SEARS
OWNER'S
MANUAL
Model No.
139.53225SRT1
139.53325SRT1
139.53425SRT1
139.53628SRT1
139.53629SRT1
CRRFTSMRN®
139.53635SRT1
139.53637SRT1
139.53824SRT1
For Residential Use
Only
Caution:
Read and follow all safety
rules and operating
Instructions before first
use of thls product.
Fasten the manual near
the garage door after
Installation.
GARAGE DOOR OPENER
• Safety Precautions
• Assembly
• Installation
• Adjustment
• Care and Maintenance
• Operation
• Troubleshooting
• Parts List
ComplieswithUL325 fll _
regulationseffective
January1, 1993
Seam, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Contents Page
A review of safety alert symbols................................. 2
You'll need tools.......................................................... 3
Safety information regarding garage door locks
and rope_ ............=,..... °o,, .. °.,, o...o, _°o ....... °°..,°.°°o..,.°°°.,,3
Testing your garage door for sticking,binding
and balance........... .................... ..... .............. ..° .......... 3
Illustrationofsectional door installation.....................4
Illustration of ooe-pie(_ door installation...................5
Carton inventonj.......................................................... 6
Hardware inventory..................................................... 7
Assembly section - pages 8 - 11
Assemble T-rail ......................................................... 8
Attach cable pulley bracket....................................... 8
Installtrolley .............................................................. 9
Fasten T-rail to opener ............................................. 9
Installchain/cabte ................................................... 10
Attach sprocket (xwer ............................................. 10
Tighten the chain and cable ................................... 11
Installation sactlon - pages 11 - 27
Installationsafety instructions................................. 11
Determine header bracket location
Sectional door ........;.............................................. 12
One-piece door ..................................................... 13
Installthe header bracket ....................................... 14
Attach the T-rail to header bracket......................... 15
Positionthe opener ................................................. 16
Hang the opener ..................................................... 17
Installthe wall control............................................. 18
Contents Page
Installthe lightand lens ................................................. 1
Attach emergency release rope and handle................. 1
Electricalrequirememts.............:................................... 2
Safety reversingsensor information............................. 21
Installthe safety reversingsensor...........................22, 23
Fasten door bracket (sectionaldoor) ............................ 24
Fasten doorbracket (one-piece door)........................... 25
Connect door arm to trolley (sectionaldoor).................26
Connect door arm to trolley (one-piece door)............... 27
Adjustment section - pages 28 - 30
Travel limit,adjustments................................................. 28
Force adjustments................................................. .(......29
Test the safety reversil_gsensor................................... 30
Test the safety reverse system .................................... 30
Operation safetyinstructions ........................................... 31
Care of your opener......................................................... 31
Maintenance schedule .................................................... 31
Operation ofyour opener ................................................ 32
Receiver and remote controlprogramming....................33
Having a problem?........................................... .........34, 35
Repair parts, railassembly.............................................. 36
Repair parts, installation......................_........................... 36
Repair parts, opener assembly....................................... 37
Ac_essones...................................................................... 38
Index ................................................................................ 39
How to order repair parts................................................. 40
Maintenance agreement.................................................. 40
Warranty .......................................................................... 40
Start by reviewing these Important safety alert symbols
Mechanical Electrical
When you see this Safety Symbol on the following pages, it will alert you to the possibility of damage
to your garage door and/or the garage door opener If you do not comply with the corresponding
Instructions. Read the instructions carefully.
This garage door opener is designed and tested to offer safe service provided it Is Installed, operated,
maintained and tested in strict accordance with the safety instructions contained in this manual.
2
You'll Need Tools
During assembly, installation and adjustment of the opener, instructionswill call for hand tools shown below.
Level
An unbalanced garage door might not reverse
when required and someone under the door
could be seriously injured or killed.
If your garage door binds, sticks or is out of
balance, call for professional garage door
service. Garage doors, door springs, cables,
pulleys, brackets and their hardware are under
extreme tension and can cause serious injury
or death. Do not try to loosen, move or adjust
them yourseffi
Ropes left on a garage door could cause
someone to become entangled and killed.
Remove all ropes connected to the door before
Installing and operating the opener.
Identify the type and height of your door and any
special conditions that exist and any additional
materials that may be required by referring to the
lists on page 4 or page 5.
Hack_
_)
A_usta_e EndWrench
To avoid damage to the garage door and
opener, disable locks before installing and
operating the opener. Use a wood screw or nail
to hold locks in the "open" (unlocked) position.
Operstlon at other than 120V 60 Hz will cause
opener malfunction and damage.
Before you begin, complete the following test to
make sure your door Is balanced, and Is not
stlcldng or binding:
• Lift the door about halfway as shown. Release the
door. it should stay in place, supported entirely by
itssprings.
• Raise and lower the door to see if there is any
binding or sticking.
Beforeyou begin,survey your garageareato
see whetherany of the conditionsbelowapply
to yourInstallation.
Horizontalandvedlsal reinfo(cement
Isneeded for I_htweight garagedoors
(fiberglass,steel,aluminum, doorwith g_asspanels,etc.).
See page 24 fordeta_.
Header Wall
SlackinChainTension
ls NomadWben
GarageDoorls CIo_',ed
Safety
Reversing
Sensor-
RNISHED CEIUNG
Supportbracket&
fasteninghardware
Isrequired.
See page17.
• SafetyReversingSensor
Based on your particular requirements, there are
several installation steps which might callfor
materials and/or hardware not included in the carton.
• Step 1, page 12 - Look at the wall or ceiling above
the garage door. The header bracket must be
securely fastened to structural supports.
• Step 5, page 17 - Do you have a finished ceiling in
your garage? If so, a support bracket and
additional fastening hardware may be required.
• Safety reversing sensor, page 21 - Depending
upon garage construction, wood blocks may need
to he fastened to mounting locations before
sensors are installed.
• Step 10, page 22 - Alternate floor mounting ofthe
safety reversing sensor will require hardware not
provided.
• Step 11, page 24 - Do you have a steel, aluminum,
fiberglass or glass panel door?. Ifso, horizontal
and vertical reinforcement is required.
• Look at the garage door where it meets the floor.
It must close on the floor all the way across.
Other-wise, the safety reverse system may not
work properly. See page 30. Floor or door should
be repaired.
Closed Position
. Cab_ Pulley
S_ Trolley Rail Assembly
Cable
I
Emergency
Release
Repe & Handle
Door Bracket
• The opener can be installedwithin 2 feet of the left
or right ofthe door center ifthere is a torsion spring
or center beadng plate in the way ofthe header
bracket or door bracket area. If your door has
extension springs, the opener must be installed
in the center of the door. See pages 12 and 24.
• Do you have an access door in addition to the
garage door?.If not, Model 53702 Emergency
Key Release is required. See page 38.
• If your dooris more than 7 feet high, see the longer
rails available on page 38.
Arm
You may find It helpful to refer beck to thls page as you proceed with the Installation of your opener.
4
Beforeyoubegin,surveyyourgarageareato
seewhetherany of the conditions below apply
to your installation.
Slack In chain tension
h;nom_ when
garagedoorisclosed.
Header
WJ
Accesscucx
3ap betweenfloorand bottomRevendngSensor
of doormustnote_ceed I/4".
Safety ReversingSensor
Based on your particular requirements, there are
several installation steps which mightcall for
materials and/or hardware not included in the carton.
• Step 1, page 13 - Lock at the wall or ceiling above
the garage door. The header bracket must be
securely fastened to structural supports.
• Step 5, page 17 - Do you have a finished ceiling in
your garage? If so, a support bracket and
additional fastening hardware (not suppl!ed) may
be required.
• Safety reversing sensor, page 21 - Depending on
garage construction, wood blocks may need to be
securely fastened to mounting locations before
sensors are installed.
• Step 10, page 22 - Alternate floor mounting of the
safety reversing sensor will require hardware that
is not provided.
• Step 11, page 25 - Generally, a one-piece door
does not require reinforcement. If your door is
lightweight, you can refer to the information
relating to sectional doors on page 24.
• Step 11, page 25 - Depending on your door's
construction, you might need additional mounting
hardware for the door bracket.
• De you have an access door in addition to the
garage door? If not, Model 53702 Emergency
Key Release is required. See page 38.
• The gap between the bottom of the garage
door and the floor cannot exceed 1/4".
Otherwise, the safety reverse system may not
work propedy. See page 30. The floor or the door
should be repaired.
FINISHEDCEIUNG
S.p_ttnck_
&fastening
hardwareIsrequired.
See page 17.
Closed Position
Cable
PulleyBrscketCable Trolley
Header
Bracket T-rail
O
Straight Curved
Garage Ann Arm
- Door
Doo¢ Door
One-Piece Door With Track
Door
Bmcket Door
You may find it helpfu! to refer back to this page as
you proceed with the Installation of your opener.
Straight
Ann
Rope&Handle
5
Opener Carton Inventory
Your garage door opener is packaged in two cartons which contain all parts illustrated below, ff anything is
missing, carefully check the packing material. Parts may be "stuck"in the foam. Hardware for assembly and
installation is shown on page 7.
Models53824 (2), 53637 (2),
53635 (2), 53629 (1), 53628 {2),
53425 (1), 533_S (1)
Three-FunctionRemoteControl
v_thVisorClip(1)
Model53225only Model53635 oNy
0 %
MulU-Fu_n
Single-FunctionRemoteCo_tr_ _ Entry
v,_thWor Clip(1)
Modeb 53225,
53325,53628,53629_ Cable
UghtedConsole
PulleyBracket
Models53637,
53635, & 53425
WallControl
Model53824only
Safely Reve_ng Sensor
MountingBracket
W'_ Square Holes (2)
WithSl<_(2)
HeaderBracket
inDispensingCarton
j Chainand Cable
Cui_l Door _
(2) Safety ReversingSensors
and
Literature
(1 SendingEyeand I ReceivingEye)
2-ConductorWhite& White/BlackBellWire
6
with
attached
HangingBrackets
Sva_ht Door
Arm Sec_on
Separate ell hardware from the packages In the rail carton and the opener carton, as
shown below, for the assembly and installation procedures.
Assembly Hardware
WasheredScrew Hex Screw Nut Ca_age SCb
5/16"- 18 x 1/2"(2) 5/16"- 18 x 7/8" (3) 5/16" - 18 (5) 1/4"- 20 x 1/2" (4) Master[.ink(2)
(mountedInogene_
© ©
Trolley"_reeded Shaft(1)
Installation Hardware
llllllllllllllltllll[
5/16"- 18x 7/8" (4)
lll lillllllllll "*
LagSmmv
5/16"-18x 1-7/8" (4)
NutS/16"-is (6)
IllllllL I[11111111111111111
(_ Carriage Bolt
5/16"-18x 2-1/2" (2)
Screw
6ABx 1"(2)
Lock_asher LockNut
5/16" (4) 1/4"- 20 x 7/16" (4)
RailGrease
LockWasher 5/16" (6)
Ro_
Ck_s P_
5/16" x 2-3/4"(1)
Safety Reversing Sensor
_llllllllll_llll_LIIlll'_
1/4x 1-1/2" (4)
_lllilllllllllllllllllllllllilllllillD
1/4-20 x 1-1/2"(2)
°]
(1o)
Installation Herd',rare
canoe Scas
1/4"- 20 x 1/2" {4)
#10.32 x 5/6" 14)
7
_Pin
5/16"x 1" (2) Futenef (3)
©
LockNut WingNut (2)
114"- 20 (4)
Nut Insulated
Assembly Section: Pages 8 - 11
To avoid Installation difficulties, do not mn the garage door opener until Instructed to do so.
Assembly Step I
Assemble the T-rail & Attach
the Cable Pulley Bracket
• Align the 3 T-rail sections on a flat surface exactly
as shown. The end sections are identical. Make
sure the "arrow label" on the center section is
pointing toward the door.
• Insert the carriage bolts so the square bolt necks
seat in the square holes in the T-rail end sections
and pass through the round holes in T-rail center
section. Assemble lock nuts, ensure alignment and
tighten.
If T-roll is not assembled
EXACTLY as shown, trolley
will not travel smoothly
along length of rail or If will
hit against the nuts.
Brace
Makesure boltnecks are
seatedInthe square
holesand railsare
alignedbeforeyou
tightenlock nuts.(See
rightand wrong views).
Improperassemblycan
causeJerkytrolley
operation,noise and/or
nuisancedoor reversals.
1/4"LockNut (EndSedon)
Brace
Right Wrong
TRAIL BACK
(TOOPENER)
T-r_l
eB_t
1/4"-20_1/2"
CableputkDybracket
attach_ to FRONT
ENDof T-raU
T-RAILFRONT
(To DOOR)
• Position the cable pulley bracket onthe front end of
T-rail as shown. Fasten securelywith the hardware.
Ca_e pulley
Bracket
Hardware Shown Actual Size
©
Lod_Nut CardegeBolts
1/4" - 20 x 7/16" 1/4" * 20 x 1/2"
sure to keep
bracket parallel
to the rail.
When Ifghtening
Q the screws, be
Right Wrong operated.
Otherwise,the
rail may bow
when opener Is
Assembly Step 2 I
Install the Trolley on the T-rail
Hardware Shown
Actual Size
I
• Attach the threaded shaft to the trolley with the
lock washer and nuts as shown.
LockWasher
5116"
kmerNut
5/16"
T_
Thm_l
Tro,ey
OutorNut
TempormySto_
Screwdriver
Shaft
©©
LockWssher Nut
5/16" 5/16"- 18
• As a temporary stop, insert e screwdriver into the
hole in the front end of the T-rail.
• Slide the Volley assembly along the rail to the
screwdriver stop.
If trolley hits against any nuts on the Trail, the
bolts and nuts were attached from the wrong
Fide and must be reposltioned. Review Step 1.
Tro_y
Assembly Step 3
Fasten the T-rail to the Opener
• Place the opener on packing material to protect
the cover. For convenience, put a s_upportunder
the cable pulley bracket.
• Remove the (2) 5/16"-18xl/2" washered screws
mounted in the top of the opener.
• Alignthe holes in the back section of the T-rail with
the holes in the opener.
Fasten the rail with the (2) washered screws
previously removed. Tighten securely.
:remember to use only these screwel Any other
screws will cause serious damage to the opener.
• Insert a 5/16"-18x7/8" hex screw into the trolley
stop hole in the T-rail as shown. Tighten secqrely
with a 5/16" lock washer and nut. This screw limits
trolley travel in the UP direction.
Hardware Shown Actual Size
wm sony
5PI6;18xli2"
T_ 5/16"-18x7/8"
(BackSecmon)_
LockWmJ"mr--
5/16"
Nut
5/16"-18
He_ Screw Nut LOOKWuher
5/16"- 18x 7/8" 5/16"- 18 5/16"
9
Assembly Step 4
Install the Chain/Cable &
Attach the Sprocket Cover
I)i_per_ng Carton
entangle¢l In moving opener sprockeL Attach
sprocket cover eecurely. Never operate oPener
• Detach the cable loop from the carton and fasten it
to the trolleywith a master linkfrom the hardware
bag. See master link procedure, Figure 1.
• W'dhthe trolley against the screwdriver, dispense
the cable around the pulley.
• Proceed back around the opener sprocket,
Figure 2. Be sure sprocket teeth engage the
chain. Continue forward to the trolley
threaded shaft, Figure 3. MasterLink
• Use the second master link to connect
the chain to the fiat end of the shaft.
Check to make sure the chain Is
Master
not twisted.
• Remove the screwdriver.
Figure 2 op.,_
sprocket
Figure 3
FtetEnd
of Trolley
Chain
Inst_l Clmln andCa_e
In1111sDir_tion
SWod_
Cover
BackTab Slot
,Rn Notch
Figure I
Master Unk Procedure:
Pushpinsofmasterlinkbar
throughcableloopand holein
frontendof trolley.Pushcap
overpinsand intonotches.
Slidedip-onspdngovercap
and intonotchesuntilboth
pinsam securelylocked.
To attach the sprocket cover:
• Insert the back tab in the opener slot. Squeeze the
cover slightly and insert the front tab in the slot on
the mounting plate.
10
Assembly Step 5
Tighten the Chain & Cable
Lock
• Spin the inner nut and lock washer down the
threaded shaft, away from the trolley.
• To tighten the chain, tum outer nut in the direction
shown. As yon tum the not, keep the chain
from twisting.
• When the chain is approximately 1/2' above the
base of the T-rail at its midpoint, re-tightso the
inner nut to secure the adjustment.
Sprocket noise can result if chain is either too
loose or too Ught.
When installation is complete, you may notice some
chain droop with the door dosed. This is normal. If
the chain returns to the position shown when the
door is open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS
pull the emergency release handle to disconnect
trolley before adjusting chain.
Outer Nut W_hw InnerNul
0 @
You have now finished assembling your garage door opener. Please read the following
warnings before I_roceeding to the Installation section:
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of severn injury or death to persons:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. install only on a properly balanced and lubricated garage door. An Improperly balanced door
may not reverse and could result In severe Injury or death. Repairs to cables, spring assemblies
and other hardware must be made by a profseslonal-service parson before Installing opener.
3. Disable all locks and remove all ropes connected to the garage door before Installing the opener.
Ropes connected to a garage door can cause entanglement and death.
4. If possible, Install door opener 7 feet or more above flops',with the emergency release handle
mounted 6 feet above the floor.
5. Do not connect the opener to power source until instructed to do so.
6. Locate the Wall Control within sight of the door bt a minimum height of 5 feet where small
children cannot reach and away from all moving parts of the door.
7. Install the User Safety Instruotlon Label on the well adjacent to the control button and the
Malntenanca Instruction Label In s prominent location on the Inside of the garage door.
8. Upon completion of the installation, the door must reverse when It comes in contact wifh a
one-Inch high object or a 2x4 laid flat on the floor.
9. Do not wear watches, rings or loose clothing while Instamng orservlclng an opener. Jewelry or
loose clothing can be caught in the mechanism of the garage door or the opener.
11
Installation Section: Pages 12- 27
Installation Step I
Determine Header Bracket Location
Installation procedures vary according to
garage door types. Follow the instructions
which apply to your door.
Head_
Wal
2x4
a structural support on the header wall or
ceiling, the safety reverse system may not
work properly (see page 30). The door might
not reverse when required, and could cause
serious Injury or death.
The garage door springs, cables, pulleys,
brackets and their hardware are under extreme
tension. Do not attempt to loosen, move or
adjust them yourself. Serious personal Injury
or death could result. Call for professional
garage door scFvlca.
Stmntund
• Close the door and mark the inside
ve"rti_ centerline of the garage door.
• Extend the line onto the header wall
above the door.
Remember, you can fasten the
header bracket within 2 feet of the
left or right of the door center on/yif
a torsion spring or center bendng
plate is In the way; or you can attach
It to the calling (refer to page 14)
when clearance Is minimal. (It may
• be mounted on the wall upside down
if necessary, to gain approxlmetely
1/2%)
Ifyou need to install the header bracket
on a 2x4 (on wall or ceiling), use lag
screws (not supplied) to securely fasten
the 2x4 to structural supports as shown
here and on page 13.
• Open your door to the highest
point of travel as shown. Draw
an intersecting horizontal line
on the header wall 2" above
the high point. This height will
provide travel clearance for the
top edge of the door.
Door clearance brackets are
available for sectional doors
when headroom clearance is
less than 2". See accessory
page 38.
Proceed to Step 2, page 14.
HighestPoint
ofTravel
Sectional door
with curved track
12
Header
Highe_PO_
ofTravel
One-piece door
with horizontal track
Track