Cowon Systems JKP85 User Manual

Installation

27” Built In Wall Oven/ with Microwave

Instructions

JKP85

“If you have questions, call 800-GE-CARES or visit our website at:

www.GEAppliances.com”

Before you begin

Read these instructions carefully and completely

• IMPORTANT-Save these instructions for

local inspector’s use.

• IMPORTANT-Observe all governing

codes and ordinances.

• Note to Installer- Be sure to leave these instructions with the consumer.

• OWNER- Keep these instructions for future reference.

• ATTENTION INSTALLER!! All electric wall ovens must be hard wired

(direct wired) into an approved junction box. A “plug and receptacle” is NOT permitted on these products

• NOTE- This appliance must be properly grounded.

Parts Included

Bottom Trim

8 flat head screws side trim 3 Pan head screws bottom trim

Tools You Will Need

Materials Needed

Wire Nuts

Strain Relief Clamp

Junction Box

36” of String

1/8” Drill Bit & Electric or Hand Drill

Pub. No. 31-10480

229C4053P460

Phillips Screwdriver

1

Installation Instructions

IMPORTANT SAFETY INSTRUCTIONS

For Your Safety

• Be sure your oven is installed properly by a qualified installer or service technician.

• Be sure the oven is securely installed in a cabinet that is firmly attached to the house structure. Weight on the oven door could cause the oven to tip and result in injury. Never allow anyone to climb, sit, stand or hang on the oven door.

• Make sure the cabinets and wall coverings around the oven can withstand the temperatures (up to 200°F.) generated by the oven.

CAUTION: The electrical power to the oven supply line must be shut off while line connections

are being made. Failure to do so could result in serious injury or death.

Electrical Requirements

This appliance must be supplied with the proper voltage and frequency, and connected to an individual properly grounded branch circuit, protected by a circuit breaker or fuse having amperage as noted on rating plate. (Rating Plate is located on oven side trim.)

We recommend you have the electrical wiring and hookup of your oven connected by a qualified electrician. After installation, have the electrician show you where your main oven disconnect is located.

Check with your local utilities for electrical codes which apply in your area. Failure to wire your oven according to governing codes could result in a hazardous condition. If there are no local codes, your range must be wired and fused to meet the requirements of the National Electrical Code, ANSI/NFPA No. 70-Latest Edition. You can get a copy by writing:

National Fire Protection Association

Battery March Park

Quincy, MA 02269

Effective January 1, 1996, the National Electrical Code requires that new, but not existing, construction utilize a 4 conductor connection to an electric range. When installing an electric range in new construction, follow the instructions in the section on NEW CONSTRUCTION AND FOUR CONDUCTOR BRANCH CIRCUIT CONNECTION.

You must use a three-wire, single-phase A.C. 208Y/120 Volt or 240/120 Volt, 60 hertz electrical system. If you connect to aluminum wiring, properly installed connectors approved for use with aluminum wiring must be used.

2

Installation Instructions

Pre- Installation Checklist

Remove packaging materials. Check behind hinges, and under false bottom. Remove labels on the outside of the door, plastic on trims and panel, and all tape around oven.

Oven Racks

EASY INSTALLATION OF YOUR NEW

30" WALL OVEN

Bef

Bef or

or

e

e you

you

IM

b

P

30" WALL OVEN

egin-Read th

egin-Read th O

O

R

R T

T

T A

A

IMPORTANT- OBSERVE ALL GOVERNING CODES AND ORDIANCES.

NT

-

Save these instructi

e

s

Note t

e

e i

i

n

s

tru

tru o

o

cti

I

I n

n

OWNER- Keep

st

o

Before you begin-Read these instructions completely and carefully.

n

a

ll

s

s e

e

co

co r

r

o

-

ns for loca

m

m Be

Be

No

pletel

IMPORTANT- Save these instructions for local inspector's use.

s

s t

t

ure

e

-

- th

th

y

y Th

Th

to

and

ese

ese i

i

l

l s

s

in

l

eave

eave ap

ap

IMPORTANT- OBSERVE ALL GOVERNING CODES AND ORDIANCES.

s

s i

i

c

c n

n

pector's

a

p

str

r

l

these

e

i

i an

an

fu

fu u

u

u cti

cti

ce must be

lly.

o

Note to Installer- Be sure to leave these instructions with the consumer.

u

i

n

u

i

n

nstructions

se.

s

se.

s

fo

r

fu

fu pr

pr

tu

OWNER- Keep these instructions for future reference.

re

o

o perl

perl

r

w

w FOR YOUR SAFETY

FOR YOUR SAFETY

efe

ith the consumer.

y

grou

ren

Note- This appliance must be properly grounded (if applicable).

c

c e.

e.

e. n

n

n ded (i

ded (i

Bef

f

ap

o

re you begin-Read these

p

licable).

i

n

structions completely and

structions completely and care

care

full

FOR YOUR SAFETY

ELECTRICAL REQUIREMENTS

y.

I

MP

O

O R

R

E

E T

T

L

A

instructions for

ECT

ECT NT

NT

-

- R

R

Save these

Before you begin-Read these

IC

IC A

A

Before you begin-Read these

IMPORTANT- OBSERVE ALL

L

L RE

RE

RE Bef

Bef

QUI

instructions completely and

l

l ocal inspector's use.

ocal inspector's use.

o

R

instructions completely and

GOVERNING CODES AND ORDIANCES.

re you begin-Read these

EMENTS

EMENTS i

i

i n

n

carefully.

structions completely and

carefully.

No

te

carefu

t

o

IMPORTANT- Save these

I

I n

n

th

IMPORTANT- Save these

stal

l

ese

ly.

ly. l

l

l e

e

I

MP

MP r- Be sur

r- Be sur

i

i n

n

instructions for local inspector's use.

s

O

t

t OWNER- Keep these inst

OWNER- Keep these inst

r

R

instructions for local inspector's use.

uction

TANT-

TANT- instructions for

instructions for

e

t

t o

o

s

IMPORTANT- OBSERVE ALL

w

Save these

for future reference.

l

l eave

eave

IMPORTANT- OBSERVE ALL

i

i th the con

th the con

IMPORTANT- OBSERVE ALL

GOVERNING CODES AND ORDIANCES.

Note- This

GOVERNING CODES AND ORDIANCES.

l

l ocal inspector's use.

ocal inspector's use.

ocal inspector's use. s

s

s umer.

umer.

GOVERN

GOVERN ru

ru

ctions

Note to Installer- Be sure to leave

properly g

a

Note to Installer- Be sure to leave

ppliance mus

I

N

NG CODES AND ORDIANCES

Literature

o

Before you begin-Read these

Broiler Pan and Grid

Before you begin-Read these

te

these instructions with the consumer.

to

to r

r

r oun

oun

these instructions with the consumer.

I

n

th

st

st d

d

ese

instructions compl

t

ed

a

l

l be

be

l

er

OWNER- Keep these instructions

(i

i

i f

f

-

n

n app

app

OWNER- Keep these instructions

Be

struction

O

W

sur

carefully.

l

l ic

ic

NER- Keep these instructions

NER- Keep these instructions a

a

for future reference.

e

e bl

bl

t

o

s

s e).

e).

for future reference.

with the con

leave

for future reference.

I

.

. e

e

MP

tely and

Note- This appliance must be

ORT

Note- This appliance must be

Note- Th

A

instructions

NT

s

s umer.

umer.

-

properly grounded (if applicable).

Save

i

properly grounded (if applicable).

s

s p

p

r

a

o

IMPORTANT- OBSERVE A

ppliance mus

ppliance mus th

th

Before you begin-Read these

p

erl

erl ese

ese

Before you begin-Read these

fo

B

y

r

efor

efor local inspector's use.

local inspector's use.

gro

GOVERNING CODES AND OR

e

unded (i

instructions completely and

yo

instructions completely and

i

u

u n

n

t

t be

be

str

be

be u

u

g

f

Note to

cti

in

appl

carefully.

-

- o

o

Read

carefully.

c

ns comp

ns comp are

are

i

cable).

cable). L

L

I

fu

fu n

n

th

th L

L

these in

stal

lly.

e

IMPORTANT- Save these

se

se l

l

IMPORTANT- Save these

IMPORTANT- Save these l

l

etel

IMPORTANT- Save these

er

-

y

y Be

Be

s

s tr

tr

OWNER-

an

u

su

D

cti

d

instructions for local inspector's use.

IA

instructions for

instructions for r

r

instructions for local inspector's use.

o

e to

N

N ns w

ns w

CE

CE for future refe

for future refe

K

l

S

eave

eave eep

eep

i

.

. th

th

IMPORTANT- OBSERVE ALL

IMP

IMP the

the

IMPORTANT- OBSERVE ALL

th

Pack

O

O ese

ese

co

co Note- This appliance must be

Note- This appliance must be

RTANT- O

l

l n

n

ocal inspe

i

su

n

GOVERNING CODES AND ORDIANCES.

G

G str

str

r

r e

e

GOVERNING CODES AND ORDIANCES.

OVERNI

mer

mer n

n

u

u ce.

ce.

cti

cti pr

pr

.

B

B o

o

SER

SER ns

ns

c

c perl

perl

N

Note to Installer- Be sure to leave

tor'

N

N o

o

G

Note to Installer- Be sure to leave

V

te to Installer- Be sure to lea

te to Installer- Be sure to lea y

y

s

s E

E

CO

CO g

g

u

u AL

AL

r

se.

ou

DES

L

L t

t

nd

these instructions with the consumer.

h

h ese instructions with the consumer.

ese instructions with the consumer.

these instructions with the consumer.

AN

AN ed

ed

D

D (i

(i

f

OR

OR ap

ap

OWNER- Keep these instructions

p

DIANC

OWNER- Keep these instructions

l

l ic

ic

ic a

a

ble).

E

E for future reference.

for future reference.

S.

for future reference.

v

for future reference.

e

e N

N

o

Note- This appliance must be

te

Note- This appliance must be

- T

- T h

h

h i

i

i s

s

p

p r

r

ap

ap o

o

properly grounded (if applicable).

p

properly grounded (if applicable).

p

p erly grounded (if applicable).

erly grounded (if applicable).

liance

mu

st

b

b e

e

Open oven door and remove literature pack, broiler pan and grid, and oven racks.

Remove Installation Instructions from literature pack and read them carefully before you begin.

Be sure to place all literature, Use and Care, Installations, etc. in a safe place for future reference.

Door Removal is not a requirement for

installation of the product, but is an added

convenience.

Open the oven door as far as it will go.

Push both hinge locks down toward the door frame, to

Hinge

Slot

Hinge

Unlocked

Position

the unlocked position. This may require a flat blade screwdriver.

Hinge

Arm

Place hands on both sides of the door, close the oven door to the removal position this is half way between the broil stop and fully closed.

EASY INSTALLATION OF YOU NEW

30" WALL OVEN

Before you begin-Read these instructions completely and carefully.

Before you begin-Read these instructions completely and carefully. IMPORTANT- Save these instructions for local inspector's use.

IMPORTANT- Save these instructions for local inspector's use.

IMPORTANT- Save these instructions for local inspector's use. IMPORTANT- OBSERVE ALL GOVERNING CODES AND ORDIANCES.

IMPORTANT- OBSERVE ALL GOVERNING CODES AND ORDIANCES.

IMPORTANT- OBSERVE ALL GOVERNING CODES AND ORDIANCES. Note to Installer- Be sure to leave these instructions with the consumer.

Note to Installer- Be sure to leave these instructions with the consumer.

Note to Installer- Be sure to leave these instructions with the consumer. OWNER- Keep these instructions for future reference.

OWNER- Keep these instructions for future reference.

OWNER- Keep these instructions for future reference. Note- This appliance must be properly grounded (if applicable).

Note- This appliance must be properly grounded (if applicable).

FOR YOUR SAFETY

ELECTRICAL REQUIREMENTS

Before you begin-Read these

instructions completely and

carefully.

IMPORTANT- Save these

instructions for local inspector's use.

IMPORTANT- OBSERVE ALL

GOVERNING CODES AND ORDIANCES.

Note to Installer- Be sure to leave

these instructions with the consumer.

OWNER- Keep these instructions

for future reference.

Note- This appliance must be

properly grounded (if applicable).

Before you begin-Read these

instructions completely and

carefully.

IMPORTANT- Save these

instructions for local inspector's use.

IMPORTANT- OBSERVE ALL

GOVERNING CODES AND ORDIANCES.

Note to Installer- Be sure to leave

these instructions with the consumer.

OWNER- Keep these instructions

for future reference.

Note- This appliance must be

properly grounded (if applicable).

Lift door up and out until the hinge arms clear the slots.

Hinge Clears

Slot

3

(Continued on following page)

Installation Instructions

Pre- Installation Checklist cont.

Place the oven on a table or platform even with the cutout opening. (Platform must support 275 lbs.)

Remove the bottom trim from the top of the oven. It will be installed at the end of installation. The trim is wrapped separately and taped to the top of the unit.

Bottom Trim

Side Trim

4

Installation Instructions

A

for overlap of

oven over side

edges of cutout

Allow a minimum of 20"

for clearance to adjacent

corners, drawers, walls, etc.

when doors are open

Cutout for Built-In Oven W/Microwave

Allow 7/8"

20"

CABINET

WIDTH

27"

CUTOUT

WIDTH

25" MIN.

25 1/4" MAX.

2" x 4"

or

equivalent

runners

JUNCTION BOX

10"

LOCATION

CUTOUT

HEIGHT

41 1/8" MIN.

41 1/4" MAX.

To bottom

of junction box

Alternate

junction box

location

Cabinet Width 27”

Recommended Cutout Location

From Floor ..... 21 5/8”

Cutout Depth . 23 1/2”

Cutout Width ..25 ” Min.

........................ 25 1/4” Max.

Cutout Height 41 1/8” Min.

........................ 41 1/4” Max.

48"

Overall Height 41 5/8”

Overall Width.. 26 5/8”

5"

Recommended cutout location

from floor

Allow 1" for

overlap of oven

top and bottom

of cutout

21 5/8"

If the cabinets do not have a solid bottom, then two braces or runners must be installed to support the weight of the oven. The runners and braces must support 275 pounds.

2" x 4" or

Equivalent

Runners

24"

NOTE: If using equivalent runners, then the center of the equivalent runners should be 20 1/2”.

NOTE: If the cabinet does not have a front frame and the sides are less than 3/4” thick, shim both sides equally to establish the cutout width.

18" 27"

5

Installation Instructions

B

Electrical Connections

ATTENTION INSTALLER!!!

All electric wall ovens must be hard wired (direct wired) into an approved junction box. A plug and receptacle is NOT permitted on these products.

Do not shorten the flexible conduit.The conduit strain Relief Clamp must be securely attached to the junction box and the flexible conduit must be securely attached to the clamp. If the flexible conduit will not fit within the clamp, do not install the oven until a clamp of the proper size is obtained.

NOTE TO ELECTRICIAN: The 3 power leads supplied with this appliance are UL recognized for connection to larger gauge household wiring. The insulation of these 3 leads is rated at temperatures much higher than the temperature rating of household wiring. The current carrying capacity of the conductor is governed by the temperature rating of the insulation around the wire, rather than the wire gauge alone.

WARNING: Improper connection of aluminum house wiring to copper

leads can result in an electrical hazard or fire. Use only connectors designed for joining copper to aluminum and follow the manufacturer’s recommended procedure closely.

B1

B2

Turn off the circuit breaker or remove fuses to the oven branch circuit.

With the oven in front of the cabinet opening, on a table or platform, connect the flexible conduit to the electrical junction box as shown below. You will need to purchase a strain relief clamp to complete the connection of the conduit to the junction box.

20"

JUNCTION BOX

LOCATION

BARE GROUND

STRAIN RELIEF CLAMP

( NOT INCLUDED )

MUST BE USED

AT JUNCTION BOX

RED WHITE BLACK

PLACE OVEN ON

A SUPPORT TO ASSIST IN CONNECTING

CONDUIT

48 1/2" LONG

6

( Continued on Next Page)

Installation Instructions

B

Electrial Connections

NEW CONSTRUCTION AND

FOUR-CONDUCTOR BRANCH

CIRCUIT CONNECTION

• When installing in a new construction,

B3

a. Cut the neutral (White) lead from the crimp.

Re-strip the neutral (white) lead to expose the proper length of conductor.

or

• When installing oven in a mobile home, or

• When local codes do not permit grounding through neutral:

Ground Wires

cont.

OR

Three-Conductor Branch

B4

a.Connect the bare oven ground conductor

Circuit Connection

When connecting to a 3-conductor branch circuit, if local codes permit:

with the crimped neutral (white) lead to the branch circuit neutral (white or gray in color), using wire nut.

Ground Wires

Ground and neutral wires

Junction Box Cover

b.Attach the appliance grounding lead (green

or bare copper) in accordance with local codes. If the residence grounding conductor is aluminum, see WARNING note.

c. Connect the oven neutral (white) lead to the

branch circuit neutral (white or gray) in accordance with local codes, using wire nut.

d.Connect the oven red lead to the branch circuit

red lead and the oven black lead to the branch circuit black lead in accordance with local codes, using wire nuts. If the residence red, black or white leads are aluminum conductors, see “ WARNING” note on preceeding page.

e. Install Junction Box Cover.

Junction Box Cover

b

.Connect the oven red lead to the branch

circuit red lead, using wire nut.

c. Connect the oven black lead to the branch

circuit black lead in accordance with local codes, using wire nut. If the residence red, black or white leads are aluminum conductors, see “ WARNING” note on preceeding page.

d.Install Junction Box Cover.

7

Installation Instructions

C

Placing the Oven in the Opening

C1

Sliding the Oven Into the Opening.

a. Loop (do not tie) a 36” string around the

conduit before the oven is slid into place. This will keep the conduit from falling behind the oven.

PULL OUT ON

STRING LOOP

WHILE PUSHING

THE OVEN

INTO THE CABINET

b. Lift oven into cabinet cutout using the oven

opening as an grip. Carefully push against oven front frame. Do not push against outside edges.

c. As you slide the oven back, pull the string

so that the conduit will lie on top of the oven in a natural loop.

d. When you are sure the conduit is out of the

way, slide the oven 3/4 way back into the opening. Remove the string by pulling on one end of the loop.

Pull out on string loop while pushing the oven into the cabinet

C2

a. Drill four-1/8” pilot holes through the mounting

Drilling the Pilot Holes

Note: Before drilling the pilot holes make sure the oven is pushed as far back into the opening as it will go and centered.

holes (top and bottom) of the side trim, for the eight #8 screws provided.

The screws must be a minimum of 1/4” from the front of the cutout.

MOUNTING HOLE LOCATIONS

NOTE: Mounting screws must be used. Failure to do so could result in the oven falling out of the cabinet causing serious injury.

b. Secure the oven to cabinet with screws

provided.

NOTE: If the cabinet is particle board, you must use 4 #8 x 3/4 particle board screws. These may be purchased at any hardware store.

8

Installation Instructions

With Lower Trim

In Position

Mark (3) Mounting

Hole Locations

C3

Preparing for the bottom Trim Installation

a. With oven installed, take the bottom trim

and center it on the bottom front edge of the cabinet opening.

b. Using the trim as a template mark the center of

With Lower Trim

In Position

Mark (3) Mounting

Hole Locations

each slot (three total) where the mounting holes will be

Remove Lower Trim

Before Pre Drilling

Mounting Holes

drilled.

c. Remove the trim.

d. Drill pilot holes into the center of each

template mark.

C4

Installing the Bottom Trim

Replacing the Oven

D

Door

The oven door is heavy. You may need help lifting the door high enough to slide it into the hinges slots. Do not lift the door by the handle.

Replacing the Oven Door

D1

Pick the Oven Door up by placing one hand on each side. The door is heavy so you may need help. Do not lift the door by the handle.

D2

Place the notch of the hinge arm into the bottom edge of the hinge slot.

Bottom Edge Of Slot

Hinge Arm

a. Place the bottom trim centered over the

pre-drilled mounting holes. Tape the edges of the trim down to maintain the alignment.

Side

Trim

Side

Trim

Screw

Lower

Trim

b. Using the three pan head trim screws

provided secure the bottom trim to the bottom edge of the cabinet.

IMPORTANT: If this unit is ever removed from the cabinet or the cavity is ever pulled out for service, the trim must be removed first or damage to the trim will occur.

D3

D4

D5

Open the oven door as far as it will open.

Push the hinge locks up against the front frame of the oven cavity, to the locked position.

Close the oven door.

Hinge Notch

Hinge in

Locked Position

Notch of

Hinge Securely

Fitted into Bottom

of Hinge Slot

9

Installation Instructions

E

PRE-TEST CHECK LIST

Remove all protective film if present, and any stickers.

Check to be sure that all wiring is secure and not pinched or in contact with moving parts.

Operation Checklist

Remove all items from the inside of the oven.

Check that conduit is securely connected to the junction box.

Turn on the power to the oven. (Refer to your Use and Care Manual.) Verify that the bake and broil units, and all cooking functions operate properly.

Check that the circuit breaker is not tripped or the house fuse is blown.

See Use & Care manual for troubleshooting list.

Check that the bottom trim is installed properly (see page 9).

Check to be sure the mounting screws are installed and flush with the side trim, (see page 9).

NOTE TO ELECTRICIAN: The power leads supplied with this appliance are UL recognized for connections to larger gauge household wiring. The insulation of these leads is rated at temperatures much higher than the temperature rating of household wiring. The current carrying capacity of a conductor is governed by the wire gauge and also the temperature rating of the insulation around the wire.

NOTE: ALUMINUM WIRING A. WARNING:

IMPROPER CONNECTION OF ALUMINUM HOUSE WIRING TO THE COPPER LEADS CAN RESULT IN A SERIOUS PROBLEM.

B. Splice copper wires to aluminum

wiring using special connectors designed and UL approved for joining copper to aluminum and follow the manufacturer’s recommended connector procedure closely.

NOTE:Wire used, location and enclosure of splices, etc., must conform to good wiring practice and local codes.

10

NOTES

11

Pub. No. 31-10480

229C4053P460

Cowon Systems JKP85 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual