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EC80
User Manual
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COX EC80 User Manual

Flow Processor
EC80
CXX-UM-03060-EN-01 (April 2019)
User Manual
Flow Processor, EC80
April 2019CXX-UM-03060-EN-01Page ii
User Manual
CONTENTS
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Wiring and Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
RM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
RM2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
XP1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
RM1 Conguration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
RM2 Conguration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
XP1 Conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Using the IFC Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Password Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Establish Link Via RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Establish Link Via Ethernet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Prole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Creating, Saving and Loading Proles. . . . . . . . . . . . . . . . . . . . . . . . . 22
Uploading a Prole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Prole Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table Data Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Page iii CXX-UM-03060-EN-01April 2019
Flow Processor, EC80
Linearization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Rotor Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Pressure Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Temperature Compensation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Conguring Flow processor Outputs and Inputs . . . . . . . . . . . . . . . . . . . . . 30
Frequency Outputs (1 and 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Analog Output (Channels 1, 2, 3 and 4). . . . . . . . . . . . . . . . . . . . . . . . 31
Conguring Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Conguring Liquid Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Temperature vs Viscosity Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Temperature vs Density Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Liquid Pressure Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Hardware Conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Model Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
General Hardware Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Oscillation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Meter Selection (BUS ID) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Real-time Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Real-Time Report Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Flow processor Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Downloading Proles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Locating Multiple EC80 Flow Processors . . . . . . . . . . . . . . . . . . . . . . . 41
Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Conguration Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Report Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Communication (Comm.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Database, Gator Display, Gator Report and Real Time Clock (RTC) . . . . . . . 43
Version Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
April 2019CXX-UM-03060-EN-01Page iv

Description

DESCRIPTION
The EC80 Flow Processor provides a state-of-the-art interface for today’s flow meters. With multiple frequency inputs and one temperature input in a compact design, the flow processor is compatible with single and dual rotor turbine flow meters for precise calculation and output of flow rate or accumulated flow. The linearization, viscosity and density correction features improve flowmeter accuracy to the highest levels available today. Our newest feature allows the flow processor, with a Cox Auto Viscosity Turbine Meter, to automatically measure and compensate for kinematic liquid viscosity.

SAFETY INFORMATION

The installation of the flow processor must comply with all applicable federal, state and local rules, regulations and codes.
Failure to read and follow these instructions can lead to misapplication or misuse of the flow processor, resulting in personal injury and damage to equipment.

Safety Symbol Explanations

DANGER
INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS PERSONAL INJURY.
INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS PERSONAL INJURY.
INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED COULD RESULT IN MINOR OR MODERATE PERSONAL INJURY OR DAMAGE TO PROPERTY.

UNPACKING AND INSPECTION

Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment.
OTE:N If damage is found, request an inspection by the carrier's agent within 48
hours of delivery and file a claim with the carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.
Page 5 CXX-UM-03060-EN-01April 2019

Operating Principle

RTD
OPERATING PRINCIPLE
The EC80 Flow Processor accepts all types of square wave pulse inputs. Fully compensated and linearized volumetric flow rates, totals and temperature are examples of flow parameters that can be viewed through serial communications, included software program or an embedded rate indicator (depending on product configuration).
The EC80 Flow Processor can use a universal viscosity curve to compensate for varying liquid temperature and viscosity conditions. It can also use Strouhal-Roshko algorithms for a more comprehensive compensation method, taking into consideration all the secondary effects to which the meter is sensitive like the expansion and contraction of the meter bore diameter. The flow processor extracts the density value of a known liquid from a stored temperature/density table and multiplies by the volumetric flow rate to get the inferred mass flow rate.
Measure
Temperature
Counts
Lookup Table Temperature
vs Counts
Temp
Temp
Rotor A
Rotor B
Lookup Table
Viscosity vs
Temperature
Measure
Frequency
Measure
Frequency
Ro
v
Fa
Fb
act
Fsum
v
1+2(alpha)(deltaT)
Fsum
Fa+Fb
Figure 1: Flow Processor Calculations
Ro ref
Lookup Table
Strouhol vs
Roshko
St ref
1-3(alpha)( delta T)
St act
Calculate
Flow Rate
Q
supply
April 2019CXX-UM-03060-EN-01Page 6

Installation

INSTALLATION

Precautions

• Turn off power supply prior to making any connections to the flow processor.
• Verify that the power supply is rated to deliver enough current for your application.
• Do not submerge or place flow processor in moisture-prone environments.
• Do not place the flow processor in close proximity to high voltage and/or current carrying lines. It is sensitive to Electro-Magnetic Interference (EMI).
• Verify that all terminations at the flow processor are free from frayed wires and terminate with proper insulation at terminal blocks.
• Before applying supply power, make sure the power setting is not in excess of the flow processor’s rating. A setting over the rating will cause the flow processor to fail and not be covered under the warranty.
• Tighten all terminal block connections with reasonable firmness. Do not over-tighten the screw down terminals.
• Use adequately gauged wires for transferring signals to and from the flow processor printed circuit board (PCB).
• Make sure the PCB will not be exposed to excessive shock.
• Make sure the PCB will not be exposed to heat that exceeds the temperature rating of the flow processor electronics.
• Pay careful attention to the grounding scheme for your application. Use low impedance grounds, common to all electronics.
• If the PCB is exposed, be careful that debris, loose conductor strands or any other foreign matter does not come in contact with terminals and/or electrical components and connections.
Page 7 CXX-UM-03060-EN-01April 2019
Installation
C (NOT INCLUDED)
DETAIL N
Typical Congurations
RM1
ABLE
* CONFIGURATION SHOWN IS TYPICAL FOR RF INPUT.
RM2
PT02E-12-8P
Figure 2: RM1 Configuration
REMOVE ANODIZATION TO EXPOSE ALUMINUM
2X 1.42
2.4
4X.17
2X 4.92
CABLE (NOT INCLUDED)
PT02E-12-14P
2X .33
CABLE (NOT INCLUDED)
PT02E-12-8P
4X .16
* CONFIGURATION SHOWN IS TYPICAL FOR RF INPUT.
Figure 3: RM2 Configuration
CABLE (NOT INCLUDED)
3
N
2X 2.50
.55
PT02E-12-14P
2X 6.37 3.74
3
April 2019CXX-UM-03060-EN-01Page 8
XP1
2X 4.7
B-9541 CABLE WITH 6907K13
CORD GRIP. (NOT INCLUDED)
* CONFIGURATION SHOWN IS TYPICAL FOR RF INPUT.
Figure 4: XP1 Configuration
Installation
Page 9 CXX-UM-03060-EN-01April 2019

Input

INPUT
The flow processor has inputs for turbine meters (both single and dual rotor) and temperature. The flow processor calculates mass flow rates based on volumetric flow with temperature compensation.

Analog Input

You can configure the analog input for different types of temperature transducers. The flow processor is supplied with a 10 kΩ thermistor but can be jumper-configured for 0…5V DC, 0…10V DC or 4…20 mA temperature transducers. Consult the factory if you need to incorporate the analog input for reasons other than temperature acquisition. See “Installation” on page7 and
“Wiring and Jumpers” on page12 to select a particular temperature transducer.
G
F
A
B
H
E
C
D
Figure 5: Input diagram
Function/Signal
RF PICKOFF A A A
RF A RETURN B B
RF PICKOFF B C C
RF B RETURN D D RF PICKOFF Q N/A N/A RF Q RETURN N/A N/A
RTD EX+ E E
RTD + F F RTD – G G
RTD EX- H H
RM1 RM2
Pinout
April 2019CXX-UM-03060-EN-01Page 10

Outputs

OUTPUTS
You can configure all flow processor outputs for different parameters, and can do so independently of other channels. Use the IFC15 software to program the following output parameters:
Frequency
• Linearized Flow Rate (Volumetric or Mass)
• Raw Frequency Rotor A
• Raw Frequency Rotor B
• Raw Sum; Frequency A + Frequency B (Dual Rotor Applications)
• Total Flow (Accumulation)
Analog
• Linearized Flow Rate
• Temperature
B
C
A
F
E
D
H
L
M
K
J
N
Figure 6: Output diagram
Function/Signal
PWR + A A
PWR RETURN B B
RS-485 + C C
RS-485 – D D RAW A OUT E E RAW B OUT F F
GND H H FREQ 1 OUT J J FREQ 2 OUT K K
GND L L
ANALOG 1 VOLTAGE OUT M M ANALOG 2 VOLTAGE OUT N N
AGND P P
ANALOG 4-20 mA RETURN – P P
ANALOG 4-20 mA OUT + R R
RM1 RM2
R
P
Pinout
Page 11 CXX-UM-03060-EN-01April 2019

Wiring and Jumpers

JMP
EF4295 TERMINAL BLOCK LAYOUT
PGM PORT
JMP
JMP
WIRING AND JUMPERS
RM1
J2
J1
-C
-B
-A
JMP-1
J5
J4
EC80 Flow Computer to PT02E-12-14P
EC80 B-9541 CABLE PT02E-12-14P
SCALING UNITS FUNCTION/SIGNAL J1 J4 J5 WIRE COLOR PINOUT
N/A
N/A
N/A Hz RAW A OUT 1 ORG E N/A Hz RAW B OUT 2 RED/WHT F N/A Hz GND 3 ORG/BLK H
N/A Hz GND 6 GRN/BLK L
N/A N/A AGND 7 BLU/BLK P N/A N/A ANALOG 4-20 mA RETURN – 3 RED/BLK P
VDC+ PWR + 1 RED A
VDC- PWR RETURN 2 BLK B
N/A RS-485 + 5 WHT C N/A RS-485 – 6 WHT/BLK D
Hz FREQ 1 OUT 4 GRN J Hz FREQ 2 OUT 5 GRN/WHT K
V ANALOG 1 VOLTAGE OUT 9 BLU M V ANALOG 2 VOLTAGE OUT 8 BLU/WHT N
mA ANALOG 4-20 mA OUT + 4 BLK/WHT R
April 2019CXX-UM-03060-EN-01Page 12
Wiring and Jumpers
Flow-Meter to EC80 Flow Computer
B-9541 WIRE COLOR FUNCTION/SIGNAL J2 J5 PT02E-12-8P PINOUT
WHT RF PICKOFF A 1 A WHT RF A RETURN 2 B
BLU RF PICKOFF B 3 C
BLU RF B RETURN 4 D GRN RF PICKOFF Q 5 N/A GRN RF Q RETURN 6 N/A ORG RTD EX+ 4 E ORG RTD + 3 F ORG RTD – 2 G ORG RTD EX- 1 H
JMP-1 Pickoff Jumper Table
JMP-A ON ROTOR A 4 OHMS JMP-A OFF ROTOR A 10 OHMS JMP-B ON ROTOR B 4 OHMS JMP-B OFF ROTOR B 10 OHMS JMP-C ON ROTOR Q 4 OHMS JMP-C OFF ROTOR Q 10 OHMS
Page 13 CXX-UM-03060-EN-01April 2019
Wiring and Jumpers
PGM PORT
EF4295 TERMINAL BLOCK LAYOUT
RM2
JMP-C
JMP-B
J2 J1
JMP-1
JMP-A
J5
J4
EC80 Flow Computer to PT02E-12-14P
EC80 B-9541 CABLE PT02E-12-14P
SCALING UNITS FUNCTION/SIGNAL J1 J4 J5 WIRE COLOR PINOUT
N/A
N/A
N/A Hz RAW A OUT 1 ORG E N/A Hz RAW B OUT 2 RED/WHT F N/A Hz GND 3 ORG/BLK H
N/A Hz GND 6 GRN/BLK L
N/A N/A AGND 7 BLU/BLK P N/A N/A ANALOG 4-20 mA RETURN – 3 RED/BLK P
VDC+ PWR + 1 RED A
VDC- PWR RETURN 2 BLK B
N/A RS-485 + 5 WHT C N/A RS-485 – 6 WHT/BLK D
Hz FREQ 1 OUT 4 GRN J Hz FREQ 2 OUT 5 GRN/WHT K
V ANALOG 1 VOLTAGE OUT 9 BLU M V ANALOG 2 VOLTAGE OUT 8 BLU/WHT N
mA ANALOG 4-20 mA OUT + 4 BLK/WHT R
Flow-Meter to EC80 Flow Computer
B-954 WIRE COLOR FUNCTION/SIGNAL J2 J5 PT02E-12-8P PINOUT
WHT RF PICKOFF A 1 A WHT RF A RETURN 2 B
BLU RF PICKOFF B 3 C
BLU RF B RETURN 4 D GRN RF PICKOFF Q 5 N/A GRN RF Q RETURN 6 N/A ORG RTD EX+ 4 E ORG RTD + 3 F ORG RTD – 2 G ORG RTD EX- 1 H
April 2019CXX-UM-03060-EN-01Page 14
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