Craftsman 139.53993D User Manual [en, es]

Owner’s Manual/Manual Del Propietario

CRRFTSMflN

1/2 HP

315 IVIHz GARAGE DOOR OPENER

ABRIDOR DE PUERTA DE COCHERA DE

For Residential Use Oniy/Sólo para uso residencial

Model/Modelo 139.53993D

IVIHz

Read and follow all safety rules and operating instructions before first use of this product.

Fasten the manual near the garage door after installation.

Periodic checks of the opener are required to ensure safe operation.

;(g)

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

WWW. s ea rs .CO m/c raftsman

Leer y seguir todas las reglas de seguridad y las instrucciones de operación antes de usar este producto por primera vez.

Guardar este manual cerca de la puerta de la cochera.

Se deben realizar revisiones periódicas del abridor de puertas para asegurar su operación segura.

TABLE OF CONTENTS

Introduction 2-7

Safety symbol and signal word review Preparing your garage door

Tools needed ..................................................................3

Planning

Carton inventory

Hardware inventory

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4-5

Assembly 8-11

Assemble the rail .........................................................8-9

Fasten the rail to the motor unit and

install the trolley.............................................................10

Attach the rail brackets

.................................................

Installation 11-26

Installation safety instructions ......................................11

Determine the header bracket location

Install the header bracket .............................................13

Attach the rail to the header bracket

Install the Protector System® Position the opener

Hang the opener ...........................................................19

Install the door control ..................................................20

Electrical requirements

Complete safety reversing sensor installation

Install the lights

Attach the emergency release rope and handle

Fasten the door bracket

Connect the door arm to the trolley .........................25-26

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15-17

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23-24

21 21

22 22

Adjustment 27-29

2 3

6 7

Adjust the travel limits ...................................................27

Adjust the force .............................................................28

Test the safety reversal system.....................................29

Test the Protector System®

.........................................

Operation 30-34

Operation safety instructions.........................................30

Using your garage door opener Using the wall-mounted door control To open the door manually Care of your opener Having a problem?

Diagnostic chart.............................................................34

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........................................................

....................................

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30 31 31

Programming 35-36

To add or reprogram a hand-held remote control

To erase all codes from motor unit memory .................35

3-Button remotes...........................................................35

To add, reprogram or change a Keyless Entry PIN ... .36

Repair Parts 37-38

Rail assembly parts ......................................................37

Installation parts Motor unit assembly parts

............................................................

............................................

Accessories 39

Warranty 39

INTRODUCTION

Safety Symbol and Signal Word Review

This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.

ák WARNING

Mechanical

WARNING

Electrical

CAUTION

When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.

When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.

Preparing your garage door

Before you begin:

• Disable locks.

• Remove any ropes connected to garage door.

• Complete the following test to make sure your garage door is balanced and is not sticking or binding;

1. Lift the door about halfway as shown. Release the

door. If balanced, it should stay in place, supported entirely by its springs.

2. Raise and lower the door to see if there is any

binding or sticking.

If your door binds, sticks, or is out of balance, call a

trained door systems technician.

A WARNING

To prevent possible SERIOUS INJURY or DEATH:

• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may not reverse when required.

• NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, all of which are under EXTREME tension.

• Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement.

CAUTION

To prevent damage to garage door and opener:

• ALWAYS disable locks BEFORE installing and operating the opener.

• ONLY operate garage door opener at 120V, 60 FIz to avoid malfunction and damage.

Tools needed

During assembly, installation and adjustment of the opener, instructions will call for hand tools as illustrated below.

Planning

Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be

required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.

Depending on your requirements, there are several installation steps which may call for materials or hardware not included in the carton.

• Installation Step 1 - Look at the wall or ceiling above

the garage door. The header bracket must be securely fastened to structural supports.

• Installation Step 4 - Depending upon garage

construction, extension brackets or wood blocks may be needed to install sensors.

• Installation Step 4 - Alternate floor mounting of the

safety reversing sensor will require hardware not provided.

• Installation Step 6 - Do you have a finished ceiling in

your garage? If so, a support bracket and additional fastening hardware may be required.

Do you have an access door in addition to the garage door? If not, Model 53702 Emergency Key Release is required. See Accessories page.

Look at the garage door where it meets the floor. Any gap between the floor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly. See Adjustment Step 3. Floor or door should be repaired.

SECTIONAL DOOR INSTALLATIONS

• Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical reinforcement is required (Installation Step 12).

• The opener should be installed above the center of the door. If there is a torsion spring or center bearing plate in the way of the header bracket, it may be installed within 4 feet (1.2 m) to the left or right of the door center. See Installation Steps 1 and 12.

• If your door is more than 7 feet (2.13 m) high, see rail extension kits listed on Accessories page.

Planning (Continued)

ONE-PIECE DOOR INSTALLATIONS

• Generally, a one-piece door does not require reinforcement, if your door is lightweight, refer to the information reiating to sectional doors in Instailation Step 12.

• Depending on your door’s construction, you may need additional mounting hardware for the door bracket (Step 12).

A WARNING

Without a properly working safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.

• The gap between the bottom of the garage door and the floor MUST NOT exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly.

• The floor or the garage door MUST be repaired to eliminate the gap.

Carton Inventory

Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated below. Accessories will depend on the model purchased. If anything is missing, carefully check the packing material.

PARTS MAY BE STUCK IN THE FOAM. Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation and adjustment is complete.

Hardware Inventory

Separate all hardware and group as shown below for the assembly and installation procedures.

INSTALLATION HARDWARE

Carriage Boit 1/4‘-20x1/2‘ (2)

Lag Screw 5/16"-9x1-5/8" (2)

Wing Nut

1/4‘-20 (2)

Lag Screw

5/l‘6“-18x1-7/8" (2)

Carriage Boit 5/16"-18x2-1/2" (2)

Cievis Pin 5/16"x2-3/4" (1)

Ring Fastener (3)

Hex Boif 5/16‘-1Sx7/8‘ (4)

1 I

1 1 1 1

i I i i I i i i I i i I n>

Nut 5/16"-18{6) Handle

Lock Washer 5/16" (6)

Screw 6ABX1-1/4" (2)

Tlwr~

I.Trrmrz

Drywail Anchors (2)

h 1

Clevis Pin 5/16"x1‘ (1)

Insulated Staples (30)

I I I I I

Screw 6-32x1 “ (2)

Spacer

Clevis Pin 5/16"x1-1/4" (1)

Rope

ASSEMBLY STEP 1

Assemble the Rail

To avoid installation difficulties, do not run the garage door opener until instructed to do so.

1 .Open the rail carton and remove the contents onto a

level work surface. Keep it clean and free of debris while you are working.

2. Identify the rail sections and orient the sections on a flat surface as shown. The back rail has a black gear on one end. The header rail has a black plastic rack inside the rail on the screw. The remaining section is the center rail.

NOTE: Use caution when handling the center rail

section. The screw can slip out If the section is tipped up

too far.

Remove Cardboard Packing

CAUTION

To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the rail.

Assemble the Rail (continued)

3. Attach rail support braces to the back rail. Loosely insert 1/4-20x7/16" hex bolts into the aligned holes of the end rail and rail support brace (Figure 1). Do not finger tighten.

4. Extend the drive screw a few inches from the center rail, and slide the sleeve onto the long journal (Figure 2).

5. Interlock the long and short journal of the center and back rails. Slide the sleeve over the journal connection (Figure 3).

6. Place the c-clip onto the long journal shaft (center rail) to ensure that the sleeve does not slide (Figure 4).

7. Slide the center rail so that the center rail and rail brace holes are aligned (Figure 5). Secure with bolts.

8. Tighten all hex bolts.

9. Repeat steps 3-8 for header section.

Figure 1

Figure 2

Figure 4

Figure 5

Center Rail

Figure 3

Short Journal

ASSEMBLY STEP 2

Fasten the Rail to the Motor Unit and Install the Trolley

NOTE: To aid in assembly and instai/ation, replace the

foam packing around the motor unit. Remove it after Installation Step 4.

1 .Working on a level surface, align the rail assembly with

the motor unit, as shown.

2. Slip the coupling over the rail sprocket.

3. Slide the rail through the motor unit bracket until the coupling fits securely over the motor unit sprocket.

4. Align the four bolt holes in the rail with those in the motor unit bracket. Insert four 1/4"-20x7/16" hex bolts. Tighten securely with a 3/8" socket wrench.

5. Disengage trolley by turning the release arm down (arrow pointing up). Slide trolley onto and along the bottom of the rail until it aligns with the rack. Turn release arm up (arrow pointing away from motor unit. This will join the rack and the trolley.

Motor Unit Bracket

Coupling

ASSEMBLY STEP 3

Attach the Rail Brackets

• Align rail brackets to end of rail assembly, as shown.

• Insert two 1/4"-20x7/16" hex bolts. Tighten securely with a 3/8" socket.

You have now finished assembiing your garage door

opener. Piease read the following warnings before

proceeding to the installation section.

Rail Brackets

HARDWARE SHOWN ACTUAL SIZE

Hex bolt 1/4-20x7/16"

INSTALLATION

IMPORTANT INSTALLATION INSTRUCTIONS

A £k WARNING

To reduce the risk of SEVERE INJURY or DEATH:

. READ AND FOLLOW ALL INSTALLATION WARNINGS AND

INSTRUCTIONS.

. Install garage door opener only on properly balanced and

lubricated garage door. An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH.

. ALL repairs to cables, spring assemblies and other

hardware MUST be made by a trained door systems

technician BEFORE installing opener.

. Disable ALL locks and remove all ropes connected to

garage door BEFORE Installing opener to avoid entanglement.

, Install garage door opener 7 feet (2.13 m) or more above

floor.

. Mount emergency release handle 6 feet (1.83 m) above

floor.

. NEVER connect garage door opener to power source until

instructed to do so.

8. NEVER wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms.

9. Install wall-mounted garage door control:

• within sight of the garage door.

• out of reach of children at minimum height of 5 feet

(1.5 m).

• away from ALL moving parts of the door.

10. Place entrapment warning label on wall next to garage door control.

11. Place manual release/safety reverse test label in plain view on inside of garage door.

12. Upon completion of installation, test safety reversal system. Door MUST reverse on contact with a 1-1/2" (T8 cm) high object (or a 2x4 laid flat) on the floor.

INSTALLATION STEP 1

Determine the Header Bracket Location

A WARNING

To prevent possible SERIOUS INJURY or DEATH:

• Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required. DO NOT install header bracket over dry wall.

• Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.

• NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, all of which are under EXTREME tension.

• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door might not reverse when required.

Installation procedures vary according to garage door

types. Follow the instructions which apply to your door.

1 .Close the door and mark the inside vertical centerline

of the garage door.

2. Extend the line onto the header wall above the door.

You can fasten the header bracket within 4 feet (1.22 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (see page 13) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately 1/2" (1 cm).

If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown here and on page 13.

3.0pen your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall above the high point:

• 3" (7.5 cm) above the high point for sectional door and one-piece door with track.

• 8" (20 cm) above the high point for one-piece door without track.

This height will provide travel clearance for the top edge of the door.

NOTE: If the total number of inches exceeds the height available in your garage, use the maximum height possible, or refer to page 13 for ceiling installation.

Sectional door with curved track

One-piece door with horizontal track

One-piece door without track:

jamb hardware

One-piece door without track: pivot hardware

INSTALLATION STEP 2

Install the Header Bracket

You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular

requirements. Do not install the header bracket over

drywall. If installing into masonry, use concrete anchors (not provided).

WALL HEADER BRACKET INSTALLATION

• Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling).

• Mark the vertical set of bracket holes. Drill 3/16" pilot holes and fasten the bracket securely to a structural support with the hardware provided.

HARDWARE SHOWN ACTUAL SIZE

[i>

Lag Screw 5/16"-9x1-5/8"

Wall Mounting Holes

CEILING HEADER BRACKET INSTALLATION

• Extend the vertical centerline onto the ceiling as shown.

• Center the bracket on the vertical mark, no more than

6" (15 cm) from the wall. Make sure the arrow is

pointing toward the wall. The bracket can be mounted

flush against the ceiling when clearance is minimal.

• Mark the side holes. Drill 3/16" pilot holes and fasten bracket securely to a structural support with the hardware provided.

Ceiling Mounting Holes

The nail hole Is for

positioning only. You must use lag screws

to mount the header bracket.

- Finished Ceiiing -

INSTALLATION STEP 3

Attach the Rail to the Header Bracket

• Position the opener on the garage floor below the header bracket. Use packing material as a protective base. NOTE: If the door spring is in the way you’il

need heip. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.

• Position the header/rall bracket against the header

bracket.

• Align the bracket holes and join with a clevis pin 5/16"x2-3/4" as shown. Spacer can be installed on either side of rail.

• Insert a ring fastener to secure.

INSTALLATION STEP 4

Install The Protector System^

The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.

IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSOR

When properly connected and aligned, the sensor will detect an obstacle in the path of its electronic beam. The sending eye (with an amber indicator light) transmits an invisible light beam to the receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is closing, the door will stop and reverse to full open position, and the opener lights will flash

10 times.

The units must be installed inside the garage so that the sending and receiving eyes face each other across the door, no more than 6" (15 cm) above the floor. Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens.

The mounting brackets are designed to clip onto the track of sectional garage doors without additional hardware.

ik WARNING

Be sure pov.'er is not connected to the garage door opener BEFORE installing the safety reversing sensor.

To prevent SERIOUS INJURY or DEATH from a closing garage door:

• Correctly connect and align the safety reversing sensor. This required safety device MUST NOT be disabled.

• Install the safety reversing sensor so beam is NO HIGHER than 6" (15 cm) above garage floor.

If it is necessary to mount the units on the wall, the brackets must be securely fastened to a solid surface such as the wall framing. Extension brackets (see

accessories) are available if needed. If installing in

masonry construction, add a piece of wood at each location to avoid drilling extra holes in masonry if repositioning is necessary.

The invisible light beam path must be unobstructed. No

part of the garage door (or door tracks, springs, hinges, rollers or other hardware) may interrupt the beam while

the door is closing.

Facing the door from inside the garage

INSTALLING THE BRACKETS

Be sure power to the opener is disconnected. Install

and align the brackets so the sensors will face each other across the garage door, with the beam no higher than 6" (15 cm) above the floor. They may be Installed in one of three ways, as follows.

Garage door track installation (preferred):

• Slip the curved arms over the rounded edge of each door track, with the curved arms facing the door. Snap into place against the side of the track. It should lie flush, with the lip hugging the back edge of the track, as shown In Figure 1.

If your door track will not support the bracket securely,

wall installation is recommended.

Wall installation (Figure 2 & 3):

• Place the bracket against the wall with curved arms facing the door. Be sure there is enough clearance for the sensor beam to be unobstructed.

• If additional depth is needed, an extension bracket (See Accessories) or wood blocks can be used.

• Use bracket mounting holes as a template to locate and drill (2) 3/16" diameter pilot holes on the wall at each side of the door, no higher than 6" (15 cm) above the floor.

• Attach brackets to wall with lag screws (Not provided).

• If using extension brackets or wood blocks, adjust right and left assemblies to the same distance out from the mounting surface. Make sure all door hardware obstructions are cleared.

Floor installation (Figure 4):

• Use wood blocks or extension brackets (See Accessories) to elevate sensor brackets so the lenses will be no higher than 6" (15 cm) above the floor.

• Carefully measure and place right and left assemblies at the same distance out from the wall. Be sure all door hardware obstructions are cleared.

• Fasten to the floor with concrete anchors as shown.

Figure 1 door track mount (right side)

WALL MOUNT (RIGHT SIDE)

Figure 2

W»" -

Fasten Wood Block to Wall with

^Lag Screws (Not Provided)

Figure 4

FLOOR MOUNT (RIGHT SIDE)

■* Attach with Concrete Anchors (Not Provided)

MOUNTING AND WIRING THE SAFETY SENSORS

• Slide a 1/4"-20x1/2" carriage bolt head Into the slot on each sensor. Use wing nuts to fasten sensors to brackets, with lenses pointing toward each other across the door. Be sure the lens Is not obstructed by a bracket extension (Figure 5).

• Finger tighten the wing nuts.

Recommended Wire Routing

1. Using insulated staples, run the wires from both sensors to the rail at the door header (Figure 6).

2. Run the wires through wire clip at the top of the rails.

NOTE: If your access door is near the garage door, you may choose to install the door control at this time and run the door control wire along the rail with the sensor wires. If you choose this option, follow instructions 1 -3 on page 20.

Figure 5

Figure 6

INSTALLATION STEP 5

Position the Opener

Follow instructions which apply to your door type as

illustrated.

SECTIONAL DOOR OR ONE-PIECE DOOR WITH TRACK

A 2x4 laid flat is convenient for setting an ideal door-to-

rail distance.

• Remove foam packaging.

• Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.

• Open the door all the way and place a 2x4 laid flat on the top section beneath the rail.

• If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can remain disconnected until Installation Step 13 is completed.

CAUTION

To prevent damage to garage door, rest garage door opener rail on 2x4 placed on top section of door.

ENGAGED

ONE-PIECE DOOR WITHOUT TRACK

A 2x4 on its side is convenient for setting an ideal doorto-rail distance.

• Remove foam packaging.

• Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.

• Open the door all the way and place a 2x4 on its side on the top section of the door beneath the rail.

• The top of the door should be level with the top of the motor unit. Do not position the opener more than 4" (10 cm) above this point.

INSTALLATION STEP 6

Hang the Opener

Three representative installations are shown. Yours may be different. Hanging brackets should be angled (Figure 1) to provide rigid support. On finished ceilings (Figure 2 and Figure 3), attach a sturdy metal bracket to structural supports before installing the opener. This bracket and fastening hardware are not provided.

1. Measure the distance from each side of the motor unit to the structural support.

2. Cut both pieces of the hanging bracket to required lengths.

3. Drill 3/16" pilot holes in the structural supports.

4. Attach one end of each bracket to a support with 5/16"-18x1-7/8" lag screws.

5. Fasten the opener to the hanging brackets with 5/16"18x7/8" hex bolts, lock washers and nuts.

6. Check to make sure the rail is centered over the door (or in line with the header bracket if the bracket is not centered above the door).

7. Remove the 2x4. Cperate the door manually. If the door hits the rail, raise the header bracket.

NOTE: DO NOT connect power to opener at this time.

A WARNING

To avoid possible SERIOUS INJURY from a falling garage door opener, fasten it SECURELY to structural supports of the garage. Concrete anchors MUST be used if installing any brackets into masonry.

Figure 1

Bolt 5/16“-18x7/8" Lock Washer 5/16 Nut 5/16“-18

structural

/ Supports

INSTALLATION STEP 7

Install the Door Control

Locate door control within sight of door, at a minimum

height of 5 feet (1.52 m) where smali children cannot

reach, away from moving parts of door and door hardware. If installing into drywall, drill 5/32" holes and use the anchors provided. For pre-wired installations (as in new home construction), it may be mounted to a single gang box (Figure 2).

1. Strip 7/16" (11 mm) of insulation from one end of bell wire and connect to the two screw terminals on back of door control by color; white wire to 2 and white/red wire to the 1.

2. Remove cover by gently prying at slot in side of the cover with a small flat head screwdriver. Fasten with 6ABx1-1/4" self-tapping screws (drywall installation) or 6-32x1" machine screws (into gang box) as follows:

• Drill and install bottom screw, allowing 1/8" (3 mm) to

protrude above wall surface.

• Position bottom of door control on screw head and

slide down to secure. Adjust screw for snug fit.

• Drill and install top screw with care to avoid cracking

plastic housing. Do not over tighten.

• Insert top tabs and snap on cover.

3. (Standard installation only) Run bell wire up wall

and across ceiling to motor unit. Use insulated staples to secure wire in several places. Do not pierce wire with a staple, creating a short or open circuit. If your access door is near the garage door, you may run this wire with the Safety Reversing Sensor wires along the top of the rail. See page 17.

4. Insert all wires through the opening on top of motor

unit above the terminal block on the back panel (Figure 3).

5. Strip 7/16" (11 mm) of insulation from each set of

wires. Insert door control wire into quick-connect terminals by color: white wire to white, white/red wire to red.

Separate white and white/black wires sufficiently to connect to the opener quick-connect terminals. Twist like colored wires together. Insert wires into quickconnect holes: white to white and white/black to grey.

NOTE: When connecting multiple door controls to the opener, twist same color wires together. Insert wires into quick-connect holes: white to white and red/white to red.

6. Use tacks or staples to permanently attach entrapment warning label to wall near door control, and manual release/safety reverse test label in a prominent location on inside of garage door.

NOTE: DO NOT connect the power and operate the

opener at this time. The trolley will travel to the full open position but will not return to the close position until the sensor beam is connected and properly aligned.

■C7/18" {11m

Strip wire 7/16" (11 mm)

Aik WARNING

To prevent possible SERIOUS INJURY or DEATH from electrocution:

• Be sure power is not connected BEFORE installing door control.

• Connect ONLY to 24 VOLT low voltage wires.

To prevent possible SERIOUS INJURY or DEATH from a closing garage door:

• Install door control within sight of garage door, out of reach of children at a minimum height of 5 feet (1.5 m), and away from all moving parts of door.

• NEVER permit children to operate or play with door control push buttons or remote control transmitters.

• Activate door ONLY when it can be seen clearly, is properly adjusted, and there are no obstructions to door travel.

• ALWAYS keep garage door in sight until completely closed. NEVER permit anyone to cross path of closing garage door.

Outside Keylock Accessory Connections

To opener quick-connect terminals: white to white; white/red to red.

HARDWARE SHOWN ACTUAL SIZE

Screw 6ABx1-1/4” Control Panel (std installation)

iiiiiiiiiiiiiii

Screw 6-32x1" Control Panel (pre-wIred)

Figure 1

REMOVE & REPLACE COVER To Replace,

Insert Top Tabs First ,

Figure 3 Wiring to Terminal Block

Strip 7/16" (11 mm) of insulation from each wire

Insert wires through opening on top of motor unit above terminal block, then into quick-connect terminals.

To release wire, push in tab with screwdriver tip

Drywall Anchors

- Top Mounting Hole

Terminal Screws

Bottom Mounting Hole

Figure 2

PRE-WIRED INSTALLATION

Insulated Staples

Red White Grey

INSTALLATION STEP 8

Electrical Requirements

To avoid installation difficulties, do not run the opener until Step 11 below.

To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third grounding pin. This plug will only fit into a grounding type outlet. If the plug doesn’t fit into the outlet you have, contact a qualified electrician to install the proper outlet.

If permanent wiring is required by your local code, refer to the following procedure.

To make a permanent connection through the 7/8" hole in the top of the motor unit:

• Remove the motor unit cover screws and set the cover aside.

• Remove the attached 3-prong cord.

• Connect the black (line) wire to the screw on the brass terminal; the white (neutral) wire to the screw on the silver terminal; and the ground wire to the green ground screw. The opener must be grounded.

• Reinstall the cover.

To avoid installation difficulties, do not run the opener at this time.

A WARNING

To prevent possible SERIOUS INJURY or DEATH from electrocution or fire:

• Be sure power is not connected to the opener, and disconnect power to circuit BEFORE removing cover to

establish permanent wiring connection.

• Garage door installation and wiring MUST be in compliance

with ALL local electrical and building codes.

• NEVER use an extension cord, 2-wire adapter, or change plug in ANY way to make it fit outlet. Be sure the opener is

grounded.

INSTALLATION STEP 9

Complete the Safety Reversing Sensor Installation

ALIGNING THE SAFETY REVERSING SENSORS

• Plug in the opener. The indicator lights in both the sending and receiving eyes will glow steadily \\ wiring

connections and alignment are correct.

The sending eye amber indicator light will glow

regardless of alignment or obstruction. If the green indicator light in the receiving eye is off, dim, or flickering (and the invisible light beam path is not obstructed), alignment is required:

• Loosen the sending eye wing nut and readjust, aiming

directly at the receiving eye. Lock in place.

• Loosen the receiving eye wing nut and adjust the

sensor until it receives the sender’s beam. When the green indicator light glows steadily, tighten the wing nut.

TROUBLESHOOTING THE SAFETY

REVERSING SENSORS

1. If the sending eye indicator light does not glow steadily after installation, check for:

• Electric power to the opener.

• A short in the white or white/black wires. These can

occur at staples, or at opener connections.

• Incorrect wiring between sensors and opener.

• A broken wire.

2. If the sending eye indicator light glows steadily but the

receiving eye indicator light doesn’t:

• Check alignment.

• Check for an open wire to the receiving eye.

3. If the receiving eye indicator light is dim, realign either sensor.

NOTE: When the invisible beam path is obstructed or misaligned while the door is closing, the door will reverse. If the door is already open, it will not close. The opener lights will flash 10 times. (See page 15.)

INSTALLATION STEP 10

Install the Lights

• Press the release tabs on both sides of lens. Gently rotate lens back and downward until the lens hinge is in the fully open position. Do not remove the lens.

• Install a 100 watt maximum light bulb in each socket. Light bulb size should be A19, standard neck only. The lights will turn ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the lights will turn OFF.

• Reverse the procedure to close the lens.

• Use A19, standard neck garage door opener bulbs for replacement.

NOTE: Use only standard light bulbs. The use of short neck or speciality light bulbs may overheat the endpanel or light socket

CAUTION

To prevent possible OVERHEATING of the endpanel or light socket:

• DO NOT use short neck or specialty light bulbs.

• DO NOT use halogen bulbs. Use ONLY incandescent. To prevent damage to the opener:

• DO NOT use bulbs larger than 100W.

• ONLY use A19 size bulbs.

INSTALLATION STEP 11

Attach the Emergency Release Rope and Handle

• Thread one end of the rope through the hole in the top of the red handle so “NOTICE” reads right side up as shown. Secure with an overhand knot at least 1" (2.5 cm) from the end of the rope to prevent slipping.

• Thread the other end of the rope through the hole in the release arm of the outer trolley.

• Adjust rope length so the handle is 6 feet (1.83 m) above the floor. Ensure that the rope and handle clear the tops of all vehicles to avoid entanglement. Secure with an overhand knot.

NOTE: If it is necessary to cut the rope, heat seal the cut end with a match or lighter to prevent unraveling.

A WARNING

To prevent possible SERIOUS INJURY or DEATH from a falling garage door:

• If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly.

• NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.

• NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall.

INSTALLATION STEP 12

Fasten the Door Bracket

Follow instructions which apply to your door type

as illustrated below or on the following page.

A horizontal reinforcement brace should be long enough to be secured to two vertical supports. A vertical reinforcement brace should cover the height of the top panel.

The illustration shows one piece of angle iron as the horizontal brace. For the vertical brace, two pieces of angle iron are used to create a U-shaped support (Figure 1). The best solution is to check with your garage door manufacturer for an opener installation door

reinforcement kit.

NOTE: Many vertical brace installations provide for direct attachment of the clevis pin and door arm. In this case you will not need the door bracket; proceed to Installation

Step 12.

SECTIONAL DOORS

• Center the door bracket on the previously marked

vertical centerline used for the header bracket installation. Note correct UP placement, as stamped inside the bracket (Figure 2).

• Position the bracket on the face of the door within the

following limits: A) The top edge of the bracket 2"-4" (5-10 cm) below

the top edge of the door.

B) The top edge of the bracket directly below any

structural support across the top of the door.

CAUTION

Fiberglass, aluminum or lightweight steel garage doors WILL REQUIRE reinforcement BEFORE installation of door bracket. Contact your door manufacturer for reinforcement kit.

• Mark and drill 5/16" left and right fastening holes. Secure the bracket as shown in Figure 1 if there is vertical reinforcement.

If your installation doesn't require vertical reinforcement but does need top and bottom fastening holes for the

door bracket, fasten as shown in Figure 2.

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