Craftsman 113295820, 11329580 Owner’s Manual

]Sears]
owners
manual
MODEL NO.
113.29580
SAW ONLY
113.295820
SAW WITH LEGS AND
TWO TABLE EXTENSIONS
Number Model and serial
number may be found at the right-hand side
of the base. You should record both
model and serial number in a safe place for
future use.
CAUTION:
Read GENERAL and ADDITIONAL
SAFETY INSTRUCTIONS
carefully
CRAFTSMAN°
IO-INCH MOTORIZED
TABLE SAW
assembly
operating
repair parts
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.
PartNo, 62657 Printedin U.S.A.
FULLONEYEARWARRANTYONCRAFTSMANTABLESAWS
If within one year from the date of purchase, this Craftsman Table Saw fails due to a defect in material or workmanship, Sears will repair it, free of charge.
Warranty service is available by simply contacting the nearest Searsstore or Service Center throughout the
United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO. BSC 41-3 SEARS TOWER CHICAGO, IL 60684
general safety =nstruct=ons to power tools
-e _ B r
1. KNOW YOUR POWER TOOL 13. SECURE WORK Read the owner's manual carefullY. Learn its Use clamps or a vise to hold work when practical. It's
application and limitations as well: as the specific safer than using your hand, frees both hands to operate potential hazards peculiar to this tool. tool.
2. GROUND ALL TOOLS
This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor
n the cord is the grounding wire. Never connect the
green w=re to a live terminal.
3. KEEP GUARDS IN PLACE
n working order, and n proper adjustment and
alignment.
4. REMOVE ADJUSTING KEYS AND WRENCHES
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
14. DON'T OVERREACH
Keep proper footing and balance at all times.
15. MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16. DISCONNECT TOOLS
before servicing; when changing accessories such as blades, bits, cutters, etc.
17. AVOID ACCIDENTAL STARTING
Make sure switch is in "OFF" position before plugging
In.
5. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents. Floor must not be slippery due to wax or sawdust.
6. AVOID DANGEROUS ENVIRONMENT
Don't use power tools in damp or wet locations or expose them to rain. Keep work area well lighted.
Provide adequate surrounding work space. 19. NEVER STAND ON TOOL
18. USE RECOMMENDED ACCESSORIES
Consult the owner's manual for recommended
accessories. Follow the instructions that accompany the accessories. The use of improper accessories may
cause hazards.
7. KEEP CHILDREN AWAY Serious injury could occur if the tool is tipped or if the
All visitors should be. kept a safe distance from work cutting tool is accidentally contacted. area. Do not store materials above or near the tool such that
8. MAKE WORKSHOP KID-PROOF it is necessary to stand on the tool to reach them.
-- with padlocks, master switches, or by removing starter keys.
9. DON'T FORCE TOOL
tt will do the job better and safer at the rate for which it was designed.
10. USE RIGHT TOOL
Don't force tool or attachment to do a job it was not designed for.
11, WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties or jewelry
(rings, wrist watches) to get caught in moving parts. Nonslip footwear is recommended. Wear protective 21. hair covering to contain long hair. Roll long sleeves
above the elbow.
20. CHECK DAMAGED PARTS
Before further use of the tool, a guard or other part that
is damaged should be carefully checked to ensure that t
wiJI operate properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other
conditions that may .affect its operation. A guard or other part that is damaged should be properly repaired
or replaced.
DIRECTION OF FEED
Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
12. USE SAFETY GOGGLES (Head Protection)
Wear Safety goggles (must comply with ANS Z87.1) at all times. Also, use face or dust mask if cutting
operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation.
22. NEVER LEAVE TOOL RUNNING UNATTENDED
Turn power off. Don't leave tool until it comes to a complete stop.
ADDITIONAL SAFETY INSTRUCTIONS
FOR TABLE SAWS
WARNING: FOR YOUR OWN SAFETY, DO NOT
OPERATE YOUR SAW UNTIL IT IS COMPLETELY
ASSEMBLED AND INSTALLED ACCORDING TO THE
INSTRUCTIONS ...AND UNTIL YOU HAVE READ
AND UNDERSTOOD THE FOLLOWING.
1. GENERAL SAFETY INSTRUCTIONS FOR POWER
TOOLS ... SEE PAGE 2
2, GETTING TO KNOW YOUR SAW... SEE PAGE 15
3. BASIC SAW OPERATION... SEE PAGE 17
4. ADJUSTMENTS... SEE PAGE 23 5, MAINTENANCE ,.. SEE PAGE 26
6. STABILITY OF SAW
If there is any tendency for the saw to tip over or move
during certain cutting operations such as cutting extremely large heavy panels or long heavy boards, the
saw should be bolted down. If you attach any kind of table extensions over 24 in.
wide, make sure they are supported underneath by a
sturdy brace attached to saw base or bench.
7. LOCATION The saw should be positioned so neither the operator
nor a casual observer is forced to stand in line with the saw blade.
8. KICKBACKS
Kickbacks can cause serious injury: A "KICKBACK" occurs when a part of the workpiece binds between the sawblade and the rip fence or other fixed object, rises
from the table, and isthrown toward the operator. Keep your face and body to one side of the sawblade,
out of line with a possible"Kickback." Kickbacks - and possible injury from them -- can usually be avoided by:
A. Maintaining the rip fence parallel to the sawblade. B. Keeping the sawblade sharp. Replace or sharpen
antikickback pawls when points become dull.
C. Keeping sawblade guard, spreader, and antikickback
pawls in place and operating properly. The spreader
must be in alignment with the sawblade and the pawls must stop a kickback once it has started.
Check their action before ripping.
D. NOT ripping work that is twisted or warped or does
not have a straight edge to guide along the rip fence.
E. NOT releasing work until you have pushed it all the
way past the sawblade.
F. Using a "PUSH-STICK" for ripping widths of 2 to
6 in., and an auxiliary fence and push block for
ripping widths narrower than 2 in. (See "Basic Saw
Operation UsingThe Rip Fence" section.)
G. NOT confining the cut-off piece when ripping or
cross-cutting.
H. When ripping apply the feed force to the section of
the workpiece between the saw blade and the rip fence.
g. PROTECTION: EYES, HANDS, FACE, EARS, BODY
A. If any part of your saw is malfunctioning, has been
damaged or broken.., suchas the motor switch, or other ol3erating control, a safety device or the
power cord ... cease operating immediately until thp. particular part is properly repaired or replaced.
B. Wear safety goggles that comply with ANS Z87.1,
and a face shield if operation is dusty. Wear ear
plugs or muffs during extended periods of operation.
C. Small loose pieces of wood or other objects that
contact the rear of the revolving blade can be
thrown back at the operator at excessive speed. This
can usually be avoided by keeping the guard and spreader in place for all "THRU-SAWING" operations (sawing entirely thru the work) AND by
removing all loose pieces from the table with a long
stick of wood IMMEDIATELY after they are cut off.
D. Use extra caution when the guard assembly is
removed for resawing, dadoing, rabbeting, or molding - replace the guard as soon as that
operation is completed.
E. NEVER turn the saw "ON" before clearing the
table of all tools, wood scraps, etc,, except the workpiece and related feed or support devices for
the operation planned.
F. NEVER place your face or body in line with the
cutting tool.
G. NEVER place your fingers or hands in the path of
the sawblade or other cutting tool.
H. NEVER reach in back of the cutting tool with
either hand to hold down or support the workpiece, remove wood scraps, or for any other reason. Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into a sawblade or other cutting tool.
I. DO NOT perform any operation "FREEHAND" -
always use either the rip fence or the miter gaugeto position and guide the work.
J. NEVER use the rip fence when crosscutting or the
miter gauge when ripping. DO NOT use the rip
fence asa length stop.
Never hold onto or touch the "free end" of the workpiece or a "free piece" that is cut off, while
power is "ON" and/or the sawblade isrotating.
K. Shut "OFF" the saw and disconnect the power cord
when removing the table insert, changing the
cutting tool, removing or replacing the blade guard,
or making adjustments.
L. Provide adequate support to the rear and sidesof
the saw table for wider or long workpieces.
M. Plastic and composition (like hardboard) materials
may be cut on your saw. However, since these are usual y quite hard and slippery, the antikickback
pawls may not stop a kickback.
Therefore, be especially attentive to following proper set-up and cutting procedures for ripping. Do not stand, or permit anyone elseto stand, in line with a potential kickback.
N. DO NOT Perform layout, assembly, or set-up work
on the table while cutting tool isrotating.
O. If you stall or jam the sawblade in the workpiece,
turn saw "OFF", remove the workpiece from the sawblade, and check to see if the sawblade is
parallel to the miter gauge grooves and if the spreader is in proper alignment with the sawblade.
If ripping at the time, check to see if the rip fence is
parallel with the sawblade. Readjust as indicated.
10. KNOW YOUR CUTTING TOOLS
A Dull, gummy, or improperly sharpened or set cutting
tools can cause material to stick, jam, stall the saw, or kickback at the operator.
Minimize potential injury by proper cutting tool and machine maintenance.
NEVER ATTEMPT TO FREE A STALLED SAWBLADE WITHOUT FIRST TURNING THE SAW OFF.
3
B. Never use grinding wheels, abrasive cut-off wheels,
friction wheels (metal slitting blades) wire wheels or
buffing wheels.
11. USE ONLY ACCESSORIES DESIGNED FOR THIS
SAW.
12. Crosscutting operations are more conveniently worked and with greater safety if an auxiliary wood facing is attached to the miter gauge using the holes provided.
However, the facing must not interfere with the proper
functioning of the sawblade guard.
13. Make sure the top of the arbor or cutting tool rotates toward you when standing in normal operating
position. Also make sure the cutting tool, arbor collars and arbor nut are installed properly. Keep the cutting
tool as low as possible for the operation being performed. Keep all guards in place whenever possible.
14. Do not use any blade or other Cutting tool marked for
an operating speed lessthan 3450 RPM. Never use a cutting tool larger in diameter than the diameter for which the saw was designed. For greatest safety and efficiency when ripping, use the maximum diameter
blade for which the saw is designed, since under these
conditions the spreader isnearest the blade.
15. Adjust table inserts flush with the table top. NEVER Operate the saw unlessthe proper insert is installed.
WEAR YOUR
16. NEVER FEED MATERIAL INTO THE CUTTING TOOL FROM THE REAR OF THE SAW. An accident
and seriousinjury could result.
17. THINK SAFETY.
Safety is a combination of operator common sense and
alertnessat all times when the saw is being used.
18. NOTE AND FOLLOW SAFETY INSTRUCTIONS THAT APPEAR ON THE FRONT OF YOUR SAW.
DANGER
FOR YOUR OWN SAFETY
READ AND UNDERSTAND OWNER'S MANUAL
BEFORE OPERATING MACHINE:
1. WEAR SAFETY GOGGLES
2. USE SAW-BLADE GUARD FOR "THRU-SAWING"
3. KEEP HANDS OUT OF PATH OF SAWBLADE
4. USE A"PUSH-STICK" WHEN REQUIRED
5. KNOW HOW TO AVOID "KICKBACKS"
6. DO NOT PERFORM OPERATIONS "FREEHAND"
19. WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SAW)
TO BECOME COMMONPLACE. ALWAYS
REMEMBER THAT A CARELESS FRACTION OF A
SECOND IS SUFFICIENT TO INFLICT SEVERE
INJURY.
The operation of any power tool can result in foreign
objects being, thrown into the eyes, which can result 'n
severe eye damage. Always wear safety goggles complying with ANSI Z87.1 (shown on Package) before commencing
power tool operation. Safety Goggles are available at Sears retail or catalog stores.
MOTOR SPECIFICATIONS AND
ELECTRICAL REQUIREMENTS
MOTOR SPECI FICATIONS
The AC motor used in this saw is a capacitor start,
non-reversible type, with the following specifications:
Voltage ................................. 120
Amperes ................................. 12
Hertz ................................... 60
Phase ................................ Single
RPM .................................. 3450
Rotation (viewec_from
Sawblade end) ............... Counterclockwise
MOTOR SAFETY PROTECTION
The saw motor _s equipped with a manual-reset thermal
overload protector, designed to oDen the power line circuit
when the motor temperature exceeds a safe value. NOTE: The starting relay is a GRAVITY SENSITIVE TYPE. NEVER TURN THE POWER ON WHILE THE SAW
IS UPSIDE DOWN AS THIS WILL DAMAGE THE MOTOR.
1. If the protector opens the line and stops the saw motor, move the saw switch lever to the "OFF" position immediately and allow the motor to cool.
2. After cooling to a safe operating temperature, the
overload protector can be closed manually by pushing in the red RESET button on the front of the saw. If the
red button will not snap _nto place immediately, the motor is still too hot and must be allowed to cool for a
while longer.
3. As soon as the red button will snap into running position, the saw may be started and operated normally
by moving the saw switch lever to the "'ON" position.
4. Frequent opening of fuses or circu=t breakers may result if motor is overloaded, or if the motor circuit is fused
with a fuse other than those recommended. Do not use a fuse of greater capacity without consulting the power
company.
5. Althougn the motor is designed for operation on the
voltage and frequency specified on motor nameplate, normal loads will be handled safely on voltages not more than 10% above or below the maneplate voltage. Heavy loads, however, require that voltage at motor
terminals by not less than the voltage specified on nameplate.
6. Most motor troubles may be traced to loose or incorrect connections, overloading, reduced input
voltage (which results when small size wires are used in the supply Circuit) or when the supply circuit is extremely long. /_ways check connection, load and supply circuit when the motor fails to perform
satisfactorily. Check wire sizes and lengths with table at end of this section.
CONNECTING TO POWER SOURCE OUTLET
This saw must be grounded whi e in use to protect the operator from electrical shock.
If power cord is worn or cut, or damaged in any way,
have it replaced immediately.
If yoursawisforuseonlessthan150voltsit hasaplug
thatlookslikebelow.
3-PRONG PLUG
e
_ GROUNDING PRONG
PROPERLY GROUNDED
3-PRONG OUTLET
Plug power cord into 110-120V properly grounded type
outlet protected by a 15-amp. time delay or Circuit-Saver
fuse or circuit breaker.
IF YOU ARE NOT SURE THAT YOUR OUTLET IS PROPERLY GROUNDED, HAVE IT CHECKED BY A
QUALIFIED ELECTRICIAN. WARNING: DO NOT PERMIT FINGERS TO TOUCH
THE TERMINALS OF PLUG WHEN INSTALLING OR
REMOVING THE PLUG TO OR FROM THE OUTLET,
WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD
OF ELECTRICAL SHOCK, PARTICULARLY WHEN
USED IN DAMP LOCATIONS; IN PROXIMITY TO
PLUMBING, OR OUT OF DOORS. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS
CONTACTING THE SAWBLADE.
This saw is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved
by Underwriters' Laboratories and the Canadian Standards Association. The ground conductor has a green lug and is
attached to the tool housing at one end and to the ground prong in the attachment plug atthe other end.
This plug requires a mating 3-conductor grounded type outlet as shown.
CONTENTS
WARRANTY ................................. 2
GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS ......................... 2
ADDITIONAL SAFETY INSTRUCTIONS
FOR TABLE SAWS ........................... 3
MOTOR SPECIFICATIONS AND ELECTRICAL
REQUIREMENTS ............................ 4
UNPACKING AND CHECKING CONTENTS ........ 6
Tools Needed ................................ 6
List of Loose Parts ............................ 6
ASSEMBLY .................................. 7
Installing Elevation and Tilt Cranks ............... 7
Checking Table Insert ......................... 7
Checking Blade Squareness to Table .............. 8
Checking Blade Elevation ...................... 8
Attaching Table Extensions ..................... 8
Installing Rip Fence Guide Bars .................. 9
Assembling Steel Legs ........................ 10
Mounting Saw .............................. 10
Aligning Table Extensions ..................... 11
Aligning Rip Fence .......................... 11
Installing Blade Guard ........................ 13
GETTING TO KNOW YOUR SAW ............... 15
On-Off Switch .............................. 15
Reset Button ............................... 16
Elevation Crank ............................. 16
Tilt Crank ................................. 16
Rip Fence ................................. 16
Miter Gauge ............ .................... 16
If the outlet you are planning to use for this saw is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown and always connect the grounding lug to a known
ground. It is recommended that you have a qualified electrician
replace the TWO prong outlet with a properly grounded
THREE prong outlet.
An adapter asshown below isavailable for connecting plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground such asto a properly grounded outlet box.
GROUNDING LUG
3-PRONG / .=-.---- CONNECTED TO A
ADAPTER / _
PLUG KNOWNGROUND
NOTE: The adapter illustrated is for useonly i'fyou already
have a properly grounded 2-prong receptacle. Adapter is
not allowed in Canada by the Canadian Electrical Code. The use of any extension cord will cause some loss of
power. To keep this to a minimum and to prevent
over-heating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord.
Use only 3 wire extension cords which have 3 prong
grounding type plugs and 3-pole receptacles which will accept the plug on the saw.
Extension Cord Length Wire Size A.W.G.
Upto 100 Ft ...................... 12
100 - 200 Ft....................... 10
200 - 400 Ft ........................ 8
Blade Guard ................................ 16
Table Insert ................................ 16
Removing and Installing Saw Blade .............. 17
BASIC SAW OPERATION USING THE MITER GAUGE 17
Work Helpers ............................... 17
Crosscutting ................................ 18
Repetitive Cutting ............................ 19
Miter Cutting ............................... 20
Bevel Crosscutting ........................... 20
Compound Miter Cutting ...................... 20
BASIC SAW OPERATION USING THE RIP FENCE .. 20
Ripping ................................... 21
Bevel Ripping .............................. 21
Resawing .................................. 22
Cutting Panels .............................. 23
Rabbeting ................................. 23
ADJUSTMENTS .............................. 23
Miter Gauge ................................ 23
Heeling Adjustment or Parallelism of
Sawblade to Miter Gauge Groove ............... 24
Blade Tilt, or Squareness of
Blade to Table .............................. 24
Blade Elevation ............................. 26
Tilt and Elevation Mechanism .................. 26
MAINTENANCE ............................. 26
LUBRICATION .............................. 27
RECOM MEN DED ACCESSOR IES ................ 27
TROUBLE SHOOTING ........................ 28
REPAIR PARTS .............................. 30
MAKE SURE THIS IS
RECEPTACLE
UNPACKING AND CHECKING CONTENTS
z_ TOOLS NEEDED
(_ Hammer Medium Screwdriver
Combination Square
COMBINATION SQUARE MUST BE TRUE.
STRAIGHT EDGE OF BOARD
DRAW LIGHT LINE ON
BOARD ALONG THIS EDGE. _\
3/4" THICK. THIS EDGE MUST
Small Screwdriver
Wrenches
3/8 in. 7/16 in. 1/2 in. 9/16 in.
3/4 in.
BE PERFECTLY STRAIGHT.
\\ :J I
I
L.
/
SHOULD BE NO GAP OR OVERLAP
HERE WHEN SQUARE IS FLIPPED
OVER IN DOTTED POSITION.
Model 113.29580 Motorized Table Saw is shipped complete in one carton but DOES NOT INCLUDE Table Extensions
and Steel Legs.
Model 113.295820 Motorized Table Saw is shipped
complete n one carton but INCLUDES TWO Table
Extensions and Steel Legs.
Separate all parts from packing materials and check each one with the illustration and the list of Loose Parts to make
certain all items are accounted for, before discarding any packing material.
If any parts are missing, do not attempt to assemble the
table saw, plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly.
WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL
ALL ASSEMBLY STEPS ARE COMPLETE, AND YOU
HAVE READ AND UNDERSTAND THE SAFETY AND
OPERATIONAL INSTRUCTIONS.
LIST OF LOOSE PARTS
Key No. PartName
1 Miter Gauge .............................. 1
2 Rip Fence ............................... 1
3 BladeGuardandSpreader ................... 1
4 Crank ................................... 2
5 Rip FenceGuideBar,Rear .................. I
6 Rip FenceGuideBar Rod ................... 1
7 Rip FenceGuideBarwith RipScale(Front) ..... 1
8 Arbor Wrench ............................ 1
9 Arbor Nut Wrench ......................... 1
10 OwnersManual ........................... 1
Pkg.of MiscellaneousSmallParts,No. 62658
Consistingof the Following:
11 SpreaderSupport .......................... 1
12 SpreaderClamp ........................... 1
13 SpreaderBracket .......................... 1
14 SetscrewWrench,1/8 in..................... 1
14 SetscrewWrench,3/16 in.................... 1
15 Switch Key .............................. 2
16 GuideBarSpacer........................... 2
17 Soc. Hd. SetScrew1/4-20 x 7/8 .............. 2
18 SquareNut, 1/4-20 ........................ 2
19 Self ThreadingNut .......................... 2
20 Flatwasher,(dia.of hole 17/64 in.) ............ 4
20 Flatwasher,(dia.of hole21/64 in.) ............ 4
21 HexNut, 1/4 in.- 20
(approx.dia. of hole 1/4 in.) ................ 2
21 HexNut, 5/16in.- 20
(approx.dia. of hole5/16 in.) ............... 4
22 Lockwasher,1/4 in.ExternalType
(approx.dia. of hole 1/4 in.) ................ 4
Qty.
9 8
6
!2 Lockwasher,5/16 in.ExternalType
(approx.dia.of hole5/16 in.) ............... 4
23 WingScrew,1/4 in.-20x 1/2 in. long ........... 2
24 Hex Hd.Screw, 5/16- 18 x 1-1/2 in. long ....... 2
24 Hex Hd.Screw,5/16 - 18 x 1 in. long .......... 2
The following parts are included with Model 113.295820
(NOT SUPPLI ED IN CANADA)
Key
No. Part Name Qty.
1 Leg ..................................... 4
2 SideStiffener ............................. 2
3 EndStiffener ............................. 2
4 TableExtension ........................... 2
Pkg.of MiscellaneousSmall Parts,No. 62659
Consistingof the Following:
5 Hex HeadScrew5/16 in.-18 x 1-1/4 in. long .. 6 6 Lockwasher,1/4 in. ExternalType
(approx.dia.of hole 1/4 in.) ............. 24
6 Lockwasher,5/16 in.ExternalType
(approx.dia.of hole 5/16 in.) ............ 6
7 Hex Nut, 1/4 in.-20
(approx.dia. of hole 1/4 in.) ............. 24
7 Hex Nut, 5/16 in.-18
(approx.dia. of hole 5/16 in.) ............ 6
7 HexNut, 1/2 in.-13
(approx.dia. of hole 1/2 in.) ............. 8
5
1
T
8 9
10
4
FlatWasher(dia. ofhole, 11/32 in.) ......... 6
TrussHeadScrew,1/4 in.-20 x 5/8 in. long
(top of screwisrounded) ................ 24
Leveling Foot .......................... 4
ASSEMBLY
Before mounting the saw on legs, a stand or a bench, the
Table Insert and Blade Squareness and Blade Elevation
must be checked at this time.
INSTALLING ELEVATION AND TI LT CRANKS
1. Line up set screw in cranks with FLAT SPOTS on
shafts.., tighten screws using 1/8 in. set screw wrench furnished with saw.
CHECKING TABLE INSERT
1. With the insert in place, and sawblade all the way down, usea small scale or straight edge to check near each of
the eight leveling tab positions, in order to determine if the insert is flush with saw table surface at all eight tab
locations.
2. If the insert is above the table surface, the leveling tabs must be adjusted.
A. Loosen Screw.
B. Lift insert from front end, and pull toward front of
saw.
C. Remove the insert, place it upside down on your
workbench and GENTLY TAP each of the tabs downward only a slight amount. Replace insert ...
check it and readjust tabs, if necessary.
SCREW DIRECTLY OVER
FLAT SPOT ON SHAFT
ELEVATION CRANK
NG TAB
3.
If the insert is BELOW the table surface, remove the insert and bend the tabs (with pliers) enough to make
the insert ABOVE the table surface.
4. Re-install insert and adjust asdescribed under "2".
DO NOT TIGHTEN SCREW TO THE POINT WHERE IT DEFLECTS THE INSERT.
CHECKING BLADE SQUARENESS TO TABLE IMPORTANT: BLADE must be SQUARE (90 °) to
TABLE, in order to proceed with assembly.
1. Turn ELEVATION crank counterclockwise until blade is up as high as it will go.
2. Check for BLADE SQUARENESS . . . if blade is not square to table, adjust it at this time.
NOTE: The Combination Square must be "TRUE"- See start of "Unpacking and Checking Contents section
on page6 for checking method.
Refer to "BLADE TILT, OR SQUARENESS OF
BLADE TO TABLE" adjustments on page 24.
CHECKING BLADE ELEVATION
Maximum depth of cut MUST NOT EXCEED TWO AND
ONE HALF (2-1/2) INCHES. This adjustment is set at the factory and should be checked to make sure that it has not
changed due to rough handling during shipment. With the blade up as high as it will go, measure the distance
from the top of the table to top of the highest saw tooth. If it is more than two inches, adjust it at this time. Refer to
"BLADE ELEVATION" adjustments on page 26.
I MAKE SURE SQUARE
IS NOT TOUCHING
\
\ "_ \
F TOOTH
N
\
ATTACHI NG TABLE EXTEN SIONS
If you received two Table Extensions with your saw (furnished with Model No. 113.295820) attach them at this
time.
1. Position saw upside down on floor.
NOTE: To protect the finished surfaces of the saw and
extensions, lay a piece of heavy paper on the floor.
2.
From among the loose parts find the following
hardware: 6 Hex Head Screws 5/16.- 18 x 1 in. long
6 Lockwashers, 5/16 in. External Type
(approx. dia. of hole 5/16 in.) 6 Flat Washers (dia. of hole 11/32 in.) 6 Hex Nuts, 5/16 in. 18 (approx. dia. of hole 5/16
in.)
3.
Install screws, washers, and nuts for extensions as
shown.., tighten screws SLIGHTLY.
BE SURE END OF EXTENSIONS ARE EVEN WITH FRONT EDGE OF SAW.
4.
Leave saw in upside down position until you attach the
rip fence guide bars and legs.
FLAT WASHER
/
LOCKWASHER
SCREW
8
INSTALLING RIP FENCE GUIDE BARS
1. From among the loose parts find the following hardwa re:
2 Hex. Head Screws, 5/16 in.- 18 x 1-1/2 in. long 2 Hex. Head Screws, 5/16 in.- 18 x 1 in. long 4 Hex. Nuts, 5/16 in. - 18 (approx. dia. of hole 5/16
in.) 4 External Lockwashers, 5/16 in. (approx. dia. of hole
5/16 in.)
4 Flat Washers (Dia. of hole 21/64 in.)
2 Spacers, 3/4 in. dia. x 1/2 in. long 2 Self-threading nuts
2. Position guide bars on floor and install hardware as shown.., do not screw nuts on all the way.
EXT. LOCKWASHER
5/16 tN
HEX NUT
5/16 iN.
\
HEX, HEAD SCREW
1-_,/2 IN= LONG
FLAT WASHER
HEX. HEAD SCREW
1 IN. LONG
/
REAR GUIDE BAR
FLAT WASHER
SPACER
EXT, LOCKWASHER
FRONT GUIDE BAR
HEX NUT
5/16 IN.
/
5/16 IN.
3. Place front guide bar against saw table and drop it in place ... engaging the screwsin the slots. Make sure the
spacersare between the rail and the table.
4. End of front guide bar must be 5 13/16 in. from side of saw table. This is important so that rip fence pointer
can be aligned.
5. With the blade of your combination square set to 1/4 in., use it as a gauge and attach the rail so that the edge of the rail is 1/4 in. ABOVE the edge of the table.
6. Remove the three screws from rear of table extension.
7. Insert ends of FENCE GUIDE BAR ROD through round holes at outer end of bars.
NOTE: The ends of the ROD are not threaded ... the SELF THREADING NUTS will cut threads on the rod
as they are screwed on.
8. Attach the rear bar in a similar manner, but make sure that the end of the bar is 8 5/8 in. from the side of the
saw table.
/
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SAW TABLE
/
/
/
,,//_ 5-13/16
FENCE GUIDE BAR ROD
IN.
9
SCREWSTHROUGH
HOLESMARKED"X"
ASSEMBLINGSTEELLEGS
NOTE: Steel Legs are furnished with Model 113.295820.
From among the loose parts, find the following Hardware: ......
24 Truss Head Screws; 1/4 in. - 20 x 5/8 in. long (top of screw is rounded)
24 Lockwashers, 1/4 in. External Type (approx. dia. of hole 1/4 in.)
24 Hex Nuts, 1/4 in. - 20 (approx. dia. of hole 1/4 in.) 8 Hex Nuts, 1/2 in. - 13 (approx. dia. of hole 1/2 in.)
4 Leveling feet.
Assemble the legsasshown...
1. Insert the Truss Head Screws through the holes in the legs, then through the holes in the stiffeners. MAKE
SURE THE SCREWS GO THROUGH THE HOLES IN THE SIDE STIFFENERS MARKED "X".
2. Screw on the nuts but do not tighten until completely assembled.
3. Install leveling feet.
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SIDE STIFFENER
END
STIFFENER"
IN. HEX NUTS
MOUNTING SAW
1. Remove the four Truss Head screws, flatwashers, Iockwashers and nuts from bottom of saw.
2. Position legs as shown and line up holes in stiffeners
with holes in saw base. NOTE: At front of saw you will see four sets of holes,
Insert bolts through holes closest to front of saw . . .
these holes are 9-1/4" apart.
Replace the screws, washers and nuts . . . tighten the
nuts.
3. Place saw in upright position.
If you mount the saw on any other bench, make sure that
there is an opening in the top of the bench the same size as the opening in the bottom of the saw so that the sawdust
can drop through. Recommended working height is 33 to
37 in. from the top of the saw table to the floor.
\
NOTE: All dimensions in inches.
10
1/2 1/4
FRONT OF SAW
4 HOLES
7/16 DIA.
ALIGNING TABLE EXTENSIONS
1. "Tap" extensions upwards or downwards, usinga block
of wood and a hammer until they are even with top of saw table. Be sure end of extensions are even with front edge of saw.
2. Tighten screws.
3.
Lay a straight piece of wood or a framing square on
table to act as a stra!ghtedge. If outer edge of extension
is higher or lower than table surface:
A. Slightly loosen nuts holding bracket to extension
using 7/16 in. wrench.
B. Move end of extension up or down until outer edge
is even with table surface . , . check with GUIDE BAR... tighten nuts.
C. Recheck INNER edge of extension to make sure it
has not moved ... readjust, if necessary.
4.
Replace three screws in rear of table extension on right
side.
BLOCK OF WOOD
\
5. Hold rod with one hand and with a 7/16 in. wrench or
pliers start screwing on ONE of the nuts only A TURN
OR TWO.., screw on other nut the same way.
Using TWO 7/16 in. wrenches or pliers tighten both of
the nuts.
IMPORTANT: Apply a coat of paste wax to the top surface and front edge of the front guide bar. This will allow the fence to slide more easily.
ALIGNING RIP FENCE
6. Position rip fence over miter gauge groove, holding up the rear end while engaging front end with bar . . .
lower fence onto table.
11
The rip fence must be PARALLEL with the sawblade and Miter Gauge grooves... Move fence until it is along side of groove. Do NOT LOCK IT. It should be parallel to groove. If it is not;
A. Loosen the two "'Hex. Head Screws.'"
B. Hold fence head tightly against bar.., move end of
fence so that it is parallel with groove.
C, Tighten handle,
D. Alternately tighten the screws.
Place fence on saw but DO NOT LOCK IT. Move the REAR END of the fence slightly to the right
or left . . . when you release it, the fence should "spring" back to its original position.
If it does not, the spring pressure must be
INCREASED.
1. Loosen the screws.
2. Move Spring slightly toward front of fence.
HEX SCREWS
FENCE HEAD
If the fence does not slide easily along the bars, the pressure of the spring can be REDUCED.
1. Loosen the cerew_.
2. Move spring slightly toward rear of fence . . . tighten screws. SPRING
12
SCREWS
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