Craftsman 113239420, 113239400, 113239392 Owner’s Manual

ILUUIII, I lllllm I,IllLILll,III IL

Save This Manual For

Future Reference

A/RS

owners

manual

MODEL NO.

113.239392

SHAPER WITH STEEL

LEGS AND I/2H.P. MOTOR

113.239400

SHAPER WITH STEEL

LEGS AND 3/4 H.P. MOTOR

113.239420

SHAPER WITH STEEL

LEGS AND 1 H,P. MOTOR

Serial

Number Model and serial numbermaybe found

on the tront of the table.

You should record both model and serial numberin a safe place for future

use,

FOR YOUR SAFETY:

Read ALL INSTRUCTIONS

carefully.

/I:RRFTSMRN

WOOD SHA

• assembly

• operating

, repair parts

Part No. SP5427

Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A.

Printed in U.S,A.

ii'_ ...... I ii I IFI

FULL ONE YEAR WARRANTY ON CRAFTSMAN WOOD SHAPER

If within one year from the date of purchase, this Craftsman Wood Shaper Saw fails due to a

defect in material or workmanship, Sears will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES. This warranty applies only while thEsproduct is used in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., D1817WA Hoffman Estates, IL. 60179

='- ............................... ....... IIMrl

GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS

1. KNOW YOUR POWER TOOL Read and understand the owner's manual and labels

affixed to lhe tool. Learn its application and limitations as welt as the specific potential hazards peculiar to

this tool.

2. GROUND ALL TOOLS This tool is equipped wilh a approved 3-conductor cord and a 3-prong gounding type plug to fit the proper grounding type receptacle. The green conductor in the

cord is the grounding wire. Never connect the green wire to a live terminal.

3. KEEP GUARDS IN PLACE rn working order, and in proper adjustment and align-

ment.

4. REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting

wrenches are removed from tool before turning it on.

5. KEEP WORK AREA CLEAN Ciutlered areas and benches invite accidents. Floor

must not be sfippery due to wax or sawdust.

6. AVOID DANGEROUS ENVIRONMENT Don't use power tools in damp or wet locations or

expose them to rain. Keep work area well lighted. Provide adequate surrounding work space.

7. KEEP CHILDREN AWAY All visitors should be kept a safe distance from work

area.

8, MAKE WORKSHOP CHILD-PROOF

With padlocks, master switches, by removing starter keys, or storing tools where children can't get them.

9. DON'T FORCE TOOL It willdo the job better and safer at the rate for which it

was designed.

10.USE RIGHT TOOL

Don't force tools or attachment to do a job it was not designed for.

11.WEAR PROPER APPAREL

Do not wear loose clothing, gJoves, neckties, or jew- elry (rings, wrist watches) to get caught in moving

parts. NONSLIP footwear is recommended. Wear protective hair covering to contain longhair. Floil long

sleeves above the elbow.

:12.USE SAFETY GOGGLES (HEAD PROTECTION)

Wear safety goggles (must comply with ANSI Z87.1)at all times, Everyday eyeglasses are not safety glasses.

They only have impact resistant lenses. Also, use face or dust mask if cutting operation is dusty, and ear

protectors (plugs or muffs) during extended periods of

operation.

13.SECURE WORK Use clamps or a vise to hold work when practical. It

frees both hands to operate tool.

14,DON'T OVERREACH

Keep proper footing and balance at all times.

15.MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest perfor- mance. Follow instructions for lubricating and chang-

ing accessories.

16.DISCONNECT TOOLS

Before servicing; when changing accessories such as blades, bits, cutters, etc.

17.AVOtD ACCIDENTAL STARTING Make sure switch is in "OFF" position before plugging

in.

18.USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended acces-

sories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards.

19.NEVER STAND ON TOOL OR ITS STAND Serious injury could occur if the tool is tipped or if the

cutting tool is accidentally contacted. Do not store materials above or near the tool such that it is neces-

sary to stand on the tool or its stand to reach them.

20.CHECK DAMAGED PARTS Before further use of the tool, a guard or other part

that is damaged should be carefully checked to ensure

thai it will operate properly and perform its intended function. Check for alignment of moving parts, binding

or moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard

or other part that is damaged should be properly repaired or replaced.

21.NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off. Don't leave tool until it comes to a

complete stop,

22.DIRECTION OF FEED Feed work into a blade or cutter against the direction

of rotation of the blade or cutter only.

Additional Safety Instructions for Wood Shaper

Safety Signal Words

iDANGER: means if the safety information is not followed

someone will be seriously injured or killed.

WARNING: means if the safety information is not fol-

lowed someone could be seriously injured or killed.

CAUTION: means if the safety informationis not followed someone might be injured.

CAUTION: Turn motor switch "OFF" and discon- nect Power Cord when changing Shaper cutters or making adjustments.

Safety is a combination of operator common sense and alertness at all times when the Wood Shaper isbeing

used.

WARNING: For your own safety, do not attempt to operate your wood shaper until It is completely assembled and installed according to the instruc-

tions.., and until you have read and understand the

following:

PAGE

1. General Safety Instructionsfor Power Tools ............. 2

2. Getting to Know your Wood Shaper ....................... 12

3. Basic Wood Shaper Operation ............................... 15

4. Maintenance ........................................................... 19

5. Stability of Machine The Shaper must be bolted securely to a stand or

work bench, in addition, if there is any tendency for the Shaper to tip over or move during certain operations, it

should be bolted to the floor.

6. Location The Shaper should be positioned so neither the oper-

ator nor a casual observer is forced to stand in line with the workpiece when straight line shaping. This Shaper is intended for indoor use only.

7. Protection: Eyes, Hands, Face, Ears, Body Wear safety goggles that comply with ANSI Z87.1

1968. Wear ear plugs or muffs during extended peri- ods of operation. Do not wear gloves ... roll long sleeves above the elbow.

8. Always feed against rotation of the cutter. NEVER "back up" the workpiece.

9. Do not take deep cuts or feed the stock too rapidly.

10.Be particularly careful in shaping wood that contains cross grains or knots, as these may cause the hands

to be thrown into the cutter or cause kickbacks.

11.Before applying power, make sure the keyed washer

is installed immediately under the spindle nut and the

spindle nut is securely fastened, and all guards are in

the proper position. Make sure cutters are sharp.

12.Avoid awkward hand positions, where a sudden siip

could cause a hand to move intothe cutter. Never

reach in back of or around the cutter with either hand

to hold down the workpiece.

13.Accumulationsof stock or of finished work should not be allowed on the table. Never clear table while cutter

is rotating.

14.Rubbish, shavings, stock, or other objects or material should not be allowed on the floor where they may be a tripping hazard.

15.Use working forms, patterns or ho[ders wherever pos- sible, and keep them maintained, Care should be

taken that the work is securely fastened in these fix- tures. Stock is often of such size or shape that it must

be clamped in a holder before being shaped, The

insidejaws which clamp directly against the stock

should be lined with sand paper. Guards may also be mounted on a holder to afford additional protection.

16.When the fence is used, make sure il is securely fas- tened and wilt not slip, and is properly adjusted.

17.Do not wear gloves, neckties, loose sleeves, or

ragged or torn clothing of any kind. Wear safety gog-

gles complying with ANSI Z87.1-1968 to protect your eyes from dust o_'flying particles.

18. DO NOT perform layout, assembly, or set-up work on the table while the cutting tool is rotating.

19.NEVER perform freehand shaping - Use either the fence, or a starting pin in the table and a collar on the spindle, or a pattern.

20.Oo not place your fingers or hands near edge of mate- rial being cut.

21.NEVER perform irregular shaping operations with the cutter guard removed. Be positive it is installed and adjusted per instructions.

22.NEVER perform internal shaping operations on this Shaper.

23.Do not use your hands to remove objects or materials from around cutters; use a brush.

24.Do not tamper with guards nor make them inoperative

in any way.

25.ALWAYS joint or plane edge on surface of workpiece that will be in contact with fence and/or table.

26.NEVER attempt to shape warped or twisted or bowed workpieces.

27.Before leaving the machine, make sure the motor

switch is "OFF" the power cord is disconnected from

the power source, and the cutter has stopped revolv-

ing.

28.Never operate the Shaper without a protective cover

on the unused shaft end of a double ended motor.

29.1fany part of this Shaper should break, bend,or fail in any way or any electrical component fail to perform

properly, or if any is missing, shut off power switch, remove power supply cord from power supply and replace damaged missing and/or failed parts before resuming operation.

WARNING: Do not allow familiarity (gained from frequent use of your wood shaper) to become com-

monplace. Always remember that a careless frac- tion of a second is surf icient to Inflict severe injury.

30.Note and follow Safety instructions that appear on the

Shaper fence.

A KEYED WASHER MUST ALWAYS

I WARNING /

BE USED UNDER THE SPINDLE NUT

31.Note and follow Safety tnslructions that appear on the

Shaper Switch asse.mbly.'......

DANGER

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The operation of anypower toolcan result inforelgn objects being thrown into the eyes, which can result in severe eye damage, Always wear safety goggles comp_ying with ANSI Z87.1

(shown on Package) before commencing power tool operation. Safety Goggles are available at Sears retail or catalog steres.

WARNING: The 4-3/8"flat motor pulley and th-_

2"spindle pulley furnished, will run the cutterl approximately 9000 R.P.M. when used with a 34_0 t

motor. Never substitute these pulleys to increase l this speed because it could be dangerous, j

Note and follow safety instructionsthat appear on the motor.

|I-CAUTION:re+or+uslng.Reverslblemotor-cheok_ I

Motor Specifications and

CONNECTING TO POWER SOURCE OUTLET

Thismachine must be grounded 'while inuse to protect

the operator from electric shock, Plug power cord into a V properly grounded type outlet

protected by a 15 amp dual element time delay or circuit saver fuse or circuit breaker. If you are not sure that your

outletis properly grounded, have itchecked by a qualMed

electrician.

WARNING: Do not permit fingers to touch the ter- minals of plugs when installing or removing the

plug to or from the outlet.

WARNING: If not properly grounded, this power

Electrical Requirements

THE GROUNDING PRONG iN ANY MANNER, Use an adapter as shown and always connect the grounding lug

to known ground,

It s recommended that you have a qualified electrician

replace the TWO prong outlet with a properly grounded THREE prong outlet,

A temporary adapter as shown below is available for con- necting plugs to 2-prong receptacles. The green ground-

ing lug extending from the adapter must be connected tc a permanent ground such as to a properly grounded out let box, The temporary adapter should be used only until

proper_ygrounded outlet can be installed by a qualified

electrician.

tool can incur the potential hazard of electrical shock. Particularly when used in damp locations in proximity to plumbing. If an electrical shock occurs there is thepotential of a secondary hazard such as you hands contacting the cutter blade.

If power cord is worn orcut, or damaged in any way,have It replaced immediately,

Yourshaper is wired for 120 volts and has a plug that

looks like the one shown below,

3J_ONO

NOTE: The adapter illustrated is for use only if you

already have a properly grounded 2-prong receptacle.

NOTE: Make sure the proper extension cord is used and

ADAPTER

is in good condition,

G_OUNtJ_D

OU1L_t

The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent over-

heating and motor burn-out, use the table below to deter-

_ PLUO

P_OV?3

mine the minimum wire size (A,W,G,) extension cord, Use only 3 wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which

This power tool is equipped with a3-conductorcord and

grounding type plug listed by Underwriters' Labotate-

ties. fine ground conductorhas a green jacket and is

attached to the tool housing at one end and to the ground prong in the attachment plug at the other end.

Tihisplug requires a mating 3'conductor grounded type

outlet as shown above.

If the outlet you are planning to use for this power tool is

ofthe two prong type, DO NOT REMOVE OR ALTER

accept the tools plug,

Extension Cord Length Wire Size AWG

0-25 FT ........................................................................ 16

28-50 FT ............................................................... .......14

51-100 FT .................................................................... 12

MOTOR ROTATION The motor is designed to rotate either clockwise or coun-

terclockwise and can be changed from one rotation tothe other by the use of a select switch located on the side of

the motor, Motor must come to full stop before motor

rotation can be reversed,

UNPACKING AND CHECKING CONTENTS

CONTENTS

WARRANTY ..................................... 2

General Safety Instruction for Power Tools .......... 2

Additional Safety Instructions for Wood Shaper ...... 3

Motor Specifications and Electrical Requirements .... 4

UNPACKING AND CHECKING CONTENTS ....... 5;

List of Loose Parts .............................. 5

ASSEMBLY ...................................... 6

Tools Needed ................................... 6

Installing Elevating Rod and Table Support ........ 7

Mounting Belt Guard and Motor to Motor Mount .. 7

_nstalling Motor Pulley ........................... 8

Mounting Motor Support Assembly to Shaper ..... 9

Mounting Switch Assembly ...................... 9

Assembling Steel Legs .......................... 9

Mounting Wood Shaper on Floor Stand .......... 10

Pfugging in Motor .............................. 10

Installing Shaper Fence -- For Straight Edge

Shaping only ................................. 11

Installing Shaper Cutter Guard -- For Curved

or Irregular Shaping only ..................... 11

GETTING TO KNOW YOUR WOOD SHAPER .... 12

On-Off Switch ................................. 12

Elevating Control Lever ......................... 13

Spindle Lock Knob .............................. 13

Spindle ........................................ 13

Spacers ....................................... 13

Keyed Washer ................................. 13

Fence Adjusting Knob .......................... 13

Fence Lock Knob ............................... 13

Fence Faces ................................... t 3

Cutter Guard ................................... 13

Starting Pin .................................... 13

Removing and Installing Cutter .................. 13

ADJUSTMENTS ................................ 14

Shaper Fence .................................. !4

Fence Faces ................................... 14

BASIC SHAPING OPERATIONS ................. 15

Use of Cutter Spacers .......................... 15

Straight Edge Shaping .......................... 16

Shaping With Use of Miter Gauge and

Hold-Down Clamp (Optional Accessory) ........ 16

Irregular or curved Shaping ..................... 17

MAINTENANCE ................................. 19

LUBRICATION .................................. 19

Motor Maintenance and Lubrication ............. 19

RECOMMENDED ACCESSORIES ............... 19

TROUBLE SHOOTING ........................... 20

REPAIR PARTS ................................. 22

Motor Connections ............................. 27

Model 113.239392and t 13.239400 Wood Shapers are shipped complete in one carton and include steel legs and motor.

Separate all parts from packing materials and check each one

with the illustration and the list of Loose Parts to make certain

all items are accounted for, before discarding any packing material.

_fany parts are missing, do not attempt to assembte the Shaper, plug in the power cord or turn the swilch on until t_qe missing parts are obtained and are installed correclly,

Remove the protective oil that is applied to the table lop and

edges of the table. Use any ordinary household type grease and spot remover.

CAUTION: Never use gasoline, naplha or similar highly

volatile solvents. Apply a coat of automobile wax to the table.

Wipe all partsthoroughly with a clean, dry cloth.

WARNING: For your own safety, never connect plug to power source outlet until allassembly steps are comple re, and you have read and understand the safety and opera-

tional Instructions.

LIST OF LOOSE PARTS

Included with Model No. 113.239392, 113.239400 and

113.239420

Item Part Name Qty,

A Motor Mount ...................................................... 1

B Guard, Pulley ..................................................... 1

O Pulley, Motor ...................................................... 1

D Belt, "V" 112x 33 ................................................ 1

E Support Assembly, R.H ..................................... 1

F Support, Assembly L.H ....................................... 1

G Guard, Cutter ..................................................... 1

J Nut, Lock ........................................................... 1

K Stud, Nut ............................................................ 1

L Support, Guard .................................................. 1

M Bracket, support ................................................ 1

N Fence Assembly ................................................ 1

O Plate, Guard ...................................................... 1

P Switch Box Assembly ........................................ 1

Q Spindle Assembly .............................................. t

R Base .................................................................. 1

S Owner's Manual ................................................. 1

T Bag Assembly, Loose Parts

Loose Parts Box #508181

Screw Hex Hd. 3!8-16 x 1 ........................ 2

Washer, .380 x !9/64 x 7/64 .................... 2

Bolt, Carriage 5tl 6-18 x 1-1/4 .................. 4

Washer, 2t/64 x 7t8 x 1t8 ........................ 4

Screw, w/Lockwasher, 5t16-18 x 3/4 ....... 3

Washer, 11/32 x 1-1/16 x 1t8 ................... 2

Screw, Hex Hd. 5/16-18 x 1-1/4 ............... 3

Nut, Hex 5116-!8 ...................................... 7

Lockwasher, Int. 5/16 ............................... 3

Washa r, 21f64 x 314 x 1/16 ...................... 5

Loose Parts Bag #508415 ........................ _...1

Starting Pin .............................................. 1

Insert, Table ............................................. 1

Wrench ..................................................... I

Wrench, He× "L" 5/32 ............................... 1

Wrench, He× "L" 1/4 ................................. 1

Knob ......................................................... 1

Nut, Hex Jam 318-24 ................................ 1

P,anger, Cable .......................................... 1

Screw, Hex Hd. 5f16-18 x 2 ..................... 2

Elevating Rod ........................................... !

Screw, Soc. Set 5t16-18 x 5/t6 ............... 1

LIST OF LOOSE PARTS

Item Part Name Qty.

A Leg................................................................4

B ' Screw, Truss Hd. 1t4-20 x 5t8 ..................... 28

C * Nut, Hex 1./4-20............................................ 28

D * Lockwasher, 1/4 External ............................ 28

E Channel, Support .......................................... 2

F Stiffener ........................................................ 2

G Stiffener, Side ............................................... 2

H Stitloner, End ................................................ 2

J * Screw, Pan Hd. Ty A N8 x I/2 ....................... 4

K * Nut, Hex Hd. 3/8-16 ...................................... 8

L " Foot, Leveling ............................................... 4

M Motor ............................................................. 1

HARDWARE FOR MOUNTING TOOL

- " Screw, Hex Hd, 5116-18 x 3 .......................... 3

- * Lockwasher, 5,/t6 External ........................... 3

- * Nut, Hex Jam, 5/16_18 .................................. 3

- " Washe{, 11/32 x 11/16 x 1/16 ....................... 3

, These parts contained in Loose Part bag #508411.

,,,,,

ASSEMBLY

TOOLS NEEDED !!i

7/'16-_NCH WRSNCH 1/2-INCH WRENCH

9t16-1NCH WRENCH

Coal the spindte assembly with cup grease, being sure to wipe same of the grease intothe elevating slot milled in the

spindle assembly. Use a generous amount of grease to

cover the spindle.

t,=.

TAPPEO HOLE FOP-,

ELEVATING ROD

SLOT

SPINDLEPULLEY

INSTALLING ELEVATING ROD

AND TABLE SUPPORT

Position table upside down on 2 x 4's on edge for support and clearance for Spindle assembly.

1. Install (3/8-24) jam nut on short threaded end of elevating rod and screw the rod into the threads in the side of spindle assembly.

2, Remove spindle lock knob, Insert the spindle assembly

into the table support, position the long angle of the

elevating rod straight down and tighten jam nut securely, The angle portion of elevating rod must be

parallel with spindle assembly.

3. Install knob on end of elevating rod,

4. Rotate the set screw into the table support, while moving the elevating rod back and forth, until the dog

point on end of set screw enters the elevating slot in

spindle assembly, This can be felt as the set screw and spindle assembly are rotated. Tighten the set screw,

then back it off 1/4 turn. This witl allow enough clearance for the spindle assembly slot to slide on dog-point end of set screw.

5, Check operation of spindle several times, by moving

elevating control lever back and forth in order to make sure it is not binding, yet slides effectively on the

dog-point end of screw. Readjust set screw slightly, if required, for smooth operation.

Reinstall spindle lock knob.

2x4

JAM NUT

SPINDLE

LOCK

KNOB

ELEVATI NG

ROD

(3/8-24)

TABLE SUPPORT

SCRE_M

(DOG POINT)

£CREWDR IVER

"_2 × 4

Position shaper base on table support casting so the three mounting holes are aligned. Install and tighten the

three 5/16-18 x 3/4-inch hex-head screws with lock washers.

MOUNTING BELT GUARD AND MOTOR

TO MOTOR MOUNT

1. Place the motor mount on your workbench.

2. Support rear of motor mount with 3/4" stock as shown,

3. Find four 5/16" x 18 x 1-1/4 carriage bolts, four 5/16-18 hex nuts, and two 21/64 x 3/4 x 1/16 Flat

Washers, Position hardware as shown,

POSITION MOTOR WITH

5/8 IN. DIA, SHAFT THIS END

BE LT GUARD

MOTOR MOUNT

3_IN. STOCK

1/16 IN. THICK

WASHE RS

4. Place Belt Guard under Motor [between Motor Support Bracket and Motor Mount) and make certain 5/8" shaft is centered in Belt Guard hole. Install nuts finger tight.

INSTALLING MOTOR PULLEY

5!16 IN. HEX NUTS

install motor pulley (flat-faced pulley) on motor shaft, with closed end of pulley facing out, Tighten pulley set screw securely.

Using table insert as a spacer,position motor on motor

mount plate to provide a distance of 1/4-inch from mounting edge of motor mount plate as shown. Tighten

the four motor mount bolts securely and recheck for correct positioning,

SETSCREW WRENCH

MOTOR MOUNT PLATE MOTOR

5_21N,

MOTOR PULLEY

FLUSH WITH

SHAFT

_IN'-CH

TABLE IN_ERT

USED AS A SPACER

•8

MOUNTING MOTOR SUPPORT ASSEMBLY TO SHAPER

Place V-belt on motor pulley and attach motor mount plate to shaper base with two bolts 13/8-18 x t-inch}

and washers, Leave bolts finger tight.

2, Roll the belt onto spindle pulley, pull motor mount

plate toward end of base until bett is tight enough to prevent slipping and tighten the two bolts, Each bolt

should be in approximately the same position in the

base slots.

3. Position elevating rod in approximate mid position and

turn spindle pulley by hand several times to see that the belt rides in the approximate mid position of motor

pulley. If not, recheck assembly. The belt should change positions on motor pulley as the lever position is changed (while the spindle pulley is rotated by hand}.

MOUNTING SWITCH ASSEMBLY

MOTOR MOUNT PLATE

ELEVATI NG

ROD

SPINDLE PU LL EY

MOTOR

BASE

Attach the switch assembly to the underside of the Shaper table using the two screws and lockwashers

packed with the switch.

ASSEMBLING STEEL LEGS

1. Assemble the two (2) End Stiffeners and the two (2) Side Stiffeners using four (4) 1/4-20 Truss head screws.

The End Stiffeners are placed on top of each Side Stiffener as shown. Insert screws through the 9/32 inch diameter holes and finger tighten 1/4-20 nuts.

2. Attach the four (4) legs to the side and End Stiffener using 1/4-20 screws, lockwashers and nuts as shown.

3. Remove the four (4) Truss head screws whict_ were assembled in Paragraph No, One, Place the two (2) Support Channels as shown, in position, align holes in supports with holes in the side Stiffeners, replace Iockwashers and nuts. Tighten all nuts using 7/16"

wrench.

4, The two (2) Stiffeners, (F} are fastened to the top side

of each side stiffener using N8 x t/2 self-threading screws. The guard plate is mounted as shown using same

screws,

5. Install leveling feet as shown. To level Leg Set, loosen nut on inside of leg and turn nut on outside to raise or

lower feet. Adjust all four levelers, if necessary, and then tighten nuts on inside of leg.

NOTE: These levelers are not intended for I_eight

adjust ment.

+ 19 hidden pages