Craftsman 11324201 Owner’s Manual
owners
manual
MODEL NO.
113.24201
CAUTION:
Read SAFETY
iNSTRUCTIONS
carefully
SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A. and SIMPSONS-SEARS LIMITED, Toronl
Part No. 69079 Printed In U,S.A.
CRRFr$1dgH
12-INCHBANDSAW/
SANDER
assembly
operating
repair parts
general safety instructions for power roars
1, KNOW YOUR POWER TOOL
Read the owner's manual carefully. Learn =_s
application and limitations as well as the specific
potential hazards peculiar to this tool.
2. GROUND ALL TOOLS
This tool is equipped with an approved 3-conductor
cord and a 3-prong groundh=g type plug to fit the
proper grounding type receptacle. The green conductor
in the cord is the grounding wire. Never connect the
green wire to a live terminal.
3. KEEP GUARDS IN PLACE
and in working order.
4. REMOVE ADJUSTING KEYS
AND WRENCHES
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
5. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents. Floor
must not be slippery due to wax or sawdust.
6. AVOID DANGEROUS ENVIRONMENT
Don't use power tools in damp or wet locations. Keep
work area well lit. Provide adequate surrounding work
space.
7. KEEP CHILDREN AWAY
All visitors should be kept a safe distance from work
area.
8. MAKE WORKSHOP KID-PROOF
with padlocks, master switches, or by removing
starter keys.
9. DON'T FORCE TOOL
It will do the iob better and safer at the rate for which
it was designed.
10. USE RIGHT TOOL
Don't force tool or attachment to do a job it was not
designed for.
11. WEAR PROPER APPAREL
No loose clothing, gloves, neckties or jewelry to get
caught in moving parts, Rubber-soled footwear is
recommended for best footing.
12. USE SAFETY GOGGLES
Safety goggles must comply with ANS Z87.1-1968.
Also use face or dust mask if cutting operation is
dusty.
13. SECURE WORK
Use clar_Ds or a vise to hold work when practical. It's
safer than using your hand, frees both hands to operate
tool.
14. DON'T OVERREACH
Keep proper footing and balance at all times.
15. MAINTAIN TOOLS WiTH CARE
Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating and
changing accessories.
16. DISCONNECT TOOLS
before servicing; when changing accessor=es such as
blades, bits, cutters, etc.
17. AVOID ACCIDENTAL STARTING
Make sure switch is in "OFF" position before plugging
in.
18.
USE RECOMMENDED ACCESSORIES
Consult the owner's manual for recommended
accessories. Follow the instructions that accompany
the accessories. The use of improper accessories may
cause hazards.
19. NEVER STAND ON TOOL
Serious =njury could occur if thetool istippedor if the
cutting tool is accidentally contacted.
Do not store materials above or near the tool suchthat
it is necessary to stand on the tool to reach them.
20.
CHECK DAMAGED PARTS
Before further use of the tool, a guard or other part that
is damaged should be carefully checked to ensure that it
will operate properly and perform its intended function
- check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard
or other part that is damaged should be properly
repaired or replaced.
THIS SAFETY SEAL OF THE
POWER TOOL INSTITUTE ASSURES YOU ...
I, Th=r the manufacturer's power tools, including fhe parllcular tool
associated with the Seal. are produced in acc0rdanc_ with applicable
Standards For Safer 3, of Underwriters" Laboratorles and American
National Standards (ANSI_.
2 That compliance with appilcable safety standards is assured by in-
dependent inspection and testing conducted by Underwriters' L=bara-
taries _UL).
3. That every moiarlzed too{ is inspected under power.
4. That ever), tool has with it adequate instructions and a llzt of safety
rules fc_r the protection of the user.
5, That the tool manufacturer _s a member of the Power Tool Institute and
;s a sponsor of the Insfitute's Consumer Safety Education Program.
Safety is a combination of operator common sense and
alertness at all times when the band saw is being used.
WARNING: FOR YOUR OWN SAFETY, DO NOT AT-
TEMPT TO OPERATE YOUR BAND SAW UNTIL IT IS
COMPLETELY ASSEMBLED AND INSTALLED ACCORD
ING TO THE INSTRUOTaONS . . . AND UNTIL YOU
HAVE READ AND UNDERSTAND THE FOLLOWBNG:
PAGE
1. General Safety Instructions for Power Tools ...... 2
2. Getting To Know Your Band Saw/Sander ....... 13
3. Basic Band Saw Operation .................. 15
4. Maintenance ........................... 19
5. Stability Of Machine
The band saw must be bolted securely to a stand or
work bench, in addition, if there is any tendency for the
band saw to tip over or move during certain operations
such as cutting long heavy boards. The band saw should
be bolted to the floor.
6. Location
The band saw should be positioned so neither the opera-
tor nor a casual observer is forced to stand in line with
the blade. This band saw is intended for indoor use only.
k,
Use caution when cutting off material which is ir-
regular in cross section which could pinch the blade
before the cut is completed. A piece of molding for
example should lay flat on the table and no_ be per-
mitted to rock while being cut.
Use caution when cutting off round material such as
dowel rods, or tubing. They have a tendency to roll
while being cut causing the blade to "bite". Always
use a "V" block, or clamp round material to a miter
gauge.
m. When backing up the workpiece, the blade may bind
in the kerf (cut) . . . this is usually caused by sawdust
clogging up the kerf. If this happens;
I. Turn off the band saw, . . remove plug from power
source outlet . . . remove cover from band saw.
Insert a screwdriver or wedge in the kerf.., rotate
the wheels by hand while backing up the work-
piece.
n. Never leave the band saw work area with the power
on before the machine has come to a complete stop,
or without removing and storing the switch key.
o. Never operate the band saw with protective cover on
the unused shaft end of the motor removed.
7. Protection: Eyes, Hands, Face, Ears, Body
a.
Wear safety goggles that comply with ANS Z87.1-
1968, and a face shield if operation is dusty. Wear
ear plugs or muffs during extended periods of opera-
tion. Do not wear gloves . . . roll long sleeves above
the elbow.
b. Do not cut pieces of material too small to hold by
hand.
Avoid awkward hand positions, where a sudden slip
could cause a hand to mow into the blade or the
sanding belt.
d.
Never turn your band saw "ON" before clearing the
table of a!l Objects (tools, scraps of wood, etc.)
except for the workpiece and related feed or support
devices for the operation planned.
e. Make sure the blade runs downward toward the table
in the right direction. Always adjust tracking wheels
correctly so that the blade does not run off the wheels.
f. Always adjust tension correctly for the blade or sand-
ing belt being used.
g. Always adjust the upper blade guides not more than
1/4" above your material when cutting.
h. When cutting a large piece of material, make sure it is
supported at table height.
i, Hold the work firmly against the table.
j. Do not feed the material too fast while cutting.
Only feed the material fa_t enough so that the blade
will cut. Keep fingers away from the blade.
8. If any part of this band saw should break, bend, or fail
in any way or any electrical component fail to perform
properly, or if any is missing, shut off power switch,
remove power supply cord from power supply and re-
place damaged missing and/or failed parts before re-
suming operation.
9. Read and follow the instructions appearing on front
of the band saw.
DANGER
FOR YOUR OWN SAFETY
1. READ AND UNDERSTAND OWNER'S MANUAL BE-
FORE OPERATING THIS MACHINE.
2. ALWAYS WEAR SAFETY GOGGLES WHEN OPER-
ATING THIS MACHINE.
3. BE POSITIVE THE SAW BLADE IS INSTALLED
PROPERLY TEETH POINTING DOWNWARD TO
WARD THE TABLE-BEFORE OPERATING MAC
HINE
4. BE SURE BLADE TENSION. BLADE GUIDES, AND
THRUST BEARINGS ARE PROPERLY ADJUSTED
BEFORE OPERATING MACHINE-SEE OWNERS MAN.
UAL.
5. ALWAYS ADJUST UPPER GUIDE TO CLEAR WORK-
PIECE BY NO MORE THEN 1/4 INCH.
6. MINIMIZE INJURY POTENTIAL OF CONTACTWITH
SAW BLADE OR SANDING BELT BY KEEPING
FINGERS A SAFE DISTANCE AWAY
7. MAINTAIN CONTROL OF THE WORKPIECE AT
ALL TIMES--HOLD FIRMLY AGAINST THE TABLE
8. BE ATTENTIVE TO THIN CUT-OFF PIECES HIT
TING END OF SLOT IN INSERT. OR JAMMING IN
SLOT.
10. Think Safety. Safety is a combination of operator com-
mon sense and alertness at all times the band saw/sander
is operating.
additiona! safety instructions
for band saw/sander
WARNING: THE 5" BAND SAW PULLEY AND THE
2-1/2" MOTOR PULLEY FURNISHED, WILL RUN THE
BLADE AT APPROXIMATELY 900 RPM (OR 2700
FEET PER MINUTEI WHEN USED WITH A 1725 RP_
MOTOR. NEVER SUBSTITUTE THESE PULLEYS TO
INCREASE THIS SPEED BECAUSE IT COULD BE DAN-
GEROUS.
WARNING: DO NOT ALLOW FAMILIARITY (GAINED
FROM FREQUENT USE OF YOUR BAND SAW) TO
BECOME COMMONPLACE. ALWAYS REMEMBER THAT
A CARELESS FRACTaON OF A SECOND IS SUFFI-
CIENT TO iNFLICT SEVERE iNJURY.
4
This machine is designed to use a 1725 RPM motor only.
Do not use any motor that runs faster than 1725 RPM.
It is wired for operation on 110-120 volts, 60 Hz., alter-
nating current. IT MUST NOT BE CONVERTED TO
OPERATE ON 230 VOI.TS. EVEN THOUGH SOME OF
THE RECOMMENDED MOTORS ARE DUAL VOLTAGE.
This power tool is equipped with a 3-conductor cord and
grounding type plug which has a grounding prong, approved
by Underwriters' Laboratories and the Canadian Standards
Association. The ground conductor has a green jacket and
is attached to the tool housing at one end and to the ground
prong in the attachment plug at the other end.
THESE CRAFTSMAN MOTORS HAVE BEEN
FOUND TO BE ACCEPTABLE FOR USE ON
THIS TOOL.
HP RPM VOLTS CATALOG NO.
1/3 1725 110-120 1250
1/2 1725 110-120 1254
1/2 1725 110-120 1255
CAUTION: Do not use blower or washing machine motors
or any motor with an automatic reset overload protector
as their use may be hazardous.
CONNECTING TO POWER SOURCE OUTLET
This machine must be grounded while in use to protect
the operator from electric shock,
Plug power cord into a 110-120V properly grounded type
outlet protected by a 15-amp. time delay or Circuit-Saver
fuse or circuit breaker.
If you are not sure that your outlet is properly grounded,
have it checked by a qualified electrician.
WARNING: DO NOT PERMIT FINGERS TO TOUCH THE
TERMINALS OF PLUGS WHEN INSTALLING OR RE-
MOVING THE PLUG TO OR FROM THE OUTLET.
This plug requires a mating 3-conductor grounded type
outlet as shown.
If the outlet you are planning to use for this power tool is
of the two prong type DO NOT REMOVE OR ALTER
THE GROUNDING PRONG IN ANY MANNER. Use an
adapter as shown and always connect the grounding lug to
known ground.
It is recommended that you have a qualified electrician
replace the TWO prong outlet with a properly grounded
THREE prong outlet.
An adapter as shown below is available for connecting plugs
to 2-prong receptacles. The green grounding lug extending
from the adapter must be connected to a permanent ground
such as to a properly grounded outlet box.
WARNING: IF NOT PROPERLY GROUNDED THIS
POWER TOOL CAN INCUR THE POTENTIAL HAZARD
OF ELECTRICAL SHOCK. PARTICULARLY WHEN USED
IN DAMP LOCATIONS IN PROXIMITY TO PLUMBING.
IF AN ELECTRICAL SHOCK OCCURS THERE IS THE
POTENTIAL OF A SECONDARY HAZARD SUCH AS
YOUR HANDS CONTACTING THE SAW BLADE.
If power cord is worn or cut, or damaged in any way, have
it replaced immediately.
If your unit is for use on less than 150 volts it has a plug
that looks like below.
3--PRONG
PLUG
PROPERLY
GROUNDED
OUTLET_,_
/fl UI
/n ul
<
GROUNDING
PRONG
NOTE: The adapter illustrated is for use only if you already
have a properly grounded 2-prong receptacle. Adapter is
not allowed in Canada by the Canadian Electrical Code.
The use of any extension cord will cause some toss of
power. To keep this to a minimum and to prevent over-
heating and motor burn-out, use the table below to deter-
mine the minimum wire size (A.W,G.) extension cord. Use
only 3 wire extension cords which have 3-prong grounding
type plugs and 3-pate receptacles which accept the tools
plug.
Extension Cord Length Wire Size A.W.G.
Up to 100 Ft. 16
100-200 Ft. 14
200-400 Ft, 10
CHECK MOTOR ROTATION
WARNING: FOR YOUR OWN SAFETY, MAKE SURE
PLUG IS NOT CONNECTED TO POWER SOURCE OUT-
LET. WHEN CHANGING MOTOR ROTATION.
The motor must rotate COUNTERCLOCKWISE when
viewed from the shaft end to which you will mount the
pulley. (See page 11) If it does not, change the direction
according to the instructions furnished with the motor.
unpacking and checking contents
CONTENTS
UNPACKING AND CHECKING CONTENTS ..... 6
ASSEMBLY ........................... 7
Mounting Band Saw/Sander on Recommended
Craftsman Floor Base ................... 7
Installing Sawdust Elbow ................. 8
Installing Table ....................... 9
Motor Pulley Belt Guard and Motor Installation.. 10
Check Motor Rotation .................. 11
Mounting Motor ...................... 12
Attaching Belt Guards ................... 13
Installing The Blade .................... 15
Adjusting The Table .................... 19
On-Off Switch ........................ 20
GETTING TO KNOW YOUR BAND
SAW/SANDER ......................... 22
Adjustment Diagrams ................... 22
Tension Adjustment Knob ................ 22
Tension Scales ........................ 22
- TOOLS NEEDED -- - -
MEDIUM SCREWDRIVER 3!8-tNCH WRENCH
Table Tilting ......................... 22
Blade Guide Adjustment ................. 22
Lateral Guide Adjustment ................ 22
Blade Thrust Bearing Adjustment ........... 22
Guide Bar Lock Knob .................. 22
Guide Bar ........................... 23
Installing Sanding Attachment ............. 23
BASIC BAND SAW/SANDER OPERATION ...... 25
Sawing ............................. 25
Sanding ............................ 25
MAINTENANCE ........................ 26
Tires .............................. 26
General ........................... 26
Motor ............................. 26
Lubrication .......................... 26
TROUBLE SHOOTING ................... 27
Recommended Accessories................ 27
REPAIR PARTS ........................ 28
Your Band Saw/Sander s shipped comolete m one carton
(w_thout rno[or or floor basel
Separate all oarts from packing materials and check each
i[ern w_th Ilustratlon and "Table of Loose Parts." Make
certain all items are accounted for before discarding any
paekinq material.
Key TABLE OF LOOSE PARTS Qty.
N0.
1
\
I
7
8 /
1 Bas_e Saw Assembly ................ 1
2 Owner's Manual. 1
3 Saw Table ...................... , 1
4 1/2x 52-1n, V-Belt .................. , 1
5 Carton containing Belt Guard, Belt-Guard Support,
6 Support Bracket, three Clips and three Self-
Tapping Screws ................... 2
I/2-I n. Sanding Belt I
1
I/4-I n. Band-Saw Blade ............... I
8
Sawdust E I bow 1
9
Two Bags containing the following ttems:
Set Screw Wrench, 1/8" . ............ 1
Set Bcrew Wrench, 5/32" . ........... 1
Set Screw Wrench, 3/16" . ........... t
Flat Washer, 1 I/8" diameter ........... 2
Trunmon Locknut ................. I
Pan-Hd. Mach, Screw, Self Tap, 10-32x3i8", . . . 2
Pan Rd. aaeh, Screw, Self Tap, B-32x1/4" . . . . 1
Soc-Hd. Setscrew, Flat Pt,, 5/16-t8x3/8" . .... 1
Flat Hd. Mach_ Screw, 6-32x7/16". ........ 1
Hex Nut, 6-32 .................... 1
Spht Lockwasher, No. 6 .............. 1
Tilt Pointer ..................... 1
Knurled Hd. Mach. Screw .............. 1
Tube Clamp ..................... I
Rubber Gasket (str,ps) .............. I
A ignmen t Plate ................... I
Motor Pulley, 2-I/2". ............... I
Sanding Platen .................. I
Table Inaetl {nartowalot, for sawing) ....... 1
Table Insert (w_de slot, for sanding) ........ 1
Tilt Lock Handle (Wrench) 1
Spacer 1
Blade Tenspon Knob ................ !
Switch Key .................... 2
assemb!y
MOUNTING BAND SAW/SANDER ON RECOMMENDED
CRAFTSMAN FLOOR BASE
1. Unscrew the four knobs on the front of the band saw
and remove the cover.
NOTE: Check the bolts which hold the feet to the band
saw. Make sure they are tight . , . they may have come
loose during shipment.
2. Place the band saw on the base, position as shown, and
align mounting holes.
3. Find one 5/16"-18 x 3" Hex. Head bolt, two 5/16"-
18 x 2" Hex. Head bolt, three nuts, flat washers and
Iockwashers furnished with base. Find one 1-1/8'" dia.
flat washer from among the loose parts furnished.
LEFT
FOOT_
4. Position the stiffner furnished with base as shown.
5. Insert the two 2" bolts through the holes in the right
foot and through the holes in the stiffner.
6. Place a flat washer, Iockwasher, and a nut on these
bolts from underneath. Do not tighten the nuts.
7. Place the 1-1/8" diameter flat washer on the 3"
bolt and insert the bolt in the hole in the left foot.
Place a flat washer, a Iockwasher, and a nut on the bolt
from underneath and tighten the nut. Now tighten the
other two nuts which you installed before.
CHECK BOLTS
FOR
STIFFNER
3" BOLT
8. Find two Hex. Head screws 7/16" long, and two nuts
furnished with base, Insert these screws thru the top
of the base and stiffner and screw on the nuts. Tighten
the nuts.
I
F LATWASH ER -.-------_ @
LOCKWASHER
NUT b
7
assembly
INSTALLING SAWDUST ELBOW
1. Find the sawdust elbow, the clamp, the strip of rubber
gasket, and two 10-32 x 3/8" self-threading screws
among the loose parts.
SELF-THREADING
SCREW
The holes for attaching the clamp are not threaded, but
the screws are "self-threading" and will cut a thread as
they are screwed in.
2. Screw both of the self-threading screws into the holes to
cut the threads and then remove them.
3. Place the elbow in the opening, and attach the clamp
with the two screws.
4. Peel off the protective covering from the rubber gasket
and stick it around the clamp. Make sure it extends
a little beyond each end of the clamp.
The gasket will help to prevent sawdust from leaking
out.
CLAMP
/
SAWDUST ELBOW
RUBBER GASKET
\
\
For the most efficient removal of sawdust, attach a
Craftsman Home-n-Shop Vac to the sawdust elbow.
8
INSTALLING TABLE
Remove the protective oil that is applied to the table.
Use any ordinary household type grease and spot remover.
CAUTION: Never use gasoline, naptha or similar highly
volatile solvents.
Apply a coat of automobile wax to the table.
TABLE TRUNNION
NION PiN
TABLE LOCK BOLT
\
\
1. Place the table on the band saw so that the two trunnion
pins and the table lock bolt go through the slot in the
trunnion.
2. Find the 1-I/8" dia. flat washer, a sleeve 11/16" long,
the trunnion lock nut and the table lock handle from
among the loose parts,
3, Hold the head of the table lock bolt inside the band saw
with your left hand and put the 1-1/8" dia. flat washer,
the sleeve, and the handle on the bolt.
4. Screw the nut on the bolt and tighten it with the handle
while the table is in a horizontal position.
_NUT
lllJ,;/
TABLE LOCK BOLT TABLE LOCK HANDLE
assemb|y
MOTOR PULLEY BELT GUARD AND MOTOR
INSTA L LAT! ON
MOUNTING BELT GUARD
1. Place the motor on your workbench with the shaft
facing you.
THREAD CUTTING
SCREWS
If you are using a double shaft motor, the 5/8" dia.
shaft must be facing you.
BELT GUARD
SU PPORT BRACKET
BELT GUARD
SUPPORT
2. Attach guard support to the bracket with the two
screws, furnished with the guard.
NOTE: The holes in the bracket arenot threaded, but the
screws are "thread cutting screws" and will cut a thread as
they are tightened.
SCREWS
10
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