Craftsman 21914 - 12 in. Drill Press Operator's manual

Page 1
RATOR'S MANUAL
12 in. DRILL P
Model No.
315.219140
_1_ WARNING: To reduce the risk of injury, the
user must read and understand the operator's manual before using this product.
Craftsman Consumer Hetptine: 1-800-932-3188
983000-830 01-08-07 (REV:05)
Save this manual for future reference
Page 2
[] Warranty ............................................................................................................................................................................ 2
[] Introduction ....................................................................................................................................................................... 2
[] General Safety Rules ..................................................................................................................................................... 3-4
[] Specific Safety Rules ......................................................................................................................................................... 5
[] Symbols ......................................................................................................................................................................... 6-7
[] Electrical ............................................................................................................................................................................ 8
[] Glossary of Terms .............................................................................................................................................................. 9
[] Features ..................................................................................................................................................................... 10-11
[] Tools Needed ................................................................................................................................................................. 11
[] Loose Parts .................................................................................................................................................................... 12
[] Assembly ................................................................................................................................................................... 13-17
[] Operation ................................................................................................................................................................... 18-21
[] Adjustments .............................................................................................................................................................. 21-22
[] Maintenance ................................................................................................................................................................... 23
[] Exploded View ........................................................................................................................................................... 24-25
[] Parts Ordering/Service ...................................................................................................................................... Back Page
ONE-YEAR FULL WARRANTY ON CRAFTSMAN TOOL
If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase, CALL 1-800-4-MY-HOME ® TO ARRANGE FOR FREE REPAIR (or replacement if repair proves impossible). This warranty
does not include expendable parts such as lamps, batteries, bits, or blades. If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.
Page 3
,_ WARNING: Read and understand all instruc-
tions. Failure to follow all instructions listed below,
may result in electric shock, fire and/or serious personal injury.
READ ALL (NSTRUCTIONS
[] KNOW YOUR POWER TOOL. Read the operator's
manual carefully. Learn the applications and limitations as well as the specific potential hazards related to this
tool.
[] GUARD AGAINST ELECTRICAL SHOCK BY
PREVENTING BODY CONTACT WITH GROUNDED
SURFACES. For example: pipes, radiators, ranges, refrigerator enclosures.
[] KEEP GUARDS IN PLACE and in good working order.
[] REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
[] KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents. DO NOT leave tools or
pieces of wood on the tool while it is in operation.
[] DO NOT USE IN DANGEROUS ENVIRONMENTS.
Do not use power tools in damp or wet locations or expose to rain. Keep the work area well lit.
[] KEEP CH(LDREN AND V(SITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance
from work area. Do not let visitors contact tool or
extension cord while operating.
[] MAKE WORKSHOP CH(LDPROOF with padlocks,
master switches, or by removing starter keys.
[] DON'T FORCE THE TOOL. it will do the job better and
safer at the feed rate for which it was designed.
[] USE THE R(GHT TOOL. Do not force the tool or at-
tachment to do a job for which it was not designed.
[] USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 is recommended
for an extension cord 50 feet or less in length, if in
doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
[] DRESS PROPERLY. Do not wear loose clothing,
gloves, neckties, or jewelry that can get caught and draw you into moving parts. Rubber gloves and non- skid footwear are recommended when working out- doors. Also wear protective hair covering to contain long hair.
[] ALWAYS WEAR SAFETY GLASSES W(TH SIDE
SHIELDS. Everyday eyeglasses have only impact- resistant lenses, they are NOT safety glasses.
[] SECURE WORK. Use clamps or a vise to hold work
when practical, it is safer than using your hand and frees both hands to operate the tool.
[] DO NOT OVERREACH. Keep proper footing and
balance at all times.
[] MA(NTA(N TOOLS W(TH CARE. Keep tools sharp
and clean for better and safer performance. Follow instructions for lubricating and changing accessories.
[] D(SOONNEOT TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected from
power source.
[] AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in any tool.
[] USE RECOMMENDED ACCESSOR(ES. Consult the
operator's manual for recommended accessories. The use of improper accessories may result in injury.
[] NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped or if the cutting tool is unintentionally contacted.
[] CHECK DAMAGED PARTS. Before further use of
the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate
properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.
[] USE THE RIGHT DIRECTION OF FEED. Feed work
into a blade, cutter, or sanding spindle against the direction or rotation of the blade, cutter, or sanding spindle only.
[] NEVER LEAVE TOOL RUNN(NG UNATTENDED.
TURN THE POWER OFF. Don't leave tool until it
comes to a complete stop.
[] PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
[] PROTECT YOUR HEAR(NG. Wear hearing protection
during extended periods of operation.
[] DO NOT ABUSE CORD. Never carry tool by the cord
or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.
[] USE OUTDOOR EXTENSION CORDS. When tool is
used outdoors, use only extension cords with approved ground connection that are intended for use outdoors
and so marked.
[] STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate tool when you are tired. Do not rush.
Page 4
[] DONOTUSETOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an authorized service center.
[] ALWAYS TURN SWITCH OFF before disconnecting it
to avoid accidental starting.
[] NEVER USE iN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
[] iNSPECT TOOL CORDS PERiODiCALLY. If damaged,
have repaired by a qualified service technician at an authorized service facility. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment- grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Repair or replace a damaged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade.
[] iNSPECT EXTENSION CORDS PERiODiCALLY and
replace if damaged.
[] GROUND ALL TOOLS. If tool is equipped with three-
prong plug, it should be plugged into a three-hole electrical receptacle.
[] USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire
extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug.
[] KEEP TOOL DRY, CLEAN, AND FREE FROM OiL
AND GREASE. Always use a clean cloth when clean- ing. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool.
[] NEVER START A TOOL WHEN ANY ROTATING
COMPONENT iS iN CONTACT WiTH THE WORKPIECE.
[] DO NOT OPERATE A TOOL WHILE UNDER THE
iNFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDiCATiON.
[] WHEN SERViCiNG use only identical replacement
parts. Use of any other parts may create a hazard or cause product damage.
[] USE ONLY RECOMMENDED ACCESSORIES listed in
this manual or addendums. Use of accessories that are
not listed may cause the risk of personal injury. Instruc- tions for safe use of accessories are included with the
accessory.
Page 5
[] KEEPBiTSCLEANANDSHARP.Sharpbitsminimize
stalling.Dirtyanddullbitsmaycausemisalignmentof
thematerialandpossibleoperatorinjury.
[] KEEPHANDSAWAYFROMWORKAREA.Keep
handsawayfromthe bit. Restrainanylooseclothing, jewelry,longhair,etc.,thatmaybecomeentangledin thebit.
[] ALWAYSCLAMPWORKPIECEANDBRACE
AGAINSTCOLUMNTOPREVENTROTATION.Never
useyourhandto holdtheobjectwhiledrilling.
[] USE RECOMMENDED SPEED FOR DRILL
ACCESSORY AND WORKPIECE MATERIAL.
[] BE SURE DRILL BiT OR CUTTING TOOL iS
SECURELY LOCKED iN THE CHUCK,
[] BE SURE CHUCK KEY iS REMOVED from the chuck
before connecting to power source or turning power
ON.
[] ADJUST THE TABLE OR DEPTH STOP TO AVOID
DRiLLiNG iNTO THE TABLE. Shut off the power,
remove the drill bit, and clean the table before leaving
machine.
[] ALWAYS ENSURE THE LASER BEAM iS AIMED AT
A SURFACE WITHOUT REFLECTIVE PROPERTIES.
Shiny reflective materials are not suitable for laser use.
[] AVOID DIRECT EYE EXPOSURE when using the laser
guide.
[] NEVER PLACE YOUR FINGERS iN A POSiTiON
WHERE THEY COULD CONTACT THE DRILL or
other cutting tool if the workpiece should unexpectedly shift.
[] NEVER PERFORM ANY OPERATION by moving the
head or table with respect to one another. Do not turn the motor switch ON or start any operation before checking that the head and table support lock handle is clamped tight to column and head and table support collars are correctly positioned.
[] BEFORE ENGAGING THE POWER SWITCH, MAKE
SURE THE BELT GUARD iS DOWN AND THE CHUCK iS iNSTALLED PROPERLY.
[] LOCK THE MOTOR SWITCH OFF WHEN LEAVING
THE DRILL PRESS. Do not perform layout, assembly, or set-up work on the table while the cutting tool is rotating, switched on, or connected to a power source.
[] iF THE POWER SUPPLY CORD iS DAMAGED, it
must be replaced only by the manufacturer or by an authorized service center to avoid risk.
[] SAVE THESE iNSTRUCTiONS. Refer to them fre-
quently and use to instruct other users. If you loan someone this tool, loan them these instructions also.
_ WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic particles.
Page 6
Someofthefollowingsymbolsmaybeusedonthistool.Pleasestudythemandlearntheirmeaning.Properinterpreta-
tionof thesesymbolswillallowyouto operatethetool betterandsafer.
SYMBOL NAME DESIGNATION/EXPLANATION
V
A
Hz
W
min
n o
[]
.../min
@
Volts
Amperes
Hertz
Watt
Minutes
Alternating Current
Direct Current
No Load Speed
Class II Construction
Per Minute
Wet Conditions Alert
Voltage
Current
Frequency (cycles per second)
Power
Time
Type of current
Type or a characteristic of current
Rotational speed, at no load
Double-insulated construction
Revolutions, strokes, surface speed, orbits etc., per minute
Do not expose to rain or use in damp locations.
0
A
®
Read The Operator's Manual
Eye Protection
Safety Alert
No Hands Symbol
Hot Surface
To reduce the risk of injury, user must read and understand
operator's manual before using this product.
Always wear safety goggles or safety glasses with side shields and,
as necessary, a full face shield when operating this product.
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in serious personal injury.
To reduce the risk of injury or damage, avoid contact with any
hot surface.
Page 7
Thefollowingsignalwordsandmeaningsareintendedto explainthe levelsof riskassociatedwiththisproduct.
SYMBOL SIGNAL MEANING
DANGER:
,_ WARNING"
CAUTION: result in minor or moderate injury.
CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in
SERVICE
Servicing requires extreme care and knowledge and should be performed only by a qualified service techni- cian. For service we suggest you return the product to your nearest SEARS PARTS AND REPAIR SERVICE CENTER for repair. When servicing, use only identical replacement parts.
_ WARNING:
Indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may
property damage.
,_ WARNING: To avoid serious personal injury, do
not attempt to use this product until you read thor-
oughly and understand completely the operator's
manual. If you do not understand the warnings and instructions in the operator's manual, do not use this product. Call the Craftsman Consumer Helpline at 1-800-932-3188 for assistance.
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
Page 8
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the mo- tor to overheat. Use the chart provided below to deter- mine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Labora- tories (UL) should be used.
**Ampere rating (on tool data plate)
_th Wire Size
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 --
**Used on 12 gauge - 20 amp circuit, NOTE: AWG = American Wire Gauge
When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters "WA" on the cord's jacket.
Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation.
_ WARNING: Keep the extension cord clear of the
A
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while
you are working with a power tool. Failure to do so can result in serious personal injury.
WARNING: Check extension cords before each
use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious
injury.
SPEED AND WIRING
The no-load speed of this tool is approximately 3,000 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor's horsepower rating. A line intend- ed only for lights cannot properly carry a power tool mo- tor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools.
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conduc- tor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conduc-
tor can result in a risk of electric shock. The conductor
with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment- grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet like the one shown in figure 1. It also has a grounding pin
like the one shown.
ELECTRICAL CON NECTtON
This tool is powered by a precision-built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only {normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the product does not operate when plugged into an outlet, double check the power supply.
GROUNDING
PiN
120V GROUNDED
OUTLET
Fig. 1
Page 9
Anti=KickbackPawls(radial arm and table saws)
A device which, when properly installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with the blade at any angle other than 90 ° to the table surface.
Chamfer A cut removing a wedge from a block so the end (or part of the end) is angled rather than at 90 °.
Compound Cut A cross cut made with both a miter and a bevel angle. Cross Cut
A cutting or shaping operation made across the grain or the width of the workpiece.
Cutter Head (planers and jointers) A rotating piece of adjustable blades. The cutter head removes material from the workpiece.
Dado Cut
A non-through cut which produces a square-sided notch or trough in the workpiece (requires a special blade).
Featherboard A device used to help control the workpiece by guiding it securely against the table or fence during any ripping operation.
FPM or SPM
Feet per minute (or strokes per minute), used in reference to blade movement.
Freehand
Performing a cut without the workpiece being guided by a fence, miter gauge, or other aids.
Gum A sticky, sap-based residue from wood products.
Heel
Alignment of the blade to the fence.
Kerr
The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut.
Kickback A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator.
Leading End
The end of the workpiece pushed into the tool first.
Miter Cut A cutting operation made with the workpiece at any angle
to the blade other than 90 °.
Non-Through Cuts
Any cutting operation where the blade does not extend
completely through the thickness of the workpiece.
Pilot Hole (drill presses) A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately.
Push Blocks and Push Sticks
Devices used to feed the workpiece through the saw
blade during cutting operations. A push stick (not a push
block) should be used for narrow ripping operations. These aids help keep the operator's hands well away from the blade.
Resaw A cutting operation to reduce the thickness of the work-
piece to make thinner pieces.
Resin
A sticky, sap-based substance that has hardened.
Revolutions Per Minute (RPM) The number of turns completed by a spinning object in
one minute.
Ripping or Rip Cut A cutting operation along the length of the workpiece.
Riving Knife/Spreader/Splitter (table saws) A metal piece, slightly thinner than the blade, which helps
keep the kerf open and also helps to prevent kickback.
Saw Blade Path The area over, under, behind, or in front of the blade. As
it applies to the workpiece, that area which will be or has
been cut by the blade.
Set
The distance that the tip of the saw blade tooth is bent (or
set) outward from the face of the blade.
Snipe {planers)
Depression made at either end of a workpiece by cutter
blades when the workpiece is not properly supported.
Through Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece.
Throw-Back
The throwing back of a workpiece usually caused by the
workpiece being dropped into the blade or being olaced
inadvertently in contact with the blade.
Workpiece or Material The item on which the operation is being done. Worktable
Surface where the workpiece rests while performing a
cutting, drilling, planing, or sanding operation.
Page 10
PRODUCTSPECIFICATIONS
Chuck...........................................................................in.
input ............................... 120 Volt, 60Hz, AC Only, 6 Amps
Motor ........................................................ 2/3 HP induction
No Load Speed .............................. 500-3,000 r/min (RPM)
Depth .......................................................................... 12 in.
WORKLIGHT
ON/OFF
SWITCH
SWITCHAND
Spindle Travel ......................................................... 3-1/4 in.
Table Size ................................................................... 10 in.
Table Movement ............................... 45 ° bevel, 360 ° swivel
Overall Height ....................................................... 37-1/2 in.
FEED
CRANK
DIGITAL
DEPTH
FEED
HANDLE
CHUCK
WORKLIGHT
ADJUSTAgLE
FENCE TAgLE
ADJUSTMENT
HANDLE
Fig. 2
10
Page 11
KNOW YOUR DRILL PRESS
See Figure 2.
The safe use of this product requires an understanding of the information on the tool and in this operator's
manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.
ADJUSTABLE FENCE
The adjustable fence has been provided to support the
material and hold the workpiece securely.
Loosen the fence screw before attempting to slide the fence. Once the desired position of the fence is deter-
mined, tighten the fence screw to secure the sliding fence.
BEVEL SCALE
The bevel scale indicates the degree the table is tilted.
CHUCK
Your drill press features a standard three-jaw type chuck with a self-ejecting chuck key, which prevents accidentally starting the drill press with the key still engaged in the chuck.
CHUCK TOOL The chuck tool is used to remove the chuck and chuck spindle.
DIGITAL DEPTH DISPLAY
Lighted numbers in the digital depth display show the depth of the bore.
FEED HANDLES AND FEED CRANK Feed handles and feed crank raise and lower the chuck
and bit during the drilling operation.
LASER ASSEMBLY
The laser assembly makes accurate drilling simple and easy.
SPINDLE SPEED
Five different spindle speeds allow you to drill a wide
variety of material including wood, plastic, and metal.
SWITCH AND SWITCH KEY To lock in the OFF position, remove the yellow switch key.
Place the key in a location inaccessible to children and
others not qualified to use the tool.
TABLE ADJUSTMENT HANDLE Turn clockwise to elevate table. Table support lock must
be released before operating crank.
TABLE ASSEMBLY
The table assembly on the drill press rotates 360 ° and
bevels up to 45° for angle drilling.
WORKMGHT
With an easy ON/OFF switch, the worklight keeps the workpiece lighted.
The following tools (not included) are needed for assembly and alignment:
MALLETOR
HAMMER
11
ADJUSTAgLEWRENCH
Fig. 3
Page 12
Thefollowingitemsareincludedwiththedrillpress:
HeadAssembly.................................................................1
ColumnAssembly.............................................................1
TableAssembly.................................................................1
Base..................................................................................1
HexKey(2.5,3,4,5, and6 mm).......................................5
HexBolts(M8)...................................................................4
FeedHandle......................................................................2
WormGear........................................................................1
TableAdjustmentHandle..................................................1
TableLockHandle.............................................................1
FeedCrank........................................................................1
HEXKEY (5) LASERASSEMBLY
FEEDCRANK
ChuckTool.........................................................................1
Chuck................................................................................1
ChuckKey.........................................................................1
AdjustableFence...............................................................1
LaserAssembly.................................................................1
MountingBoltAssembly...................................................2
Arbor..................................................................................1
HexBolt.............................................................................1
"AA"Batteries...................................................................2
Operator's Manual (not shown) ......................................... 1
FEED
CHUCKTOOL HANDLE(2)
CHUCK
CHUCK
KEY
TABLELOCK
HANDLE
HEXBOLT
t%
TABLEASSEMBLY
HEXBOLTS
(4)
ADJUSTABLE
FENCE
BASE
Fig. 4
12
Page 13
UNPACKING Thisproductrequiresassembly.
[] Carefullyremovethetoolandanyaccessoriesfromthe
box.Placeit onalevelworksurface.
NOTE:Thistoolisheavy.Toavoidbackinjury,lift with yourlegs,notyourback,andgethelpwhenneeded.
[] Inspectthetoolcarefullyto makesurenobreakageor
damageoccurredduringshipping.
[] Donotdiscardthe packingmaterialuntilyouhave
carefullyinspectedthetool,identifiedalllooseparts, andsatisfactorilyoperatedthetool.
[] If anypartsaredamagedor missing,pleasecallthe
CraftsmanConsumerHelplineat 1-800-932-3188for assistance.
ATTACHING COLUMN ASSEMBLY TO BASE
See Figure 5.
[] Place the base on a flat surface. Align screw holes in
the column assembly with screw holes in the base.
[] Place a hex bolt in each hole and tighten using an
adjustable wrench.
_ WARNING:Ifanypartsaredamagedor missing
do notoperatethistooluntilthepartsarereplaced.
Failureto heedthiswarningcouldresult inpossibleseriouspersonalinjury.
_lb, WARNING: Do not attempt to modify this tool or
create accessories not recommended for use with
this tool. Any such alteration or modification is
misuse and could result in a hazardous condition leading to possible serious personal injury.
,_, WARNING: Do not connect to power supply until
assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury.
COLUMN
ASSEMBLY
HEX BOLT
BASE
13
Fig. 5
Page 14
iNSTALLINGTABLEASSEMBLY
See Figures 6 - 8.
[] Loosen the set screw in the column collar. Remove the
column collar and gear rack from the column and set aside.
[] Locate the worm gear and feed the D-shaft through the
slot in the table support.
[] Install table adjustment handle over the end of the
D-shaft so that the flat side of the shaft aligns with the set screw. Tighten the set screw using the hex key.
[] Feed the gear rack through the slot in the table as-
sembly so that the teeth are facing out and the longer smooth end faces up. The worm gear should engage
the gear rack.
[] Using both hands, slide the entire table assembly and
gear rack onto the column until the bottom of the gear rack is positioned in the base collar and against the column.
[] Slide the column collar, bevel-side down, over the col-
umn until the beveled side engages the beveled end of
the gear rack. Tighten the set screw in the collar using the hex key. Do not overtighten.
NOTE: You should be able to move the table from side
to side.
[] Locate the table lock handle. Insert it into the threaded
hole at the rear of the table assembly and tighten by hand.
COLUMN
COLLAR__--_1 _ SET
i SCREWS
D
TABLE
ADJUSTMENT
HANDLE
GEAR RACK
TABLEASSEMBLY
Fig. 7
SLOT
TABLE
-._. LOCK
HANDLE
THREADED
HOLE
Fig. 6
/
Fig. 8
14
Page 15
INSTALLING CHUCK, HEAD ASSEMBLY, AND FEED HANDLES
See Figures 9 - 11.
NOTE: Move the table out of the way before beginning installation.
[] Position the head assembly onto the column with the
chuck positioned over the table.
NOTE: The head assembly is heavy. Get help when needed.
[] Slide the head assembly down as far as it will go. Align
the head assembly with the base then tighten the two
head set screws with the hex key.
[] Attach the two feed handles by screwing them into the
threaded holes in the hub.
[] Secure crank in place using the hex bolt and hex key
provided.
[] Position chuck on arbor. Chuck should be fully opened
to avoid damaging jaws.
[] Using a piece of scrap wood to protect the chuck,
firmly tap the chuck into place using a mallet or ham-
mer.
[] Fit the arbor into the spindle shaft turning it to the right
until it slips into place. Using a piece of scrap wood to protect the chuck, firmly tap the chuck into place using a mallet or hammer.
NOTE: Wipe the surfaces of the arbor and spindle shaft with a clean, dry cloth before assembly to remove excess grease. Do not use a chemical cleaning agent.
FEED
CRANK
HUB
FEED
HANDLE
Fig. 10
HEAD
ASSEMBLY
HEAD
ASSEMBLY
I
I
SCRAP WOOD
MALLET
Fig. 9
Fig. 11
15
Page 16
INSTALLING THE BATTERIES AND LASER
ASSEMBLY
See Figure 12.
To install batteries:
[] Lift the battery cover up and remove.
[] Install two AA batteries according to polarity indicators
inside the battery compartment.
To install laser assembly:
[] Loosen the hex bolt from the laser assembly.
[] Slide the laser assembly over the chuck and onto the
quill.
[] Secure in place by retightening the hex bolt.
CHECKiNG/ADJUSTING LASER ALIGNMENT
See Figures 12- 13.
Check the laser alignment to ensure the intersection of
the laser lines is precisely at the spot where the drill bit
meets the workpiece. If it is not, the laser lines should be
adjusted using the laser adjustment knob located on the
opposite sides of the head assembly.
[] Turn the ON/OFF switch to the off position.
[] Mark an "X" on a piece of scrap wood.
[] Insert a small drill bit into the chuck and align its tip to
the intersection of the lines of the "X".
[] Secure the board to the table.
[] Turn on the laser and verify the laser lines align with the
"X" on the workpiece.
[] If the laser lines do not align, loosen the screws with
a hex key and rotate the laser adjustment knobs until
the lines meet in the center of the "X". Retighten the
screws to secure.
LASER
ASSEMBLY
UILL
HEX BOLT
SCREW
LASER
ADJUSTMENT
KNOB
Fig. 12
_ WARNING: Use of controls or adjustments or
performance of procedures other than those
specified in this manual could result in hazardous
radiation exposure.
;ERRADiATIOH-
AVOIDDIRECTEYEEXPOSURE
"MAXIMUMOUTPUT:<2.StoW
WAVELENGTH:635-650nm
CJassJJJaAVOID EXPOSURE-
.... ]Laser radiation en
Ifremt, saport.re
ON/OFF
SWITCH
LASER
ADJUSTMENT
SCREW
Fig. 13
16
Page 17
MOUNTINGTHE DRILLPRESS
See Figure 14.
If the drill press is to be used in a permanent location,
secure it to a workbench or other stable surface.
If the drill press is to be used as a portable tool, fasten
it permanently to a mounting board that can easily be
clamped to a workbench or other stable surface. The
mounting board should be of sufficient size to avoid
tipping while drill press is in use. Any good grade plywood
or chipboard with a 3/4 in. thickness is recommended.
[] Mark holes on surface where drill press is to be
mounted using holes in drill press base as a template
for hole pattern.
[] Drill holes through mounting surface.
[] Place drill press on mounting surface, aligning holes in
the base with holes drilled in the mounting surface.
[] Insert bolts and flat washers then tighten securely with
flat washers, lock washers, and hex nuts.
If lag bolts are used, make sure they are long enough
to go through holes in drill press base and material the
drill press is being mounted to. If machine bolts are used, make sure bolts are long enough to go through holes in drill press, the material being mounted to, and
the lock washers and hex nuts.
NOTE: All bolts should be inserted from the top. Install
the lock washers and hex nuts from the underside of the workbench.
Once the drill press is securely mounted on a sturdy
surface, perform the following:
[] Check for vibration when the motor is switched ON.
[] Adjust and retighten the mounting hardware as
necessary.
[] Check the table assembly to assure smooth movement
up and down the column.
[] Check to assure that the spindle shaft moves smoothly.
INSTALLING THE ADJUSTABLE FENCE
See Figure 15.
The adjustable fence provides a stop for holding work-
piece firmly in place. To install:
[] Loosen and remove the fence screws, washers, and
wing nuts from the adjustable fence.
[] Align the slots in the fence over the slots in the table.
[] Secure the fence to the table using the screws, wash-
ers, and wing nuts.
NOTE: Loosen the wing nut on the fence bracket and
slide the bracket left or right as needed to properly brace
the workpiece.
FENCE
FLAT
WASHER
ADJUSTABLE
FENCE
FENCE
BRACKET
WING
NUT
FLAT
OCKWASHER
HEX NUT
Fig. 14
WiNG
NUT
17
Fig. 15
Page 18
dl_ WARNING:Donotallowfamiliaritywithtoolsto
make you careless. Remember that a careless frac-
tion of a second is sufficient to inflict serious injury.
,_ WARNING: Always wear safety goggles or safety
glasses with side shields when operating power A tools. Failure to do so could result in objects being thrown into your eyes resulting in possible serious
injury.
_, WARNING: Do not use any attachments or acces-
sories not recommended by the manufacturer of this tool. The use of attachments or accessories not
recommended can result in serious personal injury.
APPLiCATiONS
You may use this tool for the purposes listed below:
[] Drilling in wood
[] Drilling in ceramics, plastics, fiberglass, and laminates
[] Drilling in metals
POWER SWWCH
See Figure 16.
The drill press is equipped with a power switch that has a built-in locking feature. This feature is intended to prevent unauthorized and possible hazardous use by children and
others.
To turn the drill press on:
[] With the switch key inserted into the switch, lift the
switch to turn ON ( I ).
To turn the drill press off:
[] With the switch key inserted into the switch, push the
switch down to turn OFF ( O ).
To lock the drill press:
[] Place the switch in the OFF ( O ) position.
[] Remove the switch key from the switch and store in a
secure location.
A
WARNING: Always remove the switch key when the tool is not in use and keep it in a safe place. In the event of a power failure, turn the switch OFF (O) and remove the key. This action will prevent the tool from accidentally starting when power returns.
WARNING: Always make sure the workpiece is not in contact with the bit before operating the switch to start the tool. Failure to heed this warning may cause the workpiece to be kicked back toward the operator and result in serious personal injury.
J
8Wl
ON
SWITCH
KEY
REMOVED
SWITCH
0
18
Fig. 16
Page 19
TABLEROTATION
See Figure 17.
The table can be rotated out of the way when drilling large objects. [] Loosen the table lock handle.
[] Rotate the table to the desired position.
[] Retighten the table lock handle.
SELF-EJECTING CHUCK KEY
See Figure 18.
The self-ejecting chuck key ensures the chuck key is removed from the chuck before the drill press is turned
On.
In order to loosen or tighten the chuck using the chuck key, push the key into the key hole located on the chuck. Rotate the key clockwise to tighten the chuck or counter- clockwise to loosen the chuck.
_, WARNING: Use only the self-ejecting chuck key
provided. Always remove chuck key. Failure to heed this warning could result in serious personal injury.
TABLE
LOCK
HANDLE
Fig. 17
iNSTALLiNG AND REMOVING BITS
See Figure 19.
[] Unplug the drill press.
[] Open or close the chuck jaws to a point where the
opening is slightly larger than the bit size you intend to
use.
[] Insert drill bit into the chuck the full length of the jaws.
_ WARNING: Do not insert drill bit into chuck jaws
and tighten as shown in figure 19. This could cause
drill bit to be thrown from the drill press, resulting in
possible serious personal injury or damage to the
chuck.
[] Tighten chuck jaws securely using chuck key provided.
Do not use a wrench to tighten or loosen chuck jaws.
[] Remove chuck key.
[] To remove the drill bit, reverse the steps listed above.
DRiLLiNG
See Figures 20 - 21.
NOTE: Before beginning any drilling operation, position the worklight for maximum lighting of the workpiece.
Using a C-clamp or similar clamping device, secure the workpiece to the work table. To protect the surface of
the workpiece, use a piece of scrap between the clamp
and the workpiece.
D Select the proper drill bit based on the hole size
desired. For large holes, drill a pilot hole first, using a smaller diameter bit.
D Set table assembly to desired height. If desired, set
feed shaft at desired spindle depth.
CHUCK
KEY
KEYHOLE
Fig. 18
WRONG
Fig. 19
19
Page 20
I] Makesuretheworktableisfreeofalllooseobjects
andthatthebit isnotincontactwiththeworkpiece.
I] Plugelectricalcordintopowersupplyandturnswitch
ON.Makesurespindlerotatesfreely.
I] Slowlylowerdrillbitintoworkpiece.Donotforcethe
bit,letthedrillpressdothework.
I] Oncethe holeis completed,raisethespring-loaded
feedshaftto itsnormalposition.Thiswillautomatically
raisethechuckandbit.
DRILLING TIPS
If the hole is large, it's a good idea to drill a smaller pilot hole before drilling the final one. Your hole will be more accurately positioned, rounder, and the bits will last longer.
If the hole is deeper than it is wide, back off occasionally to clear the chips. When drilling metal also use a coolant.
As you increase the drill size, you may need to reduce the spindle speed. See speed chart on page 22.
If drilling a through hole, place a scrap piece of wood between the table and the workpiece. This step will mean a neater exit hole and protect the table surface.
USING THE LASER
With the laser turned on, the red "X" indicates the exact spot where the drill bit will enter the workpiece.
If this is not the desired location, do not begin drilling until the workpiece has been moved to the proper position as indicated by the "X" on the workpiece.
LIMITING THE DRILLING DEPTH
See Figure 21.
To adjust the drilling depth when you need to drill a number of holes to exactly the same depth: [] Loosen the lock knob.
[] Rotate depth gauge to the desired setting. [] Retighten the lock knob securely.
SETTING THE DRILLING DEPTH USING THE DIGITAL DEPTH DISPLAY
See Figure 22.
Place the switch in the OFF ( O ) position.
I] Using a C-clamp or similar clamping device, secure the
workpiece to the work table. To protect the surface of
the workpiece, use a piece of scrap between the clamp
and the workpiece.
I] Select the proper drill bit based on the hole size
desired. For large holes, drill a pilot hole first, using a smaller diameter bit. Insert and tighten the drill bit in
the chuck.
I] Set table assembly to desired height. I] Turn on the digital depth display by pressing the
ON/OFF button.
I] Press the in./mm button until the desired unit of mea-
surement is set.
WOBKLIGHT
C-CLAMP
GAUGE
DEPTH__-(_
FEEDSHAFT
Fig. 20
KNOB
LOCK
Fig. 21
2O
Page 21
WiththetoolintheOFF( O) position,lowerthedrill
bitbyturningthefeedhandlesuntilthedrillbittouches
theworkpiece.Holdin thispositionandpressthe zero
resetbutton. NOTE:Thissetsthedepthto zeroatthesurfaceof the
workpiece.
D Removetheworkpiecethenincreasethe depthof the
drillbit (pastzero)untilthedesireddepthis displayed. Holdinthispositionandlockthedepthusingthelock knobto limitdrillingdepth.
D UsingaC-clampor similarclampingdevice,reposition
theworkpieceto theworktable.
D Turnonthetoolanddrillto thedesireddepth.
_ WARNING: Before performing any adjustment,
make sure the tool is unplugged from the power supply. Failure to heed this warning could result in serious personal injury.
ADJUSTING TABLE HEIGHT
See Figure 23.
[] Hold the table with one hand and loosen the table lock
handle.
[] Rotate the table adjustment handle clockwise to raise
the table.
[] Rotate the table adjustment handle counterclockwise
to lower the table.
[] Position the table to the desired height and retighten
the table lock handle.
ADJUSTING TABLE BEVEL
See Figure 24.
The drill press is equipped with a tilting table that allows you to drill angled holes. The table can be tilted left or right, from 0° to 45 ° after the pin has been removed. To remove the pin, turn the hex nut clockwise until the pin can be lifted away from the housing. To tilt the table:
[] Loosen the large hex bolt located underneath the table.
[] Use the bevel scale to tilt the table to the desired angle.
[] Retighten the hex bolt securely.
DIGITAL
DEPTH
ON/OFF
BUTTON
in./mm
BUTTON
ZERORESET
BUTTON
Fig. 22
TABLE
ADJUSTMENT
HANDLE
TABLELOCK
HANDLE
Fig. 23
BEVEL SCALE
HE× BOLT
21
PiN
Fig. 24
Page 22
CHANGINGSPEEDS
See Figure 25.
The spindle speed is determined by the location of the belt on the pulleys inside the head assembly. The speed chart located on the cover inside the head assembly shows the recommended speed and pulley configuration for each drilling operation.
To change the pulley configuration:
[] Lift head assembly cover from front to open.
[] Loosen the tension knob.
[] Remove the drive belt.
[] Reposition the belt according to the speed chart.
[] Retighten the tension knob.
SPINDLE DRIVE MOTOR
PULLEY BELT PULLEY
TENSION
KNOB
Fig. 25
22
Page 23
_k WARNING:Whenservicing,useonlyidenticalre-
placementparts.Useofanyotherpartsmaycreate
ahazardorcauseproductdamage.
_IL WARNING:Alwayswearsafetygogglesorsafety
glasseswithsideshieldsduringpowertooloperation
orwhenblowingdust.Ifoperationis dusty,alsowear
adustmask.
,_ WARNING: To prevent accidental starting that
could cause possible serious personal injury, turn off the tool, remove the switch key, and unplug the drill
press before performing any maintenance or adjust-
ment.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
,_ WARNING: Do not at any time let brake fluids,
gasoline, petroleum-based products, penetrating
oils, etc., come in contact with plastic parts. Chemi-
cals can damage, weaken or destroy plastic which
may result in serious personal injury.
HEAD ASSEMBLY AND MOTOR HOUSING
Frequently blow out any dust that may accumulate inside the head assembly and/or motor housing.
PULLEYS
See Figure 26.
Should you feel an unusually high level of vibration, the pulleys may not be tightly secured on the motor and/or
spindle shafts. To make sure the pulleys are properly seat- ed and tight, locate the set screw on each of the pulleys. Tighten each set screw with the hex key.
GEAR RACK
Periodically grease the worm gear and gear rack in order to keep the vertical movement smooth and to help prolong the life of the drill press.
PULLEY
SETSCREW
After using the drill press, clean it completely and lubri- cate all sliding and moving parts. Apply a light coat of automotive-type paste wax to the table and column to help keep the surfaces clean.
LUBRICATION
[] Lower spindle to maximum depth exposing the arbor.
Oil moderately once every three months.
[] Oil the column lightly every two months.
[] If turning becomes difficult, grease gear rack lightly.
The ball bearings in the tool are permanently lubricated.
MOTOR/ELECTRICAL
The induction motor is easy to maintain but must be kept clean. Do not allow water, oil, or sawdust to accumulate on or in it. The sealed bearings are permanently lubricated and need no further attention.
Fig. 26
BATTERIES
Check the laser batteries regularly to avoid deterioration. Remove the batteries if you will not be using the laser for an extended time.
23
Page 24
CRAFTSMAN DRILL PRESS- MODEL NO. 219140 _
20
Key PaN
No. Number
1 089140301146
2 089140301001
3 089140301002
4 089140301145 5 089140301004
6 089140301005
7 089140301012
8 089140301010 9 089140301009
10 089140301008
11 089140301011 12 089140301106
13 089140301102 14 089140301107
15 089140301101 16 089140301168 17 089140301098
18 089140301097
19 089140301096
20 089140301095
21 089140301089
22 089140301088
23 089140301094
24 089140301087
25 089140301086
Description Qty.
Logo Label ....................................... 1
Cover ................................................ 1
Cover Button .................................... 1
Speed Label ..................................... 1
No. Number
26 089140301085
27 089140301099 28 089140301150 29 089140301021
Drive Belt .......................................... 1
Key Part
Motor Pulley ..................................... 1
*Set Screw (M6 X 10 mm) .................. 1
* External Lock Washer ...................... 4
*Hex Nut (M4) .................................... 4
*Screw (M4 X 10 mm, Pan Hd.) ........ 8
Cover Hinge ..................................... 2
*Screw (M4 X 6 mm, Pan Hd.) ........... 2
Tension Knob ................................... 1
Cover Latch ...................................... 1
Roll Pin (D6 X 16 mm) ...................... 2
Rivets ............................................... 8
*Screw (M8 X 15 mm,
Hex Socket Cap Hd.) ....................... 1
Pin (D6 x 12 mm) .............................. 1
Feed Crank ....................................... 1
Knob Assembly ................................ 1
Knob ................................................. 2
Feed Handle ..................................... 2
Hub ................................................... 1
Depth Gauge .................................... 1
Depth Lock Screw ............................ 1
30 089140301100
31 089140301083
32 089140301084
33 089140301067
34 089140301152
35 089140301162
36 089140301042
37 089140301043
38 089140301044
39 089140301165
40 089140301031
41 089140301030
42 089140301029 43 089140301167 44 089140301147
45 089140301013 46 089140301014 47 089140301003
48 089140301169 49 089140301170 50 089140301907
* Standard Hardware Item - Ma Be Purchased Locall
24
22
21
Description Qty.
Shaft Pinion ...................................... 1
Roll Pin (D5 x 16 ram) ....................... 1
Warning Label .................................. 1
*Screw (M8 x 8 ram,
Hex Socket Hd.) ............................... 3
Roll Pin ............................................. 1
Threaded Pin .................................... 1
* Hex Nut (MS) .................................... 1
Arbor ................................................ 1
Chuck .............................................. 1
Laser Assembly ................................ 1
*Screw (M4.2 x 16 ram) ..................... 4
Switch Key ....................................... 1
Switch (HY18) ................................... 1
Head Assembly ................................ 1
*Screw (M4 x 10 mm
Hex Socket Cap Hd.) ....................... 1
*Hex Nut (1/2 in.) ............................... 2
*Washer (M12) ................................... 1
Handle Recoil Assembly .................. 1
Data Label ........................................ 1
Spindle Pulley .................................. 1
Special Pulley Nut ............................ 1
*Screw (M4.2 x 16 ram, Pan Hd.) ...... 1
Fraction Label .................................. 1
Sleeve ............................................... 1
Worklight Label ................................ 1
Page 25
CRAFTSMAN DRILL PRESS- MODEL NO. 219140
32
_--=- 28
.._---- 27
"=_'--'- 25
20 19
23
29
3O
,_ 33 35
I
34
36 38
37
13 12
f4
Key Part No. Humber Description Qty.
1 089140301092
2 089140301093 3 089140301090
4 089140301091
5 089140301142 6 089140301139 7 089140301138
8 089140301084
9 089140301141
10 089140301140
11 089140301136
12 089140301135
13 089140301134 14 089140301133
15 089140301132 16 089140301131
17 089140301130 18 089140301128
19 089140301153
Set Screw (M6 x 10 mm) ............... 2
Column Collar ................................ 1
Column .......................................... 1
Gear Rack ...................................... 1
Base Collar .................................... 1
*Washer (M8.4 x M16 x 1.6t) ........... 2
* Lock Washer (D8) .......................... 2
*Hex Nut (M8) ................................. 2
Base .............................................. 1
* Mounting Bolt
(M8 x 125 mm, Hex Hd.) ................. 2
* Bolt (M8 x 25 mm, Hex Hd.) ......... 4
Gear ............................................... 1
Gear Shaft ..................................... 1
Bevel Scale .................................... 1
*Screw (M2 x 5 mm) ........................ 2
Threaded Pin ................................. 1
* Hex Nut (1/4-20) ............................ 1
*Wing Nut (M8) ................................ 2
Chuck Key (1/2 in.) ........................ 1
* Standard Hardware item - May Be Purchased Locally
Key Part No. Humber Description Qty.
20 089140301154 21 089140301120
22 089140301129
23 089140301127
24 089140301155 25 089140301156 26 089140301157
27 089140301158
28 089140301159 29 089140301125
30 089140301124
31 089140301126 32 089140301121
33 089140301123 34 089140301122 35 089140301119 36 089140301118
37 089140301117 38 089140301116
983000830
25
Chuck Tool ..................................... 1
*Washer (M9 x M28 x 3t) ................. 4
Hex Bolt ......................................... 1
Table ............................................. 1
*Hex Key 2.5 mm ............................ 1
*Hex Key 3 mm ............................... 1
*Hex Key 4 mm ............................... 1
*Hex Key5 mm ............................... 1
*Hex Key 6 mm ............................... 1
*Screw (M6 x 16 mm) ...................... 1
Fence Bracket ............................... 1
Adjustable Fence ........................... 1
Fence Screw .................................. 2
*Washer (D6) ................................... 1
*Wing Nut (M6) ................................ 1
Table Lock Handle ......................... 1
Support .......................................... 1
Worm Gear .................................... 1
Table Adjustment Handle .............. 1
Operator's Manual
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