OPERATING iNSTRUCTIONS AND PARTS L|ST FOR
9 raNCH BENCH SAVe/
Model 103.22181
MITER PROTRACTOR
LOCK KNOB
FENCE
FENCE SLIDE BAR
This 9-1nch Tilting Arbor Bench Saw will produce
quality work satisfying the demands of the most
exacting craftsman.
To increase the versatility of this saw beyond the
normal range of Bench Saw operations, various ac-
cessories are readily available° See Page 5o
To prevent damage in shipping, some of the parts
were disassembled from the tool. These parts are
listed below. Be sure they are all accounted for before
discarding any of the packing material.
1. Fence; item 106.
2. Miter gage assembly; item 114.
3. Insert with clips; items 15, 16 and 17o
4. Motor pulley; item 66,
5. V-belt; item 64.
6. Bag contains 10, 11, 12, 13, 19, 20, 23, 24, and
63.
7. Fence Slide Bar; item 2.
ASSEMBLY:
Front Fence Bar
The front fence bar must be fastened to the front
edge of the saw table with three (3) slotted head
screws, No. 10, spacers, No. 11, lock washers, Noo 12,
and hex nuts, No. 13. See Fig. 2.
Before -tightening the screws securely, the fence
bar must be accurately adjusted to the 2t/32 dimen-
sion over the entire length.
INSTALLATION OF TABLE INSERT:
The insert in the saw has six tabs which rest on the
ledge of the table insert opening°
CONTROL KNOB
FIGURE I
FIGURE 2
FIGURE 3
If the insert is not flush with the table top proceed
as follows:
1+ Remove insert from table.
2. Bend tabs slightly away from top side.
3_ Replace insert in+table+
4. Place a piece of hard wood over one tab and
hammer carefully until insert is flush with table
at that spot°
Repeat process on remainder of tabs until insert
and table are completely flush+
Note: If insert is too high to start with, eliminate
•steps 1, 2 and 3.
MOUNTING MOTOR:
Place the Motor Pulley, Nee 66, on the Motor Shaft
with the hub side turned away from the motor. Bolt
the motor to the Motor Support Bracket, No. 25, with
bolts, washers, and nuts supplied° Position the motor
pulley so the groove is in 1ine with the groove of the
saw pulley when the Guide Pin, No. 31, is through
the slot in the Motor Rail Guide, Nor 28r The motor
shaft should be flush with or extend beyond the
pulley hub when belt alignment is established+ Se-
curely tighten motor pulley set screw onto key+
Install the V-belt, No. 64_ Adjust motor toward
or away from saw to insure belt clearance at the
two extreme positions+ They are: Blade at 90 ° and
fully raised-and-blade tilted to 10 ° and in the
extreme down position.
_NSTALLATION OF SAW:
There are four 7/16 diameter holes provided in the
saw base through which bolts or screws should be
inserted to fasten the too! securely to a well built
work bench° A large hole in the bench below the
blade will allow the sawdust to escape+
CHECK BEFORE OPERATION:
1. The belt must have proper tension and align-
ment.
2. Be sure the teeth of the blade point to the front
of the saw_
3+ Be sure motor rotation--CLOCKWISE--when
viewed from pulley is correct.
MOTOR:
For general home workshop use, a _,_ horespower,
3450 R+P.M+ motor will provide adequate speed and
power° For continued heavy duty use, a 1 horse-
power, 3450 R.P.M. motor is recommended_
SPEED:
Using the specified motor pulley, No+ 66, a 3450
SPRING
MOTOR
FIGURE 4
R P.M. motor will drive the saw at the recommended
speed - 3900 R.P°Mo
LUBRICATION:
The precision ball bearing assembly used on the saw
arbor has been packed with lubricant and sealed at
the factory+ It should require no further lubrication
for the life of the bearing assembly°
To maintain the smooth, easy operation of the con-
trols, oil the following points occasionally:
I. The Guide, No, 55, at the front of the arbor
support.
2+ The Guide Ways of the Front and Rear Trun-
nions, Nos. 32, 82°
3, The Motor Rail, No+ 26.
Occasionally Lubricate the gear teeth on Items
32, 46, and 90 with a good grade of cup grease.
CONTROLS:
The Control Knob raises the saw blade from 0 to 3
inches above the table when pushed in and turned.
It tl]ts the saw blade 0 to 45 degrees when pulled
out and turned+
The Angle of Tilt is shown by a Pointer on the scale
just below the Control Knob+ It should indicate 0
degrees when the blade is at right angles to the
Table Top (See ADJUSTMENTS).
CAUTION:
This saw has an extra long spindle for greater dado
capacity+
If the blade is raised more than 2 13/16 inches the
spindle will strike the table when the saw blade is
tilted,
For various other cutting devices, check spindle
clearance at 45 degrees tilt before operating tool,
ADJUSTMENTS:
The foIlowing items may require adjustment due to
rough handling during shipment,
The Blade Tilt Stop Screw, Nod 94, located just
behind the Front Trunnion on the left side of the
body casting, stops the Tilt mechanism when the
blade is at right angles to the table. Adjust if nec-
essary.
The Pointer and Scale were set at the factory.
Should adjustment be necessary, follow the procedure
outlined below:
1+ Elevate blade to maximum cut, 3 inches.
2. Check blade with combination square and set
perpendicular to the table top°
3. Pointer should indicate 0 degrees° If it does
not, adjust pointer by loosening the screw, No.
38, holding the pointer to the mechanism, and
set to 0 degrees°
4. Tilt blade to 45 degrees_ Check with combina-
tion square. Pointer should indicate 45 degrees
on scale.
5. If it does not, loosen the two screws in the scale,
one turn.
6. Move the scale up or down until both 0 degree
and 45 degree marks are properly positioned
under pointer. Re-tighten screws in scale°
The Blade Must Be Parallel with the Miter Slots in
the Table to Get a Straight Cut+ (See Fig. 5).
Adiustment, if necessary, may be macle as follows:
1. Raise the blade to 3 inches depth of cut and
set at right angle (0 degrees) to table.