Caution:
Read and follow all
safety rules and
operating instructions
before first use of this
product.
Fasten the manuai
near the garage door
after installation.
Complies w№ UL 325
regulations effective
January 1,1993
Safety Precautions
Assembly
Installation
Adjustment
Care and Maintenance
Operation
Troubleshooting
Parts List
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Contents Page
A review of safety alert symbols
You'll need tools.............................................3
Safety information regarding garage door locks
and ropes.....................................................3
Testing your garage door for sticking, binding
and balance..................................................3
Illustration of sectional door installation
Illustration of one-piece door installation
Carton inventory...
Hardweire inventory..-.
Assembly section - pages 8-11
Hang the opener.........................................17
Inst2dl the door control...............................18
.........................................6
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.................................16
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2
4
5
7
8
9
10
11
11
12
14
15
Contents Page
Install the light and tens
Attach emergency release rope and handle
Electrical requirememts
Safety reversing sensor information
Install the safety reversing sensor
Fasten door bracket (sectional door)
Fasten door bracket (one-piece door)
Connect door arm to trolley (sectional door)
Connect door arm to trolley (one-piece door)
Adjustment section - pages 28-30
Travel limit adjustments
Force adjustments
Test the safety reversing sensor
Test the safety reverse system
Operation safety instructions
Care of your opener............................................31
Maintenance schedule
Operation of your opener....................................32
Receiver and remote control programming.........33
Start by reviewing these important safety alert symbols
When you see these Safety Symbols on the following pages, they will alert you to the possibility of
serious injury or death if you do not comply with the corresponding instructions. The hazard may
come from something mechanical or from electric shock. Read the Instructions carefully.
Mechanical
When you see this Safety Symbol on the following pages, it will alert you to the possibility of damage
to your garage door and/or the garage door opener If you do not comply with the corresponding
instructions. Read the Instructions carefully.
This garage door opener is designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the safety instructions contained in this manual.
Electrical
You'll Need Tools
During assembly, installation and adjustment of the opener, instructions will call for hand tools shown below.
An unbalanced garage door might not reverse
when required and someone under the door
could be seriously Injured or kilted.
If your garage door binds, sticks or is out of
balance, call for professional garage door
service. Garage doors, door springs, cables,
pulleys, bmckets and their hardware are under
extreme tension and can cause serious Injury
or death. Do not try to loosen, move or adjust
them yourself!
Ropes left on a garage door could cause
someone to become entangled and killed.
Remove all ropes connected to the door before
instailing and operating the opener.
Identify the type and height of your door and any
special conditions that exist and any additional
materials that may be required by referring to the
lists on page 4 or page 5.
ScrewdHvei'
Acjustable End Wrench
I* ^ ^ i
To avoid damage to the garage door and
opener, disable locks before installing and
operating the opener. Use a wood screw or nail
to hold locks in the "open” (unlocked) position.
Operation at other than 120V 60 Hz will cause
opener malfunction and damage.
Before you begin, complete the following test to
make sure your door is balanced, and is not
sticking or binding:
• Lift the door about halfway as shown. Release the
door. It should stay in place, supported entirely by
its springs.
• Raise and lower the door to see if there is any
binding or sticking.
Before you begin, survey your garage area to
see whether any of the conditions below apply
to your Installation.
Horizontal and vertical reinforcement
is needed lor lightweiglil garage doors
(fiberglass, steel, aluminum, door with glass panels, etc.).
See page 24 for details.
FINISHED CEILING
Support bracket &
fastening hardware
is required.
See page 17.
Slack in Chain Tension
is Nonnal When
Garage Door is Closed
■ Safety Reversing Sensor
Based on your particular requirements, there are
several installation steps which might call for
materials amd/or hardware not included in the carton.
• Step 1, page 12 - Look at the wall or ceiling above
the garage door. The header bracket must be
securely fastened to structural supports.
• Step 5, page 17 - Do you have a finished ceiling in
your garage? If so, a support bracket and
additional fastening hardware may be required.
• Safety reversing sensor, page 21 • Depending
upon garage construction, wood blocks may need
to be testened to mounting locations before
sensors are installed.
• Step 10. page 22 - Alternate floor mounting of the
safety reversing sensor will require hardware not
provided.
• Step 11, page 24 - Do you have a steel, aluminum,
fiberglass or glass panel door? If so, horizontal
and vertica] reinforcement is required.
• Look at the garage door where it meets the floor.
It must close on the floor all the way across.
Other-wise, the safety reverse system may not
work property. See page 30. Roor or door should
be repaired.
Cable Pifitey
Cabte
Trolley
Rail Assembly
• The opener can be installed within 2 feet of the left or
right of the door center if there is a torsion spring or
center bearing plate in the way of the header
bracket or door bracket area. If your door has
Closed Position
exten^on springs, the open^-must be installed
in die confer of the door. See pages 12 and 24.
• Do you have an access door in addition to the
garage door? If r>oL Model 53702 Emergency
1^ Release is required. See page 38. •
• If your door is more than 7 feet high, see the rail
extortion kits avaitabte on page 38.
You may find It helpful to refer badt to this page as you proceed with the installation of your opener.
Before you begin, survey your garage area to
see whether any of the conditions below apply
to your Installation.
One-Piece Door Without Track
Gap batwean floor and bottom
Safety Reversing Sensor
of door must not exceed 1/4’.
Based on your pEtrticular requirements, there are
several installation steps which might call for
materials and/or hardware not included in the carton.
• Step 1, page 13 - Look at the wall or ceiling above
the garage door. The header bracket must be
securely fastened to structural supports.
• Step 5, page 17 - Do you have a finished ceiling in
your garage? If so, a support bracket and
additional fastening hardware (not provided) may
be required.
• Safety reversing sensor, page 21 - Depending on
garage construction, wood blocks may need to be
securely fastened to mounting locations before
sensors are installed.
• Step 10, page 22 - Alternate floor mounting of the
safety reversing sensor will require hardware that
is not provided.
• Step 11, page 25 - Generally, a one-piece door
does not require reinforcement. If your door is
lightweight, you can refer to the information
relating to sectional doors on page 24.
• Step 11, page 25 - Depending on your door's
construction, you might need additional mounting
hardware for the door bracket.
• Do you have an access door in addition to the
garage door? If not. Model 53702 Emergency
Key Release is required. See page 38.
> The gap between the bottom of the garage
door and the floor cannot exceed 1/4”.
Otherwise, the safety reverse system may not
work properly. See page 30. The floor or the door
should be repaired.
You may find it helpful to refer back to this page as
you proceed with the Installation of your opener.
Carton Inventory
Your garage door opener is packaged in two cartons which contain all parts illustrated below. If einything is
missing, carefully check the packing material. Parts may be "stuck" in the foam. Hardware for assembly and
installation is shown on page 7.
Models 53661 (1). 53671 (1). 53672 (2).
53673 (2). 53674 (2). 53677 (2)
Security+
Three^unction Remole Control
with Visor Clip
Cable
Pulley Brachel
Models 53661. 53671, 53672 Models 53673, 53674
Door Control Button
2*Conductor
BeUWife
White & WhNe/Red
Standard
Control Console
Model 53677
Premium
Control Console
Model 53674
Secudty+
Multi-Function
Keyless Entiy
Safety Reversing Sensor
Mounting Bracket
With Square Holes (2)
Safety Reversing Sensor
tteunting Bracket
With Slot (2)
12) Safety Reversing Sensors
i-j."3ing Eye and 1 Receiving Eye)
’ Jijctor White & While/Black Bell Wire
with
attached
Straight Door
Arm Section
Separate all hardware from the packages in the rail carton and the opener carton, as
shown beiow, for the assembly and installation procedures.
Assembly Hardware
Washersd ScTBw
S/1S’-18x1/2'(2)
(mounted in opener)
h—
Hex Screw
S/ie‘-1Sx7/8‘ (3)
Troltey Threaded Shaft (1)
11
Nut
S/16*-18 (5)
(jUli
Carriage Botts
1/4*-20x1/2’ (4>
Lock Washer
S/ir (4)
Master Unk (2)
Lock Nut
1/4'-20x7/16^ (4)
Assembly Section: Pages 8-11
To avoid installation difftcutties, do not run the garage door opener until instructed to do so.
Assembly Step 1
Assemble the T-rail & Attach
the Cable Pulley Bracket
• Align the 3 T-rail sections on a flat surface exactly
as shown. The end’sections are identical. Make
sure the "arrow label" on the center section is
pointing toward the door.
• Insert the carriage bolts so the square bolt necks
seat in the square holes in the T-rail end sections
and pass through the round holes in T-rail center
section. Assemble lock nuts, ensure alignment and
tighten.
If T-rail is not assembled
EXACTLY as shown, trolley
will not travel smoothly
along length of rail or It will
hit against the nuts.
Make sure bolt necks are
seated In the square
holes and rails are
aligned before you
tighten lode nuts. (See
ri^ and wrong views).
Improper assembly can
cause jericy trolley
operation, noise andfor
nuisance door reversals.
1/4“ Lock Nut
RightWrong
T-SAIL BACK
(TO OPENER)
Cable puOay bracket
attaches to FRONT
ENDofT-ral
> Position the cable pulley bracket on the front end of the
T-rail as shown. Fasten securely with the hEudware.
Cable Puley
Bracket
Right
Wrong
When tightening
the screws, be
sure to keep
bracket parallel
to the rail.
Otherwise, the
rail may bow
when opener Is
operated.
8
Assembly Step 2
Install the Trolley on the T-rait
Attach the threaded shaft to the trolley with the
lock washer and nuts as shown.
Lock Wastter
5/16"
Outer Nut
S/16'
Trolley
Hardware Shown
Actual Size
As a temporary stop, insert a screwdriver into the
hole in the front end of the T-rail.
• Slide the trolley assembly along the rail to the
screwdriver stop,
If trolley hits against any nuts on the T-rall, the
bolts and nuts were attached from the wrong
side and must be repositioned. Review Step 1.
Assembly Step 3
Fasten the T-rail to the Opener
• Place the opener on packing materid to protect
the cover. For convenience, put a support under
the cable pulley bracket.
• Remove the (2) 5/16‘‘-18x1/2* washered screws
mounted in the top of the opener.
• Align the holes in the back section of the T-rail with
the holes in the opener.
• Fasten the rail with the (2) washered screws
previously removed. Tighten securely.
Remember to use only these screws! Any other
screws will cause serious damage to the opener.
• Insert a 5/16"-18x7/8" hex screw into the cover
protection bolt hole in the T-rail as shown. Tighten
securely with a 5/16' lock washer and nut
NOTE: This screw prevents trolley over-travel.
Keep a 2“ minimum between the trolley and this
screw when adjusting travel limits (see page 28).
Hardware Shown Actual Size
To fasten rail, use only those screws mounted
in the top of the opener. Any other screws will
cause serious damage to the opener.
Washered Screw
5/16'-18x1/2'
Hex Screw
5/16*-10x7/8'
Cover \
Prolection
Bolt Hole
T-rail
(Beck Section)
Lock Washer
S/16'
Nut
5/i6*-ia
>—
II
III
Hex Screw
Sne*-10 x7/B‘
. .
nil
Nut
5/16*- 10
Lock Washer
5/16*
Assembly Step 4
Install the Chain/Cable &
Attach the Sprocket Cover
-isci'rsiivj ,arton
Serious injury can result if fingers become
entangled in moving opener sprocket. Attach
sprocket cover securely. Never operate opener
while your hand is near the opener sprocket.
Taut When Oispensing
' Detach the cable loop from the carton and fasten it
to the trolley with a master link from the hardware
bag. See master link procedure. Figure 1.
> With the trolley against the screwdriver, dispense
the cable around the pulley.
> Proceed back around the opener sprocket.
Figure 2. Be sure sprocket teeth engage the
chain. Continue forward to the trolley
threaded shaft, Rgure 3.
• Use the second master link to connect
Master Link
CSpOn Spring
the chain to the flat end of the shaft.
Check to make sure the chain Is
not twisted.
• Remove the screwdriver.
Figure 2
Master Li(4(
Clip-On Spring
Opener
Sprocket
Figure 3
Install Chain and Cable
From Tab Slol
Irt This Direction
Sprocket
Cover
Back Tab Slot
Top oT Opener
Master Unk Procedure:
Push pins of master link bar
through cable loop atxl hole in
front end of trolley. Push cap
over pets and past notches.
Slide ctip^ spring over cap
and into notches until both
pins are securely locked.
To attach the sprocket cover:
• Insert the back tab in the opener slot. Squeeze the
cover slightly and insert the front tab in the slot on
the mounting plate.
10
Assembly Step 5
Tighten the Chain & Cable
• Spin the inner nut and lock washer down the
Outer Nut Washer
Lock
Inner Nut
threaded shaft, away from ttie trolley.
• To tighten the chain, turn outer nut in the direction
shown. As you turn the nut, keep the chain
from twisting.
• When the chain is approximately 1/2" above the
base of the T-rail at its midpoint, re-tighten the
inner nut to secure the adjustment.
Sprocket noise can result if chain is either too
loose or too tight.
Chain
When installation is complete, you may notice some
chain droop with the door closed. This is normal. If
the chain returns to the position shown when the
1/2 Inch
door is open, do not re-adjust the chain.
NOTE; During future maintenance, ALWAYS
Base of T-rail
pull the emergency release handle to disconnect
trolley before adjusting chain.
You have now finished assembling your garage door opener. Please read the following
warnings before proceeding to the installation section:
IMPORTANT INSTALLATION INSTRUCTIONS
WMmMmww
To reduce the risk of severe injury or death to persons:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Install only on a properly balanced and lubricated garage door. An improperly balanced door
may not reverse and could result In severe Injury or cfeafh. Repairs to cables, spring assemblies
and other hardware must be made by a professional service person before installing opener.
3. Disable all locks and remove all ropes connected to the garage door before installing the opener.
Ropes connected to a garage door can cause entanglement and death.
4. If possible, install door opener 7 feet or more above floor with the emergency release handle
mounted 6 feet above the floor.
5. Do not connect the opener to power source until instructed to do so.
6. Locate the Door Control within sight of the door at a minimum height of 5 feet where small
children cannot reach and away from all moving parts of the door.
7. Install the User Safety Instruction Label on the wall adjacent to the door control and the
Maintenance instruction Label In a prominent location on the inside of the garage door.
8. Upon completion of the installation, the door must reverse when it comes in contact with a
one-inch high object or a 2x4 laid flat on the floor.
9. Do not wear watches, rings or loose clothing while installing or servicing an opener. Jewelry or
- loose clothing can be caught in the mechanism of the garage door or the opener.
11
Installation Section: Pages 12-27
Installation Step 1
Determine Header Bracket Location
Installation procedures vary according to
garage door types. Follow the instructions
which apply to your door.
sectioi#4.^
ONE4>IECEDoor
Verfical
Guideine
Finished
Ceiling
__ _
If the header bracket is not rigidly fastened to
a structural support on the header wall or
ceiling, the safety reverse system may not
work properly (see page 30). The door might
nof reverse when required, and could cause
serious injury or death.
The garage door springs, cables, pulleys,
brackets and their hardware are under extreme
tension. Do not attempt to ioosen, move or
adjust them yourself. Serious personal injury
or death couid result. Call for professional
garage door service.
• Open your door to the highest
point of travel as shown. Draw
an intersecting horizontal line
on the header wetil 2” ^K>ve
the high point. This height will
provide travel clearance for the
top edge of the door.
Door clearance brackets are
available for section^ doors
when headroom clearance is
less than 2*. See accessory
page 38.
Door
Stiuctural
Ceiling
Header
,
___
Wal
>—2" Trac*
‘
High«
Highest Point
^Travel
___
• Close the door and mark the inside
vertical centerline of the garage door.
• Extend the tine onto the header wall
above the door.
Remember, you can fasten the
header bracket within 2 feet of the
left or right of the door center only if
a torsion spring or center bearing
plate is in the way; or you can attach
it to the ceiling (refer to page 14)
when clearance is minimal. (It may
be mounted on the wall upside down
If necessary, to gain approximately
1/2".)
If you need to install the header bracket
on a 2x4 (on wall or ceiling), use lag
screws (not provided) to securely fasten
tfje 2x4 to structural supports as shown
here and on page 13.
: s
Header
L_
Track
Proceed to Step 2, page 14.
Sectional door
with curved track
12
One-piece door
with horizontal track
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