Craftsman 183172521 Owner’s Manual

Owner's Manual

CRAFTSMAN®

ALL-IN-ONE CUTTING TOOL

Model No.

183.172521

183172520003

Important Safety Notice

® ®

IA WARNINGI

Always have one hand firmly placed on the tool body while

operating. Never operate the tool by holding only the tool

handle,

CAUTION:

Before using this Cutting Tool, read this manual and follow all its Safety Rules

and Operating Instructions.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA

Part. No. 183172520003 Rev. 3 06/27/02

• Safety Instructions

• Accessories

• Assembly

• Operation

• Maintenance

• Parts List

• Espanol

SECTION PAGE

Warranty ........................................ 2

Product Specifications ...................... 2

Power Tool Safety ............................ 3

Cutting Tool Safety ........................... 4

Electrical Requirements & Safety ........ 5

Accessories .................................... 6

SECTION PAGE

Carton Contents .............................. 6, 7

Know Your Cutting Tool .................... 8

Assembly & Operation ...................... 9 - 18

Maintenance ................................... 18

Repair Parts ................................... 19 - 25

Parts & Service Availability ................ 26

FULL ONE YEAR WARRANTY

tf this Cutting Tool fails due to a defect in materialor workmanshipwithinone year of date of purchase,Searswillat itsoptionrepairorreplaceitfree of charge.

Return this Cutting Tool to a Sears Service Center for repair, or to place of purchase for replacement.

Thiswarrantygivesyou specificlegal rights,and youmay also have otherrightswhichmay vary from statetostate.

Sears, Roebuckand Co., Dept.817 WA, HoffmanEstates,IL60179

IAWARNINGI

Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints ,, Crystalline silica from bricks, cement and other masonry products

• Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your expos,

to these chemicals, work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles.

Motor Rating ...................... 120V, 60Hz, AC Motor Horsepower ...... 314HP (Maximum Developed)

Amperes ........................... 5.0 Amperes Weight ..................... 1.7 kg

2 Speeds (no load) .............. 20000 & 30000 RPM

IJk WARNINGI

To avoid electrical hazards, fire hazards or damage to the cutting tool, use proper circuit protection.

This cutting tool is wired at the factory for 110-t20 Volt operation. It must be connected to a 110-120 Volt / 15 Ampere time delay fuse or curcuit breaker. To avoid shock or fire, replace power cord immediately if it is worn,

or damaged in any way.

Before using your cutting tool, it is critical that you read and understand these safety rules. Failure to follow th_ rules could result in serious injury to you or damage to the cutting tool.

IA WARNINGI

Before using your cutting tool, it is critical that you read and understand these safety rules.

Failure to follow these rules could result in serious injury to you or damage to the cutting tool.

Good safety practices are a combination of common sense, staying alert and understanding how to use your

power tool. To avoid mistakes that could cause sedous injury, do not plug in your cutting tool until you have read and understood the following safety rules:

1. READ and become familiar with thisentire Owner's

Manual. LEARN the toors applications, limitations and possible hazards.

IA WARNINGI

Look for this symbol that identifies important safely precautions. It means CAUTION! BECOME ALERTI

YOUR SAFETY IS INVOLVED!

KEEP GUARDS IN PLACE and inworking order. 19.

DO NOT USE IN A DANGEROUS ENVIRONMENT

such as damp orwet locations or exposure to rain.

Keep work area well lighted.

DO NOT use power tools in the presence of

flammable liquidsor gases.

KEEP WORK AREA CLEAN. Cluttered areas and workbenches invite accidents.

7. KEEP CHILDREN AWAY. All visitors should be kept

at a safe distance from the work area.

8. DO NOT FORCE THE TOOL. It will do the job better

and safer at the rate for which it was designed.

9. USE THE RIGHT TOOL. Do not force the tool or attachment to do a job for which it is not designed.

10. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets or other

jewelry that may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.

11. WEAR A FACE MASK OR DUST MASK, Sawing,

cutting, drilling and sanding operations produce

hazardous dust.

12. DISCONNECT TOOLS FROM THE POWER

SOURCE before servicing and when changing accessories such as blades, bits, cutters, etc.

13. REDUCE THE RISK OF UNINTENTIONAL

STARTING. Make sure the switch is in the "OFF" position before plugging into the power source.

14. USE ONLY RECOMMENDED ACCESSORIES. Consult the Owner's Manual for recommended

accessories. The use of improper accessories may cause injury to you or damage to the tool.

15.

REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and

adjusting wrenches are removed from the tool before turning "ON".

16.

NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER "OFF". Do not leave the tool

before it comes to a complete stop.

17.

NEVER STAND ON TOOL. Serious injurycould occur if the tool is tipped or if the cutting tool is

unintentionally contacted.

18.

DO NOT OVER REACH. Keep proper footing and balance at all times.

MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for most efficient and safest performance,

Follow instructions for lubricating and changing

accessories.

20.

CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged

should be carefully checked to ensure itwill operate properly and perform its intended function. Check for

alignment of moving parts, binding of moving parts, mounting and any other conditions that may affect its safe operation. A guard or other part that is damaged

should be properly repaired or replaced.

21.

MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys.

22.

DO NOT operate the tool if you are under the

influence of any drugs, alcohol or medication that

could impair your ability to use the tool safely.

23.

USE DUST COLLECTION SYSTEM wherever

possible. Dust generated from certain materials can be hazardous to your health and in some cases, a fire hazard. Always operate the power tool in a well ventilated area with adequate dust removal.

24. ALWAYS WEAR EYE PROTECTION. Any power tool

ANSI safety standard Z87.1. Everyday glasses have

only impact resistant lenses. They ARE NOT safety glasses. Safety goggles are available at Sears,

can throw foreign objects into

your eyes which could cause permanent eye damage.

ALWAYS wear safety goggles (not glasses) that comply with

IAWARNINGI

Glasses or goggles not in compliance with ANSI

Z87,1 could cause serious injury when they break.

SAVE THESE INSTRUCTIONS FOR REFERENCE

IA WARNINGn

For your safety, do not plug in your cutting tool or try to use any accessory until it is completely assembled and installed according to these instructions, and until you have read and understood this Owner's

Manual,

Failure to follow these safety rules will result in risk of

serious injury.

1. WEAR EYE PROTECTION. This high speed tool will throw particles from the workpiece during operation. Make sure safety glasses have side shields.

2. USE FACE OR DUST MASK along with safety goggles if cutting or routing operation isdusty. Make

sure work area is well ventilated.

USE HEARING PROTECTION, particularly during extended periods of operation.

NEVER USE DULL OR DAMAGED BITS. Damaged bits can break without warning. Dull bits may overload

the motor, cut slowly and are difficult to control. They

will also overheat and possibly break.

ALWAYS MAKE SURE THE WORKPIECE IS FREE OF NAILS AND OTHER FOREIGN OBJECTS. If the

bit strikes a nail it will jump sideways and possibly break.

6. DO NOT USE THIS TOOL FOR DRILLING HOLES. it is NOT intended to be used as a drill.

ALLOW CLEARANCE UNDER WORKPIECE for bit to travel. Never place workpiece on hard surfaces

such as concrete etc. The bit may jump or break when contacting a surface other than the one being cut.

ALWAYS SET THE DEPTH GUIDE TO THE APPROPRIATE DEPTH. Use tool with the depth

guide fiat against the work surface for better control of the tool.

9. NEVER USE THE TOOL WITHOUT THE SOLE PLATE, PRECISION HANDLE OR ROUTER BASE

attached and appropriately adjusted.

10. ALWAYS CLAMP WORKPIECE TO HOLD IT

STEADY WHEN CUTTING. This will free both hands for operating the tool.

11.

NEVER HOLD THE WORKPIECE IN ONE HAND while operating the tool with the other hand.

12.

NEVER PLACE HANDS IN THE PATH OF THE CU'I-rER AND UNDER THE WORKPIECE.

13.

NEVER START THE TOOL WHEN THE BIT IS TOUCHING THE WORKPIECE. The bit may catch

the workpiece causing loss of control.

14.

ALWAYS HOLD THE TOOL WITH TWO HANDS DURING START-UP AND OPERATION. When

starting, motor torque will cause the tool to twist.

15.

TURN OFF ALL CIRCUIT BREAKERS AND REMOVE ALL FUSES in the work area when cuttir into walls or blind areas.

16.

ALWAYS HOLD THE TOOL BY THE INSULATED GRIPPING SURFACES ON THE BODY OF THE TOOL where there is any possibility of the cutting b contacting hidden electrical wires or the cord of the tool. Contact with "live"wireswill make exposed me parts of the tool "live"causing an electrical shock to the operator.

17.

WHEN CUTTING DRYWALL ELECTRICAL OUTLI OPENINGS using the outlet as a guide, always cut

a counter clockwise direction. The natural tendency the tool to pull to the left will cause a "hugging" actk

toward the outlet box, resulting in a neater cut.

18.

NEVER LAY THE TOOL DOWN UNTIL THE CUTTING BIT COMES TO A COMPLETE STOP. [

spinning bit can come in contact with the surface ar pull it out of your control.

19.

NEVER TOUCH THE CUTTING BIT IMMEDIATEL" AFTER USE. The bit will be too hot to be handled

bare hands and will burn your fingers. ALWAYs RE-TIGHTEN COLLET AND ALL

20.

ADJUSTMENTS before starting the tool after a cutt bit or accessory has been changed. Loose bits and adjustments can cause unexpected shifting of the tc

resulting in loss of control and injury from the bit or cutting tool being thrown

SAVE THESEINSTRUCTIONS FOR REFERENCE

This cutting tool is double insulated to protect you from electrical shock.

IA WARNING I

Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit into a polarized outlet only one way. If the plug does not fit fully into the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not alter the plug in any

way. Double insulation eliminates the need for the three wire grounded power cord and grounded power supply

system.

Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an

increased risk of electric shock if your body is grounded.

Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric shock.

Do not abuse the cord. Never usa the cord to carry the tool or pull the plug from the outlet. Keep cord away

from heat, oil, sharp edges and moving parts. Replace damaged cords immediately. Damaged cords

increase the risk of electric shock.

When operating a power tool outdoors, use an outdoor extension cord marked "W-A" or "W". These cords are rated for outdoor use and reduce the risk of

electric shock.

IAWARNINGI

Always make sure the receptacle is polarized. If you are not sure, have a qualified electrician check the

receptacle.

[e'llJliJ]=l!l_l=l[,..'] ;[e]:t I:}:,(li:l_!.'][e]_[l_[e]:|il_DleJlJ:] ! i I__lJ i;| I It] _

Make sure your extension cord is In good condition. When using an extension card, be sure to use one heavy

enough to carry the current the tool will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to use according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number the heavier the

cord.

Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord

or have it repaired by a qualified electrician before using it.

Protect your extension cord from sharp objects, excessive heat and damp or wet areas.

Use a separate electrical circuit for your power tools.

This circuit must not be less than 14 gauge wire and should be protected with either a 15 Ampere time delay fuse or circuit breaker. Before connecting the power tool to

the power source, make sure the switch is in the OFF position and the power source isthe same as indicated on

the nameplate. Running at lower voltage will damage the motor.

IAWARNINGI

Repair or replace damaged or worn extension cords immediately.

Select the appropriate extension cord gauge and length using the chart below.

MINIMUM GAUGE (AWG) EXTENSION CORDS

Ampere Rating Total length infeet

More Than More Than 25' 50' 100' 150'

0 6 18 16 16 14 6 10 18 16 14 12

10 p 12 16 16 14 12 12 16 14 12 NotApplicable

(120 Volt use only)

Not

IAWARNINGI

Keep the extension cord clear of the working area. Position the cord so it will not get caught on the workpiece, tools or any other obstructions while you are working with the power tool.

AVAILABLEACCESSORIES

UNPACKING AND CHECKING CARTON CONTENTS

IA WARNINGJ

Use only accessories recommended for this cutting tool. Follow instructions that accompany accessories. Use of improper accessories may cause injury to the

operator or damage to the cutting tool.

Visit your Sears Hardware Department or see the Sears

Power and Hand Tool Catalog for an assortment of accessories recommended for use with this cutting tool:

• Flex Drive

• Rip Guide

• 1/8"Cutting Bits

• 1/8"Hobby Rotary Tool Accessories >. Cutters

> Polishers

Sanders Grinders

• Most ¼" Shank Router Bits

IA WARNINGI

Use only accessories designed for this cutting tool to avoid severe injury or tool damage.

Do not use any accessory unless you have completely read the instructions or Owner's Manual for that

accessory.

[,_, WARNING]

If any part is missing or damaged, do not plug the cutting tool into the power source until the missing damaged part is replaced and assembly is complet,

Carefully unpack the cutting tool and all its components Compare against the "Cutting Tool Components" chart below.

NOTE: See Page 7 for illustration of components.

I_, WARNING I

To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly volatile solvents to clean the cutting toot.

CUTTING TOOL COMPONENTS

KEY _ DESCRIPTION

B Precision Handle with Sole Plate 11

icu oo,

i i

I I 1/8" Collet Sleeve I 1

J I 1/4" Collet Sleeve 1 K Lateral Style Drywall Cutter I 1

L Wood / Past c / F berg ass Cutter 1

NOTE: The two most commonly used cutters are included with this tool (items K & L). It is important

that you usa the correct cutter to ensure the most

efficient cutting action.

• Use cutter "K" with the coarser spiral for cuttin

drywall.

• Use the general purpose cutter "L" with the fin_

spiral for cutting materials such as wood, plasti and fiberglass.

Inside Carrying Case

Freehand Sole Plate Attachment Circle Cutter Attachment

Circle Cutter Installation Adapter Plunge Router Base Attachment

Carryin 9 Case Collet Wrench

Collet Wrench Holder

Front Lid Storage Compartment

-K

Motor

Housing

Motor

Housing

MounUng

Bracket

Quick Adjus_ng

Lever

Locking

Knob

Motor

Housing

_! Precision

Lockin

Lever

Sole _

Plate

Knob

Handle

Cutting

Circle

Lockinl

Knob

Router

Base

Motor Housing

Quick

Lever

Moungng

Inse_

Mounting

Bracket

Disc

Depth Stop

Rod

Height

Adjus_ng Knobs

Plunge Action

Tu_et

Bevel

Adjusting

Lock

IA WARNINGI

Remove the plug from the power source before assembly, changing accessories or cutters and making adjustments. This safety action will help prevent accidental starting of the tool which could result in serious injury.

ON / OFF & SPEED CONTROL SWITCHES

This cutting tool is equipped with a sliding ON / OFF switch (1) located on the side of the tool and a speed control switch (2) located on top of the tool (see Fig. 1).

Fig. 1

1. To turn the tool ON, slide the switch (1) up.

2, To turn the tool OFF, slide the switch down.

3. To set speed to high speed, slide speed control switch (2) away from the ON / OFF switch.

4. To set the speed control switch to low speed, slide the speed control switch (2) toward the ON / OFF switch.

INSTALLING CUTTING BITS

I,A WARNING I

Cutting bit and router bit cutting surfaces are

extremely sharp. Handle with caution.

To insert a cutting bit, use the collet wrench which is in the wrench holder attached to the power cord.

Depress the shaft locking button (1) and rotate the

collet lock nut (2) clockwise with the other hand until the locking button drops into place, preventing the shaft from turning (see Fig. 2).

While continuing to hold the shaft locking button IN, use the collet wrench (3) to turn the collet nut counter

clockwise. Loosen the collet nut two or three turns.

3. Remove bit if one is already installed in the tool.

INSTALLING CUTTING BITS - Cont'd

Insert new cutting bit (4) into the collet.

I,A WARNING I

Insertthebitallthe way intothecolletand then pullitback between 1/16"and 11s",This createsan airspace between the motor shaftand the bitto

help prevent overheating the bit.

Before tightening the collet on the bit, make sure the flutes (spiral portion) of the bit are completely

visible outside the collet. Clamping the collet on the bit flutes will result in broken bits and possible injury.

When bit is properly placed in the collet, depress the shaft locking button and turn the collet nut clockwise

by hand as far as possible.

6. Securely tighten collet nut using the wrench.

3 2

Fig. 2

WORK LIGHTS

The motor LInit has two built-in work lights (5) (see Fig. 2). These work lights automatically light up when the motor switch is turned ON. Patterns or drawings in the - immediate vicinity of the bit will be illuminated for better visibility and improved cutting accuracy.

SELECT APPROPRIATE MOTOR SPEED

Selecting the appropriate motor speed will ensure smoother, more efficient cutting action. Choose LOW speed for grinding, cutting plastics, polishing and when using wire or bristle brushes. Choose HIGH speed when cutting wood, using cut-off wheels and to reduce "chatter" that may develop when cutting some materials at LOW speed.

CHANGING COLLET INSERT

The cutting bits for this tool are locked into place with a collet nut (1) and collet (see Fig. 3). The tool is assembled

at the factory with NO collet installed. Both the 118"and ¼" collets can be found in the carrying case front lid storage compartment. The 1/8" collet (2) is used for holding hobby

tool accessory bits. The ¼" collet (3) is supplied for holding SMALL router bits with a ¼" shank.

INSTALLING FREEHAND SOLE PLATE - cont'd

Slide freehand sole plate mounting bracket (1) on" the bottom of motor housing (2) until the slot in th bracket (3) lines up with the shaft locking button / the motor housing, NOTE: The mounting bracket must be pushed on the motor housing as far as it will go.

Lock the sole plate to the motor housing by snapr the quick locking lever (5) firmly against the mote housing.

4 2 1

Fig. 3

To change from one collet s_e to the other:

1. Remove bitfrom the tool.

2. Continue turning the collet nut counter clockwise until it can be removed from the motor shaft (4).

3. Pull the collet out of the motor shaft and replace it with

the other one. NOTE: Each collet is the same on both ends, so either end can be inserted into the motor shaft.

4. Re-install the collet nut and slightly tighten it by hand.

5. Install the new bit as outlined in INSTALLING CUTTING BITS on Page 9.

NOTE: Tightening the collet nut without a bit in the collet will cause the collet hole to become smaller and make

installing bits difficult. When storing the tool with no bit installed, leave collet nut loose,

INSTALLING FREEHAND SOLE PLATE

The freehand sole plate is designed for basic freehand cutting with the cutting bit. It is ideally suited for cutting

electrical outlet holes in dr/wall.

IA WARNINGI

Do NOT use the freehand sole plate with router bits. Limited control with this accessory could cause you

to loose control and inc_ase the chance of serious injury.

ADJUSTING FREEHAND SOLE PLATE

Adjust freehand sole plate depth by loosening th, depth gauge locking knob (6) and rotating the

adjusting knob (7) to move the sole plate in or eL required (see Fig. 5). NOTE: Set the depth gauge so the cutting bit

protrudes beyond the sole plate 1/8"more than tt_ thickness of the material being cut. For example you are cutting s/s" drywall, the bit should protru¢

beyond the sole plate.

Securely tighten depth gauge knob.

Before starting to cut you should re-check bit der

Make sure sole plate is at right angles to the bi!

securely tightened. Re-check the collet to make -

the bit is securely fastened.

L--1

Fig. 4

Fig. 5

IAWA"NINGI

Have you read "POWER TOOL SAFETY", "cu'n'ING TOOL SAFETY" and "ELECTRICAL

SAFETY" on pages 3, 4 and 5 of this Manual? If not, please do it now before you operate this

cutting tool. Your safety depends on itl

Every time you use the cutting tool you should verify the following:

1. Cutting tool cord is not damaged.

2. Bit is correct type for the material being cut.

3. Bit is sharp, in good condition, properly installed and securely tightened.

4. Safety glasses and dust mask are being worn.

Failure to adhere to these safety rules can greatly

increase your chances of injury.

PRACTICE CUTS USING FREEHAND SOLE PLATE

Before attempting to work on an actual project, take the time to make a few practice cuts with your cutting tool

Use some scraps of material that are the same material as used in your actual project.

1. Draw a pattern similar to your first project on a scrap

piece of material.

2. Install freehand sole plate as shown in Fig. 4.

3. Install cutting bit in the collet as shown in Fig. 2.

4. Adjust depth of freehand sole plate as shown in Fig. 5.

Rest the edge of the sole plate on the workpiece with the bit at an angle of about 45= (see Fig. 6). NOTE: DO NOT let the bit contact the workpiece until switch is turned ON and the tool is up to full speed.

I_ WARNING I

Before turningthetoolswitch ON, make sure you hold the toolfirmlywith both hands, Starting

torque willcause the toolto twist,

Fig. 6

PRACTICE CUTS USING FREEHAND SOLE PLATE

6. Set the speed control switch to the appropriate speed.

7. Turn the switch ON.

When the motor is up to full speed, slowly tip the tool to an upright position, letting the bit cut into the workpiece (see Fig. 7). Once the tool has reached the upright position and the bit has cut through the

workpiece, slowly move the tool in a clockwise

direction using slow steady pressure to make the cut. NOTE: Except for cutting around outlet boxes in

drywall, always cut in a clockwise direction.

When cut is complete, turn the tool OFF, wait until it comes to a complete stop and remove it from the

workpiece.

Fig. 7

I_, DANGER I Do not attempt cutting around outlet boxes in drywall

until:

1. All electricity in the vicinity of electric wires has been disconnected by either turning the breaker

OFF or removing the fuses.

2. You have read the instructions on the following page entitled "CUTTING OUTLET OPENINGS IN

DRYWALL".

CUTTING TIP,S

The rotating cutting action of the bitwill cause a slight pull to the left when cutting. Natural variations in the structure of wood will cause the bit to "wander'. This tendency will

be magnified when applying too muchpressure to the bit. Slower cutting gives you better control. Excessive pressure or fast cutting will increase bit temperature and

shorten the life of the bit.

When cutting a hole in a vertical surface, avoid ending the cut at the bottom of the hole. Always start and end the cut at the "top" so the cut-out part will not drop onto the rotating bit. Always turn the tool OFF before removing it

from the workpiece.

CUTTING OUTLET OPENINGS IN DRYWALL

IA DANGER I

Do not attempt to use this tool to make out-outs

around any fixture or opening which has live electrical wires or on any wall which may have electrical wiring

behind it. If a live wire is contacted, the bit could

conduct the electric current to the tool, creating an electrocution hazard for the operator. Turn OFF

breakers or remove fuses to disconnect the electric

circuit in the area of work, Always hold the tool by its

insulated housing when working in areas where there is a possibility of contacting electric wires. Always

wear eye protection when operating this tool.

Before installing drywall, push the electrical wires to the back of the box as far as possible so they will not be cut by the bit when cutting the opening,

Before fastening the drywall sheet over the electrical box, mark the sheet as close as possible to the center of the box opening. Mark should be on the side of the drywall facing you.

When fastening the drywall in place, do not plaee nails or screws closer than 12" from the box. This will

prevent the drywall from becoming deformed under pressure.

Insert cutting bit and install freehand sole plate as outlined on Pages 9 & 10 of this Owner's Manual. Adjust depth of cut so the bit will protrude 1/8"beyond the thickness of the drywall.

Hold the tool firmly with both hands and turn it ON. Plunge the bit through the drywall at the mark indicating the center of the box. See Fig. 8 for cutting pattern.

cu'n'ING OUTLET OPENINGS IN DRYWALL - con_'

Move the bit slowly to the right until you feel and the bit contacting the inside of the box.

Pull the bit out far enough to slip it over the edge the box. Once the bit is outside the box, push it b_ to full depth beside the outside edge of the box.

Move the tool upward while applying slight pressL

toward the center of the box. When you feel the b reach the top right hand corner of the box, move t tool to the teft while applying slight pressure

downward toward the center of the box,

Continue moving the tool around the box in a cou, clockwise direction while maintaining slight pressu

toward the center of the box. When the box cut-o_ complete. Turn the tool OFF and remove it from t,_

cut-out.

10.

Completed electrical box cut-out will be accuratel_

neatly cut (see Fig. 9).

Fig. 8

Fig. 9

NOTE: Always move the cutting bit in a counter

clockwise direction around the outlet box. The natura tendency of the cutting bit to move to the left will mak_

easier to cut close to the box.

•"lr_g.l =15"

INSTALLING PRECISION HANDLE

The precision handle is designed for use when precision control over the tool movement is desired. The

comfortable handle can be used with either the right or left hand.

Slide precision handle mounting bracket (1) onto the

bottom of motor housing (2) until the slot under the handle (3) lines up with the shaft locking button (4) in the motor housing (see Fig. 10).

NOTES:

a) The mounting bracket must be pushed onto the motor housing as far as it will go.

b) The shaft locking button (5) can now be activated by your thumb while holding on to the precision

handle

Lock the precision handle to the motor housing by snapping the quick locking lever (6) firmly against the motor housing.

6 4

Fig. 10

ADJUSTING FREEHAND SOLE PLATE

Adjust precision handle sole plate depth by loosening

the depth gauge locking knob (7) and rotating the adjusting knob (8) to move the sole plate (9) in or out as required (see Fig. 11).

NOTE: Set the depth gauge so the cutting bit protrudes beyond the sole plate 1/8"more than the thickness of the material being cut. For example, if you are cutting 3/4" pine, the bit should protrude 7/8" beyond the sole plate.

Securely tighten depth gauge knob.

Before starting to cut you should re-check bit depth, make sure sole plate is at right angles to the bit and securely tightened. Re-check the coltet to make sure the bit is securely fastened.

ADJUSTING FREEHAND SOLE PLATE - Cont'd

9 v 8

Fig. 11

INSTALLING CIRCLE CUTTER

The circle cutter accessory is ideal for precision cutting of

circles. This cimle cutter can be attached to either the freehand sole plate or the precision handle sole plate. For

purposes of illustration, the circle cutter is shown with the

freehand sole plate,

Install freehand sole plate on the tool as illustrated on Page 10 of this Owner's Manual.

Insert the externally threaded circle cutter mounting

insert (1) into the bottom of the sole plate (2) (see Fig. 12).

NOTE: Make sure the molded "D" in the mounting insert is inserted into the matching "D" in the sole

plate.

Place circle cutter mounting hole (3) over the externally threaded circle cutter mounting insert. NOTE: Make sure pointed pivot pin (4) is pointing away from the tool.

Screw the internally threaded circle cutter mounting disc (6) onto the externally threaded circle cutter mounting insert and hand tighten.

NOTE: Do not over tighten the circle cutter mounting

plastic parts. Hand tighten only.

Adjust the circle cutting radius by loosening pivot point

knob (5), sliding it to the correct circle radius and re-

tightening in the desired location.

NOTE: Check circle cutter radius setting by measuring

from the pivot point to the outside of the cutting bit.

-2

"_"3

Fig. 12

I I ll:ll!llltlli/l_ III

CIRCLE CURER OPERATION

[_ WARNING]

Unplug the tool from the power source before changing accessories, changing bite and making

adjustments.

Before turning the tool ON, check to make sure bit and all accessory fasteners are securely tightened.

1. Mark the center of the circle you wish to cut on the workpiece and drill a 6 mm or isle4" pilot hole.

2. Adjust cutting bit depth to lie" longer than the thickness of the material being cut (see Fig. 5).

3. Adjust the circle cutting radius by loosening pivot point knob, sliding it to the correct circle radius and re-

tightening in the desired location. NOTE: Check circle cutter radius setting by measuring

from the pivot point to the outside of the spiral bit.

Rest the edge of the sole plate on the workpi_ce with

the bit at an angle of about 45 °.(see Fig. 13). Insert the circle cutter pivot point-into the pilot hole ddlled at

the center of the circle. NOTE: DO NOT let the bit contact the workpiece

before switch is turned ON and the tool is up to full speed.

CIRCLE CUTTER OPERATION - cont'd

5. Turn the switch ON.

When the motor is up to full speed, slowly1 and circle cutter assembly to an upright pc

letting the bit cut into the workpiece (see F careful to keep the pivot point located at tt" the circle to be cut. Once the tool has reac

upright position and the bit has cut througt workpiece, slowly move the tool in a clock direction using slow steady pressure to ms Continue to cut the circle, keeping the tool rotating around the circle cutter pivot point

When cut is complete, turn the tool OFF, v

comes to a complete stop and remove it fr workpiece.

Fig. 14

Fig, 13

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The router accessory converts your cutting tool intoa small hobby plunge router that is capable of handling

sman ¼" shank router bits as well as the spiral cutting bit. The tilting base is ideal for bevel cutting. The plunge

feature allows you to pro-set up to three different cutting depths.

[,_ WARNING I Unplug the tool from the power source before

changing accessories, changing bits and making adjustments.

Before turning the tool ON, check to make sure the bit

and all accessory fasteners are securely tightened.

ROUTER ACCESSORY INSTALLATION

Remove any accessory already installedon the tool.

Slide router accessory mounting bracket (1) onto the bottom of motor housing (2) until the mounting hole (3)

lines up with the hole in the mounting bracket (see Fig.

15).

NOTE: The raised hole in the mounting bracket will slide over the motor shaft locking button.

Re-insert accessory locking knob (4) into the motor housing and securely tighten.

SETTING ROUTER DEPTH FOR SINGLE DEPTH ONLY

Depth of cuttingis controlled by slidingthe router base up and down on the guide rods and lockingit in place.

Raise plunge router depth stop rod by turningthe lower depth stop lock nut (1) counter clockwise until it

is positioned at the bottom of the depth stop rod (2) (see Fig. 16). Push depth stop quick release button (3)

and raise the depth stop rod to its maximum height and then release the button.

Rotate plunge action turret (4) untilthe shortest stop screw is under the depth stop rod (2).

Loosen both height adjusting knobs (5) by turning them counter clockwise.

NOTE: Only loosen height adjusting knobs enough to release the tension on the guide rods (6).

Slide router base (7) up or down to obtain the desired depth of cut.

Re-tighten both height adjusting knobs when the desired cut depth is reached.

Fig. 15

Fig. 16

SETrlNG PLUNGEDEPTH

Up to three different plunge depths can be pre-set by using the depth stop rod and plunge action turret. This provides for quick changes between depth settings.

1. Turn lower depth stop lock nut (1) to the bottom of depth stop rod and upper depth stop lock nut (2) to

the top of depth stop rod (3) (see Fig. 17),

2. Push depth stop quick release button (4) and raise the depth stop rod to its maximum height and then

release the button,

3. Rotate plunge action turret (5) until the shortest stop screw is under the depth stop rod.

SETTINGPLUNGEDEPTH-cont'd

Loosen both height adjusting knobs (6) by tuming them counter clockwise.

NOTE: Only loosen height adjusting knobs enough to release the tension on the guide rods (7).

Slide router base (8) up or down to obtain the desired depth of cut.

Re-tighten height adjusting knobs when the desired cut depth is reached.

Push the depth stop quick release button and lower depth stop rod until it contacts the turret stop screw

(9). After releasing the quick release button, finer adjustments can be made by tuming the depth stop

rod.

Lock both lhe lower (1) and upper (2) depth stop lock nuts against the router body to lock the depth stop rod

in place. NOTE: Do not use pliers to tighten lock nuts. T_um

lock nuts by hand only.

Lock shortest turret stop screw by tightening lock nut

(10). NOTE: Do not over tighten lock nut.

10. Loosen both height adjusting knobs just enough to allow rouler to freely slide up and down on the guide rods.

11. Two additional depths can be pre-set in a similar way setting the other two turret stop screws to the desired

depth.

NOTE: To select pre-set plunge depth, simply rotate

the turret until the correct turret stop screw is aligned under the depth stop rod.

SETTING ROUTER BASE BEVEL

Bevel cutting with the cutting bit can be done with the router base tilted to the desired angle.

I. Loosen both bevel adjusting locks (1) by pulling th_

outward from the router base (2) (see Fig. 18).

Tilt router base to the desired angle. NOTE: There are detents for locking the router ba_

at O°, 15°, 300and 45 °. These are the four most common angles for bevel cutting.

3. Lock both bevel adjusting locks by pushing them firmly back into positionagainst the router base.

4. Check bevel angle between router base and router to ensure they are at correct angle.

Check router depth of cut and re-set the depth if required.

NOTE: Depth of cut will usually have to be increas,

after tilting the router base for bevel cutting.

'"2

Fig. 18

Fig. 17

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