Craftsman 139.18887, 139.18897 Owner's Manual

1/2 HP GARAGE DOOR OPENER
OWNER’S
MANUAL
Model No.
139.18887
139.18897
For Residential Use
Caution: Read and follow all safety rules and operating instructions before first use of this product.
Fasten the manual near the garage door after installation.
Safety Precautions
Assembly
Installation
Adjustment
Care and Maintenance
Operation
Troubleshooting
Parts List
S
ears
B
est
®
Sears Canada, Inc., Toronto, Ontario M5B 2B8
®
Start by Reviewing these Important Safety Alert Symbols
2
Contents Page
A review of safety alert symbols.................................2
You'll need tools..........................................................3
Safety information regarding garage door
locks and ropes.........................................................3
Testing your garage door for sticking,
binding and balance..................................................3
Illustration of sectional door installation .....................4
Illustration of one-piece door installation....................5
Carton inventory..........................................................6
Hardware inventory.....................................................7
Assembly section - pages 8 – 11
Assemble T-rail.........................................................8
Attach belt pulley bracket..........................................8
Install trolley ..............................................................9
Fasten T-rail to opener .............................................9
Install belt................................................................10
Set the belt tension.................................................10
Attach belt cap retainer...........................................11
Installation section - pages 11 – 27
Installation safety instructions.................................11
Determine header bracket location
Sectional door......................................................12
One-piece door....................................................13
Install the header bracket .......................................14
Attach the T-rail to header bracket.........................15
Position the opener.................................................16
Hang the opener.....................................................17
Install the door control ............................................18
Contents Page
Install the lights and lenses......................................19
Attach emergency release rope and handle ...........19
Electrical requirements.............................................20
Safety reversing sensor information........................21
Install the safety reversing sensor.....................22, 23
Fasten door bracket (sectional door).......................24
Fasten door bracket (one-piece door).....................25
Connect door arm to trolley (sectional door) ...........26
Connect door arm to trolley (one-piece door)..........27
Adjustment section - pages 28 – 30
Travel limit adjustments ...........................................28
Force adjustments....................................................29
Test the safety reversing sensor..............................30
Test the safety reverse system ...............................30
Operation safety instructions .....................................31
Care of your opener ...................................................31
Maintenance schedule...............................................31
Operation of your opener...........................................32
Receiver and remote control programming...............33
Having a problem?...............................................34, 35
Repair parts, rail assembly.........................................36
Repair parts, installation.............................................36
Repair parts, opener assembly..................................37
Accessories................................................................38
Index...........................................................................39
How to order repair parts ...........................................40
Maintenance agreement............................................40
Warranty.....................................................................40
When you see these Safety Symbols on the following pages, they will alert you to the possibility of
serious injury or death
if you do not comply with the corresponding instructions. The hazard may
come from something mechanical or from electric shock.
Read the instructions carefully.
When you see this Safety Symbol on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the corresponding instructions.
Read the instructions carefully.
This garage door opener is designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the safety instructions contained in this manual.
Mechanical Electrical
WARNING
WARNING
CAUTIONCAUTION
Pliers
Wire Cutters
Claw Hammer
Hack Saw
Screwdriver
Adjustable End Wrench
1/2" and 7/16" Sockets
Drill
Tape Measure
2
1
Stepladder
Pencil
3/16", 5/16", and
5/32" Drill Bits
Carpenter's
Level
You'll Need Tools
During assembly, installation and adjustment of the opener, instructions will call for hand tools shown below.
3
SECTIONAL DOOR
ONE-PIECE DOOR
An unbalanced garage door might not reverse when required and someone under the door could be seriously injured or killed.
If your garage door binds, sticks or is out of balance, call for professional garage door service.
Garage doors, door springs, cables, pulleys, brackets and their hardware are under extreme tension and can cause serious injury or death.
Do not try to loosen, move or adjust
them yourself!
Ropes left on a garage door could cause someone to become entangled and killed.
Remove all ropes connected to the door before installing and operating the opener.
To avoid damage to the garage door and opener, disable locks before installing and operating the opener. Use a wood screw or nail to hold locks in the "open" (unlocked) position.
Operation at other than 120V 60 Hz will cause opener malfunction and damage.
Identify the type and height of your door and any special conditions that exist and any additional materials that may be required by referring to the lists on page 4 or page 5.
Before you begin, complete the following test to make sure your door is balanced, and is not sticking or binding:
• Lift the door about halfway as shown. Release the door. It should stay in place, supported entirely by its springs.
• Raise and lower the door to see if there is any binding or sticking.
WARNING
CAUTIONCAUTION
4
Safety Reversing Sensor
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, steel, aluminum, door
with glass panels, etc.). See page 24 for details.
FINISHED CEILING
Support bracket &
fastening hardware
is required.
See page 17.
— — — — — — — —
Door
Center
Header Wall
Safety
Reversing
Sensor
Floor must be level
across width of door.
Extension
Spring
Torsion
Spring
Access Door
OR
Belt Pulley
Bracket
Header Bracket
Trolley
Straight
Door
Arm
Emergency Release
Rope & Handle
Door Bracket
Garage
Door
Curved
Door Arm
Garage
Door
Spring
Header
Wall
Belt
Before you begin, survey your garage area to see whether any of the conditions below apply to your installation.
Based on your particular requirements, there are several installation steps which might call for materials and/or hardware not included in the carton.
• Step 1, page 12 - Look at the wall or ceiling above the garage door. The header bracket
must
be
securely fastened to structural supports.
• Step 5, page 17 - Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware may be required.
• Safety reversing sensor, page 21 - Depending upon garage construction, wood blocks may need to be fastened to mounting locations before sensors are installed.
• Step 10, page 22 - Alternate floor mounting of the safety reversing sensor will require hardware not provided.
• Step 11, page 24 - Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical reinforcement is required.
Look at the garage door where it meets the
floor. It must close on the floor all the way across. Otherwise, the safety reverse system may not work properly. See page 30. Floor or
door should be repaired.
SECTIONAL Door Installation
Closed Position
• An 8 foot high door will require Item No. 18754 Rail Extension Kit. A 10 foot high door will require Item No. 18753 Rail Extension Kit.
• The opener can be installed within 2 feet to the left or right of the door center if there is a torsion spring or center bearing plate in the way of the header bracket or door bracket area.
If your door has extension springs, the opener must be installed in the center of the door.
See pages 12 and 24.
• Do you have an access door in addition to the garage door? If not, Model 18752 Outside Trolley Release is required. See page 38.
You may find it helpful to refer back to this page as you proceed with the installation of your opener.
5
Safety Reversing Sensor
FINISHED CEILING
Support bracket
& fastening hardware
may be required.
See page 17.
Safety
Reversing
Sensor
Header
Wall
Access Door
Gap between floor and bottom of
door must not exceed 1/4"
Before you begin, survey your garage area to see whether any of the conditions below apply to your installation.
Based on your particular requirements, there are several installation steps which might call for materials and/or hardware not included in the carton.
• Step 1, page 13 - Look at the wall or ceiling above the garage door. The header bracket
must
be
securely fastened to structural supports.
• Step 5, page 17 - Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware (not supplied) may be required.
• Safety reversing sensor, page 21 - Depending on garage construction, wood blocks may need to be securely fastened to mounting locations before sensors are installed.
• Step 10, page 22 - Alternate floor mounting of the safety reversing sensor will require hardware that is not provided.
• Step 11, page 25 - Generally, a one-piece door does not require reinforcement. If your door is lightweight, you can refer to the information relating to sectional doors on page 24.
• Step 11, page 25 - Depending on your door's construction, you might need additional mounting hardware for the door bracket.
• Do you have an access door in addition to the garage door? If not, Model 18752 Outside Trolley Release is required. See page 38.
The gap between the bottom of the garage
door and the floor cannot exceed 1/4". Otherwise, the safety reverse system may not work properly. See page 30. The floor or the door
should be repaired.
ONE-PIECE Door Installation
You may find it helpful to refer back to this page as you proceed with the installation of your opener.
One-Piece Door without Track
Access
Door
Floor must be level
across width of door
Safety
Reversing Sensor
Header
Bracket
Belt
Pulley Bracket
Door
Bracket
Straight
Door
Arm
Curved
Door Arm
Trolley
Emergency
Release
Rope & Handle
One-Piece Door with Track
Closed Position
Header
Wall
T-Rail
Garage
Door
Belt
Safety
Reversing
Sensor
Closed Position
Belt
Pulley Bracket
Header Bracket
Belt
T-rail
Trolley
Door Bracket
Header
Wall
Straight
Garage
Door
Door
Arm
Curved
Door
Arm
Emergency
Release
Rope & Handle
6
Straight Door
Arm Section
Curved Door
Arm Section
Safety Labels
and
Literature
2-Conductor Bell Wire
White & White/Red
TO GARAGE DOOR
T-Rail
Center Section
T-Rail
End Sections
Hanging Brackets
Header Bracket
UP
CEILING MOUNT ONLY
Safety Reversing Sensor
Mounting Bracket
With Square Holes (2)
"C" Wrap (2)
Safety Reversing Sensor
Mounting Bracket
With Slot (2)
Light Lens (2)
Trolley
(2) Safety Reversing Sensors
(1 Sending Eye and 1 Receiving Eye)
with
2-Conductor White & White/Black Bell Wire
attached
Premium Control Console
LOCK
LIGHT
Belt
Belt Cap Retainer
Door Bracket
Belt Pulley
Bracket
SECURITY
Three-Function Remote Control
with Visor Clip (2)
Opener Carton Inventory
Your garage door opener is packaged in two cartons which contain all parts illustrated below. If anything is missing, carefully check the packing material. Parts may be "stuck" in the foam. Hardware for assembly and installation is shown on page 7.
7
Lock Washer
5/16" (4)
Nut 5/16"-18 (6)
Clevis Pin
5/16"x2-3/4" (1)
NOTICE
Handle
Insulated
Staples (10)
Assembly Hardware
Installation Hardware
Dry Wall Anchors (2)
Clevis Pin
5/16"x1" (1)
Rope
Lock Nut
1/4"-20x7/16" (4)
Nut
5/16"-18 (5)
Washered Screw 5/16"-18x1/2" (2)
(mounted in opener)
Carriage Bolt
5/16"-18x2-1/2" (2)
Carriage Bolt
1/4"-20x1/2" (4)
Master Link (2)
Ring
Fastener (3)
Trolley
Threaded Shaft (1)
Screw
6ABx1" (2)
Lock Washer 5/16" (6)
Lock Nut
1/4"-20 (4)
Carriage Bolt
1/4"-20x1/2" (4)
Safety Reversing Sensor Installation Hardware
Hex Screw
1/4-20x1-1/2" (2)
Screw
#10-32x3/8" (4)
Lock Nut
#10x32 (4)
Wing Nut (2)
Insulated
Staples (20)
RAIL GREASE
NO. 83A4
Rail Grease
Hex Screw
5/16"-18x7/8" (3)
Hex Screw
5/16"-18x7/8" (4)
Lag Screw
1/4x1-1/2" (4)
Spring/Trolley Nut (1)
Trolley Clip (1)
Lag Screw
5/16"-9x1-5/8" (2)
Lag Screw
5/16"-18x1-7/8" (2)
Clevis Pin
5/16"x1-1/4" (1)
Separate all hardware from the packages in the rail carton and the opener carton, as shown below, for the assembly and installation procedures.
8
Assembly Step 1
Assemble the T-rail & Attach the Belt Pulley Bracket
• Place the 3 T-rail sections on a flat surface for assembly. The end sections are identical. Make sure the "arrow label" on the center section is pointing toward the door.
• Insert the carriage bolts so the square bolt necks seat in the square holes in the T-rail end sections and pass through the round holes in T-rail center section. Assemble lock nuts, ensure alignment and tighten.
T-rail
(Center Section)
1/4'' Lock Nut
T-RAIL FRONT
(TO DOOR)
Belt pulley bracket
attaches to FRONT
END of T-rail
T-rail
(End Section)
T-RAIL BACK
(TO OPENER)
T-rail
(End Section)
Carriage Bolt
1/4"-20x1/2"
Brace
Brace
Square Carriage
Bolt Holes
TO GARAGE DOOR
Hex Screws
5/16"-18x7/8"
Belt Pulley
Bracket
Bracket & Rail Must Be Aligned
Lock Washer
5/16"
Nut
5/16"-18
If T-rail is not assembled EXACTLY as shown, trolley will not travel smoothly along length of rail or it will hit against the nuts.
T o avoid installation difficulties, do not run the garage door opener until instructed to do so.
Assembly Section: Pages 8 – 1 1
When tightening the screws, be sure to keep bracket parallel to the rail. Otherwise, the rail may bow when opener is operated.
Right Wrong
Lock Nut
1/4"-20x7/16"
Carriage Bolts
1/4"-20x1/2"
Hex Screw
5/16"- 8x7/8"
Nut
5/16"-18
Lockwasher
5/16"
Hardware Shown Actual Size
• Position the belt pulley bracket on the front end of the T-rail as shown. Fasten securely with the hardware shown.
Make sure bolt necks are seated in the square holes and rails are aligned before you tighten lock nuts. (See right and wrong views). Improper assembly can cause jerky trolley operation, noise and/or nuisance door reversals.
Right Wrong
Assembly Step 2
Install the Trolley on the T-rail
Place the opener on packing material to protect the
cover. For convenience, put a support under the belt pulley bracket.
• Remove the (2) 5/16"-18x1/2" washered screws mounted in the top of the opener.
• Align the holes in the back section of the T-rail with the holes in the opener.
• Fasten the rail with the (2) washered screws previously removed. Tighten securely.
Remember to use only these screws!
Any other
screws will cause serious damage to the opener.
• Insert a 5/16"-18x7/8" hex screw into the cover protection bolt hole in the T-rail as shown. Tighten securely with a 5/16" lock washer and nut.
NOTE: This screw prevents trolley over-travel. Keep a 2" minimum between the trolley and this screw when adjusting travel limits (see page 28).
Use Only This Type and Size
Screw
Washered Screw
5/16"-18x1/2"
T-rail
(Back Section)
Cover
Protection
Bolt Hole
Nut
5/16"-18
Hex Screw
5/16"-18x7/8"
Lock Washer
5/16"
9
As a temporary stop, insert a screwdriver into the hole in the front end of the T-rail.
• Slide the trolley assembly along the rail to the screwdriver stop.
If trolley hits against any nuts on the T-rail, the bolts and nuts were attached from the wrong side and must be repositioned. Review Step 1.
Insert a 5/16"-18x7/8" hex screw into the trolley
stop hole in the T-rail as shown. Tighten securely with a 5/16" lock washer and nut. This screw limits trolley travel in the DOWN direction.
Temporary Stop
Screwdriver
Trolley
TO GARAGE DOOR
Assembly Step 3
Fasten the T-rail to the Opener
To fasten rail, use only those screws mounted in the top of the opener. Any other screws will cause serious damage to the opener.
Hardware Shown Actual Size
Hex Screw
5/16"-18x7/8"
Trolley
Stop Hole
Lock Washer
5/16" Nut
5/16"-18
CAUTIONCAUTION
Hex Screw
5/16"-18x7/8"
Nut
5/16"
Lock Washer
5/16"
1.Drop the notched side of the trolley clip into the retaining slot on top of the trolley (Figure 1).
2.Grasp the clip connector at the end of the belt and slip it through the belt pulley bracket from behind, around the pulley and toward the trolley.
3.Fasten the belt clip connector to the trolley clip with a master link:
• Push pins of master link bar through
holes in trolley clip and belt clip connector.
• Push master link cap over pins and
onto pin notches.
• Slide clip-on spring over cap and
onto pin notches until both pins are securely locked in place.
4.With the trolley against the screwdriver, dispense the belt along the rail and around the opener sprocket. The sprocket teeth must engage the belt (Figure 2).
5.Use the second master link to connect the belt to the flat end of the trolley threaded shaft (Figure 1).
Check to make sure the belt is not twisted.
6.Remove the screwdriver.
Assembly Step 4
Install the Belt & Set the Belt Tension
10
Serious injury can result if fingers become entangled in moving opener sprocket. Attach belt cap retainer securely. Never operate opener while your hand is near the opener sprocket.
Nut Ring Trolley
Nut Ring
Trolley
1" 1-1/4"
BEFORE AFTER RELEASE
Trolley
Threaded
Shaft
Spring
Trolley Nut
Trolley
Opener Sprocket
Belt
Pulley
Slip Belt Clip
Connector
through
Pulley Bracket
from this direction
and attach
to trolley clip
Trolley
Clip
Master Link
Clip-On Spring
Master
Link Cap
Trolley
Threaded Shaft
Master
Link Bar
Pin
Notch
Pin
Notch
Belt
Clip Connector
Figure 2
Figure 3
Figure 5
Figure 4
Figure 1
7.Insert the trolley threaded shaft through the hole in the trolley.
8.Hold the belt at the trolley shaft to avoid twisting as you thread the spring/trolley nut by hand on the shaft until finger tight against the trolley (Figure 3). Do not use any tools.
9. Insert a screwdriver tip into one of the nut ring slots and brace it firmly against the trolley (Figure 4).
10. Place a 7/16" open end wrench on the square end. Roate about 1/4 turn until the spring releases and snaps the nut ring against the trolley (Figure 5).
This extends the spring for optimum belt tension.
Belt Clip
Connector
WARNING
Trolley
Threaded
Shaft
Nut
Ring
Square End
Nut Ring
Slots
Trolley
Hex Screws
#8x3/8"
Belt Cap Retainer
Opener Sprocket
Mounting Plate
Assembly Step 5
Attach the Belt Cap Retainer
IMPORTANT INSTALLA TION INSTRUCTIONS
To reduce the risk of severe injury or death to persons:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Install only on a properly balanced and lubricated garage door.
An improperly balanced door
may not reverse and could result in severe injury or death.
Repairs to cables, spring assemblies
and other hardware must be made by a professional service person before installing opener.
3. Disable all locks and remove all ropes connected to the garage door before installing the opener.
Ropes connected to a garage door can cause entanglement and death.
4. If possible, install door opener 7 feet or more above floor with the emergency release handle mounted 6 feet above the floor.
5. Do not connect the opener to power source until instructed to do so.
6. Locate the Door Control within sight of the door at a minimum height of 5 feet, where small children cannot reach, and away from all moving parts of the door.
7. Install the User Safety Instruction Label on the wall adjacent to the door control and the Maintenance Instruction Label in a prominent location on the inside of the garage door.
8. Upon completion of the installation, the door must reverse when it comes in contact with a one-inch high object or a 2x4 laid flat on the floor.
9. Do not wear watches, rings or loose clothing while installing or servicing an opener. Jewelry or loose clothing can be caught in the mechanism of the garage door or the opener.
11
You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section:
Hardware Shown
Actual Size
To attach the belt cap retainer:
• Position the belt cap retainer over the opener sprocket so the two holes in cap align with the two holes in mounting plate. Attach with 8x3/8" hex screws provided.
Hex Screw
#8x3/8"
WARNING
WARNING
• Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall 2" above the high point. This height will provide travel clearance for the top edge of the door.
Door clearance brackets are available for sectional doors when headroom clearance is less than 2". See accessory page 38.
Header
Wall
Ceiling
Track
Highest Point
of Travel
Door
2"
12
Proceed to Step 2, page 14.
Door
Track
Header
Wall
Highest Point
of Travel
2"
Vertical
Guideline
Finished
Ceiling
Vertical
Guideline
Header
Wall
2x4
Structural
Supports
SECTIONAL Door and
ONE-PIECE Door With Track
• Close the door and mark the inside vertical centerline of the garage door.
• Extend the line onto the header wall above the door.
Remember, you can fasten the header bracket within 2 feet of the left or right of the door center
only
if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (refer to page 14) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately 1/2".)
If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not supplied) to securely fasten the 2x4 to structural supports as shown here and on page 13.
Installation Section: Pages 12 – 27
Sectional door
with curved track
One-piece door
with horizontal track
Installation Step 1
Determine Header Bracket Location
Installation procedures vary according to garage door types. Follow the instructions which apply to your door.
If the header bracket is not rigidly fastened to a structural support on the header wall or ceiling, the safety reverse system may not work properly (see page 30).
The door might not reverse when required, and could cause serious injury or death.
The garage door springs, cables, pulleys, brackets and their hardware are under extreme tension.
Do not attempt to loosen, move or adjust them yourself. Serious personal injury or death could result.
Call for professional
garage door service.
WARNING
Loading...
+ 28 hidden pages