Craftsman 107.250050 User Manual

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Operator's Manual
®
CTX Yard Tractor
Model No.
107.250050 (22 Gross HP Briggs & Stratton with 46" Mower)
For answers to your questions about this
product, call Sears Craftsman Help Line
1-800=65g-5g 17.
Visit our Craftsman website: www.craftsman.com
1753800
Revision -
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Front Cover ................................................................................................................. 1
Operator Safety .......................................................................................................... 4
Features and Controls ............................................................................................. 10
Operation .................................................................................................................. 13
Safety interlock System Tests ................................................................................. 13
Maintenance ............................................................................................................. 18
Troubleshooting ....................................................................................................... 29
Specifications ........................................................................................................... 31
Warranty .................................................................................................................... 32
Repair Protection Agreement .................................................................................. 33
Service Parts ....................................................................................................... PTS-1
Thank you for purchasing this quality-built CRAFTSMAN mower. We're pleased that you've placed your confidence in the CRAFTSMAN brand. When operated and maintained according to the instructions in this manual, your CRAFTSMAN product will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with mowers and how to avoid them. This product and its approved attachments/accessories are designed and intended only for lawn work or snow removal and are not intended for any other purpose. It is important that you read and understand these
instructions thoroughly before attempting to start or operate this equipment. Save these original instructions for
future reference.
Where to Find Us
You never have to look far to find support and service for your CRAFTSMAN mower. There are authorized service dealers in North America who provide quality service. You can contact Customer Service by phone at (800) 659-5917,
or locate a dealer on the Internet at www.craftsman.com.
Mower Model Number Serial Number
Engine
Model Type Trim Date Code
Date Purchased
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Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety.
Power equipment is only as safe as the operator. If it is misused, or
not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done
with the equipment you have chosen, ask a professional: contact your local authorized dealer.
ReadtheManual
The operator's manual contains important safety information you need to be aware of BEFORE you operate your unit as well as
DURING operation. Safe operating techniques, an explanation of the product's features
and controls, and maintenance information is included to help you get the most out of your equipment investment.
Be sure to completely read the Safety Rules and Information found on the following pages. Also completely read the Operation section.
OperatingSafety
Children
Tragic accidents can occur with children. Do not allow them anywhere near the area of operation. Children are often
attracted to the unit and mowing activity. Never assume that children will remain where you last saw them. If there is a
risk that children may enter the area where you are mowing, have another responsible adult watch them.
DO NOT GIVE CHILDREN RIDES ON THIS UNIT! This encourages them to come near the unit in the future while it is running, and they could be seriously hurt. They may then approach the unit for a ride when you are not expecting it,
and you may run over them.
Reverse
Do not mow in reverse unless absolutely necessary. Always look
down and behind before and while traveling in reverse
even with the mower blades disengaged.
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SlopeOperation
You could be seriously injured or even killed if you use thisunit on too steep an incline. Using the unit on a slope that is too steep or where you
don't have adequate traction can cause you to lose control or roll over. A good rule of thumb is to not operate on any slope you cannot back up
(in 2-wheel drive mode). You should not operate on inclines with a slope greater than a 3.5 foot rise over a 20 foot length. Always drive up and
down slopes: never cross the face.
3.5ft
20.0 ft (6,0 m)
Also note that the surface you are driving on can greatly impact stability and control. Wet grass or icy pavement can seriously affect your ability to
control the unit. If you feel unsure about operating the unit on an incline, don't do it. It's
not worth the risk.
MovingParts
This equipment has many moving parts that can injure you or someone else. However, if you are seated in the seat properly, and follow all the rules in this book,
the unit is safe to operate. The mower deck has spinning mower blades that can amputate hands and feet.
Do not allow anyone near the equipment while it is running! To help you, the operator, use this equipment safely, it is equipped with an
operator-present safety system. Do NOT attempt to alter or bypass the system. See your dealer immediately if the system does not pass all the safety interlock
system tests found in this manual.
ThrownObjects
This unit has spinning mower blades. These blades can pick up and throw debris that could seriously injure a bystander. Be sure to clean up the area to
be mowed BEFORE you start mowing. Do not operate this unit without the entire grass catcher or discharge guard
(deflector) in place.
Also, do not allow anyone in the area while the unit is running! If someone does enter the area, shut the unit off immediately until they leave.
Fueland Maintenance
Gasoline is extremely flammable. Its vapors are also extremely flammable and can travel to distant ignition sources. Gasoline must only be used
as a fuel, not as a solvent or cleaner. It should never be stored any place where its vapors can build up or travel to an ignition source like a pilot light.
Fuel belongs in an approved, plastic, sealed gas can, or in the tractor fuel tank with the cap securely closed. Spilled fuel needs to be cleaned up
immediately. Proper maintenance is critical to the safety and performance of your unit. Be
sure to perform the maintenance procedures listed inthis manual, especially periodically testing the safety system.
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Readthesesafetyrulesandfollowthemclosely.Failuretoobeytheserulescouldresultinlossofcontrol ofunit,severepersonalinjuryordeathtoyou,orbystanders,ordamagetopropertyorequipment.
This mowing deck is capable of amputating hands and feet and throwing objects. The triangle _ in text signifies important cautions or warnings which must be followed.
GENERAL OPERATION
1. Read, understand, and follow all instructions in the manual and on the unit before starting.
2. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at
all times.
3. Only allow responsible adults, who are familiar with the instructions, to operate the unit (local regulations
can restrict operator age).
4. Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the blade(s).
5. Be sure the area is clear of other people before
mowing. Stop the unit if anyone enters the area.
6. Never carry passengers.
7. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while travelling in reverse.
8. Never direct discharge material toward anyone. Avoid
discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop
the blade(s) when crossing gravel surfaces.
9. Do not operate the machine without the entire grass
catcher, discharge guard (deflector), or other safety devices in place.
10. Slow down before turning.
11. Never leave a running unit unattended. Always disengage the PTO, set parking brake, stop engine, and remove keys before dismounting.
12. Disengage blades (PTO) when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
13. Operate the machine only in daylight or good artificial light.
14. Do not operate the unit while under the influence of alcohol or drugs.
15 Watch for traffic when operating near or crossing
roadways.
16. Use extra care when loading or unloading the unit into a trailer or truck.
17.Always wear eye protection when operating this unit.
18. Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment-related injuries. These operators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury.
19. Follow the manufacturer's recommendations for wheel weights or counterweights.
20. Keep in mind the operator is responsible for accidents occurring to other people or property.
21. All drivers should seek and obtain professional and
practical instruction.
22. Always wear substantial footwear and trousers. Never operate when barefoot or wearing sandals.
23. Before using, always visually check that the blades and blade hardware are present, intact, and secure.
Replace worn or damaged parts.
24. Disengage attachments before: refueling, removing an attachment, making adjustments (unless the adjustment can be made from the operator's position).
25. When the machine is parked, stored, or left
unattended, lower the cutting means unless a positive mechanical lock is used.
26. Before leaving the operator's position for any reason, engage the parking brake (if equipped), disengage the
PTO, stop the engine, and remove the key.
27. To reduce fire hazard, keep the unit free of grass,
leaves, & excess oil. Do not stop or park over dry leaves, grass, or combustible materials.
TRANSPORTING AND STORAGE
1. When transporting the unit on an open trailer, make sure it is facing forward, in the direction of travel. If the unit is facing backwards, wind lift could damage the
unit.
2. Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.
3. Never store the unit (with fuel) in an enclosed poorly
ventilated structure. Fuel vapors can travel to an
ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to
humans and animals.
4. Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.
5. Always follow the engine manual instructions for
proper start-up procedures when returning the unit to
service.
6. Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water
heater. Allow unit to cool before storing.
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SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result insevere injury or death. Operation
on allslopes requires extra caution. If you cannot back up the slope or ifyou feel uneasy on it,do not operate on it.
Control of a walk-behind or ride-on machine sliding on a slope will not be regained by the application of the brake. The
main reasons for loss of control are: insufficient tire grip on the ground, speed too fast, inadequate braking, the type of
machine is unsuitable for its task, lack of awareness of the ground conditions, incorrect hitching and load distribution.
1. Mow up and down slopes, not across.
2. Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.
3. Choose a slow speed so that you will not have to stop or change speeds while on the slope.
4. Do not mow on wet grass. Tires may loose traction.
5. Always keep unit in gear especially when traveling down slopes. Do not shift to neutral and coast
downhill.
6. Avoid starting, stopping, or turning on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.
7. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction,
which could cause the machine to rollover.
8. Use extra care while operating machines with grass catchers or other attachments; they can affect the stability of the unit. Do not use on steeps slopes.
9. Do not try to stabilize the machine by putting your foot on the ground (ride-on units).
10. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
11. Do not use grass catchers on steep slopes.
12. Do not mow slopes you cannot back up them.
13. See your authorized dealer/retailer for
recommendations of wheel weights or counterweights
to improve stability.
14. Remove obstacles such as rocks, tree limbs, etc.
15. Use slow speed. Tires may lose traction on slopes
even through the brakes are functioning properly.
16. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
17. Four Wheel Drive Models: Four Wheel Drive improves
access to dangerously sloped terrain, increasing
the possibility of roll-over. If the machine stops while
going uphill, stop the blades and back down slowly.
Avoid sudden turns.
TOWED EQUIPMENT (RIDE-ON UNITS)
I. Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
2. Followthe manufacturer's recommendations for weight limit for towed equipment and towingon slopes.
3. Never allow children or others in or on towed equipment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast down hill.
WARNING
Never operate on slopes greater than 17.6 percent
(10 °) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.
When operating on slopes use additional wheel weights or counterweights. See your dealer/retailer
to determine which weights are available and appropriate for your unit.
Select slow ground speed before driving onto slope. In addition to front weights, use extra caution when operating on slopes with rear-mounted grass
catchers.
Mow UP and DOWN the slope, never across the
face, use caution when changing directions and DO
NOT START OR STOP ON SLOPE.
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit
and the mowing activity. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and under the watchful care of another responsible adult.
2. Be alert and turn unit off if children enter the area.
3. Before and during reverse operation, look behind and down for small children.
4. Never carry children, even with the blade(s) off. They
may fall off and be seriously injured or interfere with
safe unit operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
5. Never allow children to operate the unit.
6. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure
vision.
EMISSIONS
1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth
defects, or other reproductive harm.
2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
IGNITION SYSTEM
1. This spark ignition system complies with Canadian ICES-002.
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SERVICE AND MAINTENANCE
Safe Handling of Gasoline
1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.
4. Never fuel the machine indoors.
5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a
water heater or other appliance.
6. Never fill containers inside a vehicle or on a truck bed
with a plastic bed liner. Always place containers on the
ground away from your vehicle before filling.
7. Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable
container, rather than from a gasoline dispenser nozzle.
8. Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
9. If fuel is spilled on clothing, change clothing immediately.
10. Never over-fill the fuel tank. Replace gas cap and tighten securely.
11. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
12. If fuel is spilled, do not attempt to start the engine but
move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
13. Replace all fuel tank caps and fuel container caps
securely.
Service & Maintenance
1. Never run the unit in an enclosed area where carbon monoxide fumes may collect.
2. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
3. Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.
4. Keep unit free of grass, leaves, or other debris build- up. Clean up oil or fuel spillage, and remove any fuel- soaked debris. Allow machine to cool before storage.
5. If you strike an object, stop and inspect the machine. Repair, if necessary, before restarting.
6. Never make adjustments or repairs with the engine running.
7. Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.
8. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
9. Check brake operation frequently. Adjust and service as required.
10. Maintain or replace safety and instructions labels, as necessary.
11. Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite. Do not spread fuel line clamps further than necessary. Ensure clamps grip hoses firmly over the filter after installation.
12. Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline
additives, or white gas because engine/fuel system damage could result.
13. If the fuel tank must be drained, it should be drained outdoors.
14. Replace faulty silencers/mufflers.
15. Maintain or replace safety and instruction labels as
necessary.
16. Use only factory authorized replacement parts when
making repairs.
17.Always comply with factory specifications on all settings and adjustments.
18.Only authorized service locations should be utilized for
major service and repair requirements.
19. Never attempt to make major repairs on this unit
unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer's warranty.
20. On multiple blade mowers, take care as rotating one blade can cause other blades to rotate.
21. Do not change engine governor settings or over-
speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
22. Disengage drive attachments, stop the engine, remove the key, and disconnect the spark plug wire(s) before: clearing attachment blockages and chutes, performing service work, striking an object, or if the unit vibrates abnormally. After striking an object, inspect the machine for damage and make repairs before restarting and operating the equipment.
23. Never place hands near the moving parts, such as a hydro pump cooling fan, when the tractor is running. (Hydro pump cooling fans are typically located on top
of the transaxle).
24. Units with hydraulic pumps, hoses, or motors:
WARNING: Hydraulic fluid escaping under pressure
may have sufficient force to penetrate skin and cause
serious injury. If foreign fluid is injected into the skin
it must be surgically removed within a few hours by a
doctor familiar with this form of injury or gangrene may
result. Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, and not hands, to search
for leaks. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. If
leaks occur, have the unit serviced immediately by
your authorized dealer.
25. WARNING: Stored energy device. Improper release of
springs can result in serious personal injury. Springs should be removed by an authorized technician.
26. Models equipped with an engine radiator: WARNING:
Stored energy device. To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to
remove the radiator cap while the engine is running.
Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap.
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Decal Locations (Safety and Operation)
Decal - ignition
Switch Positions
Part No. 1722808
Decal - Operating instructions, Part No. 1726923
TO avoid injury from rotating b|ades an] M thrown debris, stay char ot deck edge
a_l_ discharge. DOnot mow without
_d_e _et_ii! r entire gr_ss catcher in place.
Danger, Rotating Blades,
No. 1704277
reputation Hazard
To avoid injury from rotating \\
bllades,stay _lear of deck edge;,_
Danger, Rotating Blades, Part No. 1704276
Decal - Cruise Control
and Attachment Lift Part No. 1723713
Transmission
Release Part No. 1730202
Figure
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Control Functions
__ Throttle Control
The throttle controls engine speed (see Figure 2). Move the throttle forward to increase engine speed and back to
decrease engine speed, Always operate at FULL throttle,
Headlights
The light switch turns the tractor headlights on and off.
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Figure 2
Reverse Mowing Option (RMO)
The Reverse Mowing Option allows for mowing (or use of
other PTO driven attachments) while traveling in reverse. If you choose to mow or operate another attachment in reverse, turn the RMO key after the PTO is engaged. The
L.E.D. light will illuminate, and the operator can then mow in reverse. Each time the PTO is disengaged the RMO
needs to be reactivated if desired.
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PTO Switch
The PTO (Power Take-Off) switch engages and disengages attachments that use the PTO. To engage the
PTO, pull UP on the switch. Push DOWN to disengage.
Note that the operator must be seated firmly in the tractor
seat for the PTO to function.
D Cruise Control
The cruise control is used to lock the ground speed control in forward. Move the lever forward until the
desired ground speed is reached. To disengage the cruise control move the lever back. In the event you need
to stop quickly, depressing the brake pedal will also return the cruise control to neutral.
Ignition Switch
The ignition switch starts and stops the engine, it has three positions:
_OFF
H RUN
_START
NOTE: Never leave the ignition switch in the RUN
position with the engine stopped-this drains the battery.
Stops the engine and shuts off the electrical system.
Allows the engine to run and powers the electrical system.
Cranks the engine for starting.
Brake Pedal
Depressing the brake pedal applies the tractor brake.
Ground Speed Pedals
The tractor's forward ground speed is controlled by the forward ground speed control pedal. The tractor's reverse
ground speed is controlled by the reverse ground speed control pedal.
Depressing either pedal will increase ground speed. Note that the further down the pedal is depressed, the faster
the tractor will travel.
Parking Brake
The parking brake knob is used to lock the parking brake when the tractor is stopped. Fully depressing the brake
pedal and pulling up on the knob engages the parking brake
Mower Height of Cut Adjustment
The cutting height is adjustable between 1.0" and 4.0" (2,5 and 10,2 cm).
The cutting height adjustment switch controls the mower cutting height. This same switch also controls the spout
rotator motor when a snowthrower is installed. The arrows on the switch correspond to the direction of adjustment
(UP arrow raises cutting height, RIGHT arrow rotates the spout right, etc). When the adjustment indicator has
reached the end of its travel, release the switch; holding the switch down will damage the motor.
Attachment Lift Control Lever
When using the mower deck, lift the deck off the ground while transporting to and from the job site. DO NOT cut
with the mower in the raised, transport position. The attachment lift control lever raises and lowers
attachments that utilize the tractor's manual lift linkage. To lower an attachment: pull the lever back slightly,
depress the release button, and push the lever forward until it locks in the lowered position. To raise an
attachment: push the lever forward slightly, depress the release button, then pull the lever back until it locks in the
raised position.
Seat Adjustment Lever
The seat can be adjusted forward and back. Move the lever, position the seat as desired, and release the lever to lock the seat into position.
Transmission Release Lever
The transmission release lever deactivates the transmission so that the tractor can be pushed by hand.
See Pushing the Tractor by Hand.
Fuel Tank
To remove the cap, turn counterclockwise. The fuel gauge is part of the dashboard.
_ Power Outlet
The power outlet is 12V-DC. Accessory must be rated at 9 amps or less.
Hour Meter
The hour meter measures the number of hours the key has been in the RUN position.
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Hourmeter
The hourmeter (Figure 3) measures the number of hours the key has been in the RUN position. The hourmeter will flash an initial oil change indicator at 5 hours, and a lubrication reminder every 50 hours. These reminders display for approximately two hours and will automatically
reset themselves.
NOTE: The hourmeter will register the passage of time when the key is in the RUN position, even if the engine is not running. The hourmeter has a self contained power
source so the total hours are always visible.
,
r_
[ ]
!
HOURS
1
Parking Brake Function
Applying the Parking Brake =See Figure 4. To lock the
parking brake, release the ground speed pedals (A), fully depress the brake pedal (B), pull UP on the parking brake
knob (C), and then release brake pedal. Releasing the Parking Brake =See Figure 4. To release
the parking brake, fully depress the brake pedal (B) and push the parking brake knob (C) DOWN.
\
J
Figure 3
12=Volt Power Outlet
The 12-volt accessory plug is located in the left side pod. It can be used to power small electronic devices. The accessory must be rated at 9 amps or less.
NOTE: Operating a 12-volt accessory, especially with the engine at idle, may cause battery discharge. When not using the accessory plug it must be covered with the rubber plug to prevent moisture from causing a short circuiL Entrance of water into plug can cause a short
circuiL
Figure 4
Advanced Traction Control
What is Advanced Traction Control?
Advanced Traction Control (ATC) is an exclusive feature of our transmissions that provides improved traction. ATC applies a preset amount of torque to both rear wheels even
if one starts slipping (a transmission without ATC will lose traction completely if one rear wheel starts slipping). This
preset torque is just enough to provide additional traction, and still allow the wheels to turn at different speeds in a tight
turn without damaging the lawn.
What to Expect from Your ATC Tractor
For the most part, while using your tractor you will
not notice ATC working, and you will simply become accustomed to increased traction an ATC transmission
provides. Under certain circumstances the ATC system limit can
be exceeded, and one of the rear wheels may slip (for instance if trying to turn up a hill while accelerating). This
is normal. If you start to lose traction, do not speed up.
Instead, slow to a stop, straighten the steering wheel,
and slowly accelerate. Stopping the tractor allows the transmission to regain more traction.
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Safety interlock System Tests
This unit is equipped with safety interlock switches and other safety devices. These safety systems are present
for your safety: do not attempt to bypass safety switches, and never tamper with safety devices.
WARNING
If the unit does not pass a safety test, do not operate it. See your authorized dealer.
Test 1 -- Engine should NOT crank if:
PTO switch is ON, OR
Brake pedal is NOT fully depressed (parking brake OFF), OR
The cruise control lever is NOT in NEUTRAL.
Test 2 -- Engine SHOULD crank if:
PTO switch is OFF, AND
Brake pedal is fully depressed (parking brake ON), AND
° The cruise control lever is in NEUTRAL.
Test 3 -- Engine should SHUT OFF if:
° Operator rises off seat with PTO engaged, OR ° Operator rises off seat with brake pedal NOT fully
depressed (parking brake OFF).
Test 4 -- Check Mower Blade Stopping Time
Mower blades and mower drive belt should come to a
complete stop within five seconds after electric PTO switch is turned OFF. If mower drive belt does not stop
within five seconds, contact Sears Service. Test 5 -- Reverse Mow Option (RMO) Check
Engine should shut off if reverse travel is attempted if the PTO has been switched on and RMO has not
been activated.
RMO light should illuminate when RMO has been activated.
NOTE: Once the engine has stopped, the PTO switch must be turned off after the operator returns to the seat in order to start the engine.
Oil Recommendations
We recommend the use of Briggs & Stratton Warranty Certified oils for best performance. Other high-quality
detergent oils are acceptable if classified for service SF, SG, SH, SJ or higher. Do not use special additives.
Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to select the best viscosity
for the outdoor temperature range expected.
Below40°F(4°C)theuseofSAE30will resultin hardstarting.
** Above80°F(27°C)the useof10W-30maycauseincreased0il consumption.Check0il
levelmorefrequently.
Checking/Adding Oil
Before adding or checking the oil
Place engine level.
Clean the oil fill area of any debris.
1. Remove the dipstick (A, Figure 5) and wipe with a clean cloth.
2. Insert and tighten the dipstick.
3. Remove the dipstick and check the oil level. It should be at the FULL mark (B) on the dipstick.
4. If low, add oil slowly into the engine oil fill (C). Do not overfill. After adding oil, wait one minute and then
recheck the oil level.
NOTE: Do not add oil at the quick oil drain (if equipped).
5. Replace and tighten the dipstick.
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Figure 5
Oil Pressure
If the oil pressure is too low, a pressure switch (if equipped) will either stop the engine or activate a
warning device on the equipment. If this occurs, stop the engine and check the oil level with the dipstick.
If the oil level is below the ADD mark, add oil until it reaches the FULL mark. Start the engine and check for
proper pressure before continuing to operate. If the oil level is between the ADD and FULL marks, do
not start the engine. Contact an authorized dealer to have the oil pressure problem corrected.
Fuel Recommendations
Fuel must meet these requirements:
Clean, fresh, unleaded gasoline.
A minimum of 87 octane/87 AKI (91 RON). High alti- tude use, see below.
Gasoline with up to 10% ethanol (gasohol) or up to
15% MTBE (methyl tertiary butyl ether) is acceptable.
CAUTION: Do not use unapproved gasolines, such as E85. Do not mix oil in gasoline or modify the engine to run on alternate fuels. This will damage the engine components and void the engine warranty.
To protect the fuel system from gum formation, mix a fuel stabilizer into the fuel. See the Storage section. All fuel is not the same. If starting or performance problems occur, change fuel providers or change brands. This engine is certified to operate on gasoline. The emissions control system for this engine is EM (Engine Modifications).
High Altitude
At altitudes over 5,000 feet (1,524 meters), a minimum 85 octane/85 AKI (89 RON) gasoline is acceptable. To
remain emissions compliant, high altitude adjustment is required. Operation without this adjustment will cause
decreased performance, increased fuel consumption, and increased emissions. See an authorized dealer for
high altitude adjustment information.
Operation of the engine at altitudes below 2,500 feet (762
meters) with the high altitude kit is not recommended.
Adding Fuel
WARNING
Fuel and its vapors are extremely flammable
and explosive.
Fire or explosion can cause severe burns or
death.
When Adding Fuel
Turn engine off and let engine cool at least 3 minutes before removing the fuel cap.
Fill fuel tank outdoors or in well-ventilated area.
Do not overfill fuel tank. To allow for expansion of
the fuel, do not fill above the bottom of the fuel tank
neck.
Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
Check fuel lines, tank, cap, and fittings frequently
for cracks or leaks. Replace if necessary.
If fuel spills, wait until it evaporates before starting
engine.
14
Page 15
.
Clean the fuel cap area of dirt and debris. Remove the fuel cap (A, Figure 6).
.
Fill the fuel tank with fuel. To allow for expansion of
the gasoline, do not fill above the bottom of the fuel tank neck.
3. Reinstall the fuel cap.
Figure 6
Starting the Engine
WARNING
Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.
When Starting Engine
Ensure that spark plug, muffler, fuel cap and air cleaner (if equipped) are in place and secured.
Do not crank engine with spark plug removed.
If engine floods, set choke (if equipped) to OPEN/
RUN position, move throttle (if equipped) to FAST position and crank until engine starts.
WARNING
Engines give off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide can cause nausea, fainting or death.
e
Start and run engine outdoors.
e
Do not start or run engine in enclosed area, even if
doors or windows are open.
1. Check the oil level. See the How to Check/Add Off section.
2. Make sure equipment drive controls are disengaged.
3. Move the throttle control to the FAST position. Operate the engine in the FAST position.
4. Turn the electric start switch to the ON/START
position.
NOTE: If the engine does not start after repeated attempts, go to BRIGGSandSTRATTON.COIVI or call
1=800-233=3723 (in USA). NOTICE: To extend the life of the starter, use short
starting cycles (five seconds maximum). Wait one minute between starting cycles.
Driving the Tractor
1. Sit in the seat and adjust the seat so that you can comfortably reach all the controls and see the dashboard display.
2. Engage the parking brake.
3. Make sure the PTO switch is disengaged.
4. Start the engine (see Starting the Engine).
5. Disengage the parking brake and release the brake pedal.
6. Depress the forward ground speed control pedal to
travel forward. Release the pedal to stop. Note that the further down the pedal is depressed the faster the tractor
will travel.
7. Stop the tractor by releasing the ground speed control pedals, setting the parking brake, and stopping the
engine (see Stopping the Tractor and Engine).
Mowing
1. Set the mower cutting height to the desired level and set the gauge wheels to the appropriate position.
2. Engage the parking brake. Make sure the PTO switch is disengaged.
3. Start the engine (see Starting the Engine).
4. Set the throttle control to FULL.
5. Engage the PTO (Mower Deck).
6. Begin mowing.
7. When finished, shut off the PTO and raise the mower using the attachment lift control lever.
8. Stop the engine (see Stopping the Tractorand
Engine).
15
Page 16
WARNING
The engine will shut off if the reverse ground speed pedal is depressed while the PTO is on and the RMO has not been activated. The operator should always turn the PTO off prior to driving across on roads, paths or any area that maybe used by
other vehicles. Sudden loss of drive could create a hazard.
,A WARNING
Mowing in reverse can be hazardous to bystanders. Tragic accidents can occur if the operator is not alert to the presence of children. Never activate RMO if children are present. Children are often attracted to the unit and the mowing activity.
Mowing in Reverse (RMO)
If an operator chooses to mow in reverse, the RMO system can be used. To use the Reverse Mowing Option (RMO) turn the RMO key after the PTO is engaged. The LE.D. light will
illuminate, and the operator can then mow in reverse. Each time the PTO is engaged the RMO needs to be reactivated if
desired. The key should be removed to restrict access to the
RMO feature.
Attachment Operation in Reverse
If an operator chooses to operate a PTO driven attachment
in reverse, the RMO system can be used. To use the
Reverse Mowing Option (RMO) turn the RMO key after
the PTO is engaged. The L.E.D. light will illuminate, and
the operator can then operate the attachment in reverse.
Each time the PTO is disengaged the RMO needs to be
reactivated if desired. The key should be removed to restrict
access to the RMO feature.
Pushing the Tractor by Hand
1. Disengage the PTO and turn the engine off.
2. Pull the transmission release (B, Figure 7) back approximately 2-1/2" (6 cm) to lock into released position.
3. The tractor can now be pushed by hand.
O
®
®®
Figure 7
DO NOT TOW TRACTOR
®
Stopping the Tractor and Engine
1. Move the throttle control to the SLOW position.
2. Turn the key switch to the OFF position.
3. Remove the key and keep in a safe place out of the
Towing the unit will cause transmission damage. =Do not use another vehicle to
push or pull this unit. = Do not actuate the transmission release valve lever while the
engine is running.
WARNING
Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death
reach of children,
16
Page 17
Adjusting Mower Cutting Height
The cutting height is adjustable between 1.0" and 4.0" (2,5 and 10,2 cm).
The cutting height adjustment switch (A, Figure 8) controls the mower cutting height. This same switch also controls
the spout rotator motor when a snowthrower is installed. The arrows on the switch correspond to the direction of adjustment (UP arrow raises cutting height, RIGHT arrow rotates the spout right, etc). When the adjustment indicator has reached the end of its travel, release the switch; holding the switch down will damage the motor.
Attaching a Trailer
The maximum horizontal drawbar force allowed 444 Newton. The maximum vertical drawbar force is 222 Newton. This
equates to a 396 Ibs (180 kg) trailer on a 10 degree hill. Secure the trailer with an appropriately sized clevis pin (A, Figure 10) and clip (B).
®
Figure 8
Seat Adjustment
The seat can be adjusted forward and back. Move the lever
(A, Figure 9), position the seat as desired, and release the lever to lock the seat into position.
'4"
(lm)
10 °
20' (6m)
Figure 10
Figure 9
17
Page 18
Maintenance Chart
Every 8 Hours or Daily
Check safety interlock system Clean debris off tractor and mower deck
Clean debris from engine compartment
Every 25 Hours or Annually *
Check mower blade stopping time Check tractor and mower for loose hardware
Check tire pressure
Every 50 Hours or Annually *
Check tractor brakes Clean battery and cables
See Dealer Annually to
Lubricate tractor and mower Check mower blades **
* Whichever comes first
** Check blades more often in regions with sandy soils or
high dust conditions.
First 5 Hours
Change engine oil - see engine manual
Every 8 Hours or Daily
Check engine oil level - see engine manual
Every 25 Hours or Annually*
Clean engine air filter and pre-cleaner **
Every 50 Hours or Annually *
Change engine oil Replace oil filter
Replace air filter Replace pre-cleaner
See Dealer Annually to
Inspect muffler and spark arrester Replace spark plug Replace fuel filter Clean engine air cooling system
* Whichever comes first ** Clean more often in dusty conditions or when airborne
debris is present.
Emissions Control
Maintenance, replacement, or repair of the emissions control devices and systems may be performed by any non-road
engine repair establishment or individual. However, to obtain "no charge" emissions control service, the work must be per-
formed by a factory authorized dealer. See the Emissions
Warranty.
Check Mower Blade Stopping Time
Mower blades and mower drive belt should come to a complete stop within five seconds after the electric PTO
switch is turned off.
1. With tractor in neutral, PTO disengaged and operator in seat, start the engine.
2. Look over the left-hand footrest at the mower drive belt. Engage the PTO and wait several seconds. Disengage
the PTO and check the amount of time it takes for the
mower drive belt to stop.
3. If mower drive belt does not stop within five seconds, see your dealer.
Check Tire Pressures
The tire pressure should be checked periodically (Figure
11). The maximum inflation is stamped on the sidewall of the
tires. Do not exceed the maximum tire pressure.
Size
Front: 15 x 6.0-6
Rear: 22 x 10.0-10
Figure 1
18
Page 19
Electronic Fuel Management System
The Electronic Fuel Management System monitors engine temperature, engine speed, and battery voltage to adjust
the choke during engine starting and warm up. There are no adjustments on the system. If starting or operation problems occur, contact Sears Service.
NOTICE: Make sure to follow the steps below or the Electronic Fuel Management System could be damaged.
= Never start the engine if the battery cables are loose. = Turn the key to the off position before disconnecting,
removing and/or installing the battery. Never use a battery charger to start the engine. Never disconnect the battery cables while the engine is
running. When connecting the battery cables, first connect the
positive (+) cable and then connect the negative (-) cable to the battery.
= When charging the battery, turn the ignition switch to the
off position and disconnect the negative (-) battery cable from the battery.
= Do not spray water directly on the Electronic Control Unit.
Cleaning the Battery and Cables
WARNING
When removing or installing battery cables, disconnect the negative cable FIRST and reconnect
it LAST. if not done in this order, the positive terminal
can be shorted to the frame by a tool.
Figure 12
Battery Charging
WARNING
Keep open flames and sparks away from the battery; the gasses coming from it are highly explosive. Ventilate the battery well during charging.
A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component. If there is any doubt about the cause of the problem, see your dealer. If you need to replace the battery, follow the steps under Cleaning the Battery and
Cables.
To charge the battery, follow the instructions provided by the battery charger manufacturer as well as all warnings included in the safety rules sections of this book. Charge the battery until fully charged. Do not charge at a rate higher than 10 amps.
1. Disconnect the cables from the battery, negative cable first (A, Figure 12).
2. Remove the battery hold-down strap (B) and battery.
3. Clean the battery compartment with a solution of baking soda and water.
4. Clean the battery terminals and cable ends with a wire brush and battery terminal cleaner until shiny.
5. Reinstall the battery in the battery compartment, and
secure with the battery hold-down strap.
6. Reattach the battery cables, positive cable first (C).
7. Coat the cable ends and battery terminals with petroleum jelly or non-conducting grease.
19
Page 20
/
Figure 13
Changing the Oil
Used oil is a hazardous waste product and must be disposed of properly. Do not discard with household
waste. Check with your local authorities, service center, or dealer for safe disposal/recycling facilities.
Remove Oil
1. With engine off but still warm, disconnect the spark plug wire (A, Figure 13) and keep it away from the
spark plug.
2. Remove the dipstick (D).
20
Standard Oil Drain Plug
1. Remove the oil drain plug (B, Figure 13). Drain the oil into an approved container.
2. After the oil has drained, install and tighten the oil drain plug.
Optional Quick Oil Drain
1. Disconnect the oil drain hose (G, Figure 13) from the side of the engine.
2. Turn and remove the oil drain cap (H). Carefully lower
the quick oil drain (I) into an approved container (J).
3. After the oil has drained, install the oil drain cap. At-
tach the oil drain hose to the side of the engine.
Page 21
Changing the Oil Filter
For replacement intervals, see the Maintenance Chart.
1. Drain the oil from the engine. See Remove Oil sec- tion.
2. Remove the oil filter (C, Figure 14) and dispose of properly.
3. Before you install the new oil filter, lightly lubricate the oil filter gasket with fresh, clean oil.
4. Install the oil filter by hand until the gasket contacts the oil filter adapter, then tighten the oil filter 1/2 to 3/4
turns.
5. Add oil. See Add Oilsection.
6. Start and run the engine. As the engine warms up, check for oil leaks.
7. Stop the engine and check the oil level. It should be at the FULL mark on the dipstick.
Add Oil
Place engine level.
Clean the oil fill area of any debris.
See the Specifications section for oil capacity.
1. Remove the dipstick (D, Figure 13) and wipe with a clean cloth.
2. Pour the oil slowly into the engine oil fill (E). Do not overfill. After adding oil, wait one minute and then
check the oil level.
3. Install and tighten the dipstick.
4. Remove the dipstick and check the oil level. Itshould
be at the FULL mark (F) on the dipstick.
5. Install and tighten the dipstick.
Servicing the Air Filter
WARNING
Fuel and its vapors are extremely flammable
and explosive.
Fire or explosion can cause severe burns or death.
° Never start or run the engine with the air cleaner
assembly (if equipped) or the air filter (if equipped)
removed.
Figure 14
NOTICE: Do not use pressurized air or solvents to clean
the filter. Pressurized air can damage the filter and solvents will dissolve the filter.
1. Remove the cover (A, Figure 15).
2. To remove the filter (B), liftthe end of the filter.
3. Remove the pre-cleaner (C), if equipped, from the filter.
4. To loosen debris, gently tap the filter on a hard sur face. If the filter is excessively dirty, replace with a new
filter.
5. Wash the pre-cleaner in liquid detergent and water. Then allow it to thoroughly air dry. Do not oil the pre-
cleaner.
6. Assemble the dry pre-cleaner to the filter.
7. Install the filter into the engine base (D) and push down until the filter snaps in place.
8. Install the cover.
21
Page 22
Figure 15
Mower Gauge Wheels
The mower gauge wheels can be placed in several positions depending on the height of cut. When using higher cutting heights, set the wheels in the lower position. When using lower cutting heights, set the wheels in the upper position.
1. Remove the Iocknut (A, Figure 16), gauge wheel (B), washer (C), and shoulder bolt (D). Change position of
gauge wheel to desired height.
2. Insert shoulder bolt (D) through washer (C) gauge wheel (B), and gauge wheel bracket (E). Secure with Iocknut (A). Repeat Steps 1 and 2 for all gauge wheels.
Mower Deck Washout Port
NOTE: The washout port allows you to connect a typical garden hose to the trim side (L.H.) of the mower deck
to remove grass and debris from the underside. This ensures proper and safe operation of the mower.
1. Place the lawn tractor on a smooth level surface.
WARNING
Before running the mower, make sure the hose is
properly connected and does not come into contact
with the blades. When the mower is running and the
blades are engaged, the person cleaning the mower
deck must be in the operator position, and there are
no bystanders. Failure to follow these precautions may result in serious injury or death.
,
Attach the quick disconnect (A, Figure 17) to garden
hose (B) and connect to washout port (C) on mower
deck.
,
Turn the mower on and place in the highest cutting
position.
4.
Run water to remove grass and debris from underside
of mower deck.
5.
Turn the mower off.
6.
Remove the garden hose and quick disconnect from
the washout port when completed.
22
Figure 16
\
\\
\
Figure 17
Page 23
Removing the Mower Deck
WARNING
Engage the parking brake, disengage PTO, stop
engine, and remove key before attempting to remove
or install the mower deck.
1,
Park the tractor on a hard, level surface such as a
concrete floor. Turn off PTO switch and engine,
remove the key, and apply the parking brake.
2,
Place the mower in the lowest cutting position using the
cutting height adjustment switch (see Features and
Controls). Disconnect the cutting height wire harness.
3,
Place the attachment lift in the down position.
4.
Remove the cotter pin (A, Figure 18) and lift chain (B)
from the hook in tractor frame. Repeat for the other side.
5,
Remove the cotter pin and washer at the inner lift bracket (C, Figure 19) and disconnect the inner J-bolt from the
bracket. Repeat for other side.
6,
Pull the idler pulley lever (D, Figure 20) to release belt
tension. Remove belt (E) from PTO pulley (F).
7,
Turn the wheels straight ahead. Pull back on spring-
loaded lever and lift mower hitch off of the tractor hitch brackets (see Figure 21 ).
,
Turn the wheels fully left, and slide mower deck out from
under the right of the tractor.
Figure 19
Figure 18
Figure 20
23
Page 24
4,
Pull the idler pulley lever (D, Figure 20) to release belt tension. Install belt (E) on the PTO pulley (F).
5,
Connect the inner J-bolt (C, Figure 19) to the inner lift bracket and secure with washer and cotter pin. Repeat
for the other side.
6,
Install the lift chain (B, Figure 18) onto hook in tractor frame and secure with cotter pin (A). Repeat for the other
side.
7,
Connect the cutting height wire harness plug to the tractor harness.
0
Figure 21
Installing the Mower Deck
1. Park the tractor, shut off PTO and engine, remove the key, and apply parking brake. Turn the wheels fully to
the left.
2,
Place the attachment lift in the down position (See Features and Controls). Slide mower deck under right side of tractor so that mower hitch is aligned
with the front tractor hitch brackets.
3,
Turn the wheels straight ahead. Pull back on the spring-loaded lever and install the mower hitch on the
tractor hitch brackets (see Figure 22).
NOTE: When properly installed, the spring-loaded lever should seat fully underneath the brackets.
Figure 22
24
Page 25
Lubricate Mower Deck
Lubricate the mower deck at the locations shown in Figure
23.
m
Blade Belt Replacement
1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, turn off the engine,
and lock the parking brake. Remove the key.
2. Remove mower deck (see Removing the Mower
Deck).
3. Remove screws and covers (A, Figure 24) for left and
right blade spindle.
4. Remove the PTO belt (see PTO Belt Replacement).
5. Remove the blade belt (E, Figure 25) from left and right
blade spindle (F and G).
6. Remove the old belt and replace with a new one. Make sure the V-side of the belt runs in the pulley grooves.
7. Reinstall PTO belt.
8. Install mower deck (see Installing the Mower Deck).
Figure 23
Replacing the Mower Belts
WARNING
To avoid damaging belts, do not pry belts over pulleys.
PTO Belt Replacement
1. Park the tractor on a smooth, level surface such as a concrete driveway. Disengage the PTO, turn off the
engine, and lock the parking brake. Remove the key.
2. Remove mower deck (see Removing the Mower
Deck).
3. Remove screws and cover (A, Figure 24) for left blade spindle.
4. Pull the idler pulley lever (B) to relieve belt tension.
Remove the belt (C) from the PTO pulley (D).
5. Remove the old belt and replace with a new one. Pull the idler pulley lever to install the belt on the idler pulley.
Make sure the V-side of the belt runs in the pulley grooves.
Figure 24
Figure 25
25
Page 26
PTO Clutch Adjustment
Check the PTO clutch adjustment after the initial 25 hour break-in period and then after every 250 hours of operation.
Also perform the following procedure if the clutch is slipping or will not engage, or if a new clutch has been installed.
1. Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of accidental
starting while the PTO is being adjusted.
2. Note the position of the 3 adjustment windows (A, Figure 26) in the side of the brake plate and the nylon
adjustment nuts (B).
3. Insert a 0.012 - 0.015 in. (0,30 - 0,38 mm) feeler gauge (C) through each window, positioning the gauge
between the rotor face and the armature face as shown in Figure 27.
Figure 27
4. Alternately tighten the adjustment nuts (B, Figure 26) until the rotor face and armature face just contacts the
gauge.
5. Check the windows for an equal amount of tension when the gauge is inserted and removed, and make
any necessary adjustments by tightening or loosening the adjustment nuts.
NOTE: The actual air gap between the rotor and armature may vary even after performing the adjustment procedure.
This is due to dimensional variations on component parts,
and is an acceptable condition.
6. Perform the Check the Mower Blade Stopping Time test. Mower blades and mower drive belt should come
to a complete stop within five seconds after PTO switch is turned off.
26
Figure 26
Page 27
Servicing the Mower Blades
WARNING
For your personal safety, do not handle the sharp
mower blades with bare hands. Careless or improper handling of blades may result in serious injury.
WARNING
For your personal safety, blade mounting capscrews
must each be installed with a hex/spline washer and
spring washer, then securely tightened. Torque blade
mounting capscrew to 50-60 ft-lbs (68-81 Nm).
NOTE: Mower blades must be aligned perpendicular to each other.
1. Remove mower deck (see Removing the Mower Deck).
2. To remove blade, use a block of wood to prevent blade rotation while loosing the capscrew (see Figure 28).
3. Remove capscrew (A, Figure 29), spring washer (B) and blade.
4. Use a file to sharpen blade to a fine edge. if blade is damaged, it must be replaced.
5. Balance the blade as shown in Figure 30. Place the center hole of the blade on a nail lubricated with a drop
of oil. A balanced blade will remain level.
6. Reinstall the blade (Figure 29) with the airlifts pointing up toward the mower deck as shown.
7. Reinstall the spring washer (B) and capscrew (A). Use a wooden block (C) to prevent blade rotation while
tightening the capscrew (A) to 50-60 ft-lbs (68-81 Nm).
LOOSEN
Figure 28
Figure 29
Figure 30
27
Page 28
Storage
WARNING
Never store the unit (with fuel) in an
enclosed, poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an
explosion. Fuel vapor is also toxic to humans and animals.
When Storing Fuel Or Equipment With Fuel in Tank
° Store away from furnaces, stoves, water heaters or
other appliances that have pilot lights or other ignition sources because they can ignite fuel vapors.
Equipment
Disengage the PTO, set the parking brake, and remove
the key.
Battery life will be increased if it is removed. Put in a cool, dry place and fully charged about once a month. If the battery is left in the unit, disconnect the negative cable.
Fuel System Fuel can become stale when stored over 30 days. Stale
fuel causes acid and gum deposits to form in the fuel
system or on essential carburetor parts. To keep fuel fresh, use Briggs & Stratton® Advanced Formula Fuel Treat- ment & Stabilizer, available wherever Briggs & Stratton genuine service parts are sold.
For engines equipped with a FRESH START@ fuel cap, use Briggs & Stratton FRESH START@ available in a drip concentrate cartridge.
There is no need to drain gasoline from the engine if a fuel stabilizer is added according to instructions. Run the
engine for 2 minutes to circulate the stabilizer throughout
the fuel system before storage.
Engine Oil
While the engine is still warm, change the engine oil.
Before starting the unit after it has been stored:
Check all fluid levels. Check all maintenance items.
Perform all recommended checks and procedures found in this manual.
Allow the engine to warm up for several minutes before use.
28
Page 29
Troubleshooting the Tractor
PROBLEM
Engine will not turnover
or start.
Engine starts hard or runs poorly.
Engine knocks.
Excessive oil
consumption.
Engine exhaust is black.
Engine runs, but tractor
will not drive.
LOOK FOR
Brake pedal not depressed.
PTO (electric clutch) switch is in ON position.
Cruise control engaged. Out of fuel. Fuse is blown.
Battery terminals require cleaning.
Battery discharged or dead.
Wiring loose or broken.
Solenoid or starter motor faulty,
Safety interlock switch faulty,
Water in fuel, Gas is old or stale,
Fuel mixture too rich, Engine has other problem,
Low oil level, Using wrong grade oil,
Engine running too hot, Using wrong grade oil, Too much oil in
crankcase. Dirty air filter,
Ground speed control pedals not depressed,
Transmission release lever in PUSH position,
Parking brake is engaged, Traction drive belt is
broken or slipping,
REMEDY
Fully depress brake pedal.
Place in OFF position.
Move knob to NEUTRAL/OFF position. If engine is hot, allow it to cool, then refill the fuel tank.
Replace fuse or contact Sears Service.
See Cleaning the Battery and Cables section.
Recharge or replace battery. Use Die Hard Gold #50784.
Visually check wiring. If wires are frayed or broken, see authorized dealer.
Contact Sears Service.
Contact Sears Service.
Contact Sears Service. Contact Sears Service.
Clean air filter. Contact Sears Service.
Check/add oil as required. See Oil Recommendations Chart.
Contact Sears Service. See Oil Recommendations Chart.
Drain excess oil.
See Servicing the Air Filter section.
Depress pedals.
Move into DRIVE position.
Disengage parking brake.
Contact Sears Service.
29
!
Page 30
Troubleshooting the Tractor (Continued)
PROBLEM LOOK FOR REMEDY
Brake will not hold. Internal brake worn. Contact Sears Service.
Steering linkage is loose. Contact Sears Service.
Tractor steers hard or Improper tire inflation. See Check Tire Pressure section.
handles poorly. Front wheel spindle Contact Sears Service.
bearings dry.
Troubleshooting the Mower
PROBLEM LOOK FOR REMEDY
Lift linkage not properly Contact Sears Service.
Mower will not raise, attached or damaged.
Mower not leveled Level the mower. See Setup Instructions. properly.
Mower cut is uneven. Tractor tires not properly See Check Tire Pressure section.
inflated. Engine speed too slow. Set to full throttle.
Mower cut is rough Ground speed too fast. Slow down. looking.
Engine stalls easily with Cutting height set too low. Cut tall grass at maximum cutting height during first pass. mower engaged. Engine not up to operating Run engine for several minutes to warm-up.
Excessive mower Mower has other problem. Contact Sears Service. vibration.
Engine runs and tractor drives, but mower will Mower has other problem. Contact Sears Service.
not drive.
Mower has other problem. Contact Sears Service. Engine speed too slow. Set to full throttle.
Ground speed to fast. Slow down. Dirty or clogged air filter. See Servicing the Air Filter section.
temperature.
Starting mower in tall Start the mower in a cleared area. grass.
PTO not engaged. Engage the PTO.
30
Page 31
ENGINE
Briggs & Stratton Type
Make Briggs & Stratton® Hydraulic Fluid Model ProfessionalSeriesTM Speeds
Horsepower 22Gross HP@3400 +/- 100rpm @3400 rpm Displacement 40.0cu in. (656 cc) Continuous Torque
Electrical System Alternator: 16 amp DC Reg. Output
Battery: 12volt, 230 CCA Die HardGold #50784
64 oz (1,9 L)Oil Capacity
CHASSIS
Fuel Tank Capacity Front Wheels
Rear Wheels
3.6 Gallons (13,6 L) Tire Size: 15 x 6.0-6
Tire Size: 22 x 10.0-10
K57 TRANSMiSSiON
Hydrostatic Tuff Torq K57 10w 30 Premium Engine Oil
Forward: 0-5.8 MPH (0-9,3 km/h) Reverse: 0-3.5 MPH (0-5,6 km/h)
159 ft-lbs (216 Nm)
MOWER
Width of Cut Number of Blades
Base Deck Platform Cutting Height Cutting Positions
46" (116,8 cm) 3
Side Discharge
1.0- 4.0 in. (2,5- 10,2 cm)
Infinite
DiMENSiONS
Overall Length
Overall Width Height
70" (177,8 cm) 56" (142,2 cm)
43" (109,2 cm)
Power Rating
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values are derived at 3600 RPM. The gross power curves can be viewed at www.BRIGGSandSTRATTON.COM. Net power values are taken with exhaust and air cleaner installed whereas gross power values are collected without these attachments. Actual gross engine power will be higher than net engine power and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given the wide array of products on which engines are placed, the gas engine may not develop the rated gross power when used in a given piece of power equipment. This difference is due to a variety of factors including, but not limited to, the variety of engine components (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (tempera- ture, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Strat- ton may substitute an engine of higher rated power for this Series engine.
Parts and Accessories
Contact an authorized dealer for parts and accessories.
(_ 31
Page 32
CRAFTSMAN FULL WARRANTY FOR THREE YEARS from the date of purchase, all non-expendable parts of this riding equipment are war-
ranted against any defects in material or workmanship. A defective non-expendable part will receive free in-home repair or replacement if repair is impossible.
FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are warranted against any defects in material or workmanship. A defective frame or front axle will receive free in-home re- pair or replacement if repair is impossible.
FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is war- ranted against any defects in material or workmanship (our testing proves that it will not hold a charge). A
defective battery will receive free in-home replacement. ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)
FOR AS LONG AS IT IS USED by the original owner after the fifth year from the date of purchase, the cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or workman- ship. With proof of purchase, a defective cast iron front axle will receive free in-home replacement.
WARRANTY SERVICE For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the web site:
www.craftsman.com. In all cases above, if part repair or replacement is impossible, the riding equipment will be replaced free of
charge with the same or an equivalent model. All of the above warranty coverage is void if this riding equipment is ever used while providing commercial
services or if rented to another person. This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:
Expendable parts (except battery) that can wear out from normal use within the warranty period, includ- ing but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard maintenance servicing, oil changes, or tune-ups. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or
glass. Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or main-
tenance. Repairs necessary because of operator abuse, including but not limited to damage caused by towing
objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle as- sembly or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechani- cal damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
32
Page 33
Congratulations on making a smart purchase.
Your new Craftsman@ product is designed and manufactured for years of dependable operation. But like
all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Here's what the Repair Protection Agreement* includes:
[] Expert service by our 10,000 professional repair
specialists
[] Unlimited service and no charge for parts and
labor on all covered repairs
[] Product replacement up to $1500 if your covered
product can't be fixed
[] Discount of 10% from regular price of service and
related installed parts not covered by the agreement; also, 10% off regular price of preventive maintenance
check
[] Fast help by phone - we call it Rapid Resolution -
phone support from a Sears representative. Think of us as a "talking owner's manual."
Once you purchase the Repair Protection Agreement, a
simple phone call is all that it takes for you to schedule service.You can call anytime day or night, or schedule a service appointment online.
The Repair Protection Agreement is a risk-free purchase.
If you cancel for any reason during the product warranty
period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires.
Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information in the U.S.A. call 1-800-
827=6655.
*Coverage in Canada varies on some items. For full details call Sears Canada at 1=800=361=6665.
Sears Installation Service For Sears professional installation of home appliances,
garage door openers, water heaters, and other major home items, in the U.S.A. or Canada call 1-800-4-MY- HOME@.
33
Page 34
Your Home
For troubleshooting, product manuals and expert advice:
managemylife
www.managemylife.com
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME ® (1-800-469-4663)
Call anytime, day or night (U.S.A. and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call anytime for the location of your nearest
Sears Parts & Repair Service Center
1-800-488-1222 (U.S.A.) 1-800-469-4663 (Canada)
www.sears.com www.sears.ca
To purchase a protection agreement on a product serviced by Sears:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR ®
(1-888-784-6427)
www.sears.com
® Registered Trademark / TMTrademark of KCD IP, LLC in the United States, or Sears Brands, LLC in other countries ® Marca Registrada / TMMarca de Fabrica de KCD IP, LLC en Estados Unidos, o Sears Brands, LLC in otros paises
MCMarque de commerce / MDMarque d6pos6e de Sears Brands, LLC
Au Canada pour service en fran£ais:
1-800-LE-FOYER Mc
(1-800-533-6937)
www.sears.ca
Page 35
PTS - I
Page 36
Steering Group - Manual Steering CTX9000 =107.250050
NOTE: UnJess noted otherwise, use the standard hardware torque specification chart.
............... 2
--_ Steering cap snaps
oversteerinQwheel,
f
21;
20
Torqueto 35_44tL IbS.
Bearingmoents below
frame, 8fide pinioninto gear before tighteelegnuts,
/
15
PTS - 2
Page 37
Steering Group - Manual Steering
REF NO
1 2 3 4 5 6 7 8 9
10
11
12
13
14
15
16
17
18
19 20 21
PART NO.
1722318SM 1725024SM 1960540SM 1722749SM 1960114SM 2176440SM 1960636SM 1721736ASM 1933988SM 1960655SM 1724470ASM 1960032SM 1930645SM 1664847SM 1721626SM 1611710SM 1722459SM 1722461 SM 1931211SM 1933260SM
1960033SM
QTY.
5
2 2
2 2
2
2 2
DESCRiPTiON
1 1 1 1
WASHER, 3/4
1
1 1 1
1 1 1 1
1
CTX9000-107.250050
STEERING WHEEL, Straight, Shaft CAP, Steering Wheel, Plain PIN, Spring, 5/16 x 2-1/2 COVER, Rubber, Upper Steering Shaft
BUSHING, 15/32 x 7/8 x 7/8, Nylon NUT, Hex KEPS 5/6-18 PLATE, Mounting Steering NUT, Push CARRIAGE BOLT, 5/16-18 x 1-1/4 GEAR & SHAFT ASSEMBLY, Steering CAPSCREW, Hex Head, 3/8-16 x 1-1/4, Black NUT, Hex Flange Two-Way Lock, 3/8-16 CAPSCREW, Hex Washer Head Taptite, 5/16-18 x 3/4 SHAFT & PINION ASSEMBLY, Steering Manual RING, Clipring Extension BEARING, 3/4 x 1-11/16 x 13/16, 3" Long Housing SPACER, 3/4 x 1-1/16 x 3/8, Powder Metal NUT, Hex Flange Whiz Lock, 3/8-16, Small CAPSCREW, Hex Whiz Lock Flange, 3/8-16 x 3/4, Black CLIP, Hairpin
Footnotes
PTS - 3
Page 38
Decal Group CTX9000 - 107.250050
NOTE: UnJess noted otherwise, use the standard hardware torque specification chart.
oo_o
O24O
0050
0060
0040
0,070
0400
0050
0020
0420
0400
0080
oo10
1110
0020
1120
0420
1080 1100
0100
02:40
1111
0O70
0060
8080
PTS - 4
Page 39
Decal Group CTX9000 - 107.250050
REF NO
0010 0020 0040 0050 0060 0070 0080 0100 0240 0420 0400
1080
1100
1110
1120
PART NO.
1753765YP 1753769YP 1753765YP 1753767YP 1726923SM 1730202SM 1722806SM 1753783YP 1723713SM 1753770YP 1753954YP 1704276SM 1753787YP 1704277SM 1721197SM
QTY.
2 2
2
1 1 1 1 1 1 1
1 1 1 1 1
DESCRIPTION
DECAL DECAL DECAL DECAL DECAL DECAL DECAL DECAL DECAL DECAL DECAL DECAL DECAL DECAL DECAL
Craftsman Model CTXg000 Craftsman
Craftsman, Rear Seat Icon "C" Chevron Craftsman
Tunnel Cover Danger Slopes, Blades Transmission Tow / Release Lever
Ignition Switch Symbols
22HP Sears Service Parts
Cruise & Lift
22HP Logo Craftsman
Controlled Traction, Automatic Danger Do Not Put Hands/Feet in Mower
Deck 46" Danger Do Not Operate without Deflector
1 2 3 4 5 6, Height of Cut White/Black
Footnotes
PTS - 5
Page 40
Electrical Group CTX9000 =107.250050
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
HOOD MOUNTED DASH MOUNTED
10
Tie main harness 24
andstarterwire ,,
up,Wiressboel_ notbangbelow
s:i_epanelwith
hood c!osed,
ToElectric
Clutch
ToChargeCircuit
L;
18
20
21 19
12
13
17
Instrnment
24
25
Tieselenoi_ ,
wiresto Hea_Jiigbt
i
=
i40
Switch _'
Panelclip
8
PTS - 6
Page 41
Electrical Group CTX9000 =107.250050
REF NO PART NO.
1 1721810SM 2 1677371SM 3 1723451 SM 4 1722669SM 5 5022180SM 6 1726556SM 7 1726557SM 8 1925003SM 9 1665238SM
10 1665237SM
12 1731184SM
13 1725524SM
15 2860750SM
14 1725835SM
17 1728963SM
18 1686734SM
19 1717163SM 20 1717550SM 21 1717549SM 22 1960547SM
23 2101025SM 24 2825094SM
25 1716951SM 26 1713535SM
27 1721830SM 28 1603618SM
29 1677296SM 30 2816622SM 31 2816964SM 32 2821319SM 33 2823341SM 34 1713163SM
35 .....
36 1722009SM 38 1726810ASM 39 1704379SM 40 1732006SM 43 1718981SM 44 1739708YP 46 1739717YP 47 1716329SM 52 1722300SM 53 1722337SM 54 1725302SM
QTY.
4 4
2 4
2
4
3 2 2 2
DESCRiPTiON
1
HEADLIGHT ASSEMBLY, 4 Bulb (Includes Ref. Nos. 2 & 3) BULB, Headlight, 12.8V SOCKET ASSEMBLY, Headlight, Sealed
1
HARNESS, Headlight
1
SWITCH, PTO
1
SWITCH, RMO Module Only KEY, RMO Module, Plastic CAPSCREW, Hex Washer Head Taptite, 1/4-20 x 1/2, Black
1
BREAKER, Circuit, 12 Volt 20 Amps
1
WIRE, 12GA 5-15/16 Long, Red
1
METER, Hour Digital, with Oil & Lube Alarms
1
PLUG, Dash, Hour Meter NUT, KEPS Lock 5/16-24
1
CLIP, Hour Meter (Service Only)
1
SOLENOID
1
SWITCH ASSEMBLY, Ignition, 6 Pin INDAK (Includes Ref. Nos. 18, 19, 20, 21 & 22)
1
KEYS, Set of 2
1
COVER, For Ignition Switch, Plastic
1
NUT, Hex Flange, 5/8-32, Ignition Switch
1
LOCKWASHER, Internal Tooth, 5/8, Thin
1
WASHER, Shim TIE, Strap, 7-5/16 Long
1
SWITCH, Headlights, 2 Terminal
1
BOOT, Insulator Cable Terminal, 1-15/16 Long, Red
1
CABLE, #6 x 25" Long, Ring Terminals
1
CABLE, #6 x 8" Long, Ring Terminals
1
BOOT, Insulator Battery Terminal NUT, Hex, 1/4-20
LOCKWASHER, 1/4
WASHER, 1/4
CAPSCREW, Hex Head, 1/4-20 x 3/4
1
CABLE, #6 x 26 Long, Ring Terminal
1
BATTERY, 12 Volt
1
STRAP, Battery, 14 Long, Rubber
1
BRACKET, Switch Mount
1
SWITCH, Reverse Pedal
1
SWITCH, Push Button, Foot Pedal
1
SWITCH, Seat, Grey, NC
1
HARNESS, Wiring
1
HARNESS, Jumper
1
SWITCH, Mower Height Adjust
1
FUEL GAUGE
1
GROMMET
1
12-VOLT OUTLET
Footnotes
PTS - 7
Page 42
Controls Group CTX9000 =107.250050
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
PTS - 8
Page 43
Controls Group CTX9000 =107.250050
REF NO PART NO.
1 1721353SM 2 1721891SM 3 1930591SM 4 1919326SM 5 1721476SM 6 1931353SM 7 1663114SM 8 2821133SM 9 1725250SM
10 1722460SM
11 1726882SM
12 1960020SM
13 1704420SM
14 1721134SM
15 1924940SM
16 1960687SM
17 1721133SM
18 1723237SM
19 1722513SM 20 1726763AYP
21 1931320SM 22 1918447SM
23 1721354ASM 24 1664847SM
25 1919438SM 26 1919381SM
27 1927557SM 28 1722535ASM 29 1721577SM 30 1931334SM 31 1921333SM 32 1722083ASM 33 1923683SM 34 1722070ASM 35 1960636SM 36 1721675SM 37 1722071ASM 38 1721674SM 39 1920397SM 40 1686612SM 41 1721995SM
QTY.
2
2 2
3
2
2
3
2
4 2
4
DESCRIPTION
1
ROD, Brake Lock
1
KNOB, Push On, Red Plastic "P"
1
CAPSCREW, Hex Flange Whiz Lock, 5/16-18 x 3/4
WASHER, 5/16, Black
1
ROD, Brake BOLT, Carriage, 3/8-16 x 1 3/4 BUSHING, 5/8 x 3/4 x 3/4, Nylon
1
FITTING, Lube, 1/4
1
SPRING, Extension PiN, Quick
1
ARM & HUB ASSEMBLY, Idler
1
WASHER, 5/8
1
RING, Clipring Extension
1
PULLEY, w/Bearing
1
WASHER, 3/8
NUT, Hex Flange ESNA, 3/8-16
1
PULLEY, Idler BUSHING, 1 x 1-1/8 x 5/8, Nylon
1
ARM, Brake
1
PEDAL ASSEMBLY, Foot
1
BOLT, Carriage, 1/4-20 x 1-1/4
1
PIN, Cotter, Black
1
LATCH, Brake CAPSCREW, Hex Washer Head Taptite, 5/16-18 x 3/4
1
NUT, Hex Lock ESNA Light, 5/16-18
1
WASHER, 5/16, Black
NUT, Hex Flange Whiz Lock Large, 5/16-18
1
PEDAL, Brake
1
PAD, Brake Pedal BOLT, Carriage, 5/16-18 x 7/8
CAPSCREW, 5/16-18 x 1
1
ACTUATOR, Switch 2.53" Long
1
CAPSCREW, Hex Washer Head Taptite, 3/8-16 x 3/4
1
PEDAL, Forward NUT, Hex KEPS, 5/16-18
1
PAD, Foot Pedal Forward
1
PEDAL, Reverse
1
PAD, Foot Pedal Reverse
1
NUT, Hex Lock ESNA Light, 1/4-20
1
CAM, Roller
1
SPRING, Extension
Footnotes
PTS - 9
Page 44
Transmission Group - Tuff Torq /(57 CTX9000 - 107.250050
NOTE: UnJess noted otherwise, use the standard hardware torque specification chart.
7 8
i
9,
31
15
t7
23
PTS - 10
Page 45
Transmission Group - Tuff Torq K57
REF NO
1 2 3 4 5 6 7 8 9
10
11
12
13
14
15
16
17
18
19 20 21 22 23 24 25 26 27 28 29 3O 31 32
33 34
35
PART NO.
1960676SM 1722345SM 1722173SM 1960636SM 1704351SM 1960637SM 1931350SM 1960686SM 1721728ASM 1724316SM 1921978SM 1721592ASM 1960141SM 1931335SM 1960027SM 1721666SM 1726841SM 1726806SM 1722460SM 1921332SM
1919326SM 1923141SM
1918267SM 1918447SM
1726871SM 1722684SM
1729277SM 1960687SM 1924940SM 1722668SM 1732190ASM 1724423ASM 1960636SM 1727215ASM 1924856SM
QTY.
2
5 2
2
3
4 4
3
2
2
DESCRiPTiON
SCREW, Pan Head Torx Taptite, 1/4-20 x 1-1/4, Black
1
PAD, Footrest, LH, without Differential Lock
1
PAD, Footrest, RH
1
NUT, He× KEPS, 5/16-18, Black
15
FASTENER, Panel
6
NUT, Hex KEPS, 3/8-16, Black
6
CARRIAGE BOLT, 3/8-16 x 1, Black NUT, Hex Flange ESNA, 5/16-18, Black SUPPORT, Transmission
1
RING, Snap, Transmission
1
CAPSCREW, Hex Head 5/16-18 x 2 G5
1
STRAP, Torque
1
WASHER, 5/16, Black
1
CARRIAGE BOLT, 5/16-18 x 1, Black
WASHER, 1/2
1
PULLEY & HUB ASSEMBLY
1
V-BELT, Drive
1
ROD, Transmission Release PIN, Quick
1
CAPSCREW, Hex Head, 5/16-18 x 2
WASHER, 5/16, Black
CAPSCREW, Hex Head, 5/16-18 x 2-3/4, Black
1
WASHER, 15/32 x 15/16, Black
1
PIN, Cotter, Black
1
ROD, Brake
1
SPRING, Compression, 3-1/4" Long, Black
1
SPRING, Compression, 3-5/8" Long, Black
1
NUT, Hex Flange ESNA, 3/8-16, Black
WASHER, 3/8, Black
1
TRANSMISSION ASSEMBLY, K57, without Pulley
CONTROL ARM ASSEMBLY
1 1
ARM, Control
NUT, KEPS Lock, 5/16-18
1
ACTUATOR, Switch
CAPSCREW, Hex Head Taptite, 5/16-18 x 1/2
CTX9000-107.250050
Footnotes
PTS-11
Page 46
Transmission SERVICE PARTS - Tuff Torq K57A CTX9000 - 107.250050
NOTE: UnJess noted otherwise, use the standard hardware torque specification chart.
.........87
r ......
95
g8
_3
72
208
/
55
59
78
72
79
38
Z7 ...........t;
27
69
26
71
97
ioo24
3g
27
37
SEALKiT(tnciueesRefJ
#19 #8_ #28 #9_
#59 Was_rSsal
#72
PTS - 12
78
73
68
Page 47
Transmission SERVICE PARTS - Tuff Torq K57A
REF NO PART NO. QTY. DESCRiPTiON
2 ..... 1 *HOUSING ASSEMBLY, Upper
3 1724938SM 1 HOUSING, LOWER 7 1718052SM 1 VENT VALVE 15
8 1724279SM 2 MAGNET, K50
9 ..... 1 *HOLDER, Magnet
11 1725730SM 1 SPRING
12 1724281SM 1 SHAFT, Bypass
13 1720418SM 1 LEVER, Bypass
14 1718061SM 1 RING
15 1724282SM 1 SEALING CAP
16 1708650SM 1 RING 35
19 1708691SM 2 PACKING 20 1708651SM 1 SEAL TC
21 1707789SM 14 SCREW, Tapping
22 ..... 2 *SCREW, Tapping
24 1724939SM 1 CASE, CENTER 25 1718070SM 1 PIN 3 x 9.8
26 1724954SM 1 FILTER 27 1720805SM 3 BOLT 10 x 75 28 1724286SM 2 VALVE, IDS 1.0 29 1724287SM 2 SPRING, IDS
30 ..... 2 *BALL, 3/16
31 ..... 1 *CYLINDER BLOCK ASSEMBLY
32 1724290SM 1 SPRING, PUMP 33 1724941SM 1 SHAFT, PUMP
34 1718076SM 3 RING E15 35 1708673SM 1 BEARING
36 1718077SM 1 HOUSING
37 ..... 1 *BEARING, Thrust
38 1718079SM 1 BLOCK, CYLINDER 39 1718084SM 1 WASHER 12 x 24 x 1
40 1724943SM 1 SHAFT, MOTOR 41 1708672SM 1 RING, Snap, S15
42 1724944SM 1 GEAR, MOTOR 43 1718083SM 1 BEARING 6202UC3
44 1718089SM 2 THRUST METAL 45 1720426SM 1 SWASH PLATE ASSEMBLY 46 1718088SM 1 THRUST PLATE B 47 1718086SM 1 BEARING K81105 48 1718087SM 1 THRUST PLATE A
49 ..... 1 *SHAFT, Control
50 ..... 1 *FULCRUM, ECCENTRIC
51 1724345SM 1 SPRING, Torsion 52 1724346SM 1 LEVER, Control 53 1724347SM 1 ARM, Control
CTX9000-107.250050
Footnotes
*Note: See your local authorized dealership for parts and wa *Note: See your local authorized dealership for parts and warranty or contact Tuff Torq at www.tufftorqservices.com (U.S. 1-
866-572-3441 Int'l 01-423-585-1977)
PTS - 13
Page 48
Transmission SERVICE PARTS - Tuff Torq K57A CTX9000 - 107.250050
NOTE: UnJess noted otherwise, use the standard hardware torque specification chart.
.........87
r ......
95
g8
_3
72
208
/
55
59
78
72
79
38
Z7 ...........t;
27
69
26
71
97
ioo24
3g
27
37
SEALKiT(tnciueesRefJ
#19 #8_ #28 #9_
#59 Was_rSsal
#72
PTS - 14
78
73
68
Page 49
Transmission SERVICE PARTS - Tuff Torq K57A
REF NO PART NO. QTY. DESCRiPTiON
54 1724348SM 1 JERKY PLATE 55 1708689SM 1 WASHER
56 1724349SM 1 PIN, COTTER 57 1724296SM 1 PIN, SPRING
58 1718100SM 1 PIN 6.0Ax 4.0 59 1707879SM 2 PACKING 60 1708692SM 1 NUT 12 61 1724955SM 1 GEAR & PINION ASSEMBLY
62 ..... 1 *GEAR, FINAL CONTR TRAC
63 1724946SM 2 COLLAR, PINION
64 ..... 1 *SHAFT, Reduction
65 1724948SM 2 WASHER, 12 x 32 x 3.2 66 1724949SM 1 GEAR, Reduction 67 1724950SM 1 PINION, Final 68 1724304SM 1 SHAFT, AXLE, Right 69 1724303SM 1 SHAFT, AXLE, Left 70 1718112SM 2 WASHER, Thrust
71 1718113SM 2 RING 17 72 1718111SM 2 SEAL 19x 32x 8 73 1718110SM 2 BUSHING 19x21 75 1724305SM 1 SHOE, Brake
76 1724306SM 1 ARM, Brake
77 ..... 1 SHAFT, Brake
78 1724308SM 1 SPRING, RETURN B 79 1724309SM 1 BRAKE, Actuator
80 1724310SM 1 PIN 81 1708690SM 2 PACKING
82 1724311SM 2 PIN, Spring 83 1724312SM 2 COLLAR, Spline
85 1724314SM 1 FAN 86 1724315SM 1 LOCKWASHER
87 1724316SM 1 RING, Snap 90 1707839SM 1 PIN 3.0A x 20
91 1724318SM 1 OIL SEAL 95 1707839SM 1 PIN, Roll
97 1724956SM 2 WASHER, THRUST DIFF
98 ..... 2 PIN, 3.0A x 18
99 ..... 1 *SPRING, Charge
100 1724953SM 1 CHARGE PUMP CASE ASSEMBLY 200 1727542SM 1 SEAL KIT, K57
CTX9000-107.250050
Footnotes
*Note: See your local authorized dealership for parts and wa *Note: See your local authorized dealership for parts and warranty or contact Tuff Torq at www.tufftorqservices.com (U.S. 1-
866-572-3441 Int'l 01-423-585-1977)
PTS - 15
Page 50
Hood, Grille & Dash Group CTX9000- 107.250050
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
3
4
6
13
10
PTS-16
Page 51
Hood, Grille & Dash Group
REF NO PART NO. QTY.
1 1721804ZYP 1 3 1722110ZYP 1 4 1960295SM 12 5 1960392SM 1 6 1687054SM 1 7 1933896SM 1 8 1723123SM 1 9 1930641SM 12
10 1721803ZYP 1
11 1721808ASM 1
12 7102326YP 1
13 1721802BRYP 1
14 1721810SM 1
15 1677371SM 4
16 1723451SM 4
17 1721809ASM 1
CTX9000-107.250050
DESCRIPTION
PANEL, RH Side HOOD, with Louvers CAPSCREW, Hex Head Flange Lock,I/4-20 x 5/8 SCREW, Phillips Head, #10-24 x 1/2 DASHBOARD, RMO, Black NUT, Hex Nylock,#10-24 ROD, Dash Support NUT, Hex Flange Lock, 1/4-20 PANEL, LH Side HINGE, LH DUCT, Air Inlet
GRILLE HEADLIGHT ASSEMBLY (Incl. Ref. Nos. 15 & 16)
BULB, Headlight (Included with Ref. No. 14) SOCKET, Headlight (Included with Ref. No. 14) HINGE, RH
Footnotes
PTS - 17
Page 52
Seat & Seat Deck Group - EVAP Compliant CTX9000 - 107.250050
NOTE: UnJess noted otherwise, use the standard hardware torque specification chart.
i_
0010
0280
0000
0070
0t90
0060
0020
0t20
0050
0340
01_
0000
027'0
0320
0100
0240
PTS - 18
Page 53
Seat & Seat Deck Group - EVAP Compliant CTX9000 =107.250050
REF NO PART NO. QTY.
0010 1752062YP 1 0020 1727265SM 1 0030 1722105ZYP 1 0040 1722106ZYP 1 0050 1722108SM 1 0060 1738233AYP 1 0070 1727268SM 1 0080 1722309SM 2 0090 1919381SM 4 0100 1930591SM 8 0110 1731300SM 4 0120 1704728SM 2 0130 1709256SM 4 0140 1960282SM 2 0150 1726902SM 1 0160 1960686SM 4 0170 1931334SM 2 0180 1729711SM 1 0190 1930595SM 4 0200 1704724SM 2
0210 2860664SM 8 0220 1654930SM 1
0230 5103005YP 1 0240 1751622YP 1
0240-30 799624 1 0240-40 7104638YP 1
0250 1729576SM 2 0260 1931277SM 4 0270 1930601SM 4 0280 2172434SM 1 0290 1919438SM 2 0300 1739571AYP 1 0310 1751599YP 1 0320 7700552x5YP 1 0330 1752099AYP 1 0340 1960589SM 1 0350 1960591SM 1 0360 1701011SM 1
DESCRiPTiON
SEAT, 15" Back SUPPORT, Seat
TUNNEL
DECK, Seat POD, RH with 2 Slots SUPPORT, Seat Pivot LATCH, Seat PLUG, Plastic
WASHER, 5/16 x 1
CAPSCREW, Hex Flange Whiz Lock, 5/16-18 x 3/4 SPACER, 5/16 x 1-1/4 SPRING, Compression, 2" Long
WASHER, Spring, 5/16 x 1-1/4
BOLT, Carriage, 5/16-18 x 3/4, G5
TUBE & ELBOW ASSEMBLY
NUT, Hex Flange, 5/16-18, ESNA BOLT, Carriage, 5/16-18 x 7/8, G5 POD, with Cup Holder, LH CAPSCREW, Hex Flange Whiz Lock, 5/16-18 x 1-1/4 COVER, Spring, 1-1/2 Long
CAPSCREW, Hex Washer Head, 1/4-20 x 5/8 BUSHING, 3/8 x 9/16 x 5/8, Rubber
CAP, Gas
TANK, Fuel
GROMMET REMOTE VENT ASSEMBLY BOLT, Shoulder, 5/16-18 x 1-1/8
NUT, Hex Flange Whiz Lock, 5/16-18 CAPSCREW, Hex Flange Washer Head, Taptite, 5/16-18 x 5/8
CLIP, Wire NUT, Hex Lock, ESNA Light, 5/16-18
SPACER PLATE CANISTER, Carbon, 300cc HOSE, Vapor
BRACKET, Canister Mounting SCREW, Phillips, #10-24 x 3/4
NUT, Hex KEPS, #10-24
TIE, Self Locking, 15 Long
Footnotes
PTS - 19
Page 54
Frame & Front Axle Group CTXgO00=107.250050
NOTE: UnJess noted otherwise, use the standard hardware torque specification chart.
7
Torqeeto
150fl,Lhs_
(202Nnl)
3 2
36
i
i
f
f
Torqueto
22-40 fl, Ibs.
1i0
15
39
38
37
33
33
PTS - 20
\
Page 55
Frame & Front Axle Group
REF NO PART NO. QTY.
1 1930645SM 7 2 1960035SM 2 3 2860646SM 1 4 1722212ASM 1 5 1733765ASM 1 6 1923683SM 4 7 1723528ASM 1 8 1664847SM 4 9 1733765ASM 1
10 2860645SM 1
11 1704314SM 2
12 1933260SM 4
13 1722541SM 1
14 1922755SM 1
15 1960103SM 2
16 1919262SM 1
17 1702779SM 1
18 1708236SM 1
19 1931350SM 2 20 1611705SM 2
21 1722626ASM 1 22 1721682SM 6
23 1930650SM 2 24 2821133SM 3
25 1686985SM 1 26 2823485SM 1
27 1663151SM 1 28 1725112SM 1 29 2830671SM 1 30 1724264SM 1 31 1722200ASM 1 32 1931352SM 1 33 1927531SM 2 34 1721918ASM 1 35 1721752SM 1 36 1960086SM 4 37 1721805ASM 1 38 1930591SM 2 39 1724801ASM 1 40 1931277SM 2 41 1722199SM 1 42 1919394SM 1 43 2832577SM 1
CTX9000-107.250050
DESCRiPTiON
NUT, Hex Flange Lock, 3/8-16
WASHER
NUT, Hex Flange, 5/8-11 PLATE, Axle
TOWER & SUPPORT ASSEMBLY
CAPSCREW, Hex Head Taptite, 3/8-16 x 3/4 SUPPORT
CAPSCREW, Hex Head Taptite, 5/16-18 x 3/4 FRAME ASSEMBLY
CAPSCREW, 5/8-11 x 3-1/2 FITTING, Grease for Wear Plate, 1/4-20, with Ball CAPSCREW, Hex Head, Flange Lock, 3/8-16 x 3/4 LINK, Drag
WASHER WASHER
NUT, Hex Jam, 1/2-20
JOINT, Ball
SPACER CARRIAGE BOLT, 3/8-16 x 1
SPACER ROD, Tie BUSHING
NUT, Hex Flange Lock, 7/16-14 FITTING, Lube SPINDLE REPLACEMENT KIT, LH (Incl. Ref. Nos. 22, 26, 27, 28, 29 & 30)
CAPSCREW, 3/8-16 x 7/8, GR8
WASHER, Spring, 3/8
HUB & ARM ASSEMBLY KEY, Woodruff
SPINDLE, LH
AXLE ASSEMBLY, w/LH Spindle, Complete (Incl. Ref. Nos. 22, 24, 41,42 & 43)
CARRIAGE BOLT, 3/8-16 x 1-1/2 CAPSCREW, Hex Head, 7/16-14 x 2, GR8 HOOK, "J"
SPACER SCREW, Torx Head, 5/16-18 x 7/8
BUMPER, Black, Steel, Standard CAPSCREW, Hex Whiz Lock, 5/16-18 x 3/4 PLATE, Axle Wear
NUT, Hex Falnge Whiz Lock, 5/16-18 SPINDLE, RH
WASHER
RETAINING RING
Footnotes
PTS - 21
Page 56
Lift Group - Manual CTX9000 - 107.250050
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
18
f j
J
J
1
\
15
PTS - 22
i4
instaltinto left hand
sideot lower [lash,
13
Page 57
Lift Group - Manual
REF NO PART NO. QTY.
1 1722302SM 1 2 1722024ASM 1 3 1930645SM 1 4 1924940SM 1 5 1722460SM 2 6 2162085SM 1 7 5025472YP 1 8 1923341SM 2 9 1722284ASM 1
10 1920397SM 2
11 1923701SM 1
12 1960636SM 4
13 1722607SM 1
14 1722285SM 1
15 2156302SM 1
16 1727437ASM 1
17 1931333SM 4
18 1725638SM 1
CTX9000-107.250050
DESCRiPTiON
GRIP, Black Vinyl ROD, Lift Lever with Flats NUT, Hex Flange Lock, 3/8-16
WASHER
PIN, Quick SPRING, Compression NUT, Push, 3/8 CAPSCREW, Hex Head, 1/4-20 x 3/4
QUADRANT
NUT, Hex Lock ESNA, 1/4-20 CAPSCREW, Hex Head, 3/8-16 x 2 NUT, KEPS Lock, 5/16-18 SCREW, Torx Head, # 8-16 x 1/2 COVER, Dash SPRING, Extension, 4-1/8
LIFT SHAFT ASSEMBLY CARIAGE BOLT, 5/16-18 x 3/4
ROD, Lift
Footnotes
PTS-23
Page 58
Control Group - Cruise Control CTX9000 =107.250050
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
Lubricatebothsides
o! slot withgrease,
Instill roundededge
el washertowardlever
7
6
& bracketassembly.
24
17
12
11
t
I
1
/
12
13
\
PTS - 24
Page 59
Control Group - Cruise Control
REF NO
1 2 3 4 5 6 7 8 9
10
11
12
13
14
15
16
17
18
19 20 21 22 23 24 25
PART NO.
1723713SM 1960666SM 1722303SM 1920397SM 1722003SM 1960103SM 1931333SM 1926192SM 1709043SM 1931342SM 1960273SM 1722460SM 1722117SM 1733719SM 2159106SM 1960636SM 1960001SM 1717050SM 1722080SM 1919326SM
1919381SM 1919438SM
1677746SM 1918447SM
1705928SM
QTY.
1 1 1 1 1
2
1
2
1 1 1
2
1 1
1 2 2
1
1
1
1
1
1
1
1
CTX9000-107.250050
DESCRiPTiON
DECAL, Cruise & Lift SCREW, Torque Head Plus Socket Head, 1/4-20 x 7/8 KNOB, Cruise NUT, Hex Lock ESNA Light, 1/4-20 LEVER & BRACKET ASSEMBLY, Cruise
WASHER, 3/8, Black
CARRIAGE BOLT, 5/16-18 x 3/4
WASHER, 9/16 × 1-1/4 x 1/8
SPACER, w/Flange, 11/32 x 15/32 x 3/4 CARRIAGE BOLT, 5/16-18 x 2 3/4 CARRIAGE BOLT, 5/16-18 x 2-1/4 PIN, Quick ROD, Cruise ROD, Return SPRING, Cruise Return to Frame NUT, Hex KEPS, 5/16-18 CAPSCREW, Hex Washer Head Plastite, 10-14 x 5/8 SWITCH, Push, Neutral Start, Gray SPACER, 11/32 x 5/8 × 1-13/32
WASHER, 5/16, Black WASHER, 5/16, Black
NUT, Hex Lock ESNA Light, 5/16-18 SPRING, Compression PiN, Cotter DISC, Friction
Footnotes
PTS-25
Page 60
Wheels & Tires Group CTXgO00- 107.250050
NOTE: UnJess noted otherwise, use the standard hardware torque specification chart.
0300
/
0380
SeeFrame& i
FrontAxleGroup
PTS - 26
0370
Page 61
Wheels & Tires Group
REF NO PART NO. QTY.
0140 1726491SM 2
0140-10 1727136SM 0140-20 1726492SM 0140-30 2172353SM 0140-40 2173477SM 0280 1732202SM
0280-20 1717056SM 0280-30 2172353SM 0280-40 1722837SM 0280-50 1723882SM 0280-60 1664090SM 0290 2860202SM 0300 5048409SM 0310 1722717SM 0320 2827794SM 0340 1722676SM 0350 1919394SM 0360 1722726SM 0370 2832577SM 0380 1737049AYP
2
2
2 2
4 2 2 2 4 4 2 2 2
CTX9000-107.250050
DESCRiPTiON
WHEEL & TIRE ASSEMBLY (Incl. Ref. Nos. 0140-10, 0140-20, 0140-30, 0140-40 &
0280-30)
1
TIRE, 22 x 10, 10 Super Turf (Included with Ref. No. 0140)
1
WHEEL, 7 x 9.97, W/3/40D Shaft (Included with Ref. No. 0140) VALVE STEM & CAP ASSEMBLY (Included with Ref. No. 0140)
1
TUBE, Tire, 20 x 8, Rear (Included with Ref. No. 0140) WHEEL & TIRE ASSEMBLY, Front (Incl. Ref. Nos. 0280-20, 0280-30, 0280-40, 0280-
50, 0280-60)
BEARING, Ball (Included with Ref. No. 0280)
VALVE STEM & CAP ASSEMBLY (Included with Ref. No. 0280)
1
WHEEL, 4-1/2" x 6" (Included with Ref. No. 0280)
1
TIRE, 15 x 6, Super Turf (Included with Ref. No. 0280)
1
TUBE, Tire, Front, 4.10/3.50 (Included with Ref. No. 0280) WASHER, 3/4
KEY, Parallel, 3/16 x 3/16 x 2-1/2
WASHER, Special
RING, "E" External
CAP, Hub, Gray WASHER, 1, (As Required for All Front) WASHER, Flat 1 (Double D)
RING, Retaining, External #98 WASHER, Axle Seal
Footnotes
PTS-27
Page 62
Engine Group - 22HP Briggs &Stratton, Twin CTX9000 - 107.250050
NOTE: UnJess noted otherwise, use the standard hardware torque specification chart.
2g828
(Z5Nm)
37
I
11
/ /
1
42
g
14 12
18
Instal betweenFrame&
GroundcableonBH
rearenginecapsc{ew,
18
14
10
13
il
Torquete
1g-23 ft, its,
(26- 31 Nm)
28
Tieclutih wire
tokeepaway
frompulley,
PTS - 28
Page 63
Engine Group- 22HP Briggs & Stratton, Twin
REF NO PART NO. QTY.
1 40H777-5136-G5 1 2 1734166SM 1 3 1723165SM 1 4 1722388ASM 1 5 1924856SM 2 6 1737747YP 1 7 791850 2 8 1734985SM 1 9 1701011SM 1
10 1722392ASM 2
11 1721706SM 1
12 1722390ASM 1
13 1960295SM 6
14 2834683SM 2
15 1722389ASM 1
16 1927428SM 8
17 1722414ASM 1
18 1960368SM 6
19 1935255SM 2 20 2820427SM 1
21 2830598SM 3 23 1732576SM 1
24 1708264SM 1 25 1918199SM 1
26 1960649SM 1 27 1736105SM 1
28 2832747SM 2 29 1925003SM 2 30 1737421AYP 1 31 1924940SM 2 32 2827187SM 1 34 5025299x4SM 2 35 5025126SM 2
37 690970 2 38 1917356SM 4
39 2860660SM 4
DESCRiPTiON
ENGINE, 22 HP Briggs & Stratton (Engine Model: 40H777-5136-G5) EDGING, Airduct HOSE, Oil Drain
HEAT SHIELD CAPSCREW, Hex Head, Taptite, 5/16-18 x 1/2
THROTTLE CONTROL
CLAMP, Hose, Wire HOSE, Fuel
TIE, Self Locking, 7-5/16 Long
SHIELD, Side, Heat MUFFLER ASSEMBLY
DUCT, Muffler Extension CAPSCREW, Hex, Whiz Lock, 1/4-20 x 5/8 CLIP, Wire DUCT, Muffler Top CAPSCREW, Hex Head Taptite, 1/4-20 x 3/8 SHIELD, Muffler Bottom NUT, Speed, 1/4-20 NUT, Speed, 3/8-18
WASHER, Locking, External Teeth, 3/8
CAPSCREW, Hex Head, Taptite, 3/8-16 x 1-1/2 PULLEY, Engine
WASHER, Hex, 7/16 x 1-1/2 WASHER, Locking, 7/16
CAPSCREW, Hex Head 7/16-20 x 3-1/2 CLUTCH
TIE, Self Locking, 3-5/8 Long
CAPSCREW, Hex Head Taptite, 1/4-20 x 1/2 RETAINER, Clutch
WASHER, Flat, 3/8
CAPSCREW, Hex Head 3/8-16 x 1 CAPSCREW, Allen Head 1/4-20
NUT, 1/4-20 Hex Serrated Flange GASKET
LOCKWASHER, 5/16 CAPSCREW, Socket Head, 5/16-18 x 7/8, G8
CTX9000-107.250050
Footnotes
Note* See your local Briggs & Stratton distributor for parts
PTS-29
Page 64
46" Mower Deck- Housing, Arbors & Blades CTXgO00- 107.250050
NOTE: UnJess noted otherwise, use the standard hardware torque specification chart.
0250
0270
0290
0220
0310
0250
0180
0150
0170
0130=30
0250
0090
0320........
PTS - 30
Page 65
46"
Mower Deck- Housing, Arbors & Blades CTXgO00- 107.250050
REF NO
0010 0020 0030 0070 0080 0090 0100 0110 0120 0130 0130-10 0130-20 0130 -30 0130 -40 0130 -50 0130-60 0130-70 0160 0170 0180 0190 0200 0210 0220 0230 0240 0250 0260 0270 0280 0290 0300
0310 0320
0330
PART NO. QTY.
1920676SM 5 1656916SM 4 1737252AYP 3 1930600SM 2 1960373SM 10 1753349ZYP 1 1735716YP 1 1664847SM 7 1735750YP 1 5405811YP 3 1737352YP 1 1735399YP 2 1735326YP 1 1735323YP 2 1735328YP 2 1960766YP 2 1704314SM 3 1735686YP 4 1739567YP 1 1926110SM 1
1960769YP 4 1735579YP 2
1736519AYP 1 1735752YP 1
1931277SM 4 1736518AYP 1
7012542YP 2 1736366YP 1 1735447YP 1 1736364YP 1 1737359AYP 1 1736365AYP 1 1931334SM 2 1737279AYP 1 1736898YP 1
DESCRiPTiON
CAPSCREW, Hex Head, 7/16-14 x 1, G5
WASHER, Spring, 1-3/40D
BLADE, Mower, 18-1/2 Long CAPSCREW, Hex Washer Head, Taptite, 5/16-18 x 1-1/2 CAPSCREW, Hex Washer Head, Taptite, 5/16-18 x 1 HOUSING ASSEMBLY, 46"
ADAPTER, Washout
CAPSCREW, Hex Washer Head, Taptite, 5/16-18 x 3/4 COVER, Belt, LH.
SPINDLE ASSEMBLY HOUSING, Spindle
BEARING, Ball, 20mm SHAFT, Spindle SHIELD, Arbor, 2-1/16 OD SPACER, Bearing RING, Self Locking FITTING, Lubrication PULLEY, 4-5/80D SPACER, Upper drive
CAPSCREW, Hex Head, 7/16-14 x 2-3/4, G5
Washer, Belleville
SPACER, Lower Drive BRACKET, Belt, Cover, Rear
COVER, Belt, R.H. NUT, Whix Lock, 5/16-18
BRACKET, Belt, Cover, Front PUSHNUT, 5/16 ROD, Deflector
DEFLECTOR, Discharge SPRING, Torsion
PLATE, Deflector, Close Off HINGE, Deflector
BOLT, Carriage, 5/16-18 x 7/8, G5 BAFFLE, Pinchoff
WASHOUT PORT, Connector
Footnotes
PTS - 31
Page 66
46" Mower Deck- Clutch & Support Group CTXO00- 107.250050
NOTE: UnJess noted otherwise, use the standard hardware torque specification chart.
0320
0370
UpperDrive Belt
0340
0220
0120
0330
0320
0130
0080
000o
0094
Iog5
1191
0093 -.
0092
0411
0488
1101
0120 -_
/
0110
_: i] ............... "
ii
iEF.
ONLY
/
/
0380
PTS - 32
Page 67
46" Mower Deck -
REF NO PART NO.
0080 1713578SM 0090 1715759SM 0091 1960519SM 0092 1960687SM 0093 1732443SM 0094 2156302SM 0095 1738040AYP 0100 7091945YP 0110 1921971SM 0120 1924356SM 0130 1714255SM 0200 7091810SM 0210 1735321AYP 0220 1736540YP 0240 7091528SM 0320 7091619SM 0330 1739585AYP 0340 1930645SM 0350 1715772SM 0370 1752103YP
0380 1666801SM 0390 1739594YP
0400 5025013X8SM 0410 5044960SM
Clutch & Support Group CTX9000 =107.250050
QTY.
1 1 1
3
2
1 1
2
1
2
1
2
1
2 2 2
1 1
2
1 1 1 1 1
DESCRiPTiON
ROD, 1/2 Dia. x 7-5/8 ROD, 3/8 Dia. x 8 PUSHNUT, 1/2 NUT, Hex Flange, 3/8-16 SPACER, 3/40D x 3/4 Long SPRING, Extension, 4-1/8 HITCH, Mower BOLT, Carriage, 3/8C X 1-1/2 GR5 YZ CAPSCREW, Hex Head, 3/8-16 x 1-3/4, G5
WASHER, 3/8, 1/20D
SPACER, 1-1/20D BOLT, Carriage, 3/8C X 1-3/4, G5
ARM, Idler, Lower
PULLEY, Idler, 46 & 52" Mowers
WASHER, Flat, 3/8 X .875
NUT, Whiz, 3/8
ARM, Idler, Upper
NUT, Hex Flange, Two Way Locking, 3/8-16 SPRING, Extension, 5-1/4
V-BELT, HB, 64.98 V-BELT, HA, 88.1
SPACER, 1-3/40D BOLT, 3/8-16 x 1, G5
SPACER, 3/8 x 1 x 1/4
Footnotes
PTS - 33
Page 68
46" Mower Deck- Height Adjust Group CTX9000 =107.250050
NOTE: UnJess noted otherwise, use the standard hardware torque specification chart.
0270
0_0
0090 0!i0 0080
0070
0010
0020
0090
0050
0510
_ 01i0
033
0380 03;10
0050
0060
0140
0130
]490
0420
0410
0050
0050
0060
0080
0100
0110
0060 0050
0050
0090
0i10
0070
0080
PTS - 34
Page 69
46"
Mower Deck- Height Adjust Group CTX9000 - 107.250050
REF NO
0010 0020 0030 0040 0050 0060 0070 0080 0090 0100 0110 0120 0130 0140 0150 0160 0170 0180 0190 0200 0210 0220 0230 0250 0260 0270 0280 0290 0300 0310 0320 0330
0340 0360
0380 0390
0410 0420
0430 0440 0450 0460 0470 0480 0490
PART NO. QTY.
7091553YP 1 5025156SM 1 1706644SM 1 2860681SM 2 1931277SM 11 1960687SM 4 1736074AYP 2 1714760SM 4 2108765SM 4 1960170SM 4 1931334SM 8 1736075AYP 2 1753343AYP 1 1960686SM 3 1751826AYP 1 7028728SM 3 1708088ASM 1 7091928SM 2 1665374SM 4 1664847SM 8
1960268SM 1 7091493YP 2
1731382SM 2 1731383ASM 2
1919381SM 1 1708266ASM 1
1960103SM 2 1960074SM 2 1751880AYP 1 7090001YP 5 1751846AYP 1 015X79MA 5 1729576SM 1 1727381SM 1 1739691AYP 1 7091619SM 1 1960221SM 1 1738294YP 1 1668344SM 1 1734806AYP 1 1931333SM 1 7091810SM 1 1751801AYP 1 7014334YP 1 1921319SM 1
DESCRIPTION
CAPSCREW, 3/8 x 1-3/4 G5
WASHER, 3/8
SPACER, 3/8 x 3/4 x 15/16 NUT, Hex Flange Toplock, 3/8-16 NUT, Hex Flange Whiz Lock, 5/16-18 NUT, Hex Flange, 3/8-16, ESNA BRACKET, Gauge Wheel, R.H.
WHEEL, 2" Wide, 3-7/8 Dia.
BOLT, Wheel, 3/8-16 x 2-25/32 x 3/4 TH
WASHER, 1/2 x 10D
BOLT, Carriage, 5/16-18 x 7/8, G5 BRACKET, Gauge Wheel, L.H. SHAFT, Rocker 46" Frame Hung NUT, Hex Flange, 5/16-18, ESNA BRACKET, Frame Mount
ADJUSTER, Chain
CHAIN, 4 Links, 1/4 Dia. x 6-5/64 Long BOLT, Carriage, 5/16 x 1-1/4, G5 STRAP, Rocker Shaft SCREW, Hex Washer Head, Taptite, 5/16-18 x 3/4 BOLT, Carriage, 3/8-16 x 1-1/4, G5 NUT, Hex Jam, 5/16
TRUNNION, 1-11/32 LG
CHAIN, 2 Link, 2-13/16 LG
WASHER, 5/16 x 10D
CHAIN, 6 Link, 8-13/32 LG
WASHER, 3/8 x 3/40D
CLIP, Hair Pin 1-5/8 BRACKET, HOC
BOLT, Carriage, 5/16 x 3/4, G5 BRACKET, HOC
NUT, Hex Flange, SER, 5/16-18 BOLT, Shoulder, 5/16-18 x 1 5/32
NUT, Hex Adjusting, .990 Dia. 17/32 TH
ARM, Pitch Adjustment, Front
NUT, Hex Flange Locking, 3/8 CLIP, Hairpin, 1-5/16 LG
MOTOR, Linear Actuator, Deck Lift PIN, Shear, 1-3/4 LG SUPPORT, Rocker Shaft, 52"
BOLT, Carriage, 5/16-18 x 3/4, G5 BOLT, Carriage, 3/8 xl-3/4 G5
ARM, Mount, EHOC, 3/4
SPACER, 5/80D x 13/16 L
WASHER, 1/4 x 5/80D
Footnotes
PTS - 35
Page 70
46" Mower Deck- Height Adjust Group CTX9000 =107.250050
NOTE: UnJess noted otherwise, use the standard hardware torque specification chart.
0270
0_0
0090 0!i0 0080
0070
0010
0020
0090
0050
0510
_ 01i0
033
0380 03;10
0050
0060
0140
0130
]490
0420
0410
0050
0050
0060
0080
0100
0110
0060 0050
0050
0090
0i10
0070
0080
PTS - 36
Page 71
46" Mower Deck - Height Adjust Group
REF NO PART NO. QTY. DESCRiPTiON
0500 1960757SM 1 NUT, Hex, LH Thread, 1/4-20 0510 1739554AYP 1 ARM, Pitch Adjustment 0520 1727103ASM 1 HANGER, L.H. 0530 1727102ASM 1 HANGER, R.H.
CTX9000=107.250050
Footnotes
PTS-37
Page 72
40H777-5136-G5
48 SHORT BLOCK
lO_
85O
1058 OPERATOR'S MANUAL
250
I 1329 REPLACEMENT ENGINE I
21
s62
1330 REPAIR MANUAL
404 _&h
552A
742 _,_
742 _ 552 i_>_
691 (,'_
1017
1027
1013
20
220_!_
£1._P
75o_._.
22
MSC000496-2
Assembfies include aft parts shown in frames.
38
01/04/2012
Page 73
40H777-5136-G5
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
797673
391086s
4 796307 8 792185
9 690937
10 691108
11 792184
12 697227 15 690946
20 795387
22 694966
45 690977 46 797242
48 797093
212 695238
Cylinder Assembly Kit-Bushing/Seal
(Magneto Side)
Seal-Oil
(Magneto Side) Sump-Engine Breather Assembly
Gasket-Breather Screw
(Breather Assembly) Tube-Breather
Gasket-Crankcase Plug-Oil Drain
Seal-Oil
(PTO Side) Screw
(Crankcase Cover/Sump) Tappet-Valve
Camshaft Short Block Link-Throttle
219 799771 220 799772
221 841026 227 798856
250 690957 252 794389
278 792651
404 690442
415 794903 505 691029
552 796638
552A 690553
562 690311
Gear-Governor Washer
(Governor Gear) Cup-Governor Lever- Governor Control
Retainer-Breather Collector-Oil Washer
(Governor Control Lever) Washer
(Governor Crank) Plug
Nut
(Governor Control Lever) Bushing-
Govenor Crank Bushing-
Govenor Crank Bolt
(Governor Control Lever)
61512795118
698290 Retainer-
Governor Shaft
691045 Crank-Governor
616 691
790574 Seal-
Governor Shaft
718
690959 Pin-Locating
742
690328 Retainer-E Ring
750
796208 Screw
(Oil Pump Cover)
850
100106 Sealant-Liquid
943
796222 Seal-O Ring
(Oil Pump Cover)
965
796221 Cover-Oil Pump 1013 1017 1024
1027 1058
1329
690954 Nipple-Oil Filter
796214 Screen-Oil Pump
796220 Pump-Oil
795890 Filter-Oil
278776TRI Operator's Manual
44Q777-3047-G5
(Replacement Engine)
1330
273521 Repair Manual
MSC000496-3
Assembfies include all parts shown in frames.
39
01/04/2012
Page 74
40H777-5136-G5
842
332@
146
741
24[_
_H
212 /i"
51A
524 _:::_
163
929
_P
MSC000496- 4
186
Assembfies include all parts shown in frames.
4O
01/04/2012
Page 75
40H777-5136-G5
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
24 222698s
25 793647
26 791789
27 690975 28 696581
29 796209
Crankshaft Key-Flywheel
(Aluminum)
Piston Assembly
(Standard)
....... Note .....
793648 Piston Assembly
(.020" Oversize)
Ring Set
(Standard)
....... Note .....
791792 Ring Set
(.020" Oversize)
Lock-Piston Pin Pin-Piston
Rod-Connecting
32 69097616 796237
50 695241 Manifold-Intake
51A 690950 Gasket-Intake
54 699816 Screw
75 691056 Washer
146 690979 Key-Timing 163 691001 Gasket-Air Cleaner 186 795985 Connector-Hose
212 695238 Link-Throttle 287 697820 Screw
332 691059 Nut
Screw
(Connecting Rod)
(Intake Manifold)
(Flywheel)
(Intake Manifold)
(Dipstick Tube)
(Flywheel)
415 794903 523 691036
524 691032 525 691037 617 697891
741 690980 842 691031
847 499602
929 695239
Plug Dipstick Seal-Dipstick Tube
Tube-Dipstick Seal-O Ring
(Intake Manifold) (Red)
Gear-Timing SeaI-O Ring
(Dipstick)
Dipstick/Tube Assembly
Screw
(Choke
Control Bracket)
MSC000496-5
Assembfies include all parts shown in frames.
41
01/04/2012
Page 76
40H777-5136-G5
85O
635
918
2
1022
36
868
13
51B
,i,J_
35 _'{(__'
1100 _
883
1022
45
MSC000496- 6
1026 \_\. _.
-_ \.%
1026A "_
1023,_
85O
1022
914
Assembfies include aft parts shown in frames.
42
337
01/04/2012
Page 77
40H777-5136-G5
REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION DESCRIPTION
5 796231
5A 796232
7 693997
13 793988
33 697576 34 792200 35 694865
36 694865
42 499586
Head-Cylinder
(Cylinder 1)
Head-Cylinder
(Cylinder 2)
Gasket-Cylinder Head Screw
(Cylinder Head)
Valve-Exhaust Valve-Intake
Spring -Valve
(Intake)
Spring -Valve
(Exhaust)
Keeper-Valve
45 690977
51B 690949
192 690083 337 792015
617 697891
635 692076 798 697890
850 100106 868 690968
883 690970 914 691127
Tappet-Valve Gasket-Intake
Adjuster- Rocker Arm Plug-Spark
SeaI-O Ring
(Intake Manifold)
Boot-Spark Plug Screw
(Rocker Arm)
Sealant-Liquid Seal-Valve
Gasket-Exhaust Screw
(Rocker Cover)
RER
NO.
918
1022 1023
1023A
1026
1026A
1029
1100
PART
NO.
797408
690971
793146
499600
690981
690982
690972
791959
Hose-Vacuum
(Rocker Cover 1)
Gasket-Rocker Cover Cover-Rocker
(Cylinder 1)
Cover-Rocker
(Cylinder 2)
Rod-Push
(Steel)
Rod-Push
(Aluminum)
Arm-Rocker Pivot-Rocker Arm
MSC000496- 7
Assembfies include all parts shown in frames.
43
01/04/2012
Page 78
40H777-5136-G5
108_
1169
654
672
so
231
i
@
633 217
1124A
1126g
318 _'_ 318A%#
137
1124 _;
276 dD
51A
163
_J
240
J
J
MSC000496- 8
1436
918
387
Assembfies include all parts shown in frames.
44
01/04/2012
Page 79
40H777-5136-G5
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
51A 690950 Gasket-intake 51B 690949 Gasket-Intake
53 690951 Stud
(Carburetor)
95 690718 Screw
(Throttle Valve)
98 699721 Kit-idle Speed
104 691918 Pin-Float Hinge 105 797410 Valve-Float Needle
108 699723 Valve-Choke
117 842585 Jet-Main
(Standard) (Left and Right Jets)
118 791502 Jet-Main
(High Altitude) (Left and Right Jets)
125 796997 Carburetor 130 690993 Valve-Throttle
131 499805 Kit-Throttle Shaft 133 699724 Float-Carburetor 135 699729 Tube-Fuel Transfer 137 690994 Gasket-Float Bowl
141 796228 Kit-Choke Shaft 142 796871 Nozzle-Carburetor 150 690995 Gasket-Nozzle 163 691001 Gasket-Air Cleaner 187 791766 Line-Fuel
(Cut to
Required Length)
217 799771 Spring-Choke Return 231 690718 Screw
(Choke Valve)
240 695666 Filter-Fuel 276 695410 Washer-Sealing
318 792629 Screw
(Mounting Bracket)
#10-32x.73)
318A 691127 Screw
(Mounting Bracket) (1/4-20x.81)
385 797409 Screw
(Fuel Pump)
387 808656 Pump-Fuel 418 795912 Plate-Carburetor
493 797176 Bracket-Mounting 601 691038 Clamp-Hose
(Black)
633 699813 Seal-
Choke/Throttle Shaft
(Choke Shaft)
654 690958 Nut
(Carburetor)
672 690234 Gasket-
Carburetor Plate
703 691010 Clip
789A 796914 Harness-Wiring
918 797408 Hose-Vacuum
(Rocker Cover 1) 947 798779 Solenoid-Fuel 975 798778 Bowl-Float
987 691000 Seal-Throttle Shaft
1124 841653 SeaI-O Ring
(Fuel Transfer Tube)
1124A 690988 SeaI-O Ring
(Fuel Transfer Tube)
1126 690991 Screw
(Fuel Transfer Tube)
1127 695407 Screw
(Float Bowl)
1128 690990 Screw
(Carburetor Nozzle)
1169 690990 Screw
(Carburetor
Cover Plate)
1436 796918 Motor-
Stepper/Bracket
1437 695239 Screw
(Stepper/Bracket
Motor)
1438 796350s Module-
Electronic Choke
(Includes Labels
and Data Tables)
MSC000496-9
Assemblies include aft parts shown in frames.
45
01/04/2012
Page 80
40H777-5136-G5
1036 EMiSSiONS LABEL
306
306A
74_
1040
304
467
305A
307 _
307A
964 ,_
u
918A f "_>
186B
163
MSC000496-10
967 865
964_1
Assembfies include all parts shown in frames.
46
447
573
197
01/04/2012
Page 81
40H777-5136-G5
RER
NO. DESCRIPTION DESCRIPTION DESCRIPTION
163 691001 Gasket-Air Cleaner
186A 799158 Connector-Hose
186B 845141 Connector-Hose
197 697820 Screw
304 799955 Housing-Blower 305 691005 Screw
305A 790690 Screw
PART
NO.
73 494439 Screen-Rotating 74 698425 Screw
(Rotating Screen)
(EVAP System)
(EVAP System)
(Back Plate)
(Blower Housing) (1/4-20x.66)
(Blower Housing to
intake Elbow)
REF. PART
NO. NO.
306 798855
Shield-Cylinder
(Cylinder 2)
306A 796852
Shield-Cylinder
(Cylinder 1)
307 691003
Screw
(Cylinder Shield) (#10-24x.43)
307A 691108
Screw
(Cylinder Shield) (1/4-20x.66)
431 798860 Elbow-Intake 445 792105 Filter-
Air Cleaner Cartridge
447 691108 Screw
(Air Guide Cover)
467 790697 Knob-Air Cleaner
RER
NO.
668A
918A
1036
1040
573 668
865
964 967
968
PART
NO.
790444
691500
691215
792286
799160
799159 792303
795120
791237
Plate-Back Spacer
(Rotating Screen)
Spacer
(Rotating Screen)
Cover-Air Guide
(Valley)
Hose-Vacuum
(EVAP System)
Cap-Connector Fitter-Pre Cleaner
Cover-Air Cleaner Label-Emissions
(Available from a
Briggs & Stratton Authorized Dealer)
Plate-Trim
MSC000496-11
Assembfies include all parts shown in frames.
47
01/04/2012
Page 82
40H777-5136-G5
1005
23
1070
332 _,
75 (o_
367
216
222
188 _
265
209_ I_
267
334 II
635
789
1439
729 ....................
526
1119 '!_
501
....jJ-J .....
309
697
MSC000496-12
Assembfies include aft parts shown in frames.
48
01/04/2012
Page 83
40H777-5136-G5
REE PART
NO. NO.
23 799090 75 691056
188 691108
209 798921
211 691019
216 796879 222 798916
265 691024 267 792629
309 590476
DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
Flywheel Washer
(Flywheel)
Screw
(Control Bracket)
Spring-Governor
(Orange)
Spring-Governed Idle
(No Color) Link-Choke Bracket-Control
Clamp-Casing Screw
(Casing Clamp) Motor-Starter
REF. PART REF. PART
332 691059
333 799651 Armature-Magneto 334 691061 Screw
367 697820 Screw
474 696458 Alternator 501 797375 Regulator
526 691108 Screw
635 692076 Boot-Spark Plug 640 796913 Wire Assembly-
697 791680 Screw
Nut (Flywheel)
(Magneto Armature)
(Wire Clip)
(Regulator)
Thermistor
(Drive Cap)
729 797454 789 796860 851 493880s
1005 791236 1054 280275 1059 698516
1070 791680
1119 691183
1439 794904
Clip-Wire Harness-Wiring Terminal-Spark Plug Fan- Flywheel
Tie-Cable Kit-Screw/Washer
(Alternator)
Screw
(Flywheel Fan)
Screw
(Alternator)
Screw
(Thermistor
Wire Assembly)
MSC000496-13
Assembfies include all parts shown in frames.
49
01/04/2012
Page 84
40H777-5136-G5
121 CARBURETOR OVERHAUL KIT
104 _
105 [_]
137
150
163
276 C-'9
276A _
276B _
358 ENGINE GASKET SET
12
217
633 ®
633A Q
51B
163
524 d>) 691 (_
842 _',_
987
1123 #-_)
1124 ,_ _,
1124A _*_
1353 F_j)
868
943 <_
20
1095 VALVE GASKET SET
51B
163
943A
1022 _i;_-___\-.?,
868 _,_'
883
1022
MSC000496-14
Assembfies include all parts shown in frames.
5O
01/04/2012
Page 85
40H777-5136-G5
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
3 391086s
7 693997 9 690937
12 697227
20 795387
51 795123 51A 690950 51B 690949
104 694918 105 797410 137 690994 150 690995 163 691001
121 797890
Seal-Oil
(Magneto Side)
Gasket-Cylinder Head Gasket-Breather
Gasket-Crankcase Seal-Oil
(PTO Side)
Gasket-Intake Gasket-Intake Gasket-Intake
Pin-Float Hinge Valve-Float Needle
Gasket-Float Bowl Gasket- Nozzle
Gasket-Air Cleaner Kit- Carburetor Overhaul
217 799771 276 695410
276A 690997 276B 794271
358 694012 524 691032 633 699813
633A 690998
672 690234
691 790574 842 691031
Spring-Choke Return Washer-Sealing Washer-Sealing Washer-Sealing
Gasket Set-Engine Seal-Dipstick Tube
Seal- Choke/Throttle Shaft
(Choke Shaft)
Seal- Choke/Throttle Shaft
(Throttle Shaft)
Gasket- Carburetor Plate
Seal-Governor Shaft Seal-O Ring
(Dipstick)
868 690968 883 690970
943 796222
943A 690589
987 691000
1022 690971 1095 694013
1123 690987
1124 841653
1124A 690988
1353 699725
Seal-Valve Gasket- Exhaust
SeaI-O Ring
(Oil Pump Cover)
SeaI-O Ring Seal-Throttle Shaft
Gasket-Rocker Cover Gasket Set-Valve
SeaI-O Ring
(Solenoid Retainer)
SeaI-O Ring
(Fuel Transfer Tube)
SeaI-O Ring
(Fuel Transfer Tube)
Seat-O Ring
(Fuel Transfer
Extension Tube)
MSC000496-15
Assembfies include all parts shown in frames.
51
01/04/2012
Page 86
Torque Specification Chart
FORSTANDARDMETRICMACHINEHARDWARE(Tolerance±20%)
Torque Specification Chart
FORSTANDARDMACHINEHARDWARE(Tolerance+20%)
Properly Class
SizeOf Hardware
M3 M4
M5 M6
M7 M8
MIO M12
M14 M16
M18 M20
M22 M24 M27
M30 M33 M36
M39
The guides and ruler furnished below are designed to help you select the appropriate hardware.
in/Ibs
ft/Ibs Nm.
5.88
13.44
26.4
44,64
5.2
7.7
15
26
42 64
89 126 169
217 326
435
599 759 988
.56
1.28
2.5O
4.3
7.1
10.5 21
36
58 88
121
17! 23O 295
435
590 8OO
1030
1340
jillIIIllllllIIIIIIII
0 10 20 30
©
Nu_M8
Thread
Diameter(mm)
Inside Threads
Diameter(in) per inch
Nut, 1/2-16
o I
,I,J,I, ,I,J,I,
®
Class8.8
in/Ibs
fl/Ibs Nm.
13.44 1,28
30,72 2,90 6O,96 5.75
7.3 9,9
12.1 !6.5
17.7 24
35 48
81 83
191 132
147 200
292 275
290 390 399 530
497 375
733 995
995 1350 1349 1830 1740 2360
2249 3050
""1""""1""""I""'"'1'"''"'I'"''"'1'"''"''"
40 50 60 70 80 90 100
_--'Jr_Body Length------_
Thread Distance between Body
Diameter(mm) threads(mm) Length(ram) Body Threads Body Diameter per rich Length(in)
_- , J F---------J
in/Ibs
fl/]bs Nm.
!9.2 1.80
43.44 4,!0
5.97 8,10
16.3 14
18.9 23 25 34
50 67
86.2 117
136 185
210 285
297 390 405 550
559 745 798 960
1932 1400 1461 1900
1992 2580 2441 33!0
3183 4290
coy
Screw, M8= 1.25 x 25
Screw, 112= 16 x 2
2 3 4
in/Ibs
fl/|bs
22.92
52.56
7.15
12.1
19.9 29
59
103 162
259 346
486 656
840
1239
1881
2278 2935
3798
iameter
Nm.
2.15
4.95
9.7
16.5 27
4O
140 220
340
470 66O 89O
1!40 1680
2280 3090 3980
5150
81
_ddeware _ 0 0
SAEGrade2 8AEGrade5 SAEGrade8
SizeOf in/Ibs in/Ibs in/Ibs
Hardware fl/Ibs Nm. fl/Ibs Nm. fl/Ibs Nm.
8-32
8-36
10-24 10-32
1/4-20
1/4-28 5/16-18 5/16-24
3/8-16 3/8-24
7/16-14
7/16-20
1/2-13
1/2-20 9/16-12
9/16-18 5/8-11 5/8-18
3/4-10 3/4-16
7/8-9 7/8-14
1-8
1-12
1. These torque excluding: Iocknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for Iocknuts: a. for prevailing torque Iocknuts - use 65% of grade5
b. for flange whizlock nuts and screws - use t 35% of
3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.
19 2.1
20 2.3 27 3.1
31 3.5 66 7.6
76 8.6
11 15.0 12 16.3
20 27.2
23 31.3 3O 40.8
35 47.6 50 68.0
55 74.8
65 88.4
75 102.0
99 122.4
lOG 136 16Q 217.6
180 244.8 140 190.4
155 210.8
229 299.2 249 326.4
values are to be used for all hardware
torques.
grade 5 torques.
30 3.4 31 3.5
43 4.9 49 5.5
8 10.9
10 13.6 17 23.1 19 25.8
36 40.8 35 47.6
50 68.0 55 74.8 75 102.0
90 122.4
110 149.6 120 163.2
150 204.0 180 244.8
260 353.6 398 408.0
400 544.0 440 598.4
580 788.8 640 870.4
NOTES
41 4.6 43 4.9
60 6.8 68 7.7
12 16.3 14 19.0
25 34.0
29 34.0
45 61.2
58 68.0 78 95.2
88 108.8
118 149.6 120 163.2
158 204.0
178 231.2 220 299.2 248 326.4
388 525.0 420 571.2
6OO 816.0
869 897.6
988 1,244.0
1,808 1,360.0
Common Hardware Types
HexHeadCapscrew
Washer
Standard Hardware Sizing
When a washer or nut is identified as1/2" (M8), this is the Nominal siz_ meaning the inside diameteris 1/2 inch
(8ram metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as1/2 =16 x 2" (M8 - 1.25 x 50 ), this means the Nominal size, or body diameter is 1/2 inch (8mm
metric thread diameter), the second number,16, represents the threads per inch, (1.25 thread diameter).The final number is the
body length of the bolt or screw, 2 inches (50ram).
PTS - 52
CarriageBolt
O HexNut
Wrench & Fastener Size Guide
o o 0 ©
1/4" Bolt or Nut 5/16" So# or Nut 3/8" Bolt orNut 7/16" Solt or N_
Wnench--7!16" Wrench--I/2" Wrench_/16" Wrench (Belt)_/8"
M6 Bell et Nut M8 Belt or Nut MtO Bolt or NUt M12 Belt Or NUt Wrench--lOrnm Wn_nch--13mm W_rtch--17ram Wrench--19mrn
Wrench (NUt)--11/16 _
Lockwasher
1/2" Bo_ Or Nut
Wrench_3/4"
M14 Bo[t or Nut Wrench--22 mm
Page 87
Manual Del Due_o
CRRFTSMRH°
CTX 9000 Tractor para c_sped
Modelo N°
107.250050 (22HP brutos Briggs & Stratton con cortacesped de 46 pulg.)
Para obtener respuestas a sus preguntas sobre este producto, Ilame al: Linea de ayuda
de Sears Craftsman 1-800-659-5917.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 EE. UU
Visite nuestro sitio Web de Craftsman: www.craftsman.com
Page 88
Page 89
Tapa delantera ............................................................................................................ I
Seguridad del operador ............................................................................................. 4
Caracteristicas y controles ..................................................................................... 10
Funcionarniento ........................................................................................................ 13
Pruebas del sisterna de interbloqueo de seguridad ............................................ 13
IVlantenirniento .......................................................................................................... 18
Soluci6n de problemas ............................................................................................ 29
Especificaciones ...................................................................................................... 31
Garantia ..................................................................................................................... 32
Acuerdos de proteccibn para reparaciones .......................................................... 33
Repuestos ........................................................................................................... PTS-1
Gracias por haber adquirido este cortacesped CRAFTSMAN de alta calidad. Le agradecemos la confianza que ha depositado en la marca CRAFTSMAN. Si usa y realiza el mantenimiento del equipo de conformidad con las instrucciones de este manual, su producto CRAFTSMAN le ofrecera muchos a_os de funcionamiento fiable.
Este manual contiene informacion de seguridad para advertirle sobre los peligros y riesgos asociados con el cortacesped y como evitarlos. Este producto y sus accesorios aprobados estan dise_ados solamente para cortar cesped o retirar nieve, y no tienen otra finalidad. Es importante que lea y comprenda estas instrucciones con detenimiento antes de proceder a arrancar o hacer funcionar este equipo. Conserve estas instrucciones originales
para consultarlas en el futuro.
Donde encontrarnos
No tendra que buscar mucho para encontrar el servicio y mantenimiento para su cortacesped CRAFTSMAN. Existen distribuidores de servicio tecnico autorizados en todo el mundo que ofrecen un servicio de calidad. Puede ponerse en contacto con el Servicio al Cliente Ilamando al (800) 659-5917, o Iocalizar un distribuidor en Internet en www.
craftsman.com.
Cortacesped
N0mero de modelo N0mero de serie
Motor
Corte del tipo de modelo
Fecha de codigo
Fecha de compra
3
Page 90
Manejarelequipoconseguridad
Felicidades por haber adquirido un equipo de jardin y campo de
alta calidad. Nuestros productos estan dise_ados y fabricados para cumplir o exceder todas las normas de seguridad del sector.
El equipo electronico solamente es seguro dependiendo de como Io
utilice el operador. Si se utiliza de manera incorrecta o si no se Ileva a cabo un mantenimiento correcto, ipuede ser peligroso! Recuerde
que usted es el responsable de su seguridad y de la de aquellos que le rodean.
Utilice el sentido comun, y piense con detenimiento Io que esta. haciendo. Si no esta seguro de si la tarea que va a Ilevar a cabo se
puede realizar con el equipo escogido de manera segura, pidale consejo a un profesionah o pongase en contacto con el distribuidor
local.
Leael Manual
El manual del usuario contiene informacion de seguridad importante que necesita conocer ANTES de manejar su unidad y MIENTRAS
la maneja. En el se incluyen tecnicas de seguridad sobre el funcionamiento,
una explicacion de las caracteristicas y mandos del producto e informacion sobre el mantenimiento para ayudarle a obtener el
maximo rendimiento a su equipo. AsegL]rese de leer toda la Informacion y las normas de seguridad
que aparecen en las siguientes paginas. Tambien debe leer completamente la seccion de Funcionamiento.
Ni5os
Pueden producirse accidentes graves con ni_os. No les permita estar cerca del area de operacion. Por Io general
los ni_os se sientes atraidos por la unidad y por la actividad de cortar el cesped. Nunca de por supuesto que los ni_os
se quedaran en el lugar donde los vio por L]ltimavez. Si hay riesgo de que los ni_os puedan entrar en lazona en la que
esta cortando el cesped, haga que otro adulto los vigile. iNO PASEE A LOS NINOS EN ESTA UNIDAD! Esto les anima a acercarse a la unidad en un futuro mientras esta
en funcionamiento, por Io que podrian resultar gravemente heridos. Se pueden acercar a la unidad para dar un paseo
cuando usted no Io espere, y los puede atropellar.
Marchaarras
No siegue en sentido contrario al normal
a menos que no sea absolutamente
necesario. Mire siempre hacia abajo y hacia
atras antes y durante la marcha atras, incluso
cuando se hayan desacoplado las
del cortacesped.
Page 91
Funcionamientoencuestas
Podria lesionarse gravemente o incluso matarse si utiliza esta unidad en cuestas demasiado pronunciadas. El uso de la unidad en una pendiente
que sea demasiado pronunciada o donde no posea la traccion adecuada puede hacer que pierda el control o que vuelque. Un buen consejo es no utilizar la maquina en ninguna pendiente sobre la
que no pueda ir marcha atras (en modo traccion a dos ruedas). No debe usar el tractor en terrenos con una inclinacion superior a los 3,5 pies (1,5
3.5 ft metros) sobre una Iongitud de 20 pies (6 metros). Siempre conduzca
(1,5 m) subiendo y bajando pendientes: no de un lado a otto.
20.0 ft (6,0 rn)
Tambien tenga en cuenta que la superficie sobre la que esta conduciendo puede afectar en gran medida a la estabilidad y al control.
La hierba humeda y el pavimento helado pueden afectar gravemente su capacidad de controlar la unidad.
Si no esta seguro sobre como manejar la unidad en una pendiente, no Io haga. No vale la pena arriesgarse.
Piezasmoviles
Este equipo tiene piezas moviles que le pueden causar da_os a usted o a otras personas. Sin embargo, si usted se mantiene en la posicion del operario, y sigue
las instrucciones proporcionadas en este manual, esta unidad es segura. La cubierta del cortacesped posee cuchillas en movimiento que pueden amputar
manos y pies. No permita que nadie este cerca del equipo mientras esta en funcionamiento.
Para ayudarle a usted, el operario, a que utilice este equipo con seguridad, esta unidad esta equipada con un sistema de seguridad que detecta la presencia del
usuario. NO intente alterar ni modificar el sistema. Pongase en contacto con su distribuidor inmediatamente si el sistema no pasa todas las pruebas del sistema
de interbloqueo de seguridad que aparecen en este manual.
0bjetos tirados
Esta unidad posee cuchillas en movimiento. Estas cuchillas pueden recoger
y arrojar desechos que podrian lesionar gravemente a personas que se encuentren en la zona. Asegurese de limpiar lazona que va a sesgar ANTES
de comenzar.
No ponga en funcionamiento esta unidad sin haber instalado el recogedor de
._........... hierba o la proteccion posterior (deflector).
"=_,- Asimismo, ino permita que nadie permanezca en la zona en la que esta
manejando la unidad! Si alguien entrase en la zona, apague inmediatamente la unidad y espere a que se vaya.
Combustibley mantenimiento
La gasolina es extremadamente inflamable. Sus vapores tambien son extremadamente inflamables y pueden alcanzar fuentes de ignicion lejanas. La
gasolina solamente se puede utilizar como combustible, no como disolvente o limpiador. Nunca debe guardarse en un lugar en el que sus vapores pueden alcanzar una fuente de ignicion como una luz piloto. Elcombustible debe permanecer en una lata de combustible sellada o en un recipiente de plastico
aprobado, o en el deposito de combustible del tractor con la tapa bien cerrada. El combustible derramado ha de limpiarse inmediatamente. Un mantenimiento adecuado es importantisimo para la seguridad y
rendimiento de su unidad. Asegurese de realizar los procedimientos de mantenimiento que aparecen en este manual, en especial las comprobaciones regulares del sistema de seguridad.
5
Page 92
Lea estas normas de seguridad y respetetas estrictamente. Et no respetar estas normas podria dar como resultado la perdida det control de la unidad, lesiones personates graves o la muerte del usuario o de terceros que se encuentren
cerca, o podria causar da_os en la propiedad o en el equipo. La cubJerta del cortac_sped puede Ilegar a arnputar
manos y pies y lanzar objetos. En el texto, el tria_ngulo ,_ significa que debe seguir precauciones o advertencias importantes.
FUNCIONAiVllENTO GENERAL
1. Debera_ leer, comprender y seguir todas las instrucciones que se contienen en el manual o en la propia unidad antes de
empezar a utilizarla.
2. No coloque las manes o pies cerca de componentes giratorios ni debajo de la ma_quina. Mantengase lejos en todo momento de
la apertura de descarga.
3. Unicamente adultos responsables que esten familiarizados
con las instrucciones debera_n hacer funcionar la unidad (la
normativa local puede imponer restricciones relativas a la edad del operador).
4. Despeje la zona de objetos como son piedras, juguetes, cables, etc. Esos objetos podrian ser cogidos y lanzados per la(s)
cuchilla(s).
5. Cerci6rese de que no hay personas en la zona de operaci6n
antes de empezar a utilizar la unidad. Detenga la unidad si alguna persona entra en la zona de operaci6n.
6. Nunca Ileve en la unidad a nadie como pasajero.
7. No siegue en sentido contrario al normal a menos que no sea
absolutamente necesario. Mire siempre detr#_s y debajo antes
de desplazarse hacia atra_sy durante esa operaci6n.
8. No realice la descarga en ningt_n caso apuntando hacia una persona en la operaci6n. No realice la descarga del material
contra una pared u otros elementos obstructivos. Los materiales
pueden rebotar hacia el usuario. Detenga la(s) cuchillas cuando
cruce sobre superficies con grava.
9. No haga funcionar la m#_quina sin que el recogedor de hierba, la protecci6n posterior (deflector) y los dem#_s dispositivos de
seguridad esten en su lugar.
10. Reduzca antes de girar.
11. Nunca deje una unidad en funcionamiento sin vigilancia. Siempre se deber#_ desacoplar el PTO, poner el freno de estacionamiento, apagar el motor y retirar las Ilaves antes de preceder a desmontar la unidad.
12. Desacople las cuchillas (PTO) cuando no vaya a utilizar la unidad. Apague el motor y espere hasta la completa detenci6n de todos los componentes antes de proceder a limpiar la m#_quina, retirar el recogedor de hierba o desbloquear la protecci6n posterior.
13. Utilice la ma_quina s61o con la luz del dia o con buena iluminaci6n artificial.
14. No utilice la unidad mientras este bajo los efectos del alcohol o de drogas.
15 Mantengase alerta ante el tra_fico cuando se halle cerca de vias
de comunicaci6n o cruce per elias.
16. Tenga especial cuidado cuando cargue o descargue la unidad de remolques o camiones.
17. Utilice siempre protecciones oculares cuando utilice la unidad.
18. Los dates indican que los operadores de 60 aSos o ma_sesta_n involucrados en gran parte de las lesiones relacionadas con equipos motorizados. Estos operadores debera_n evaluar su capacidad de operar el equipo de manera Io suficientemente segura como para evitar lesiones, en ellos mismos o en
terceros.
19. Siga las recomendaciones del fabricante sobre los pesos y contrapesos de las ruedas.
20. Tenga presente que el operador sra_el responsable de los accidentes que puedan sufrir otras personas o propiedades.
21. Quienes conduzcan la unidad deber__n procurarse instrucci6n pr#_ctica profesional.
22. Debera_n vestirse siempre calzado y pantalones robustos.
Nunca utilice la unidad con los pies desnudos o calzando
sandalias
23. antes de utilizar la unidad, siempre debera_ comprobar visualmente que las cuchillas y los correspondientes mecanismos esta_n en su sitio, intactos y bien firmes. Sustituya los componentes gastados o daSados.
24. Desacople los elementos anexos antes de realizar las siguientes acciones: Ilenar el dep6sito de combustible, retirar elementos anexos o realizar ajustes (a menos que el ajuste o ajustes puedan ser realizados desde la posici6n del operador).
25. AI estacionar, almacenar o dejar sin vigilancia la m__quina, baje los elementos de corte, a menos que se utilice un cierre
meca_nico efectivo.
26. Antes de abandonar por cualquier causa la posici6n del operador, ponga el freno de estacionamiento (si se dispone de el), desacople el interruptor PTO, detenga el motor y saque la
Ilave.
27. Para reducir el riesgo de incendio, mantenga la unidad libre de hierba, hojas o exceso de lubricantes. No detenga ni estacione la unidad sobre hojas o hierba secas, ni sobre materiales
combustibles.
TRANSPORTE Y ALMACENAMIENTO
1. Cuando transporte la unidad sobre un remolque abierto, cerci6rese de esta_orientado hacia adelante, en la direcci6n del viaje. Si la unidad est,_ orientada en el sentido contrario al de
marcha, el empuje del viento podria daSarla.
2. Siga siempre pr#_cticas seguras de repostaje y manipulaci6n de combustible al cargar combustible en la unidad despues del
transporte o almacenaje.
3. No almacene la unidad (con combustible) en lugares cerrados de pobre ventilaci6n. Los vapores del combustible pueden Ilegar hasta una fuente de ignici6n (hornos, calentadores de
agua, etc.) y producir una explosi6n. El vapor del combustible tambien es t6xico para los humanos y los animales.
4. Siempre siga las instrucciones de manual del motor para preparaciones para almacenaje, antes de almacenar la unidad, tanto para periodos cortes como largos.
5. Siempre siga las instrucciones del manual de motor para procedimientos adecuados de arranque al colocar la unidad
nuevamente en servicio.
6. No almacene nunca la unidad o el dep6sito de combustible en el interior de lugares en que haya llamas expuestas o luces
piloto, como es el caso de un calentador de agua. Deje que la unidad se enfrie antes de proceder a su almacenamiento.
Page 93
FUNCIONAMIENTO EN PENDIENTES
Las pendientes son un factor de gran p@dida en los casos de p@dida de control y en los accidentes en los que vuelca el cortacesped, que pueden
resultar en lesiones graves o incluso la muerte. La operaci6n en todo tipo de pendientes requiere una precauc_on a_adida. Si no puede ir hacia
atra_ssobre una pendiente con el cortacesped o no se siente seguro sobre la pendiente, no la utilice la unidad sobre ella.
El control de un tractor cortacesped que se deslice sobre una pendiente no se recuperara_ mediante la aplicaci6n del freno. Las
principales causas de p@dida del control son: insuficiente agarre de los neum__ticos sobre el firme, el exceso de velocidad, la aplicaci6n
incorrecta del freno, la inadecuaci6n del ma_quinapara el uso concreto, la incorrecta percepci6n de la condiciones del piso, o el engache o la
distribuci6n de cargas incorrectos.
1. Accione el cortacesped en pendientes, en subida y bajada y no a Io ancho.
2. Preste atenci6n ante posibles hoyos, surcos o golpes. El terreno irregular podria hacer que la unidad vuelque. H6gt gr__s
kan g6mma hinder.
3. Escoja una velocidad de segado que le permita no tener que
detenerse o cambiar la velociad mientras este recorriendo la pendiente.
4. No utilice el cortacesped sobre hierba h0meda. Los neuma_ticos
podrian perder tracci6n.
5. Siempre mantenga la unidad con una marcha al bajar
las pendientes. No ponga el punto muerto para bajar por pendientes.
6. Evite arrancar, detenerse, o girar sobre las pendientes. Si los
neuma_ticos pierden tracci6n, desacople las cuchillas y contin0e lentamente en linea recta hacia abajo.
7. Todo desplazamiento en pendientes debera_ ser lento y gradual.
No realice cambios repentinos en la velocidad o en la direcci6n; la ma_quina podria volcar.
8. Ponga la mayor atenci6n cuando haga funcionar la ma_quina con recogedores de hierba u otros elementos acoplados;
pueden afectar a la estabilidad de la unidad. No utilice la ma_quina en pendientes pronunciadas.
9. No intente estabilizar la ma_quina colocando su pie sobre el piso
(en unidades en las que el conductor va montado sobre elias).
10. No utilice el cortacesped cerca bajadas, zanjas o terraplenes. El cortacesped podria volcar si una rueda se sit0a sobre el borde
de una zanja o risco, o si el borde cede.
11. No utilice recogedores de hierba en pendientes pronunciadas.
12. No realice la operaci6n de segado en pendientes si no puede ir
marcha atra_ssobre elias.
13. Consulte a su concesionario/vendedor autorizado para obtener
recomendaciones sobre pesos y contrapesos para las ruedas para mejorar la estabilidad.
14. Retire obst__culos como son piedras, ramas de __rboles, etc.
15. Opere a bajas velocidades. Los neum__ticos pueden perder tracci6n en pendientes incluso si los frenos funcionan
adecuadamente.
16. No realice giros en pendientes a menos que ello sea necesario, y, en ese case, haga giros lentos y graduales, siempre
pendiente abajo si ello es posible.
17. Modelos con tracci6n alas cuatro ruedas: La tracci6n alas cuatro ruedas mejora el acceso a terrenos con pendientes
peligrosas que aumenta la posibilidad de vuelco. Si la m__quina
se detiene mientras sube una pendiente, detenga las cuchillas y retroceda lentamente. Evite realizar giros repentinos.
EQUIPO REMOLCADO (UNIDADES
MONTABLES)
1. Remolque solamente con una ma_quina que tenga un enganche dise_ado para remolque. No sujete el equipo
remolcado a elementos que no sean el punto de enganche.
2. Siga las recomendaciones del fabricante en cuanto a los limites de peso para equipos remolcados y remolque en pendientes.
3. No permita que que ni_os u otras personas se suban al equipo remolcado.
4. Sobre las pendientes, el peso del equipo remolcado puede causar p@dida de tracci6n y p@dida de control.
5. Vaya despacio y deje una distancia extra para poder parar.
6. No ponga el punto muerto para bajar por pendientes.
ADVERTENCIA
Nunca opere en pendientes de ma_sde117,6% (10°); esos vatores equivalen a un incremento vertical de 106 cm (3-1/2
pies) en un espacio horizontal de 607 cm (20 pies). Cuando opere en pendientes utilice pesos y contrapesos
adicionales para las ruedas. Consulte a su concesionario/ vendedor para determinar que pesos apropiados se
encuentran disponibles para su unidad. Seteccione una velocidad de avance lenta antes de empezar a subir una pendiente. Adema_sde los pesos
delanteros, debe emplearse una precaucion especial at operar en pendientes con recogedores de hierba de
enganche posterior. Corte el cesped SUBIENDO y BAJANDO pendientes,
nunca de un costado a otro, ponga la mayor atencion cuando cambie la direccion y NO ARRANQUE NI SE
DETENGA EN PENDIENTES.
N QOS
Tragiska olyckor kan intr__ffaom anv__ndaren inte __ruppm__rksam p__ n__rvaron av barn. Los niSos suelen sentirse atraidos por la unidad y
por la actividad del cortacesped. Nunca de por supuesto que los niSos se quedara_n en el lugar donde los vie per 01tima vez.
1. Mantenga a los niSos fuera del Area de corte y bajo la vigilancia atenta de otro adulto responsable.
2. Este atento y apague el equipo si entran niSos en la zona.
3. Antes y durante el avance marcha atra_s, mire atra_sy hacia abajo para detectar la presencia de niSos.
4. Nunca Ileve niSos en la unidad, ni siquiera sin la(s) cuchilla(s).
Los niSos podrian caerse y lesionarse gravemente, o interferir
en el seguro funcionamiento de la unidad. Los niSos que hayan montado en un cortacesped en otros momentos pueden
aparecer repentinamente en la zona en la que este cortando el cesped para que los Ileve y pueden caerse o ser atropellados
por la ma_quina.
5. Nunca permita que niSos hagan funcionar la unidad.
6. Tenga un especial cuidado al acercarse a esquinas ciegas, arbustos, __rboles u otros objetos que puedan dificultar la visi6n.
EiVllSIONES
1. El humo del motor de este producto contiene agentes quimicos que se sabe que, en ciertas cantidades, pueden causar ca_ncer,
malformaciones congenitas u otros perjuicios relacionados con la salud reproductiva.
2. Busque informac.i6n relevante de Periodo de Permanencia de las Emisiones e Indice en el Aire en la etiqueta sobre emisiones
del motor.
SISTEMA DE IGNIClON
1. Este sistema de encendido por chispa cumple con la norma
ICEA-002 canadiense.
7
Page 94
REPARACION Y MANTENIMIENTO
S_ker hantering av bensin
1. Apague todos los cigarrillos, puros, pipas y cualquier otra fuente de ignici6n.
2. Utilice t_nicamente contenedores de gasolina homologados.
3. No retire la tapa de la gasolina ni reponga combustible con el motor en funcionamiento. LAt motorn svalna innan den fylls pA.
4. No Ilene el dep6sito de la mAquina en espacios cerrados.
5. No guarde la mAquina ni el contenedor de carburante en lugares en los en que haya llamas expuestas, se produzcan
chispas o haya luces pilotos, como es el caso calentadores de agua u otros dispositivos.
6. Nunca Ilene recipientes dentro de un vehiculo o sobre el piso de un cami6n o remolque con cobertores de pl#_stico. Siempre
coloque los contenedores sobre el suelo, lejos del vehiculo, antes de proceder a Ilenarlos.
7. Retire del remolque o cami6n el equipamiento alimentado pot gasolina y reponga el carburante sobre el suelo. Si ello no es
posible, entonces abastezca el vehiculo sobre un remolque
con un contenedor port__til, no con una boquilla de surtidor de
gasolina.
8. Mantenga la boquilla en contacto con el borde de la apertura del tanque o recipiente de combustible en todo momento y
hasta haber completado la operaci6n de Ilenado. No utilice dispositivos para bloquear y mantener abiertas boquillas.
9. Byt klAder omgAende om du spillt br__nsle pA klAderna.
10. En ningQn caso deberA superar el limite de Ilenado del dep6sito de combustible. Vuelva a colocar la tapa del dep6sito y ajQstela
firmemente.
11. Emplee la mayor precauci6n cuando manipule gasolina u otros elementos combustibles. Los carburantes son infiamables y sus
vapores, explosivos.
12. Si se derrama combustible, no intente poner el motor en marcha; aleje la maquina del area del derrame y evite cualquier
fuente de ignici6n hasta que se hayan disipado los vapores del combustible.
13. Vuelva ajustar firmemente las tapas de los tanques y de los
contenedores de combustible.
Servicio tecnico y mantenimiento
1. Nunca haga funcionar la unidad en espacios cerrados en los que puedan acumularse el mon6xido de carbono.
2. Mantenga las tuercas y pernos, especialmente los pernos de acomple de las cuchillas, apretados y mantenga el equipo en
buenas condiciones.
3. Nunca fuerce los dispositivos de seguridad. Verifique
peri6dicamente su correcto funcionamiento, y realice todas las reparaciones necesarias si no funcionan correctamente.
4. Mantenga la unidad libre de hierba, hojas u otras acumulaciones de desechos. Limpie posibles derrames de
lubricantes o combustible y retire los desechos que puedan resultar impregnados de combustible. Deje que la m__quina se
enfrie antes de proceder a su almacenamiento.
5. Si golpea cualquier objeto con la unidad, detengase e
inspeccione la m__quina. Antes de volver a hacer funcionar la m__quina, realice las reparaciones necesarias.
6. No realice ningt_n tipo de ajustes o reparaciones con el motor
en marcha.
7. Supervise con frecuencia los componentes de los recogedores
de hierba y la protecci6n posterior y, cuando sea necesario,
sustitQyalos por componentes recomendados por el fabricante.
8. Las cuchillas del cortacesped son elementos cortantes.
Retraiga la cuchilla o utilice guantes y emplee la mayor precauci6n cuando realice operaciones de mantenimiento en
elias.
9. Verifique con frecuencia el funcionamiento de los frenos. Haga
los ajustes y reparaciones necesarios.
10. Mantenga o rcambie las etiquetas de instrucciones y de seguridad cuando sea necesario.
11. No retire el filtro de gasolina mientras el motor este caliente; la
gasolina que se derrame podria incendiarse. No disperse las
abrazaderas del tubo de combustible mas alia de Io necesario. Asegure firmemente las tuercas de agarre de las abrazaderas
sobre el filtro tras su instalaci6n.
12. No utilice gasolina que METANOL, gasohol que contenga mas de110% de ETANOL, aditivos para la gasolina, o white gas; el
motor o el sistema de alimentaci6n podrian resultar dafiados.
13. Si el dep6sito de combustible ha de ser drenado, esa operaci6n debe realizarse al aire libre.
14. Reemplace los silenciadores/tapabocas defectuosos.
15. Mantenga o rcambie las etiquetas de instrucciones y de seguridad cuando sea necesario.
16. Solo use piezas de reposici6n autorizadas por la f__brica al hacer reparaciones.
17. Cumpla siempre con las especificaciones de f__brica en todas las configuraciones y ajustes.
18. Unicamente se deberan utilizar establecimientos autorizados para el mantenimiento y las reparaciones de mayor calado.
19. Nunca intente realizar reparaciones mayores en esta unidad a no ser que tenga la capacitaci6n necesaria. Procedimientos de
reparaci6n incorrectos pueden resultar en un funcionamiento con riesgos, dafios en el equipo y la anulaci6n de la garantia del fabricante.
20. En m__quinas de cortacespedes de mQltiples cuchillas, debera emplear la mayor precauci6n, ya que una cuhilla puede hacer girar a las demas.
21. No cambie los ajustes del limitador del motor ni revolucione en exceso el motor. La operaci6n de un motor a una velocidad
excesiva puede incrementar el riesgo de que se produzcan lesiones personales.
22. Desenganche la transmisi6n de los accesorios, detenga el motor, retire la Ilave y desconecte el o los cables de la
bujia antes de realizar las siguientes operaciones: despejar obstrucciones y conductos, realizar reparaciones, tras golpear
con un objeto o si la unidad vibra anormalmente. Tras golpear un objeto, inspeccione la m__quina en busca de posibles dafios
y haga las reparaciones necesarias antes de volver a poner en marcha y hacer funcionar el equipo.
23. No coloque nunca las manos cerca de componentes m6viles, como son el ventilador de refrigeraci6n de la bomba de
carburante cuando la unidad este en funcionamiento (los ventiladores de refrigeraci6n de la bomba de carburante est__n
situadas tipicamente en la parte superior del conjunto motriz).
24. Unidades de con bombas hidraulicas, mangueras o motores: VARNING: Los fluidos hidraulicos que escapen a presi6n puede
tener fuerza suficientes para penetrar la piel y causar lesiones graves. Se se inyectan fiuidos extrafios en la piel, deberan
ser eliminados quirt_rgicamente en el plazo maximo de unas horas por un facultativo que este familiarizado con esta forma
de lesiones; en caso contrario podria producirse un cuadro de gangrena. Mantenga el cuerpo y las manos lejos de orificios o boquillas de los que salgan eyectados fiuidos hidraulicos a
alta presi6n. Utilice papel o cart6n, no las manos, para detectar fugas. Cerci6rese de que todas las conexiones de los fiuidos
hidraulicos est__n ajustadas y que todas las mangueras y cables se hayan en buenas condiciones antes de aplicar presi6n
sobre el sistema. Si se producen fugas, haga que la unidad sea reparada de forma inmediata por su centro de distribuci6n autorizado.
25. VARNING: Dispositivo acumulador de energia. La inadecuada liberaci6n de resortes puede resultar en graves lesiones
corporales. Los resortes deben ser retirados por un tecnico autorizado.
26. Modelos que incluyen un radiador de motor: VARNING:
Dispositivo acumulador de energia. Para evitar lesiones
corporales graves a raiz de la explosi6n del anticongelante o vapor caliente, nunca intente retirar la tapa del radiador
mientras que el motor este en marcha. Detenga el motor y espere a que se enfrie. Incluso despues, tenga extremo cuidado
al retirar la tapa.
Page 95
Ubicaciones de las calcomanias (Seguridad y funcionamiento)
Calcomania - Instrucciones de funcionamiento N° de plaza 1726923
Calcomania - Posiciones del interruptor de ignicion
N° de pieza 1722806
thr0wn debris, stay r_ear 0t deck edge _,
Peligro, cuchillas giratorias
N° de pieza 1704277
_Amputation Hazard \\
\\ Toavoid injurytram rotating \\
_=odaa, ata,0,0a,atd0,,0,_,,\\
Peligro, cuchillas giratorias N° de pieza 1704276
Calcomania - Control de velocidad de crucero y
elevacion de accesorios
Part No. 1723713
Liberacion de la
transmisi6n
N° de pieza 1730202
Figura 1
9
Page 96
Funciones de control
Control de la mariposa
La mariposa controla la velocidad det motor (consutte Figura
2). Mueva la mariposa hacia delante para aumentar la veloci- dad det motor y hacia atr,_s para disminuirla. Siempre opere a
TODA MARCHA.
Faros
El interruptor de luz enciende y apaga los faros del tractor.
10
Figura 2
Opcion de corte marcha atras (RIVIO, por sus siglas en ingles)
La Opcion de Cortar et Cesped Marcha Atras (RMO) permite cortar cesped (o usar otros accesorios accionados por PTO) mientras se desplaza marcha atra_s.Si elige cortar el cesped o utilizar cualquier otro accesorio marcha atra_s,gire la Itave RMO despues de que PTO (toma de fuerza) este acoplado. Se encendera_ la luz det LED y, a continuacion, et usuario podra_ cortar marcha atra_s.Cada vez que se desacople PTO, puede reactivar la opcion de corte marcha atra_s,si Io desea.
Page 97
_ Interruptor PTO
Et interruptor PTO (toma de fuerza) acopta y desacopta accesorios que utilizan PTO. Para acoplar PTO, tire hacia ARRIBA del interruptor. Empuje hacia ABAJO para el desacople. Recuerde que el usuario debe estar sentado
firmemente en el asiento de! tractor para que funcione PTO.
Interruptor de encendido
El interruptor de encendido arranca y detiene el motor; tiene tres posiciones:
_ APAGAR
H EN MARCHA
ARRANQUE
NOTA: Nunca deje el interruptor de encendido en la posicion MARCHA con el motor detenido ya que esto agota la bateria.
Detiene el motor y apaga el sistema electrico.
Permite que et motor funcione y pone en marcha el sistema etectrico.
Hace girar el motor para ponerlo en marcha.
Pedal dei freno
Si presiona el pedal del freno, se activan los frenos del tractor.
Control de velocidad de crucero
El control de crucero se usa para btoquear el control de vetocidad de desplazamiento hacia detante. Mueva la patanca hacia delante hasta atcanzar la velocidad de desplazamiento deseada. Para desacoptar el control de la velocidad crucero,
mueva la patanca hacia atra_s.En el caso de que necesite detener la ma_quinara_pidamente, at presionar el pedal det freno,
el control de velocidad crucero tambien volvera_a la posicion de punto muerto.
Palanca de control de elevacion de accesorios
AI utilizar la cubierta del cortacesped, levante y quite la cubierta del suelo mientras la transporta a y desde la zona de trabajo. NO corte con el cortacesped en la posicion elevada de transporte.
La palanca de control de elevacion de los accesorios eleva y baja los accesorios que utilizan et acopte de elevacion manual
det tractor. Para hacer descender un accesorio: tire hacia atra_s ligeramente de la patanca, presione el boton de liberacion y
empuje la palanca hacia detante hasta que quede fija en la posicion inferior. Para etevar un accesorio: empuje la patanca ligeramente hacia detante, presione et boton de liberacion y tire hacia atra_sde la palanca hasta que quede fija en la posicion superior.
_ Pedales de velocidad de avance
El aceterador del tractor controta la vetocidad de desptazamiento hacia adetante det tractor. Et pedal de control
de velocidad de desptazamiento marcha atra_scontrola la vetocidad de desplazamiento marcha atra_sdel tractor. Si presiona cuatquier pedal, aumentara_ la velocidad de desptazamiento. Recuerde que cuanto ma_spise et pedal,
mayor sera_lavelocidad a la que se desplazara_ el tractor.
Freno de estacionamiento
La perilta det freno de estacionamiento se usa para accionar el freno de estacionamiento cuando se detiene el tractor. Si se
presiona completamente el pedal del freno y se tira de la peritla, se acciona et freno de estacionamiento.
Ajuste de la altura de corte del
cortacesped
La attura de corte puede ajustarse entre 1,0"y 4,0" (2,5 y 10,2
cm).
El interruptor de ajuste de la altura de corte controla la attura de corte det cortacesped. Este mismo interruptor tambien controla et motor del rotor de pico cuando hay instatado un quitanieves. Las fiechas det interruptor se correspondiente con la direccion det ajuste (la fiecha hacia ARRIBA eleva la altura de corte, la fiecha hacia la DERECHA gira el pico hacia la derecha, etc.). Cuando et indicador de ajuste haya alcanzado el fin de su trayectoria, suelte el interruptor; si mantiene presionado el interruptor, el motor resultara_da_ado.
Palanca de ajuste del asiento
El asiento puede ajustarse hacia delante y hacia atra_s.Mueva la palanca, coloque el asiento en la posicion deseada y suelte la
patanca para bloquear el asiento en su lugar.
Palanca de liberacion de la transmision
La patanca de liberacion de ta transmision desactiva la transmision para que el tractor pueda ser empujado
manualmente. Consulte Empujar el tractor a mano.
Tanque de combustible
Para retirar la tapa, gire hacia la izquierda. El indicador de combustible forma parte del tablero.
Toma de corriente
La toma de corriente es 12V-CC. El accesorio debe estar clasificado en 9 amperios o menos.
Palanca elevadora de enganche
El contador horario mide la cantidad de horas que la Nave Ileva puesta en la posicion de ENCENDIDO.
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Contador horatio
Funci6n del freno de estacionamiento
El contador horario (Figura 4) mide la cantidad de horas que la Ilave Ileva puesta en la posicion de ENCENDIDO.
El contador horario hara parpadear la luz del indicador de cambio de aceite inicial alas 5 horas de uso y
un recordatorio de lubricacion cada 50 horas. Estos recordatorios se muestran pot aproximadamente dos
horas y se reestableceran automaticamente.
NOTA: El contador horario registrara el transcurso del tiempo cuando la Ilave este en la posicion de ENCENDIDO,
incluso si el motor no esta en funcionamiento. El contador horario tiene un generador autonomo, por Io que las horas totales siempre estan visibles.
,
r_
[ 1
!
HOURS
\
1
J
Figura 3
Aplicaci6n del freno de estacionamiento i Vease la Figura 4. Para bloquear el freno de estacionamiento,
suelte los pedales para controlar la velocidad (A), presione completamente el pedal de freno (B), levante hacia ARRIBA la perilla del freno de estacionamiento (C) y, a continuaci6n, suelte el pedal del freno.
Liberaci6n del freno de estacionamiento - Observe la Figura 4. Para liberar el freno de estacionamiento,
presione el pedal de freno (B) y empuje hacia ABAJO la perilla del freno de estacionamiento (D).
Figura 4
Tomacorriente de 12 voltios
El enchufe auxiliar de 12 voltios se ubica en el receptaculo lateral izquierdo. Puede usarse para alimentar dispositivos electronicos pequefios. Los accesorios deben estar clasificados para 9 amperios o menos.
NOTA: Hacer funcionar un accesorio de 12 voltios, en especial con el motor en marcha lenta, puede provocar
la descarga de la bateria. Cuando no se use el enchufe
auxiliar, debe cubrirse con el tapon de goma a fin de
evitar que la humedad provoque un cortocircuito. El ingreso de agua al interior del enchufe puede provocar un
cortocircuito.
Tracci6n avanzada controlada
&Que es la traccion avanzada controlada?
La tracci6n avanzada controlada (ATC) es una caracterfstica exclusiva de nuestros sistemas de transmisi6n que proporciona una tracci6n mejorada. ATC aplica una cantidad de torsi6n preestablecida en ambas ruedas traseras incluso cuando una de elias comienza a patinar (un sistema de transmisi6n sin ATC perdera tracci6n completamente si una de las ruedas traseras comienza a patinar). Esta torsi6n preestablecida es suficiente para proporcionar tracci6n adicional y permitir que las ruedas giren a distintas velocidades en un giro o curva cerrada sin estropear el cesped.
Que beneficios le aporta su tractor de ATC
La mayor parte del tiempo, mientras ester utilizando el tractor, no se darer cuenta de que la ATC esta funcionando y simplemente se ira acostumbrando al aumento de tracci6n que proporciona un sistema de transmisi6n con ATC.
En algunos casos, el sistema de ATC puede superar el limite y una de las ruedas traseras puede patinar (por ejemplo, si intenta subir una pendiente mientras acelera). Esto es algo normal. Si comienza a perder tracci6n, no acelere. En lugar
de ello, reduzca la velocidad hasta detenerse, enderezar el volante y vuelva a acelerar poco a poco. AI detener el tractor, la transmisi6n podra volver a recuperar la tracci6n.
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Pruebas del sistema de interbloqueo
de seguridad
Esta unidad estA equipada con los conmutadores de interbloqueo de seguridad y otros dispositivos de seguridad. Estos sistemas de seguridad se utilizan por
su seguridad. No intente modificar los dispositivos de seguridad y no fuerce nunca los dispositivos de seguridad.
ADVERTENCIA
Si la unidad no pasa con exito alg_n test de seguridad, no la ponga en funcionamiento. Consulte
a su distribuidor autorizado.
Prueba 1 : El motor NO debe arrancar si:
= el interruptor de toma de fuerza esta en ACTIVADO, O = el pedal del freno NO se presiona por completo (freno de
estacionamiento SUELTO), O
= la palanca de control de crucero NO esta en NEUTRO.
Prueba 2: El motor DEBE arrancar si:
= el interruptor de toma de fuerza esta APAGADO Y = el pedal del freno se encuentra presionado por completo
(freno de estacionamiento ACTIVADO) Y
= la palanca de control de crucero estA en NEUTRO.
Prueba 3: El motor se debe APAGAR si:
= el operador se levanta del asiento con la toma de fuerza
activada; O
= el operador eleva el asiento con el pedal del freno SIN
presionarlo por completo (freno de estacionamiento SUELTO).
Prueba 4: Revise el tiempo de detenci6n de las
cuchillas del cortacesped
Las cuchillas y la correa de transmisiOn del cortacesped deben detenerse completamente dentro de cinco segundos
luego de apagar el interruptor de toma de fuerza electrico. Si la correa de transmisi6n del cortacesped no se detiene den-
tro de cinco segundos, p6ngase en contacto con el servicio tecnico de Sears.
Prueba 5: Revise la opci6n de corte de c_sped marcha
atras (RIVlO)
= El motor debe apagarse cuando se intente dar marcha
atras si se ha activado la toma de fuerza y no se ha activado la marcha atrAs.
= La luz de corte de cesped marcha atras debe
encenderse cuando se haya activado esta funci6n.
NOTA: Una vez detenido el motor, se debe apagar el interruptor de toma de fuerza luego de que el operador
vuelva a sentarse para arrancar el motor.
Recomendaciones de aceite
Se recomienda el uso de aceites Certificados por la Garantia Briggs & Stratton para mejor rendimiento. Otros aceites detergentes de alta calidad son aceptables
si estan clasificados para servicio SF, SG, SH, SJ o superior. No utilice aditivos especiales.
Las temperaturas exteriores determinan la viscosidad
del aceite apropiada para el motor.Utilice el cuadro para seleccionar la mejor viscosidad para el rango de
temperatu-raexterior esperado.
oF
i04
86
68
5O 32 14
_4
=22
El uso de aceite SAE 30 a temperaturas inferiores a 40°F (4°C) producirgt dificultad de arranque.
** El uso de aceite 10W-30 a temperaturas superiores a 80°F (27°C)
puede producir un incremento en el consumo de aceite. Compruebe el nivel de aceite con mayor frecuencia.
O
C6mo verificar/aBadir aceite
Antes de aprovisionar con aceite o de comprobar el nivel de aceite
Coloque el motor a nivel. Limpie el Area de Ilenado de aceite de todo desecho.
1. Remueva la varilla indicadora de nivel de aceite (A, Figura 5) y limpiela con un trapo limpio.
2. Inserte y apriete la varilla indicadora de nivel de aceite.
3. Remueva la varilla indicadora de nivel de aceite y co pruebe el nivel de aceite. El aceite debe alcanzar la marca FULL (B) en la varilla indicadora de nivel de
aceite.
4,
Si el nivel de aceite es bajo, a5ada aceite lentamente por dentro del tubo de Ilenado de aceite (C). No iiene excesivamente. Despues de aprovisionar con aceite, espere un minuto y despues vuelva a comprobar el
nivel de aceite.
NOTA: No agregue aceite al drenaje rapido del aceite (si esta equipado).
5. Coloque y apriete la varilla indicadora de nivel de aceite.
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Presi6n de aceite
Figura 5
Alta altitud
Para altitudes superiores a 5.000 pies (1.524 metros),
es aceptable el uso de gasolina con un minimo de 85 octanos/85 AKI (89 RON). Para cumplir con las emisiones,
se requiere hacer un ajuste para alta altitud. Si la operaci6n se realizar sin haber hecho este ajuste se causarb, una disminuci6n en el rendimiento, un aumento del consumo de
combustible y un aumento en las emisiones. Consulte a un distribuidor autorizado para obtener informaci6n sobre el
ajuste para altitudes altas.
No se recomienda operar el motor a altitudes inferiores a
2,500 pies (762 metros) con el kit para alta altitud.
Como agregar combustible
ADVERTENCIA
El combustible y sus vapores son extre- madamente inflamables y explosivos.
Un incendio o una explosi6n pueden causar
graves quemaduras o la muerte.
Si la presi6n de aceite es muy baja, un suiche de presi6n (si esta equipado) detendra el motor o activara, un dispositivo
de advertencia en el equipo. Si esto ocurre, detenga el motor y compruebe el nivel de aceite con la varilla indicadora de nivel de aceite.
Si el nivel de aceite esta. por debajo de la marca ADD, agregue aceite hasta que alcance la marca FULL. De arranque al motor y compruebe que tenga la presi6n
correcta antes de continuar la operaci6n. Si el nivel de aceite esta entre las marcas ADD y FULL,
no de arranque al motor. P6ngase en contacto con un distribuidor autorizado para corregir el problema de presi6n
del aceite.
Recomendaciones para el combustible
El combustible debe cumplir con estos requerimientos: = Gasolina limpia, fresca y libre de plomo. = Un minimo de 87 octanos/87 AKI (91 RON). Para uso
a alta altitud vea a continuaci6n.
= El uso de gasolina hasta con el 10% de ethanol (gaso-
hol) o hasta el 15% de MTBE (methyl tertiary butyl ether), es aceptable.
PRECAUCION: No use gasolina que no haya sido aprobada tal como E85. No mezcle el aceite con la gasolina, ni
modifique el motor para operarlo con combustibles alternos. Esto da_ara los componentes del motor e invalidar_ la
garantia dei motor. Para proteger el sistema de combustible de la formaci6n
de dep6sitos de goma, mezclele un estabilizador de combustible cuando le a_ada combustible. Consulte el
aparte: Bodegaje. Todos los combustibles no son los mismos. Si se presentan problemas de arranque o de
rendimiento cambie de proveedor de combustible o de marca. Este motor esta. certificado para operar con gasolina. El sistema de control de emisiones para este motor es EM
(Modificaciones del Motor).
Cuando aprovisione con combustible = Apague el motor y deje que el motor se enfrie por Io
menos 3 minutos antes de remover la tapa de combustible.
Llene el tanque de combustible en exteriores o en un area bien ventilada.
No Ilene demasiado el tanque de combustible. Para permkir la expansi6n del combustible no Ilene por
encima de la parte inferior del cuello del tanque de combustible.
Mantenga el combustible a distancia de chispas, llamas abiertas, testigos piloto, calor y otras fuentes de
encendido. Compruebe con frecuencia si existen grietas o fugas
en las mangueras de combustible, el tanque, la tapa y en los accesorios. Cambielos si es necesario
Si se derram6 combustible, espere hasta que se haya evaporado antes de darle arranque al motor.
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