Craftsman 139.53675SRT User Manual

Owner's

Manual

Model No.

139.53662SRT

139.53675SRT

For Residential Use

Only

Caution: Read and follow all

safety rules and operating instructions

before first use of this product.

Fasten the manual near the garage door

after installation.

GARAGE DOOR OPENER

1/2 HP

= Safety Precautions

a Assembly

= Installation = Adjustment

[] Care and Maintenance = Operation

,, Troubleshool_y:

= Parts List

Compffeswith UL325/Ih _ re_lations effective

January 1, I9_3

. ii

Sears, Roebuck and Co, Hoffman Estates, IL 60179 U.SoA.

Contents Page

A review of safety alert syrnboFs........................................2

You'll need tools ...............................................................................3

Safety information regarding garage door

locks and ropes .............................................................3

Testingyourgaragedoorforsticking,

bindingand baJance...............................................................3

lllustrat_onofsectionaldoorinstaJlaUon......................4

lllustraUonofone-piecedoorinstaflation......................5

Cartoninventory...............................................................6

Hardwareinventory......................................................7

Assembly section - pages 8 - 1'1

Assemble T-rail ............................................................ 8

Attach cable pulley bracket ..............................................8

Install trolley ............................................................... 9

Fasten T-rail to opener ................................................ 9

Install chain/cable ....................................................... 10

Attach sprocket cover .............................................. 10

Tighten the chain and cable ...............................................11

Installation section +pages 11 - 27

Installation safety instrucUons ................................. 11

Determine header bracket IocaUon

Sectional door ....................................................... 12

One-piece door ...................................................... t3

Install the header bracket ....................................... 14

Attach the T-rait to header bracket .............................15

Position the opener ................................................. 16

Hang Me opener ....................................................... 17

Install the door control ............................................. 18

i ill i

Contents Page

lnstalt Me lights and lenses ..................................... !9

Attach emergency release rope and handle ...........19

ElectdcaJ requirements ................................................ 20

Safety reversing sensor information .......................-21

Install the safety reversing sensor ..........................22, 23

Fasten door bracket (sectional door) .........................+24

Fasten door bracket (one-piece door) .......................25

Connect door arm to trolley (sectional door) .......... .26

Connect door arm to U'otley (one-piece door) ......... -27

Adjustment section - pages 28 - 30

Travel limit adjustments ........................................... 28

Force adjustments ......................................................... 29

Test the safety reversing sensor ............................... 30

Test the safety reverse system ....;............................. 30

Operation safety instructions ...................................... 31

Care of your opener ....................................................... 31

Maintenance schedule .......................................................31

Opera+Jon of your opener ........................................... 32

Receiver and remote control programming ................. 33

Having a problem? ............................................... 34, 35

Repair parts, rail assembly ........................................... 36

Repair parts, inst_lation ............................................... 36

Repair parts, opener assembly .................................. 37

Accessories .................................................................. 38

Index .............................................................................. 39

How to order repair parts ...............................................40

Maintenance agreement ............................................ 40

Warranty ....................................................................... 40

Start by Reviewing these Important Safety Alert Symbols

+____

When you see these Safety Symbols on the following pages, they'will alert you to the possibility of serious injury or death if you do not comply with the corresponding instructions. The hazard may

come from something mechanical or from electric shock+ Read the insb'uctions carefully+

i i , , ,,,,,,,,, ,, ,,,

Electrical

When you see this Sa'_'WSymbel.-)on,.the following pages, it will a ert you to the possibility of damage

..to+.,yg__urgarage {]+6+O1" andloi_.-theegarage cIoor opener if you do not comply with the corresponding

mstructton_+ Read+ttte mstruction+_'caretuJly...__

...... ++i+_+_+_+_+++.+i++!I,.JIIi+_'+S.'.++++%:++_,:+++++.++++.++++;.'!_+:+:_+++++_++#i+:+5:.+_++++#+++++-I

This garage door opener is designed and tested to offer safe service provided it is installed, operated,

maintained and tested in strict accordance with the safety instructions contained in this manual.

t]:,+ :,+++-+,.+,

+ + +t .... r ...... .......... i ii + i' iii I ii, ii i * i

+++,

You'll Need Tools

During assembly, installation and adjustment of the opener, instructions will call for hand tools shown below

Per'<_

Tape Measure

S_e_adder

i , i i i i i,i

An unbalanced garage door might not reverse

when required and someone under the door

could be seriously injured or killed.

If your garage door binds, sticks or is out of

balance, call for professional garage door

service. Garage doors, door springs, cables,

pulleys, brackets and their hardware are under

extreme tension and can cause serious injury or death. Do not try to loosen, move or adjust

them yourself!

Ropes left on a garage door could cause someone to become entangled and killed.

Remove all ropes connected to the door before installing and operating the opener.

Identify the type and height of your door and any

special conditions that exist and any additional

materials that may be required by referring to the lists

on page 4 or page 5

Hac_ Saw

Claw Hammer

A_ustable End Wtenc_

To avoid damage to the garage door and

opener, disable locks before installing and operating the opener. Use a wood screw or nail

to hold locks in the "open" (unlocked)

position. Operation at other than 120V 60 Hz will cause

opener malfunction and damage.

=mN ,,,

Before you begin, complete the following test to

make sure your door is balanced, and is not sticldng or binding:

. Uft the door about halfway as shown. Release the

door. It shoul_l stay in place, supported entirely by its spdngs.

• Raise and lower the door to see if there is any binding or sticking.

SECTIONAL DOOR

I ONE-PtECE DOOR

.............. . .. ...........:.,_. ........ . _

Before you begin, survey your garage area to see whether any of the conditions below apply

to your installation.

Slack in Chain Tension

is No_ When

Garage Door is Clo_ed

Extension

Sp_ing

Access Door

Safety Reversing Sensor

Based on your particular requirements, there are

several installation steps which might call for

matedaJs and/or hardware not included in the carton.

• Step 1, page 12 - Look at the wall or ceiling above the garage door. The header bracket must be

securely fastened to structural supports.

. Step 5, page 17 - Do you have a finished ceiling in

your garage? If so, a support bracket and additional fastening hardware may be required.

oSafety reversing sensor, page 2t - Depending

upon garage construction, wood blocks may need to be {astened to mounting locations before

sensors are installed.

• Step 10, page 22 - Alternate floor mounting of the safety reversing sensor will require hardware not

provided.

° Step 11, page 24 - Do you have a steel, aluminum,

fiberglass or glass panel door? ifso, horizontal and vertical reinforcement is required°

• Look at the garage door where it meets the floor.,

It must close on the floor al! the way across. Otherwise, the safety reverse system may not

work properly. See page 3& Floor or door should be repaired.

. Header Ca_e Pulley

Closed Position

Rail A.'_embly

Emerger, cy Release

-- Rope & Handle

• The opener can be installed within 2 feet to the left or dght of the door center if there is a torsion spdng

or center bearing plate in the way of the header bracket or door bracket area. If your door has

extension spdngs, the opener must be installed in the center of the door. See pages 12 and 24.

• Do you have an access door in addition to the garage door? If not, Model 53702 Emergency

Key Release is require& See page 38°

- If your door is more than 7 feet high, see the rail

extension kits listed on page 38.

You may find it helpful to refer back to this page as you proceed with the installation of your opener.

Based on your particular requirements, there are several instaJlat_on steps which might call for

materiaJs and/or hardware not included in the carton.

'. Step 1, page 13 - Look at the wail or ceiling above

the garage door. The header bracket mustbe securely fastened to structural supports°

• Step 5, page 17 - Do you havea finished ceiling in your garage? If so, a support bracket and

additiona! fastening hardware (not supplied) may be required.

• Safety reversing sensor, page 21 - Depending on

garage constn_ction, wood blocks may need to be securely fastened to mounting locations before

sensors are installed.

• Step 10, page 22 -Altemate floor mounting of the

safety reversing sensor will require hardware that is not provided.

• Step 11, page 25 - Generally, a one-piece door does not require reinforcement. If your door is

lightweight, you can refer to the information relating to sectional doors on page 24.

• Step 11, page 25 - Depending on your door's construction, you might need additional mounting

hardware for the door bracket.

• Do you have an access door in addition to the

garage door?. If not, Model 53702 Emergency Key Release is required° See page 38.

• The gap between the bottom of the garage

door and the floor cannot exceed 114". Otherwise, the safety reverse system may not

work properly. See page 30. The floor or the door should be repaired.

Safety acrosswidthof door

Closed Position

Cable

Bracket

Cable Trolley

Ch_Jtl

T-rail

ErnetgencyRetease

Door Arm

Bracket Door

Straight

You may find it helpful to refer back to this page as you proceed with the installation of your

opener.

Rope & Handle

Carton Inventory

Your garage door opener is packaged in two cartons which contain aJlparts illustrated below.. If anything is

missing, carefully check the packing matedaJ. Parts may be "stuck = in the foam. Hardware for assembly and installation is shown on page 7o

Model 53675 on{y

SECURITY+

Three-Function Retake Conm:_l = ..,._'_

Premium Coetr_ Console

SECURITY+

MLfft_Fur'_;'*,JQn

w_ V'_,_r C_lp (2)

Key{ess Entry

Ught Lens (2)

Wh_e & W'_e/Red

2-Cooduc_r BeLlWire

H_'tging Bt-ackets

Safety Revering Sensor

MounlingBracket

W_thSquareHoles (2)

Safety Reversing Sensor

Mounting Bracket

With S{ot (2)

{2) Safety Reversing Sensors

(1 Sendrng Eye and I Receiving Eye)

2_,onductor White & Wh_tefBEack Bell W_re

with

attached

CurvedDoor

Arm Section

SafetyLabels

and

LJtet"dluce

oI oI

Straigh_ Door

Ann Section

Separate all hardware from the packages in the rail carton and the opener carton, as shown below, for the assembly and installation procedures.

Assembly Hardware

Waslkei'ed Screw Hex Screw Nut

5/16"-18xl/2" (2) 5/16*-18x7fS" (3) 5./16%18 (5}

{rilotlnted _i opene[)

Trolley

ThreadedShall(1)

Installation Hardware

Ring

Faslener(3)

C_-riage Bolts

1t4"-20×1/2" (4}

Lo_ Wmsher

5/_6"(4)

Ma_erUnk(2)

Loc_ Nut

114"-20x7tt6" (4)

RaJI Grease

L_g Screw

5/16"-18xl-7/8" (2)

Carnage Boll

5/16"_18x2-I/2"(2)

ClevisPin

5/16"x2-3_4"(I)

1/4x1-112" (4)

Clevis Pin Clevis Pin ktsu_led

5/16"x1-1t4" (1) 5/16*x1" (I) Stales (10)

i iiiiii ii Hill I II,INIIN.Ill

ii i ININ

Safety Reversing Sensor

Installation Hardware

Carriage Bolts

l14"4_0x1,t_ (4)

Rope

oll

Lock Nut Wing Nut (2)

1/4=-20 (4)

Hex Screw

114-20x 1-1/'2" (2!

S_ew

t/t O-32x3t8 ° (4)

Lock Nut Insulaled

t10x32 (4) Staples (20)

Assembly Section: Pages 8 - 11

To avoid installation difficulties, do not run the garage door opener until instructed to do so.

Make sure bolt necks are

Assembly Step 1

Assemble the T-raft & Attach the Cable Pulley Bracket

. Place the 3 T-rail sections on a flat surface for

assembly. The end sections are identical. Make

sure the "arrow label" on the center section is

pointing toward the doon

• insert the carriage bolts so the square bolt ned_ seat in the square holes in the T-rail end sections

and pass through the round holes in T-rail center

section. Assemble lock nuts, ensure alignment and

tighten.

IfTrail is not assembled EXACTLY as shown,

!trolley wilt nottravel

smoothly along length of rail or itwill hit against

the nuts.

seated In the square holes and rails are

aligned before you tighten lock nuts, (See right and wrong views). Improper assembly can

cause jerky trolley operation, noise and/or

nuisance door reversals.

t/4" Lock Nut

Right Wrong

Ca_{e putIeybracket

at_ches Io FRONT

ENDofT-r_]

T-RAIL FRONT

(TO_oon)

Hardware Shown Actual Size

Lock Nut Carnage Bolts

1/4"-L_xT/16" 114"-20xl _"

Hex $_mv Nut Lc<:kWasher

_I 6"-1BxT/8" _16 %18 _16"

• Posi_on the cable puiley bracket on the front end of the T-rail as shown_ Fasten securely with the hardware.

When

tightening the screws, be

sure to keep

Right Wrong

bracket parallel to the rail.

Otherwise, the rail may bow

when opener is operated.

Assembly Step 2

Install the Trolley on the T-rail

Hardware Shown

Actual Size

• Attach the threaded shaft to the trolley with the lock washer and nuts as shown°

Lock Washer

5/16"

InnerNut

T_ey

5/16"

Lo_ W_he r

5/16"

NuI

=J16"-18

- As a temporary stop, insert a screwdriver into the hole in the front end of the T-rail.

• Slide the trolley assembly along the rail to the screwdriver stop.

If trolley hits against any nuts on the T-rail, the bolts and nuts were attached from the wrong

side and must be repositioned. Review Step 1.

Trottey

Fasten the T-rail to the Opener

Assembly Step 3 !

• Place the opener on packing material to protect the cover,, For convenience, put a support under the cable pulley brackeL

• Remove the (2) 5/16"-18xl/2" washered screws mounted in the top of the opener.

• Align the holes in the back section of the T-rail with the holes in the opener.

• Fasten the rail with the (2) washered screws

previously removed. Tighten securely.

Remember to use only these screws! Any other screws will cause serious damage to the opener.

• Insert a 5/16=-18x7/8" hex screw into the cover protection bolt hole in the T-rail as shown° Tighten

securely with a 5/16" lock washer and nut.

NOTE: This screw prevents trolley over-travel.

Keep a 2" minimum between the trolley and this

screw when adjusting travel limits (see page 28).

Hardware Shown Actual Size

To fasten rail, use only those screws mounted

in the top of the opener. Any other screws will

c_use seriou_ damage to the opener,

Hex Screw

5/16_-18x7/8 • Cover

Protection

T-ran

(Back Section).

5/16"-18

Hex Screw Nul Lock Washer

5/16""18_718_ 5/16" 5/16"

u UmHHHHmiin=,

Assembly Step 4

Install the Chain/Cable & Attach the Sprocket Cover

DispensingC,arlc,r_

Leave Chain and Cable

{nside Dispensing

Carton to Prevec_t K3nking,

Kee_ Cha;n and Cable Taul When Dispensing

• Detach the cable loop from the carton and fasten it to the trolley with a master tink from the hardware

bag. See master link procedure, Figure 1.

• With the trolley against the screwdriver, dispense

the cable around the putley.

o Proceed back around the opener sprocket,

Figure 2. Be sure sprocket teeth engage the chain. Continue forward to the trolley threaded shaft,

Figure 3.

• Use the second master link to connect the chain to the flat end of the shaft. Check

to make sure the chain is not twisted.

• Remove the screwdriver.

Master

entangled tn moving opener sprocket. Attach

sprocket cover securely, Never operate opener

I Serious Injury can result If fingers become I

while your hand is near the opener sprocket.

Opener

Figure 2 sp_t

Figure 3

Master U_

Ctip-On Spring ,

Mas_er

Unk Cap

Ra[ End

of Trolley

Threaded Shaft

Chin

Sprocket

Cover

Slot

Topo!Opener

Cable

Loop

Master Link Procedure:

Push pins of master link bar

through cable loop and hole tn front end of tce[ley. Push cap

over pins and past notches,.

Slide cJip-on spring over cap and into notches until both

pins are securely" locked.

To attach the sprocket cover:

• _nsert the back tab in the opener slot. Squeeze the cover slightly and insert the front tab in the slot on the mounting plate.

Assembly Step 5

_ghten the Chain & Cable

Loc_

• Spfn the inner nut and lock washer down the

threaded shaft, away from the trolley.

Outer Nul Washer lnne'r Nut

To T_ghten O,.er Nut _ --\ /

• To tighten the chain, turn outer nut in the direction shown. As you turn the nut, keep the chain

from twisting. When the chain is approximately 1/2" above the

base of the T-rail at its midpoint, re-tighten the inner nut to secure the adjustment

Sprocket noise can result if chain is either too loose or too tight

When installation is complete, you may notice some

Cha_

chain droop with the door closed. This is normal. If the chain returns to the pos_en shown when the door is open, do not re-adjust the chain°

NOTE: During future maintenance, ALWAYS

1£2Inch

pull the emergency release handle to disconnect trolley before adjusting chain.

You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section:

=,luJ,Hl!l ill, ,i

'11 I I I '1 I I'l'l'lllllq I '14 I '! I I -- i ................

IMPORTANT INSTALLATION INSTRUCTIONS

To reduce the risk of severe injury or death to persons:

1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2. Install only on a properly balanced and lubricated garage door. An improperly balanced door may not reverse and could result in severe injury or death. Repairs to cables, spring assemblies and other hardware must be made by a professional service person before installing opener.

3. Disable all locks and remove all ropes connected to the garage door before installing the opener.

Ropes connected to a garage door can cause entanglement and death.

4, If possible, install door opener 7 feet or more above floor with the emergency release handle

mounted 6 feet above the floor.

5. Do not connect the opener to power source until instructed to do so.

6. Locate the Door Control within sight of the door at a minimum height of 5 feet where small children cannot reach, and away from all moving parts of the door.

7. Install the User Safety Instruction Label on the wall adjacent to the door control and the

Maintenance Instruction Label in a prominent location on the inside of the garage door.

8. Upon completion of the installation, the door must reverse when it comes in contact with a

one-inch high object or a 2x4 laid flat on the floor.

9. Do not wear watches, rings or loose clothing while installing or servicing an opener. Jewelry or

loose clothing can be caught in the mechanism of the garage door or the opener°

Installation Section: Pages 12 - 27

• =, L ,,,

Installation Step 1

Determine Header Bracket Location

Installation procedures vary according to garage door types. Follow the instructions

which apply to your door.

,= = ,== ........................... , H,

VertJc_

_de_

WaM

GuideSne

__ FinL_hed__

Ceiling

if the header bracket is not rigidly fastened to

a structural support on the header wall or ceiling, the safety reverse system may not

work properly (see page 30). The door might

not reverse when required, and could cause serious iniury or death.

The garage door springs, cables, pulleys, brackets and their hardware are under extreme

tension. Do not attempt to loosen, move or

adjust them yourself. Serious personal injury or death could result. Call for professional

garage door service.

II=I,Hiii= ,,, Hill, = ,ll,=

- Close the door and mark the inside vertical centedine of the garage door.

• Extend the line onto the header wail above the door°

Remember, you can fasten the header bracket within 2 feet of the

left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach

it to the ceiling (refer to page 14)

when clearance is minimal. (it may

be mounted on the wall upside down if necessary, to gain approximately 1/2".)

ff you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not supplied) to securely fasten

.the 2x4 to structural supports as shown

here and on page l&

• Open your door to the highest point of travel as shown. Draw

an intersecting horizontal line on the header wall 2" above

the high point. This height will

provide travel clearance for the

top edge of the door.

Door clearance brackets are available for sectional doors when headroom clearance is

less than 2"o See accessory

page 38.

Sectional door

with curved track

One-piece door

with horizontal track

Proceed to Step 2, page t4.

+ 28 hidden pages

Craftsman 139.53675SRT User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual