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Owner's Manual
rRRFTSMAN®
ALL-IN-ONE
CUTTING TOOL
Model No.
183,172520
Important Safety Notice
[& WARNING I
Always have one hand firmly
placed on the tool body while
operating, Never operate the
tool by holding only the tool
handle.
CAUTION:
Before using this Cutting
Tool, read this manual and
follow all its Safety Rules
and Operating
Instructions.
®
• Safety Instructions
• Accessories
• Assembly
• Operation
• _aintenance
• Parts List
• Espanol
Seam, Roebuck and Co., Hoffman Estates, IL 60179 USA
Part. No. 183172520001 Rev. 1 04/29102
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SECTION PAGE
Warranty ..... 2
ProductSpec_lcations 2
PowerTool Safety . .. 3
CuttmgToolSafety ...... 4
ElectricalRequirements& Safety 5
Accessooes 6
SECTION PAGE
Carton Contents 6, 7
Know Your Cutting Tool ..... 8
Assembly & Operation 9 - 18
Mamtenance .... 18
Repatr Parts .. 19 - 25
Parts &Servtce Avaiiabtl_ .... 26
FULL ONE YEAR WARRANTY
If this Cutting Tool fails due to a defect in material or workmanship within one year of date of
purchase, Sears will at its option repair or replace tt free of charge.
Return this Cutting Tool to a Sears Service Center for repair, or to place of purchase for
replacement.
This warranty gives you specific legal rights,and you may also have other rightswhich may vary
from state to state.
Seam, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179
IA WARNINGI
Some dust created by power sanding, sawing, grinding, drilling andother construction activities contains
chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals ere:
• Lead from lead-based paints
• Crystalline silica from bricks, cement and other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures vadsa, depending on how often you do this type of work. To reduceyour exposur_
to these chemicals, work ina well ventilated area and work with approved safety equipment such as these dust
masks that are specially designed to filter out microscopic particles.
Motor Rating...................... 120V, 60Hz, AC
Amperes................ 5 0 Amperes
2 Speeds (noload)..... 20000 & 30000 RPM
Motor Horsepower ..... 3/4HP (Maximum Developed)
Weight ................. 1.7 kg
IA WARNINGI
To avoid electrical hazards, fire hazards or damage to the cutting tool, usa proper circuit protection.
This cutting tool Is wired st the factory for 1t0-t20 Volt operation. It must be connected to a t10-120 Volt115
Ampere Ume delay fuse of ourcult breaker. To avoid shock or fire, replace power cord Immedistaly ff It Is worn, cu
or damaged In any way.
Before using your cuffing tool, it Is critical that you reed and understand these safety rules. Failure to follow these
rules could result in serious Injury to you or damage to the cutting tool.
2
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IA WARNING I
Before using your cutting tool, it is critical that you read and understand these safety rules.
Failure to follow these rules could result in serious injury to you or damage to the cutting tool.
15
Good safety practices are a combination of common
sense, staying alert and understanding how to use your
power tool To avoid mistakes that could cause senous
inJury,do not plug in your cutting tool until you have read
and understood the following safety rules:
1 READ and become famikar with this entire Owner's
Manual LEARN the tool's applications, hmttahons and
possible hazards.
2 I& WARNINGI
Lookforthtssymbolthat identtfies importantsafety
precautionsIt means CAUTIONI BECOME ALERT!
YOUR SAFETY IS INVOLVED!
REMOVE ADJUSTING KEYS AND WRENCHES
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool before
turning "ON"
16
NEVER LEAVE TOOL RUNNING UNAI"rENDED.
TURN THE POWER "OFF" Do not leave the tool
before it comes to a complete stop
17.
NEVER STAND ON TOOL Serious injury could occur
if the tool is tipped or if the cutting tool ts
unintenhonally contacted
18
DO NOT OVER REACH Keep properfoohngand
balanceat all times
3
KEEP GUARDS IN PLACE and in workingorder
4.
DO NOT USE IN A DANGEROUS ENVIRONMENT
such as damp or wet locations or exposure to ram
Keep work area well lighted
5
DO NOT usa power tools m the presence of
flammable hquJdsor gases.
6
KEEP WORK AREA CLEAN Clutteredareas and
workbenchesmwteacozdents
7.
KEEP CHILDREN AWAY All visitorsshouldbe kept
at a safe d_stancefromthe workarea
8.
DO NOT FORCE THE TOOL Itwill do thejob better
and saferat the ratefor whichitwas desHgned
9
USE THE RIGHT TOOL. Do not forcethe toolor
attachmentto do a job for whichit is notdesigned
10. WEAR PROPER APPAREL. DO NOT wear loose
clothing,gloves,neckttes,nngs,braceletsor other
jewelrythat maygetcaughtin movingparts Non-skp
footwearis recommendedWear protectivehatr
coveringtocontainlonghair.
11. WEAR A FACE MASK OR DUST MASK. Sawing,
cutting,dnllingand sandingoperationsproduce
hazardousdust
12. DISCONNECT TOOLS FROM THE POWER
SOURCE before servicing and when changing
accessones such as blades, bits, cutters, etc
13 REDUCE THE RISK OF UNINTENTIONAL
STARTING Make sure the switch is _nthe "OFF"
position before plugging into the power source
14 USE ONLY RECOMMENDED ACCESSORIES
ConsulttheOwner's Manualfor recommended
accesaones The use of=mproperaccessonesmay
causeinJuryto youor damage to the tool.
19
MAINTAIN TOOLS WITH CARE Keep tools sharp
and clean for most effioient and safest performance
Follow mstruchons for lubricating and changing
accessories
20.
CHECK FOR DAMAGED PARTS Before further use
of the tool, a guard or other part that is damaged
should be carefully checked to ensure it wdl operate
properly and perform its intended function Check for
alignment of mowng paris, binding of moving parts,
mounting and any other condihons that may affect its
safe operation. A guard or other part that Is damaged
should be properly repaired or replaced
21 MAKE WORKSHOP CHILD PROOF wdhpadlocks,
masterswitchesor by remowngstarterkeys
22. DO NOT operate the tool if you are under the
influence of any drugs, alcohol or medicehon that
could impair your ability to usa the tool safely
23 USE DUST COLLECTION SYSTEM wherever
posstble Dustgeneratedfrom certain materialscan
be hazardousto yourhealthand in somecases,a fire
hazard Alwaysoperate the powertool=na well
ventilatedareawith adequate dustremoval.
24. ALWAYS WEAR EYE PROTECTION Any power tool
your eyes which could cause
permanent eye damage.
can throw foreign objects into
ALWAYS wear safety goggles
(not glasses) that comply with
ANSI safety standard Z87 1 Everyday glasses have
only =mpact res=stant lenses They ARE NOT safety
glasses Safety goggles are available at Sears.
iA WARNINGI
Glasses or goggles not in compliance with ANSI
Z87.1 could cause serious injury when they break.
SAVE THESE INSTRUCTIONS FOR REFERENCE
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For your safety, do not plug in your cutting tool or try
to use any accessory until It Is completely assembled
and installed according to these instructions, and
until you have read and understood this Owner's
Manual.
11. NEVER HOLD THE WORKPIECE IN ONE HAND
whale operating the tool wnth the other hand
12 NEVER PLACE HANDS iN THE PATH OF THE
CUTTER AND UNDER THE WORKPIECE.
Failure to follow these safety rules will result in risk of
serious injury.
1 WEAR EYE PROTECTION This hnghspeed tool wnll
throw particles from the workpnece during operatnon
Make sure safety glasses have sfde shields
2 USE FACE OR DUST MASK along wtth safety
goggles If cutting or reutmg operatnon nsdusty Make
sure work area _swell venhlatad
3 USE HEARING PROTECTION, particularly dunng
extended periods of operahon
4
NEVER USE DULL OR DAMAGED BITS Damaged
bits can break without warning Dull bits may ovedoad
the motor, cut slowly and are difficult to control They
will also overheat and possrbly break
5 ALWAYS MAKE SURE THE WORKPIECE IS FREE
OF NAILS AND OTHER FOREIGN OBJECTS Ifthe
butstrikesa nailit wnlljumpsudewaysand possibly
break
6 DO NOT USE THIS TOOL FOR DRILLING HOLES
It usNOT intended to be used as a droll
7 ALLOW CLEARANCE UNDER WORKPIECE for bit
to travel Never placeworkpnecaon hardsurfaces
suchas concreteetc The bitmay jump or breakwhen
contactinga surfaceotherthan the one beingcut
ALWAYS SET THE DEPTH GUIDE TO THE
APPROPRIATE DEPTH Use tool wnththe depth
guide fiat agaunst the work surface for better control of
the tool
9 NEVER USE THE TOOL WITHOUT THE SOLE
PLATE, PRECISION HANDLE OR ROUTER BASE
attachedand apprepnatelyadjusted
10 ALWAYS CLAMP WORKPIECE TO HOLD IT
STEADY WHEN CUTTING Thts wnllfree both hands
for oberatnngthe tool
13 NEVER START THE TOOL WHEN THE BIT IS
TOUCHING THE WORKPIECE. The butmay catch
the workpaece causing loss of control.
14 ALWAYS HOLD THE TOOL WITH TWO HANDS
DURING START-UP AND OPERATION When
starting, motor torque w=llcause the tool to twist
15 TURN OFF ALL CIRCUIT BREAKERS AND
REMOVE ALL FUSES =nthe work area when cutting
untowalls or blind areas
16 ALWAYS HOLD THE TOOL BY THE INSULATED
GRIPPING SURFACES ON THE BODY OF THE
TOOL where there usany possnbnhtyof the cutting but
contacting hidden electrncalworesor the cord of the
tool Contact wth "live"wureswill make exposed meta
parts of the tool "lave"causing an electrical shock to
the operator.
17 WHEN CUTTING DRYWALL ELECTRICAL OUTLET
OPENINGS usnngthe outlet as a guile, always cut =n
a counter clockwise darectlon.The natural tendency o_
the tool to pull to the left wdl cause a "huggnng"acbon
toward the outlet box, resulting =na nearer cut.
18 NEVER LAY THE TOOL DOWN UNTIL THE
CUTrING BIT COMES TO A COMPLETE STOP A
spnnnmgbit can come m contactwiththe surfaceand
pullItout of yourcontrol
19 NEVER TOUCH THE CUTTING BIT IMMEDIATELY
AFTER USE. The bit will be too hot to be handled wltt
bare hands and wnllburn your fingers
2O ALWAYS RE-TIGHTEN COLLET AND ALL
ADJUSTMENTS before starting the tool after a cuttan_
bd or accessory has been changed Loose batsand
adjustments can cause unexpected shdtmg of the tool
resuitung m loss of control and unlury from the butor
cutting tool being thrown
SAVE THESE INSTRUCTIONS FOR REFERENCE
4
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This cutting tool is double insulated to protect you from
electrical shock
IA WARNINGI
Double insulated tools are equipped with a polarized
plug (one blade is wider than the other). This plug will
fit into a polarized outlet only one way. if the plug
does not fit fully into the outlet, reverse the plug. If it
still does not fit, contact a qualified electrician to
install a polarized outlet. Do not alter the plug in any
way. Double insulation ehmmates the need for the three
wire grounded power cord and grounded power supply
system
Avoid body contact with grounded surfaces such as
pipes, radiators, ranges and refrigerators. There is an
increased risk of electric shock if your body is grounded
Do not expose power tools to rain or wet conditions.
Water entenng a power tool will increase the nsk of
electric shock
Do not abuse the cord. Never use the cord to carry the
tool or pull the plug from the outleL Keep cord away
from heat, oil, sharp edges and moving parts.
Replace damaged cords immediately. Damaged cords
increase the risk of electnc shock
When operating a power tool outdoors, use an
outdoor extension cord marked "W-A" or "W". These
cords are rated for outdoor use and reduce the risk of
electric shock
IA WARNING I
Always make sure the receptacle is polarized. If you
are not sure, have a qualified electrician check the
receptacle.
Make sure your extension cord is in good condition.
When using an extenslon cord, be sure to use one heavy
enough to can_ the current the tool will draw An
undersized cord will cause a drop m llne voltage resulbng
=nloss of power and overheahng The table below shows
the correct s_.e to usa eccordmg to cord length and
nameplate ampere rating If m doubt, use the next heawer
gauge The smaller the gauge number the heavier the
cord
Be sure your extension cord is properly wired and m
good conditton Always replace a damaged extension cord
or have it repatred by a quahfied electnclan before using it
Protect your extanston cord from sharp objects, excesstve
heat and damp or wet areas
Use a separate electrical circuit for your power tools.
Th=sctrcult must not be less than 14 gauge wlra and
should be protected wtth either a 15 Ampere hme delay
fuse or clroutt breaker Before connecting the power tool to
the power source, make sure the switch ts m the OFF
pos_honand the power source _sthe same as mdtcated on
the nameplate Running at lower voltage wdl damage the
motor
IA WARNING I
Repair or replace damaged or worn extension cords
immediately.
Select the appropriate extension cord gauge and length
using the chart below
MINIMUM GAUGE (AWG) EXTENSION CORDS
(120 Volt use only)
Ampere Rating
Not
More Than More Than
0 6
6 10
10 12
12 16
Totallength m feet
25' 50' 100' 150'
18 16 16 14
18 16 14 12
16 16 14 12
14 12 NotApphcable
IAWARNINGI
Keep the extension cord clear of the working area,
Position the cord so it will not get caught on the
workpiece, tools or any other obstructions while you
are working with the power tool.
5
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AVAILABLE ACCESSORIES
I,A, WARNINGI
Use only accessories recommended for this cutting
tool. Follow instructions that accompany accessories.
Use of improper accessories may cause injury to the
operator or damage to the cutting tool.
Visit your Sears Hardware Department or see the Sears
Power and Hand Tool Catalog for an assortment of
accessornes recommended for use wuththis cuttnngtool
• Flex Dnve
• Rip Gunde
• I/e" Cutting Bnts
• I/s" Hobby Rotary Tool Accessones
Cutters
_" Polishers
Sanders
_' Gnndem
• Most ¼" Shank Router Bds
Use only accessories designed for this cutting tool to
avoid severe injury or tool damage.
Do not use any accessory unless you have completely
read the instructions or Owner's Manual for that
accessory.
UNPACKING AND CHECKING CARTON CONTENTS
IA WARNING I
If any part is missing or damaged, do not plug the
cutting tool into the power source until the missing or
damaged part is replaced and assembly is complete.
Carefully unpack the cuttmg too! and all its components
Compare against the "Cutting Tool Components" chart
below
NOTE: See Page 7 for illustration of components
I_, WARNING I
To avoid fire or toxic reaction, never use gasoline,
naphtha, acetone, lacquer thinner or similar highly
volatile solvents to clean the cutting tool.
CUTTING TOOL COMPONENTS
KEY I DESCRIPTION ] QTY
Inside Carrying Case
A Cutting Tool
B PrecJsuonHandle with Sole Plate
C Freehand Sole Plate Attachment
D Circle Cutter Attachment
E CnrcleCutter Installahon Adapter
F Plunge Router Base Attachment
G Owner's Manual
H i Carrying Case
M Collet Wrench
N Collet Wrench Holder
Front Lid Storage Compartment
I 1/8" Collet Sleeve
J 114" Collet Sleeve
K Lateral Style Drywall Cutter
L Wood / Plastic / Fiberglass Cutter
1
1
1
1
1
1
1
1
1
1
1
1
1
1
NOTE: The two most commonly used cutters are
Included with this tool (items K & L). It is important
that you use the correct cutter to ensure the most
efficient cutting action.
• Use cutter "K" with the coarser spiral for cuffing
drywall.
• Use the general purpose cutter "L" with the finer
spiral for cutting materials such as wood, plastic
and fiberglass.
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Motor
Housing
Motor
HOUSIng
Qu_k
Locking
Level
Motor
Housqng
Mounting
/ Bracket
Adlushng
Knob
Locking
Knob
Pma_on
Handle
C1r_
Cuthn(
Qu_k
Lever
Mounhng
Insed
Motor
Hous,ng--_-" \
Depth
Scale" ..
Depth
Rod
Mounta_
Bracket
D_sc
He,hi
Knobs
Qumk
Lockm
Lever
Plate
Lockm
Knob
Router
Base
plunge
Ac_on
Turret
Bevel
Adlushng
Lock