COX A14011M, A14111M, 16.5HP, 19.5HP, 16HP HONDA Owner's/operator's Manual

RIDE-ON MOWER
Models
A14011M
16.5HP, 19.5HP B&S 32” & 38”
A14111M
16HP HONDA 32” & 38”
READ THIS MANUAL BEFORE OPERATING MACHINE
DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS IN
THIS MANUAL ARE FOLLOWED
NOTE: Bring this Manual when Service & or Warranty work is required.
Revised 05/04/2013
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Owners Manual for Lawn Boss Models A14011M A14111M
ISSUED BY:
ISSUED TO:
OWNERS INFORMATION
MACHINE CODE NO:__________________________
SERIAL NO:_______________________
Located on label inside transmission housing
B&S ENGINE MODEL NO:______________TYPE____________ CODE_______________
HONDA ENGINE TYPE NO:____________________SERIAL NO____________________
Located on engine refer Engine Owners Manual
DATE OF PURCHASE:__________________________________
OWNERS NAME:
ADDRESS:
TOWN/CITY:
STATE:
AUTHORISED DEALER/ DISTRIBUTOR:
ADDRESS:
TOWN/CITY:
STATE:
PRE DELIVERY CHECK LIST
Check parts Assemble  Service Instruction
LAWN BOSS
ALWAYS KEEP THIS MANUAL IN A SAFE PLACE.
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Read, understand, & follow all instructions in the
Owner/Operators manual.
Know the controls and how to stop the engine
quickly in an emergency.
Allow only responsible adults, who are familiar with
the instructions in this manual, to operate the ma­chine.
Clear the area to be mowed of loose objects such as
sticks, stones, bones, wire, toys, debris, etc., which could be picked up and thrown by the blades.
DO NOT mow whilst people, especially children, or
pets are in the mowing area.
DO NOT mow either direction on slopes beyond 15
degrees (1 in 3.75).
Exercise extreme caution on slopes. Reduce speed on slopes and in sharp turns to pre-
vent overturning or loss of control.
Start or stop slowly when on slopes. Mow up and down slopes, not across the slope. Stay alert for holes or bumps in the terrain and other
hidden hazards.
Watch out for traffic when crossing or operating the
mower near roadways.
Stop the blades rotating before crossing surfaces
other than grass.
When using attachments, never direct discharge of
material toward bystanders nor allow anyone near the machine while it is in operation.
Before leaving the operators position-
a] Disengage all clutches and secure cutting units; b] Return drive pedal to neutral position and set the parking brake; c] Stop the engine and remove the key.
Disengage drive to attachments and stop engine-
a] Before refueling; b] Before checking, cleaning or working on the mower; c] After striking a foreign object (check the mower for damage and make repairs before restarting and operating the equipment); d] If machine starts to vibrate abnormally (check immediately).
Disengage drive to attachments when transporting or
not in use.
A mower operator should be in good physical and
mental health and not under the influence of alcohol or any drug which might impair vision, co-ordination or judgment.
Never mow while barefoot or wearing open sandals
or thongs. Wear long trousers and heavy shoes.
It is advisable to wear suitable eye protection when
operating a mower.
Mow only in daylight or good artificial light. Before using, always visually inspect to see that
blades, bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance.
Check all nuts, bolts, and screws often; always be
sure the mower is in safe operating condition.
Keep safety devices (guards and switches) in place
and in working order.
Never use the mower unless the guards provided by
the manufacturer, are in position.
Ensure any replacement parts used comply with the
original manufacture’s recommendations and specifi-
cations.
Replace worn or faulty silencers. Keep machine free of grass, leaves or other debris,
excessive oil, grease, or spilt fuel. These can be a fire hazard.
Refuel outdoors only. Do not smoke while fueling
engine. Never remove the cap of the fuel tank or add petrol while the engine is running or the engine is hot. Remove fuel cap slowly to relieve any tank pres­sure. If fuel is spilled, do not attempt to start the engine but move machine away from the area of the spill and avoid creating any source of ignition until fuel vapors have dissipated.
Check for fuel leaks while refueling, before and while
using the mower. If a fuel leak is found, do not start or run the engine until the fuel leak is fixed and spilled fuel is wiped away.
Do not operate engine in a confined space where
exhaust fumes (carbon monoxide) can collect.
Always mount the mower from the left or the oppo-
site side to the discharge chute.
Start the engine carefully with the cutting means dis-
engaged.
Do not over-speed the engine or alter governor set-
tings. Excessive speed is dangerous and shortens mower life.
Stop the engine whenever you leave the mower,
even for a moment.
Store the mower in a well-ventilated room away from
naked flames such as may be found in hot water heaters.
Do not lend or sell the mower, without the owners/
operators Manual.
SAFETY INSTRUCTIONS
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Owners Manual for Lawn Boss Models A14011M A14111M
Roll Pin type steering wheel
PRE-DELIVERY INSTRUCTIONS
INTRODUCTION:
The purpose of this procedure is to ensure the dealer/ distributor has made the necessary installations, adjust­ments and checks, before the machine is operational. This procedure begins upon receiving the crated mower and is finalised once the mower has been either sold or leaves the dealer/distributors premises. This is the minimum amount of work required, however it should not be limited to only the areas detailed in this procedure.
RESPONSIBILITY:
It is the responsibility of the dealer/distributors to ensure that before a machine is delivered to a customer, it is in perfect operational condition.
PROCEDURE:
CHECK ACCESSORIES SUPPLIED IN SEAT PROTECTION BAG
Engine owners manual Owner/Operator manual Ignition keys (AM015) Spark plug spanner (AM295) Spark plug spanner (AM005G0 16HP Honda) Spark plug Spanner 13HP Honda Tommy bar (AM007) Steering wheel (SW13) Roll Pin (DP10) Set Screws M8X20 X 2 Nuts M8 Nyloc x 2 Seat Springs x 2 (13060) Washer W05M202 x 2 Warranty Card Pre-delivery Instruction Sheet
Remove the four seat bolts, shakeproof washers and plain washers to remove the plastic bag protection from around seat. Install the four seat bolts, shakeproof washers and plain washers, making sure that the seat is adjusted into the desired position by using the seat transmission slots, tighten bolts.
TYRE PRESSURE
Before operation ensure that all tyre pressures are equal. The maximum pressure allowed is 140 kpa (20 P.S.I.).
ENGINE OIL
Before operation ensure that engine oil level is to the full mark on the dipstick. (Check engine owners manual if oil needs to be added).
FUEL TAP
Ensure the fuel tap at the bottom of the LH side of fuel tank is turned to the on position before attempting to start en­gine. (Use unleaded fuel only). Turn off fuel tap after use.
ASSEMBLE STEERING WHEEL TO MOWER Roll Pin TypeTo attach the steering wheel, align the hole
in the steering wheel boss to the hole in the steering shaft and use a hammer and suitable punch to drive the DP10 roll pin in, through the hole in the steering shaft cover into the steering wheel and shaft. Ensure that the pin is situated centrally in the steering wheel boss and that the steering is free to turn. Keyed Type— Remove tape attaching woodruff key to steering shaft. Remove the screw & washers attached to the steering shaft. Lubricate taper on steering shaft with grease or anti-seize. Place steering wheel with keyway aligned with woodruff key on shaft. Assemble the screw and
washers onto the shaft with 1/2”a/f socket, extension &
wrench & tighten to 23Nm. Press the steering wheel center cover into place using hand pressure only.
SEAT SPRINGS
Install and tighten the two seat springs, bolts and nuts to the bracket welded to the rear of the chassis, which is situ­ated under the seat/transmission cover.
SAFETY SWITCHES Park brake switch - With cutter lever disengaged, attempt
to start the engine without setting the park brake. Engine should not start.
Disengagement Switch - While sitting on machine with park brake set and cutter engaged, attempt to start ma­chine. Engine should not start.
Seat Switch - While sitting on machine start engine, en­gage cutter and lift weight from seat. Engine should cut out.
CUTTER BELT
Ensure that when the cutter belt is in the disengaged posi­tion that the belt does not overlap when squeezed together, if this occurs adjust the cutter engage lever until correct disengagement is achieved.
Bonnet shown in closed position underneath dash pa n el e x t e n s i o n b e f o r e attaching bonnet strap.
Roll Pin type steering wheel
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Owners Manual for Lawn Boss Models A14011M A14111M
IMPORTANT
RECOMMENDED FUEL
Unleaded fuel is recommended by all manufacturers of engines fitted to Cox products.
SAFETY MICRO SWITCHES
Before operating machine, ensure that all micro-safety switches are operating correctly. Do not operate machine with faulty, missing or damaged safety micro-switches.
STARTING MACHINE
When starting machine; Ensure parking brake is set. Ensure that cutter is disengaged, otherwise electric starter motor will not engage. If engine is cold move throttle to cold start position and return to desired throttle setting when engine starts. Do not attempt to operate engine with throttle lever in cold start (choke) position. (Note electric start engines fitted with recoil can be manually started with cutter disengaged and ignition on).
BLADE WARNING
Do not use mowing attachment with broken or bent blades, damaged or worn bolts and nuts or damaged cutter disc, otherwise damage and premature wear will result from vibration. Replace blades, bolts and nuts only in pairs to maintain correct balance. Recommended blade nut torque is 36-40Nm. Do not over tighten.
Keep both feet and hands clear at all times of the mowing attachment while attempting to start or operate
the machine.
WARNING
DO NOT OPERATE WITHOUT MOWING
ATTACHMENT DEFLECTOR FITTED & DOWN.
Safety footwear is recommended when operating machine. Mount and dismount only from left hand side of machine. Reference to left or right hand side of machine is determined by sitting in the operating position on the machine. Ensure machine has parking brake engaged when attempting to start engine.
Never allow engine revs to exceed more than 3600 RPM.
TO OPERATE
BEFORE STARTING/SWITCHING OFF:
See Engine Maintenance/Instruction Sheet. When stopping engine disengage cutter return throttle to slow position and switch off
ENGAGING & DISENGAGING MOWING ATTACHMENT:
The Disengaging lever is situated on the right hand side by the steering column. Before starting, disengage mowing attachment by pulling lever fully to the operator. Before engaging mowing attachment ensure cutter height adjustment is in high position. Select preferred cutting height after engaging mowing attachment. For safety it is advisable at all times, other than when mowing, that the mowing attachment be kept in the disengaged position.
TO DRIVE FORWARD/REVERSE:
Power is regulated by the throttle, set throttle control to desired engine power. Press down on the forward section of the drive pedal for forward movement, on the rear of the drive pedal for reverse. The amount of movement controls the ground speed, less movement from the neutral position results in less ground speed, use this feature especially in heavier conditions.
MANOEUVRING:
The forward and reverse operation makes the machine very manoeuvrable and the sharpest turns can be negotiated easily and quickly, however; Owing to the hydrostatic transmission, when manoeuvring the machine you must allow the machine to come to a complete stop before moving off in the opposite direction. This means that if you are travelling forward and need to reverse out of an area etc, you must return the pedal to the neutral position come to a complete stop and then select reverse drive and Vice Versa for travelling from reverse to forward.
TO BRAKE:
The drive pedal may be used to slow/brake the machine. If travelling forward ease the pedal back into the neutral position and the machine will slow and stop. When travelling in reverse ease the pedal forward into the neutral position. Should a failure to drive occur during operation use the brake pedal situated on the left side of the mower.
PARKING AND TRANSPORTATION BRAKE:
TO ACTIVATE: Fully depress the brake pedal situated at the left side of the mower. Raise park brake knob protruding out of the right hand side of the console and release brake pedal to engage the park brake in lock & release knob. Depress pedal and the mechanism will release.
Do not engage parking brake unless the machine has completely stopped.
Do not attempt to drive with park brake engaged.
CUTTING HEIGHT ADJUSTMENT:
The height adjustment lever is located on the left hand side of the machine and may be altered to suit varying conditions.
NOTE: When mowing slopes, keep drive pedal in forward or reverse, depending on direction of travel. The low gearing will prevent it from picking up excessive speed. If very steep it may be necessary to throttle back slightly and /or, decrease pedal travel.
OPERATING INSTRUCTIONS
!
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It is the owner’s responsibility to ensure that all-periodical
checks, necessary adjustments and services are carried out.
STOP ENGINE - Never attempt any maintenance with
the engine running, remove spark plug lead and ensure
the blades have stopped rotating. Before servicing,
disconnect spark plug wire and ground it, disconnect battery at
negative terminal, to prevent accidental starting.
1. OIL CHANGING & FILTER REPLACEMENT (ENGINE): See
Engine Maintenance/Instructions Sheet and carry out as per Engine
Manufacturers Recommendations.
SERVICING ENGINE AIR CLEANER FOAM PRE-CLEANER See
engine owners manual for correct method to check and service engine air
cleaner and or foam pre-cleaner.
TRANSAXLE— Type of Oil- top up with 10w30 oil At 50 hours replace
with 5W50 synthetic oil and every 250 hours thereafter Quantity
2300mls.
2. LUBRICATION OF MACHINE: Lubrication of machine must be
carried out every 25 hours of operation or once a month, whichever falls
first. More frequently when operated under adverse conditions.
A. OILING: A few drops of oil should be placed at the following
points: Steering linkages and pivot points, disengaging linkages and
height adjustment mechanism.
B. CHAIN: Use only chain lube for lubrication of the steering
chain.
3. TO CHECK BLADES: Stop engine. Remove spark plug lead.
Side Discharge Only, lift deflector and height adjustment control to
highest position. If necessary simply remove the blade bolt and nut
using a suitable spanner and replace worn parts.
4. ENGINE TO PTO VEE BELT ADJUSTMENT: Loosen the four
engine mounting bolts. Move engine forward and adjust belt firmly.
Do not over tension. While maintaining tension on the engine
re-tighten bolts. Check belt tension at machine service period
(25hrs B&S) (50hrs Honda) or more frequently under heavy mowing
conditions.
5. PTO TO CUTTER VEE BELT ADJUSTMENT: Tension is
automatically adjusted by the belt tensioning springs. However, as
the belt stretches it will be necessary to lower the rear of the cutter
housing by loosening the rear lifting link nut, and visa versa when a
new belt is fitted.
6. CUTTER HEIGHT ADJUSTMENT: If the Mowing Attachment can
not be positioned to give a satisfactory grass cut height using the
available notches on the chassis the adjustable link can be used to
raise the Mowing Attachment to the desired height. Position the
mower on a smooth level surface and engage the mowing
attachment, lock the park brake on, and lower the Mowing
Attachment to the notch above the desired cut height. Place equal
height spacers of the desired height under the mowing attachment
that can support the mowing attachments weight and lower the
Mowing Attachment onto them. Loosen the 2 Screws located
together on the front of the Rear Link located below the front of the
left foot rest. Push the Rear Link rearwards until it stops and
retighten the 2 screws. Adjust the rear lifting link located on the
middle rear of the mowing attachment by tightening the nut until it
just lifts the rear oif the mowing attachment of the spacers. Lift the
Mowing attachment off the spacers and remove the spacers and
check the cut height is as desired and the deck is level to slightly
higher (35 mm) at the back. Adjust height again if required.
7. CUTTER BRAKE ASSEMBLY ADJUSTMENT: With
disengagement handle in engaged position and mowing attachment
in low cut, normal clearance between cutter head pulley and cutter
head brake pad is approximately 3mm (1/8"). To adjust clearance,
remove 'R' pin from brake pull rod, adjust to give required
clearance, replace brake pull rod and 'R' pin. Check operation after
adjustment.
8. DISENGAGING ADJUSTMENT: With the engine switched off,
engage the mowing attachment, then fully lower. Place a straight edge vertically against the front of the front axle beam and in line with the disengagement lever. Measure the distance between the
straight edge and the 8mm dia pin fitted with the small ‘R’ pin for
the threaded adjuster. Disengage mowing attachment and using the same method, check the new distance. The difference should be 20
22mm. Engage mowing attachment, remove ‘R’ pin and adjust threaded adjuster accordingly. Install ‘R’ pin and re-check
measurement. Due to normal wear in transmission to cutter vee belt, the disengagement lever will move lower and touch the foot rest. When this occurs the amount of travel will need to be re­adjusted. If a new vee belt is installed the above settings will apply. Start engine and raise cutter to full height stop, cutter belt should not engage. If this occurs switch off engine, engage cutter then screw adjuster out 1 – 2 turns then retest.
9. TO ADJUST STEERING CHAIN: Adjust chain by loosening the four bolts which hold the steering idler shaft mounting brackets (AM255) in position, slide forward to tension chain then retighten bolts.
10. TO REMOVE MOWING ATTACHMENT: Fully lower mowing attachment and engage, remove weight compensating spring,
remove 'R' pin from rear lifting link and disconnect, remove ‘R’ pin
from cutter brake adjusting rod and disconnect, disengage mowing attachment, remove belt, remove front pivot pin, Turn steering wheel to the left to slide out mowing attachment. To refit, reverse the above.
11. MOWING ATTACHMENT VEE BELT ADJUSTMENT: Automatic by springs on mowing attachment.
12.TYRE PRESSURE: 140 Kpa (20.P.S.I.) approximately front and rear. Uneven pressure can give an uneven finish when mowing and may cause damage to tyres and/or tubes.
13. BATTERY MAINTENANCE: Maintain electrolyte fluid level just above plates by topping regularly with distilled water. When not in use, a battery discharges by as much as 1% a day, more when the climate is warm. To make up for this loss, a boosting charge should be given once a month. Disconnect battery terminals to charge, then allow to stand minimum 1/2hr before re-connecting (re-check electrolyte level). If a battery is not used for a period of more than three (3) months, the terminals should be disconnected and trickle charged at two (2) amps for two (2) hours once every three (3) months or before use.
14. SEAT ADJUSTMENT: Loosen four seat mounting bolts and slide seat into desired position in slots and re-tighten bolts.
15. CLEANING AND POLISHING POLYETHYLENE BONNET AND REAR MUDGUARD: To keep scratches on bonnet and
mudguard to minimum, do not rub or brush off with bare hands, use a soft cloth or a light flow of compressed air. For dirt, wash with a steady stream of water only (no detergent), then blow off excess water with air. To polish remove excess dust or dirt. When surface is dry, spray on an automotive type plastic preservative and leave on for 30 to 60 seconds. Using a dry soft cloth (i.e. cheesecloth) wipe off to bring up lustre.
16. GENUINE SPARE PARTS: Always use Genuine Cox Factory Made Spare Parts. Use of non-genuine COX spares will void your warranty.
17. SAFETY FIRST: The use of any mechanical appliance can cause injury if incorrect procedures are used. Please ensure that all family members of intended operators read this manual thoroughly.
TORQUE SETTINGS
1/4” UNC BOLT/NUT 10Nm (84lbf in) 5/16” UNC BOLT/NUT 20Nm (180lbf in) 3/8” UNC BOLT/NUT 36Nm (27lbf ft) 7/16” UNF BOLT 68Nm (50lbf ft)
6mm BOLT/NUT 9Nm (80lbf in) 20mm NUT 100Nm (74lbf ft) 5/8” UNF NUT 100Nm (74lbf ft)
MAINTENANCE INSTRUCTIONS
We are proud that you have purchased a Cox product and urge you to follow these instructions
to obtain the maximum life for your machine. If in doubt check with your supplier.
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BEFORE EXTENDED STORAGE
BEFORE EXTENDED STORAGE
BEFORE EXTENDED STORAGE
MAINTENANCE SCHEDULE
BEFORE EACH USE & EVERY 5 HOURS
BEFORE EACH USE & EVERY 5 HOURS
BEFORE EACH USE & EVERY 5 HOURS
Check engine oil level, adjust if required Check engine air cleaner foam pre-cleaner, service if required Check engine rotating screen/finger guard, clean if required Check operation of safety switches, service if required Check foot brake operation Check tyre pressures, adjust if required
Check for loose fasteners, tighten if required Lubricate stub axles Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required Check transaxle vent cap and oil
Change engine oil - Clean machine - Lubricate as per required
DATE / / HOURS..........................DEALER................................................
EVERY 5 HOURS
EVERY 5 HOURS
EVERY 5 HOURS
Check engine oil level, adjust if required Check engine air cleaner foam pre-cleaner, service if req. Check engine rotating screen/finger guard, clean if required Check operation of safety switches, service if required Check foot brake operation Check tyre pressures, adjust if required
Check for loose fasteners, tighten if required Lubricate stub axles Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required
1 MONTH OR 5 HOURS W
1 MONTH OR 5 HOURS W
1 MONTH OR 5 HOURS W
HICH EVER OCCURS FIRST
HICH EVER OCCURS FIRST
HICH EVER OCCURS FIRST
Change engine oil Check engine air cleaner foam pre-cleaner , service if required Check engine rotating screen/finger guard, clean if required Check foot brake operation, adjust if required Check operation of safety switches, service if required Check tyre pressures, adjust if required Lubricate stub axles Check mowing attachment cutter blades, bolts, nuts, disc/s, housing , and guards for damage, replace if required
Check and adjust engine to transmission vee belt if required.. Check for loose fasteners, tighten if required Check transmission to cutter vee belt and adjust cutter housing level if required
DATE / / HOURS.......................CUSTOMER................................................
3 MONTH OR 25 HOURS
3 MONTH OR 25 HOURS
3 MONTH OR 25 HOURS
WHICH EVER OCCURS FIRST
WHICH EVER OCCURS FIRST
WHICH EVER OCCURS FIRST
Change engine oil if operating under heavy load or high ambient tem­perature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check foot brake operation Check operation of safety switches and replace if required Check tyre pressures, adjust if required Lubricate stub axles Check mowing attachment cutter blades, bolts, nuts, disc/s, housing ,
and guards for wear or damage, replace if required Check and adjust engine to transmission vee belt if required.. Check battery condition, service if required Check transmission to cutter vee belt and adjust cutter housing level if required Check for loose fasteners, tighten if required
*Service more often under dusty conditions, or where air borne debris is present
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS..........................DEALER................................................
Change engine oil if operating under heavy load or high ambient tem­perature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check foot brake operation Check operation of safety switches and replace if required Check tyre pressures, adjust if required Lubricate stub axles Check mowing attachment cutter blades, bolts, nuts, disc/s, hous­ing ,and guards for wear or damage, replace if required
Check for loose fasteners, tighten if required Check and adjust engine to transmission vee belt if required.. Check battery condition, service if required Check transmission to cutter vee belt and adjust cutter housing level if required
6 MONTH OR 50 HOURS
6 MONTH OR 50 HOURS
6 MONTH OR 50 HOURS
WHICH EVER OCCURS FIRST
WHICH EVER OCCURS FIRST
WHICH EVER OCCURS FIRST
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9 MONTHS OR 75 HOURS WHICH EVER OCCURS F
9 MONTHS OR 75 HOURS WHICH EVER OCCURS F
9 MONTHS OR 75 HOURS WHICH EVER OCCURS F
IRST
IRST
IRST
Change engine oil if operating under heavy load or high ambient temperature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check foot brake operation Check operation of safety switches and replace if required Check tyre pressures, adjust if required Lubricate stub axles
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing , and guards for wear or damage, replace if required Check for loose fasteners, tighten if required Check battery condition, service if required Check transmission to cutter vee belt and adjust cutter housing level if required Check and adjust engine to transmission vee belt if required.
12 MONTHS OR 100 HOURS WHICH EVER OCCURS FIRST
12 MONTHS OR 100 HOURS WHICH EVER OCCURS FIRST
12 MONTHS OR 100 HOURS WHICH EVER OCCURS FIRST
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS...............CUSTOMER/DEALER................................................
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS................CUSTOMER/DEALER................................................
18 MONTHS OR 150 HOURS WHICH EVER OCCURS FIRST
18 MONTHS OR 150 HOURS WHICH EVER OCCURS FIRST
18 MONTHS OR 150 HOURS WHICH EVER OCCURS FIRST
Change engine oil filter Change engine oil Check engine spark plug, clean, adjust, or replace if required If fitted clean engine exhaust spark arrester Check engine air cleaner foam pre-cleaner , service if required * Check engine air cleaner cartridge, service if required* Clean engine cooling system* Replace in-line fuel filter Check foot brake operation Lubricate stub axles Check for loose fasteners, tighten if required Check operation of safety switches, service if required
Check tyre pressures, adjust if required Check steering chain an sprockets or wear, adjust if required Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required Re-tension rear wheel retaining nut/s Check battery condition, service if required Check belts for wear or damage, replace if required Check and adjust engine to transmission vee belt if required..
Check transmission to cutter vee belt and adjust cutter housing level if required
15 MONTHS OR 125 HOURS WHICH EVER OCCURS FIRST
15 MONTHS OR 125 HOURS WHICH EVER OCCURS FIRST
15 MONTHS OR 125 HOURS WHICH EVER OCCURS FIRST
DATE / / HOURS..........................DEALER................................................
*Service more often under dusty conditions, or where air borne debris is present
Change engine oil if operating under heavy load or high ambient tem­perature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check operation of safety switches and replace if required Check foot brake operation Lubricate stub axles Check tyre pressures, adjust if required
Check battery condition, service if required Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required Check for loose fasteners, tighten if required Check transmission to cutter vee belt and adjust cutter housing level if required Check and adjust engine to transmission vee belt if required..
21 MONTHS OR 175 HOURS WHICH EVER OCCURS FIRST
21 MONTHS OR 175 HOURS WHICH EVER OCCURS FIRST
21 MONTHS OR 175 HOURS WHICH EVER OCCURS FIRST
Change engine oil if operating under heavy load or high ambient temperature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check foot brake operation Check operation of safety switches and replace if required Check tyre pressures, adjust if required Lubricate stub axles
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing , and guards for wear or damage, replace if required Check battery condition, service if required Check for loose fasteners, tighten if required Check transmission to cutter vee belt and adjust cutter housing level if required Check and adjust engine to tranmission vee belt if required..
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS...............CUSTOMER/DEALER................................................
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS..........................DEALER................................................
Change engine oil If fitted clean engine exhaust spark arrestor Check engine air cleaner foam pre-cleaner , service if required * Check engine rotating screen/finger guard , clean if required * Check engine air inlet console screen , clean if required * Check foot brake operation Check operation of safety switches, service if required Check tyre pressures, adjust if required Lubricate stub axles Check steering chain an sprockets or wear, adjust if required
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required Check belts for wear or damage, replace if required Check mowing attachment brake pad for wear, replace if required Check clutch arm action, adjust if required Check battery condition, service if required Check for loose fasteners, tighten if required Check and adjust engine to transmission vee belt if required.. Check Transmission to cutter vee belt and adjust cutter housing level if required
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*Service more often under dusty conditions, or where air borne debris is present
Change engine oil if operating under heavy load or high ambient tem­perature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check foot brake operation Check operation of safety switches and replace if required Check tyre pressures, adjust if required Lubricate stub axles
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing , and guards for wear or damage, replace if required Check battery condition, service if required Check for loose fasteners, tighten if required Check transmission to cutter vee belt and adjust cutter housing level if required Check and adjust engine to transmission vee belt if required..
24 MONTHS OR 200 HOURS WHICH EVER OCCURS FIRST
24 MONTHS OR 200 HOURS WHICH EVER OCCURS FIRST
24 MONTHS OR 200 HOURS WHICH EVER OCCURS FIRST
Replace engine oil filter Change engine oil Check engine spark plug, clean, adjust, or replace if required If fitted clean engine exhaust spark arrestor Check engine air cleaner foam pre-cleaner , service if required * Check engine air cleaner cartridge, service if required Clean engine cooling system* Check foot brake operation Check operation of safety switches, service if required Check tyre pressures, adjust if required
Lubricate stub axles Check steering chain and sprockets for wear, adjust if required Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required Check belts for wear or damage, replace if required Check battery condition, service if required Check for loose fasteners, tighten if required Check and adjust engine to transmission vee belt if required.. Check transmission to cutter vee belt and adjust cutter housing level if required
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS..........................DEALER................................................
27 MONTHS OR 225 HOURS WHICH EVER OCCURS FIRST
27 MONTHS OR 225 HOURS WHICH EVER OCCURS FIRST
27 MONTHS OR 225 HOURS WHICH EVER OCCURS FIRST
DATE / / HOURS................CUSTOMER/DEALER................................................
30 MONTHS OR 250 HOURS WHICH EVER OCCURS FIRST
30 MONTHS OR 250 HOURS WHICH EVER OCCURS FIRST
30 MONTHS OR 250 HOURS WHICH EVER OCCURS FIRST
Change engine oil If fitted clean engine exhaust spark arrestor Check engine air cleaner foam pre-cleaner , service if required * Check engine rotating screen/finger guard , clean if required * Check foot brake operation Check operation of safety switches, service if required Check tyre pressures, adjust if required Lubricate stub axles Check steering chain an sprockets or wear, adjust if required
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required Check belts for wear or damage, replace if required Check battery condition, service if required Check for loose fasteners, tighten if required Check and adjust engine to transmission vee belt if required.. Check transmission to cutter vee belt and adjust cutter housing level if required
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS..........................DEALER................................................
33 MONTHS OR 275 HOURS WHICH EVER OCCURS FIRST
33 MONTHS OR 275 HOURS WHICH EVER OCCURS FIRST
33 MONTHS OR 275 HOURS WHICH EVER OCCURS FIRST
Change engine oil if operating under heavy load or high ambient temperature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check foot brake operation Check operation of safety switches and replace if required Check tyre pressures, adjust if required Lubricate stub axles
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing , and guards for wear or damage, replace if required Check battery condition, service if required Check for loose fasteners, tighten if required Check transmission to cutter vee belt and adjust cutter housing level if required Check and adjust engine to transmission vee belt if required..
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS.................CUSTOMER/DEALER................................................
36 MONTHS OR 300 HOURS WHICH EVER OCCURS FIRST
36 MONTHS OR 300 HOURS WHICH EVER OCCURS FIRST
36 MONTHS OR 300 HOURS WHICH EVER OCCURS FIRST
Replace engine oil filter Change engine oil Check engine spark plug, clean, adjust, or replace if required If fitted clean engine exhaust spark arrestor Check engine air cleaner foam pre-cleaner , service if required * Check engine air cleaner cartridge, service if required Clean engine cooling system* Check foot brake operation Check operation of safety switches, service if required Check tyre pressures, adjust if required
Lubricate stub axles Check steering chain an sprockets or wear, adjust if required Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required Check belts for wear or damage, replace if required Check battery condition, service if required Check for loose fasteners, tighten if required Check and adjust engine to transmission vee belt if required.. Check transmission to cutter vee belt and adjust cutter housing level if required
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS..........................DEALER................................................
11 June 2015 Page 10 Rev6 05/04/13
Owners Manual for Lawn Boss Models A14011M A14111M
Chassis & Components 13HP HONDA, 16.5HP & 19.5HP B&S ONLY for serial nos before
CR9605S S/N 3058, CR9607S S/N 10082, CR9610S S/N 521, CR9611S S/N 986, CR9612S S/N 211
11 June 2015 Page 11 Rev6 05/04/13
Owners Manual for Lawn Boss Models A14011M A14111M
ITEM PART NUMBER DESCRIPTION QTY
1 NM6NT Nut 2
2 NM8NT Nut 7
3 SH0820M Screw 6
4 SH0620M Screw 3
5 W06MN Washer 5
6 SPPK6X20 Screw, Pan 2
7 W040818 Washer 2
8 SPPK5X16 Screw, Pan 7
9 WSR12 Washer, Seal 7
10 W030820 Washer 7
11 A141173L Nose, Bonnet 13HP Honda Only 1
A140073L11M Nose, Bonnet 1
12 96043 Cowl, Bonnet 1
13 WS040816 Washer, Lock, Spring 5
14 SH0616M Screw 5
15 13060 Spring, Seat 2
16 W05M202 Washer 2
17 A119214L08L Stand, Tank, Fuel 1
18 A131009 Cover, Shaft, Steering 1
19 SPPK5X16 Screw, Pan 2
20 96114 Strap, Bonnet 2
21 PR04M4.8 Rivet 2
22 NCM5X2.5X9.5 Nut, Cage 2
23 NCM6X1.6X9.5 Nut, Cage 2
24 96044 Mudguard 1
25 A135021L Door, Console 1
26 A116109 Sub-Assy, Seat 1
27 A116009L Mount, Seat, Medium 1
28 90112 Seat Switch Mounting Plate 1
29 SP1PNCSM Switch, Plunger 1
30 SPST04CX0.37 Screw, Pan 3
31 SH0816M Screw 4
32 WS050216 Washer, Lock, Spring 4
33 W052003 Washer 4
34 A139036L Cover, Rear 1
35 NCM6X1.6X9.5 Nut, Cage 3
36 A140075B Baffle, Hot Air, Bonnet, B&S, 19.5 1
37 SPM6X12 Screw, Pan 2
38 W06MN Washer 2
39 NM6NT Nut 2
Chassis & Components 13HP HONDA, 16.5HP & 19.5HP B&S ONLY for serial nos before
CR9605S S/N 3058, CR9607S S/N 10082, CR9610S S/N 521, CR9611S S/N 986, CR9612S S/N 211
11 June 2015 Page 12 Rev6 05/04/13
Owners Manual for Lawn Boss Models A14011M A14111M
Chassis & Components 13HP HONDA, 16.5HP & 19.5HP B&S ONLY for serial nos from
CR9605S S/N 3058, CR9607S S/N 10082, CR9610S S/N 521, CR9611S S/N 986, CR9612S S/N 211
11 June 2015 Page 13 Rev6 05/04/13
Owners Manual for Lawn Boss Models A14011M A14111M
Chassis & Components 13HP HONDA, 16.5HP & 19.5HP B&S ONLY for serial nos from
CR9605S S/N 3058, CR9607S S/N 10082, CR9610S S/N 521, CR9611S S/N 986, CR9612S S/N 211
ITEM PART NUMBER DESCRIPTION QTY
1 NM6NT Nut 2 2 NM8NT Nut 6 3 SH0820M Screw 6 4 SH0620M Screw 2 5 W06MN Washer 5 6 SPPK6X20 Screw, Pan 2 7 W040818 Washer 2 8 SPPK5X16 Screw, Pan 7 9 WSR12 Washer, Seal 7 10 W030820 Washer 7 11 A141173L Nose, Bonnet 13HP Honda Only 1 A140073L11M Nose, Bonnet 1 12 96043 Cowl, Bonnet 1 13 WS040816 Washer, Lock, Spring 5 14 SH0616M Screw 5 15 13060 Spring, Seat 2 16 W05M202 Washer 2 17 A119214L08L Stand, Tank, Fuel 1 18 A131009 Cover, Shaft, Steering 1 19 SPPK5X16 Screw, Pan 2 20 96114 Strap, Bonnet 2 21 PR04M4.8 Rivet 2 22 NCM5X2.5X9.5 Nut, Cage 2 23 NCM6X1.6X9.5 Nut, Cage 2 24 96044 Mudguard 1 25 A135021L Door, Console 1 34 A139036L Cover, Rear 1 35 NCM6X1.6X9.5 Nut, Cage 3 36 A140075B Baffle, Hot Air, Bonnet, B&S, 19.5 1 37 SPM6X12 Screw, Pan 2 38 W06MN Washer 2 39 NM6NT Nut 2 40 A140009L Mount, Seat 1 41 W0620HD Washer 4 42 13247 Washer 4 43 WS06081.5 Washer, Lock, Spring 4 44 B0620C Bolt 4 45 BHSSC0410 Screw, Button 2 46 WS040816 Washer, Lock, Spring 2 47 W040818 Washer 2 48 AM16512F Switch, Seat 1
48.1 SP1PNCSM Switch, Plunger 1 49 A140110 Seat 1
11 June 2015 Page 14 Rev6 05/04/13
Owners Manual for Lawn Boss Models A14011M A14111M
Chassis & Components 16HP HONDA ONLY for serial nos before CR9604T S/N 456, CR9606S S/N 2098
11 June 2015 Page 15 Rev6 05/04/13
Owners Manual for Lawn Boss Models A14011M A14111M
ITEM PART NUMBER DESCRIPTION QTY
1 A141040L Bumper, Front 1
2 SH0816M Screw 6
3 NM8NT Nut 8
4 13060 Spring, Seat 2
5 W05M202 Washer, Flat 2
6 SH0820M Screw 2
7 NM6NT Nut 4
8 A119075B Baffle, Hot Air, Bonnet, Front 1
9 SPPK5X16 Screw, Pan 7
10 A119073L10G Nose, Bonnet, Sloping 1
11 WSR12 Washer, Seal 7
12 W030820 Washer, Flat 7
13 96043 Cowl, Bonnet 1
14 W051216 Washer, Flat 2
15 WS050216 Washer, Lock, Spring 4
16 W052003 Washer, Flat 4
17 SH0620M Screw 4
18 W06MN Washer, Flat 4
19 SPPK6X20 Screw, Pan 2
20 NHCM8 Nut 2
21 W040816 Washer, Flat 1
22 SH0616M Screw 1
23 W041216 Washer, Flat 4
24 NHM6 Nut 2
25 A131009 Cover, Shaft, Steering 1
26 SPPK5X16 Screw, Pan 2
27 WS040816 Washer, Lock, Spring 3
28 96114 Strap, Bonnet 2
29 PR04M4.8 Rivet 2
30 NCM5X2.5X9.5 Nut, Cage 2
31 96044 Mudguard 1
32 A116009L11D Mount, Seat, Medium 1
33 90112 Seat Switch Mounting Plate 1
34 A116110 Seat, Medium 1
35 SP1PNCSM Switch, Plunger 1
36 SPST04CX0.37 Screw, Pan 3
37 A135021L Door, Console 1
38 NCM6X1.6X9.5 Nut, Cage 3
39 A139036L Cover, Rear 1
40 SH0612M Screw 2
Chassis & Components 16HP HONDA ONLY for serial nos before CR9604T S/N 456, CR9606S S/N 2098
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