Craftsman 113198610, 113198410 Owner’s Manual

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For Future Reference

gJ _A/ S

owners

monuol

MODEL NO.

113.198410

10" DELUXEELECTRONIC

RADIAL SAW WITH

44" CABINET AND

2 DOORS

MODEL 113,198610

t13.198610

10" DELUXEELECTRONIC

RADIAL SAW WITH

44" CABINET AND

6 DRAWERS

Serial

Number Model and serial numlc_rs

may b_ found at the rear of

the bas_. You should record both

model and serial number in

a safe place for future us_.

CAUTION:

READALL INSTRUCTIONS

CAREFULLY

MODEL 113.198410

CRRFTSMRN

IO-INCH DELUXEELECTRONIC

RADIAL SAW

• assembly

• operating

• repair parts

Sold by SEARS,ROEBUCKAND CO., Chicago, IL.60684 U.SJK.

Part No. SP5013 Printed in U.S.A

FULL ONE YEAR WARRANTY ON CRAFTSMAN RADIAL SAW

If within one year from the date of purchase, this Craftsman Radial Saw fails due to a defect in material or

workmanship, Sears will repair it, tree of charge.

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

This warranty applies only while this produc! is used in the United States. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., DEPT. 698/731A Sears Tower, Chicago, IL 60684

GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS

1. KNOW YOUR POWER TOOL Read and understand the owner's manual and

labels affixed to the tool. Learn its application and limitations as well as the specific potential

hazards peculiar to this tool.

2. GROUND ALL TOOLS This tool is equipped with an approved

3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding wire. Never connect the green wire to a live

terminal.

3. KEEP GUARDS IN PLACE,

in working order, and in proper adjustment and alignment.

4. REMOVE ADJUSTING KEYS AND WRENCHES

Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

5. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents.

Floor must not be slippery due to wax or sawdust.

6. AVOID DANGEROUS ENVIRONMENT

Don't use power tools in damp or wet locations or

expose them to rain. Keep work area well lighted.

Provide adequate surrounding work space.

7. KEEP CHILDREN AWAY

All visitors should be kept a safe distance from work area.

8. MAKE WORKSHOP CHILD-PROOF

-- with padlocks, master switches, or by removing starter keys.

9. DON'T FORCE TOOL It will do the job better and safer at the rate for

which it was designed.

10. USE RIGHT TOOL

Don't force tool or attachment to do a job it was not designed for.

11. WEAR PROPER APPAREL

Do not wear loose clothing, gloves, neckties or

jewelry (rings, wrist watches) to get caught in

moving parts. Nonslip footwear is recommended.

Wear protective hair covering to contain long

hair. Roll long sleeves above the elbow.

12. USE SAFETY GOGGLES (Head Protection)

Wear Safety goggles (must comply with ANSI

Z87.1) at all times. Everyday eyeglasses only have impact resistant lenses, they are NOT

safety glasses. Also, use face or dust mask if

cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation.

13. SECURE WORK

Use clamps or a vise to hold work when practical.

It's safer than using your hand, frees both hands to operate tool.

14. DON'T OVERREACH Keep proper footing and balance at all times.

15. MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest

performances. Follow instructions for lubricating and changing accessories.

16. DISCONNECT TOOLS before servicing; when changing accessories

such as blades, bits, cutters, etc.

17. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position before

plugging in.

18. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended

accessories. Follow the instructions that accom- pany the accessories. The use of improper acces-

sories may cause hazards.

19. NEVER STAND ON TOOL Serious injury could occur if the tool istipped or

if the cutting tool is accidentally contacted. Do not store materials above or near the tool such

that it is necessary to stand on the tool to reach them.

20. CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform

its intended function. Check for alignment of

moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that

may effect its operation. A guard or other part that id damaged should be properly repaired or

replaced.

21. DIRECTION OF FEED Feed work into a blade or cutter against the

direction of rotation of the blade or cutter only.

22. NEVER LEAVE TOOL RUNNING UNATTENDED

Turn power off. Don't leave tool until it comes to a complete stop.

additional

BEFORE USING THE SAW:

instructions for radial

arm saws

.e..d

3 =

€_

e--

WARNING: TO AVOID MISTAKES THAT COULD

RESULT IN SERIOUS, PERMANENT INJURY, DO

NOT CONNECT POWER CORD UNTIL THE FOL- LOWING STEPS HAVE BEEN SATISFACTORILY

COMPLETED:

1. Assembly and alignment. (See pages 12-31)

2. Examination and operating familiarity with ON- OFF switch, elevation hand wheel, swivel lock,

bevel lock and rip lock, guard clamp screw, spreader and anti-kickback device and miter

lock. (See pages 37, 38 & 39.)

3. Review and understanding of all safety instruc- tions and operating procedures throughout the

manual.

Read the following danger labels which appear on

the front of the radial arm saw base assembly, motor

and saw guard: _ WHENRIPPING

FOB YOUR OWN SAFETY:

1 Read an€ uncle(stand owner's _anua_

before 3perating machine

2 Wear s_,ely goggles compqying wilh

ANSI Z87 1

3 Keep hands Ou{ o1 path o¢ saw blade

4. Know he* to avoid "KICKBACKS. 5 USe "PUSH STfC K • for qarrow work

6 Never reach around Ihe saw blade

? Never perlorm any opef|l_on

'FREEHANO '

8 Returp carriaQe I_ the full rear posi_on

8fief e_h cros_ cul type o_ration

s shulof,po*ermad ai_ow_aw b_.d_Io

stop befo(e Ddiusllng of se_mcing

_ _ DA_R AT C,tn_

Know this tool: 1, Read and Under,land all warnlng_ an(3 instructlon_ o_

2 Properly guard the cuf_ng 3 Provtde proper workpl_e

.__ b_hind the lance by mov

-- - TO AVOID m.'NAW=Y WORKm_OE

Saw, in Owners Manual and wilh recommended accea- ttodes.

tool. aupporl

o3_f _ fl fence or any other saw

4 Positlo_ the cutting _ool

Ing Ihe _rm to the tef'_ and clamping the yoke SO this

label fa_n the lance; or construct an au xill_ry fence per Owner's Man-

ual

5 With power off Ihe aw+tch

-- key removed, 1urn cutting 1_ by hand qo make sure It do_a no_ strike guard,

parts [[0,_,=_

WHEN INSTALLING OR MOVING THE SAW

1. To avoid injury from unexpected carriage travel, lock the rip lock handle before moving the saw.

2. To avoid injury from unexpected saw movement: (a) Bolt the saw to the floor if it tends to slip,

walk, or slide during normal operation.

(b) When table extensions over 24" wide are

added to either side of the saw, make sure you either bolt the saw to the floor or support

the outer end of the extension from the floor as appropriate.

3. To avoid injury from unexpected carriage travel adjust leveling feet so the arm tilts slightly downward to the rear so that the carriage will not

roll forward due to gravity. Forward drift of the

carriage on an improperly leveled saw could cause the blade to lunge forward due to un-

expected contact with the workpiece, fence, table or part of your body.

BEFORE EACH USE

Plan your work.

-- To avoid injury from accidental starting, always

remove the plug from the outlet, turn the switch off and remove the switch key before removing

the guard, changing the cutting tool, changing the setup or making adjustments.

To avoid injury from blade contact, slips, shocks, thrown pieces, etc., check the saw to make sure that no parts are missing or broken, bent, or have failed in any way, or any electrical component

fails to perform properly. Shut off power switch,

pull the plug from the outlet and replace damaged, missing and/or failed parts before resuming

operation.

To avoid injury from electrical shock, make sure your fingers do not contact the terminals when

installing or removing the plug to or from a live outlet.

Check the fence for proper workpiece support. To

avoid fence breakage which could result in thrown

workpieces and blade contact, do not use fences made of particle board or other composite materials - use 3/4" thick lumber long enough to extend in one piece from end to end of the saw table, and tall enough to be at least even with the top of the workpiece. Replace any fence where existing slots in the fence have weakened the fence or can snag the workpiece during ripping operations. Always check table locks to make sure any new fence is held securely (see page 27).

Choose your cutting tool carefully. Many saw

accidents are caused by use of the wrong type

blade, dull, badly set, improperly sharpened cut- ting tools, gum or resin adhering to the cutting tools, and by blade misalignment with the saw

fence. Such conditions can cause the material to stick, jam (stall the saw), throw or "kickback" the

workpiece at the operator. To avoid cutting tool failure and thrown shrapnel

(broken pieces of blade), use only blades or other cutting tools marked for operating speeds 3450

rpm or higher. Never use a cutting tool larger in diameter than the diameter for which the saw was

designed. To avoid jamming of the blade, thrown work-

pieces, and damage to the blade collars, never use a broken, warped, or unbalanced blade. Do

not overtighten arbor nut. Use arbor wrenches to "snug" it securely.

To avoid injury from accidental blade contact by the workpiece or the operator do not perform

layout, assembly, or setup work on the table

while the cutting tool is rotating. The rotating tool could cut and throw anything hitting the blade causing the saw to unexpectedly come

forward.

-- Use the right guard. To avoid losing control of the workpiece, hitting the cutting tool, or being struck

by thrown pieces, never do any cutting unless the proper guard (with all its parts in place) is installed

and adjusted properly.

-- To avoid injury from thrown pieces, slips, blade contact, or jamming of the workpiece, make sure no play exists between the column and column support or in the carriage and that the arm, yoke, bevel locks/clamps are tight.

--To avoid injury from thrown objects, slips or jamming of the blade due to pinching of the blade by shifting boards:

(a) Do not leavea long board unsupported so the

spring of the board causes it to twist or rise from the table.

(b) Check to be sure that pieces will not fall off

the table once they have been cut.

its size and the type of operation to be performed. (See basic saw operation page

4O.)

(d) Never use another person as a substitute fora

table extension, or as an additional support for a workpiece to assist in feeding, support- ing, or pulling the workpiece.

(e) Never cut workpieces placed side to side or

stacked on top of each other. The pieces can slide on each other.

WEAR YOUR

-- The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in permanent eye damage. Always wear safety goggles complying with ANSI Z87.1 (shown

on package). Safety goggles are available at Sears retail catalog stores. Use of goggles or glasses not in compliance with ANSI Z87.1 could result in severe injury from breakage of the eye protection.

-- To avoid injury from uncontrollable reaction or thrown objects, never turn the saw "ON" before

clearing the table or work surface of all objects

(tools, scraps of wood, etc.) except the properly supported workpiece and related feed or support devices for the operation planned.

WHENEVER THE SAW IS RUNNING

-- Always keep alert. Do not allow familiarity (gained from frequent use of your saw) to cause a careless

mistake. Always remember that a careless fraction

of a second issufficient to inflict severe, permanent

injury.

If your saw makes an unfamiliar noise or if it vibrates excessively, stop the operation immedi- ately. Do not restart until the source has been located and the problem corrected.

Do not cycle the motor switch "ON" and "OFF"

rapidly, as this might cause the sawblade to

loosen. In the event this should ever occur, turn

the switch off, allow the sawblade to come to a complete stop, and remove the switch key. To

avoid damage to the blade and flange, retighten the arbor nut normally, not excessively.

-- Never perform any operation freehand. Injury can occur from blade contact or thrown pieces when the workpiece is torn from the hands. "Freehand" means feeding the sawblade into a workpiece or feeding the workpiece into the sawblade or other cutting tool without using the fence or some other

proper device to prevent the workpiece from twisting and binding on the cutting tool during the cutting operation.

-- To avoid accidental blade contact, avoid awkward hand positions where a sudden slip causes a hand to move toward the sawblade or other cutting

tool. Do not place fingers or hand on the work- piece or table that is in the path of the sawblade.

-- To avoid being pulled into the back of the blade before you can let go or react, never reach in back of, or around the cutting tool, with either hand to hold down the workpiece or for any reason.

-- To avoid injury from unexpected starting, never attempt to free a stalled sawblade without first

turning the saw "OFF" and removing the switch key. If the sawblade is stalled or jammed, shut the

saw "OFF", remove the switch key, remove the

workpiece, check for looseness in clamps, arm and carriage, check the sawblade squareness to the table surface and to the fence, and check for

heel (see page 29). Adjust as indicated.

-- To avoid injury from falling parts or from falling into the saw, never climb on or near the saw when

its power is "ON". Never leave the saw area when

power is "ON", or before the cutting tool has

come to a complete stop.

-- To avoid unauthorized saw use, remove the switch key and put the key away before leaving the saw

area.

BEFORE STARTING A RIPPING TYPE CUT

To avoid injury from being struck by a thrown workpiece, position the saw so neither you, a

helper, or a casual observer is forced to stand in line with the sawblade or workpiece.

Whenever possible, use the "in-rip" position. (See

page 44.) This provides maximum clearance for

feeding by hand, push stick, or push block as appropriate.

-- To avoid thrown workpieces or being pulled into the saw before you can react, push the workpiece

fromthenoseside(oppositethesawdustexhaust chute)of theguard. Notethe warningon the guard.

-- Toavoidinjuryfromthrownpieces,slips,orjams, theworkpiecemustbehelddownonthetableand

againstthefence.Planyourhandplacementsto safelyfeedthe workpieceintothe cuttingtool.

Featherboardscanalsohelpkeeptheworkagainst thefence.AfeatherboardismadeofsolidI_Jmher

persketch. --_ - -

jj '2._,'' _ i_--- _KE-RF ABOUT " - _ "_

-- To avoid accidental blade contact, never position the guard or anti-kickback assembly with the

power "ON" or the blade spinning.

-- When properly adjusted to just clear the work- piece, the guard nose will help keep the workpiece

down on the table. To prevent injury from the workpiece rising from the table, thrown chips from the workpiece or blade, or hand slippage

towards the front of the blade, position the nose

guard to just clear the workpiece. (See page 39)

-- To maximize protection from the rear of the blade and avoid injury from kickbacks, adjust the anti-

kickback and spreader devices as instructed. (See page 31 & 39.)

-- To avoid injury from kickback, make sure by trial

before starting the cut that the anti-kickback pawls will stop the kickback once it has started. Make sure points of pawls are sharp. (See page

39.) Warning: Use extra care for non-thru cuts because the anti-kickback pawls cannot always

grab the irregular surface created by the operation.

INSPECT YOUR WORKPIECE

-- To keep thesawblade from rising up on top of the workpiece and throwing it back at the operator, when sawing 1/4" or thinner materials, follow all normal ripping procedures except set sawblade

into the table top at least 1/8".

-- To avoid kickback, use extra care when ripping wood that has a twisted grain or is twisted or

bowed - it may rock on the table and/or pinch the sawblade. If the workpiece cannot be made stable

against the fence and table top, do not cut it with a radial arm saw.

-- To avoid blade contact and/or kickback, use a push stick when ripping short (10 to 12 inches

long) or narrow (2 to 6-1/2 inches wide) work- pieces. Use a push block as illustrated on page 43 for pieces 3/8 to 2 inches wide or, wherever

possible, place the wider section of the board between the fence and the blade.

--To avoid kickbacks never feed a workpiece through the saw with another piece (butting _"._--

second piece against trailing end of piece being "_ cut) even if of the same thickness, oo .,_

-- To keep control of your workpiece, never rip work -_= shorter than the blade diameter.

-- For rip or rip-type cuts, the trailing end of the workpiece to which a push stick or push board is applied must be square (perpendicular to the fence and table top) so that feed pressure applied to the workpiece by the push stick or push block

will not cause the workpiece to come away from the fence or rise from the table and possibly cause

a kickback.

--Plastic and composition (like particle board)

materials may be cut on your saw. However, since

these are often quite hard and slippery, the anti-

kickback pawls may not stop a kickback. To get best performance, rip with the finished side down (next to the table) and the roughest side up, and be especially attentive to follow proper set up and cutting procedures.

WHILE DOING A RIP TYPE OPERATION

-- Never reach around the blade to the outfeed side to touch the portion of workpiece beyond the

blade until the whole workpiece has been pushed beyond and clear of the blade. Your touch could

cause a kickback which could strike someone or pull your hand into the rear (outfeed side) of the

blade before you can let go or react.

-- Position your body at the nose (in-feed) side of the guard. Start and complete the cut from that

same side. This will require added table support for tong or wide workpieces that extend beyond

the length or width of the saw table to prevent workpiece from being thrown as it falls from the

table.

-- Never apply the feed force to the section of the workpiece that will become the cutoff (free)

piece. Feed force when ripping must always be applied between the sawblade and the fence so that the slot cut by the blade (kerf) will not be

pinched shut on the blade causing a kickback.

Never touch the piece that has been cut off until

the blade has come to a complete stop.

--Keep pushing the section of the workplece between the blade and the fence until the piece

has been pushed completely past the blade, so the blade will not grab the piece and throw it back

at the operator.

BEFORE DOING A CROSSCUT TYPE CUT

--To avoid blade contact, do not perform any operation that requires the cutting tool to extend

beyond the edges of the table used forsupporting

the workpiece.

--To maximize protection from accidental blade

contact and reduce risk of jamming objects into the guard, place guard in a horizontal position and adjust anti-kickback pawls to just clear the top of the fence or the workpiece, whichever is

higher. The anti-kickback pawl assembly will

provide additional guarding from contact with the front of the blade.

--To prevent the cutting tool from grabbing the table or workpiece and being propelled toward you, never lower a revolving cutting tool into the table or a workpiece without first locking the rip lock handle and clamping the workpiece in place. Release the handle only after having firmly grasped the carriage handle.

-- To avoid blade contact orinjuryfrom athrown cut off piece, never use a length stop on the cut off end or edge of theworkpiece. Never hang onto or touch the cut off piece of the workpiecewhile the power is "ON" and/or the sawblade is rotating. To prevent pinching that could cause the piece to be

thrown, the cut off piece must never be confined, pushed, or grabbed while the blade is spinning.

INSPECT YOUR WORKPIECE

--To avoid injury from thrown objects, slips or jamming of the blade, make sure the workpiece

wilt fit the supports (fence, table, fixtures or jigs) so it will not twist, rock or otherwise bind on the

cutting too!. Make sure there is no sawdust or other foreign material between the workpiece and

its support.

WHILE DOING A CROSSCUT TYPE CUT

--Always start with the carriage in the full rear position behind the fence before turning the saw

On.

-- Never push the carriage and blade backwards into the work to do a crosscutting type operation.

The cutting tool can throw the work over the fence, striking someone or causing you to fall into

the blade.

-- Always return the carriage to the full rearward position behind the fence at the completion of each crosscut type operation. Never remove your hand from the yoke handle unless the carriage is in this position. Otherwise, the cutting tool may climb up on the workpiece and be propelled

toward you.

BEFORE USING ACCESSORIES

To avoid injury from unanticipated hazards, use only recommended accessories as listed on page

57. The use of grinding wheels, abrasive or cut off

wheels, or wire wheels, can be dangerous and are not recommended. Such devices can break ex-

plosively and throw shrapnel, causing severe injury.

The sawblade, dado, or other cutting tool must be removed from the saw arbor before using the accessory shaft. Never operate the saw with cutting tools (including sanding accessories or buffing) instal led on both ends of the saw arbor to avoid being pulled into moving parts by hair, threads, clothing, etc. Make sure the unused arbor is always covered by a guard, the arm, or the screw cap.

Using a drill chuck. To avoid injury from sudden bending or breaking of a drill bit, do not install or

use twist drills longer than 7" in length or extend- ing more than 6" beyond the chuck jaws. Do not

install or use any reduced shank drill except the spade type (1" diameter or smaller). Use for

drilling wood or plastic only - bit speed cannot be properly adjusted for other materials. Do not use twist drills larger than 1/2" in diameter.

glossary of terms for woodworking

Anti-Kickback Pawls (AKB)

Device which, when properly adjusted, is designed to stop the workpiece from being kicked back at the operator during ripping operations. See illustrations

on pages 31 & 39.

Arbor

The shaft on which a cutting tool is mounted.

Crosscut

A cutting or shaping operation made across the width of the workpiece. See illustrations on pages

40-42.

Dado

A non-through cut which produces a square sided

notch or trough in the workpiece.

Featherboard

A device which can assist in guiding workpieces during rip type operations.

Freehand

Performing a cut without the use of fence (guide), hold down or other proper device to prevent the workpiece from twisting during the cutting opera-

tion. Twisting of the workpiece can cause it to be thrown or kicked back by a radial saw.

Gum

A sticky, sap based residue from wood products.

Heel Misalignment of the blade. See page 30.

In-Rip Positioning the blade parallel to the fence with the

motor toward the front of the saw. See illustration on page 44.

Kerf

The amount of material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut.

Kickback

An uncontrolled grabbing and throwing of the work-

piece back toward the operator during a rip type

operation. Leading End

The end of the workpiece which, during a rip type operation, is pushed into the cutting tool first.

Molding

A non-through cut which produces a special shape

in the workpiece used for joining or decoration.

Outrip Positioningthebladeparalleltothefencewiththe

motortowardthe rearofthe sawproducingmaxi- mumrippingcapacity.Seeillustrationonpage42.

PushStick

Adeviceusedtofeedtheworkpiecethroughthesaw

duringnarrowrippingtypeoperationssotheoper-

ator'shandsarekeptwellawayfromtheblade.See

page43.

Push Block

A device used for ripping type operations too narrow to allow use of a push stick. See page 43.

Rabbet

A notch in the edge of a workpiece.

Resin A sticky, sap base substance that has hardened.

Ripping

A cutting operation along the length of the work- piece.

Revolutions Per Minute (RPM) The number of turns completed by a spinning object

in one minute.

Sawblade Path

The area of the workpiece or table top directly in line with either the travel of the blade or the part of the workpiece which will be, or has been, cut by the

blade. Set

The distance that the tip of the sawblade tooth is bent (or set) outward from the face of the blade.

Throw-Back

Throwing of small pieces in a manner similar to a kickback.

Thru-Sawing

Any cutting operation where the blade extends completely through the thickness of the workpiece.

Trailing End The workpiece end last cut by the blade in a ripping

operation. Workpiece

The item on which the cutting operation is being

performed. The surfaces of a workpiece are com- monly referred to as faces, ends, and edges.

electrical connections

POWER SUPPLY

1. Motor Specifications

The A-C motor used in this saw is a capacitor-start,

non-reversible type having the following specifica-

tions:

Rated H P.................................... 1.5

Maximum Developed H.P .................... 2.75

Voltage ................................. 120/240

Amperes ................................. 11/5.5

Hertz (cycles) ................................ 60

Phase .................................... Single

RPM ...................................... 3450

Rotation of Blade Arbor ............... Clockwise

WARNING: TO AVOID ELECTRICAL HAZARDS,

FIRE HAZARDS, OR DAMAGE TO THE TOOL, USE PROPER CIRCUIT PROTECTION. YOUR SAW IS

WIRED AT THE FACTORY FOR 120V OPERATION. CONNECT TO A 120V, 15-AMP, BRANCH CIRCUIT

AND USE A 15-AMP, TIME DELAY FUSE OR

CIRCUIT BREAKER. IF THE MOTOR IS REWIRED FOR 240V OPERATION, CONNECTTO A CIRCUIT

PROTECTED BY 15-AMP, DUAL ELEMENT TIME- DELAY FUSE OR CIRCUIT BREAKER.

IF NOT PROPERLY GROUNDED THIS POWER

TOOL CAN CAUSE ELECTRICAL SHOCK -

PARTICULARLY WHEN USED IN DAMP LOCA-

TIONS IN PROXIMITY TO PLUMBING. IF AN

ELECTRICAL SHOCK OCCURS THERE IS ALSO THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAWBLADE. NOT ALL OUTLETS ARE PROPERLY

GROUNDED. TO AVOID SHOCK OR FIRE, IF

POWER CORD IS WORN OR CUT, OR DAMAGED IN ANY WAY, HAVE IT REPLACED IMMEDIATELY.

If you are not sure that your outlet is properly

grounded, have it checked by a qualified electrician.

If your unit is for use on less than 150 volts it has a plug that looks like below.

3-PRONG PLUG

PROPERLY

GROUNDED

OUTLET

GROUNDING PRONG

This power tool is equipped with a 3-conductor cord

and grounding type plug which has a grounding prong, listed by Underwriters' Laboratories. The ground conductor has a green jacket and is attached

to the tool housing at one end and to the ground

prong in the attachment plug at the other end.

This plug requires a mating 3-conductor grounded type outlet as shown above.

WARNING: TO MAINTAIN PROPER TOOL GROUND-

ING WHENEVER THE OUTLET YOU ARE PLAN- NING TO USE FOR THIS POWER TOOL IS OF THE

TWO PRONG TYPE, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. USE

AN ADAPTER AS SHOWN AND ALWAYS CON-

NECT THE GROUNDING PRONG TO KNOWN GROUND.

It is recommended that you have a qualified electri- cian replace the two prong outlet with a properly

grounded three prong outlet. An adapter as shown below is available for connect-

ing plug to 2-prong receptacles. The green ground- ing lead extending from the adapter must be con- nected to a permanent ground such as to a properly grounded outlet box.

GROUNDING LUG

ADAPTER /

b. Using a small screwdriver, slide dual voltage

switch to 240V position. Then replace motor cover panel.

DUAL VOLTAGE SWITCH

3-PRONG

PLUG _r_/._.._,_ KNOWN GROUND

"\ _ MAKE SURE THIS IS

__ONNECTED TO A

RECEPTACLE

WARNING: THE ADAPTER ILLUSTRATED IS FOR USE ONLY IF YOU ALREADY HAVE A PROPERLY GROUNDED 2-PRONG RECEPTACLE.

ELECTRICAL CONNECTIONS

WARNING: CHANGES IN ELECTRICAL CONNEC- TIONS SHOULD BE MADE BY A QUALIFIED

ELECTRICIAN.

1. Changing Motor Voltage

Under normal home workshop usage, and if proper (full) voltage is supplied to the motor,

your saw will operate efficiently on 120V, as

connected at the factory. However, if any of the following conditions exists, it will be advisable for you to reconnect the motor for 240V opera- tion - to obtain the efficiency and performance

for which your saw is designed:

(1) Heavy-duty operations.

(2) Either an undersized oran overloaded branch

circuit serving the saw motor.

(3) Low voltage supplied by the power source,

which the power company cannot correct.

The procedures for changing the motor voltage

(factory set for 120V) are described below. When- ever changing the switch position from 120V to

240V or vice-versa, make certain that all neces- sary steps (including proper fusing of the branch

circuit) are completed.

2. Connections for 120V A.C. a. Remove motor cover panel at blade end of

motor.

b. Using small screwdriver, slide dual voltage

switch to 120V position. Then replace motor cover panel.

c. Use 120V power cord furnished with your saw.

3. Connection for 240V A.C. a. Remove motor cover panel at blade end of

motor.

c. Replace the 120V power cord plug with a (3

blade) 240V 15 Amp plug (see illustration below). Connect the power cord white and black leads, respectively, to the two "hot" plug blades - and

connect the power cord grounding wire to the plug ground prong.

GROUNDING BLADE IS LONGEST OF 3 BLADES

240V PLUG & RECEPTACLE

GROUNDED

OUTLET BOX

ADAPTER IS

AVAILABLE FOR THIS TYPE PLUG

d. Plug your saw into a 240V, 15-Amp, 3-blade

receptacle.

e. Make certain the receptacle is connected to a

240V A-C power supply through a 240V branch

circuit having at least a 15-amp capacity and

protected by a 15-amp time-delay fuse or circuit breaker.

MOTOR SAFETY PROTECTION

CAUTION: TO AVOID MOTOR DAMAGE THIS MOTOR SHOULD BE BLOWN OUT OR VACUUMED FREQUENTLY TO PREVENT SAWDUST BUILDUP

WHICH WILL INTERFERE WITH NORMAL MOTOR VENTILATION.

Your saw is equipped with a manual-reset thermal- overload protector designed to open the power line

circuit when the motor temperature exceeds a safe

level, motor is overloaded or a low voltage condition

exists.

1 _ )MANUAL RESET BUTTON

1. If the protector opens the line and stops the saw motor, immediately turn the saw switch "OFF",

remove the key and allow motor time to cool.

2. After cooling to a safe operating temperature, the overload protector can be closed manually by pushing the red button on the top of the motor. If the red button will not click into place

immediately, the motor is still too hot and must be allowed to cool for a while longer.

If the motor, after hard, long use trips the

overload protector, the time equal to the thermal

build up before the trip may be needed to cool

the motor before the overload protector can be

reset. An audible click will indicate protector is

closed (reset).

3. As soon as the red button will click into running

position, the saw may be started and operated normally.

4. Frequent "blowing" of fuses or tripping of circuit breakers may result if:

(a) MOTOR IS OVERLOADED - Overloading can

occur if you feed too rapidly or if saw is

misaligned so that the blade heels (pg. 29)

(b) MOTOR CIRCUIT IS FUSED DIFFERENTLY

FROM RECOMMENDATIONS- Always follow

instructions for the proper fuse/breaker. Do not use a fuse/breaker of greater capacity

without consulting a qualified electrician.

(c)

LOW VOLTAGE - Although the motor is designed for operation on the voltage and frequency specified on motor nameplate, normal loads will be handled safely on vol-

tages not more than 10% above or below the nameplate voltage. Heavy loads, however,

require that voltage at motor terminals equals the voltage specified on nameplate.

5. Most motor troubles may be traced to loose or incorrect connections, overloading, reduced

input voltage (such as small size wire in the supply circuit) or to overly long supply circuit

wire. Always check the connections, the load and the supply circuit whenever motor fails to

perform satisfactorily. Check wire sizes and length with the Wire Size Chart below.

WIRE SIZES

The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent

over-heating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.)

extension cord. Use only 3 wire extension cords which have 3 prong grounding type plugs and 3-pole

receptacles which accept the tools plug.

CAUTION: For circuits that are farther away from

electrical service box, the wire size must be increased

proportionately in order to deliver ample voltage to

the saw motor.

Length of the

Conductor

0 - 50 Feet

50 - 100 Feet

Over 100 Feet

Wire Sizes Required

(American Wire Gage Number)

240V Lines 120V Lines

No. 16 _ No. 14

No. 14 t No. 12

No. 12 No. 8

°i

i..u

t..3

BLADE GUARD

AKB/SPREADER

WING SCREW

location and function of controls

DIGITAL READOUT PANEL

ON-OFF SWITCH

. YOKE HANDLE

MITER LOCK

HANDLE

GUARD CLAMP

SCREW

TABLELOCK

HANDLES

RIP LOCK HANDLE

SWIVEL LOCK

HANDLE

OOTACTUATOR

contents

Guarantee .................................... 2

General Safety Instructions for Power Tools .... 2

Additional Safety Instructions for Radial Saws .. 3

Glossary of Terms for Woodworking ........... 6

Electrical Connections ........................ 7

Assembly and Alignment ..................... 10

Unpacking and Preassembly ................ 11

Alignment Procedure ....................... 26

assembly and alignment

TOOLS NEEDED

MEDIUM SCREWDRIVER

7/16" WRENCH 1/2" WRENCH

3/4" WRENCH

#2 PHILLIPS SCREWDRIVER

Page

Location and Function of Controls ............ 36

Basic Saw Operations ........................ 40

Adjustments to Compensate for Wear ......... 46

Trouble Shooting ............................ 50

Maintenance and Lubrication ................. 56

Recommended Accessories ................... 57

Repair Parts ................................. 58

FRAMING SQUARE MUST BE TRUE.

Check its accuracy as illustrated below.

CHECKING ACCURACY OF CHECKING ACCURACY OF

INSIDE OF SQUARE OUTSIDE OF SQUARE

REAR EDGE OF FRONT TABLE

(FENCE, SPACER AND BACK _ FENCE _

DRAW LIGHT LINE ON / I / DRAW LIGHT LINE ON TABLE ALONG THIS EDGE _ I_JL_TABLE ALONG THIS EDGE

BOARDS REMOVED) _ /t _ i

3/4" SOCKET 9/16" SOCKET

7/16" SOCKE'f

SOCKET EXTENSION

SOCKET WRENCH

FRAMING SQUARE

PENCIL

1/8" HEX "L" WRENCH 3/16" HEX "L" WRENCH

SHOULD BE NO GAP OR SHOULD BE NO GAP OR OVERLAP HERE WHEN OVERLAP HERE WHEN SQUARE IS FLIPPED OVER SQUARE IS FLIPPED OVER IN DOTTED POSITION IN DOTTED POSITION

unpacking and preassembly

WARNING: TO AVOID INJURY FROM UNEXPECT- ED STARTING OR ELECTRICAL SHOCK, DO NOT

PLUG THE POWER CORD INTO A SOURCE OF POWER. THIS CORD MUST REMAIN UN- PLUGGED WHENEVER YOU ARE WORKING ON THE SAW.

Model 113.198410 Radial Saw is shipped complete in one box.

1. Unpacking and Checking Contents

(a) Separate all "loose parts from packaging

materials and check each item with "Table of Loose Parts" to make sure all items are

accounted for, before discarding any packing material.

WARNING: IF ANY PARTS ARE MISSING, DO NOT ATTEMPT TO ASSEMBLE RADIAL ARM SAW,

PLUG IN THE POWER CORD, OR TURN THE

SWITCH ON UNTIL THE MISSING PARTS ARE

OBTAINED AND ARE INSTALLED CORRECTLY.

LOOSE PARTS LIST FOR MODEL 113.198610

Item Table of Loose Parts Qty.

A Basic Saw Assembly ................... 1

B Owner's Manual ....................... 1

C Handwheel ............................ 1

D Cabinet Assembly #507487 ............. 1

E Drawer Assembly #507537 ............. 1

F Caster/Foot Assembly #507538 ......... 1

G Shaft Wrench ......................... 1

H Arbor Wrench ......................... 1

I Loose Parts Bag #507488 .............. t

J Loose Parts Bag #507532 .............. 1

K Trim Caps ............................ 2

L Trim Ledge ........................... 1

M Rear Table ............................ 1

N Table Spacer .......................... !

O Rip Fence ............................. 1

WARNING: TO AVOID INJURY FROM UNEXPECT- ED STARTING OR ELECTRICAL SHOCK, DO NOT

PLUG THE POWER CORD INTO A SOURCE OF POWER. THIS CORD MUST REMAIN UN- PLUGGED WHENEVER YOU ARE WORKING ON THE SAW.

Model 113.198610 Radial Saw is shipped complete in one box.

1. Unpacking and Checking Contents

(a) Separate all "loose parts from packaging

materials and check each item with "Table of Loose Parts" to make sure all items are

accounted for, before discarding any packing -m

material._ _= ,--

e" t.. ,

WARNING: IF ANY PARTS ARE MISSING, DO NOT ._

ATTEMPT TO ASSEMBLE RADIAL ARM SAW, E == PLUG IN THE POWER CORD, OR TURN THE _

SWITCH ON UNTIL THE MISSING PARTS ARE <:

ra_

OBTAINED AND ARE INSTALLED CORRECTLY.

LOOSE PARTS LIST FOR MODEL 113.198410

Item Table of Loose Parts Qty.

A Basic Saw Assembly ................... 1

B Owner's Manual ....................... 1

C Handwheel ............................ 1

D Cabinet Assembly #507490 ............. 1

E Shaft Wrench ......................... 1

F Arbor Wrench ......................... 1

G Loose Parts Bag #507491 .............. 1

H Loose Parts Bag #507532 .............. 1

I Trim Caps ............................ 2

J Trim Ledge ........................... 1

K Rear Table ............................ 1

L Table Spacer .......................... 1

M Rip Fence ............................. 1

0 NOTE: Loose Parts Bag and Assembly Numbers

refer to three digits, underlined in example below, or the I.D. Number printed on each bag or carton.

X04507488H000

'11

44" CABINET ASSEMBLY

FOR MODEL NO. 113.198610

ASSEMBLE CABINET BEFORE

MOUNTING SAW

1. Separate all "loose" parts from packing materials and check each item with "Parts List" to make

sure all items are accounted for before discarding any packing material.

44" CABINET ASSEMBLY

FOR MODEL NO. 113.198610

A Right Side Panel ............................ 1

B Left Side Panel ............................. 1

C Lower Shelf ................................ 1

D Under Support ............................. 1

E Skirt ....................................... 2

F Shelf Stiffener .............................. 1

G Corner Bracket ............................. 4

H Lower Support ............................. 1

I Rear Support ............................... 3

J Upper Support ............................. 1

K Front Support .............................. 1

L Shelf Stiffener Rear ......................... 1

WARNING: IF ANY PARTS ARE MISSING, DO NOT ATTEMPT TO ASSEMBLE RADIAL ARM SAW, PLUG IN THE POWER CORD, OR TURN THE

SWITCH ON UNTIL THE MISSING PARTS ARE OBTAINED AND ARE INSTALLED CORRECTLY,

DRAWER ASSEMBLY FOR MODEL NO. 113.198610

L Drawer 10". ................................ 2

M Drawer 6" . ................................ 2

N Drawer 3". ................................. 2

O Drawer Front 10". .......................... 2

P Orawer Front 6" . ........................... 2

Q Drawer Front 3". ........................... 2

R Center Slide Brackets ...................... 12

S Stand Slide Brackets ....................... 12

T Lubrication Packet .......................... 2

Loose Parts Bag No. 507488 contains the following:

U Drawer Fastener ........................... 48

V Truss Head Bolt 1/4-20 x 1/2 ............... 82

W Hex Nut 1/4-20 ............................ 82

X Lockwasher 1/4 ........................... 82

Y Pan Head Type "BT" Screw 1/4-14 x 1/2 ...... 8

Z Pan Head Screw No. 10 x 1 .................. 6

O.P.Q

G F

B C

F G H

Loose Parts Bag No. 507664 contains the following:

A. Yoke Plug .................................. 1

B. Battery .................................... 1

C. Switch Key ................................. 1

D. Blade Guard Rear Bumper Pad .............. 1

E. Plastic Plug ................................ 4

F. Motor Support Cap ......................... 1

G. Pan Head Screw 10-32 x 1/2 ................ 1

H. Washer Ext. No. 10 ......................... 1

W X

CASTER/FOOT ASSEMBLY NO. 50753____8

A R.H. Foot Assembly ......................... 1

B L.H. Foot Assembly ......................... 1

C Caster ..................................... 4

Loose Parts Bag No. 50752___2contains the following:

D Slotted Truss Head Bolt 1/4-20 x 7/16 ....... 20

E Truss Head Bolt 1/4-20 x 1 .................. 2

F Hex Nut 1/4-20 ............................ 18

F Hex Nut 1/2-13 ............................. 2

G Lockwasher 1/4 ............................ 18

H Spacer ..................................... 2

I Foot-Leveling .............................. 2

2. After layout of stand parts, take the lower shelf and turn upside down on floor. Small front flange

should be pointing upward.

3. Place one shelf stiffener against front flange of shelf as shown.

4. Place the under support on the shelf. Locate two (2) 1/4-20 x 1/2 truss head bolts, Iockwashers

and hex nuts from loose parts bag #488. Attach the supports to the shelf in holes as illustrated and tighten nuts with 7/16" wrench or socket.

5. Locate lower support and assemble lower sup- port, shelf and under shelf support with four (4)

1/4-20 x 1/2 truss head bolts, Iockwashers, and hex nuts.

6. Attach the second shelf stiffener to the under support. Use two (2) 1/4-20 x 1/2 truss head

bolts, Iockwashers, and hex nuts to fasten to the under support with 7/16" wrench or socket.

7. Locate the four (4) corner brackets and use eight (8) 1/4-20 x 1/2 truss head bolts, Iockwashers

and hex nuts to mount the corner brackets to the shelf AS ILLUSTRATED. Tighten the nuts with a

7/16" wrench or socket.

8. Locate the right and left foot assemblies, two (2) leveling feet, two (2) 1/2-13 hex nuts, the right

and left side panels, and four (4) 1/4-20 x 7/16 slotted truss head bolts. Attach theR.H, foot

assembly to the right side panel in holes as

illustrated. Repeat procedure with L.H. foot

assembly to left side panel. Thread the 1/2-13 hex nuts onto the leveling feet

studs. Insert the threaded studs of the leveling feet into the tubes in the foot assemblies.

NOTE: Make certain foot actuator is locked in its

down position before it is inserted through opening

in side panels.

9. Locate the right and left side panels and eight (8) 1/4-20 x 1/2 truss head bolts, Iockwashers and

hex nuts to attach side panels to shelf. Mount the bolts through the four holes as illustrated and

tighten with 7/16 wrench or socket. To assemble,

lay the side panel on its back side and stand the

shelf up as illustrated.

SIDE PANEL

SLOTTED SCREW

1/4-20x 7/16

10. Locate the two (2) skirts and the eight (8) 1/4-20x 1/2 truss head bolts, Iockwashers and hex nuts to

attach them to the top of the side panels. Attach

one to the front and one to the rear of the stand as illustrated and hand tighten nuts.

BOTTOM SIDE

OF LOWER SHELF

RIGHT SIDE

PANEL

\.\

11.Securerearof lowershelfto rightsideandleft sidepanelsusingtwo(2)1/4-20x 1/2trusshead bolts,Iockwashersandhexnuts.Handtighten

nutsonlyatthistime.

12. Lay the stand on the backside, locate two (2) spacers, two (2) 1/4-20 x 1"truss head bolts,

Iockwashers and hex nuts. Assemble the spacers between each of the foot assemblies and the

lower shelf on each side with one (1) truss head bolt, Iockwasher and hex nut each as illustrated.

Hand tighten nut.

l'_ r--

SIDE PANEL

SHELF

13.

Locate the four (4) swivel casters and sixteen (16) 1/4-20 x 7/16 slotted truss head bolts,

Iockwashers, and hex nuts. Line up the caster with the matching holes in lower shelf and corner

bracket (shaded area). Attach the caster with

four (4) slotted truss head bolts, Iockwashers

and hex nuts and tighten by hand as illustrated.

When all four bolts are installed use a regular screwdriver and a 7/16" wrench or socket to

tighten securely. Repeat procedure for the three

remaining casters.

SPACER

1/4-20 x 1

1/4"-20 x 7/16"

LOCKWASHER

HEX NUT

CHECKING CABINET FOR SQUARENESS

TOOLS NEEDED: Framing square, 3/4" wrench and 7/16" wrench or socket.

1. With cabinet on back side place a square on lower shelf next to right side panel. Adjust stand

so both right side panel and lower shelf touch square (as illustrated). Then tighten nut holding

rear of shelf to side panel and right side spacer to

front of lower shelf. Repeat procedure for left side.

2. Place square at top side of cabinet and adjust stand so square touches both skirt and side

panel (as illustrated). Then tighten right side of front and rear skirts to side panel. Repeat pro- cedure for left side.

WARNING: TO AVOID INJURY FROM UNEXPECT- ED SAW OR WORK MOVEMENT, LEVELING FEET

MUST BE ADJUSTED SO THAT SAW DOES NOT ROCK. TO AVOID UNEXPECTED CARRIAGE MOVE- MENT, ADJUST LEVELING FEET SO THAT THE ARM SLOPES SLIGHTLY DOWNWARD TO THE

REAR.

3. Lift the cabinet upright onto the casters and move to desired location. Press down on the foot

actuator pedal and lock leveling feet in "down" position. With a 3/4 open end wrench loosen

1/2-13 hex nut. Adjust leveling feet by rotating counterclockwise until foot lifts the front caster

off the floor - tighten 1/2-13 hex nut.

FOOT ACTUATOR

HEX NUT

LEVELING FOOT

MODEL 113.198610

INSTALLING DRAWERS FOR MODEL NO. 113.198610

Tools needed: 7/16" wrench or socket, medium screwdriver.

1. Locate one (1) front support, one (1) upper support, and three (3) rear supports.

2. Slide the upper support into the top of the front support so the top and side holes line up. Then assemble to the front and rear skirts with four (4) 1/4-20 x 1/2 truss head bolts, Iockwashers, and

hex nuts. Position bolts from bottom side with threads upwards on front skirt as illustrated.

Tighten hex nuts securely.

3. Assemble the front support to the lower support with two (2) 1/4-20 x 1/2 truss head bolts, Iockwashers and hex nuts. Tighten hex nuts

securely. NOTE: It may be necessary to tilt the stand

backwards to tighten the bolts holding the center support to the lower support.

4. Assemble a rear support to the lower support with two (2) 1/4-20 x 1/2 truss head bolts, Iockwashers and hex nuts. Tighten nuts securely.

Do not assemble the rear support to the upper

support at this time. These holes are used in Step #6 to attach the stand slide bracket.

r-,-

E==

5. Assemble a rear support to each side panel with four (4) 1/4-20 x 1/2 truss head bolts, lock-

washers, and hex nuts. Tighten nuts securely. Rear support must touch lower shelf for holes to

line up with front holes.

6. Locate the twelve (12) stand slide brackets, twenty-four (24) truss head bolts, Iockwashers

and hex nuts. Assemble the stand slide brackets on the rear supports and inside of the side panels

in holes as illustrated. Assemble the stand slide

brackets on the center and rear supports in holes

as illustrated starting at the top. The rear mounting hole in the stand slide bracket

is slightly enlarged and must be mounted to the rear support for stand slide stops to work. Tighten

nuts securely.

TOp

7. Locate the twelve (12) center slide brackets and the two (2) lubrication packets. Lubricate upper

& lower channel on all twelve (12) center slide brackets,

NOTE: In order for drawer stops to work, the center

slide bracket must be assembled as illustrated.

Failure to do so may result in drawer sliding off slide brackets.

8. Insert center slide brackets into the stand slide

brackets. Center slide brackets should snap over

front stop when pushed on stand slide bracket.

9. Locate the metal drawer, drawer fronts and the

bag of drawer front push-in type fasteners. Slide drawer fronts onto appropriate size drawer. Make sure the drawer front tabs engage the metal drawer edges. Align holes and install push-in

type fasteners to assemble front to metal drawer. Be sure all fasteners clamp the drawer front

firmly to the metal drawer.

10. Set drawer assemblies aside until called for on page 24.

CABINET SLIDE BRACKETS STOP TO THIS SIDE

REAR STOP

DRAWER STOP TO THIS SIDE

44" CABINET ASSEMBLY

FOR MODEL NO. 113.198410

ASSEMBLE CABINET BEFORE

MOUNTING SAW

Separate all "loose" parts from packing materials and check each item with "Parts List" to make sure

all items are accounted for before discarding any pack_ng material.

44" CABINET ASSEMBLY #507490

FOR MODEL NO. 113.198410

A Right Side Panel ......................... 1

B Left Side Panel ........................... 1

C Lower Shelf .............................. 1

D Under Support ........................... 1

E Skirt ..................................... 2

F Shelf Stiffener ........................... 1

G Corner Brackets ......................... 4

H Lower Support ........................... 1

I Spacer .................................. 2

J Upper Support ........................... 1

K Front Support ............................ 1

L Door .................................... 2

AH Shelf Stiffener Rear ...................... 1

Loose Parts Bag #507533 contains the following:

M Magnetic Catch .......................... 2

N Hinge ................................... 4

O Pan Head Screw #6 x 1/2 ................. 4

P Pan Head Screw #10 x 1/2 ................ 8

Q Pan Head Screw #6-32 x 3/8 .............. 4

Loose Parts Bag #507491 contains the following:

R Truss Head Bolt 1/4-20 x 1/2 ............. 66

S Hex Nut 1/4-20 .......................... 66

T Lockwasher 1/4 ......................... 66

U Leveling Foot ............................ 4

V Hex Jam Nut 1/2-13 ...................... 8

W Pan Head Type"BT" Screw 14 x 1/2 ....... 8

X Pan Head Sheet Metal Screw #10 x 1 ...... 6

Loose Parts Bag #507532 contains the following:

Y Yoke Plug ............................... 1

Z Battery .................................. 1

AA Switch Key .............................. 1

AB Guard Pad ............................... 1

AC Plastic Plug .............................. 4

AD Mot.or Support Cap ....................... 1

AE Pan Head Screw 10-32 x 1/2 .............. 1

AF Washer Ext. #10 .......................... 1

AG Cover ................................... 2

WARNING: IF ANY PARTS ARE MISSING, DO NOT ATTEMPT TO ASSEMBLE RADIAL ARM SAW,

PLUG IN THE POWER CORD, OR TURN THE

SWITCH ON UNTIL THE MISSING PARTS ARE

OBTAINED ARE ARE INSTALLED CORRECTLY.

Z AA

AC AD AE

AF AG

2.Afterlayoutofstandparts,takethebottomshelf andturnupsidedownonfloor.Smallfrontflange shouldbepointingupward.

3. Place one shelf stiffener against front flange of shelf as shown.

4. Place the under support on the shelf. Locate two

(2) 1/4-20 x 1/2 truss head bolts, Iockwashers

and hex nuts from loose parts bag #488. Attach the supports to the shelf in holes as illustrated

and tighten nuts with 7/16" wrench or socket.

5. Locate lower support and assemble lower sup- port, shelf and under shelf support with four (4)

1/4-20 xl/2 truss head bolts, Iockwashers, and

hex nuts.

6. Attach the second shelf stiffener to the under

support. Use two (2) 1/4-20 x 1/2 truss head

bolts, Iockwashers, and hex nuts to fasten to the under support with 7/16" wrench or socket.

7. Locate the four (4) corner brackets and use eight (8) 1/4-20 x 1/2 truss head bolts, Iockwashers

and hex nuts to mount the corner brackets to the shelf AS ILLUSTRATED. Tighten the nuts with a

7/16" wrench or socket.

_C_J -,

8. Locate the right and left side panels and eight (8) 1/4-20 x 1/2 truss head bolts, Iockwashers and

hex nuts to attach side panels to shelf. Mount the bolts through the four holes as illustrated and

tighten with 7/16 wrench or socket. To assemble,

lay the side panel on its backside and stand the

shelf up as illustrated.

,t_ r-

9. Locate the two (2) skirts and theeight (8) 1/4-20 x 1/2 truss head bolts, Iockwashers and hex nuts to

attach them to the top of the side panels. Attach one to the front and one to the rear of the stand as

illustrated and hand tighten nuts.

BOTTOM SIDE

OF LOWER SHELF

Em_

RIGHT SIDE

PANEL

10. Secure rear of lower shelf to right side and left side panels using two (2) 1/4-20 x 1/2 truss head bolts, Iockwashers and hex nuts. Hand tighten nuts only at this time.

11. Locate the right and left side spacers, the six (6) 1/4-20 x 1/2 truss head bolts, Iockwashers, and

hex nuts. Position the spacer inside the right and left side panels and fasten in the three holes as illustrated. Hand tighten nuts.

12. Locate the two (2) covers and attach to openings in the right and left side panels as illustrated.

SPACER 1

\ SIDE PANEL

1/4 -20 x 3/4

COVER

.21

CHECKING CABINET FOR SQUARENESS

TOOLS NEEDED: Framing square, 3/4" wrench and 7/16" wrench or socket.

1. With cabinet on back side place a square on lower shelf next to right side panel. Adjust stand

so both right side panel and lower shelf touch square (as illustrated). Then tighten nut holding

rear of shelf to side panel and right side spacer to

front of lower shelf. Repeat procedure for left side.

2. Place square at top side of cabinet and adjust stand so square touches both skirt and side panel (as illustrated). Then tighten right side of front and rear skirts to side panel. Repeat pro-

cedure for left side.

3. Locate four (4) leveling and eight (8) 1/2-13 hex

nuts. Attach the leveling feet to bottom of side panels in front and rear as illustrated. Hand

tighten hex nuts.

WARNING: TO AVOID INJURY FROM UNEXPECT- ED SAW OR WORK MOVEMENT, LEVELING FEET

MUST BE ADJUSTED SO THAT SAW DOES NOT ROCK. TO AVOID UNEXPECTED CARRIAGE MOVE- MENT, ADJUST LEVELING FEET SO THAT THE ARM SLOPES SLIGHTLY DOWNWARD TO THE

REAR.

4. To adjust leveling feet so the saw will set properly:

a. Move saw to desired location. b. With 3/4" wrench loosen bottom nut.

c. Back off top nut by hand. d. Raise or lower foot by adjusting bottom nut

using 3/4" wrench.

e. Snug top nut against inside of leg by hand.

f. Adjust all four feet as necessary, then tighten

all four bottom nuts using a 3/4" wrench.

] J_ LEVELING FOOT

MOUNTING DOORS FOR MODEL NO. 113.198410

1. Slide the upper support into the top of the center support so the top and side holes line up. Then assemble to the front and rear skirts with four (4)

1/4-20 x 1/2 truss head bolts, Iockwashers, and hex nuts. Position bolts from bottom side with

threads upwards on front skirt as illustrated. Tighten hex nuts securely.

2. Assemble the front support to the lower and the upper supports with four (4) 1/4-20 x 1/2 truss

head bolts, Iockwashers, and hex nuts.

NOTE: It may be necessary to tilt the stand

backwards to tighten the bolts holding the center

support to the lower support.

3. Locate the four (4) door hinges and eight (8) plastite screws 10-14 x 1/2. Lay out doors on

floor side by side to establish left and right side.

Mount hinges on outside edge with phillips

screwdriver.

E=r

t,e_

_ HINGES

_/ MAGNETIC CATCH

4. Locate the two (2) magnetic catches, two (2) magnetic stop plates, four (4) pan head screws 6-19 x 1/2, and four (4) pan head screws 6-32 x 3/8. Attach a magnetic catch to each door with two (2) pan head screws 6-19 x 1/2, using a

Phillips screwdriver. Then on each side of the center support, attach a magnetic stop plate with two (2) 6-32 x 3/8 pan head screws, using a

Phillips screwdriver.

5. Locate eight (8) truss head bolts, Iockwashers and hex nuts to attach door hinges to the side

panels. Tighten hex nuts with a 7/16" wrench or socket. Adjust stop plate if necessary with phillips screwdriver for desired closure.

CENTER

SUPPORT _

DOORS

MAGNETIC

STOP PLATE

"_ _ 6-32 x3/8

SCREW

+ 53 hidden pages