Craftsman 113248322, 113248212 Owner’s Manual

Save This Manual

For Future Reference

Model No.

1t 3,248212

Single Speed Band Saw

with Leg Set

Nlodel No.

113.248322

113.248212

Two Speed Band Saw

with Leg Set

Serial

Number Model and serial numbers

may be found at the left- hand side of the base,.

You should record both

model and serial number in a safe place for future use.

FO YOU

SAFETY

READ ALL

12 BNCHBA

oassembBy ooperating orepair parts

113_248322

SAW

iNSTRUCTiONS

CAREFULLY

Part No..SP5779

Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A.

Printed in US A

FULLONEYEAR WARRANTY ON CRAFTSMAN BAND SAW

If within one year from the date of purchase, this Craftsman Saw fails due to a defect in material

or workmanship,Searswillrepairit,free ofcharge. WARRANTYSERVICEtSAVAILABLEBYSIMPLYCONTACTINGTHENEARESTSEARSSERVICE

CENTER/DEPARTMENTTHROUGHOUTTHEUNITEDSTATES. Thiswarrantyappliesonlywhilethisproductisusedin the UnitedStates,

Thiswarrantygivesyouspecificlegalrights,andyoumayalso haveotherrightswhichvaryfrom statetostate,.

Sears_ RoebuckandCO.., Dt817WA HoffmanEstates, IL60179

TABLE OF CONTENTS

Sectton Tttle Page Number

Safety Instructions for Band Saw ............................................2

Glossary of Terms for Woodworking ..............................6

Electrical Connections .................................................................6

General Information ..............................................................................8

Model Description .....................................................................8

Unpacking and Checking Contents ..................................8

Assembly and Alignment .........................................................11

Assembling Leg Set .........................................................1!

Adjusting Leveling Feet .....................................................13

Attaching the Handwheel ..............................................13

Mounting the Motor ..................................................................14

Connecting the Motor _.............................................................17

Selecting Blade Speed .................................................18

Recommended Speed Settings ......................................18

Changing Speed Settings ...................................................18

Attaching Trim Caps ................................................................18

Getting to Know Your Band Saw .....................................19

Installing the Blade ..................................................................20

Aligning the Blade and

Blade Guide Assemblies ....................................................22

Mounting the Front Table ................................................24

Squaring the Blade to the Table ..........................................26

Adjusting Front Table ..............................................................26

Location and Function of Controls ...............................27

On-Off Switch ............................................................. 27

Tilting Head for Bevel Cut ................................................27

Adjusting Bevel Lock Knob ..............................................27

Basic Band Saw Operation ....................................................28

Circle Cutting ..............................................................................31

Sawdust Collection ..................................................................31

Installing Sanding Attachment ......................................32

Installing the Sanding Belt ..............................................32

Installing 1/16" Blade and

Blade Guides ............................................................................33

Scrolling .....................................................................................34

Recommended Accessories ..............................................36

Maintenance ..................................................................................36

Trouble Shooting - All Models .........................................37

Trouble Shooting - Motor ..................................................38

Parts Lists ................................................................................................40

Drive Assembly .....................................................................40

Base Components ..............................................................42

Bevel Drive and Motor Mount

Assembly Parts .....................................................44

Leg Set ................................................................................46

Safety Instructions

SAFETY SIGNAL WORDS

DANGER: means if the safety information is not fol- lowed someone will be seriously injured or killed

WARNING: means if the safety information is not

followed someone could be seriously injured or killed.

CAUTION: means if the safety information is not fol- lowed someone might be injured

Safety isa combination of common sense, staying alert and knowing how your band saw works. Read this manual to understand this saw,

BEFORE USING THE SAW:

WARNING: To avoid mistakes that could cause serious, permanent Injury, do not plug the saw In

until the following steps are completed.

t Read men_e] before using saw 5. Do nat remove tammed cutoff pieces until 9, Turn power off and walt for biade 1ostop 2 Wear safely goggles that meet ANSi blade has stopped, before adjusting or servicing

Z87o1 standards 6. Maintain proper adjustment of blade tension, 10, Malnlaln 1116 inch maximum distance

3. Be sure blade Is Installed with teelh blade guides, and thrust beadngs between table and sanding belt, pointing down. 7 Ad|usl uppor guide to just clear the wosd

4. Keep lingers away frQm the moving blade. 8, Hold workplace firmly against the labla_

for Band Saw

Assembly and alignrnent, (See pages 11 - 18)

, Learn the use and function of the ON-OFF switch,

bevel handwheel, bevel lock knob, blade guides, backup bearings, guide bar lock knob, and blade guard (See page 19.)

• Review and understanding of all safety instructions and operating procedures in is manual

• Review of the maintenance methods for this saw, (See page 36.)

Read the following WARNING labels found on the front

of the saw:

WHEN INSTALLING OR MOVING

THE SAW

broken pads,

AVOID DANGEROUS ENVIRONMENT. Use the saw in a dry, indoor place protected from rain Keepwork area

well lighted

To avoid injury from unexpected saw movement:

• Put the saw on a firm level surface where there is

plenty of room for handling and properly supporting fl_e workpiece

• Support the saw so the table is level and thesaw does not rock

Bolt the saw to the floor or work surface if it tends to slip, walk, or slide during operations like cutting long,

heavy boards.

• Turn saw ofl and unplug cord before moving the saw

To avoid injury or death from electrical shock:

GROUND THE SAW. This saw has an approved 3- conductor cord and a 3-prong grounding type plug..

Use only 3-wire grounded outlets rated t20 volts, 15 amperes (amps) The green conductor in the cord is the grounding wire To avoid electrocution, NEVER connect the green wire to a live terminal

stable mounting, and

• any other conditions that may affect the way the saw works

If any part is missing, bent, or broken in any way, or any electrical parts don't work properly, turn the saw o!l and unplug the saw.. REPLACE damaged, missing, or failed parts before using the saw again

MAINTAIN TOOLS WITH CARE Keep ll_e saw clean for best and safest performance Follow instructions for lubricating

REMOVE ADJUSTING KEYS AND WRENCHES from

tool before turning it on

To avoid injury from jams, slips or thrown pieces or broken blades:

Use of right Made size, style and cutting speed tor the material and the type ol cutting you plan to do

USE ONLY RECOMMENDED ACCESSORIES, (See page 36) Consult this Owner's manual for recom-

mended accessories Follow the instructions that come with the accessories.. The use of improper

accessories may cause risk of injury to persons

• Make sure your lingers do not touch the plug's metal prongs when plugging or unplugging the saw

To avoid back injury, get help or use recommended casters when you need to move the saw Always get

help if you need to lift the saw,

NEVER STAND ON TOOL. Serious injury could occur il the tool tips or you accidentally hit the cutting tool. Do

not store anything above or near the toot where anyone might stand on the tool to reach them°

BEFORE EACH USE:

Inspect your saw°

DISCONNECT THE SAW.. To avoid injury from acciden-

tal starling, unplug the saw, turn the switch oil and remove the switch key before changing the setup, re-

moving covers, guards, blade or sanding belt.

CHECK DAMAGED PARTS,, Check for:

alignment ol moving parts,

• binding of moving parts,

• Make sure the blade teeth point downward, toward the table

• Make sure the blade guides and thrusl bearings are properly adjusted

• Make sure the blade or sanding belt tension is prop- erly adjusted

, Before sanding, adjust the sanding platen 1oclearthe

table by no more than t/8 of an inch

• Make sure the bevel clamp is tight and no parts tlave excessive play

To avoid accidental blade conlact, minimize blade breakage and provide maximum blade supporl, al-

ways adjust the upper blade guide and blade guard lo just clear the workpiece

KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents. Floor must nol be slippery

To avoid burns or other fire damage, never use tf_esaw

near flammable liquids, vapors or gases

Plan ahead to protect your eyes, hands, face

and ears.

KNOW YOUR SAW. Read and understand the owner's

manual and labels affixed to the tool.. Learn its application and limitations as well as the specific potential hazards

peculiar to this tool..

To avoid injury from accidental contact with moving pars, don't do layout, assembly, or set up work on the saw

while any parts are moving. AVOID ACCIDENTAL STARTING. Make sure switch is

"OFF" before plugging saw into a power outlet

Plan your work.

- USE THE RIGHT TOOL.. Don't force tool or attachment to do a job it was designed to do..

• Use model 113248212 to cut and sand only wood,

wood like products and plastics.

CAUTION: To avoid blade breakage, fire or other]

damage to the saw, NEVER use model 113.248212 to cut metals.

° Use model 113248322 to cut and sand only wood,

wood like products, plastics and non-ferrous metals

CAUTION: Model 113_248322 is NOT designed for'

cutting or' sanding ferrous metals like iron or steel.

When cutting or sanding non-ferrous metals (brass, copper' and aluminum, etc.), metal shavings

can react with wood dust and start a fire.

To avoid this:

• Disconnect any type of dust collecting hose

from the saw.

. Remove all traces of wood dust from inside the

saw.

. Remove all metal shavings from inside the saw

before sawing wood again.

Any power saw can throw foreign objects into the eyes.. This can cause perrnanent eye damage. Wear safety

goggles (not glasses) that comply with ANSI Z871 (shown on package) Everyday eyeglasses have only_

impact resistance lenses. They are not safety glasses. Safety goggles are available at Sears retail catalog stores Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break

• Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches).. They can get caught and draw

you into moving parts * Wear nonslip footwear * Tie back long hair

° Roll long sleeves above the elbow * Noise levels vary widely= To avoid possible hearing

damage, wear ear plugs or muffs when using saw for'

hours at a time. ° For dusty operations, wear a dust mask along with the

safety goggles.

Inspect your' workpiece.

Make sure there are no nails or foreign objects in the part of the workpiece to be cut

Use extra caution with large, very small or' awkward

workpieces:

• Use extra supports (tables, saw horses, blocks, etc.)

for any workpieces large enough to tip when not held down to the table top

NEVER use another person as a substitute for a table extension, or as additional support for a workpiece that is longer or wider than the basic saw table, or to help feed, support or pull the workpieceo

Dress for safety

When cutting irregularly shaped workpieces, plan your work so it will not slip and pinch the blade.. A piece of molding for example, must lie flat or be held by a fixture

of jig that will not let it twist, rock or slip while being cut,. Properly support round material such as dowel rods, or

tubing. They have a tendency to roll during a cut, causing the blade to "bite". To avoid this, always use a

"V" block or' clamp the work to the miter gage..

° Cut only one workpiece at a time.

• Cleareverythingexcepttheworkpieceandrelated supportdevicesoffthetablebeforeturningthesaw

Before freeing any jammed material: , Turn switch "OFF"

Plan the way you will hold the workpiece from start

to finish,

Do not hand hold pieces so small that your fingerswiil go under the blade guard Use jigs or fixtures to hold the work and keep your hands away from the blade

SECURE WORK Use clamps to hold work when practical, if'soften safer than using your hand, and frees both hands to operate the tool

Avoid awkward operations and hand positions where a

sudden slip could cause fingers or hand to move intothe blade or sanding surface

DON'T OVERREACH Keep good footing and balance

WHENEVER SAW IS RUNNING.

WARNING: Don't let familiarity (gained from fre-

quent use of your band saw) cause a careless mistake. A careless fraction of asecond isenough

to cause a severe Injury,

Before starting your cut, watch the saw while it runs if it makes an unfamiliar noise or vibrates a lot, stop

immediately Turn the saw off Unplug the saw Do not restart until finding and correcting the problem

, Remove switch key

• Unplug the saw

• Wait for all moving paris to stop

When backing up the workpiece, the blade may bind

in the kerf (cut)_ This is usually caused by sawdust clogging up the kerr or because the blade comes out of the guides_ If this happens:

, Turn switch"OFF"

• Remove switch key

• Unplug saw

• Wait for all moving parts to stop

, Remove band saw cover

• Stick llat blade screwdriver or wedge into the kerr

• Turn the upper wheel by hand while backing up the workpiece,,

Before removing loose pieces from the table, turn saw

off and wait for all moving paris to stop,

BEFORE LEAVING THE SAW:

KEEP CHILDREN AWAY. Keep all visitors a safe distance from the saw_ Make sure bystanders are clear of the saw and workpiece

DON'T FORCE TOOL It will do the job better and safer at itsdesigned rate. Feed the workpiece into the saw

blade only fast enough to let it cut without bogging down or binding.

Wait for all moving parts to stop

Make workshop child-proof.. Lock the shop Disco nnect master switches. Remove the yellow switch key. Store

it away from children and others not qualified to use the

tool

Both ModeUs

gtossary of terms for woodworking

Beveling An angle cutting operation made through the face of the

workpiece._

Compound Cutting

A simultaneous bevel and miter crosscutting operation. Crosscut

A cutting operation made across the width of the work- piece

FPM

Feet per-minute. Used in reference to surface speed of

blade Freehand (ad used for band saw)

Performing a cut without the workpiece properly sup- ported on the work table

Gum A sticky, sap based residue from wood products.

Kerr

The material removed by the blade in a through cut or the slot produced by the blade in a nonthrough or partial cut.

Kickback

An uncontrolled grabbing and throwing of the workpiece back toward the front of the saw

Leading End The end of the workpiece which, is pushed into the cut-

ting tool first Mitering

An angle cutting operation made across the width of the workpiece

Push Stick A device used to feed the workpiece through the saw dur-

ing narrow ripping type operations and helps keep the operator's hands well away from the blade.

Resaw A cutting operation to reduce the thickness of the work-

piece to make thinner pieces Resin

A sticky, sap based substance that has dried..

Ripping

A cutting operation along the length of the workpiece. Sawblade Path

The area of the worktable or workpiece directly in line with the saw blade

Set The distance the tip of the sawblade tooth is bent out-

ward from the face of the blade..

Trailing End The workpiece end last cut by the blade

Workpiece

The item on which the cutting operation is being per-

formed The surfaces of a workpiece are commonly

referred to as faces, ends, and edges.

Worktable The surface on which the workpiece rests while perform-

ing a cutting or'sanding operation..

Motor Specifications and

BOTH I ODEL$

POWER SUPPLY AND MOTOR SPECIFICATIONS

Motor Specifications

The A-C motor used in this saw is a capacitor' start, non-

reversible type having the following specifications:

113 248322 1t3 248212

Rated HP ......................................................5/8 ......................1/2

Maximum Developed H P.................1-1/8 .........................1

Voltage .........................................................120 ...................120

Amperes ............................................ 7 9....................79

Hertz (Cycles) ...........................................60 ......................60

Phase ...................................................Single .................Single

RPM ..........................................................1725 ...............1725

Rotations of Shaft .............................Clock-. .............Clock-

wise wise

WARNING: To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protec-

tiono Your saw is wired at the factory for 120v oper- ation. Connect to a 120v, 15-amp, branch circuit

and use a 15-amp fuse or circuit breaker. To avoid

shock or fire, if power cord is worn, cut or damaged in any way, have it replaced immediately,

ERectrican Requirements

WARNING: To avoid electrical shock, do not permit fingers to touch the terminals of the plug, when

installing or removing the plug to or from the outlet. WARNING: If not properly grounded this power tool

can cause electrical shock-particularly when used in damp locations close to plumbing. If an electri-

cal shock occurs there is also the potential of a secondary hazard such as your hands contacting

the sawblade. Not all outlets are properly

grounded. If you are not sure that your' outlet is properly grounded, have it checked by a qualified

electrician.

Your unit has a plug that looks like the one shown below

3-Prong

Rug

Properly

Grounded

Outlet

Grounding

Prong

This power tool is equipped with a 3-conductor cord and ground type plug listed by Underwriters' Laboratories., The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end

This plug requires a mating 3-conductor grounded type outlet as shown above

WARNING: To maintain proper tool grounding whenever the outlet you are planning to use for this

power tool is of the two prong type, do not remove or alter the grounding prong in any manner. Use an

adapter as shown and always connect the ground-

ing prong to known ground.

Have a qualified electrician replace the two prong outlet with a property grounded three prong outlet..

An adapter as shown is availabfe for connecting the plug to a 2 prong receptacle.. The green grounding lead

extending from the adapter must be connected to a per- manent ground such as properly grounded outlet box.,

Grounding Lug

/ _MakeSureThisls

,_,_..... ! Y_'-_-_iI Connected to a

:-l@T oo o

2, If the motor fails to start, turn the power switch to the

"OFF" position immediately Unplug the tool,, Check the sawblade to make sure it turns freely If the blade is free, try to start the motor again If the motor still does not start, refer to the "Motor Troubleshooting Chart",,

3 If the motor suddenly stalls while cutting wood, turn the

power switch off, unplug the tool and free the blade from the wood Tile motor may now be restarted and

the cut finished

4 Frequent "blowing" of fuses or tripping of circuit break-

ors may result if: a Motor is overloaded - Overloading can occur if you

feed too rapidly,.

b Low Voltage - Although the motor is designed for

operation on the voltage and frequency specified on the motor nameplate, normal loads will be handled safely on voltages not more than 10% above or below the nameplate voltage, Heavy loads, however, require voltage at motor terminals equals the volt- age specified on nameplate

5,,Motor troubles may be traced to loose or incorrect con-

nections, overload, reduced input voltage (such as small size wire in the supply circuit) or to overly long supply circuit wire Always check the connections, the load and the supply circuit whenever motor fails to per- form satisfactorily Check wire size and length with the

Wire Size Chart below,

Wire Sizes

Adapter

NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle

NOTE: Make sure the proper extension cord is used and is in good condition

Motor Safety Protection

Note: To avoid motor damage this motor should be blown out or vacuumed frequently to keep sawdust from inter- fering with normal motor ventilation,

1,,This tool should be connected to a 120v, 15 amp

branch circuit with a 15 amp fuse or circuit breaker Failure to use the proper size fuse can result in dam- age to the motor,,

The use of any extension cord will cause some loss of power, To keep this to a minimum and to prevent over- heating and motor burn-out, use the table below to deter-

mine the minimum wire size (AW,G,) extension cord,, Use only 3-wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which accepts the tools plug

CAUTION: For circuits that are farther away from electrical service box, the wire size must be

increased proportionately in order to deliver ample voltage to the saw motor,

Length of the

Conductor

0 : 25 Fil ............14................

26 - 50 FL 12

A.W.G.

BOTH MODELS

genera information

1, This manual is for the following models - 113.2482t2

and 113248322. All sections are labeled with the cor- rect model number: Follow ONLY instructions that are meant for your model saw,.

2. If you are missing any part(s) while putting your saw together; do not continue assembly.. Contact your

Sears Service Center or Retail Store and get the miss- ing part(s) before continuing assembly or trying to use

the saw.

Complete parts lists are located at the end of this man- ual Use these lists to identify the number of any miss- ing part.

3. Sometimes small parts get lost in packaging rnateriaIs,.

Do not throw away any packaging until your' saw is put together If your are missing a part, check packaging before contacting Soars..

unpacking and checking contents

B@TH M@D LS

TOOLS NEEDED

Model Description Model 113.248212; Manual Band Saw; 18 x 23 inch work

table; single speed; 1/2 H P,.motor' that develops 1 H R,;

legseL Model 113248322;Manual Band Saw; 27 x 23 inch work

table; two speed; 5/8 H..P motor that develops 1-1/8 H.P;

legset°

COMBINATION SQUARE MUST BE TRUE

STRAIGHT EDGE OF BOARD 3/4-iNCH THICK

THIS EDGE MUST BE

MEDIUM SCREWDRIVER

tf2 PHILLIPS SCREWDRIVER

7/16 WRENCH

SQUARE

1.8 HEX L WRENCH

5/32 HEX 'L WRENCH _ SOCKET WRENCH

_{L( _ 9/16" WRENCH

7/16" SOCKET

3/8" SOCKET _ _ _

9/16" SOCKET

3/8 WRENCH

WARNING: To avoid injury from unexpected starting or electrical shock, do not plug the saw in

until all assembly and alignment steps are com- plete. The power cord must remain unplugged whenever you are working on the saw.

Unpacking and Checking Contents

1 Separate all "loose parts" from packaging materials

and check each item with "Table of Loose Parts" to

make sure all itemsare accounted for, before discard- ing any packing material

PE_CTLY STRAIGHT

DRAW LIGHT t LINE ON BOARD

ALONG THtS EDGE _"_'T-

SHOULD BE NO GAP OR OVERLAP HERE WHEN SQUARE IS FLIPPED OVER iN DOTTED POSITION

WARNING: If any parts are missing, do not at- tempt to assemble the band saw, plug in the power cord, or turn the switch on until the missing parts are obtained and are Installed correctly.

2, Remove front table and front cover first while saw is

being unpacked To remove the front cover, pull the cover at the neck and underside of throat area

TABLE OF LOOSE PARTS

ITEM

Motor ....................... 1

Basic Saw Assembly .................. 1

Owners Manual .................... 1

Trim Cap, L H ............... 1

Trim Cap, R H............................. 1

Leg ............................... 4

Lower Stiffener .............................. 4

Sanding Platen ...................................... 1

Pofy "V" Drive Belt ................................ 1

DESCRIPTION QTY.,

NOTE: To avoid damage to the band saw leave it laying on its left side until you are ready to mount it to the leg set or cabinet To prevent scratching the finish, lay a piece of the packing box under the saw

J Pulley ................................. 1

K Loose Parts Bag

containing the following items:

Band Saw Blade 1/4 x 80 ........ t

Sanding Belt 1/2 x 80 ! Handwheel Assembly 1

Bag of Loose Paris .................... 3

L Leg Channel ..................... 1

D E

I I

BOTH MODELS

LIST OF LOOSE PARTS IN BAG

ITEM

Truss Head Screw 1/4-20 x 12 ................ 32

Lockwasher, External 1/4 ............ 32

Hex Nut 1/4 -20 ..... 32

Leveling Foot ........ 4

Hex Jam Nut 3/8-16 ................. 8

Bracket Leg ............ 4

LIST OF LOOSE PARTS IN BAG

ITEM

Pan Hd Screw 10-32 x 2 ............. i

He;<Nut 10-32 ...................... 1

Switch Key ................. 1

Lo Hd. Screw Cap 114-20 x 518 ............ 2

Spacer #10 x 1/4 ........................ 4

Hex Flange Lock Nut 10-32 ..... 4

Locking Setscrew 114-20 x 112 ......... 3

Wing Nut 5116-t8 ......... 1

Wasl]er 7/32 x 1 x 1-1/t6 .................... 1

Washe[ 13t64 x 518 x 1/32 .............. 2

Pan Hd Screw Type TT 10-32 x 3!8 ...... 2

Hex Hd Screw Ty TT 114-20 x 5t8 ......... 4

DESCRIPTION QTY.

DESCRI PT1ON QTY,,

F _

LIST OF LOOSE PARTS IN BAG

ITEM

Table Alignment Key

Table Latch

Belt Tension Stud

Table Latch Spring

Table Alignment Spring

Key 3!16 Sq x I5/16

DESCRIPTION QTY,.

O" P

R •

.......

....

'_NOT SHOWN TO SCALE

assembay and aSignntent

BOTH MODELS

ATTACHING LEVELING FEET

From the loose parts bag find tf_e1ollowing hardware: ITEM DESCRIPTION QTY.

A Support Brackel ........................ 4

B Leveling Feet ....... 4

C Hex Nut318-16 ......... 8

From the loose parts find the following items:

D Leg ........

1 Mount floor leveler support brackets inside legs,

Line up the three tabs on brackets with slots on leg and tap into place Make sure lip on bracket points up Install the remaining three brackets the same way

2 Put a hex nut on each ofthe leveling feet and screw it

down towards the rubber foot,,

3,, Put the leveling feet through the holes in the bottom

of the floor leveler support brackeL

4,, Put another hex nut on each of the leveling feet and

hand tighten until they are next to the support bracket

WARNING: After the legset has been attached to the basic saw assembly, it will be necessary to adjust the leveling feet so the saw does not rock.

SUPPORT BRACKET

LEG

HEXNUTS

LEVELING FOOT

BeTH MODELS

ATTACHING LEG SET

From the loose parts bag find the following hardware:

Item Description Qty,,

A Truss Head Bolts 1,/4-20x I/2 32 B Lockwashers External V4 32

C Hex Nuts V4-20 ..... 32

From the loose parts find the following items:

D Leg Channel . 1

E Legs (with attached support brackets and

leveling feet) 4

F Lower Stiffeners 4

Lay a piece of cardboard on the floor to keep from scratching the saw.

Position the basic saw assembly on the floor as shown below The back cabinet ofthe saw should be

laying flat on the floor it may be necessary to have someone help you lift the saw.

'_NOT SHOWN TO SCALE

SWITCH

SIDE

FRONT

FRONT LEGS AND CHANNEL ARE ATTACHED HERE

LEG

REAR LEGS ARE

kTTACHED HERE

FLOOR

Mount the two front legs to the basic saw assembly using truss head bolts, lockwashers, and nuts.

Make sure that the four (4) holes in each corner of the saw line up with the four (4) holes in the top of

each leg At this time only put bolts through thesides ofthe saw assembly notthe front Only fingertighten

nuts

4 Position the leg channel inside the legset as shown

Fasten the channel piece, leg, and saw together with two (2) truss headbolts on each side.. The

threaded section of the bolts should point towards the inside of the basic saw assembly Put a lock- washer and hex nut on each bolt..Finger tighten nuts

at this time

SAW

LOCKWASHER

CHANNEL

LEG

-_ TRUSS

i--j

'_"-" HEAD

SCREW

Truss head screw iockwasher, hex nut and #ont channe/ ptece

5 Usetrussheadbolts,tockwashers,andhexnutsto

mountthetwo(2)rear legs to the basic saw assem-

bly It may be necessary to slightly tilt the saw as- sembly backwards inorder to get the four (4) holes in each corner of the saw to line up with the four (4) holes in the top of each leg Finger tighten nuts at

this time

6 Attach the four (4) lower stiffeners to the legs Two (2)

truss head bolts, washers, and hex nuts are re- quired to hold each end of a lower stiffener in place

Only hand tighten hex nuts

7, Go back with a 7/_6wrench or socket and tighten aft

hex nuts.

8 Carefully lift the saw into its normal position It may

be necessary to have someone help you in order to avoid damaging the saw,,

ADJUSTING LEVELING FEET

WARNING: To avoid injury from unexpected saw I or work movement, leveling feet must be adjusted

so that saw does not rock.

To adjust leveling feet so the saw will sit properly:

I Move saw to desired location, 2 Raise or lower leveling foot by turning it clockwise or

counterclockwise,

3 Tighten nuts to lock leveling foot in place

ATTACHING THE HANDWHEEL

1 From loose parts bag find one (1) pan head screw

10-32 x 2 and one (1) hexnut Install the hand-

wheel Reach inside the base to the back side of the bevel mechanism and put the nut in place

Hold the nut in place with a finger Install the screw through the center of the handwheel and

tighten with a phillips screwdriver

2 Hold the handle and pull the red release button

with your finger to close the handle

BOTH MODELS

MOUNTING THE MOTOR

1, Find ITEM

2, Place the three (3) spacers onto the three motor studs

the following parts:

DESCRIPTION QTY.

Motor ..........................................................................1

Spacer (#10 x 1/4) .................................................. 3

Flanged Locknut #10-32 ...............................................4

Wing Nut 5/16-18 .............................................................1

Motor Pulley w/Set Screw

(Model ! 13,,248322) ....................................................1

Belt Tension Stud .......................................................1

Motor Pulley w/Set Screw

(Model 113248212 ....................................... t

Poly "V" Belt ............................................................. 1

Key 3/16 Sq. x 15/16 .........................................................1

as shown, Pay attention to where the oil plug is

located,, no spacer goes on the fourth motor stud..

A-,t-

*NOT SHOWN TO SCALE

5PACER

MODEL 113.248212 ONLY

3 Locate the correct motor pulley (has no step), Place

the shaft key into the groove on the motor shaft Align the groove in the pulley with the shaft key and install the motor pulley onto the motor shaft with the set

screw boss toward the motor,. Position the outer face of the pulley w inches from the end shield of the motor

and tighten the set screw using a 1/8-inch hex "L" wrench,

MODI tL t13.288322 ONLY

4, Locate the correct motor pulley (Model 113248212

has "one-step" pulley),, Place the shaft key into the groove on the motor shaft, Align the groove in the pul-

ley with the shaft key and install the motor pulley on the motor shaft with the setscrew boss toward the motor.,

OIL PLUG

BOTH M@@EL

5,,Place the Poly "V" belt into the motor mount as

shown on the underside of the band saw

6 Look atthe motor mount and find the slot that is nar-

rower than the other three. When mounting the motor, the motor stud without a spacer goes into this

slot.

7 Carefully position the motor so that the poty "V" belt

is around the motor pulley and the four motor studs align with the slots in the motor mount

8 Push motor studs through and install the flanged

lock nuts to the three (3) motor studs with spacers Start the flanged nuts by hand only at this time

MOTOR MOUNT

NARROW

SLOT

SPACERS

9. Install the threaded stud through the hole in the lower leg of the motor mount and over the motor stud

as shown

MOTOR MOUNT

THREAOEO STUD

+ 33 hidden pages