COX Live Axle Drive A16815G, Stockman 4500 Owner's Manual

READ THIS MANUAL BEFORE OPERATING MACHINE

DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED

NOTE: Bring this Manual when Service & or Warranty work is required.

RIDE-ON MOWER

OWNER/OPERATORS MANUAL

Model A16815G

Live Axle Drive

CS45L20B35-14.9Kw (20hp) Briggs & Stratton 890mm (35”) Cut

CS45L20B42-14.9Kw (20hp) Briggs & Stratton 1055mm (42”) Cut

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 2 1 February 2016

OWNERS INFORMATION

COX MODEL NO: _________________________________

COX INVENTORY CODE NO: ________________________

COX SERIAL NO:_______________________

Located on Label inside Transmission Housing

B&S ENGINE MODEL NO:______________TYPE:____________ CODE:_______________

Located on Engine refer Engine Owners Manual

DATE OF PURCHASE:__________________________________

OWNERS NAME:

ADDRESS:

TOWN/CITY:

STATE:

AUTHORISED COX DEALER/ DISTRIBUTOR:

ADDRESS:

TOWN/CITY:

STATE:

PRE DELIVERY CHECK LIST

Check parts  Assemble  Service  Instruction 

ALWAYS KEEP THIS MANUAL IN A SAFE PLACE.

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 3 1 February 2016

 Read, understand, & follow all instructions in the

Owner/Operators manual.

 Know the controls and how to stop the engine

quickly in an emergency.

 Allow only responsible adults, who are familiar with

the instructions in this manual, to operate the machine.

 Clear the area to be mowed of loose objects such as

sticks, stones, bones, wire, toys, debris, etc., which could be picked up and thrown by the blades.

 DO NOT mow whilst people, especially children, or

pets are in the mowing area.

 DO NOT mow either direction on slopes beyond 15

degrees, (1 in 3.75), (27%).

 Exercise extreme caution on slopes.  Reduce speed on slopes and in sharp turns to pre-

vent overturning or loss of control.

 Start or stop slowly when on slopes.  Mow up and down slopes, not across the slope.  Stay alert for holes or bumps in the terrain and other

hidden hazards.

 Use care when pulling loads-

a] Use only approved hitch point; b] limit loads to those you can safely control; c] Do not turn sharply; d] use care when backing up.

 Watch out for traffic when crossing or operating the

mower near roadways.

 Stop the blades rotating before crossing surfaces

other than grass.

 When using attachments, never direct discharge of

material toward bystanders nor allow anyone near the machine while it is in operation.

 Before leaving the operators position-

a] Disengage all clutches and secure cutting units; b] Return drive pedal to neutral position and set the parking brake; c] Stop the engine and remove the key.

 Disengage drive to attachments and stop engine-

a] Before refueling. b] Before removing grass-catcher; c] Before clearing blockages from chute; d] Before checking, cleaning or working on the mower; e] After striking a foreign object (check the mower for damage and make repairs before restarting and operating the equipment); f] If machine starts to vibrate abnormally (check immediately).

 Disengage drive to attachments when transporting or

not in use.

 A mower operator should be in good physical and

mental health and not under the influence of alcohol or any drug which might impair vision, co-ordination or judgment.

 Never mow while barefoot or wearing open sandals

or thongs. Wear long trousers and heavy shoes.

 It is advisable to wear suitable eye protection when

operating a mower.

 Mow only in daylight or good artificial light.  Before using, always visually inspect to see that

blades, bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance.

 Check all nuts, bolts, and screws often; always be

sure the mower is in safe operating condition.

 Keep safety devices (guards and switches) in place

and in working order.

 Never use the mower unless the grass catcher, or

guards provided by the manufacturer, are in position.

 Ensure any replacement parts used comply with the

original manufacture’s recommendations and specifi-

cations.

 Replace worn or faulty silencers.  Keep machine free of grass, leaves or other debris,

excessive oil, grease, or spilt fuel. These can be a fire hazard.

 Refuel outdoors only. Do not smoke while fueling

engine. Never remove the cap of the fuel tank or add petrol while the engine is running or the engine is hot. Remove fuel cap slowly to relieve any tank pressure. If fuel is spilled, do not attempt to start the engine but move machine away from the area of the spill and avoid creating any source of ignition until fuel vapors have dissipated.

 Check for fuel leaks while refueling, before and while

using the mower. If a fuel leak is found, do not start or run the engine until the fuel leak is fixed and spilled fuel is wiped away.

 Do not operate engine in a confined space where

exhaust fumes (carbon monoxide) can collect.

 Always mount the mower from the left or the oppo-

site side to the discharge chute.

 Start the engine carefully with the cutting means dis-

engaged.

 Do not over-speed the engine or alter governor set-

tings. Excessive speed is dangerous and shortens mower life.

 Stop the engine whenever you leave the mower,

even for a moment.

 Store the mower in a well-ventilated room away from

naked flames such as may be found in hot water heaters.

 Do not lend or sell the mower, without the owners/

operators Manual.

SAFETY INSTRUCTIONS

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 4 1 February 2016

INTRODUCTION

THANK YOU, for purchasing a COX Live Drive, STOCKMAN 4500 Ride-on Mower.

Proudly Manufactured by Cox Industries (Australia) Pty. Ltd..

GENERAL SAFETY INSTRUCTIONS

READ THIS MANUAL carefully to

learn how to operate safely and maintain your Ride-on Mower effectively. Failure to follow Safety, Operating or Maintenance instructions in this manual could result in Death, P e r s o nal In j u r y or Equipment Damage.

THIS MANUAL IS PART OF YOUR RIDE-ON MOWER and

should be supplied with this Rideon Mower if you lend or sell this Ride-on Mower. This should also apply to the Engine Owners Manual.

CONVENTIONS

Measurements in this manual are given in metric units unless otherwise stated. Right-hand and Left- hand, are determined by facing the direction of forward travel. Direction of rotation is determined by looking into the components in motion parallel to the axis of rotation.

W R I T E P R O D U C T IDENTIFICATION NUMBERS in

the Owners Information Section of this manual. Accurately recording these numbers will assist your Cox Dealer when ordering spare parts or help in tracing the Ride-on Mower if it should be stolen. Store this manual in a secure place remote from the Ride-on Mower.

ENSURE YOU UNDERSTAND THE WARRANTY POLICY with

regard to the responsibilities of op erati o n, m a inten a nce and ownership of this COX STOCKMAN Ride-on Mower.

THE INTENDED USE OF THIS RID E -O N M O W E R i s for

customary mowing of Landscaped Parks, Gardens, Grounds, Sporting Fields, Road Verges, Golf Course Fairways, Orchards, Plantations, and Vineyards. Strict adherence to the conditions of Operation, Maintenance, Service & Repair as specified by the manufacturer constitute essential elements for The Intended Use. Use in any other way not specifically approved directly in righting by the manufacturer is considered as contrary to the intended use and will increase the risk of personal injury or property da m ag e an d i s t h er e f o re considered as misuse for which the m a n u f a c t u r e r a c c e p t s n o responsibility as these increased risks must be accepted solely by the user.

Do Not Modify the Machine

without direct specific approval by the manufacturer as modification is co n sider ed c o ntrar y to the intended use and will increase the risk of personal injury or property da m ag e an d i s t h er e f o re

considered as misuse for which the m a n u f a c t u r e r a c c e p t s n o responsibility as these increased risks must be accepted solely by the user.

OPERATION, MAINTENANCE, SERVICE AND REPAIR of this

Ride - o n M ower s h o uld b e performed only by persons familiar wi th its ch arac teristic s and acquainted with the relevant Safety, Operating and maintenance instructions in this manual, as well as a l l r e l e va n t S t a tu t o r y Regulations in force at the place and time. When your Ride-on Mower needs service or repair please remember your Cox Dealer is an industry trained professional who is supported by the personnel of the Sales and Marketing, Engineering, Production, Procurement, Parts Distribution, & Service Sections of the Manufacturer and is dedicated to your satisfaction.

THE INFORMATION INCLUDED IN TH I S M AN U AL w as

considered correct at the time of app r o val f o r p ri n t i n g . Cox Industries (Australia) Pty Ltd reserves the right to change specifications or designs without notice or obligation.

Training

Read, understand and follow all instructions in the Ride-on Mower and

Engine Owner’s/Operator’s Manual as

well as on Machine Safety Signs.

Keep up to date with and follow

all relevant statuary regulations in force at the place and time with regard to ownership, transport, operation, maintenance, service, and repair, disposal or sale of this machine.

Know the controls and the proper use of the Equipment as

well as how to stop the Mowing Attachment, Machine Travel, and the Engine in an emergency.

All operators or users should seek and obtain professional and practical instruction.

Such instruction should emphasize:

The need for concentration when working with ride-on machines. Control of a ride-on machine sliding on a slope will not be regained by application of the brake. The main reasons for loss of control are: i) Insufficient wheel grip; ii) Being driven to fast; iii) Inadequate braking; iv) The type of machine is

unsuitable for the task;

v) Lack of awareness of the

effect of ground conditions,

especially slopes; vi) Incorrect hitching and load distribution. Never allow children or people unfamiliar with these instructions to operate the Ride-on Mower.

Never carry passengers.

Never mow while people,

especially children, or unrestrained animals are nearby.

Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property caused by this machine.

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 5 1 February 2016

Preparation

While operating, always wear substantial footwear (not open sandals) and long trousers.

Thoroughly inspect the area

where the equipment is to be used and remove all objects which can be thrown by the machine.

WARNING – Petrol is highly flammable:

i) Store f uel i n container s

specifically designed for this

purpose; ii) Refuel outdoors only; iii) Do not smoke while refuelling; iv) Add fuel before starting the

engine; v) Never remove the cap of the

fuel tank or add petrol while

the engine is running or when

the engine is hot; vi) If petrol is spilled, do not

attempt to start the engine but

move the machine away from

the area of spillage and avoid

creating any source of ignition

until petrol vapours have

dissipated; vii) Replace all fuel tank caps and

container caps securely.

Replace faulty Mufflers. Before using, always visually

inspect to see that the cutter assembly, blades, and blade bolts are not worn or damaged.

Replace worn or damaged blades and bolts in sets to

preserve balance.

Take care rotating one blade by hand as this can cause other

blades to rotate.

Operation

Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.

Operate the machine only in daylight or in good artificial light. Before attempting to start the engine, disengage Power take off

Clutch and depress clutch/brake ped a l t o en s u re dr i v e i s disengaged to the transmission.

Do not use on slopes of more than 15 degrees (1 in 3.75 or 27%). There is no such thing as a safe slope. Travel on grass slopes requires particular care. To guard against overturning:

i) Do not stop or start suddenly

when going up or downhill;

ii) Engage hydrostatic dr ive

slowly;

iii) Always keep hydrostatic drive

operating, especially when travelling downhill;

iv) Machine speeds should be

kept low on slopes and during tight turns;

v) Stay alert for humps and

hollows and other hidden hazards;

vi) Never mow across the face of

the slope. Use care when pulling loads or using heavy equipment: i) Use only approved hitch

points;

ii) Limit loads to those you can

safely control; iii) Do not turn sharply; iv) Use care when reversing; Watch out for traffic when crossing or near roadways. Stop the blades rotating before crossing surfaces other than grass.

When using the mowing attac h m e n t , never d i r e c t

discharge of material towards bystanders nor allow anyone else near the machine while it is operating.

Never operate the machine with defective guards, or

without all safety devices in place and operating correctly.

Do not change the engine governor settings or over speed

the engine as excessive engine speed can increase the risk of personal injury.

Before leaving the operators position:

i) Disengage the power take off

clutch:

ii) Set the parking brake in the

locked position.

D i s e n g a g e d r i v e t o attachments when transporting,

emptying the catcher, or not in use.

D i s e n g a g e d r i v e t o attachments and stop engine

before refuelling.

D i s e n g a g e d r i v e t o attachments, stop engine, and remove the ignition key:

i) Before leaving the machine

unattended;

ii) Before clearing blockages or

unclogging the chute;

iii) After striking a foreign object.

(Inspect the machine for damage and make repairs before restarting or operating the damaged equipment);

iv) If the machine starts to vibrate

a b n o r m a l l y . ( C h e c k immediately).

D i s e n g a g e d r i v e t o attachments, stop engine, remove the ignition key, and disconnect the spark plug wires and battery positive lead

before working on, maintaining, or servicing the machine.

S e c u r e t h e m o w i n g attachment in the full up position:

i) Before clearing blockages or unclogging the chute; ii) Before replacing the blades, or adjusting the tension of the blade bolts; iii) Before placing any tools or any

part of your person under the mowing attachment.

Turn the fuel off using the fuel shut off valve at the conclusion

of operation.

Maintenance and

Storage

Keep all nuts, bolts and screws tight to ensure the equipment is

in safe working order.

Replace worn or damaged parts for safety. Reduce the fire hazard, by

keeping the engine, muffler, hydrostatic transaxle, battery compartment, and petrol storage area clear of grass, leaves, or excessive oil and grease.

Also ensure the mowing attachment drive belt can not come into contact with grass, sticks, and leaves built up on the

top surface of the mowing attachment.

If the fuel tank has to be drained this should be done out

outdoors.

Never store the machine with petrol in the tank inside a

building where fumes can reach an open flame or spark. Allow the engine to cool before storing the Ride-on Mower in any enclosure.

When the machine is to be pa r k e d , stored o r left unattended raise the mowing

attachment and secure it in the full up position.

GENERAL SAFETY INSTRUCTIONS CONT.

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 6 1 February 2016

PRE-DELIVERY INSTRUCTIONS

Unpacking Instructions

Inspect the shipping crate and contents for damage. Position the shipping crate on a firm flat level surface with at least 3 meters distance from any obstruction to the end of the crate adjacent to the front of the tractor.

! Caution you can be seriously injured by the metal strapping which has sharp edges and can spring out when cut. Wear gloves when handling metal strapping.

! Caution you can be seriously injured by sharp nails protruding from the shipping crate.

Cut and remove the straps restraining the tractor to the ends of the shipping crate. Remove the end of the shipping crate adjacent to front of the tractor. Remove the plastic sheet covering the tractor. Unlock the park brake knob by depressing the park brake lever and moving it to the right and allow it to raise to the top of long slot.

Pull the tractor from the shipping crate. Depress the brake pedal to stop travel. Once stopped the park brake should be locked on by pushing lever down and away then allow it to raise into the top of the short slot. Remove the steering wheel, seat sub-assy, & other loose components from the packaging.

Dispose of all packaging material responsibly.

Do not leave the plastic sheet unrestrained, it can blow away to become a safety hazard.

UNPACKING INSTRUCTIONS

INTRODUCTION:

The purpose of this procedure is to en sur e the dealer /distri but or has assembled & made the necessary checks, & adjustments, before the mower is operational, and instructed the owner in i ts s a f e op e r ation & maintenance. This procedure begins upon receiving the crated mower and is finalised once the mower has been either sold or leaves the dealer/ distributors premis es. This is the minimum amount of work required, however it should not be limited to only the areas detailed in this procedure.

RESPONSIBILITY:

It is the responsibility of the dealer/ distributors to ensure that before a mower is delivered to a customer, it is in perfect operational condition.

PROCEDURE:

UNCRATE THE MOWER

CHECK COMPONENTS SUPPLIED IN SEAT PROTECTION BAG

 Engine owners manual  Owner/Operator manual  Ignition keys (AM015)  Tube spanner (AM006C1)  Drive cone clearance gauge (13126) x2  Tommy bar (AM007)  Spring pull hook (13127)  Steering wheel (SW14H)  Roll Pin (DP10)  Set Screws M8X25 (SH0825M) x 2  Nuts M8 Nyloc (NM8NT) x 4  Seat Springs x 2 (A163060)  Spring Caps x 2 (A160231)  Washer (W05M202) x 2

 Warranty Card

 Pre-delivery Instruction Sheet

ASSEMBLY: TOOLS & EQUIPMENT REQUIRED:

Socket set containing 13mm a/f socket &

extension 75mm (3”) or longer. Spanner 13mm a/f. Hammer & 6mm or 1/4” pin

punch. Tube spanner (AM006C1) & tommy bar (AM007).

Refer pictorial procedure provided.

STEERING WHEEL

To attach the steering wheel, align the hole in the steering wheel boss to the hole in the steering shaft and use a hammer and suitable punch to drive the DP10 roll pin through the steering wheel and shaft. Ensure that the pin is situated centrally in the steering wheel boss and that the steering is free to turn. Press the steering wheel center cover into place using hand pressure only.

HOURMETER

Connect the black negative wire to the terminal supplied at the back of the hourmeter.

SEAT MOUNT & SEAT SPRINGS

Install the two seat springs using the screws, washers, nuts, to the seat slide frame, and tighten the screws, washers, and nuts. Install the Seat & Mounting to the seat slide frame using the Screws and Nuts. Attach seat switch wiring to seat switch.

CHECK TYRE PRESSURES & FLUID LEVELS:

TYRES

Before operation ensure that tyre pressures are equal on both sides. Uneven pressure can give an uneven finish when mowing and may cause damage to tyres and/or tubes. The recommended pressure is: Front 170kPa (24 P.S.I.). Rear 140kPa (20 P.S.I.)

BATTERY

This machine is fitted with a maintenance free battery.

ENGINE OIL

Before operation ensure that engine oil level is to the full mark on the dipstick. (Refer engine owners manual for procedure & if oil needs to be added refer Engine Owners Manual for Correct Grade).

FUEL

Ensure there is fuel above the fuel tap & the fuel tap at the bottom left front side of fuel tank is turned to the on position before attempting to start engine. (Use unleaded fuel only).

Turn off fuel tap after use.

CLUTCH PLATE ADJUSTMENT

Loosen the four square head set screws on the clutch plates using tube spanner (AM006C1) and tommy bar (AM007). Insert the clearance gauges supplied, one between the forward clutch plate and cone and the other between the reverse clutch plate and cone and hook them onto the intershaft. Slide both clutch plates against the clearance gauges and drive cone, tighten the set screws firmly onto the flat on the intershaft. Remove gauges.

CHECK OPERATION OF SAFETY SWITCHES: STARTING Foot Switch - With the PTO (power

take off) switch in disengaged position (off), attempt to start the engine without depressing the foot switch.

Engine should not start.

PTO Switch - While sitting on seat

with foot on foot switch and PTO switch in up (engaged) position, attempt to start the engine.

Engine should not start.

Key Switch

With PTO switch in down (disengaged/ off) position & foot switch depressed turn key switch to start position.

Engine should start.

STOPPING Seat Switch - While sitting on seat

with engine running, engage cutter, and lift weight from seat.

Engine should stop.

Key Switch

Sit on seat and start engine, turn key switch to stop position.

Engine should stop.

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 7 1 February 2016

ITEM PART NUMBER DESCRIPTION QTY

1 A163060 Spring, Compression, Conical, Seat, Heavy 2 2

Sub-Assy, Seat, Sman 4500 1 3 DP10 Pin, Roll, Spring, 1/4"X1-3/4", Znpl 1 4 NM8NT Nut, Hex, Nyloc, Thin, M 8, Pc6, Znpl 4 5 SH0820M Screw, Hex, M 8x 20, Pc8.8, Znpl 2 6 SH0825M Screw, Hex, M 8x 25, Pc8.8, Znpl 2 7 SW14H Wheel, Steering, 14", 02hub+Cover 1 8 W051218 Washer, Flat, Bright, 5/16"X3/4"X18g, Znpl 4 9 W05M202 Washer, Flat, Bright, 5/16"X3/4"X14g 2

A168231 Cap, Spring, Seat 2

EXPLODED VIEW PRE DELIVERY

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 8 1 February 2016

IMPORTANT

RECOMMENDED FUEL

Unleaded fuel is recommended by all manufacturers of engines fitted to Cox products.

SAFETY SWITCHES

Before operating machine, ensure that all safety switches are operating correctly. Do not operate machine with faulty, mi ssi n g or dama ged safe ty switches.

BLADE WARNING

Do not use mowing attachment with broken or bent blades, damaged or worn bolts and nuts or damaged cutter disc, otherwise damage and premature wear will result from vibration. Replace blades, bolts and nuts only in pairs to maintain correct balance. Recommended blade nut torque is 36-40Nm. Do not over tighten.

Keep both feet and

hands clear of the

mowing attachment at

all times while attempting to start or operate the machine.

WARNING

DO NOT OPERATE

WITHOUT MOWING

ATTACHMENT DEFLECTOR

FITTED & DOWN.

Safety footwear is recommended when operating machine.

Reference to left or right hand side of machine is determined by sitting in the operating position on the machine.

Mount and dismount only from left hand side of machine.

Ensure machine has park brake engaged when attempting to start engine.

Never allow engine revs to exceed more than 3600 RPM.

The Instruments,

the Controls and

their functions are

as follows;

Key Switch-

Used to start and stop engine. Insert key, turn key all the way right to start (3rd) position to start engine. When key is released from start (3rd) position it will return to on | (2nd) position. Turn key all the way left to off O (1st) position to stop engine. Remove key from off O (1st) position to lock ignition switch.

PTO Switch-

Used to activate the electromagnetic clutch/brake to start (engage) and stop (disengage and brake) mowing attachment blades and allow starting of engine with mowing attachment blades disengaged from engine. With engine running at fast speed pull KNOB up to (ON) position to start (engage) mowing attachment blades. Push knob down to (OFF) position to stop (disengage and brake) mowing attachment blades.

Seat Switch-

Used to stop engine if operator is not on the seat (switch not depressed) & cutter engagement PTO switch is engaged (on).

Start Foot switch -

Used to ensure drive is in neutral when starting engine. Place right foot on and depress foot switch to start engine with switch key.

Hourmeter-

Used to indicate the number of hours the engine has operated. Note:Ignition switch must be in the on position for the hourmeter to display hours.

Engine Speed/Choke Control Lever-

Used to regulate engine speed and cutter speed also to engage/regulate/ disengage the engine choke to assist in starting a cold engine. Push LEVER fully forward to engage the engine choke fully. Pull LEVER back so front edge of LEVER is in line with the fast (rabbit) symbol on dash decal to disengage choke fully. Pull LEVER back for slow engine speed and push LEVER forward to fast symbol on dash decal for fast engine and cutter speed.

Seat Adjustment Lever-

Used to allow adjustment of the seat backwards or forwards to give the most comfortable operating position. Pull the LEVER left to unlock the seat slide mechanism, and move seat backwards or forwards until most

comfortable operating position is reached, release LEVER and attempt to move the seat backwards or forwards slightly to allow the LEVER to return to the fully right position and to ensure the seat is locked in position.

Drive pedal-

Used to control an infinitely variable ground speed between zero and maximum in forward or reverse. Also to select neutral. With engine running push down on front of pedal to travel forward. With engine running push down on back of pedal to travel in reverse. When pressure is released from front or back of pedal it will return to neutral position. It is not necessary to return to neutral or stop before changing from forward to reverse or reverse to forward.

Foot brake pedal-

Used to stop machine travel or keep stationary before setting park brake. Push pedal down to apply brake. Remove foot from pedal to release brake.

Park brake lever-

Used to keep machine stationary. With drive pedal in neutral position and machine stationary push lever

down and away from you to the ‘ON’

position to apply brake. To release brake push lever down and towards you then release, spring tension will return the lever to the ‘OFF’ position.

NOTE– Applying park brake while machine is moving and/or attempting to drive off with the park brake not fully in the off position will damage the teeth of the large sprocket & park brake mechanism or drive cone and or clutch plates.

Mowing Attachment Cutting Height Adjustment Lever-

Used to change the mowing attachment cutting height. To alter cutting height, lift lever slightly and depress button, mover lever up to raise or down to lower the mowing attachment cut height, stop at desired cutting height and release button to lock at 1 of 10 height positions.

NOTE– Do Not mow in any direction on slopes beyond 15 degrees (1 in 3.75).

OPERATING INSTRUCTIONS

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 9 1 February 2016

Fuel Tap Knob-

Used to shut off the fuel line to stop fuel flow to the engine when the tractor is transported or not in operation to reduce the likelihood of fuel leakage. Turn the KNOB clockwise ¼ of a turn from the on position to the off position to shut off the fuel line to stop fuel flowing to the engine. Turn KNOB anticlockwise ¼ of a turn from the off position to the on position to allow fuel to flow to the engine.

Oil Level Dipstick-

Used to indicate oil level in engine when engine is not running. (Refer to en g i n e owners m a n ual for instructions on checking engine oil level)

TO OPERATE

B E F O R E S T A R T I N G / STOPPING:

See Engi ne Maintenance/ Instruction Sheet.

STARTING ENGINE

When starting engine, place right heel on foot switch located on rear of right footrest. Ensure that PTO sw itch is di seng aged (of f), otherwise electric starter motor will not engage. If engine is cold move engine speed control to choke position and return to desired engine speed setting when engine starts. Do not attempt to operate engine with engine speed control lever in choke position.

STOPPING ENGINE

When stopping engine, ensure PTO switch is disenagaged (off), and engine speed control is in the fast position, set park brake in the on position, turn key switch to the “off” (1st) position.

DRIVING T O D RI V E F O RW A R D / REVERSE:

Engine speed is regulated by the engine speed control, set engine speed control to desired engine speed. Press down on the forward section of the drive pedal for forward movement, on the rear of the drive pedal for reverse. The amount of pressure can be used to

contr o l the gr o u n d spee d , especially in heavier conditions. When operating the mower on slopes greater than 10 degrees but less than 15 degrees for a pr olo nged p erio d, you m ay experience minor drive fade, should this occur, vary your mowing style eg: mow around some flat areas, then the slope followed by the flat area again. This will allow the drive to cool before travelling up the slope again.

N.B. Ens ure tha t when pressure is applied to the drive pedal rear wheels rotate or damage will occur to drive cone and or clutch plates.

MANOEUVRING:

Owing to the heel and toe type action of the drive pedal, it is possible to take the machine straight from forward to reverse and vice versa. This quick forward and reverse operation makes the machine very manoeuvrable and the sharpest turns can be negotiated easily and quickly.

TO BRAKE (WITH ENGINE RUNNING):

The drive pedal may be used to stop the machine. If travelling forward push the pedal into reverse until machine stops, then bring the pedal back to neutral position or vice versa if travelling in reverse. Should a drive failure occur during operation use the brake pedal situated on the left hand side and forward of where your foot would rest during normal operation.

TO BRAKE (WITH ENGINE STOPPED):

Use foot brake pedal only. Damage to drive cone will occur if drive pedal is used to brake the machine with the engine stopped.

P A R K I N G A N D TRANSPORTATION BRAKE:

With the machine stationary, depress the lever protruding out of the left hand mudguard downward and shift the lever to the left and then up to engage the park brake. Depress and shift to the right then release to disengage the park brake.

Do not engage parking brake unless the machine has completely stopped. Do not attempt to drive with park brake engaged, damage will occur to drive cone and or clutch plates, large drive sprocket, or park brake mechanism.

NOTE: When mowing slopes, keep drive pedal in forward or reverse, depending on direction of travel. The low gearing will prevent it from picking up excessive speed. If slope is very steep it may be necessary to slow engine speed slightly and /or, apply light drive pedal pressure to the opposite drive direction. i.e. move drive pedal into reverse when going forward down slope or into forward when reversing down slope.

AVOID HOLDING MACHINE STATIONARY ON SLOPES USING DRIVE PEDAL WITH ENGINE RUNNING AS DAMAGE WILL OCCUR TO DRIVE CONE AND OR CLUTCH PLATES.

OPERATING INSTRUCTIONS cont.

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 10 1 February 2016

MAINTENANCE INSTRUCTIONS

It is the owner’s responsibility to

ensure that all-periodical checks, necessary adjustments, services and repairs are carried out. Failure to do so may result in death, personal injury and/or property damage.

Before attempting any maintenance, stop engine, ensure mowing attachment blades have stopped rotating, disconnect spark plug lead from spark plug and ground it, disconnect battery at negative terminal, to prevent accidental starting. Position machine on a flat level surface for maintenance. Never alter factory setting of maximum engine R.P.M (3600). Reference to the left or right side of the machine is determined by sitting in the operating position. IMPORTANT: If operating in adverse conditions such as those mentioned below, change engine oil, air filter, lubrication and adjustments should be carried out at less time intervals than specified in this booklets maintenance schedule. Ensure machine has park brake engaged when attempting to start engine. a. Mowing in hot or wet conditions. b. Mowing in rough or dusty conditions. c. Mowing hilly areas or continuous heavy load conditions. Ensure machine has park brake engaged when attempting to start engine.

CHECK & ADJUST ENGINE OIL LEVEL Refer to engine owners manual for correct method to check & adjust engine oil level.

CHANGE ENGINE OIL & OIL FILTER -

Refer to engine owner’s manual for correct

method to change engine oil & oil filter.

CHECK ENGINE AIR CLEANER & FOAM PRE-CLEANER- Refer to engine owners

manual for correct method to check and service engine air cleaner & foam pre-cleaner.

CHECK BONNET SIDE MESH - If mesh is more than one quarter blocked by debris clean mesh. Wipe mesh with hand, rag or brush to remove debris from mesh.

CHECK ENGINE ROTATING SCREEN-

Refer to engine owners manual for correct method to check and clean engine rotating screen /debris guard.

LUBRICATION OF MACHINE- Lubrication of machine must be carried out every 15 hours of operation or once a month, whichever occurs first. Lubricate at less time intervals when operated under adverse conditions. OILING: A few drops of oil should be placed at the following points: Steering rod ends, mower suspension link rod end, height adjustment mechanism, pivot bolt and linkages on clutch arm, clutch pedal and brake linkages. CHAIN- Use only chain lube for lubrication of the drive and steering chains.

GREASE POINTS- Grease nipples are located on top of the front wheel stub axles & the back of the drive arm.

GREASE STUB AXLES: Clean grease nipple, use grease gun and general-purpose grease to force old grease from top and bottom of front axle bushes. Iif grease is not released from bottom of bush jack up front of machine and try again .

GREASE DRIVE ARM PIVOT-

Clean grease nipple, use grease gun and general purpose grease to replenish lost grease. Under no circumstances allow grease or oil to come into contact with the Drive Cone or Clutch Plates. Should this occur, use petrol or other suitable solvent and clean off immediately whilst surfaces are cool and allow to dry before operating machine.

ENGINE TO CONE DRIVE VEE BELT ADJUSTMENT- Tension is automatically

adjusted by the belt tensioning spring.

ENGIN E TO C UT TE R V EE BE LT ADJUSTMENT- Tension is automatically

adjusted by the belt tensioning springs.

CHEC K OP ER ATION OF SAF ET Y SWITCHES:

STARTING Foot Switch - With the PTO (power take

off) switch in disengaged position (off), attempt to start the engine without depressing the foot switch.

Engine should not start.

PTO Switch - While sitting on seat with

foot on foot switch and PTO switch in up (engaged) position, attempt to start the engine.

Engine should not start.

Key Switch

With PTO switch in down (disengaged/off) position & foot switch depressed turn key switch to start position.

Engine should start.

STOPPING Seat Switch - While sitting on seat with

engine running, engage cutter, and lift weight from seat.

Engine should stop.

Key Switch

Sit on seat and start engine, turn key switch to stop position.

Engine should stop.

DRIVE CHAIN- Machines are fitted with

automatic chain adjusters. No adjustment is required. Replace chain when chain has sagged enough to expose half the depth of the teeth on the bottom of the large sprocket. Failure to replace worn chain will cause premature wear of sprockets.

REPLACE DRIVE CHAIN- Stop engine, ensure mowing attachment blades have stopped rotating, disconnect spark plug lead from spark plug and ground it, disconnect battery at negative terminal, to prevent accidental starting. Engage park brake, jack up rear of machine, and remove left rear wheel. Push chain tensioner arms, one at a time, away from chain and using a suitable spanner tighten

pivot bolt lock nuts to hold them out. Release park brake then turn rear axle to bring chain into a suitable position for removal of the chain connecting link. Remove connecting link and chain. Inspect both sprockets for wear or damage, replace if necessary. Install new chain and connecting link with the link clip between the wheel and chain. Release pivot arm nuts until arm moves freely back to chain. Engage park brake, install wheel and lower machine.

TO ADJUST STEERING CHAIN- Stop engine, ensure mowing attachment blades have stopped rotating, disconnect spark plug lead from spark plug and ground it, disconnect battery at negative terminal, to prevent accidental starting. Adjust chain by loosening the two bolts which hold the steering idler shaft mounting bracket in position, slide rearwards to tension chain then retighten bolts.

CUTTER HEIGHT ADJUSTMENT- Stop engine, ensure mowing attachment blades have stopped rotating, disconnect spark plug lead from spark plug and ground it, disconnect battery at negative terminal, to prevent accidental starting. If the Mowing Attachment can not be positioned to give a satisfactory grass cut height using the available notches on the cut height mechanism, position the mower on a smooth level surface, lock the park brake on, and lower the Mowing Attachment to the notch above the desired cut height. Place 3 equal height spacers (that can support the mowing attachments weight) , of the desired height, under the mowing attachment one on each side at the lower front adjacent to the cut-out & one at the middle of the back and lower the Mowing Attachment onto them. Loosen the 2 short screws located together on the front of the rear suspension mount. Push the rear link rearwards until it stops and retighten the 2 screws. Lift the Mowing attachment off the spacers and remove the spacers and check the cut height is as desired and the deck is level to slightly higher (3—5 mm) at the back. Adjust height again if required.

CU T T E R B R A K E A D J US T M E N T - Automatically adjusted by permanent magnets on the electro magnetic clutch/ brake.

REPLACE BLADES- Stop engine, ensure mowing attachment blades have stopped rotating, disconnect spark plug lead from spark plug and ground it, disconnect battery at negative terminal, to prevent accidental starting. Check condition of cutter disc remove the blade nut using a suitable spanner (if using a socket remove the blanking grommet to gain access to the blade nut) and replace all blades, bolts, nuts and washers to preserve balance, tighten blade nut to (36-40Nm). Do not over tighten. Re-fit blanking grommet if removed.

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 11 1 February 2016

Check engine oil level, adjust if required Check engine air cleaner foam pre-cleaner, service if req. Check engine rotating screen/finger guard, clean if required Check operation of safety switches, service if required Check foot brake operation, adjust if required.

Check tyre pressures, adjust if required Check for loose fasteners, tighten if required Lubricate stub axles, steering ball joints, Drive Chain Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required

BEFORE EXTENDED STORAGE

MAINTENANCE SCHEDULE

BEFORE EACH USE

Check engine oil level, adjust if required Check engine air cleaner foam pre-cleaner, service if required Check engine rotating screen/finger guard, clean if required Check operation of safety switches, service if required Check foot brake operation, adjust if required. Check tyre pressures, adjust if required

Check for loose fasteners, tighten if required Lubricate stub axles Lubricate steering ball joints Lubricate Drive Chain Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards/deflector for wear or damage, replace if required

Change engine oil - Clean machine - Lubricate fully - Remove all fuel from engine, fuel lines & tank or add fuel stabiliser

EVERY 5 HOURS

TO REMOVE MOWING ATTACHMENT –

Stop engine, ensure mowing attachment blades have stopped rotating, and spark plug lead is disconnected & grounded, disconnect battery negative terminal to prevent accidental starting, disconnect the belt tensioning spring (front left hand side of mowing attachment). Lower mowing attachment onto 20mm block front and rear. Remove cutter belt from engine pulley. Remove two M10 x 50mm bolts, nuts & washers from mower suspension link at rear of the mowing attachment. Remove mowing attachment pivot pin lock screw and nut (6mm) and remove mowing attachment pivot pin. Remove the M8x35mm bolt from the cradle frame attachment bracket. Turn the front wheels a little to the left and twist the mowing attachment to the right and slide the deck from under the mower ro the right side. Re-assemble in reverse order. To assist in refitting mowing attachment pivot pin, raise the mowing attachment slightly. Refit mower suspension link & lifting links and M10x50mm bolts, nuts and washers. Refit cutter belt, connect belt tensioning spring and refit spark plug lead and battery terminal.

CLUTCH PLATE ADJUSTMENT- Periodically adjust the clutch plates as the cone drive wears. Stop engine, ensure mowing attachment blades have stopped rotating, disconnect spark plug lead from spark plug and ground it, disconnect battery at negative terminal, to prevent accidental starting. Carry out this operation, with engine off. Centre the clutch arm assembly to the neutral position. Loosen the four square head set screws on the clutch plates using tube spanner (AM006C1) and tommy bar (AM007). Insert the clearance gauges supplied, one between the forward clutch plate and cone and the other between the reverse clutch plate and cone and hook them onto the intershaft. Slide both clutch plates against the clearance gauges and cone, tighten the set screws firmly onto the flat on the intershaft. Remove gauges.

CHECK TYRE PRESSURES - Uneven pressure can give an uneven finish when mowing and overly low or high pressures may cause damage to tyres and/or tubes. The recommended pressure is: 170kPa (24 P.S.I.)Front. 140kPa (20 P.S.I.) Rear.

BATTERY MAINTENANCE- Batteries can be dangerous as they contain acids (corrosive chemicals), flammable vapours, large amounts of stored electrical energy, which may cause chemical burns, explosions or fires. Where goggles and a protective face guard. Remove jewellery/watches before handling the battery. Do not perform any battery maintenance where there are open flames or the possibility of sparks. Always work in a well ventilated area. Ensure the top of the battery is clean and dry (free of dirt and grime) as a dirty battery can discharge across the top of the battery casing. Inspect the terminals, screws and cables for breakage, damage or loose connections and they are clean, tight and free of corrosion. When not in use, a battery discharges by as much as 1% a day, more when the climate is warm. To make up for this loss, a boosting charge should be given once a month. Disconnect battery terminals (negative terminal first) to charge, then allow to stand minimum 1/2hr before reconnecting (negative terminal first). If a battery is not used for a period of more than three (3) months, the terminals should be disconnected and trickle charged at two (2) amps for two (2) hours once every three (3) months or before use. At the end of any maintenance ensure the battery is securely fastened in place, especially if it has been removed.

BRAKE ADJUSTMENT- Remove the ‘R’ pin securing the adjustable link rod to the brake lever & turn adjustable link rod clockwise push adjustable link rod into machine & refit link rod to pedal & refit ‘R’ Pin.

CLEANING MACHINE WITH WATER PRESSURE – Allow machine to cool down (min

2 hrs) before hosing down. Start engine and engage drive and cutting systems to clear water from pulleys and belts. Stop engine and allow machine to dry. Lubricate as required. Do not cover machine with plastic or vinyl type material.

C L E A N I N G A ND P O L IS H I N G POLYETHYLENE BONNET AND REAR MUDGUARD- To keep scratches on bonnet

and mudguard to minimum, do not rub or brush off with bare hands, use a soft cloth or a light flow of compressed air. For dirt, wash with a steady stream of water only (no detergent), then blow off excess water with air. To polish remove excess dust or dirt. When surface is dry, spray on an automotive type plastic preservative and leave on for 30 to 60 seconds. Using a dry soft cloth (i.e. cheesecloth) wipe off to bring up lustre.

GENUINE SPARE PARTS- Always use Genuine Cox Factory Made Spare Parts. Use of non-genuine COX spares will void your warranty.

SAFETY FIRST- The use of mechanical devices can cause injury or property damage if incorrect procedures are used. Please ensure all operators & users read & understand all safety instructions in this manual.

CHECK FOR LOOSE FASTENERS TORQUE SETTINGS

1/4” UNC BOLT/NUT 10Nm (84lbf in) 5/16” UNC BOLT/NUT 20Nm (180lbf in) 3/8” UNC BOLT/NUT 36Nm (27lbf ft) 5/8” UNF NUT 100Nm (74lbf ft) 7/16” UNF BOLT 68Nm (50lbf ft)

6mm BOLT/NUT 9Nm (80lbf in) 8mm BOLT/NUT 15Nm (11lbf ft) 10mm NUT 44Nm (32lbf ft) 12mm NUT 53Nm (39lbf ft) 20mm NUT 100Nm (74lbf ft)

MAINTENANCE INSTRUCTIONS CONT.

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 12 1 February 2016

Change engine oil filter Change engine oil Check engine spark plug, clean, adjust, or replace if required If fitted clean engine exhaust spark arrester Check engine air cleaner foam pre-cleaner , service if required * Check engine air cleaner cartridge, service if required* Clean engine cooling system* Check clutch arm action, adjust if required Replace in-line fuel filter Check foot brake operation and lining for ware, adjust or replace if req Lubricate stub axles, steering ball joints, Drive Chain Check for loose fasteners, tighten if required Check operation of safety switches, service if required

Check tyre pressures, adjust if required Check drive chain and sprockets for wear, replace if required Check steering chain an sprockets or wear, adjust if required Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required Check clutch arm action, adjust if required Re-tension rear wheel retaining nut/s Check battery condition, service if required Check drive clutch plates and cone for wear or damage, adjust or service if required Check belts for wear or damage, replace if required Check engine to clutch vee belt Check cutter vee belt and adjust cutter housing level if required

9 MONTHS OR 75 HOURS WHICH EVER OCCURS F

IRST

Change engine oil if operating under heavy load or high ambient temperature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check foot brake operation, adjust if required Check operation of safety switches and replace if required Check tyre pressures, adjust if required

Lubricate stub axles, steering ball joints, Drive Chain Check mowing attachment cutter blades, bolts, nuts, disc/s, housing , and guards for wear or damage, replace if required Check for loose fasteners, tighten if required Check battery condition, service if required Check cutter vee belt and adjust cutter housing level if required Check vee belt s

12 MONTHS OR 100 HOURS WHICH EVER OCCURS FIRST

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS...............CUSTOMER/DEALER................................................

DATE / / HOURS..........................DEALER................................................

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

Change engine oil if operating under heavy load or high ambient temperature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check foot brake operation, adjust if required Check operation of safety switches and replace if required Check tyre pressures, adjust if required

Lubricate stub axles, steering ball joints, Drive Chain Check mowing attachment cutter blades, bolts, nuts, disc/s, housing ,and guards for wear or damage, replace if required Check for loose fasteners, tighten if required Check vee belt s Check battery condition, service if required Check cutter vee belt and adjust cutter housing level if required

6 MONTH OR 50 HOURS

WHICH EVER OCCURS FIRST

DATE / / HOURS..........................DEALER................................................

FIRST MONTH OR 5 HOURS WH

ICH EVER OCCURS FIRST

Change engine oil Check engine air cleaner foam pre-cleaner , service if required Check engine rotating screen/finger guard, clean if required Check foot brake operation, adjust if required Check operation of safety switches, service if required Check tyre pressures, adjust if required Lubricate stub axles, steering ball joints, Drive Chain

Check mowing attachment cutter blades, bolts, nuts, disc/s, housing , and guards for damage, replace if required Check clutch arm action, adjust if required Check vee belt s Check for loose fasteners, tighten if required Check cutter vee belt and adjust cutter housing level if required

DATE / / HOURS.......................CUSTOMER................................................

3 MONTH OR 25 HOURS

WHICH EVER OCCURS FIRST

Change engine oil if operating under heavy load or high ambient temperature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check foot brake operation, adjust if required Check operation of safety switches and replace if required Check tyre pressures, adjust if required Lubricate stub axles, steering ball joints, Drive Chain

Check mowing attachment cutter blades, bolts, nuts, disc/s, housing , and guards for wear or damage, replace if required Check vee belt s Check battery condition, service if required Check cutter vee belt and adjust cutter housing level if required Check for loose fasteners, tighten if required

*Service more often under dusty conditions, or where air borne debris is present

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 13 1 February 2016

21 MONTHS OR 175 HOURS WHICH EVER OCCURS FIRST

Change engine oil if operating under heavy load or high ambient temperature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check foot brake operation, adjust if required Check operation of safety switches and replace if required Check tyre pressures, adjust if required Lubricate stub axles, steering ball joints, Drive Chain Check mowing attachment cutter blades, bolts, nuts, disc/s, housing ,

and guards for wear or damage, replace if required Check battery condition, service if required Check for loose fasteners, tighten if required Check cutter vee belt and adjust cutter housing level if required Check vee belt s

24 MONTHS OR 200 HOURS WHICH EVER OCCURS FIRST

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS...............CUSTOMER/DEALER................................................

Replace engine oil filter Change engine oil Check engine spark plug, clean, adjust, or replace if required If fitted clean engine exhaust spark arrestor Check engine air cleaner foam pre-cleaner , service if required * Check engine air cleaner cartridge, service if required Clean engine cooling system* Check foot brake operation and lining for ware, adjust or replace if required Check operation of safety switches, service if required Check tyre pressures, adjust if required Lubricate stub axles, steering ball joints, Drive Chain Check steering chain an sprockets or wear, adjust if required

Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required Check belts for wear or damage, replace if required Check drive chain and sprockets for wear, replace if required Check drive clutch plates and cone for wear or damage, adjust or service if required Check clutch arm action, adjust if required Check battery condition, service if required Check for loose fasteners, tighten if required Check vee belt s Check cutter vee belt and adjust cutter housing level if required

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

Change engine oil If fitted clean engine exhaust spark arrestor Check engine air cleaner foam pre-cleaner , service if required * Check engine rotating screen/finger guard , clean if required * Check foot brake operation and lining for ware, adjust or replace if required Check operation of safety switches, service if required Check tyre pressures, adjust if required Lubricate stub axles, steering ball joints, Drive Chain Check steering chain an sprockets or wear, adjust if required Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required

Check belts for wear or damage, replace if required Check drive chain and sprockets for wear, replace if required If fitted check mowing attachment brake pad for wear, replace if required Check drive clutch plates and cone for wear or damage, adjust or service if required Check clutch arm action, adjust if required Check battery condition, service if required Check for loose fasteners, tighten if required Check vee belt s Check cutter vee belt and adjust cutter housing level if required

*Service more often under dusty conditions, or where air borne debris is present

15 MONTHS OR 125 HOURS WHICH EVER OCCURS FIRST

DATE / / HOURS................CUSTOMER/DEALER................................................

18 MONTHS OR 150 HOURS WHICH EVER OCCURS FIRST

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

Change engine oil if operating under heavy load or high ambient temperature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check operation of safety switches and replace if required Check foot brake operation, adjust if required Lubricate stub axles, steering ball joints, Drive Chain

Check tyre pressures, adjust if required Check battery condition, service if required Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required Check for loose fasteners, tighten if required Check cutter vee belt and adjust cutter housing level if required Check vee belt s

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 14 1 February 2016

We are proud that you have purchased a Cox product and urge you to follow these

instructions to obtain the maximum life for your machine.

If in doubt check with your supplier.

33 MONTHS OR 275 HOURS WHICH EVER OCCURS FIRST

Change engine oil if operating under heavy load or high ambient temperature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check foot brake operation, adjust if required Check operation of safety switches and replace if required Check tyre pressures, adjust if required Lubricate stub axles, steering ball joints, Drive Chain

Check mowing attachment cutter blades, bolts, nuts, disc/s, housing , and guards for wear or damage, replace if required Check battery condition, service if required Check for loose fasteners, tighten if required Check cutter vee belt and adjust cutter housing level if required Check vee belt s

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS.................CUSTOMER/DEALER................................................

36 MONTHS OR 300 HOURS WHICH EVER OCCURS FIRST

Replace engine oil filter Change engine oil Check engine spark plug, clean, adjust, or replace if required If fitted clean engine exhaust spark arrestor Check engine air cleaner foam pre-cleaner , service if required * Check engine air cleaner cartridge, service if required Clean engine cooling system* Check foot brake operation and lining for ware, adjust or replace if required Check operation of safety switches, service if required Check tyre pressures, adjust if required Lubricate stub axles, steering ball joints, Drive Chain Check steering chain an sprockets or wear, adjust if required

Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required Check belts for wear or damage, replace if required Check drive chain and sprockets for wear, replace if required Check drive clutch plates and cone for wear or damage, adjust or service if required Check clutch arm action, adjust if required Check battery condition, service if required Check for loose fasteners, tighten if required Check vee belt s Check cutter vee belt and adjust cutter housing level if required

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

27 MONTHS OR 225 HOURS WHICH EVER OCCURS FIRST

Change engine oil if operating under heavy load or high ambient temperature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check foot brake operation, adjust if required Check operation of safety switches and replace if required Check tyre pressures, adjust if required Lubricate stub axles, steering ball joints, Drive Chain

Check mowing attachment cutter blades, bolts, nuts, disc/s, housing , and guards for wear or damage, replace if required Check battery condition, service if required Check for loose fasteners, tighten if required Check cutter vee belt and adjust cutter housing level if required Check vee belt s

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS................CUSTOMER/DEALER................................................

30 MONTHS OR 250 HOURS WHICH EVER OCCURS FIRST

Change engine oil If fitted clean engine exhaust spark arrestor Check engine air cleaner foam pre-cleaner , service if required * Check engine rotating screen/finger guard , clean if required * Check foot brake operation and lining for ware, adjust or replace if required Check operation of safety switches, service if required Check tyre pressures, adjust if required Lubricate stub axles, steering ball joints, Drive Chain Check steering chain an sprockets or wear, adjust if required Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required

Check belts for wear or damage, replace if required Check drive chain and sprockets for wear, replace if required Check drive clutch plates and cone for wear or damage, adjust or service if required Check clutch arm action, adjust if required Check battery condition, service if required Check for loose fasteners, tighten if required Check vee belt s Check cutter vee belt and adjust cutter housing level if required

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 15 1 February 2016

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 16 1 February 2016

PARTS LIST: A16815G BODY - BONNET & MUDGUARD

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 17 1 February 2016

PARTS LIST: A16815G BODY - BONNET & MUDGUARD

ITEM PART NUMBER DESCRIPTION QTY

1 W08MN Washer, Flat, Bright, M 8x 17x1, 2 14

2 NM8NT Nut, Hex, Nyloc, Thin, M 8, Pc6 10

3 A168022 Mudguard, Rear 1

4 A163066R Bar, Bumper, Red 1

5 Sub-Assy, Bonnet, Sman 4500, B&S, 19.0 1

6 A163014 Bumper, Front 1

7 SPPK6X20 Screw, Pan, Posi3, K 6x 20 2

8 W10MN Washer, Flat, Bright, M10x 21x1.6 2

9 W041216 Washer, Flat, Bright, 1/4"X3/4"X16g 12

10 BHSSM6X16 Screw, Button, Hex Soc, M 6x 16, Pc10.9 2

11 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 6

12 SH0616M Screw, Hex, M 6x 16, Pc4.6 2

13 SH0620M Screw, Hex, M 6x20, Pc4.6 2

14 W05M202 Washer, Flat, Bright, 5/16"X3/4"X14g 2

15 SH0820M Screw, Hex, M 8x 20, Pc8.8 4

16 B0835M Bolt, Hex, M8 X 35, Pc8.8 2

17 BCHSNM8X30 Bolt, Cup, Sq Neck, M8 X 30 Pc4.6. 2

18 NHM8 Nut, Hex, M8 2

19 W052003 Washer, Flat, Black, 5/16"X1-1/4"X3 4

20 SH0816M Screw, Hex, M 8x 16, Pc8.8 2

21 NHM6 Nut, Hex, M 6, Pc5 2

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 18 1 February 2016

PARTS LIST: A16815G BODY - SEAT

COX Live Axle Drive A16815G, Stockman 4500 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual