Craftsman 113213100 Owner’s Manual

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P
MODEL NO.
113.213100
DRILL PRESS WiTH
MAXIMUM DEVELOPED
1/3 HP MOTOR
Modet and serial number
may be found 01 the let1` side of the head,
You should record both
model and serial number in a safe place for future use.
FOR YOUR
SAFETY:
READ ALL INSTRUCTIONS
L... CAREFULLY ..//
S_ ARS / £RRFTSMRll®
MOTORIZED
8-INCH
BENCH MODEL DRILL
assembly
operating
repairpads
SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60! 79 U.S.A.
Part No, SP5493 Printed in r--h._.,,._._._,
FULL ONE YEAR WARRANTY ON CRAFTSMAN DRILL PRESS
if within one year from the date of purchase, this Craftsman Dritl Press falls due to a defect in material or workmanship, Sears will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERV-
ICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.
This warranty applies only while this product is used in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary
from state to state.
SEARS, ROEBUCK AND CO., D/817 WA Hoffman Estates, IL 60195
GENERAL SAFETY INSTRUCTmONS FOR POWER TOOLS
1. KNOW YOUR POWER TOOL Read and understand the owner's manual and
labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool.
2. GROUND ALL TOOLS This tool is equipped with an approved 3-conductor
cord and a 3-prong grounding type plug to fit the
proper grounding type receptacle. The green con- ductor in the cord is the grounding wire. Never connect the green wire to a live terminal.
3. KEEP GUARDS IN PLACE
In working order, and in proper adjustment and
alignment.
4. REMOVE ADJUSTING KEYS AND WRENCHES
Form a habit of checking to see that keys and adjusting wrenches are removed from tool before
turning it on.
5. KEEP WORK AREA CLEAN
Cluttered areas and benches inviteaccidents.Floor must not be slippery due to wax or sawdust.
6. AVOID DANGEROUS ENVIRONMENT
Don't use power tools in damp or wet locationsor
expose them to rain. Keep work area well lighted.
Provide adequate surrounding work space.
7. KEEP CHILDREN AWAY
All visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILD-PROOF
With padlocks, master switches, by removingstar- ter keys, or storing tools where children can'tget
them.
9. DON'T FORCE TOOL
It will do the job better and safer at the rate for
which it was designed.
10. USE RIGHTTOOL Don't force tools or attachment to do a job it was
not designed for.
11. WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties, or
jewelry (rings, wrist watches) to get caught in mov-
ing parts. NONSLIP footwear is recommended.
Wear protective hair covering to contain long hair.
Roll long sleeves above the elbow.
12. USE SAFETY GOGGLES (HEAD PROTECTION) Wear safety goggles (must comply with ANSI
Z87.1) at all times. Everyday eyeglasses are not safety glasses. They only have impact resistant
lenses. Also, use face or dust mask if cutting oper- ation is dusty, and ear protectors (plugs or muffs)
during extended periods of operation.
13. SECURE WORK Use clamps or a vise to hold work when practical.
It frees both hands to operate tool.
14. DON'T OVERREACH Keep proper footing and balance at all times.
15. MAINTAIN TOOLS WiTH CARE Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
16. DISCONNECT TOOLS Before servicing; when changing accessories such
as blades, bits, cutters, etc.
17. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position before plug-
ging in.
18. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended ac-
cessories. Follow the instructions that accompany the accessories. The use of improper accessories
may cause hazards.
19. NEVER STAND ON TOOL OR ITS STAND Serious injury could occurif the tool is tipped or if
the cutting toot is accidentally contacted. Do not store materials above or near the tool such that it
is necessary to stand on the too! or its stand to reach them.
20. CHECK DAMAGED PARTS
Beforefurther use of thetool, a guard or otherpart
that is damaged should be carefully checked to
ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding or moving parts, breakage of parts, mounting, and any other conditions that may affect
itsoperation. A guard or other part that is damaged should be properly repaired or replaced.
21, DIRECTION OF FEED
Feed work into a blade or cutter against the direc-
tion of rotation of the blade or cutter only.
22. NEVER LEAVETOOL RUNNING UNATTENDED Turn power off. Don't leave tool until it comes to a
complete stop.
2
additiona safety instructions for drJ! presses
SAFETY SIGNAL WORDS
DANGER: means if the safety information is not
followed someone will be seriously injured or killed.
WARNaNG: means if the safety information is not
followed someone could be seriously injured or killed.
CAUTION: means if the safety information is not
followed someone might be injured.
WARNING: For your own safety, do not attempt
to operate your drill press untiJ it is completely
assembled and instalSed according to the
instructions.., and until you have read and
understand the following:
1. General Safety Instructions for Power Tools. 2
2. Getting to Know Your Drill Press ........ 15
3. Basic Drill Press Operation ............. 19
4. Adjustments .......................... 21
5. Maintenance .......................... 22
5. Stability of Drill Press If there is any tendency of the drill press to tilt or move during any use, bolt it to the work bench.
If the workpiece is too large to easily support with one hand, provide an auxiliary support,
7. Location
Use the drill press in a well lit area and on a level surface clean and smooth enough to reduce the risk of trips, slips, or falls. Use it where neither the operator nor a casual observer is forced to stand in line with a potential kickback.
8. Kickback
Kickback is the grabbing of the workpiece by the rotating toot. The workpiece can be thrown at very high speed in the direction of rotation. THIS CAN
CAUSE SERIOUS INJURY. To reduce the possi- bility of injury from kickback: Clamp the workpiece firmly to the table whenever
possible. Buffing or sanding wheels or drums should be con-
tacted on the side moving away from you, not the side moving toward you.
Use only recommended accessories and follow the
instructions supplied with the accessory.
9. Protection: Eyes, Hands, Face, Ears and Body WARNmNG: To avoid being pulled into the
spinning tooa --
1. Do NOT wear:
-- gloves
-- necktie
-- loose clothing
-- jewelry
2. Do tie back long hair
a. If any part of your drill Dress is missing, malfunc-
tioning, has been damaged or broken.., such
as the motor switch, or other operating control. a safety device or the power cord, turn the dril!
press off and unplug it until the particular part is properly repaired or replaced.
b. Never place your fingers in a position where
they could contact the drill or other cutting tool
if the workpiece should unexpectedly shift or
your hand should slip.
c. To avoid injury from parts thrown by the spring,
follow instructions exactly as given and shown in adjusting spring tension of quill.
d. To prevent the workpiece from being torn from
your hands, spinning of the toot, shattering the tool or being thrown, always properly support your work so it won't shift or bind on the tool:
-- Always position BACKUP MATERIAL (use beneath the workpiece) to contact the left side of the column.
,--, Whenever possible, position the WORK-
PIECE to contact the left side of the col- umn-if it is too short or the table is tilted,
clamp solidly to the table. Use table slots or clamping ledge around the outside edge
of the table.
-- When using a drill press WSE, always fas- ten it to a table.
-- Never do any work "FREEHAND" (hand-
holding workpiece rather than supporting it
on the table), except when polishing.
-- Securely lock Head to Column, Table Sup-
port to Column, and Table to Table Support before operating drill press.
-- Never move the Head or Table while the tool is running.
-- Before starting the operation, jog the motor
switch to make sure the drill or other cutting
tool does not wobble or cause vibration.
-- If a workpiece overhangs the table such that it will fall or tip if not held, clamp it to
the table or provide auxiliary support.
-- Use fixtures for unusual operations to
adequately hold, guide and position work- piece.
-- Use the SPINDLE SPEED recommended
for the specific operation and workpiece material--check the inside of the Belt
Guard for drilling information; for acces- sories, refer to the instructions provided
with the accessories,
f. Never climb on the drill press Table, it could
break or pu!Ithe entire drill press down on you.
g. Turn the motor Switch Off and put away the
Switch Key when leaving the drill press.
h. To avoid injury from thrown work or tool contact,
do NOT perform layout, assembly, or setup
work on the table while the cutting tool is rotat- ing.
3
10.Use only accessories designed for this drill
press to avoid serious injury from thrown bro- ken parts or work pieces.
a. When Cutting Large Diameter Holes:
Clamp the workpiece firmly to the table. Other- wise the cutter may grab and spin it at high
speed. Use only one piece, cup-type, hole cutters. DO NOT use fly cutters or multi-part hole cutters
as they can come apart or become unbalanced in use.
Keep speed below 1,500 RPM.
b. Drum sanders must NEVER be operated on
this drill press at a speed greater than 1800 RPM.
c. Do not installor use any drill that exceeds 7" in
length or extends 6" below the chuck jaws. They
can suddenly bend outward or break.
d. Do not use wire wheels, router bits, shaper cut-
ters, circle (fly) cutters or rotary planers on this drill press.
11. Note and Follow the Safety Warnings and in-
structions that Appear on the Panel on the
Right Side of the Head:
The operation of any power tool can result in for-
eign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety
goggles comply with ANSI Z87.1 (shown on Package) before commencing power tool operation. Safety Goggles are available at Sears retail stores.
WARNING
12. This Drill Press has 3 speeds as listed below: 620 RPM
1300 RPM
3100RPM
See inside of guard for specific placement of belt on pulleys.
13. Think Safety. Safety is a combination of operator
common sense and alertness at all times when the drill press is being used.
WARNING: Do not allow familiarity (gained
from frequent use of your drill press) to become
commonplace. Always remember that a
careless fraction of a second is sufficient to
inflict severe injury.
4
glossary of terms
1. Workpiece The item on which the cutting operations is being
performed.
2, Drill
The cutting tool used in the drill press to make holes in a workpiece.
3. Backup Material A piece of wood placed between the workpiece and
table .... it prevents wood in the workpiece from
splintering when the drill passes through the back-
side of the workpiece .... also prevents drilling into
the table top.
table of
Page
General Safety Instructionsfor Power Tools ...... 2
Additional Safety Instructions for Drill Presses .... 3
Glossary of Terms .......................... 5
Table of Contents ........................... 5
Motor Specifications and Electrical
Requirements .............................. 6
Unpacking and Checking Contents ............. 7
Table of Loose Parts ........................ 7
Location and Function of Controls .............. 9
Assembly ................................ 10
Assembly of Base/Column ............... 10
Installation of Table/Support .............. 10
Installing the Head ..................... 11
Installing Feed Handles ................. 12
Installing the Chuck ..................... 12
Installing Belt Guard Knob ............... 13
Tensioning Belt ......................... 13
Adjusting the Table Square to Head ....... 14
Getting to Know Your Drill Press .............. 15
Spindle Speeds ........................... 16
Feature Descriptions ....................... 16
4. Revolutions Per Minute (R.P._I.) The number of turns completed by a spinning object
in one minute.
5, Spindle Speed
The RPM of the spindle.
contents
Page
OnoOff Switch .............................. 17
Basic Drill Press Operation .................. 18
Installing Drills ......................... 18
Positioning Table and Workpiece .......... 19
Tilting Table ........................... 19
Hole Location ......................... 20
Feeding .............................. 20
Drilling to Depth ....................... 20
Depth Scale ............................ 20
Removing the Chuck .................... 21
Adjustments .............................. 21
Quill Return Spring ...................... 21
Maintenance .............................. 22
Lubrication ............................... 22
Recommended Accessories .................. 22
Trouble Shooting .......................... 23
Repair Parts ............................... 24
5
motor specifications and electricamrequirements
MOTOR SPECiFiCATiONS
This dri!l press is designed to use a 1725 RPM motor
only. Do not use any motor that runs faster than 1725 RPM. It is wired for operation on 120 volts, 60 Hz. alternating current.
WARNING: To avoid injury from unexpected
startup, do not use blower or washing machine
motors or any motor with an automatic reset
overload protector.
CONNECTING TO POWER SOURCE OUTLET
This machine must be grounded while in use to protect the operator from electric shock.
Plug power cord into a 120V properly grounded type outlet protected by a 15-amp. dual element time delay
or Circuit breaker. NOT ALL OUTLETS ARE PROPERLY GROUNDED.
iF YOU ARE NOT SURE THAT YOUR OUTLET, AS PICTURED BELOW, IS PROPERLY GROUNDED,
HAVE iT CHECKED BY A QUALIFIED ELECTRICIAN.
WARNING: To avoid electric shock, do not touch
the metal prongs on the plug, when installing or
removing the plug to or from the outlet.
This power tool is equipped with a 3-conductor cord
and grounding type plug, approved by Underwriters' Laboratories. The ground conductor has a green jacket
and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other
end. This plug requires a mating 3-conductor grounded type
outlet as shown. If theoutlet you are planning to use for this power tool
is of thetwo prong type, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use
an adapter as shown and always connect the grounding lug to known ground.
It is recommended that you have a qualified electrician
replace the TWO prong outlet with a properly grounded THREE prong outlet.
An adapter as shown below is available for connecting plugs to 2-prong receptacles.
WARNING: The green grounding lug extending
from the adapter must be connected to a
permanent ground such as to a properly
grounded outlet box.
GROUNDING LUG
SCREW \
WARNING: Failure to properly ground this
power tool can cause eiectricution or serious shock, particularly when used in damp loca-
tions, or near metal plumbing, if shocked, your reaction could cause your hands to hit the cut- ting tool.
IF POWER CORD IS WORN OR CUT, OR DAM-
AGED iN ANY WAY, HAVE IT REPLACED IMME-
DIATELY TO AVOID SHOCK OR FIRE HAZARD.
3-PRONG
PLUG
GROUNDING
PRONG
ALWAYS USE A
PROPERLY GROUNDED
OUTLET
Your unit is for use on ! 20 volts, it has a p_ugthat looks like the one above.
o ou o
ADAPTER
NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle.
The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent over- heating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3- prong grounding type plugs and 3-pole receptacles which accept the tools plug.
Extension Cord Length Wire Size A.W.G.
0-25 :Feet 16
26-50 Feet 14
51-100 Feet ! 2
WARNING: To avoid injury from unexpected
starting or eaectrica! shock, never connect plug
to out_et until aBlassembay is complete and you
read aH instructions.
Model 113.2!3100 Drill Press is shipped complete in one box.
!. Unpacking and Checking Contents
a. Separate all "loose parts" from packaging mate- rials and check each item with "Table of Loose
Parts" to make sure all items are accounted for, before discarding any packing material.
WARNUNG: Bfany parts are missing, do not
attempt to assembHe drill press, plug in the
power cord, or turn the switch on until the
missing parts are obtained and are
installed correctly.
2. Remove the protective oil that is applied to the table and column. Useany ordinary household type grease and spot remover.
WARNING: To avoid fire or toxic reaction, never
use gasoBine, naptha or similar highly
volatile solvents.
TABLE OF LOOSE PARTS
Mtem Description Qty,
A Head Asm ........................... 1
B Column Suppo_,t Asm ................... 1
C Owner's Manual ...................... 1
D Box of Loose Paris .................... 1
E Bag of Loose Parts ................... 1
F Base ................................ 1
G Table/Support Asm .................... 1
3. Apply a coat of paste wax to the table and column to prevent rust. Wipe all parts thoroughly with a clean dry cloth.
F
\
A
C
List of loose parts in the box and bags
M8x1.25-20 Hex Head Screw (3)
M5x0.8-12 Pan Head Screw (1)
Support Lock Handle (1)
M4 Hex "L" Wrench (1)
Belt Guard Knob (1)
Feed Handle (3)
_Chuck Key (1)
Key-Switch (1)
Chuck (1)
ocation and function of controWs
1, BELT GUARD .°. Covers Pu!teys and be!t during
operation of drill press.
2, BELT TENSION LOCK. HANDLE,.. Tighteni_g
handles locks motor bracket suppo_ to maintain correct belt distance and tension.
3. HEAD LOCK SET SCREWS, ° oLocks the head to the column. ALWAYS have them locked in place
while operating the drill press.
4_
TABLE SUPPORT °o. Rides on column to support table. '
5.
COLU_V]N SUPPORT o , . Supports column and provides mounting holes for column to base
6o
SUPPORT LOCK HANDLE,.. Tightening locks table support to column. Always have it locked in place while operating the Drill Press.
7, BASE. o° Supports Dri!l Press, For additional sta-
bi!ity, holes are provided in base to bolt Drill Press to bench. (See "Additional Safety Instructiorls Ior
Dril! Presses").
8, SPR_NG CAP o,, Provides means to adjust quill
spring tension.
9, DEPTH POINTER... _ndicates drilling depth and
is located above stop nuts,
10. DEPTH SCALE . . , Shows depth of hole being dri!led in inches and millimeters.
1t. COLUMN ,.. Conp, ects head, table, and base or_
a one-piece tube for easy alignment and move- me_t.
12. BEVEL SCALE . . . Shows degree table is tiited for bevel ope_at:ons. Scate is mounted on table support.
13. TABLE BEVEL LOCK . . o Locks the table in any position frorn 0 -45",
14, TABLE o .. Provides working surface to support
workpiece.
15. FEED HANDLE... Moves the chuck up or down. One or two of the handles may be removed if necessary whenever the workpiece is of such u;q-
LJsual shape that Jt interferes with the handies.
16. CHUCK... Holds drill bit or other recommended
_{ccessory to perform desired operations.
17, FEED STOP ROD... Holds step nuts for ddiiing
to specific depths,
18, STOP NUTS... Limits the downward movement
of the quill at any desired point within its travel, and prevents the pointer from moving upward,
19. ON-OFF SWITCH... Has locking feature to pre- vent unauthorized and possible hazardous use by
chiidren and others.
!
BELT GUARD
\
FEED
SPRING
ADJUSTMENT
17
FEED STOP ROD
/"
6
SUPPORT LOCK
HANDLE
8
SPRING CAP
DEPTH POINTER
9
18
STOP NUTS
BEVEL SCALE
TABLE BEVEL LOCK
TABLE REMOVED
FOR CLARITY
12
DEPTH SCALE
13
ON-OFF
10
19
16_
CHUCK
2
BELT TEMS| ON
LOCK:
HANDLE
3
HEAD LOCK
SET SCRE¼_S
4
TABLE
SUPPORT
15
FEED HANDLE
!4
TABLE
5
COLUMN SUPPO _--_
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