Craftsman 113244420, 113244400 Owner’s Manual

MODEL NO.

113.244400

SAW ONLY

, ,,,,,j,,,,r,,,,,,,,

MODEL NO.

113.244420

SAW WITH LEGS

Serial Number

Model and serial number may be found

at the right-hand side of the frame.

You should record both

model and serial number in a safe place for

future use.

CAUTION:

IO-/NCH MOTORIZED

Read GENERAL and ADDITIONAL SAFETY

iNSTRUCTIONS

carefully

Sold by SEARS, ROEBUCK AND CO., Ch cage, IL. 60684 U.S.A.

Part No. 69131 Printed in U.S,A.

® assembly

= operating ® repairparts

_due to a defect

SEARS

you rr_y also have otherdghts which vary

, SEARS0 ROEBUCK AND C0.. Sea_ Tower. BSC 41.3. Chicago. IL 60684

genera! safetyinstructions for power tools

1. KNOW YOUR POWER TOOL

Read and =_nderstand the owner's manual and labels affixed to the tool Learn its app|ication and thnita[ions as we_! as the s_ecific potential hazards peculiar to this

tool

2. GROUND ALL TOOLS

This toot is _quipped with an approved 3-conductor

_,x_rdand a 3_prong grounding type plug to fit the prc_. per grounding type receptacle. The green conductor _n

the _rd is the grounding wire, Neverconnect the

green w_re to a |ire terminal.

3. KEEP GUARDS iN PLACE in working order, and =n proper adjustment and

eBignrnent,

4. REMOVE ADJUSTING KEYS ANDWRENCHES Form habit of checking to see that keys and adjusting

wrenches are r_noved frorr too! before turning _ton,

5, KEEP WORK AREA CLEAN

Ctu_ered areas and benches invite accidents. Floor

must r_t be slipperydue to wax or sawdust.

6_ AVOID DANGEROUS ENVIRONMENT 18. USERECOMMENDED ACCESSORIES

Do_'t use power tools in damp ot wet b-._.ationsor ex- Cortsult the owner's manual for recommended acces-

ted. Pr_ ..........s°ries-F°ll°WTheuse,the instructi°nsofimproperthatacceseoriesaCC°mpanYmaythecauseaC"

7. KEEP CHILDRENAWAY

AJt visitors should be kept a safe distance from work

8r_,

8. MAKE WORKSHOP KID-PROOF

-_ with padlocks, master switd-_es, or by removing

s_rter keys.

g. DON'T FORCE TOOL

It wifl do the job better and safer at the rate for which

it was des_ned.

10. USE RIGHT TOOL Don't force tool or attachment to do a job it was not

deigned for.

1!. WEAR PROPER APPAREL

Do not wear loose clothing, giovea, neckties of jewelry (rings, wristwatches) to get caugh_ in moving parts.

NONSUP footwear is recommended. Wear protective

hair covering to contain long hair. Rol! long sleeves

above the elbow.

12. USE SAFETY GOGGLES (Head Protection_ Wear safety goggles (must comply with ANSI Z87.1)

at all dines. "Everyday eyeglasses onty have impact re-

sistant lenses, they are NOT safety glasses:' Also. use

face or dust mask if cutting operation is dusty, and ear

protectors (ptugs or muffs} dudng extended periods of operatior_.

33. SECURE WORK Use ¢|a_ps or a vise to hold work wr_en practical It's

_ier than using your hand. frees both hands to oper ate tool

14. DON'T OVERREACH Keep proper footing and balance at al! times

15. MAINTAIN TOOLS WITH CARE Keep tools sharp and dean for best and safest per-

formance. Follow instructions for lubricating and changing accessories,

16. DISCONNECT TOOLS before servicing; when changing accessories such as

blades, bits, cutters, etc.

17. AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF" _osition before plugging in=

hazards,

19. NEVER STAND ON TOOL

Serious inlury could occur if the tool is tipped or }f the

cutting tool is accidentally contacted.

Donor store materials above or near the tool such that

it is necessary to stand on the tooJ to reach them.

20. CHECK DAMAGED PARTS

Before, further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly anc_ perform its intended

function, Check for alignment of moving parts, binding of moving ;)arts, breakage of parts, mounting, and any

other conditions that may affect its operation. A guard or other part that is damaged should be properly r_

paired or replaced.

21. DIRECTION OF FEED

Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

22. NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off. Don't leave tool until it comes to a

complete stop.

additional safety instructions for band saw

Safety is a combination of operator common sense and alertness at all times when the band saw is being used.

WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE YOUR BAND SAW UNTIL

IT iS COMPLETELY ASSEMBLED AND INSTALL- ED ACCORDING TO THE INSTRUCTIONS.. _AND

UNTIL YOU READ AND UNDERSTAND THE FOb

LOWING:

PAGE

1. General Safety Instructions for Power Toots.,. 2

2. Getting To Know Your Band Saw ............ 16

3. Basic Band Saw Operation .................. 17

4. Maintenance ............................... 18

5. Stability of Machine, Your band saw must be bolted secureiy to a stand or

work bench. In addition, if there is any tendency for the band saw to tip over or move during certain op erations such as cutting long heavy boards, bolt your

band saw stand or workbench to the floor.

Location

This band saw is intended for indoor use only.

Protection: Eyes, Hands, Face, Ears, Body

a Wear safety goggles that comply with ANSI Z81.1

and a face shield if operation is dusty. Wear ear

plugs or muffs during extended periods of opera-

tion. Do not wear gloves,., roll long sleeves above the elbow.

Do not cut pieces of materia! too small to hold by hand.

Avoid awkward hand positions where a sudden slip could cause a hand to move into the blade,

Never turn your band saw "ON" before clearing the table of all Objects (tools, scraps of wood, etc.) except for the workpiece and related feed or support devices for the operation planned.

Make sure the blade runs downward toward the

table. Always adjust tracking wheel correctly so that the blade does not run off the wheels.

Always adjust blade tension correctly.

ALWAYS adjust the upper blade guide and blade

guard to just clear the workpiece to protect the operator, to keep btade breakage to a minimum,

and to provide maximum support for blade,

h. When cutting a large piece of material, make sure

it is supported at table height,

i, Hold the work firmiy against the table:

j. Do not feed the matedal too fast while cutting.

Only feed the material fast enough so thaz the blade witl cut, Keep fingers away from the blade.

k, Use citation when cutting off materia_ vvh;ch is

irregular in cross section ,which couid pinch the blade before the cut is completed. A piece of

motding for exampte must lay fiat on the tab!e and not be permitted to rock while being cut.

t. Use caution when cutting off round rnateria_ such

as dowel rods, or tubing. They have a tendency/ _o

rol_ whiie being cut causing the b_ade to 'bite". Always use a "V" block, o_ ctamp round materia! to a miter guage.

When backing up the workpiece, the btade may

bind in the kerf (cut),.. this is usually caused by

sawdust clogging up the kerr or because the

blade comes out of the guides. If this happens: 1° Turn off the band saw.._ remove ptug from

power source outlet.,, remove cover from band saw. Insert a screwdive_ or wedge in the

kerr _.. rotate the wheels by hand while back- ing up the workpiece,

n. Never leave the band saw work area with the

power on, before the machine has come to a com- plete stop, or without removing and storing the switch key,

o, Never operate band saw with cover removed. p. Do not perform layout, assembly, or setup work

on the table while the cutting tool is rotating.

q, Turn saw "off" and remove plug from power sup-

ply outlet before installing or removing an acces=

sory or attachment,

Should any part of this band saw be missing, bend, or fail in any way, or any electrica_ component fail to

perform properly, shut off power switch and remove plug from power supply outlet. Replace damaged, missing, andJor failed parts before resuming opera-

rich.

Think Safety, Safety is a combination of operator common sense and alertness whenever the band saw is in operation.

10, This band saw _s not designed to cut metal

i i ii, i i, , i ii ii i _1,

WARNING: DO NOT ALLOW FAMIUARITY (GAINED FROM FREQUENT USE OF YOUR BAND SAW} TO

BECOME COMMONPLACE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS

SUFFICIENT TO iNFLICT SEVERE INJURY.

safety instructions for band saw

The operation of any power tool can result in foreign objects being throwr; into the eyes, which can resultin

severe eye damage, Always wear safety goggles com- plying with ANSI Z87.1 (shown on Package) before commencing power t0oloperation. Safety Goggles are

available at Sears retail or catalog stores.

READ AND FOLLOW THE INSTRUCTIONS APPEARING ON THE INSTRUCTION PLATE ON

THE FRONT OF THE BAND SAW.

MOTORIZED

BAND SAW

INCH

motor specifications and

requirements

This machine is designed to use, and is equipped with, a 1725 RPM motor. It is wired for operation on 110-120

volts, 60 Hz., alternating current. (TOOL MUST NOT BE CONVERTED TO OPERATE ON 230 VOLT).

For replacement motor refer to parts list in this manual. CONNECTING TO POWER SUPPLY OUTLET

This machine must be grounded while in use to protect the operator from electric shock.

Plug power cord into a 110-120V properly grounded type outlet protected by a 15-amp. time delay or Circuit-

Saver fuse or circuit breaker. If you are not sure that your outlet is properly grounded,

have it checked by a qualified electrician.

WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET.

GROUNDED

_PRONG OUTLET--_

........... _L J

eJectrJcaJ

WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN CAUSE AN ELECTRICAL SHOCK PARTICULARLY WHEN USED iN DAMP LOCATIONS CLOSE TO PLUMBING. IF AN ELEC-

TRICAL SHOCK OCCURS THERE IS THE POTEN- TIAL OF A SECONDARY HAZARD SUCH AS

YOUR HANDS CONTACTING THE SAW BLADE. If power cord is worn or cut, or damaged in any way,

have Jtreplaced immediately. Your unit is for use on 110-120 volts, and has a plug

that looks likebelow.

3-PRONG

PLUG

PROPERLY

GROUNDING

PRONG

motor specifications and electrical requirements

This power toot is equipped with a 3-conductor cord

and grounding type plug which has a grounding prong, approved by Underwriters' Laboratories and the Cana-

dian Standards Association. The ground conductor has a green jacket and is attached to the tool housing at

one end and to the ground prong in the attachment plug at the other end.

This plug requires a mating 3-conductor grounded type

outlet as shown. ff the outlet you are planning to use for this power tool

is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an

adapter as shown below and always connect the grounding lug to known ground.

It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet.

MAKE SURE THIS IS -_ GROUNDING LUG KNOWN GROUND \ ADAPTER

CONNECTED TO A .@ 1 /

I / 3PRONG

An adapter as illustrated is available for connecting plugs to 2-prong receptacles. The green grounding tug extending from the adapter must be connected to a per- manent ground such as to a properly grounded outlet

box.

NOTE: The adapter illustrated is for use only if you al-

ready have a properly grounded 2-prong receptacle. Adapter is not allowed in Canada by the Canadian Elec-

trical Code. The use of any extension cord will cause some loss of

power. To keep this to a minimum and to prevent over- heating and motor burn-out, use the table below to de-

termine the minimum wire size (A.W.G.) extension cord.

Use only 3 wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which ac-

cept the tools plug.

Extension Cord Length

Up to 100 Ft. 16 100 - 200 Ft. 14

200 - 400 Ft. 10

Wire Size A.W.G.

RECEPTACLE /

CONTENTS

POWER TOOL WARRANTY ...................2

GENERAL SAFETY INSTRUCTIONS FOR

POWER TOOLS .............................2

ADDITIONAL SAFETY iNSTRUCTIONS

FOR BAND SAW ............................ 3

MOTOR SPECIFICATIONS AND ELECTRICAL

REQU IREMENTS ............................ 4

UNPACKING AND CHECKING CONTENTS ..... 6

ASSEMBLY

Assembling Steel Legs ....................... 7

Mounting Band Saw on Leg Set .............. 8

Mounting Band Saw to Workbench ........... 8

Installing the Table .......................... 9

Installing the Blade ......................... 9

Tracking the Blade ......................... 11

Adjusting the Table Square to Blade ......... 12

Adjusting Guide Bar ........................ !2

Adjusting Front to Back Squareness ......... 13

Adjusting Side to Side Squareness ........... 13

Adjusting Upper Blade Guide

Assembly ................................ 14

Adjusting Upper Blade Guides ............... 14

Adjusting Upper Thrust Roller ............... 14

Adjusting Lower Blade Guide

Assembly ................................ 14

Adjusting Lower Blade Guides ............... 15

Adjusting Lower Thrust Roller ............... 15

Adjusting Table ............................ 15

GETTING TO KNOW YOUR BAND SAW

Tension Adjustment Knob .................. 16

Tension Setting ............................ 16

Guide Bar Lock Screw ...................... 16

Thrust Roller Adjustment ................... 16

Table Lock Knob ........................... 16

Tilt Scale .................................. 16

Blade Guides ............................... 16

On-Off Switch .............................. 16

BASIC BAND SAW OPERATION

Sawing .................................... 17

Blade Selection Guide ...................... 17

MAINTENANCE ............................. 18

Lubrication ................................. 18

RECOMMENDED ACCESSORIES ............. 18

TROUBLESHOOTING ........................ 19

REPAIR PARTS ............................. 20

and checking contents

Model 113.244400 Band Saw is shipped complete in one carton 10ut DOES NOT INCLUDE Steel Legs.

Model 113.244420 Band Saw is shipped complete in one carton and iNCLUDES Steel Legs,

Separate all oarts from packing materials and check each item with illustration and "Table of Loose Parts".

Make certain atl items are accounted for, before discard- ing any packing material.

INCH WRENCH

#2 PHILLIPSSCREWDRIVER

COMBINATION SQUARE MUST BE TRUE

DRAW LIGHT EDGE MUST BE LINE ON BOARD PERFECTLY STRAIGHT

ALONG

SHOULD BE NO GAP OR OVERLAP HERE WHEN SQUARE IS FLIPPED OVER IN DOTTED POS|TION

If any parts are missing, do not attempt to assemble the band saw, plug in the power cord, or turn the switch on until the missing parts are obtained and installed cor-

rectly.

STRAIGHT EDGE OF

BOARD 3/4" TH1CK

TABLE OF LOOSE PARTS

A Basic saw assembly .................. 1

B Owners Manual ...................... 1

C Saw Table .......................... 1

D Blade, Saw 1t4 ....................... 1

QTY.

E Bag Assembly Part - #69132 Containing

the following parts:

Roller, Blade Thrust ................... 2

Switch, Key ......................... 1

Nut, Wing 1/4-20 ..................... I

Screw, Truss Hd. 1/420 x 1............ t

Washer 17/64 x 5/8 x 1/16 ............. 1

Insert, Table .......................... 1

Screw, Hex Hd, 5I! 6-18 x 3/4 .......... 2

External Lockwasher, 5/16 ............. 2

Wrench, Hex "L" 5!32 ................. 1

THE FOLLOWING PARTS ARE iNCLUDED WITH

MODEL 113.244420 ONLY.

_tem

Description

J _ _ _._---- J

QW.

A B C

D E F G

Nut, Hex Head 112-t3 ............... 8

Nut, Hex 1/4-20 .................... 28

Screw, Truss Hd. 1/4-20 x 518........ 28

€$

Lockwasher, 1/4 External ............. 28

Fore, Levering ...................... 4

Leg............................... 4

Channel, Support ................... 2

Stiffener, Side ..................... 2

Stiffener, End ...................... 2

HARDWARE FOR MOUNTING TOOL

K L

M N

Parts Contained in Loose Parts Beg Part No. 69097

Screw, Hex Hd. 5/16-18 x 1.......... 4

* Lockwasher Ext. 5/16 ................ 4

Nut, Hex 5/16-18 ................... 4

Washer 11/32 ID.................... 4

assembly .EX.OT

ASSEMELi NG STEEL LEGS .......... "--.,.,__ ______...... _j -----

1. Assemble the two (2) End Stiffeners and the two (2) _ ___J Side Stiffeners using four (4) 1t4-20 Truss head t screws. The End Stiffeners are placed on top of SiDE _ SIDE STIFFENER!

each Side Stiffener as shown. Insert screws through STIFFENER_ _,__ the 9/32 inch diameter holes and attach Iockwashers CHA"NEL r'___'_-_._

and 114-20nuts and finger tighten nuts. SUPPOR:r" ', _"-'_---_ _

2. Attach the four (4) legs to the Side and End Stiffen- _[ i _/_CHANNEL ers using 1t4-20 screws, Iockwashers and nuts as LOCKWASHER __'_-_ SUPPORT LEG

shown. HEX NUT_

3. Remove the four (4) Truss head screws which were SCREW ! SCREW assembled in Paragraph No. One. Place the two (2) _,. !._..; "_

Support Channels as shown, in position, align holes "/ LEGS_

in supports with holes in the Stiffeners, replace LEG Iockwashers and nuts. Tighten all nuts using 7/16"

wrench. !

4. Install teveling feet as shown. To level Leg Set,

loosen nut on inside of leg and turn nut on outside /

to raise or lower feet. Adjust all four levelers, if

necessary, and then tighten nuts on inside of leg.

NOTE: These levelers are not intended for height

adjustment.

SCREW%= _. _l END

LOCKWASHER

assembly

MOUNTING BAND SAW ON LEG SET This leg set is includedwith Model No. 113.244420

only.

NOTE: For illustrative purposes, the Band Saw is

shown mounted on the Craftsman Catalog No. 9-22236 Steel Leg Set. If leg set is purchased separately, the

motor support is not needed with this band saw.

1. Remove the Band saw cover by releasing 5 latches.

NOTE: Check the bolts which hold the feet to the Band Saw as shown. Make sure they are tight.

2. Place the Band Saw on the Steel Legs, position as

shown, and align the mounting holes in the feet of the Band Saw with those in the END STIFFENERS

(marked with an X in the illustration).

3. Mount saw to legs using four 5/16-18xl u hex head

screws, Iockwashers, and hex nuts. Tighten screws and nuts using 1/2 " wrench.

CHECK BOLTS

FOR

TIGHTr

LEFT

O ©

MOUNTING BAND SAW TO WORKBENCH

If band saw is to be used in a permanent location, it should be fastened securely to a firm supporting sur-

face such as a workbench or accessory leg set (9-

22236). If mounting to a workbench, holes should be drilled

through supporting surface of the workbench using dimensionsillustrated.

1. Each leg should be bolted securelyusing 5/16 " dia- meter machine screws, Iockwashers,and 5/16" hex

nuts.Bolts must be of sufficientlength to accomo- date legs of saw, washers, hex nuts, and thickness

of supportingsurface.

2. Locate and mark holes where band saw is to be mounted.

3. Drill (4) 11t32"dia. holesthrough workbench,

4. Remove band saw cover by releasinglatches. 5, Place bandsaw on workbench aligningholes in feet

with holes drilled in workbench.

6. Insert and tighten all four screws.

5" DIA, (4)

__ , HOLES

12½ _

+ 16 hidden pages