engine oil as instructed in the Maintenance & Adjustments section of the Engine Operator’s Manual.
Low Oil (If so equipped)
The letters “LO” followed by the letters “OIL”, then followed by the letters “PRESSURE” will indicate the riding mower is low on oil. When an engine is not running and immediately af ter the engine is star ted the oil pressure may be low. This can trigger the “LO” “OIL” text. This is normal. If the low oil indication persists stop the riding mower immediately and check the engine oil level as instructed in the Engine Operator’s Manual.
NOTE: The “LOW OIL” function only works if the engine is equipped with an oil pressure switch.
Low Battery/High Battery
At startup, the battery voltage is briefly displayed then changes to accumulated hours. The battery indicator will display, followed by the letters “LO” will display followed by the letters “BATT” is displayed on the LCD when the voltage drops below 11.0 volts. When this occurs, the battery is in need of a charge or the engine’s charging system is not generating suff icient amperage. Charge the battery as instructed in the Service and Maintenance section of this manual or have the charging system checked by your local service dealer.
At startup, the battery voltage is briefly displayed then changes to accumulated hours. The battery indicator will display, followed by the letters “HI” will display followed by the letters “BATT” is displayed on the LCD when the voltage raises above 16.0 volts. When this occurs, have the charging system checked by your local service dealer.
PTO Knob
The PTO (Power Take-Off) knob is located on the RH console to the right of the operator’s seat.
The PTO knob operates the electric PTO clutch mounted on the bottom of the engine crankshaft. Pull the knob upward to engage the PTO clutch, or push the knob downward to disengage the clutch.
The PTO knob must be in the “disengaged” position when starting the engine.
Fuel Tank Cap
The fuel tank cap is located on the left console. Turn the fill cap to remove. Always re-install the fuel cap tightly onto the fuel tank after removing.
WARNING
Never fill the fuel tank when the engine is running. If the engine is hot from recently running, allow to cool for several minutes before refueling. Highly flammable gasoline could splash onto the engine and cause a fire.
Throttle Control
The throttle control is located on the RH console to the left of the hour meter/indicator panel. When set in a given position, a uniform engine speed will be maintained.
Push the throttle control handle forward to increase the engine speed. The riding mower is designed to operate with the throttle control in the FAST mower is being driven and the mower deck is engaged.
Pull the throttle control handle rearward to decrease the engine speed.
NOTE: The engine is equipped with an Smart-Choke™ system, for best performance run the engine at full throttle.
position (full throttle) when the riding
Forward Drive Pedal
The forward drive pedal is located on the right side of the riding mower, along the running board. Press the forward drive pedal forward to cause the riding mower to travel forward. Ground speed is also controlled with the forward drive pedal. The further forward the pedal is pivoted, the faster the riding mower will travel. The pedal will return to its original position when it ’s not pressed.
Reverse Pedal
The reverse drive pedal is located on the right side of the riding mower along the running board. Ground speed is also controlled with the reverse drive pedal. The further downward the pedal is pivoted, the faster the riding mower will travel. The pedal will return to its original position when it’s not pressed.
Transmission Bypass Valves
The transmission bypass valves (one for each the RH and LH transmission) are located under the riding mower on the back of each transmission inside the rear wheels.
When engaged, the two valves open a bypass within the hydrostatic transmissions, which allows the riding mower to be pushed short distances by hand. Refer to the Assembly & Set-Up section for instructions on using the bypass feature.
12
OPERATION
P
A
R
K
B
R
A
K
E
CRUISE CONTROL
Park Brake/Cruise Control Lock Pedal
WARNING
Never leave a running machine unattended. Always disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting.
The park brake/cruise control lock pedal is located at the base of the steering column. It is used to engage the park brake when the riding mower is at rest. Engaging the lever while the riding mower is in motion allows the riding mower to remain at a constant ground speed without applying pressure to the forward drive pedal. Refer to the Operation section of this manual for detailed instructions regarding the parking brake as well as the cruise control feature.
NOTE: Cruise control can NOT be engaged at the riding mower’s fastest ground speed. If the operator should attempt to do so, the riding mower will automatically decelerate to the fastest optimal mowing ground speed
NOTE: The park brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off.
General Safety
RECEIVE INSTRUCTION — Entirely read this operator’s manual. Learn to operate this machine SAFELY. Do not risk INJURY or DEATH. Allow only those who have become competent in its usage to operate this riding mower.
Before star ting the engine or beginning operation, be familiar with the controls. The operator should be in the operator’s seat. The PTO switch must be in the disengaged position and the parking brake engaged.
Keep all shields in place. Keep away from moving parts.
NO RIDERS! Keep all people and pets a safe distance away. Look behind and down to both sides of the riding mower before and while backing up.
DO NOT direct the mower discharge at people.
Avoid slopes where possible. Never operate on slopes greater than 15°. Slopes with a greater incline present dangerous operating conditions. Riding mowers can be rolled over.
Before leaving the operator’s seat shut off the PTO and engage the parking brake, shut off the engine and remove the ignition key. Wait for all movement to stop before servicing or cleaning.
Avoid any sudden movements of the steering wheel when starting and stopping. Keep a firm grip on the steering wheel.
Be careful when operating near roadways. Stop the riding mower motion and wait for vehicles to pass before operating along the road.
Do not operate the riding mower with the mower deck removed. Removal of the deck will change the balance of the riding mower, and could contribute to a riding mower rollover.
Avoid operation on traction surfaces that are unstable; use extreme caution if the surface is slippery.
Slow down before turning and come to a complete stop before any zero turn maneuver.
Do not stop the riding mower or park the riding mower over combustible materials such as dry grass, leaves, debris, etc.
Do not fill the fuel tank when the engine is running or while the engine is hot. Allow the engine several minutes to cool before refueling. Tighten the fuel cap securely.
Before Operating Your Riding Mower
Before you operate the riding mower, study this manual carefully to familiarize yourself with the operation of all the instruments and controls. It has been prepared to help you operate and maintain your riding mower efficiently.
This engine is certified to operate only on clean, fresh, unleaded regular gasoline. For best results, fill the fuel tank with only clean, fresh, unleaded gasoline with a pump sticker octane rating of 87 or higher.
Unleaded gasoline is recommended because it leaves less combustion chamber deposits and reduces harmful exhaust emissions. Leaded gasoline is not recommended and must not be used where exhaust emissions are regulated.
NOTE: Purchase gasoline in small quantities. Do not use gasoline left over from the previous season, to minimize gum deposits in the fuel system.
Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is an approved fuel. Other gasoline/alcohol blends are not approved.
Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline blends (up to a maximum of 15% MTBE by volume) are approved fuels. Other gasoline/ether blends are not approved.
Check the engine oil level.
Clean the air cleaner element if necessary.
Check the tire inflation pressures.
Adjust the seat for operator’s maximum comfort, visibility and for maintaining complete control of the riding mower.
Safety Interlock System
This riding mower is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the riding mower. Contact a Sears or other qualified ser vice dealer for system repair.
The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged, and the PTO knob is in the disengaged (OFF) position.
The engine will automatically shut off if the operator leaves the seat before engaging the parking brake.
WARNING
Do not operate the riding mower if the interlock system is malfunctioning. This system was designed for your safety and protection.
13
OPERATION
Brake Pedal
Parking Brake/Cruise Control Lever
Starting the Engine
WARNING
This riding mower is equipped with a safety interlock system designed for the protection of the operator. Do not operate the riding mower if any part of the system is malfunctioning. Periodically check the function of the interlock system for proper operation.
WARNING
For personal safety, the operator must be sitting in the riding mower seat when starting the engine.
NOTE: Refer to the Engine Operator’s Manual for oil fill-up instructions and refer to the Assembly section for gasoline fill-up instructions.
NOTE: If the REVERSE CAUTION MODE button is depressed during starting, the starting sequence is aborted and needs to be restar ted.
1. Operator must be sit ting in the riding mower seat.
2. Engage the parking brake by pressing forward on the brake pedal , then press down on the parking break/cruise control lever and then release the brake pedal . Refer to Figure 12.
Cold Weather Starting
When starting the engine at temperatures near or below freezing, ensure the correc t viscosity motor oil is used in the engine and the bat tery is fully charged. Start the engine as follows:
1. Be sure the batter y is in good condition. A warm battery has much more starting capacity than a cold battery.
2. Use fresh winter grade fuel. Winter grade gasoline has higher volatility to improve starting. Do not use gasoline left over from summer.
3. Follow the previous instruction for Starting the Engine.
Using Jumper Cables To Start Engine
WARNING
Batteries contain sulfuric acid and produce explosive gasses. Make certain the area is well ventilated, wear gloves and eye protec tion, and avoid sparks or flames near the battery.
If the battery charge is not sufficient to crank the engine, recharge the battery. If a battery charger is unavailable and the riding mower must be started, the aid of a booster battery will be necessary. Connect the booster battery as follows:
1. Connect the end of one cable to the disabled riding mower battery’s positive terminal; then connect the other end of that cable to the booster battery’s positive terminal.
2. Connect one end of the other cable to the booster battery’s negative terminal; then connect the other end of that cable to the frame of the disabled riding mower, as far from the battery as possible.
3. Start the disabled riding mower following the normal starting instructions previously provided; then disconnect the jumper cables in the exact reverse order of their connection.
4. Have the riding mower’s electrical system checked and repaired as soon as possible to eliminate the need for jump starting.
Figure 12
3. Make certain the PTO switch is in the disengaged (down) position. Refer to Figure 12.
4. Move the throttle into the FAST position.
5. Insert the ignition key and press the ignition key for 1.5 until the engine starts to crank. If the engine does not start after 5 seconds, a 3 second delay will occur. Release the key and attempt to start again.
6. Allow the engine to run for a few minutes at mid throttle before putting the engine under load.
7. Observe the hour meter/indicator panel. If the battery indicator light or oil pressure light come on, immediately stop the engine. Contact a Sears or other qualified service dealer for system repair.
Stopping the Engine
1. Place the PTO switch in the disengaged position.
2. Engage the parking brake.
3. Move the throttle/choke control to the SLOW position and allow the engine to idle for about one minute.
4. Press or remove the key from the ignition switch. NOTE: Always remove the key from the ignition switch to prevent accidental
starting or battery discharge if the equipment is left unattended.
14
OPERATION
Forward Drive Pedal
Reverse Drive Pedal
Parking Brake/Cruise Control Lever
Service Minder
& Hour Meter
Ignition Key
Reverse Caution
Mode Button
Driving The Riding Mower
WARNING
Avoid sudden starts, excessive speed and sudden stops.
1. Release the parking brake. Move the throttle/choke control lever into the position.
FAST
2. To travel FORWARD, slowly press the forward drive pedal
desired speed is achieved. See Figure 13.
Figure 13
3. To stop or slow down the riding mower, take your foot off of the forward
or reverse drive pedal brake pedal, then press down on the parking break/cruise control lever and then release the brake pedal .
4. To use the cruise control:
. To lock the parking brake, press forward on the
forward until the
6. To travel in reverse, check that the area behind is clear then slowly push forward on the reverse drive pedal
heel) until the desired speed is achieved. See Figure 13.
with the ball of your foot (NOT your
CAUTION
Do NOT attempt to change the direction of travel when the riding mower is in motion. Always bring the riding mower to a complete stop before moving the riding mower from forward to reverse or vice versa.
WARNING
Do not leave the seat of the riding mower without first placing the PTO knob in the disengaged (OFF) position and engaging the parking brake. If leaving the riding mower unattended, also turn the engine of f and remove the ignition key.
Reverse Caution Mode
The REVERSE CAUTION MODE allows the riding mower to be operated in reverse with the blades (PTO) engaged.
NOTE: Mowing in reverse is not recommended.
WARNING
Use extreme caution while operating the riding mower in the REVERSE CAUTION MODE. Always look down and behind before and while backing. Do not operate the riding mower when children or others are around. Stop the riding mower immediately if someone enters the area.
To use the REVERSE CAUTION MODE: NOTE: The operator MUST be seated in the riding mower seat.
1. Start the engine as instructed on the previous page.
2. To activate the REVERSE CAUTION MODE push and hold the REVERSE CAUTION MODE button for 3 seconds. See Figure 14.
a. Press down on the forward drive pedal b. While maintaining the desired speed press down on the parking
break/cruise control lever then release the forward drive pedal activate the cruise control.
5. To release the cruise control, press the brake or the forward drive pedal .
NOTE: The forward the brake is partially engaged. When the brake is locked the drive belt is disengaged but if the brake is only part way back then the brakes are engaged but so is the drive belt so transmission damage will occur if you push forward or reverse.
and reverse drive pedals must not be used when
.
to
Figure 14
15
OPERATION
ON
OFF
3. Press the REVERSE CAUTION MODE button (Orange, Triangular Button). The indicator light will flash thenn remain ON while activated. See Figure 14.
4. Once activated (indicator light ON), the riding mower can be driven in reverse with the cutting blades (PTO) engaged.
5. Always look down and behind before and while backing to make sure no children are around. After resuming forward motion, press the REVERSE CAUTION MODE button to turn of f the REVERSE CAUTION MODE
The REVERSE CAUTION MODE will remain activated until:
a. The tractor is turned off or b. The operator leaves the seat.
Driving On Slopes
Refer to the SLOPE GAUGE on page 8 to help determine slopes where you may operate the riding mower safely.
WARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-⁄ feet every 10 feet). The riding mower could overturn and cause serious injury.
Mow across slopes, not up and down.
Exercise extreme caution when changing direction on slopes.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Do not turn on slopes unless necessary; then turn slowly uphill and use extra care while turning. Turning up a slope greatly increases the chance of a rollover.
Avoid stopping when driving up a slope. If it is necessary to stop while driving up a slope, star t up smoothly and carefully to reduce the possibility of flipping the riding mower over backward.
For best results it is recommended that the f irst two laps be cut with the discharge thrown towards the center. After the first two laps, reverse the direction to throw the discharge to the outside for the balance of cutting. This will give a better appearance to the lawn.
Do NOT attempt to mow heavy brush and weeds or extremely tall grass. Your riding mower is designed to mow lawns, NOT clear brush.
Keep the blades sharp and replace the blades when worn.
Manual Lift Lever
To raise or lower the cutting deck, move the lift lever to the left, then place it in the notch best suited for your application.
Engaging the PTO
Engaging the PTO transfers power to the cutting deck or other (separately available) attachments. To engage the PTO:
1. Move the throttle to the FAST position.
2. Pull the PTO/Blade Engage knob outward into the engaged (ON) position. See Figure 15.
Mowing
WARNING
To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
The following information will be helpful when using the cutting deck with your riding mower.
WARNING
Plan your mowing pattern to avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.
Do not mow at high ground speed, especially if a mulch kit or grass collector is installed.
Do not cut the grass too short. Short grass is prone to weed growth and yellows quickly in dry weather.
Always operate the riding mower with the throttle in the FAST while mowing.
position
Figure 15
NOTE: Always operate the riding mower with the throttle lever in the FAST position for the most efficient use of the cutting deck or other (separately available) attachments.
16
SERVICE AND MAINTENANCE
MAINTENANCE SCHEDULE
WARNING
Before performing any type of maintenance/service, disengage all controls and stop the engine. Wait until all moving parts have come to a complete stop. Disconnec t spark plug wire and ground it against the engine to prevent unintended starting. Always wear safety glasses during operation or while performing any adjustments or repairs.
Interval Item Service Service Log
Each use 1. Engine Cooling Fans
2. Engine Oil
3. Air Filter
4. Transmission Cooling Slots After first 5 hours 1. Engine Oil 1. Chan ge (break-in period). Every 10 hours 1. Battery terminals
2. Lubrication points
3. Blades
4. Tires
5. Intake Screen
6. Deck Every 25 hours 1. Deck wheels
2. Deck level/pitch
3. Deck spindles
4. Front Castings
5. Caster Wheel
6. Wheel Spindles Every 50 hours 1. Belts and pulleys
2. Engine Oil
3. Oil Filter
4. Air Filter
5. Fuel Filter Every 100 hours 1. Hardware
2. Spark plug condition/gap Every season/Before storage 1. Engine Cooling Fans
2. Battery terminals
3. Lubrication points
4. Blades
5. Tires
6. Front wheels
7. Deck
8. Deck wheels
9. Deck level/pitch
10. Deck spindles
11. Spark plug condition/gap
12. Engine Oil
13. Oil Filter
14. Caster Wheels
15. Wheels Spindles
16. Under Floorboard Miscellaneous 1. Valve lashing * 2. Check and adjust *
1. Check/Clean
2. Check
3. Check
4. Clean
1. Clean
2. Grease
3. Check/Sharpen/Replace as needed
4. Check
5. Check and Clean as needed
6. Check/Clean
1. Inspect and lube
2. Check
3. Lube
4. Grease
5. Lube
6. Lube
1. Check for damage and wear
2. Change
3. Replace
4. Clean or change
5. Replace
1. Check
2. Check
1. Check/Clean
2. Clean
3. Grease
4. Check/Sharpen/Replace as needed
5. Check
6. Lube
7. Check/Clean
8. Inspect and lube
9. Check
10. Lube
11. Check
12. Change (Refer to Engine Maintenance on
13. Replace
14. Lube
15. Lube
16. Check and Clean
Follow the maintenance schedule given below. This chart describes ser vice guidelines only. Use the Service Log column to keep track of completed maintenance task s. To
schedule service from Sears Parts & Repair, call 1-888-331-4569.
See the Engine Operator’s Manual packed with the riding mower for detailed instructions on how to perform many of the following maintenance items.
Page 19 and the Engine Operator’s Manual)
17
* -- Have this item performed by a Sears or other qualified service dealer
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