Craftsman 09.50239 User Manual

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Operators Manual
FLOOR JACK
Model 950239 - 2 Ton Capacity
•Safety
• Assembly
•Operation
•Maintenance
• Parts
BEFORE using this product, read this manual
!
and follow all its Safety and Operating instructions. Failure to do so may result in personal injury and/or property damage.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman
U.S. Patent: 5,755,099, 5,946,912, 6,199,379B1, 6,848,673B1
Printed in China
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TABLE OF CONTENTS
Warranty .....P. 2
Save these instructions .....P. 2
Safety instructions .....P. 3
Assembly .....P. 4
Operation .....P. 5 & P. 6
Maintenance .....P. 7
Troubleshooting .....P. 8
Parts .....P. 8
Service .....Back cover
WARRANTY
CRAFTSMAN ONE YEAR FULL WARRANTY
If this Craftsman product fails due to a defect in material or workmanship within one year from the date of purchase, return it to any Sears store or other Craftsman outlet in the United States for free replacement.
This warranty applies for only 90 days from the date of purchase if this product is ever used for commercial or rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
SAVE THESE INSTRUCTIONS
For your safety, read, understand, and follow the information provided with and on this jack.
• The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use. The owner and operator shall be aware that use and repair of this product may require special skills and knowledge. Instructions and safety information shall be conveyed in the operators native language before use of this product is authorized. If any doubt exists as to the safe and proper use of this jack, remove from service immediately.
•Inspect before each use. Do not use if broken, bent, cracked, or damaged parts (including labels) are noted. Any jack that appears damaged in any way, operates abnormally or is missing parts, shall be removed from service immediately.
• If the jack has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately discontinue use until jack has been checked by a Sears or other qualified service center. It is recommended that an annual inspection be done by qualified personnel.
• Labels and Operators Manual are available from Sears (see PARTS section on page 8).
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SAFETY INSTRUCTIONS
!
WARNING
•Study, understand, and follow all instructions provided with and on this device before use.
• Do not exceed rated capacity.
• Use only on hard, level surfaces.
•Lifting device only.
•Immediately after lifting, support the vehicle with appropriately rated jack stands.
•Do not move or dolly the vehicle while on the jack.
• Failure to heed these markings may result in personal injury and/or property damage.
! SAFETY MESSAGE !
Be sure all tools and personnel are clear before lowering load. No alterations shall be made to this device. Only attachments and/or adapters supplied by the manufacturer shall be used. Lift only on areas of the vehicle as specified by the vehicle manufacturer. NOTE: Jack stands are rated per pair unless otherwise noted. Use
1 matched pair per vehicle only.
!
WARNING
To avoid crushing and related injuries:
• NEVER work on, under or around a load supported only by a jack.
•ALWAYS use appropriately rated jack stands.
!
ADVERTENCIA
• Leer, comprender, y seguir las instrucciónes antes de utilizar el aparato.
•El manual de instrucciónes y la información de seguridad deben estar comunicado en lengua del operador antes del uso.
• No seguir estas indicaciónes puede causar daños personales o materiales.
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ASSEMBLY
TO ASSEMBLE THE TWO PIECE HANDLE
1. Locate the Spring Pin on bottom end of Upper Handle and the Fixing Hole on the top end of Lower Handle (See Fig. 1).
2. Align the Spring Pin with the Fixing Hole. Connect the two handle pieces together by pressing the Spring Pin and insert until the Spring Pin is locked in the Fixing Hole.
Upper Handle
Spring
Pin
Fixing Hole
Lower Handle
TO ASSEMBLE THE HANDLE INTO THE SOCKET
1. Pull out and hold the Spring Knob (see Fig. 2).
2. Insert the assembled handle into the Socket, until it is firmly seated.
3. Release the Spring Knob, the handle is then fixed in position.
Assembled Handle
Handle Socket
Spring Knob
FIG. 1 FIG. 2
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OPERATION
KNOW YOUR JACK
Compare Fig. 3 illustration with your jack BEFORE operation to become familiar with the location of various jack components.
Jack Handle
Magnetic Tool Tray (remove to access Oil Filler Screw)
Oil Filler Screw (located beneath Tool Tray)
Handle Socket
Rear Handle
Rear Caster
Release Valve (inside Handle Socket, engage with Jack Handle)
Lifting Arm
Side Handle
Saddle Pad
Saddle
Front Roller
FIG. 3
BEFORE USE
•Read the operator's manual completely and familiarize yourself thoroughly with the product, its components and recognize the hazards associated with its use.
•Occasionally during shipment and/or handling air can get trapped in the system, which can interfere with the jacks lifting performance.
• It is recommended to cycle the jack a few times without applying load:
•Close release valve by turning the jack
handle clockwise until tight.
• Pump the handle until the jack saddle
reaches its maximum height.
• Open release valve by turning jack handle
counterclockwise, but no more than 1/2 full turn. Allow the saddle to reach its lowest position.
• Repeat the above procedure a few times.
•To release air from the hydraulic system:
•Open the release valve by turning the jack
handle counterclockwise, but never by more than 1/2 full turn.
•Remove the oil filler screw from the
cylinder. (see Fig. 4)
•Rapidly pump jack handle through several
full strokes.
•Reinstall the oil filler screw into the
cylinder again and jack is now ready to use.
SPECIFICATIONS
Rated Capacity: 2 Ton/4000 Lb Jack Dimensions: 27-3/4” x 12-1/8” x 6-1/4” Lifting Range: 3-3/4” ~ 18-1/2” (Approx.)
(95mm - 470mm) Oil Capacity: 150 c.c. Net Weight: 42.5 lbs. (Approx.)
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OPERATION
OPERATING PRINCIPLES
•With release valve closed, an upward
stroke of the jack handle draws oil from the reservoir tank into the plunger cavity.
Hydraulic pressure holds the valve closed, which keeps the oil in the plunger cavity.
•A downward stroke of the jack handle
releases oil into the cylinder, which forces the ram out. This raises the saddle. (NOTE: To avoid damage to the cylinder if the load exceeds the rated capacity of the jack, oil is automatically released back into the reservoir through the safety overload valve.)
•When the ram reaches maximum
extension, oil is bypassed back into the reservoir to prevent an over-extended ram stroke and possible damage to the jack.
• Opening the release valve allows oil to flow
back into the reservoir. This releases hydraulic pressure on the ram, which results in lowering the saddle.
HOW TO USE YOUR JACK
RAISING THE JACK
•Chock the vehicle wheels with appropriate
devices to prevent vehicle from moving and to ensure lifting stability.
•Close the release valve by turning the jack
handle clockwise until tight. (see Fig. 3)
•Refer to the vehicle manufacturer’s owner’s
manual to locate approved lifting points on the vehicle. Position jack so that the saddle (see Fig. 3) is centered under the load at an appropriate lift point.
•Pump jack handle until saddle ALMOST
contacts the vehicle. Check to see that the saddle is centered and will contact the load lifting point firmly.
•Continue to pump the jack handle to lift the vehicle to the desired height. After lifting, immediately support the load with appropriately rated jack stands BEFORE working on the vehicle.
Rated capacity of jack stands is per
!
pair, it is NOT the sum of individual capacities unless specifically noted to the contrary by the jack stand manufacturer. Do Not exceed rated capacity. Ensure that the vehicle support points are fully captured between the outer lugs of both jack stands. Use a matched pair of jack stands per vehicle to support 1 end only. Use 1 pair per vehicle only. Failure to do so may result in sudden loss of load, which may cause personal injury and/or property damage.
LOWERING THE JACK
To avoid crushing injuries and property
!
damage: Keep hands and feet clear of work area when lowering load.
•Raise load high enough to clear the jack stands, then carefully remove jack stands (always used in pairs).
• SLOWLY open the release valve by turning the handle counterclockwise, but never more than 1/2 full turn. If the load fails to lower:
a. Use another jack to raise the vehicle
high enough to reinstall jack stands.
b. Remove the affected jack and then the
stands.
c. Using the other jack, lower the load by
turning the operating handle counter­clockwise, but no more than 1/2 full turn.
•After removing jack from under the load, push saddle down to reduce ram exposure to rust and contamination.
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MAINTENANCE
MAINTAINING OIL LEVEL
Important: When adding or replacing oil, ALWAYS use a good grade Hydraulic Jack oil. DO NOT use Hydraulic Brake Fluid, Alcohol, Glycerine, Detergent, Motor Oil or dirty oil. Use of an improper fluid can cause serious internal damage to your jack. We recommend Mobil DTE13M or equivalent.
ADDING OIL
•Position the jack on level ground and fully lower the saddle. (Ram will be all the way in). Remove oil filler screw located under tool tray (see Fig. 3 & 4).
•Oil should be filled to the level of about 3/16” above the inner cylinder as seen from the oil filler hole. If low, add oil as needed.
• Re-install oil filler screw and tool tray. The jack is now ready to use.
LUBRICATION
•Add lubricating oil to all moving parts as needed.
PREVENTING RUST
• Check ram and pump plunger (see Fig. 4) every few months for any signs of rust or corrosion. Clean as needed by wiping with an oily cloth.
•When not in use, ALWAYS store jack with saddle lowered all the way down.
ANNUAL INSPECTION
To ensure that it is in optimum condition, annual inspection of the jack at a Sears Service Center is recommended.
REPLACING OIL
•To drain oil, remove tool tray and oil filler screw and open release valve. Turn jack over and drain old oil out through the oil filler hole and into a suitable container.
•Refill with new oil through the oil filler hole. DO NOT allow dirt or other foreign material to enter the hydraulic system when filling.
•After refilling, remove any air from the hydraulic system by opening the release valve and rapidly pumping the jack handle several times.
• Re-install oil filler screw and tool tray and the jack is ready to use.
Plunger
Release Valve
Oil Filler Screw
O-ring
Oil Filler Hole
Proper Oil Level
Ram all the way in
Cylinder
FIG. 4
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TROUBLESHOOTING
PROBLEM-SOLVING HINTS
Symptom Possible Causes
Jack does not lift load
•Release valve not tightly closed
•Overloaded - too much weight on jack
Corrective Action
•Ensure release valve is tightly closed
• Reduce weight on jack
Jack bleeds off
(starts to lower) after lift
Jack does not lower after
unloading
Poor lift performance
Does not lift to full
extension
• Release valve not tightly closed
•Too much weight on jack
• Hydraulic unit malfunction
•Oil reservoir overfilled
•Linkages binding
•Fluid level low
•Air trapped in system
•Fluid level low
•Ensure release valve is tightly closed
• Reduce weight on jack
•Replace power unit assembly
•Drain fluid to proper level
•Clean and lubricate moving parts
•Ensure proper fluid level
•With ram fully retracted, open release valve, pump handle several times to expel trapped air
•Ensure proper fluid level
PARTS
MODEL NUMBER: 50239
The Model Number and Serial Number are found on the lifting arm and handle socket respectively. Always mention the Model Number and Serial Number when requesting service or repair parts for your jack.
PARTS ARE ONLY AVAILABLE IN ASSEMBLIES (except Saddle)
Key Description
1 Saddle
2 Power Unit Assembly
3Handle Assembly
4Front Roller Assembly
5Handle Socket
6 Rear Caster Assembly
7Oil Filler Screw
—Operators Manual
—Warning Label
7
1
2
3
5
6
4
For after sale support and assistance:
Call 8:00 AM - 4:45 PM CST., Monday - Friday 1-888-332-6419
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FIG. 5
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no matter who made it, no matter who sold it!
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and items like garage door openers and water heaters.
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Call anytime, day or night
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Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call or go on-line for the location of your nearest
Sears Parts and Repair Center.
1-800-488-1222 Call anytime, day or night (U.S.A. only)
www.sears.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6665 (U.S.A.) 1-800-361-6665 (Canada)
Para pedir servicio de reparación
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR
®
(1-888-784-6427)
Au Canada pour service en français:
1-800-LE-FOYER
MC
(1-800-533-6937)
www.sears.ca
© Sears Brands, LLC
®
Registered Trademark /
®
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