Craftsman 113244401 Owner’s Manual

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MODEL NO. 11 3.244401

Serial Number__

Model and serial number may be found

at the right-hand side

of the frame. You should record both

model and serial number in a safe place for

future use.

CAUTION:

Read GENERAL and

ADDITIONAL SAFETY

INSTRUCTIONS

carefully

IO-INCH DIRECT

BAND SA W

" assembly

e operating = repair parts

DRIVE

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Part No. 691 87 Printed in U.S,A.

- - =L ..... =

FULL ONE YEAR WARRANTY ON CRAFTSMAN BAND SAW

if within one year from the date of purchase, this Craftsman Band Saw fails due to a defect in material or workmanship, Sears will repair it, free of charge.

WARRANTY SERVICE iS AVAILABLE BY SIMPLY CONTACTING THE NEARESTSEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

This Warranty Applies Only While This Product Is In Use In The United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., 698/731A. Sears Tower, Chicago, IL 60684

general safety instructions for power tools

1, KNOW YOUR POWER TOOL

Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool.

2. GROUND ALL TOOLS This tool is equipped with an approved 3-conductor

cord and a 3-prong grounding type plug to fit the pro- per grounding type receptacle. The green conductor in

the cord is the grounding wire. Never connect the

green wire to a live terminal.

3. KEEP GUARDS tN PLACE

-- in working order, and in proper adjustment and

alignment,

4. REMOVE ADJUSTING KEYS AND WRENCHES

Form habit of checking to see that keys and adjusting

wrenches are removed from tool before turning it on.

5. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. Floor must not be slippery due to wax or sawdust.

6. AVOID DANGEROUS ENVIRONMENT

Don't use power tools in damp or wet locations or ex- pose them to rain_ Keep work area well lighted. Pro-

vide adequate surrounding work space.

7, KEEP CHILDREN AWAY

All visitors should be kept a safe distance from work area.

8. MAKE WORKSHOP CHILD-PROOF with padlocks, master switches, or by removing

starter keys.

9. DONq" FORCE TOOL

It will do the job better and safer at the rate for which

it was designed

10. USE RIGHT TOOL Don't force tool or attachment to do a job it was not

designed for.

11. WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties or jewelry

(rings, wristwatches) to get caught in moving parts. NONSLtP footwear is recommended. Wear protective

hair covering to contain long hair. Roll long sleeves above the elbow.

12. USE SAFETY GOGGLES (Head Protection) Wear safety goggles Imust comlJly with ANSi Z87,1)

a_alt times. "Everyday eyegfasses only have impact re-

sistant lenses, they are NOT safety glasses." Also, use face or dust mask if cutting operation is dusty, and ear

_Jrotectors (plugs or muffs) during extended periods of

operation.

13.

SECURE WORK Use clamps or a vise to hold work when practical. It's

safer than using your hand, frees both hands to oper- ate tool.

14. DON'T OVERREACH Keep proper footing and balance at all times.

15. MAINTAIN TOOLS WiTH CARE Keep tools sharp and clean for best and safest per-

formance. Follow instructions for lubricating and changing accessories.

16. DISCONNECT TOOLS before servicing; when changing accessories such as

blades, bits, cutters, etc.

17. AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF" position before plugging in.

18. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended acces-

sories. Follow the instructions that accompany the ac- cessories. The use of improper accessories may cause

hazards.

19. NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the"

cutting tool is accidentally contacted. Do not store materials above or near the tool such that

it is necessary to stand on the tool to reach them.

20. CHECK DAMAGED PARTS Before further use of the tool, a guard or other part

that is damaged should be carefully checked to ensure that it will operate properly and perform its intended

function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any

other conditions that may affect its operation. A guard or other part that is damaged should be properly re-

paired or replaced.

21. DiRECTiON OF FEED

Feed work into a blade or cutter against the direction

of rotation of the blade or cutter only.

22° NEVER LEAVE TOOL RUNNING UNATTENDED

Turn power off. Don't _eave tool until it comes to a complete stop,

adamdonam safety instructions for band saw

Safety is a combination of operator common sense and alertness at all times when the band saw is being used.

WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE YOUR BAND SAW UNTIL

IT IS COMPLETELY ASSEMBLED AND INSTALL-

ED ACCORDING TO THE INSTRUCTIONS ... AND UNTIL YOU READ AND UNDERSTAND THE FOL-

LOWING:

PAGE

3. General Safety instructions for Power Tools... 2

2. Getting To Know Your Band Saw ............ 16

3. Basic Band Saw Operation .................. 17

4. Maintenance ............................... 18

5. Stabinity of Machine. Your band saw must be bolted securely to a stand or

work bench. In addition, if there is any tendency for the band saw to tip over or move during certain op-

erations such as cutting long heavy boards, bolt your band saw stand or workbench to the floor.

6. Location

This band saw is intended for indoor use only.

7. Protection: Eyes, Hands, Face, Ears, Body

a. Wear safety goggles that comply with ANSI

Z87.1 and a face shield if operation is dusty.

Wear ear plugs or muffs during extended periods of operation. Do not wear gloves.., roll

long sleeves abo_e the elbow.

b. Do not cut pieces of material too small to hold by

hand.

c. Avoid awkward hand positions where a sudden

slip could cause a hand to move into the blade.

d. Never turn your band saw "ON" before clearing

the table of all Objects (tools, scraps of wood, etc.) except for the workpiece and related feed or support devices for the operation planned.

e. Make sure the blade runs downward toward the

table. Always adjust tracking wheel correctly so that the blade does not run off the wheels.

Always adjust blade tension correctly.

ALWAYS adjust the upper blade guide and blade guard to just clear the workpiece to protect the operator, to keep blade breakage to a minimum,

and to provide maximum support for blade.

When cutting a large piece of material, make sure it is supported at table height,

Hold the work firmly against the table,

Do not feed the material too fast while cutting. Only feed the material fast enough so that the

blade will cut. Keep fingers away from the blade.

Use caution when cutting off material which is irregular in cross section which could pinch the blade before the cut is completed. A piece of

molding for example must lay flat on the table and not be permitted to rock while being cut.

Use caution when cutting off round material such as dowel rods, or tubing. They have a tendency to roll while being cut causing the blade to "bite".

Always use a "V" block, or clamp round material to a miter guage.

When backing up the workpiece, the blade may bind in the kerf (cut)... this is usually caused by

sawdust clogging up the kerf or because the blade comes out of the guides. If this happens:

Turn off the band saw.., remove plug from

power source outlet.., remove cover from band saw. Insert a screwdiver or wedge in the kerf.., rotate the wheels by hand while back- ing up the workpiece.

Never leave the band saw work area with the power on, before the machine has come to a com-

plete stop, or without removing and storing the switch key.

Never operate band saw with cover removed.

Do not perform layout, assembly, or setup work on the table while the cutting toot is rotating.

Turn saw "off" and remove plug from power sup- ply outlet before installing or removing an acces- sory or attachment.

Should any part of this band saw be missing, bend, or fail in any way, or any electrical component fail to

perform properly, shut off power switch and remove plug from power supply outlet. Replace damaged, missing, and/or failed parts before resuming opera-

tion.

9. Think Safety. Safety is a combination of operator common sense

and alertness whenever the band saw is in operation.

!0. This band saw is not designed to cut meta!.

WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR BAND SAW} TO BECOME COMMONPLACE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND iS

SUFFICIENT TO INFLICT SEVERE INJURY.

additional safety instructions for band saw

YOUR

The operation of any power tool can result in foreign

objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles com- plying with ANSI Z87.1 (shown on Package) before commencing power tool operation. Safety Goggles are available at Sears retailor catalogstores.

READ AND FOLLOW THE INSTRUCTIONS APPEARING ON THE INSTRUCTION PLATE ON THE FRONT OF THE BAND SAW.

_ DIRECT DRIVE

SAW

-- - --- = iii , - - -

motor specifications and electrica|

requirements

This machine is designed to use, and is equipped with, a 1725 RPM motor. It is wired for operation on 110-120 volts, 60 Hz., alternating current. (TOOL MUST NOT BE

CONVERTED TO OPERATE ON 230 VOLT). For replacement motor refer to parts list in this manual;

CONNECTING TO POWER SUPPLY OUTLET

This machine must be grounded while in use to protect the operator from electric shock.

Ptug power cord into a 110-120V properly grounded type outlet protected by a 15-amp. dual element time delay or Circuit-Saver fuse or circuit breaker.

If you are not sure that your outlet is properly grounded, have it checked by a qualified electrician.

WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET.

WARNING: IF NOT PROPERLY GROUNDED THIS

POWER TOOL CAN CAUSE AN ELECTRICAL

SHOCK PARTICULARLY WHEN USED IN DAMP

LOCATIONS CLOSE TO PLUMBING. IF AN ELEC-

TRICAL SHOCK OCCURS THERE IS THE POTEN- TIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAW BLADE.

if power cord is worn or cut, or damaged in any way, have it replaced immediately.

Your unit is for use on 110.120 volts, and has a plug that looks like below.

PROPERLY. GROUNDED

3-PRONG OUTLET--_

3-PRONG PLUG

GROUNDING

4 PRONG

motor specifications and

requirements

electrical

This power tool is equipped with a 3-conductor cord and grounding type plug which has a grounding prong,

approved by Underwriters' Laboratories and the Cana- dian Standards Association. The ground conductor has a green jacket and is attached to the too! housing at one end and to the ground prong in the attachment plug at the other end.

This plug requires a mating 3oconductor grounded type outlet as shown.

If the outlet you are planning to use for this power tool is of the two prong type DO NOT REMOVE OR ALTER

THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown below and always connect the

grounding lug to known ground. It is recommended that you have a qualified electrician

replace the TWO prong outlet with a properly grounded THREE prong outlet.

A temporary adapter as shown below is avaimable for connecting plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box.

A temporary adapter as illustrated is available for connecting plugs to 2-prong receptacles. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified

electrician. WARNING: THE GREEN GROUNDING LUG

EXTENDING FROM THE ADPATER MUST BE CON N ECTED TO A PERMAN ENT GROUND SUCH

GROUNDmNG LUG

3-PRONG _._ / !...o J-,-.44---I¢t_n_Ts=n T_ AI_k-_-._jII MAKE SURE THIS _$

ADAPTER

AS TO A PROPERLY GROUNDED OUTLET BOX.

NOT ALL OUTLET BOXES ARE PROPERLY

GROUNDED.

If you are not sure that your outlet box is properly

grounded, have it checked by a qualified electrician.

NOTE: The adapter illustrated is for use only if you

already have a properly grounded 2-prong receptacle.

The use of any extension cord wilt cause some loss of

power. To keep this to a minimum and to prevent over- heating and motor burn-out, use the table below to de-

termine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3-prong

grounding type plugs and 3-pole receptacles which accept the plug on the saw.

Extension Cord Length Wire Size A.W.G,

Up to 100 Ft. 16 100 - 200 Ft. 14

200 - 400 Ft. 10

CONTENTS

POWER TOOL WARRANTY ................... 2

GENERAL SAFETY INSTRUCTIONS FOR

POWER TOOLS ............................. 2

ADDITRONAL SAFETY INSTRUCTIONS

FOR BAND SAW ............................ 3

MOTOR SPEC0FiCATJONS AND ELECTRICAL

REQUIREMENTS ............................ 4

UNPACKING AND CHECKING CONTENTS ... 6 ASSEMBLY

Mounting Band Saw to Workbench ........... 7

Installing the Table ........................... 8

Installing the Blade .......................... 8

Tracking the Blade .......................... 10

Adjusting the Table Square to Blade ......... 11

Adjusting Adjusting Adjusting Adjusting Adjusting

Adjusting Adjusting

Guide Bar ........................ 12

Front to Back Squareness ......... 12

Side to Side Squareness .......... 13

Upper Blade Guide Assembly ...... 13

Upper Blade Guides ............... 13

Upper Thrust Roller ............... 14

Lower Blade Guide Assembly ...... 14

Adjusting Lower Blade Guides ............... 14

Adjusting Lower Thrust Roller ............... 15

Adjusting Table ............................. 15

GETTING TO KNOW YOUR BAND SAW

Tension Adjustment Knob ................... t 6

Tension Setting ............................. 16

Guide Bar Lock Screw ...................... 16

Thrust Roller Adjustment ................... 16

Table Lock Knob ............................ 16

Tilt Scale ................................... 16

Blade Guides ............................... 16

On-Off Switch .............................. 16

BASIC BAND SAW OPERATION

Sawing ..................................... 17

Blade Selection Guide ...................... 17

MAINTENANCE ............................. 18

Lubrication ................................. 18

RECOMMENDED ACCESSORIES ........... 18

TROUBLESHOOTING ....................... 19

REPAIR PARTS ............................. 20

unpacking and checking contents

-- - TOOLS NEEDED .... _-- -_-

Model 113.244401 Band Saw is shipped complete in

one carton but DOES NOT INCLUDE Steel Legs.

COMBINATION SQUARE

MEDIUM SCREWDRIVER {_8=:====

#2 PHILLIPS SCREWDRIVER If any parts are missing, do not attempt to assemble the

7/16 INCH WRENCH 3/8 INCH WRENCH 1/2 INCH WRENCH

5/! 6 INCH WRENCH

DRAW LIGHT LINE ON BOARD

5/32 INCH SET SCREW

WRENCH

ALONG THIS EDGE

Separate all parts from packing materials and check each item with illustration and "Table of Loose Parts".

Make certain all items are accounted for, before discard- ing any packing material.

band saw, plug in the power cord, or turn the switch on until the missing parts are obtained and installed cor-

rectly.

COMBINATION SQUARE MUST BE TRUE

STRAIGHT EDGE OF

BOARD 3/4" THICK

THIS EDGE MUST BE

PERFECTLY STRAIGHT

SHOULD BE NO GAP OR OVERLAP HERE WHEN SQUARE IS FLIPPED OVER IN DOTTED POSITION

! ITEM

E F

TABLE OF LOOSE PARTS QTY.

Basic saw assembly ............... 1

Owners Manual ................... 1

Saw Table ........................ 1

Blade, Saw 1/4 ................. ,. 1

Insert, Table ...................... 1

Bag Assembly Part - #691 32

Containing the following parts:

Roller, Blade Thrust ............... 2

Switch, Key ....................... 1

iNut, Wing 1/4-20 ................. 1

Screw, Truss Hd. 1/4-20 x 1 ....... 1

Washer 17/64 x 5/8 x 1/16 ....... 1

Screw, Hex Hd. 5/16-18 x 3/4 ..... 2

External Lockwasher, 5/16 ........ 2

Wrench, Hex "L'" 5/32 ............ 1

assernbly

MOUNTING BAND SAW TO WORKBENCH

If band saw is to be used in a permanent location, it should be fastened securely to a firm supporting surface such as a workbench or accessory leg set,

If mounting to a workbench, holes should be drilled through supporting surface of the workbench using

dimensions illustrated.

!. Each foot should be bolted securely using 1/4"

diameter machine screws, washer, Iockwashers, and 1/4" hex nuts. Bolts must be of sufficient

length to accommodate legs of saw, washers, hex nuts, and thickness of supporting surface.

2. Locate and mark holes where band saw is to be mounted.

3. Drill (4) 11/32" din. holes through workbench.

4. Remove band saw cover by releasing latches.

5. Place band saw on workbench aligning holes in feet with holes drilled in workbench.

6. Insert all four screws, Iockwashers and nuts and tighten.

5" 9/32" DJA.(4)

[_. HOLES _,

12-1/8"--

An alternate method of mounting is to fasten band saw to a mounting board. The board should be of sufficient size to avoid tipping of saw while in use. Any good grade of plywood or chipboard with a 3/4" minimum

thickness is recommended.

1. Follow instructions for mounting to workbench, substituting a board 18" x 24" minimum size and using 1/4 inch flat head screws, flat washers,

Iockwashers, and hex nuts. Screws must be of sufficient length to accommodate legs of saw,

washers, hex nuts, and thickness of supporting

board.

NOTE: Holes must be counter sunk so screw heads

are flush with surface of supporting board.

2. Securely clamp board to workbench using C clamps.

NOTE: Supporting surface where band saw is mounted should be examined carefully after mounting to insure

that no movement during use can result. If any tipping or walking is noted, secure workbench, legs, or support-

ing surface before operating band saw.

18"

MIN.

24" MIN.

5" 9/32" IDIA. (4)

HOLES

assembly

INSTALLING THE TABLE Applying a coat of automobile wax to the table and

inside surfaces of trunnion that slide on frame will ease sliding on these surfaces.

1. Loosen the guide bar lock screw and position the

upper guide assembly all of the way up. Tighten lock screw.

2. Locate two (2) 5/16 - 18 x 3/4 inch hex head screws and external Ioc kwashers among loose parts.

3. Position trunnion at the 0 degree position and tight-

en table lock knob.

4. Place table on trunnion so that the slots in trunnion line up with the mounting holes in table as illus- trated.

5. Insert hex head screw and Iockwasher through front hole of trunnion )nto table and tig hten.

6. Loosen table Lock Knob and position Trunnion at

the 45 degree position.

7. Insert hex head screw and Iockwasher through rear hole of trunnion into table and tighten.

8. Return table to the 0 degree position and tighten table lock knob.

| _ --APPLY WAX

TO NSaDE

____,_ _ SURFACES

TABLE _F_ _ F-'TRUNN'ON

_ --TABLE _'_

__ LOCK KNOB

_--- EXTERNAL

___ LOCKWASH ER

5/16-18 HEX HEAD SCREW

INSTALLING THE BLADE GUIDE BAR LOCK SCREW_

1. Loosen the two mounting screws and remove the BLADE --, t11 1_-7--'--'_

blade guard. MOUNTING

2. Loosen the guide bar lock screw and position the SCREWS_ ! } I 11!1_ _J_

upper guide assembly approximately two inches _----_LI l_lltl_----__._ _ abOVescrew,the table as shown and tighten the Iock UPPER B L/_p,.Eo,._,____-_ Z_._

GUIDE ASSEMBLY -"-_ _[;Z_- ._,':"_-'_

__ __'_ GUIDE BAR

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