Craftsman 139.53674SRT User Manual

Owner’s
Manual
Model No.
139.53661 SRT1
139.53671 SRT1
139.53672SRT1
139.53673SRT1
139.53674SRT
139.53677SRT1
For Residential Use
CRAFTSMAN®
GARAGE DOOR OPENER
Caution: Read and follow all safety rules and operating instructions before first use of this product.
Fasten the manuai near the garage door
after installation.
Complies w№ UL 325 regulations effective January 1,1993
Safety Precautions Assembly Installation Adjustment Care and Maintenance Operation
Troubleshooting
Parts List
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Contents Page A review of safety alert symbols
You'll need tools.............................................3
Safety information regarding garage door locks
and ropes.....................................................3
Testing your garage door for sticking, binding
and balance..................................................3
Illustration of sectional door installation Illustration of one-piece door installation Carton inventory... Hardweire inventory..-. Assembly section - pages 8-11
Assemble T-rail.............................................8
Attach cable pulley bracket
Install trolley................................................. 9
Fasten T-rail to opener
Install chain/cable.......................................1 o
Attach sprocket cover Tighten the chain and cable
Installation section - pages 11-27
Installation safety instructions
Determine header bracket location
Sectional door
One-piece door.........................................13
IrtstaJI the header bracket
Attach the T-rail to header bracket
Position the opener...
Hang the opener.........................................17
Inst2dl the door control...............................18
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2
4 5
7
8
9
10
11
11
12
14 15
Contents Page
Install the light and tens
Attach emergency release rope and handle
Electrical requirememts
Safety reversing sensor information
Install the safety reversing sensor Fasten door bracket (sectional door) Fasten door bracket (one-piece door) Connect door arm to trolley (sectional door) Connect door arm to trolley (one-piece door)
Adjustment section - pages 28-30
Travel limit adjustments Force adjustments Test the safety reversing sensor Test the safety reverse system
Operation safety instructions
Care of your opener............................................31
Maintenance schedule
Operation of your opener....................................32
Receiver and remote control programming.........33
Having a problem?
Repair parts, rail assembly..................................36
Repair parts, installation Repair parts, opener assembly
Accessories........................................................38
Index
..................................................................
How to order repair parts
Mainterwice agreement.......................................40
Warranty.............................................................40
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20
22,23
24
....
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34,35
19
.21
25
.26
27
28 29 30 30
31
36 37
39 40
19
31

Start by reviewing these important safety alert symbols

When you see these Safety Symbols on the following pages, they will alert you to the possibility of
serious injury or death if you do not comply with the corresponding instructions. The hazard may
come from something mechanical or from electric shock. Read the Instructions carefully.

Mechanical

When you see this Safety Symbol on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener If you do not comply with the corresponding
instructions. Read the Instructions carefully.
This garage door opener is designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the safety instructions contained in this manual.

Electrical

You'll Need Tools

During assembly, installation and adjustment of the opener, instructions will call for hand tools shown below.
An unbalanced garage door might not reverse
when required and someone under the door
could be seriously Injured or kilted.
If your garage door binds, sticks or is out of balance, call for professional garage door service. Garage doors, door springs, cables,
pulleys, bmckets and their hardware are under
extreme tension and can cause serious Injury or death. Do not try to loosen, move or adjust
them yourself!
Ropes left on a garage door could cause someone to become entangled and killed.
Remove all ropes connected to the door before instailing and operating the opener.
Identify the type and height of your door and any special conditions that exist and any additional materials that may be required by referring to the lists on page 4 or page 5.
ScrewdHvei'
Acjustable End Wrench
I* ^ ^ i
To avoid damage to the garage door and opener, disable locks before installing and operating the opener. Use a wood screw or nail to hold locks in the "open” (unlocked) position.
Operation at other than 120V 60 Hz will cause opener malfunction and damage.
Before you begin, complete the following test to make sure your door is balanced, and is not sticking or binding:
• Lift the door about halfway as shown. Release the door. It should stay in place, supported entirely by
its springs.
• Raise and lower the door to see if there is any
binding or sticking.
Before you begin, survey your garage area to see whether any of the conditions below apply to your Installation.
Horizontal and vertical reinforcement
is needed lor lightweiglil garage doors
(fiberglass, steel, aluminum, door with glass panels, etc.).
See page 24 for details.
FINISHED CEILING
Support bracket &
fastening hardware
is required.
See page 17.
Slack in Chain Tension
is Nonnal When
Garage Door is Closed
■ Safety Reversing Sensor
Based on your particular requirements, there are several installation steps which might call for materials amd/or hardware not included in the carton.
• Step 1, page 12 - Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports.
• Step 5, page 17 - Do you have a finished ceiling in your garage? If so, a support bracket and
additional fastening hardware may be required.
• Safety reversing sensor, page 21 • Depending
upon garage construction, wood blocks may need to be testened to mounting locations before sensors are installed.
• Step 10. page 22 - Alternate floor mounting of the safety reversing sensor will require hardware not provided.
• Step 11, page 24 - Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal
and vertica] reinforcement is required.
• Look at the garage door where it meets the floor.
It must close on the floor all the way across.
Other-wise, the safety reverse system may not work property. See page 30. Roor or door should be repaired.
Cable Pifitey
Cabte
Trolley
Rail Assembly
• The opener can be installed within 2 feet of the left or right of the door center if there is a torsion spring or center bearing plate in the way of the header bracket or door bracket area. If your door has
Closed Position
exten^on springs, the open^-must be installed in die confer of the door. See pages 12 and 24.
• Do you have an access door in addition to the garage door? If r>oL Model 53702 Emergency
1^ Release is required. See page 38. •
• If your door is more than 7 feet high, see the rail extortion kits avaitabte on page 38.
You may find It helpful to refer badt to this page as you proceed with the installation of your opener.
Before you begin, survey your garage area to see whether any of the conditions below apply to your Installation.

One-Piece Door Without Track

Gap batwean floor and bottom
Safety Reversing Sensor
of door must not exceed 1/4’.
Based on your pEtrticular requirements, there are several installation steps which might call for materials and/or hardware not included in the carton.
• Step 1, page 13 - Look at the wall or ceiling above
the garage door. The header bracket must be securely fastened to structural supports.
• Step 5, page 17 - Do you have a finished ceiling in your garage? If so, a support bracket and
additional fastening hardware (not provided) may be required.
• Safety reversing sensor, page 21 - Depending on
garage construction, wood blocks may need to be securely fastened to mounting locations before sensors are installed.
• Step 10, page 22 - Alternate floor mounting of the
safety reversing sensor will require hardware that is not provided.
• Step 11, page 25 - Generally, a one-piece door
does not require reinforcement. If your door is lightweight, you can refer to the information relating to sectional doors on page 24.
• Step 11, page 25 - Depending on your door's
construction, you might need additional mounting hardware for the door bracket.
• Do you have an access door in addition to the
garage door? If not. Model 53702 Emergency
Key Release is required. See page 38.
> The gap between the bottom of the garage
door and the floor cannot exceed 1/4”. Otherwise, the safety reverse system may not work properly. See page 30. The floor or the door should be repaired.
You may find it helpful to refer back to this page as you proceed with the Installation of your opener.

Carton Inventory

Your garage door opener is packaged in two cartons which contain all parts illustrated below. If einything is missing, carefully check the packing material. Parts may be "stuck" in the foam. Hardware for assembly and installation is shown on page 7.

Models 53661 (1). 53671 (1). 53672 (2).
53673 (2). 53674 (2). 53677 (2)
Security+
Three^unction Remole Control
with Visor Clip
Cable
Pulley Brachel
Models 53661. 53671, 53672 Models 53673, 53674
Door Control Button
2*Conductor
BeUWife
White & WhNe/Red
Standard
Control Console
Model 53677
Premium
Control Console
Model 53674
Secudty+
Multi-Function Keyless Entiy
Safety Reversing Sensor
Mounting Bracket
With Square Holes (2)
Safety Reversing Sensor
tteunting Bracket
With Slot (2)
12) Safety Reversing Sensors
i-j."3ing Eye and 1 Receiving Eye)
’ Jijctor White & While/Black Bell Wire
with
attached
Straight Door
Arm Section

Separate all hardware from the packages in the rail carton and the opener carton, as shown beiow, for the assembly and installation procedures.

Assembly Hardware

Washersd ScTBw
S/1S’-18x1/2'(2)
(mounted in opener)
h—
Hex Screw
S/ie‘-1Sx7/8‘ (3)
Troltey Threaded Shaft (1)
11
Nut
S/16*-18 (5)
(jUli
Carriage Botts
1/4*-20x1/2’ (4>
Lock Washer
S/ir (4)
Master Unk (2)
Lock Nut
1/4'-20x7/16^ (4)

Assembly Section: Pages 8-11

To avoid installation difftcutties, do not run the garage door opener until instructed to do so.

Assembly Step 1
Assemble the T-rail & Attach
the Cable Pulley Bracket
Align the 3 T-rail sections on a flat surface exactly
as shown. The end’sections are identical. Make sure the "arrow label" on the center section is pointing toward the door.
• Insert the carriage bolts so the square bolt necks seat in the square holes in the T-rail end sections and pass through the round holes in T-rail center
section. Assemble lock nuts, ensure alignment and
tighten.
If T-rail is not assembled EXACTLY as shown, trolley will not travel smoothly along length of rail or It will hit against the nuts.
Make sure bolt necks are seated In the square holes and rails are aligned before you tighten lode nuts. (See ri^ and wrong views). Improper assembly can cause jericy trolley operation, noise andfor
nuisance door reversals.
1/4“ Lock Nut
Right Wrong
T-SAIL BACK (TO OPENER)
Cable puOay bracket
attaches to FRONT
ENDofT-ral
> Position the cable pulley bracket on the front end of the
T-rail as shown. Fasten securely with the hEudware.
Cable Puley
Bracket
Right
Wrong
When tightening the screws, be
sure to keep bracket parallel to the rail. Otherwise, the rail may bow when opener Is operated.
8

Assembly Step 2

Install the Trolley on the T-rait
Attach the threaded shaft to the trolley with the lock washer and nuts as shown.
Lock Wastter
5/16"
Outer Nut
S/16'
Trolley
Hardware Shown
Actual Size
As a temporary stop, insert a screwdriver into the hole in the front end of the T-rail.
• Slide the trolley assembly along the rail to the
screwdriver stop,
If trolley hits against any nuts on the T-rall, the bolts and nuts were attached from the wrong side and must be repositioned. Review Step 1.

Assembly Step 3

Fasten the T-rail to the Opener
• Place the opener on packing materid to protect the cover. For convenience, put a support under the cable pulley bracket.
• Remove the (2) 5/16‘‘-18x1/2* washered screws
mounted in the top of the opener.
• Align the holes in the back section of the T-rail with
the holes in the opener.
• Fasten the rail with the (2) washered screws
previously removed. Tighten securely.
Remember to use only these screws! Any other
screws will cause serious damage to the opener.
• Insert a 5/16"-18x7/8" hex screw into the cover protection bolt hole in the T-rail as shown. Tighten securely with a 5/16' lock washer and nut
NOTE: This screw prevents trolley over-travel. Keep a 2“ minimum between the trolley and this screw when adjusting travel limits (see page 28).
Hardware Shown Actual Size
To fasten rail, use only those screws mounted in the top of the opener. Any other screws will cause serious damage to the opener.
Washered Screw
5/16'-18x1/2'
Hex Screw
5/16*-10x7/8'
Cover \
Prolection
Bolt Hole
T-rail
(Beck Section)
Lock Washer
S/16'
Nut
5/i6*-ia
>—
II
III
Hex Screw
Sne*-10 x7/B‘
. .
nil
Nut
5/16*- 10
Lock Washer
5/16*
Assembly Step 4
Install the Chain/Cable &
Attach the Sprocket Cover
-isci'rsiivj ,arton
Serious injury can result if fingers become entangled in moving opener sprocket. Attach sprocket cover securely. Never operate opener while your hand is near the opener sprocket.
Taut When Oispensing
' Detach the cable loop from the carton and fasten it
to the trolley with a master link from the hardware bag. See master link procedure. Figure 1.
> With the trolley against the screwdriver, dispense
the cable around the pulley.
> Proceed back around the opener sprocket.
Figure 2. Be sure sprocket teeth engage the chain. Continue forward to the trolley threaded shaft, Rgure 3.
• Use the second master link to connect
Master Link
CSpOn Spring
the chain to the flat end of the shaft.
Check to make sure the chain Is not twisted.
• Remove the screwdriver.
Figure 2
Master Li(4(
Clip-On Spring
Opener
Sprocket
Figure 3
Install Chain and Cable
From Tab Slol
Irt This Direction
Sprocket
Cover
Back Tab Slot
Top oT Opener
Master Unk Procedure:
Push pins of master link bar through cable loop atxl hole in front end of trolley. Push cap over pets and past notches. Slide ctip^ spring over cap and into notches until both pins are securely locked.
To attach the sprocket cover:
• Insert the back tab in the opener slot. Squeeze the cover slightly and insert the front tab in the slot on the mounting plate.
10
Assembly Step 5
Tighten the Chain & Cable
Spin the inner nut and lock washer down the
Outer Nut Washer
Lock
Inner Nut
threaded shaft, away from ttie trolley.
• To tighten the chain, turn outer nut in the direction shown. As you turn the nut, keep the chain
from twisting.
• When the chain is approximately 1/2" above the
base of the T-rail at its midpoint, re-tighten the inner nut to secure the adjustment.
Sprocket noise can result if chain is either too
loose or too tight.
Chain
When installation is complete, you may notice some chain droop with the door closed. This is normal. If the chain returns to the position shown when the
1/2 Inch
door is open, do not re-adjust the chain.
NOTE; During future maintenance, ALWAYS
Base of T-rail
pull the emergency release handle to disconnect trolley before adjusting chain.
You have now finished assembling your garage door opener. Please read the following
warnings before proceeding to the installation section:
IMPORTANT INSTALLATION INSTRUCTIONS
WMmMmww
To reduce the risk of severe injury or death to persons:

1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2. Install only on a properly balanced and lubricated garage door. An improperly balanced door
may not reverse and could result In severe Injury or cfeafh. Repairs to cables, spring assemblies
and other hardware must be made by a professional service person before installing opener.
3. Disable all locks and remove all ropes connected to the garage door before installing the opener.
Ropes connected to a garage door can cause entanglement and death.
4. If possible, install door opener 7 feet or more above floor with the emergency release handle
mounted 6 feet above the floor.
5. Do not connect the opener to power source until instructed to do so.
6. Locate the Door Control within sight of the door at a minimum height of 5 feet where small
children cannot reach and away from all moving parts of the door.
7. Install the User Safety Instruction Label on the wall adjacent to the door control and the
Maintenance instruction Label In a prominent location on the inside of the garage door.
8. Upon completion of the installation, the door must reverse when it comes in contact with a
one-inch high object or a 2x4 laid flat on the floor.
9. Do not wear watches, rings or loose clothing while installing or servicing an opener. Jewelry or
- loose clothing can be caught in the mechanism of the garage door or the opener.
11

Installation Section: Pages 12-27

Installation Step 1

Determine Header Bracket Location
Installation procedures vary according to garage door types. Follow the instructions which apply to your door.
sectioi#4.^
ONE4>IECEDoor
Verfical
Guideine
Finished
Ceiling
__ _
If the header bracket is not rigidly fastened to a structural support on the header wall or ceiling, the safety reverse system may not work properly (see page 30). The door might
nof reverse when required, and could cause
serious injury or death.
The garage door springs, cables, pulleys,
brackets and their hardware are under extreme
tension. Do not attempt to ioosen, move or
adjust them yourself. Serious personal injury or death couid result. Call for professional
garage door service.
• Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wetil 2” ^K>ve the high point. This height will
provide travel clearance for the
top edge of the door.
Door clearance brackets are available for section^ doors
when headroom clearance is
less than 2*. See accessory page 38.
Door
Stiuctural
Ceiling
Header
,
___
Wal
>—2" Trac*
High«
Highest Point
^Travel
___
• Close the door and mark the inside
vertical centerline of the garage door.
• Extend the tine onto the header wall
above the door.
Remember, you can fasten the header bracket within 2 feet of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (refer to page 14) when clearance is minimal. (It may be mounted on the wall upside down If necessary, to gain approximately 1/2".)
If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided) to securely fasten
tfje 2x4 to structural supports as shown
here and on page 13.
: s
Header
L_
Track

Proceed to Step 2, page 14.

Sectional door
with curved track
12
One-piece door
with horizontal track
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