Craftsman 139.53910D User Manual

Owner's Manual/Manual Del Propietario

I RR RN I

1/2 HP

315Mx= GARAGE DOOR OPENER

ABRIDOR DE PUERTA DE COCHERA 315Mxz

For Residential Use Only/Solo para uso residencial

Model/Modelo 139.53910D

II'1

Read and follow all safety rules and operating instructions before first use of this product.

Fasten the manual near the garage door after installation.

Periodic checks of the opener are

required to ensure safe operation.

"0 Z_

Leer y seguir todas las reglas de seguridad y las instrucciones de operacion antes de usar este

producto por primera vez. Guardar este manual cerca de la

puerta de la cochera. Se deben realizar revisiones

periodicas del abridor de puertas

para asegurar su operacion segura.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

www.sears.com/craftsman

TABLE OF CONTENTS

Introduction 2- 7

Safety symbol and signal word review ........................ 2

Preparing your garage door ........................................ 3

Tools needed ............................................................... 3

Planning .................................................................. 4-5

Carton inventory .......................................................... 6

Hardware inventory ..................................................... 7

Assembly 8.11

Assemble the rail and install the trolley ...................... 8

Fasten the rail to the motor unit and

install the idler pulley ................................................... 9

Install the chain/cable ................................................ 10

Tighten the chain ....................................................... 11

Installation 11-26

Installation safety instructions .................................... 11

Determine the header bracket location ..................... 12

Install the header bracket .......................................... 13

Attach the rail to the header bracket ......................... 14

Position the opener ................................................... 15

Hang the opener ....................................................... 16

Install the door control ............................................... 17

Install the light ........................................................... 18

Attach the emergency release rope and handle ....... 18

Electrical requirements .............................................. 19

Install The Protector System 'R;.............................. 20-22

Fasten the door bracket ....................................... 23-24

Connect the door arm to the trolley ..................... 25-26

Adjustment 27-29

Adjust the travel limits ............................................... 27

Adjust the force ......................................................... 28

Test the safety reversal system ................................. 29

Test The Protector System _:...................................... 29

Operation 30-34

Operation safety instructions ..................................... 30

Using your garage door opener ................................ 30

Using the wall-mounted Door Control ....................... 31

To open the door manually ........................................ 31

Care of your garage door opener .............................. 32

Having a problem? .................................................... 33

Diagnostic chart ......................................................... 34

Programming 35-36

To add or reprogram a hand-held remote control .....35

To erase all codes ..................................................... 35

&Function Remotes .................................................. 35

To add, reprogram or change

a Keyless Entry PIN .................................................. 36

Repair Parts 37.38

Rail assembly parts ................................................... 37

Installation parts ........................................................ 37

Motor unit assembly parts ......................................... 38

Accessories 39

Warranty 39

Repair Parts & Service Backcover

INTRODUCTION

Safety Symbol and Signal Word Review

This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.

When you see these Safety Symbols and Signal Words on the following pages, they will alert you to

Mechanical

Electrical

the possibility of serious injury or death if you do not comply with the warnings that accompany them.

The hazard may come from something mechanical or from electric shock. Read the warnings carefully.

When you see this Signal Word on the following pages, it will alert you to the possibility of damage to

your garage door and/or the garage door opener if you do not comply with the cautionary statements

that accompany it. Read them carefully.

Preparing your garage door

Before you begin:

• Disable locks.

• Remove any ropes connected to garage door.

• Complete the following test to make sure your garage door is balanced and is not sticking or

binding:

1. Lift the door about halfway as shown. Release

the door. If balanced, it should stay in place, supported entirely by its springs.

2. Raise and lower the door to see if there is any

binding or sticking.

If your door binds, sticks, or is out of balance, call a trained door systems technician.

To prevent possible SERIOUSINJURYor DEATH:

• ALWAYScall atrained door systems technician if garage door binds, sticks, or is out of balance.An unbalancedgarage door may not reverse when required.

• NEVERtry to loosen, move or adjust garage door,door springs, cables, pulleys, brackets or their hardware,all

of which are under EXTREMEtension.

• Disable ALL locks and removeALL ropes connected to garage door BEFOREinstalling and operating garage door opener to avoid entanglement.

To prevent damageto garage door and opener:

• ALWAYSdisable locks BEFOREinstalling and operating the opener.

• ONLYoperategaragedoor opener at 120V,60 Hzto avoid malfunction and damage.

Sectional Door

One-Piece Door

Level (optional)

Drill

Tape Measure

3/16", 5/16"

and 5/32"

Tools needed

During assembly, installation and adjustment of the

opener, instructions will call for hand tools as

illustrated below.

Pencil

Hack Saw

Wire Cutters

Screwdriver

Stepladder

and 1/4"

Adjustable End Wrench

Planning

Identify the type and height of your garage door.

Survey your garage area to see if any of the conditions below apply to your installation. Additional

materials may be required. You may find it helpful to refer back to this page and the accompanying

illustrations as you proceed with the installation of your opener.

Depending on your requirements, there are several installation steps which may call for materials or hardware not included in the carton.

• Installation Step 1 - Look at the wall or ceiling

above the garage door. The header bracket must be securely fastened to structural supports.

• Installation Step 5 - Do you have a finished ceiling

in your garage? If so, a support bracket and additional fastening hardware may be required.

• Installation Step 10- Depending upon garage

construction, extension brackets or wood blocks may be needed to install sensors.

• Installation Step 10 -Alternate floor mounting of

the safety reversing sensor will require hardware not provided.

Do you have an access door in addition to the

garage door? If not, Model 53702 Emergency Key

Release is required. See Accessories page. Look at the garage door where it meets the floor.

Any gap between the floor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the

safety reversal system may not work properly. See Adjustment Step 3. Floor or door should be repaired.

SECTIONAL DOOR INSTALLATIONS

• Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical

reinforcement is required (Installation Step 11).

• The opener should be installed above the center of the door. If there is a torsion spring or center

bearing plate in the way of the header bracket, it may be installed within 4 feet (1.22 m) to the left or

right of the door center. See Installation Steps 1 and 11.

• If your door is more than 7 feet (2.13 m) high, see rail extension kits listed on Accessories page.

SECTIONAL DOOR INSTALLATION

Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with

glass panels, etc.). See page 23 for details.

Header Wall

Slack in chain tension is normal when

garage door is closed.

Torsion Spring

Wall-

Door Control

Access Door

FINISHED CEILING

Support fastening hardware

is required. See page 16.

Header Bracket

/' Trolley

,/ Stop Bolt Trolley

Spring

Motor unit

CLOSED POSITION

Chain

Gap between floor and bottom of door

must not exceed 1/4" (6 mm).

" Safety Reversing

Sensor

eader rail

__ oor

arage eor

Garcage

Arm

.......Emergency

Release Rope & Handle

Planning (Continued)

ONE-PIECE DOOR INSTALLATIONS

• Generally, a one-piece door does not require

reinforcement. If your door is lightweight, refer to the information relating to sectional doors in

Installation Step 11.

• Depending on your door's construction, you may need additional mounting hardware for the door

bracket (Step 11).

ONE-PIECE DOOR WITHOUT TRACK

FINtSHED CEILING

Support bracket & fastening

hardware is required. See page t6.

Header Wall

Rail

Slack in chain tension is normal when garage

door is closed

Without a properly working safety reversalsystem, persons (particularly small children) could be

SERIOUSLYINJUREDor KILLEDby a closing garage door.

• The gap betweenthe bottom of the garage door and the floor MUSTNOTexceed 1/4"(6 mm). Otherwise,

the safety reversal system maynot work properly.

• The floor or the garage door MUSTbe repairedto eliminate the gap.

Motor Unit

Wall-mounted

Door Control

Gap between floor Sensor

Safety Reversing Sensor

and bottom of door must not exceed 1/4" (6 ram).

ONE-PIECE DOOR WITH TRACK

Gap between floor Sensor

Safety

Reversing Sensor

and bottom of door must not exceed 1/4" (6 ram).

Door

Access E_

Safety Reversing

Reversing

CLOSED POSIT|ON

leader _all

Trolley Stop Bolt Cable Chain

Trolley Stop Bolt

CLOSED POSIT_ON

Cable Trolley

Emergency Release

Rope & Handle

__E23 i i

Bracket Door Ar

det

Header Curved _ Rlail

_, ooooooooooo) j I _""- Door I '- I Em,ergency

Bracket Straight h _ele_?_?

///I Door" _- ,Hope,& 7//'j/_ Garage Arm _. Handle

///I Door

• Release

Carton Inventory

Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated below. Accessories will depend on the model

purchased. If anything is missing, carefully check the

Door Control Button

Three-Function Remote Control with Visor Clip (2)

Idler Pulley

packing material. Parts may be stuck in the foam. Hardware for assembly and installation is shown on

the next page. Save the carton and packing material

until installation and adjustment is complete.

Trolley

Chain Spreader

Rail Center/Back Sections

Safety Sensor

Bracket (2)

Header Bracket

(2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye)

with 2-Conductor White & White/Black Bell Wire attached

Door Bracket

of6_-_T6-__ n_

Motor Unit with Light Lens

2-Conductor Bell Wire

White & White/Red

Safety Labels

and

Literature

"U" Bracket

Curved Door Arm Section

Hanging Brackets

Straight Door Arm Section

Hardware Inventory

Separate all hardware and group as shown below for the assembly and installation procedures.

ASSEMBLY HARDWARE

Lock Nut Lock Washer Nut 1/4"-20 (2) 3/8" (1) 3/8" (1)

Bolt 1/4"-20xl-3/4" (2)

Master Link (2)

Trolley Threaded Shaft (1)

Idler Bolt (1)

Carriage Bolt 1/4"-20xl/2" (2)

Lag Screw

5/16"-9xl-5/8" (2)

Wing Nut

1/4"-20 (2)

Lag Screw 5/16"-18xl -7/8" (2)

Carriage Bolt 5/16"-18x2-1/2" (2)

INSTALLATION HARDWARE

Ring Fastener (3)

Hex Bolt

5/16"-18x7/8" (4)

Screw 6ABx1-1/4" (2)

Drywall Anchors (2)

Nut 5/16"-18 (8)

Lock Washer 5/16" (7)

Handle

Insulated

Staples (30)

Screw 6-32xl" (2)

Rope

Spacer(2)

Clevis Pin 5/16"x1-1/2" (1)

8} ol

Clevis Pin 5/16"x1" (1)

Clevis Pin 5/16"x1-1/4" (1)

ASSEMBLY STEP 1

Assemble the Rail & Install the Trolley

To avoid installation difficulties, do not run the garage door opener until instructed to do so.

The front rail has a cut out "window" at the door end (see illustration). The hole above this window is

larger on the top of the rail than on the bottom. A smaller hole 3-1/2" (8.9 cm) away is close to the rail

edge. Rotate the back rail so it has a similar hole close to the opposite edge, about 4-3/4" (12 cm)

from the far end.

1. Remove the straight door arm and hanging bracket packaged inside the front rail and set

aside for Installation Step 5 and 12. NOTE: To

prevent INJURY while unpacking the rail carefully remove the straight door arm stored within the rail

section.

2. Align the rail sections on a flat surface as shown and slide the tapered ends into the larger ones.

Tabs along the side will lock into place.

To prevent INJURYfrom pinching, keephandsand

fingers awayfrom the joints while assemblingthe rail.

3. Place the motor unit on packing material to protect the cover, and rest the back end of the rail on top.

For convenience, put a support under the front

end of the rail.

4. As a temporary trolley stop, insert a screwdriver into the hole 10" (25 cm) away from the front of

the rail, as shown.

5. Check to be sure there are 4 plastic wear pads inside the inner trolley. If they became loose

during shipping, check all packing material. Snap them back into position as shown.

6. Slide the trolley assembly along the rail from the back end to the screwdriver.

Screwdriver

KEEP LARGER HOLE ON TOP

Tabs

FRONT RAIL

(TOP)

End

Inner Trolley

Outer Trolle

_ered

End

tack Rails

(TO MOTOR UNIT)

Trolley

Idler Pulley-

Hole

Window Cut-Out

Front Rail

(TODO_R)_

Wear Pads

ASSEMBLY STEP 2

Fasten the Rail to the Motor Unit

• Insert a 1/4"-20xl-3/4 bolt into the cover protection bolt hole on the back end of the rail as shown.

Tighten securely with a 1/4"-20 lock nut. Do NOT

overtighten.

• Remove the two bolts from the top of the motor unit.

• Place the "U" bracket, flat side down onto the motor unit and align the bracket hole with the bolt holes. Fasten with the previously removed bolts.

• Align the rail assembly with the top of the motor unit. Slide the rail end onto the "U" bracket, all the

way to the stops that protrude on the top and sides

of the bracket,

• Attach spreader to the motor unit with two screws.

HARDWARE SHOWN ACTUAL SIZE

......©

Lock Nut

Bolt 1/4"-20xl-3/4" 1/4"-20

To avoid SERIOUSdamageto garagedoor opener,

use ONLYthose bolts/fasteners mounted in the top of

the opener.

Hex Screws _TT 1[

8-32x7/16" _ I

Bolt

"U" Bracket

Cover

SLIDE RAIL TO STOPS

OF BRACKET

ON TOP AND SIDES

Lock Nut

_ __Chain

Bolts _ i

Spreader

Motor Unit

_rocket

ASSEMBLY STEP 3

Install the Idler Pulley

• Lay the chain/cable beside the rail, as shown. Grasp the end of the cable and pass

approximately 12" (30 cm) of cable through the window. Allow it to hang until Assembly Step 5.

• Remove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease to

ensure proper operation.

• Place the idler pulley into the window as shown.

• Insert the idler bolt from the top through the rail and pulley. Tighten with a 3/8" lock washer and nut

underneath the rail until the lock washer is compressed.

• Rotate the pulley to be sure it spins freely.

• Insert a 1/4"-20xl-3/4 bolt into the trolley stop hole in the front of the rail as shown. Tighten securely

with a 1/4"-20 lock nut.

HARDWARE SHOWN ACTUAL SIZE

Chain and Cable

Washer

Bolt

0 Lock

Idler _ Nut Pulley t

Bolt 1/4"-20xl-3/4" Lock Nut 1/4"-20 Nut 3/8' Lock Washer 3/8"

ASSEMBLY STEP 4

Install the Chain/Cable

1. Pull the cable around the idler pulley and toward the trolley.

2. Connect the cable to the retaining slot on the trolley,

as shown (Figure 1):

• From below, push pins of master link bar up through cable link and trolley slot.

• Push master link cap over pins and past pin

notches.

• Slide clip-on spring over cap and onto pin notches

until both pins are securely locked in place.

3. With the trolley against the screwdriver, dispense the remainder of the cable/chain along the rail

toward the motor unit into the slot on the chain

spreader, around the sprocket onto the chain spreader and continuing to the trolley assembly.

The sprocket teeth must engage the chain (Figure 2).

4. Check to make sure the chain is not twisted, then

connect it to the threaded shaft with the remaining master link.

5. Thread the inner nut and lock washer onto the trolley threaded shaft (Figure 3).

6. Insert the trolley threaded shaft through the hole in the trolley. Be sure the chain is not twisted

(Figure 4).

7. Loosely thread the outer nut onto the trolley threaded shaft•

8. Remove the screwdriver•

Figure 2

Hex Screwsj_ j7 8-32x7/16 i ii i

_Chain

Spreader

To avoid possible SERIOUSINJURYto fingers from

moving garage door opener:

• ALWAYSkeephand clear of sprocket while operating opener.

• Securelyattach chain spreader BEFOREoperating.

Dispensing Carton

Leave Chain and Cable Inside Dispensing

"_ Carton to Prevent Kinking.

Keep Chain and Cable

Taut When Dispensing

Master Link_ Clip-On Sprirlg'_'_k Master

Master Link

Clip-On Spring _ Master

Cable Link

Idler Pulle

ble

k i

\ Slotted

Hole

i k k

_ Master

Link Bar

Cap

Trolley Threaded Pin

Shaft k _jNotch

X _ Master

Round _Link Bar Hole

Figure 1

_Link Cap

Figure 4

"U' Bracket _ _ Motor Unit

Bolt

Round Hole

Sprocket

Trolley Threaded

Shaft

Figure 3

., .!,r"

." #_ _ hqner Nut Shaft

• Lock 5/16" Washer

5/16'

ASSEMBLY STEP 5

Tighten the Chain

• Spin the inner nut and lock washer down the trolley threaded shaft, away from the trolley.

• To tighten the chain, turn outer nut in the direction shown (Figure 1).

• When the chain is approximately 1/4" (6 mm) above the base of the rail at its midpoint, re-tighten

the inner nut to secure the adjustment.

Sprocket noise can result if chain is too loose. When installation is complete, you may notice some

chain droop with the door closed. This is normal. If the chain returns to the position shown in Figure 2

when the door is open, do not re-adjust the chain.

NOTE: During future maintenance, ALWAYS pull the emergency release handle to disconnect trolley

before adjusting chain. NOTE: You may notice loosening of chain after

Adjustment Step 3 (Test the Safety Reversal System). Check for proper tension and readjust

chain if necessary, Then repeat Adjustment Step 3.

You have now finished assembling your garage

door opener. Please read the following warnings before proceeding to the installation section.

Figure 1 Trolley

Figure 2

Chain

Base of Rail Mid'length of Rail

Outer Lock Threaded Nut Washer Shaft

INSTALLATION

IMPORTANT INSTALLATION INSTRUCTIONS

To reduce the risk of SEVERE INJURY or DEATH:

1. READAND FOLLOWALL INSTALLATIONWARNINGS AND INSTRUCTIONS.

2. Install garage door opener only on properly balanced and lubricated garage door. An improperly balanced

door may not reversewhen required and could result in SEVEREINJURYor DEATH.

3. All repairs to cables, spring assembliesand other hardwareMUST be madeby a trained door systems

technician BEFOREinstalling opener.

4. Disableall locks and removeall ropesconnectedto

garage door BEFOREinstalling opener to avoid entanglement.

5. Install garage door opener 7 feet (2.13 m) or more

above floor.

6. Mount emergency releasehandle 6 feet (1.83 m) above

floor.

7. NEVERconnect garagedoor openerto power source until instructed to do so.

8. NEVERwearwatches, rings or looseclothing while installing or servicing opener.They could be caught in garage door or opener mechanisms.

9. Install wall-mounted garage door control:

• within sight of the garage door.

• out of reach of children at minimum height of 5 feet

(1.5 m).

• awayfrom all moving parts of the door.

10. Placeentrapment warning label on wall next to garage door control.

11. Placemanual release/safetyreversetest label in plain view on inside of garage door.

12. Uponcompletion of installation, test safety reversal system. Door MUST reverseon contact with a

1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on

the floor.

INSTALLATION STEP 1

Determine the Header Bracket Location

Toprevent possible SERIOUSINJURYor DEATH:

• Headerbracket MUST be RIGIDLYfastenedto structural support on headerwall or ceiling, otherwise

garagedoor might not reversewhen required. DONOT install headerbracket over drywall.

• Concreteanchors MUSTbe used if mounting header bracket or 2x4 into masonry.

• NEVERtry to loosen, move or adjust garagedoor, springs, cables, pulleys, brackets,or their hardware,

all of which are under EXTREMEtension.

• ALWAYScall a trained door systems technician if garagedoor binds, sticks, or is out of balance.An unbalancedgarage door might not reversewhen required.

Installation procedures vary according to garage door types. Follow the instructions which apply to your

door.

1. Close the door and mark the inside vertical centerline of the garage door.

2. Extend the line onto the header wall above the door.

You can fasten the header bracket within 4 feet (1.22 m) of the left or right of the door center

only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling

(see page 13) when clearance is minimal. (It may be mounted on the wall upside down if

necessary, to gain approximately 1/2" (1 cm).) If you need to install the header bracket on a 2x4

(on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as

shown here and on page 13.

3. Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the

header wall above the high point:

• 2" (5 cm) above the high point for sectional door and one-piece door with track.

• 8" (20 cm) above the high point for one-piece door without track.

This height will provide travel clearance for the top edge of the door.

NOTE: If the total number of inches exceeds the height available in your garage, use the maximum

height possible, or refer to page 13 for ceiling installation.

Header Wall

Vertical Centerline of Garage Door

_'_, 2" (5 cm) Track

---%--- I

Header Wall

Highe!t Point of Travel

Door

Sectional door with curved track

_Wall

Door ,o htst

Unfinished _ OPTIONAL Celhng F_'_ CEILING

_ _ MOUNT

_'-..- J,._'_ _,.i_ FOR

_- "_'_ HEADER

_ BRACKET

2x4

Structural Supports

_'_ 2" (5 cm)

Header Wall Track

_Highest Point

_ of Travel

One-piece door with horizontal track

Header Wall

', 8" (20 cm)

L .........

,I-" ',, Highest

,, Point ,, of Travel

Q ij

One-piece door without track: jamb hardware

One-piece door without track:

pivot hardware

INSTALLATION STEP 2

Install the Header Bracket

Wall Mount

You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the

instructions which will work best for your particular requirements. Do not install the header bracket

over drywall. If installing into masonry, use concrete anchors (not provided).

WALL HEADER BRACKET INSTALLATION

• Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal

line as shown (with the arrow pointing toward the ceiling).

• Mark the vertical set of bracket holes (do not use the holes designated for ceiling mount). Drill 3/16"

pilot holes and fasten the bracket securely to a structural support with the hardware provided.

HARDWARE SHOWN ACTUAL SIZE

Lag Screw

5/16"-9xl -5/8"

Optional

Mounting Holes

Header

- Wall-

2x4 Structural

Support

Horizontal Line / /

Highest Point of Garage Door Travel

Vertical

Centerline

Garage Door

Door Spring

Garage

- Door-

Vertical Centerline

of Garage Door

Lag Screws

5/16"x9x1-5/8"

CEILING HEADER BRACKET INSTALLATION

• Extend the vertical centerline onto the ceiling as shown.

• Center the bracket on the vertical mark, no more than 6" (15 cm) from the wall. Make sure the arrow

is pointing away from the wall. The bracket can be mounted flush against the ceiling when clearance is minimal.

• Mark the side holes. Drill 3/16" pilot holes and fasten bracket securely to a structural support with

the hardware provided.

Ceiling Mounting Holes

Header Bracket

6" (15 cm) Maximum

Door Spring

-- Finished Ceiling --

Vertical Centerline

of Garage Door

/ Lag Screws

Centerline of Garage Door

5/16"x9x1-5/8"

-- Header Wall-

Idler Pulley

INSTALLATION STEP 3

Attach the Rail to the Header Bracket

NOTE: (Optional) With some existing installations, you may re-use the old header bracket with the two

plastic spacers included in the hardware bag. Place

the spacers inside the bracket on each side of the

rail, as illustrated.

• Position the opener on the garage floor below the header bracket. Use packing material as a

protective base. NOTE: If the door spring is in the

way you'll need help. Have someone hold the

opener securely on a temporary support to allow

the rail to clear the spring.

• Position the rail bracket against the header bracket.

• Align the bracket holes and join with a clevis pin 5/16"xl-1/2" as shown.

• Insert a ring fastener to secure.

Garage Door

Mounting

Hole

HARDWARE SHOWN ACTUAL SIZE

Header Bracket

Mounting Hole

OPTION WITH SOME EXISTING INSTALLATIONS

Opener Carton or

Support

Clevis Pin 5/16" x 1-1/2" Ring fastener

INSTALLATION STEP 4

Position the Opener

Follow instructions which apply to your door type as illustrated.

SECTIONAL DOOR OR ONE-PIECE DOOR WITH

TRACK

A 2x4 laid flat is convenient for setting an ideal door-to-rail distance.

• Remove foam packaging.

• Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.

• Open the door all the way and place a 2x4 laid flat

on the top section beneath the rail.

• If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm

to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can

remain disconnected until Installation Step 12 is completed.

To prevent damageto garage door, rest garagedoor

opener rail on 2x4 placed on top section of door.

olley

elease Arm _ J

ENGAGED RELEASED V

ONE-PIECE DOOR WITHOUT TRACK

A 2x4 on its side is convenient for setting an ideal door-to-rail distance.

• Remove foam packaging.

• Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.

• Open the door all the way and place a 2x4 on its side on the top section of the door beneath the rail.

• The top of the door should be level with the top of the motor unit. Do not position the opener more

than 4" (10 cm) above this point.

2x4 is used to determine the correct mounting height

from ceiling.

INSTALLATION STEP 5

Hang the Opener

Three representative installations are shown. Yours may be different. Hanging brackets should be angled

(Figure 1) to provide rigid support. On finished ceilings (Figure 2 and Figure 3), attach a sturdy

metal bracket to structural supports before installing the opener. This bracket and fastening hardware are

not provided.

1. Measure the distance from each side of the motor unit to the structural support.

2. Cut both pieces of the hanging bracket to required lengths.

3. Drill 3/16" pilot holes in the structural supports.

4. Attach one end of each bracket to a support with 5/16"-18xl -7/8" lag screws.

5. Fasten the opener to the hanging brackets with 5/16"-18x7/8" hex bolts, lock washers and nuts.

6. Check to make sure the rail is centered over the door (or in line with the header bracket if the

bracket is not centered above the door).

7. Remove the 2x4. Operate the door manually. If the door hits the rail, raise the header bracket.

NOTE: DO NOT connect power to opener at

this time.

Toavoid possible SERIOUSINJURYfrom a falling garage door opener,fasten it SECURELYto structural supports of the garage.Concrete anchors MUSTbe used if installing any brackets into masonry.

Figure 1

Structural Supports

Lag Screws

/ 5/16"-18xl-7/8"

Measure", Distance

Bolt 5/16"-18x7/8" Lock Washer 5/16"

Nut 5/16"-18

Figure 2 Hidden _ _-

Support _

(Not Provided) _ __ _ _

FEN_SHED CE_UNG

HARDWARE SHOWN ACTUAL SIZE

Hex Bolt

5/16"-18x7/8" Nut 5/16"-18 Lock Washer 5/16"

_ __ _ 5/16"-18xl-7/8"

Bolt 5/16"-18 x 7/-8" Lock Washer 5/16"

Nut 5/16"-18 ....

Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18

Lag Screws

Not Provided)

5/16"- 18x7/8"

Lock Washer 5/16"

Nut 5/16"-18

FINISHED CEJUNG

(['.Jot Provided) Bolt 5/16"-18x7/8"

Lock Washer 5/16" Nut 5/16"-18

INSTALLATION STEP 6

Install the Door Control

Locate door control within sight of door, at a

minimum height of 5 feet (1.5 m) where small children cannot reach, away from moving parts of

door and door hardware.

1.Strip 1/4" (6 mm) of insulation from one end of bell wire and connect to the two terminal screws on

back of door control by color: white to 2 and white/red to 1.

2. Fasten the Door Control Button securely with 6ABx1-1/2" screws. If installing into drywall, drill

5/32" holes and use the anchors provided.

3. Run bell wire up wall and across ceiling to motor unit. Use insulated staples to secure wire in

several places. Do not pierce wire with a staple, creating a short or open circuit.

4. Connect the bell wire to the terminal screws on the motor unit panel: white to 2; white/red to 1.

5. Position the antenna wire as shown.

6. Use tacks or staples to permanently attach entrapment warning label to wall near door control,

and manual release/safety reverse test label in a prominent location on inside of garage door.

NOTE: DO NOT connect power and operate opener

at this time. The trolley will travel to the full open position but will not return to the close position until

the sensor beam is connected and properly aligned.

To prevent possible SERIOUSINJURYor DEATHfrom

electrocution:

• Besure power is not connected BEFOREinstalling door control.

• ConnectONLYto 24VOLTlow voltage wires.

To prevent possible SERIOUSINJURYor DEATHfrom a

closing garagedoor:

• Install door control within sight of garage door, out of reachof children at a minimum height of 5 feet

(1.5 m), and away from all moving parts of door.

• NEVERpermit children to operateor play with door control push buttons or remote control transmitters.

• Activate door ONLYwhen it can beseenclearly,is properly adjusted, andthere are no obstructions to door

travel.

• ALWAYSkeepgaragedoor in sight until completely closed. NEVERpermit anyoneto cross path of closing

garagedoor.

Outside Keylock Accessory Connections I

To°l°Pener

terminal screws: white to 2; white/red I

HARDWARE SHOWN ACTUAL SIZE

Screw 6ABx]-I/2" Insulated

Lighted Door Control Sutton Drywall Anchors Staples

(BACK VIEW)

DOOR CONTROL BUTi-ON

2-Conductor

Bell Wire

Back Panel /_

of Opener

Opener Terminal Screw!

Antenna

INSTALLATION STEP 7

Install the Light

• Install a 75 watt maximum light bulb in the socket. The light will turn ON and remain lit for

approximately 4-1/2 minutes when power is connected. Then the light will turn OFF.

• Apply slight pressure on the sides of the lens and slide the tabs into the slots in the end panel (See

illustration).

• To remove, reverse the procedure. Use care to avoid snapping off lens tabs.

• If the bulb burns out prematurely due to vibration, replace with a Garage Door Opener bulb.

NOTE: Use only a standard light bulb. The use of a short neck or speciafity light bulb may overheat the

endpanel or light socket.

To prevent possible OVERHEATINGof the endpanelor

light socket,

• DO NOTuseshort neck or specialty light bulbs.

• DO NOTusehalogen bulbs. Use ONLYincandescent.

Light Lens

Guide

Lens

Slot

_fXX_75 Watt (Max)

\.._/ Standard

Lens Light Bulb

Tab

INSTALLATION STEP 8

Attach the Emergency Release Rope and Handle

• Thread one end of the rope through the hole in the top of the red handle so "NOTICE" reads right side

up as shown. Secure with an overhand knot at least 1" (2.5 cm) from the end of the rope to

prevent slipping.

• Thread the other end of the rope through the hole in the release arm of the outer trolley.

• Adjust rope length so the handle is 6 feet (1.83 m) above the floor. Ensure that the rope and handle

clear the tops of all vehicles to avoid entanglement. Secure with an overhand knot.

NOTE: If it is necessary to cut the rope, heat seal

the cut end with a match or lighter to prevent unraveling.

To prevent possible SERIOUSINJURYor DEATHfrom a falling garage door:

• If possible, use emergency releasehandleto disengage trolley ONLYwhen garage door is CLOSED.Weakor

brokensprings or unbalanceddoor could result in an open door falling rapidly and/or unexpectedly.

• NEVERuse emergencyreleasehandle unless garage

doorway is clear of persons and obstructions.

• NEVERuse handleto pull door open or closed. If rope

knot becomes untied, you could fall.

Trolley

Release

Emergency _ Release Handle

_K Overhand

not

INSTALLATION STEP 9

Electrical Requirements

To avoid installation difficulties, do not run the opener at this time.

To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third

grounding pin. This plug will only fit into a grounding type outlet. If the plug doesn't fit into the outlet you

have, contact a qualified electrician to install the proper outlet.

If permanent wiring is required by your local code, refer to the following procedure.

To make a permanent connection through the 7/8" hole in the top of the motor unit:

• Remove the motor unit cover screws and set the cover aside.

• Remove the attached 3-prong cord.

• Connect the black (line) wire to the screw on the brass terminal; the white (neutral) wire to the

screw on the silver terminal; and the ground wire to the green ground screw. The opener must be

grounded.

• Reinstall the cover.

To avoid installation difficulties, do not run the opener at this time.

To prevent possible SERIOUSINJURYor DEATHfrom

electrocution or fire:

• Besure power is not connected to the opener,and disconnect power to circuit BEFOREremoving cover to establish permanentwiring connection.

• Garagedoor installation and wiring MUSTbe in compliance with all localelectrical and building codes.

• NEVERusean extensioncord, 2-wire adapter,or changeplug in any way to makeit fit outlet. Besure

the opener is grounded.

PERMANENT WiRiNG

CONNECTION

Ground Tab

Green Ground Screw

Ground Wire Wire

Black

White Wire

INSTALLATION STEP 10

Install The Protector System ®

The safety reversing sensor must be connected and aligned correctly before the garage door

opener will move in the down direction. IMPORTANT INFORMATION ABOUT

THE SAFETY REVERSING SENSOR

When properly connected and aligned, the sensor will detect an obstacle in the path of its electronic

beam. The sending eye (with an amber indicator light) transmits an invisible light beam to the

receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is

closing, the door will stop and reverse to full open position, and the opener lights will flash 10 times.

The units must be installed inside the garage so that the sending and receiving eyes face each other

across the door, no more than 6" (15 cm) above the floor. Either can be installed on the left or right of the

door as long as the sun never shines directly into the receiving eye lens.

The mounting brackets are designed to clip onto the track of sectional garage doors without additional

hardware.

Be sure power is not connected to the garage door opener BEFOREinstalling the safety reversingsensor.

To prevent SERIOUSINJURYor DEATHfrom a closing

garage door:

• Correctly connect and align the safety reversing

sensor.This required safety device MUSTNOTbe disabled.

• Install the safety reversing sensor so beam is NO

HIGHERthan 6" (15 cm) abovegarage floor.

If it is necessary to mount the units on the wall, the brackets must be securely fastened to a solid

surface such as the wall framing. Extension brackets (see accessories) are available if needed. If

installing in masonry construction, add a piece of wood at each location to avoid drilling extra holes in

masonry if repositioning is necessary. The invisible light beam path must be unobstructed.

No part of the garage door (or door tracks, springs, hinges, rollers or other hardware) may interrupt the

beam while the door is closing.

Sensor Beam Invisible Light Beam 6" (15 cm) max, Protection Area above floor

Facing the door from inside the garage

Sensor Beam 6" (15 cm) max,

above floor

INSTALLING THE BRACKETS

Be sure power to the opener is disconnected. Install and align the brackets so the sensors will face

each other across the garage door, with the beam no higher than 6" (15 cm) above the floor. They may be

installed in one of three ways, as follows.

Garage door track installation (preferred):

• Slip the curved arms over the rounded edge of each door track, with the curved arms facing the

door. Snap into place against the side of the track.

It should lie flush, with the lip hugging the back

edge of the track, as shown in Figure 1.

If your door track will not support the bracket

securely, wall installation is recommended.

Wall installation (Figure 2 & 3):

• Place the bracket against the wall with curved arms facing the door. Be sure there is enough

clearance for the sensor beam to be unobstructed.

• If additional depth is needed, an extension bracket (See Accessories) or wood blocks can be used.

• Use bracket mounting holes as a template to locate and drill (2) 3/16" diameter pilot holes on

the wall at each side of the door, no higher than 6" (15 cm) above the floor.

• Attach brackets to wall with lag screws (Not provided).

• If using extension brackets or wood blocks, adjust

right and left assemblies to the same distance out

from the mounting surface. Make sure all door hardware obstructions are cleared.

Floor installation (Figure 4):

• Use wood blocks or extension brackets (See Accessories) to elevate sensor brackets so the

lenses will be no higher than 6" (15 cm) above the floor.

• Carefully measure and place right and left assemblies at the same distance out from the wall.

Be sure all door hardware obstructions are

cleared.

• Fasten to the floor with concrete anchors as shown.

Figure

Figure 2

DOOR TRACK MOUNT (RIGHT SIDE)

Door Track

Lip

Sensor Bracket

WALL MOUNT (RIGHT SIDE)

Fasten Wood Block to Wall with

Lag Screws (Not Provided)

. _ Bracket

Indicator Light

Indicator LPht Sensor

t .... (.Not Provided)

Lens .......

Figure 3 WALL MOUNT (RIGHT SIDE)

Extension Bracket

(See Accessories)

(Provided with Extension Bracket)

(Provided with Extension : _,_-"

Bracket)

Lens

Sensor

Bracket

Indicator Light

HARDWARE SHOWN ACTUAL SIZE

Carriage Bolt Wing Nut

1/4"-20xl/2" 1/4"-20

Staples

Figure 4 FLOOR MOUNT (RIGHT SIDE)

i Attach with

; (Not Provided)

Concrete Anchors

Light

Bracket

MOUNTING AND WIRING THE SAFETY SENSORS

• Slide a 1/4"-20xl/2" carriage bolt head into the slot on each sensor. Use wing nuts to fasten sensors to

brackets, with lenses pointing toward each other across the door. Be sure the lens is not obstructed

by a bracket extension (Figure 5).

• Finger tighten the wing nuts.

• Run the wires from both sensors to the opener. Use insulated staples to secure wire to wall and ceiling.

• Strip 1/4" (6 mm) of insulation from each set of wires. Separate white and white/black wires

sufficiently to connect to the terminal screws: white to 2 and white/black to 3 (Figure 6).

ALIGNING THE SAFETY SENSORS

• Plug in the opener. The indicator lights in both the sending and receiving eyes will glow steadily if

wiring connections and alignment are correct.

The sending eye amber indicator light will glow

regardless of alignment or obstruction. If the green

indicator light in the receiving eye is off, dim, or flickering (and the invisible light beam path is not

obstructed), alignment is required.

• Loosen the sending eye wing nut and readjust, aiming directly at the receiving eye. Lock in place.

• Loosen the receiving eye wing nut and adjust sensor until it receives the sender's beam. When

the green indicator light glows steadily, tighten the wing nut.

Figure 5

Wing Nut

Carriage Bolt _) 1/4"-20xl/2"

TROUBLESHOOTING THE SAFETY SENSORS

1. If the sending eye indicator light does not glow steadily after installation, check for:

• Electric power to the opener.

• A short in the white or white/black wires. These can occur at staples, or at opener connections.

• Incorrect wiring between sensors and opener.

• A broken wire.

2. If the sending eye indicator light glows steadily but the receiving eye indicator light doesn't:

• Check alignment.

• Check for an open wire to the receiving eye.

3. If the receiving eye indicator light is dim, realign

either sensor.

NOTE: When the invisible beam path is obstructed or misaligned while the door is closing, the door will

reverse. If the door is already open, it will not close.

The opener lights will blink 10 times. See page 20.

Figure 6

Bell Wire

Sensor

Invisible Light Beam Protection Area

Sensor /

Bell Wire

Door Control Connections_ (dotted line)

OPENER TERMINAL SCREWS

Sensor Connections

INSTALLATION STEP 11

Fasten the Door Bracket

Follow instructions which apply to your door type as illustrated below or on the following page.

A horizontal reinforcement brace should be long

enough to be secured to two vertical supports. A vertical reinforcement brace should cover the

height of the top panel.

The illustration shows one piece of angle iron as the horizontal brace. For the vertical brace, two pieces of

angle iron are used to create a U-shaped support (Figure 1). The best solution is to check with your

garage door manufacturer for an opener installation door reinforcement kit.

NOTE: Many vertical brace installations provide for direct attachment of the clevis pin and door arm. In

this case you will not need the door bracket; proceed to Installation Step 12.

SECTIONAL DOORS

• Center the door bracket on the previously marked vertical centerline used for the header bracket

installation. Note correct UP placement, as stamped inside the bracket (Figure 2).

• Position the bracket on the face of the door within the following limits:

A) The top edge of the bracket 2"-4" (5-10 cm)

below the top edge of the door.

B) The top edge of the bracket directly below any

structural support across the top of the door.

Fiberglass,aluminum or lightweight steel garage doors WILL REQUIREreinforcement BEFOREinstallation of

door bracket. Contactyour door manufacturer for reinforcement kit.

HARDWARE SHOWN ACTUAL SIZE

Nut 5/16"-18 LockWasher 5/16"

Carriage Bolt 5/16"-18x2-1/2"

• Mark and drill 5/16" left and right fastening holes. Secure the bracket as shown in Figure 1 if there is

vertical reinforcement.

If your installation doesn't require vertical

reinforcement but does need top and bottom fastening holes for the door bracket, fasten as shown in Figure 2.

Door Bracket

Location

Vertical

of Garage Door

Header Bracket

Horizontal and vertical reinforcement

is needed for lightweight garage doors

glass panel, etc.). (Not Provided)

Edge

of Door or

(_bReinforcement Board

Door Bracket

steel doors with

,Carriage Bolt 5/16"-18x2-1/2'

Door Bracket

Lock Washer 5/16"

Figure 2

Vertical Reinforcement

Nut

5/16"-18 z .....

Vertical

"of Garage

Door

Figure

+ 53 hidden pages

Craftsman 139.53910D User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual